Beruflich Dokumente
Kultur Dokumente
A PROJECT REPORT
Submitted by
SENTHIL NAYAGAM D
(Reg.NO:112912114094)
VENUGOPALAN M
(Reg.NO:112912114106)
VIGNESHWARAN K
(Reg.NO:112912114111)
BACHELOR OF ENGINEERING
in
MECHANICAL ENGINEERING
APRIL 2016
Certificate that this project report STUDY AND ANALYSIS OF TIRE NOISE is
the bonafide work of VIGNESHWARAN K (112912114111), VENUGOPALAN
M (112912114106), SENTHlL NAYAGAM D (112912114094) who carried out the
project work under my supervision.
SIGNATURE
Mr.R.PALANISAMY, M.E,
HEAD OF THE DEPARTMENT
SIGNATURE
Mr. J.ARULMANI, M.E,
ASSISTANT PROFESSOR,
Avadi-62
INTERNAL EXAMINER
Avadi-62
/04/2016 at Veltech
EXTERNAL EXAMINER
ACKNOWLEDGEMENT
We
would
also
express
Dr.B.NAGALINGESWARA
our
sincere
RAJU
and
thanks
head
to
of
our
the
principal
department
Mr.R.PALANISAMY for having made for guidance and counseling throughout this
project work.
We would like to express our sincere gratitude to Mr. M.JAGAN MOHAN RAO
Mr.NAGASURESH.I, Mr. S. NANDAKUMAR & Mr. P. JEBA SINGH of NVH
Attribute
Engineering
division,
Ashok
Leyland
Technical
Centre,
Velivoyalchavadi for their valuable guidance and facilities without which this project
would not have been possible
We also thank our Internal guide Mr. J.ARULMANI for his inspiration, invaluable
guidance and constant which helped us to design this project
ABSTRACT
Automotive industries perform NVH test on vehicles in the end user environment to
reduce failures and warranty costs in the end user hands. Noise and vibration produced
in the vehicle are equally important from a customer point of view. Different vehicle
manufactures follow different tire noise measurement techniques. From the
observation it is found that many of benchmark companies using Pass by noise and
other methods for measuring tire noise.
This Report describes the mechanism of generating tire noise, which contributes very
much to the vehicle exterior noise, by dividing the factors of the tire noise into
exciting force, vibration characteristics and acoustic radiation characteristics. In
addition, it shows the effectiveness of suppressing the distinctive tread vibration
mode, which is the main mode of vibration radiating noise of around 1 kHz with a
high sound pressure level in radial tires for commercial vehicles.
The tire testing was done for various speed levels and pressure levels and
the noise was captured with the help of a sound level meter (SLM) in the high speed
testing tracks and the different conditions of testing was conducted and the readings
were converted into graph by processing the values taken from the microphone and
SLM, and converting them into graphs by using LMS software. The result of the tests
are presented in the following report.
TABLE OF CONTENTS
CHAPTERS
TITLE
PAGE NO.
ACKNOWLEDGEMENT
iii
ABSTRACT
iv
TABLE OF CONTENTS
LIST OF FIGURES
1.
viii
INTRODUCTION
1.1. DESCTRIPTION
1.2. SOUND
1.4. FREQUENCY
MEDIUM
1.6. SOUND PRESSURE LEVEL
1.7. OCTAVE
1.10. 1/3
RD
OCTAVE ANALYSIS
ANALYSIS
1.13. BASICS OF VIBRATION
1.16.1. AMPLITUDE
10
INTRODUCTION OF TIRES
2.1. TERMINOLOGY OF TIRES
12
13
16
2.3.1. MICROPHONE
16
3.
LITREATURE SURVEY
17
4.
4.1 METHODOLOGY
20
20
22
25
26
28
AT CONSTANT SPEED
4.7. FOR DIFFERENT SPEEDS AT CONSTATNT
29
PRESSURE LEVELS
4.8. NOISE LEVEL FOR DIFFERENT TIRE
29
SIZES
5.
PHOTOGRAPHS
30
6.
REFERENCES
35
LIST OF FIGURES
S.NO
TITLE
PAGE NO
FIG 1.1
FIG 1.2
1/3 Octave
FIG 1.3
Noise level
FIG 1.4
Measurement chain
FIG 1.5
Elements of vibration
FIG 1.6
Amplitude
11
FIG 2.1
Tire terminology
13
FIG 2.2
Types of tires
14
FIG 2.3
Tire resonance
13
FIG 2.4
Microphone
18
FIG 4.1
19
FIG 4.2
Location of microphone
25
FIG 4.3
26
FIG 4.4
26
FIG 4.5
27
FIG 4.6
27
FIG 4.7
28
FIG 4.8
28
rd
FIG 4.9
29
FIG 4.10
29
CHAPTER 1
INTRODUCTION
1.1 DESCRPTION
Noise: It is unwanted sound. The sound is propagating type of energy
traveling through a medium with particular velocity.
Vibration: The vibration is the variation of the displacement of a body
with respect to a specified reference position with time, when
displacement is alternatively greater or smaller than reference.
Harshness : Vibration perceived tactually and audibly in the frequency
range of 15 Hz to 300 Hz.
