Beruflich Dokumente
Kultur Dokumente
QMS-ACT-PMC-MAN-EHS-R2
Document number
ABC-ACT-PMC-MAN-EHS
Document title
Document purpose
Document status
Approved
66
Revision Control
Rev. no.
R0
Prepared by
Manish
Sachdeva
Approved by
Arindam
Mukherjee
Effective from
Effective to
16-Aug-12
Revision History
R0
Aug 12
Copyright
The copyright of this document is vested with Archetype (India) and this document in whole
or in part may not be reproduced without the written/expressed consent of Archetype
(India).
TABLE OF CONTENTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
LADDERS ....................................................................................................... 30
22.
SCAFFOLDING ................................................................................................ 30
23.
24.
BARRICADES .................................................................................................. 34
25.
26.
27.
ELECTRICAL SAFETY........................................................................................ 39
28.
29.
30.
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PART 1
GENERAL ROLES AND RESPONSIBILTIES
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1. GENERAL PROVISIONS
1.1. Introduction
It is the objective of Archetype as Project management consultant that the
Contract is completed on time, within budget, and to conforming standards of
Health and Safety. This manual has system wide application, and therefore not all
of the sections will apply to all Contractors. Each Contractor shall develop his own
contract specific Site Safety Plan, which will represent his approach to the
management of safety on his work.
It is the Contractual obligation of the Contractor at his own cost to fulfill the
requirement as mentioned in this manual applicable to the works as defined in
Special Conditions of Contract. This manual shall always be read in conjunction
with the General & Special conditions of Contract. In case of any
contradiction/ambiguity with General conditions of Contract, the interpretation of
the clauses of this manual shall prevail but shall be limited to Environment, Health
and Safety only. In interpreting the matters related to Environment, Health &
Safety, the following order of decreasing importance shall be followed:
a. Special Conditions of Contract
b. General Conditions of Contract
c. EHS Manual
Matters not covered in the above as a whole shall be covered by the relevant
Indian Standard Codes. If such codes on a particular subject have not been
framed, the decision of the Project Manager shall be final.
1.2. Purpose
The purpose of this safety manual is to provide all contractors, a common set of
basic safety requirements applicable to the construction site regardless its size.
The information in this manual deals with a variety of hazards that have the
potential to produce the highest level of risk. Appropriate safety measures are
suggested to control the hazards and minimize the risk. It is each Contractors
responsibility that they employs a well qualified (with relevant qualifications) and
experienced Safety in Charge responsible for implementing and continuously
communicating and driving the procedures throughout the labor force.
1.3. Scope
The scope of this Safety & Health Procedures applies to all contractor and its
subcontractor employees and to all construction and maintenance activities on the
job site. This manual provides relevant information and procedures to assist the
Contractor to ensure that his employees and sub contractors work within a safetyconscious and safety-regulated environment. Compliance with the procedures set
out in this manual shall not relieve the Contractor of any of his Statutory Duties or
his responsibilities under the Contract.
1.4. Selection of sub contractor
The main contractor shall select sub contractors, using the same criteria of
practical safety policy. Again, it must be ensured that the terms of contract
include adequate provision for safe working practices & for specified safety and
health items. For all works carried out by sub contractors the responsibility of
ensuring the required HSE lies with the main contractor only.
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b.
c.
d.
IS: 3764-1992
IS: 4014-(Part I) -1967
e.
IS: 4081-1986
f.
IS: 4082-1996
g.
IS: 4130-1976
h.
i.
IS: 4138-1977
IS: 4912-1978
j.
k.
IS: 5121-1969
IS: 5916-1970
l.
IS: 7205-1974
m. IS: 7293-1974
n.
IS: 7969-1975
o.
IS: 8989-1978
p.
IS: 10302-1982
q.
IS: 13415-1992
r.
s.
t.
u.
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v.
j.
Emergency procedures.
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d. Racial vilification.
Any major breaches of the Site Safety Plan, relevant Statutory Provisions and
Safety Codes, or any other blatant disregard for the health and safety by any
person directly or indirectly associated with the works may result in the ACT
exercising their authority in requiring the removal from the Site of required
personnel.
2.3. Planning and Coordination
The main contractor shall be totally responsible for planning, performance and for
compliance with this health and safety code. ACT / Client have the responsibility
for reviewing the plan and monitoring a contractors performance. Main contractor
should fully understand their individual responsibilities during the planning,
performance, and completion stages of the work. ACT may notify the contractor
where the health and safety requirements are not being met, but it is the
responsibility of a contractor to communicate the steps that should be taken to
correct the deficiencies to a contractors employees.
2.4. Monitoring
Arrangements must be made for safety and health monitoring at site on a regular
basis. Along with ensuring the safety issues associated with working at heights,
excavations, working with energy sources, etc, environmental matters such as
hazardous dust, fumes, noise etc also to be considered for monitoring. In all
cases, the contractors Site-In-charge shall ensure that daily site inspections are
carried out by the contractors Safety Officer.
2.5. Records
The main contractor shall maintain all records which includes but not limited to
statutory notifications, examinations and inspection details of vehicles, details of
man power, incident reports, safety statistics etc.
2.6. Non Compliance with Safety and Health Provisions
All non compliance of EHS provisions on site will lead up to the stoppage of work
of particular activity or for an entire area till such time that contractor will carry
out all rectification up to the satisfaction of ACT. Any consequences like delay in
schedule, cost arising due to this stoppage will be entirely the responsibility of the
contractor.
2.7. Disciplinary action
Noncompliance of the Safety and Health Provisions will result in disciplinary action
as per the procedure below:
a. 1st time violation: Written warning
b. 2nd time violation: Penalty
c. 3rd time violation: Removal from site
In the event of the offender bringing himself/herself or others in direct life
threatening situation or where he/she creates a large material damage, it will
result in immediate removal from site. Repeated violations by a contracting
company shall lead to termination of contract and removal of contracting firm
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from the job site. Any losses incurred by the contracting company, whatsoever,
shall be the responsibility of contracting company.
