TieRodsTRG Jan16rev

TIE RODS TECHNICAL REFERENCE GUIDE
2nd edition October 2015
Solutions for marine works
INTRODUCTION
This Tie Rods Technical Reference Guide is meant to assist contractors, designers and consultants
using Dextra tie rods systems in their projects.
This handbook gives a comprehensive overview of Dextra tie rods system, detailing their technical
specifications and method statements, while illustrating the different applications and services
offered by Dextra in terms of design, surface finish and corrosion protection solutions.
HEADQUARTERS
THAILAND
Dextra Manufacturing Co., Ltd.
Tel: (66) 2 726 5731 Fax: (66) 2 328 0374
E-mail: thailand@dextragroup.com
INDIA
Dextra India Pvt. Ltd.
Tel: (91) 22 2838 6294 / 22 2839 2694
Fax: (91) 22 2839 2674
E-mail: india@dextragroup.com
MIDDLE EAST
Dextra Middle-East FZE
Tel: (971) 4886 5620 Fax: (971) 4886 5621
E-mail: middleeast@dextragroup.com
EUROPE
Dextra Europe Sarl.
Tel: (33) 1 45 53 70 82 Fax: (33) 1 47 04 28 97
E-mail: europe@dextragroup.com
SOUTH AMERICA
Dextra do Brasil
Tel: (55) 11 5505 2475 / 2477
E-mail: brasil@dextragroup.com
CHINA & TAIWAN

Dextra Building Products (Guangdong) Co., Ltd.
Tel: (86) 20 2261 9901 Fax: (86) 20 2261 9902
E-mail: china@dextragroup.com
HONG KONG
Dextra Pacific Ltd.
Tel: (852) 2845 7766 / 2511 8236
Fax: (852) 2586 1656 / 2519 0852
E-mail: dplbuilding@dextragroup.com
NORTH AMERICA
Dextra America Inc.
Tel: (1) 805 915 4734 / 818 261 5166
E-mail: america@dextragroup.com
LATIN AMERICA
Dextra Latam
Tel: (507) 6454 8100 / (507) 831 1442
E-mail: latam@dextragroup.com
CONTENTS
The Company
.............................
Products Overview
Product Benefits .
Applications
.
Bars
Mechanical Properties & Diameter Range ...
Load Table
....
Load Graphs
.
Benefits of Grade 700/900....
Rolled Thread Profile & Benefits ...
Standard Bar Lengths
....
Corrosion Protection
.
Components
Articulated Joints
Ball Cages
.
Captive Nuts
.
Hinge Couplers .
Hinge Turnbuckles
Pad Eyes
.
Forks and Spades.
Connections
Couplers
....
Turnbuckles
.
Anchorages
Plates and Nuts ....
Angle Seatings .
T-Plates ....
Tailor Made Solutions
...
Waling Beams
C-Channels
.
H-Sections
....
I-Sections
.
Spacers, Support Brackets & Stiffeners
Waling Bolts
.
Splicing Plates .
Design ................................
Quality Assurance
.........
Quality Control ..........
Marking and Traceability...............................
Packing ................................
Labeling ..
Enquiries
..
Major Project References .
Compliance
..
Contact us
..
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41
43
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48
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51
52
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63
79
80
THE COMPANY
Established since 1983, Dextra Manufacturing is a leading manufacturer and distributor of engineered
construction products for the building and civil industries.
Dextra has developed for the past 15 years a comprehensive range of high-performance bar systems
made of steel and composite materials suitable for a variety of applications in ground anchoring,
concrete tensioning and roof and faade support.
Thanks to its ISO and ASME quality certifications, Dextra is able to control and maintain a high level of
quality in all its bar components and systems. Dextra guarantees full compliance with project
specifications and customer satisfaction from design stage to delivery and installation.
Dextra Manufacturing has 6,000 square meters of bar production area for a yearly production
capacity of 12,000 tons. It employs over 900 people worldwide and operates in every continent
through a network of direct subsidiaries and long term partners.
The combination of in-house engineering expertise and design capability with modern manufacturing
facilities has allowed Dextra to participate in the supply of more than 7,000 construction projects over
the years.
When in-depth know-how and quality assurance are a must, Dextra is your solution.
The two main buildings of Dextra factory in Bangkok
PRODUCTS OVERVIEW
Dextras tie rod systems cover several steel grades with yield strength ranging from 355 to 700
N/mm, and diameter up to 160 mm.
Various articulated joints can be used to accommodate the project requirements ensuring
compatibility with any sheet pile profiles, pile walls, combi walls or concrete diaphragm walls.
Dextra tie rods system can also be supplied with a full range of corrosion protection solutions,
prefabricated waling beams and related accessories.
PRODUCT BENEFITS
Flexibility of the system with various articulation

solutions such as captive nut, swivel nut, ball cage,
hinge coupler, angle seating
Ductile design.
Quick installation.
Pre-tensioning applicable.
Full range of accessories for specific applications.
PRODUCTS OVERVIEW
APPLICATIONS
Dextra tie rods can adapt to any design, configuration, type of terrain and type of anchoring wall
thanks to the numerous accessories available.
Diaphragm wall
Concrete block
Sheet pile wall
Combi wall
BARS
BARS
MECHANICAL PROPERTIES & DIAMETER RANGE
Available in steel grades 355/510, 500/660, 700/900 N/mm