1.2 Sound:
Fig 1.1
1.4 Frequency:
The number of compressions and rarefactions per unit time in seconds.
f = 1/T
Unit of frequency is hertz (Hz).
Human hearing is sensitive 20-20,000 Hz (the audio frequency range).
Pressure
Level
is
used
as
the
fundamental
measure
of
1.7 Octave
Human Ear cannot differentiate small variations in frequency
Example : We cannot perceived the difference between tone of 1.0kHz and 1.2
kHz
Octave are the minimum frequency shift necessary for human being to
perceive the difference of tones
Octave bands are standardized starting from 1.25Hz to 20kHz
When more detailed information about a complex sound is needed, the frequency
range of 20Hz to 20kHz can be split into sections or bands. This is done
electronically within a sound level meter.
These bands usually have a bandwidth of one octave or one third octave. More
advanced instruments may be able to give a narrow band analysis of the noise
data. This may be an FFT (Fast Fourier Transform) or information in 1/12 octaves.
An octave band is a frequency band where the highest frequency is twice the
lowest frequency.
For example, an octave filter with a centre frequency of 1kHz has a lower
frequency of 707Hz and an upper frequency of 1.414kHz. Any frequencies below
and above these limits are rejected. A third octave has a width of 1/3 of that of an
octave band.
Fi1g
FIG1.2
1.2
This is one of the example for 1/3 octave analysis graph which has been done for
our project
Industries
Road-traffic
Rail-traffic
Air-traffic
Construction and public works
5
Hearing
Ability to communicate
Behavior
Indoor sources (air conditioners, air coolers, fans, radio,television and
other home & office etc
Indiscriminate use of loudspeakers, generator sets and Fire crackers have
given a new dimension to the noise pollution problems in India
FIG 1.3
1.3
Fig
FIG
Fig 1.4
1.4
1.13.1 Definition
Basically, vibration is oscillating motion of a particle or body about a fixed
reference point. Such motion may be simple harmonic (sinusoidal) or complex
(non-sinusoidal). It can also occur in various modes - such as bending or
translational modes - and, since the vibration can occur in more than one mode
simultaneously, its analysis can be difficult.
7
Fig 1.5
1.6
FigFig1.6
10
Fig
1.7
Fig1.7
11
CHAPTER 2
INTRODUCTION ABOUT TIRE NOISE
Exterior road traffic noise results from the combined contributions from a large
number of different vehicles. Trucks are typically noisiest followed by buses and
motorcycles while cars are the quietest. The contribution of cars to the overall
traffic noise level is however great because of their large numbers (about 80% of
the road traffic). For lower speeds, below 40-50 km/h, engine noise including
exhaust and intake noise dominates for cars. For higher speeds, above 70 km/h,
tyre-road noise dominates the car exterior noise generation. For heavier vehicles
the engine noise is dominant under most conditions. The next to that engine noise
tire noise is dominating so research are going on to reduce the road/tire noise.
Cord: The strands of fabric forming the plies or layers of the tire. Cords may be
made from steel, fiber glass, rayon, nylon, polyester or other fabrics.
Contact Patch: The portion of the tread that makes contact with the road.
Groove: The space between two adjacent tread ribs; also called tread grooves.
Highway Tires: Also called Summer tires; designed for wet- and dry-weather
driving, but not for use on snow and ice.
Load Index: An assigned number ranging from 0 to 279 that corresponds to the
load carrying capacity of a tire.
Ply: A rubber-coated layer of fabric containing cords that run parallel to each
other, extends from bead to bead and goes between the inner liner and belts or
tread.
Pounds per square inch (psi): The imperial unit for air pressure.
Radial Ply Tire: A type of tire with plies arranged so cords in the body run at 90
degree angles to the centre line of the tread.
Rolling Resistance: The force required to keep a tire moving at a uniform speed.
The lower the rolling resistance, the less energy needed to keep a tire moving.
Tread: That portion of a tire that comes into contact with the road. It is
distinguished by the design of its ribs and grooves.
Fig 2.1
13
Fig 2.2
2.2
14
Fig
2.32.3
FIG
Linear accelerometers
Sound level meter
Microphone
LMS test lab software
3.3.2 Microphone:
These microphones are designed for high-level and very high-frequency
measurements and measurements in confined spaces. Being externally polarized, it
must be used with a classical preamplifier.
Uses of these microphones
Pressure-field microphones should be used for making measurements in small, closed
couplers or close to hard, reflective surfaces. Such microphones are optimized to have
a flat frequency response in a pressure field. Because of its small size, Type 4138 can
also be used for random-incidence measurements at audio frequencies, where its
frequency response is less dependent on angle of incidence.
Fig
Fig 2.4
2.4
16
Chapter 3
LITERATURE REVIEW
The area tire noise and vibration is very extensive. While reviewing the
various journals and publications on tire noise testing, three of the journals and
publications were of particular intrest. The first was the A study on the mechanism of
tire/road noise by Keijiro Iwao, Ichiro Yamazaki. This journal describes the
mechanism of generating tire/road noise, which contributes very much to the vehicle
exterior noise, by dividing the factors of the tire/road noise into exciting force,
vibration characteristics and acoustic radiation characteristics. In addition, it shows the
effectiveness of suppressing the distinctive tread vibration mode, which is the main
mode of vibration radiating noise of around 1 kHz with a high sound pressure level in
radial tires for Commercial vehicles.