3. SAFETY ORGANISATION
The main contractor shall appoint designated person to direct and co-ordinate job
site safety program. This person should be a full time, technically qualified safety
officer and must have received formal training in Health and Safety. In addition,
the contracting company shall also appoint required number of safety
stewards/supervisors, as per prevailing Laws and regulations. The responsibility of
ensuring the safety system of sub contractors also lies with the main contractor.
The duties and responsibilities of contractors safety manager should be clearly
defined at the outset, which will include managing the company health and safety
program in order to achieve an accident free environment.
Contractors safety organization can be structured as follows.
a. Contractors Project Manager: For establishing the safety policy and overall
administration of the Safety Program.
b. Safety Manager & safety stewards: For developing, managing and directly
enforcing the Safety Program
c. Field Engineers & Foremen: For assisting the Safety Manager in ensuring
compliance with the Safety Program.
d. Employees & Labour:
respects.
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f.
To conduct appropriate job related health and safety training for all new
and existing staff whether temporary or permanent. Any job change should
be accompanied by relevant retraining.
j.
Report all accidents and safety violations and enforce corrective action.
4. SAFETY COMMITTEE
A safety committee is one of the best methods of obtaining employee involvement
in safety. It provides a formal means of discussing and resolving health and safety
issues. The committee should have formal status and its members shall include;
a. Archetype Project Manager/and Safety representative.
b. Owners Safety representative.
c. Contractors safety representative.
d. Subcontractors safety representatives.
e. Head Site security.
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f.
Fire officer.
with
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j.
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and corrective action initiated. Potential safety hazards will be analyzed for
enforcing preventive measures. Corrective actions and instruction on the Audit
report to be implemented within the time frame by the contractor.
7.3. Contractors Monthly Safety Report
The Contractor shall submit a monthly safety report to ACT within seven days of
the end of each month for review and record. The report will include a summary
of the safety related activities during the month and detail the following
information:
a. Total Number of Site Employees
b. Total Number of safety personnel (in the chart form)
c. Man-hours Expended
d. Lost Time Accidents & Reports
e. Monthly Accident/Near Miss/Incident Statistical Analysis
f.
j.
8. WORK PERMITS
The Contractor shall obtain a permit-to-work from ACT, which is a formal written
system used to control certain types of work that are potentially hazardous. A
permit-to-work is a document, which specifies the work to be done, and the
precautions to be taken. Permits-to-work form an essential part of safe systems of
work for many construction activities. They allow work to start only after safe
procedures have been defined and they provide a clear record that all foreseeable
hazards have been considered.
9. PERSONNEL PROTECTION
The Contractor and Sub-Contractor are responsible for the provision of
appropriate personal protective equipment (PPE) for themselves and their
employees. PPE is to be appropriate for the particular hazard to which the person
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is exposed and shall comply with current statutory or Indian/any other applicable
Standards specifications. The Contractor is responsible for ensuring that the PPE
provided to their employees is used when required.
a. Safety shoes, safety helmets and fluorescent jacket to be worn by all
employees and workers at all time in work site.
b. Safety glasses or goggles are compulsory in designated eye protection
areas and when using power or machine tools and pressure equipment.
Face shields should be worn when handling acids and chemicals. Suitable
welding goggles must be worn for gas welding and cutting. Welding
helmets to be worn for electric arc welding. Use welding screens to protect
the eyes of other persons from welding flashes.
c. Ear-plugs/ear-muffs must be worn in designated areas and wherever high
noise levels are present e.g. Jackhammers, grinders, explosive-powered
tools, pile driving.
d. Suitable face masks shall be supplied for use by workers during painting
work.
e. Other - Specific jobs may cause the need for other personal protective
equipment. When this occurs, the employee is expected to utilize this
safety equipment. It is the Contractor's responsibility to see that
equipment in use is appropriate and in good condition.
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c. Consider all possible causes and the interaction of different factors that led
up to the accident, and identify the most probable cause
Note: The cause of an accident should never be classified as carelessness. The
specific act or omission that caused the accident must be identified.
The next stage is to proceed with the Follow-up Action
a. Report on the findings and conclusions
b. Formulate preventive measures to avoid recurrence
c. Publicize the findings and the remedial actions taken
11.ACCIDENT STATISTICS
Accident data, if properly collected and analyzed, indicates trends, and can show
where and how problems arise. Comprehensive accident information enables
accident prevention efforts to be targeted at problem areas.
Statistical formulae:
a. Reportable Accidents: This is the total number of accidents/incidents
including all reportable and serious accidents
b. Lost time Accidents: This is the number of accidents where an employee is
absent from work for more than 24 hours (1 day).
c. Percentage man hours lost: This is the total number of hours lost
expressed as a percentage of total man hours worked.
Total Man hours lost X 1000,000 / Total man hours worked
The lost time accidents, reportable accidents and percentage man hours
lost should be adjusted monthly as part of the Project Managers review.
The figures given in each category should be for the month under review,
the year to date and the previous year to date.
d. Accident Frequency rate: This is the total number of lost time accidents per
million man hours worked by permanent and temporary employees
Total number of lost time accidents X 1000,000 / Total number of man
hours worked
e. Accident incident rate: This is the total number of lost time accidents per
100,000 employees.
Total number of lost time accident per 1000,000 employees / Total number
of employees
For this calculation the total number of employees should be averaged out
over the year. Part time employees should be included in proportion to the
time worked.
The accident frequency rate and accident incidence rate should be calculated
annually and reported in the year end results. (This shall also be part of
contractors monthly safety report)
In addition to the statistics referred to above, all data pertaining to incidents must
also be kept at site.
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g. Openings in floor: All openings in floors where workmen are liable to work
or even pass through shall be either closed or barricaded whose minimum
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height should be 1mtr. If they are closed, a visible warning sign shall be
kept to indicate the opening below the cover.
h. Approach road: The approach road from and to the work site shall never be
blocked by parking vehicles or stacking materials, etc. thus blocking the
movement in case of emergencies.