Diameter range up to M162.
Rolled threads.
Other dimensions & grades may be offered upon request.
Grade
355/510
500/660
700/900
N/mm
355
500
700
Min. Ultimate tensile strength
N/mm
510
660
900
Min. Elongation at failure (At)
18 - 22
17
15
Impact strength
KV(J)
Min. Yield strength
27 J @ -20 C
27 J @ 0 C
* As per BSEN-10025, yield and tensile values vary upon the nominal bar size.
BARS
LOAD TABLE
The following yield loads and ultimate loads sum up the scope of our standard tie rod. Other dimensions may
be offered upon request. The load capacities of bars indicated are considered at the cross sectional area of
the thread instead of the nominal bar diameter.
Grade 355/510
Thread
size
mm
Grade 700/900
Grade 500/660
Un-factored Un-factored Un-factored Un-factored Un-factored Un-factored

Yield Load Ultimate Load Yield Load Ultimate Load Yield Load Ultimate Load
kN
kN
kN
kN
kN
kN
M42
398
572
560
740
785
1,009
M45
464
666
653
862
914
1,175
M48
523
751
737
972
1,031
1,326
M52
624
897
879
1,160
1,230
1,582
M56
721
1,035
1,015
1,340
1,421
1,827
M60
839
1,205
1,181
1,559
1,653
2,126
M64
950
1,365
1,338
1,766
1,873
2,408
M68
1,085
1,558
1,528
2,017
2,139
2,750
M72
1,228
1,764
1,730
2,283
2,422
3,114
M78
1,460
2,098
2,057
2,715
2,880
3,702
M83
1,669
2,398
2,351
3,103
3,291
4,231
M88
1,892
2,718
2,664
3,517
3,730
4,796
M93
2,128
3,058
2,998
3,957
4,197
5,396
M98
2,379
3,418
3,351
4,423
4,691
6,031
M103
2,643
3,798
3,723
4,915
5,213
6,702
M108
2,922
4,198
4,115
5,432
5,762
7,408
M113
3,214
4,618
4,527
5,976
6,338
8,149
M118
3,521
5,058
4,959
6,546
6,942
8,926
M123
3,841
5,518
5,410
7,141
7,574
9,738
M128
4,175
5,998
5,881
7,762
8,233
10,585
M133
4,523
6,498
6,371
8,410
8,919
11,468
M143
5,261
7,559
7,411
9,782
10,375
13,339
M153
6,055
8,699
8,529
11,258
11,940
15,352
M162
6,818
9,794
9,602
12,675
13,443
17,284
BARS
LOAD GRAPHS
Yield load (kN)
M162
M153
M103
2,643
M98
2,379
M93
2,128
M88
M83
2,998
2,351
1,669
M78
2,057
1,460
5,213
3,723
4,691
3,351
2,664
1,892
5,762
4,115
2,922
6,338
4,527
3,214
M108
6,942
4,959
3,521
M113
7,574
5,410
3,841
M118
8,233
5,881
4,175
M123
8,919
6,371
4,523
M128
10,375
7,411
5,261
M133
11,940
8,529
6,055
M143
13,443
9,602
6,818
4,197
Grade 700/900 Un-factored Yield Load kN

3,730
3,291
2,880
2,422
1,730
1,228
M72
2,139
1,528
1,085
M68
1,873
1,338
950
M64
1,653
1,181
839
M60
M56
1,421
1,015
721
M52
1,230
879
624
M48
1,031
737
523
M45
914
653
464
M42
785
560
398
2,000
4,000
6,000
8,000
10,000
12,000
14,000
16,000
Note: Yield loads and ultimate loads are unfactored.
10
BARS
LOAD GRAPHS
Ultimate load (kN)
M162
M153
M143
M133
M128
5,058
M113
4,618
M108
4,198
M103
3,798
M98
M93
M88
3,517
2,718
M83
3,103
2,398
8,149
5,976
7,408
6,702
4,915
3,957
3,058
8,926
6,546
5,432
4,423
3,418
9,738
7,141
5,518
M118
10,585
7,762
5,998
M123
11,468
8,410
6,498
13,339
9,782
7,559
15,352
11,258
8,699
17,284
12,675
9,794
6,031
Grade 700/900 Un-factored Ultimate