17
In commercially available tires for passenger cars, tread patterns formed on tread
surfaces for drainage have an unequal pitch arrangement in the circumferential
directionof the tires, as shown in Fig. 2. This aims at dispersing the pattern noise
synchronized to the interval between neighboring patterns, from the pure tone sound,
which is offensive to the ear, into sound of a wide frequency range, which is less
offensive to the ear, by changing the interval between the neighboring patterns as
shown in Fig. 3. For example, under the condition of a car speed of 50 km/h,
the sound synchronized to the first-order component of the pattern having a central
frequency of 500 Hz is dispersed into the frequency range from 400 Hz to 600 Hz, and
the sound synchronized to the second-order component of the pattern is dispersed into
the frequency range from 800 Hz to 1.2 kHz. Consequently, if the frequency
component synchronized to the tread patterns is to be identified, it is
necessary to take a wide frequency range into consideration instead of a single
frequency. In order to investigate the effect of the tread pattern on the tire/road noise,
the noise spectrum of a smoothed tire, whose tread blocks were removed to smooth
the surface, was compared with an original tire under the coasting condition without
driving torque, as shown in Fig. 4. It is found that the sound pressure level depends
upon the roughness of the road surface. In the case of the experiment conducted on a
chassis dynamometer (called C/D hereafter) having a smooth surface, the sound
pressure level of the smoothed tire was lowered remarkably in the frequency range
from 400 Hz to 600 Hz, which seems to correspond to the first-order component of the
tread pattern, and in the frequency range from 800 Hz to 1.25 kHz, which seems to
correspond to the second-order component of the tread pattern. However, in the case
of the experiment conducted on the actual pavement, the sound pressure level rose as
18
a whole in the frequency range having a center frequency of about 1 kHz, compared
with the case on C/D. Furthermore, it is remarkable that the sound pressure level of
the smoothed tire is higher than that of the original tire in the frequency range above
1kHz, contrary to the case on C/D. It is found from these results that the tire/road
noise depends not only upon the exciting force due to the tread pattern and the
roughness of the road surface, but also largely upon the structure of the tire, such as
thickness of the tread blocks.
19
CHAPTER 4
4.1 METHODOLOGY:
In this work a Truck of tire size 10R20 and a Bus of tire size of 7.5R16 is taken for study of the
Tire
noise.
Microphone placed near rear of the tire (about 8-10cm from the tire)
20
Fig
4.1
Fig 4.1
Natural frequency of tire is found at 1100Hz for thread surface by doing frequency
response function test (i.e) is done by exciting the tire with the help of hammer.
The next graph tells us about the color map of tire noise by doing coast by method
it is found that the tire noise is recognized only at 0-200Hz (i.e) low frequency.
rd
The last graphs tell us about the 1/3 octave analysis of tire tread near source
noise and it is found out that at 2 frequencies that is at 160hz and 1000hz
21
22
Location of microphone
23
24
Fig
of microphone
Fig4.2
4.2 location
Location
of microphone
25
At 50kmph
26
At 40 kmph
Fig 4.5
AT 60psi pressure
Fig 4.6
27
At 70psi pressure
Fig 4.7
At 80psi pressure
Fig 4.8
28
At 90psi pressure
Fig 4.9
TIRE
PRESSURE
LEVELS
AT
The graph (fig 4.3- 4.5) implies that at high tire pressure levels the tire noise
is relatively low as compared to low pressure level. This is because increase
in tire pressure level decreases the contact surface between the road and the
tire and side wall stiffness of the tire gets increased.
If the tire pressure level is low the noise is high. This is due to the increase
in contact surface between road and tire. This increases the air pumping
pressure and noise generated is more.
At lower frequency for higher pressure level the noise produced is relatively
low.
29
Fig 4.10
30
The result is analyzed that, large sized tire produce more noise than the
small sized tire.
This is because for larger tire size the tread size is larger and the volume
of air entering and leaving between the treads is more and thus it leads to
increase in tire noise
For smaller sized tire the tread size is smaller and the volume of air
entering and leaving between the treads is less and thus the tire noise is less
31
PHOTOGRAPHS:
.
32
33
34
REFERENCES
1. Alan E.Ducan, Frank C.Su, Walter L. Wolf Understanding NVH basics
2. Per Rasmussen and Svend Gade, Brel&Kjr, Denmark Tire Noise
Measurement on A moving vehicle.
3. Jens Slama Evaluation of a new Method for tire/road noise.
4. Douglas I. Hanson Robert S. James Christopher Ne Smith Tire/pavement
noise study.
5. Keijiro Iwao, Ichiro Yamazaki A Study on the mechanism of tire / road
noise
6. G R Watts, P M Nelson, P G Abbott, R E Stait and C Treleven. Tire/road
noise
Assessment of the existing and proposed tire noise limits.
35