The Contractor shall provide sufficient canteen and sanitary facilities including
toilets, washing areas, and refuse containers to meet the requirements of project.
These facilities shall be maintained in a hygienic and well organized manner, and
inspected daily by contractor management staff. The waste management plan
shall provide details concerning the handling of human waste and construction
debris. These facilities will be detailed in the submissions associated with the site
logistics plan and shall meet the requirements of Indian regulations.
Daily and weekly safety inspections will focus specifically on maintaining a high
level of housekeeping on the project site. No smoking signs will be posted
throughout the project site.
The Contractor will stress the importance of
housekeeping as a concurrent activity with construction task
12.2. Waste Management
Specific disposal requirement will be identified / provided to assist site
management. Sub-contractors and others will be clearly notified the goals to
assist the client in maintaining the site environment safe.
The waste management plan will observe three categories of waste:
a. Domestic and office wastes generally non-hazardous can be disposed of
in a simple disposable facility within waste containers as suitable.
b. Industrial (Non-hazardous) waste can also be disposed of in a simple
disposable facility.
c. Hazardous wastes, special or chemical, require disposal in accordance with
the environmental protection act to prevent any hazard to human health or
to the environment
Garbage chute shall be erected at suitable location so that the waste from the
upper floors can be collected and disposed off through the garbage chute from
where it can be carted away.
13.PROTECTION OF ENVIRONMENT
The Contractor understands that the Site is free from pollutants at the time of
access to the Site and commencement of the Works. The Contractor shall comply
with all Applicable Laws in relation to environment and shall ensure that the Site is
and remains free from pollutants at the competition of the Project.
The
Contractor shall ensure inter alia, that neither the soil nor the ground water is
polluted or contaminated by fuels or lubricants emitted by machinery operated on
the Site or by other dangerous or poisonous substances which are or are deemed
to be hazardous to the environment. Notwithstanding the above, the Contractor
shall comply with all the directions and decisions of the Project Manager in this
regard and all applicable environmental legislations in relation to the same
including obtaining statutory consents and approvals as may be required.
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1-5
6-10
11-50
100
150
10
20
40
40
40
Triangular bandages
Safety pins
12
12
12
10
12
10
14.2. Emergency
An emergency is an actual or imminent occurrence (such as an accident, fire,
bomb threat, gas and chemical explosion, flood or storm, collapse of a building or
structure) which:
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Project name
The following are the business telephone numbers where project key personnel
can be reached at all times. In addition, the emergency telephone numbers of
other vital agencies are listed:
BUSINESS
RESIDENCE
Project Manager
Owner Project Manager
Contractor Safety Officer
PMC Safety Officer
Fire officer
Security officer
Fire
Ambulance
Doctor
Hospital
Police
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Gas Company
Electric Company :
Water Company
Telephone Company:
Insurance Carrier :
Other
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e. Working in shaft, periphery walls and deep opening of floors without proper
platform, scaffold, safety belt, safety net, Work permit, unsafe safety belt,
unsafe scaffold items, Life line rope, Hand rails, Toe boards, Damaged
jallies, non-provision of safety nets
2 Star Penalty Details:
a. Damage of materials and property (small value items)
b. Hot work without proper documents & unsafe work
c. 1 Star Penalty Details:
d. Not closing chambers, earth pits and any other openings
e. Poor housekeeping, debris not removed, scrap & excess materials
f.
j.
Improper Illumination
Spoiling the floor like urinating in site, spitting on floors & walls, taking
food in buildings & smoking in site
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PART 2
SPECIFIC HAZARDS
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understood
by
the
employees,
before
j.
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l.
Become part of the overall site safety plan written in pre developed chart
or format.
Page 27 of 66
Motor equipment left unattended at night near areas where work is in progress
must have appropriate lights, reflectors or barricades to identify the locations of
the equipment. A safety tie rack, cage, or equivalent protection must be used
when a worker is inflating, mounting, tires installed on split rims or rims equipped
with locking rings.
Heavy machinery that is suspended or held aloft by the use of slings, hoists, or
jacks must be blocked or cribbed to prevent falling or shifting before employees
are permitted to work under them. Bulldozer and scraper blades and similar
equipment shall be either fully lowered or blocked when being repaired or when
not in use. All controls must be in the neutral position and the motor stopped and
brakes set, unless work being performed requires otherwise. Parked equipment
must be checked and parking brakes set. All cab glass shall be safety glass. All
vehicles must have a service brake system, an emergency brake system, and a
parking brake system. Vehicles that require additional light shall have at least two
headlights, as well as brake lights.
Other standard vehicles equipment such as seat belts, rear-view mirrors and
safety latches on operating levers shall be in accordance with standard vehicle
codes, and state-inspected where appropriate.
The following points can be
transportation within the site.
considered
as
minimum
guideline
for
the
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Speed
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f.
The driver should observe instructions for crossing the level crossing,
overtaking and taking turn, etc.
No one should sit near the load or over the load where there is possibility
of rolling or shifting due to sudden application of brakes.
20.HEIGHT SAFETY
Falls of people or objects from a height represents a serious health and safety risk
in the Construction Industry. More than half of the falls that occur in the
Construction Industry are from heights. Falls can occur from ladders, roofs,
scaffold or mobile platforms, when climbing stairs, or from incorrectly erected
equipment. A variety of injuries can occur as a result of a fall from height. The
injuries range from short-term minor injuries to more permanent, severe
disabilities or even death.
The following situations are particularly hazardous:
a. Work near unprotected open edges of floors or roofs.
b. Work near unguarded holes, penetrations and voids.
c. Work near unguarded excavations, trenches, shafts, lift wells.
d. Work from unstable structures (for example, incomplete scaffolding).
e. Work on, or near fragile, brittle surfaces (for example, cement sheet roofs,
fibre glass roofs, skylight).
f.
Generally, fall protection must be provided for anyone who could fall 1.8 meters or
more. However, if the type of work makes it difficult for a worker to be fully aware
of the location of the platform edge (for example, welding, Oxy acetylene cutting
and other work involving restricted vision) fall protection should be provided
regardless of height.
The Contractor shall at its cost provide steel scaffolding, staging, guard rails,
barricades and safety barriers around all openings and at all edges, temporary
stairs and other temporary measures required during construction. The supports
for the scaffolding, staging, guard rails, barricades and safety barriers and
temporary stairs shall be strong, adequate for the particular situations, tied
together with horizontal pieces and braced properly. The temporary access to the
various parts of any building under construction shall be rigid and strong enough
to avoid any situation of mishaps. The entire scaffolding arrangement together
with the staging, guard rails, barricades and safety barriers, and temporary stairs
shall be to the Approval of the Project Manager which approval shall not relieve
the Contractor of any of its responsibilities, obligations and liabilities for safety
and for timely completion of the Works. The use of wooden scaffolding on the Site
is strictly forbidden.
20.1. Preferred Methods of Preventing Falls
If the risk cant be eliminated, it should be reduced by:
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21.LADDERS
Ladders are primarily a means of access, not a work platform, and should only be
used for light work where hand hold and stability can be maintained and only if it
is not practicable to use other temporary work platforms.
When working on a ladder make sure that:
a. It is placed at a slope of 4 (vertical) to 1 (horizontal).
b. It is on a stable, firm footing and secured top and bottom against
movement.
c. Both hands are always used to ascend and descend.
d. All work is done facing the ladder.
e. Only tools that are easily operated with one hand are used.
f.
Both feet rest on the ladder and are no higher than the third tread from
the top plate of a step ladder or 900 mm from the top of a single or
extension ladder.
a. Three limbs are on the ladder where practicable and use tool belts to keep
hands free.
b. Over reaching is avoided (the belt buckle should always be within the stiles
of the ladder)
c. Work is not conducted above another person.
d. Not more than one person is on the ladder at any time.
22.SCAFFOLDING
Scaffolding is a temporary structure for supporting access platforms or working
platforms. For work above 2.5m above a floor level proper scaffolds need to be
erected.
22.1. Materials and Supervision
Sufficient sound material must be provided for a scaffold to be strong and stable
enough for the job. Wherever timber is used for any kind of scaffolding purpose, it
must be of the right type for the job be free from back and must not be painted so
that any defects are hidden. Scaffold tubes and fittings must not be bent,
distorted or unduly rusty.
Scaffolds must be erected, altered or dismantled only under competent
supervision and as far as possible, by experienced persons. All scaffolding
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materials must be inspected before use to check that they are up to standard. All
inspected scaffolds must bear a sign ready for use.
22.2. Standards or Uprights, Ledgers and Putlogs
Scaffold standards should be vertical and spaced closely enough for the intended
use of the scaffold.
Base plates must be used. Timber sole plates should also be used to distribute the
load from the standard over a wide area, as well as to offset possible local
subsidence.
Ledgers must be level and fixed to standards with right-angle couplers.
Putlogs and transoms must be firmly fixed to ledgers or standards.
The flattened end of the putlog must be pushed right into the wall to provide
maximum support.
Putlogs and transoms should be spaced according to the expected load and the
thickness of the boards to be used in the platform.
In normal use, putlogs and transoms should be spaced so that the spans of
scaffold boards should not be greater than:
a. 32mm boards: 1m
b. 38mm boards: 1.50 m
c. 50mm boards: 4.60 m
Work on any scaffold shall allow only if
a. On a stable, level foundation with proper base plates.
b. Complete, properly braced and tied to the supporting structure.
c. Not overloaded (225 kg max. per platform, per bay for light duty scaffold)
(450 kg max. per platform, per bay for medium duty) (675kg max per
platform, per bay for heavy duty).
d. Fully planked and fitted with guardrails, mid-rails and toeboards on the
working deck wherever a person or material could fall more than 1.8
metres.
e. Fitted with a safe, secure temporary stairway or ladder to access the
working deck.
f.
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d. Do not relocate a mobile scaffold unless all items have been secured
against falling.
e. No person should be on a mobile scaffold when it is being moved.
f.
All mobile scaffolds should have a safe, secure means of access to the
working platform.
g. Do not locate a mobile scaffold closer than 1 metre to any slab edge,
penetration or other step down, unless a positive means to prevent it
crossing that point, such as a fixed fence, rail or raised edge, is in place.
h. When moving a mobile scaffold, stay well clear of power lines (the highest
part of the scaffold should come no closer than 4m).
22.4. Suspended Scaffolds
Before using a Suspended Scaffold make sure that:
a. A written hand-over certificate has been provided by the installer.
b. Operators have written authorization from their employer and are suitably
trained.
c. It has had its daily pre-operational check as set out in the operators
manual.
d. The cradle is not overloaded above its rated safe working load.
e. The cradle has meshed guardrails and solid flooring to ensure that
materials cannot fall through.
f.
g. There are suitable lateral restraints to stabilize the cradle during use.
h. Where access to and from the cradle cannot be gained from the ground or
a protected platform, the cradle must be securely tied to the building and
properly anchored safety harness and lanyards must be worn and used
when climbing in and out of the cradle.
i.
j.
Page 32 of 66
g. Always obey the rules for operating mobile plan near overhead power lines.
23.2. Crane Safety
a. Only persons with a relevant Certificate of Competency can operate cranes.
b. All cranes should be subject to a daily checklist/ logbook completed by the
operator.
c. Make sure that the set up area has been inspected for potential hazards
and that inspection is documented.
d. Make sure the counterweight slewing area is clear of obstacles and is
barricaded.
e. Make sure that loads do not pass overhead workers.
23.3. Lifting Gear
a. All lifting gear (shackles, slings, wire rope) should be inspected regularly
by a qualified and competent person. The inspection details should be
recorded and the item tagged.
b. Load hooks should be fitted with a safety catch, particularly where there is
a chance of the slings being displaced.
23.4. Safe Operation of Earthmoving Equipment
a. Operators must be suitably qualified.
b. Never carry passengers unless there is a passenger seat fitted.
c. Always wear the seatbelt (where fitted).
d. Always take care to know your operating area never back up until you
are certain it is safe Always shut down the plant and remove the ignition
key when you leave the machine unattended.
e. Ground your attachments and booms before vacating the machine.
f.
Know the machines roll-over limits and stay well within them.
g. Stay a safe distance away from the edge of embankments. Be sure that
the boundaries of your operating area are clearly marked.
h. When descending a grade, use the same gear you would use to climb it.
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i.
j.
Forklifts should never be used over terrain for which they have not been
designed
g. When leaving the forklift unattended, lower the tines, turn the gas bottles
off and remove the ignition key.
23.6. Safety of Hoist ways, Platform and Cage:
Hoist ways must be enclosed wherever access is provided or wherever persons
could be struck by the platform or other moving parts. Gates must be fitted in the
enclosure at all landing places and must normally be at least 2m high, but gates
910 mm high are acceptable where persons are not at the risk of falling down the
hoist-ways or coming into contact with moving parts. Gates must be kept closed
except for the movement of persons and materials; it is the duty of all persons to
see that this id done
Hoists platforms and cages must be fitted with a device capable of supporting
them, fully loaded, should hoists, ropes or driving gear fail. Hoists must be fitted
with ver-run stops at the top.
23.7. Operation of Hoists
Hoists must only be capable of being operated from one position at a time,
whether by rope, lever or switch. Hoists must not be operated from the cage.
Where the hoist driver cannot see the platform or cage during it s movement, a
signaling system, which covers all landing places, must be used.
The platform of materials or goods hoists must carry a notice stating the safe
working load and that the passenger must not ride on platform
The safe working load must not be exceeded except for test purposes.
Cages for passengers hoists must carry a notice stating the safe working load and
the number of passengers permitted.
No greater number of passengers may be carried and safe working load must not
be exceeded except for the test purposes.
24.BARRICADES
Contractor shall at its cost erect and maintain barricades required in connection
with its operation to guard or protect,
a. Hoisting areas.
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property
subject
to
damage
by
the
contractors
QA-ACT-PMC-MAN-EHS-R2
Page 35 of 66
Trenching supports are appropriate to the conditions. (i.e. The need or otherwise
for trench shields, close sheeting, benching or battering)
Soil heaps are properly positioned at least 0.9 metres from the edges of the
trench
Safe ladder access is provided into the trench.
All workers wear safety helmets.
No person is working alone in an excavation.
Persons do not remain in close proximity to where an excavator is operating.
Workers in excavations are not exposed to an accumulation of hazardous fumes
including fumes from petrol or diesel vehicles.
Page 36 of 66
40m
60m
70m
70m
50m
Handling:
Removal of pipes from a pile shall be accomplished by working from the ends of
the pipe. During transportation, the pipes shall be so secured as to ensure against
displacement.
26.4. Paints, Varnishes and Thinners
Storage and stacking:
Paints, varnishes lacquers, thinners and other flammable materials shall be kept in
properly sealed or closed containers. The containers shall be kept in a well
ventilated location, free from excessive heat, smoke, sparks or flame. The floor of
the paint stores shall be made up of 10cm thick loose sand and stored in a
collection drip pan to prevent leakages to the ground and/or the soil.
Paint materials in quantities other than required for daily use shall be kept stocked
under regular storage place.
Where the paint is likely to deteriorate with age the manner of storage shall
facilitate removal and use if lots in the same order in which they are received.
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Temporary electrical wiring / fittings shall not be installed in the paint store. When
electric lights, switches or electrical equipment are necessary, they shall be of
explosion proof design.
Handling:
Ventilation shall be adequate to prevent the accumulation of flammable vapors to
hazardous levels of concentration shall be provided in all areas where painting is
done.
When painting is done in confined spaces where flammable or explosive vapors
may develop any necessary heat shall be provided through duct work remote from
the source of flame.
Sources of ignition such as open flame and exposed heating elements shall not be
permitted in area or rooms where spray painting is done nor shall smoking be
allowed there.
Care should be taken not to use any naked flame inside the paint store. Buckets
containing sand shall be kept ready for use in case of fire. Fire extinguisher when
required shall be of foam type confirming to accepted standards.
Each workman handling lead based paints shall be issued liter milk per day for
his personal consumption.
26.5. Bitumen, Road Tar, Asphalt
Storage and stacking:
Drums or containers containing all types of bitumen, road tar, asphalt etc. shall
stacked vertically on their bottoms in up to 3 tiers. Leaky drums shall
segregated and either their contents shall be emptied into intact drums
contained in larger containers. All spillages or leakages onto natural soil shall
immediately cleaned up and placed in a contained area. Empty drums shall
stored in pyramidal stacks neatly in rows.
be
be
or
be
be
Handling:
Bitumen / Tar Bitumen / tar shall not be heated beyond the temperature
recommended by the manufacturer of the product. While discharging heated
binder from the boiler, workers shall not stand opposite to the jet so as to avoid
the possibility of hot binder falling on them. The container shall be handled only
after closing the control valve. While handling hot bitumen / tar, workers shall
exercise scrupulous care to prevent accidental spillage thereof. The buckets and
cans in which the hot material is carried from boiler shall be checked before use to
ensure that they are intact and safe. Mops and other applicators contaminated
with bituminous materials shall not be stored inside buildings
26.6. Bituminous roofing felts
Storage and stacking:
Bituminous roofing felts shall be stored away from other combustible, flammable
materials. For long storage it shall be kept under shade.
Handling:
Bituminous roofing felts should be handled in a manner to prevent cracking and
other damages
26.7. Flammable materials
QA-ACT-PMC-MAN-EHS-R2
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27.ELECTRICAL SAFETY
The National Indian electric codes and regulations shall apply to all permanent and
temporary electrical installations. All wires shall be color coded in accordance with
the national codes and all temporary power systems shall be properly earthed.
Periodic inspections and maintenance to be done to keep all the electric tool and
system in proper operating condition.
27.1. Plugs and Fuses
The electricity supply to the tool must be drawn from the socket outlet only, into
which a plug is inserted. The fuse rating should not exceed twice the normal load
current of the tool as indicated in the rating plate.
27.2. Electrical installations
Following points are to be considered as guide lines during electrical installation
fixing:
a. Electrical appliances and outlets should be marked clearly to indicate their
purpose and voltage.
b. Bare conductors or other bare current carrying parts of equipment should
not be permitted unless adequate precautions are taken to prevent direct
or indirect contact for example by fencing, screening or positioning.
c. Lamps and lamp fittings for general lighting should be installed not less
than 2.5 m above the ground or floor wherever practicable.
d. Since electrical fittings are easily damaged by the rough work and severe
conditions prevailing on sites, fittings should be of weatherproof type.
e. Flexible cables used for portable apparatus should have an earthing
conductor.
QA-ACT-PMC-MAN-EHS-R2
Page 39 of 66
f.
j.
Fuses, motors, gears, etc, should bear clear marking of the specifications
indicating their current rating and whether they are of the fast or slow
braking type and as far as possible their rated braking capacity.
28.CONCRETE CONSTRUCTION
28.1. Mixers
All gears, chains and rollers of mixers shall be properly guarded. If the mixer has
a charging skip the operator shall ensure that the workmen are out of danger
before the skip is lowered. Railings shall be provided on the ground to prevent
anyone walking under the skip while it is being lowered.
All cables, clamps, hooks, wire ropes, gears and clutches etc. of the mixer, shall
be checked and cleaned, oiled and greased and service once a week. A trial run of
the mixer shall be made and defects shall be removed before operating a mixer.
When workmen are cleaning the inside of the drums and operating power of the
mixer shall be locked in the off position and all fuses shall be removed and a
suitable notice hung at the place.
28.2. Trucks
When trucks are being used on the site, traffic problems shall be taken care of. A
reasonably smooth traffic surface shall be provided. If practicable, a loop road
shall be provided to permit continuous operation of vehicles and to eliminate their
backing. If a continuous loop is not possible a turnout shall be provided. Backing
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In case of chajjas and balconies the props shall be adequate to transfer the
load to the supporting point.
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A spreader beam shall be used wherever possible so that the cable can be as
perpendicular to the members being lifted as practical. The angle between the
cable and the members to be lifted shall not be less than 600.
Methods of assembly and erection specified by the designer shall be strictly
adhered to at site. Immediately on erecting any unit in position, temporary
connections or supports as specified shall be provided before releasing the lifting
equipment. The permanent structural connections shall be established at the
earliest opportunity.
29.MASONARY WORKS
General: Depending on the type of wall to be constructed the height of
construction per day shall be restricted to ensure that the newly constructed wall
does not come down due to lack of strength in the lower layers. Similarly, in long
walls adequate expansion / crumple joints shall be provided to ensure safety.
Opening in walls: Whenever making of an opening in the existing walls is
contemplated, adequate supports against the collapse or cracking of the wall
portion above or roof or adjoining walls shall be provided.
Guarding of wall openings and Holes: Wall opening barriers and screens shall be of
such construction and mounting that they are capable of withstanding the
intended loads safely. For detailed information reference may be made to good
practice. Every wall opening from which there is a drop of more than 120mm shall
be one of the following:
Rail, roller, picket fence, half door or equivalent barrier: The guard may be
removable but should be preferable be hinged or otherwise mounted so as to be
conveniently replaceable. Where there is danger to persons working or passing
below on account of the falling materials, a removable toe board or the equivalent
shall also be provided. When the opening is not in use for handling materials the
guards shall be kept in position regardless of a door in the opening. In addition a
grab handle shall be provided on each side of the opening. The opening should
have a sill that projects above the floor level at least 2.5cm.
Extension platform into which materials may be hoisted for handling, shall be of
full length of the opening shall be of full length of the opening and shall have side
rails or equivalent guards.
Every chute wall opening from which there is a drop of more than 120mm shall be
guarded by one or more of the barriers specified in 16.2.1 or as required by the
conditions.
Page 42 of 66
Page 43 of 66
The contractor shall at his own expense, carry out all instructions issued to him by
the Engineer-in-charge to effect proper disposal of night soil and other
conservancy work in respect of the contractors workmen or employees of the site.
The contractor shall be responsible for payment of
any charges which may be
levied by the municipal or cantonment authority for execution of such on behalf.
30.4. Provision of shelter during rest
At every place there shall be provided free of cost, for suitable sheds two for
meals and other two for rest separately for the use of men and women labour.
The height of each shelter shall not be less than 3m from the floor level to the
lowest part of the shed roof. These shall be kept clean and the space provided
shall be on the basis of 0.6sqm per head.
Provided that the engineer-in-charge may permit subject to its satisfaction, a
portion of building under construction or other alternative accommodation to be
used for the purpose.
30.5. Canteens
In every work place where the work regarding the employment of contract labour
is likely to continue for six months and where in contract labour numbering 100 or
more are ordinarily employed an adequate canteen shall be provided by the
contractor for the use of such labour.
The canteen shall be maintained by the contractor in an efficient manner.
The canteen shall consist of at least a dining hall, kitchen, storeroom, pantry and
washing places separately for workers and utensils.
The floor shall be made of smooth and impervious materials and inside walls shall
be lime washed or colour washed at least once a year. Provided that the inside
walls of the kitchen shall be lime washed every four months.
The premises of the canteen shall be maintained in a clean and sanitary condition
Suitable arrangements shall be made for the collection of disposal of garbage.
Waste water shall be carried away in suitable covered drains and shall not be
allowed to accumulate so as to cause nuisance.
The dining hall shall accommodate at a time 30% of the contract labour working
at a time.
The floor area of the dining hall, excluding the area occupied by the service
counter and any furniture except tables and chairs shall not to be less than 1sqm
per diner to be accommodated as prescribed in sub-rule (i)
There shall be provided and maintained sufficient utensils crockery,
any other equipment necessary for efficient running of canteen
furniture and
The furniture, utensils and other equipment shall be maintained in a clean and
hygienic condition.
Suitable clean clothes for the employees serving in the canteen shall be provided
and maintained.
A service counter, if provided shall have top of smooth and impervious material.
e) Suitable facilities including an adequate supply of hot water shall be provided
for the cleaning of utensils and equipment.
QA-ACT-PMC-MAN-EHS-R2
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A portion of the dining hall and service counter shall be partitioned off and
reserved for women workers in proportion to their number.
Sufficient tables stools or benches shall be available for the number of diners to be
accommodated as prescribed herein
The food stuff and other items to be served in the canteen shall be in conformity
with the normal habits of the contract labour.
The charges of food stuffs, beverages and other items served in the canteen shall
be based on No profit no loss and shall be conspicuously displayed in the
canteen.
In arriving at the price of the foodstuffs and other article served in the canteen,
the following items shall not be taken in to consideration as expenditure namely:
QA-ACT-PMC-MAN-EHS-R2
Page 45 of 66
APPENDIX - A
FORMATS
QA-ACT-PMC-MAN-EHS-R2
Page 46 of 66
TABLE OF CONTENTS
FORMAT
FORMAT
FORMAT
FORMAT
FORMAT
FORMAT
FORMAT
FORMAT
FORMAT
FORMAT
FORMAT
FORMAT
FORMAT
FORMAT
FORMAT
QA-ACT-PMC-MAN-EHS-R2
Page 47 of 66
PROJECT NAME
SAFETY INDUCTION / TRAINING
Contractor Name
Report No:
Date
No: of workers
Designation
Name
QA-ACT-PMC-MAN-EHS-R2
Signature
Reviewed by (ACT)
Page 48 of 66
PROJECT NAME
WORK SAFETY & RISK ANALYSIS WORK SHEET (Page 1 of 2)
JSA Title
Validity
Contractor Name
From
To
Location
Permits Required
(Tick applicable)
Confined Space
Hot Work
PPE Requirements
1.
2.
1.
3.
2.
4.
3.
5.
4.
1.
1.
2.
2.
3.
3.
Excavation
Height Work
Night Work
Potential Environmental Hazards
Air pollution dust
Noise pollution
Spills
Other Potential Hazard to consider
Electrical
Light or Dark
Chemical
Dust/Fume
Manual Handling
QA-ACT-PMC-MAN-EHS-R2
Page 49 of 66
Project Name
WORK SAFETY & RISK ANALYSIS WORK SHEET (Page 2 of 2)
JSA Title
Date
Validity
From
Contractor Name
To
Location
New Risk
Rating
R=
P
S
P*S
Risk Rating
Step #
Job/Task
Hazards`
P
R=
P*S
Control Measures
Responsible
person
Severity (S)
0-No Risk
Impossible
0-No Impact
0-1
1 Low Risk
Impossible
1-Minor Injury
2 Moderate Risk
Possible
2-4
Means Acceptable Level of risk. Ensure that
personnel are competent and adequately briefed on
residual risk and that control measures are reviewed
regularly
3 Likely/Occasional Occurrence
Likely
3-Severe Injury
>4
Means Unacceptable Level of Risk. Revisit
design and review available control measures
5-Multiple Fatality
QA-ACT-PMC-MAN-EHS-R2
Page 50 of 66
PROJECT NAME
Sub Contractor
name
Location
Date of Work
Person in
Charge
Please authorize Hot work subject to precautionary measures as specified being undertaken
Submitted by
(Name)
Description
Yes
No
On completion of Work
The work has been completed at the work location and has confirmed that there is no risk of fire or explosion
Date
Completed
QA-ACT-PMC-MAN-EHS-R2
Page 51 of 66
PROJECT NAME
Sub Contractor
Name
Location
Duration
Height work
required for
Person in
Charge
Please authorize Height work subject to precautionary measures as specified below being undertaken
Submitted by
(Name)
Description
Yes
Railings and life line ropes are fixed securely around outer periphery.
No
QA-ACT-PMC-MAN-EHS-R2
Page 52 of 66
PROJECT NAME
Sub Contractor
Name
Location
Date of Work
Activities
Person in
Charge
Please authorize to work in night subject to precautionary measures as specified being undertaken
Submitted by
(Name)
General Requirement:
Emergency Vehicle:
Vehicle No.:
Details of Manpower
Yes
No
QA-ACT-PMC-MAN-EHS-R2
Page 53 of 66
PROJECT NAME
NEAR MISS INCIDENT REPORT
Contractor Name
Report No:
Sub Contractor
Name
Date of incident
Location of Incident
Equipments involved
Company Name
Responsible person
Reviewed by (Archetype)
Name
Designation
Date
Work done as per recommendation
QA-ACT-PMC-MAN-EHS-R2
YES
NO
Page 54 of 66
PROJECT NAME
ACCIDENT INVESTIGATION REPORT
Contractor Name
Report No:
Date submitted
Location of Accident
Injured person
( if applicable)
Employee # / ESI #
Details of Injury
Major
Evaluation of severity
potential
Serious
Minor
Probability of occurrence
Witness 1
Frequent
Occasional
Seldom
Witness 2
Description of Accident
Guarding inadequate
Exposure to Electricity
Lack of PPE
Lack of supervision
Date due
Name/s and
designation of
Investigation team
Sign and
date
Archetype review
ACT concur with the root causes and corrective actions recommended to prevent recurrence
Yes
No
QA-ACT-PMC-MAN-EHS-R2
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PROJECT NAME
SCAFFLODING INSPECTION CHECK LIST
Contractor Name
Permit No:
Date of Inspection
Inspected by
Inspection Points
10
Yes
No
Remarks
Scaffolding mentioned at the above location is inspected and complying with the standards and Ready to Use.
Safety Manager
(ACT)
QA-ACT-PMC-MAN-EHS-R2
Page 56 of 66
PROJECT NAME
COMPRESSED GAS CYLINDER INSPECTION CHECKLIST
Contractor
Name
Sub Contractor
Name
Inspn: No:
Location
Date
Inspected by
#
1
Inspection Points
Yes
Working pressure & test pressure (The date of last hydrostatic test)
1b
1c
1d
2b
Oil, grease or other foreign matter on the cylinder valve & exterior.
2c
3a
Manufacturers symbol
3b
Working pressure
3c
3d
LH or RH screw thread.
Valve condition
4a
4b
Thread condition.
5a
6
6a
Remarks
2a
No
1a
Valve cap
The checklist does not relieve the user of his responsibility with respect to safety.
Submitted by (Cont)
Reviewed by (ACT)
QA-ACT-PMC-MAN-EHS-R2
Page 57 of 66
PROJECT NAME
CRANE & HYDRA CHECK LIST
Contractor Name
Instruction No:
Sub Contractor
Name
Location
Date
Inspected by
Equipment details
Registration #
Inspection Points
Yes
Wire ropes and other associated components are free from defects.
All guards such as guard over gears, rotating shaft etc. & hook locking
latch are in place.
10
11
12
13
14
No
Remarks
The above Crane & Hydra found ( ) suitable ( ) not Suitable for use at site.
Submitted by
(Cont)
Reviewed by
(ACT)
QA-ACT-PMC-MAN-EHS-R2
Page 58 of 66
PROJECT NAME
LIFTING TOOLS AND TACKLES CHECK LIST
Contractor Name
Instruction No:
Date
Inspected by
Equipment details
Registration #
Inspection Points
Yes
All guards such as guard over gears, rotating shaft etc. are in place.
No
Remarks
6
7
8
9
10
11
12
13
14
The above Crane & Hydra found ( ) suitable ( ) not Suitable for use at site.
Submitted by
(Cont)
Reviewed by
(ACT)
QA-ACT-PMC-MAN-EHS-R2
Page 59 of 66
PROJECT NAME
TOOLS AND EQUIPMENT INSPECTION CHECK LIST
Contractor Name
Sub Contractor
Name
Inpection No:
Location
Date
Inspected by
Equipment / tools
details
Registration #
1a
Description/Specification
1b
Sl: No
1c
Make
1d
Year of Manufacture
2a
Date
2b
2c
Document submitted
3a
Manufactures test /
Guarantee certificate
3b
Replacement / Repairs
3c
The above equipment/tool found suitable ( ) not Suitable ( ) for use at site.
Submitted by
(Cont)
Reviewed by
(ACT)
QA-ACT-PMC-MAN-EHS-R2
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PROJECT NAME
SAFETY IMPROVENT NOTICE
Contractor Name
Instruction No:
Date
Issued to
Designation
You are hereby instructed to correct / rectify the following unsafe act / condition
PENALTY
The above unsafe act / condition is coming under ________ star category of Penalty and subsequently an amount of
INR _________/- is charged for the same. (Refer section 7 of ACT Safety Manual for penalty details)
Project Manager (ACT)
CONTRACTORS ACKNOLEDGEMENT
Received by (Name)
Designation
Sign and date
Contractors corrective action
Completed on
QA-ACT-PMC-MAN-EHS-R2
Page 61 of 66
PROJECT NAME
MONTHLY SAFETY AUDIT CHECK LIST
Contractor Name
Report No:
Location
Date
Audit Memebrs
#
Name
Legends:
Company
B Needs Consideration
D- Not applicable
Designation
Page 1 of 4
Status
Inspection points
General
1a
1b
1c
1d
1e
1f
House Keeping
2a
2b
2c
2d
2e
2f
Fire Prevention
3a
3b
3c
3d
3e
Remarks
Total of A, B, C, D
QA-ACT-PMC-MAN-EHS-R2
Page 62 of 66
Page 2 of 4
4
Electrical Installation
4a
4b
4c
4d
4e
5a
5b
Proper grounding
5c
5d
5e
5f
5g
Fall Protection
6a
6b
6c
Are employees working more than 6' above a lower level protected by
guardrails, safety nets, personal fall arrest system
6d
Ladders
7a
7b
7c
7d
7e
Scaffolding
8a
8b
8c
8d
8e
8f
9a
9b
9c
QA-ACT-PMC-MAN-EHS-R2
Page 63 of 66
Page 3 of 4
10
10a
10b
10c
10d
10e
11
11a
11b
11c
11d
12
12a
12b
12c
12d
12e
13
13a
13b
13c
13d
13e
13f
14
14a
14b
14c
14d
14e
15
Concrete Construction
15a
15b
15c
15d
15e
15f
QA-ACT-PMC-MAN-EHS-R2
Page 64 of 66
Page 4 of 4
16
Steel erection
16a
16b
16c
16d
16e
17
Masonry
17a
Proper scaffolding
17b
17c
17d
18
18a
18b
18c
18d
18e
19
Stairs
19a
20
Personal Protection
20a
20b
20c
20d
20e
21
Miscellaneous
21a
21b
Sub Total A
Sub Total B
Sub Total C
Sub Total D
Overall Total
Total Marks
%
%
QA-ACT-PMC-MAN-EHS-R2
Page 65 of 66
PROJECT NAME
MONTHLY SAFETY REPORT
Contractor Name
No: of LTAs
No: of fires
No: of fatalities
Attachments
Safety committee MOM
Safety Statistics
Percentage Man hours lost
For Contractor
Name
Name
Page 66 of 66