Load kN
5,396

Load kN
4,796

Load kN
4,231
3,702
2,715
2,098
M78
3,114
2,283
1,764
M72
2,750
2,017
1,558
M68
2,408
1,766
1,365
M64
2,126
1,559
1,205
M60
M56
1,827
1,340
1,035
M52
1,582
1,160
897
M48
1,326
972
751
M45
1,175
862
666
M42
1,009
740
572
2,000
4,000
6,000
8,000 10,000 12,000 14,000 16,000 18,000 20,000
Note: Yield loads and ultimate loads are unfactored.
11
BARS
BENEFITS OF GRADE 700/900
The immediate benefits of grade 700 tie rods compared to lower grades are a smaller tonnage of
steel resulting in lower overall material, transportation costs and an easier / safer handling at site.
Considering a grade 700/900 assembly as compared to grade 500/660 tie rods, the savings on bars
(excluding accessories and connectors) would be:
Detail
500
700
Variance
Savings with
Grade 700
Working Load
1,905 kN
1,905 kN
Bar Diameter
75 mm
65 mm
10 mm
Weight per linear meter
34 kg
26 kg
8 kg
24%
The below table simulates the savings in terms of weight of grade 700 compared to grade 500 for
different given working loads:
Weight/
lm
80
75 kg
68 kg
70
60
50
56 kg
56 kg
50 kg
50 kg
45 kg
40 kg
40
Grade 500/660
Linear
weight
Linear
weight
Grade 700/900
30
M93
M83
M98
M93
M108
M113
M93
20
M98
10
0
3000
3500
4000
4500
kN
12
BARS
ROLLED THREAD PROFILE & BENEFITS
Thread rolling process redistributes the excess material outwards in a compact granular formation
giving it maximum efficiency over the active stress area. There is no removal of steel material
during this process, contrary to a cut thread.
The dies compress the material to form the root of the thread and force the displaced material
outward to form the crests.
The result is a minimal loss of cross-sectional area at the bottom of the thread, and cold working of
the displaced material.
Fibers are not broken but enhanced in

the tip section (major diameter) and
root section (minor diameter), thus
improving the resistance to fatigue in
case of a rolled thread.
Moreover, this process does not
involve any heating of the bar which
could alter its chemical properties.
Tip section
(Major diameter)
Reinforced fibers
Uninterrupted fibers
Root section
(Minor diameter)
Grain detail
13
BARS
STANDARD BAR LENGTHS
Dextra tie rods being usually shipped in standard 20ft or 40ft containers
to the project location, the maximum individual length for bars is 5.8
meters or 11.8 meters respectively.
Special lengths are available upon project requirements.
CORROSION PROTECTION / SURFACE FINISH

Dextra tie rods can be delivered without any specific surface finish when considering sacrificial
thickness as specified in EN 1993 Part 5.
However other alternatives are available to enhance corrosion protection, such as bituminous
tape, paint or hot dip galvanization, depending on the project design and requirements.
When bituminous tape is required, it can either be wrapped at Dextras factory or delivered
separately with the tie rods, depending on projects requirements:
Description
Application
Shop/Site application method
Paste, soft petroleum reinforced tape,

15mm overlap
Backfill, non tidal area or debond

through concrete
Shop and site application

Machine or hand application
As above, 55% overlap
Backfilled marine environment

As above, 55% and pvc overwrap
Backfilled marine environment

As above, 55% overlap,

Denso Therm overvrap
Aggressive environments, marine

environments
Shop application recommended

Denso Pol 60 tape system,

55% overwrap
Aggressive & marine environments,

long life maritime strutures
Shop application only

Machine application only
For paint protection, a single coat of epoxy paint is applied as Dextras factory as per EN 1993.
Hot-dip galvanization is performed as per EN ISO 1461:1999 or ASTM A123. In accordance with
common practice and industry recommendations, internal threads of components are not
galvanized and external bar threads are brushed after galvanizing.
14
COMPONENTS
BALL CAGE
CAPTIVE NUT
HINGE COUPLER
HINGE TURNBUCKLE
Page 15
Page 23
Page 30
Page 32
PAD EYE
FORK
SPADE
COUPLER
Page 33
Page 34
Page 34
Page 36
TURNBUCKLE
HEXAGONAL NUT
Page 38
Page 41
T-PLATE
Page 44
SWIVEL HEX.NUT
Page 41
ANGLE SEATING
Page 43
COMPONENTS
ARTICULATED JOINTS BALL CAGES
Ball cages are articulation joints that allow a rotation of the bar in every direction, usually located at
either end of the anchor wall or in the middle of the anchorage.
Accommodates up to 10 of rotation
16
COMPONENTS
ARTICULATED JOINTS - BALL CAGES
TECHNICAL SPECIFICATIONS
Ball cages are available to accommodate bar grades

355/510, 500/660, 700/900
Ball cage connection can accommodate 10 of
rotation in all directions.
Used as an articulation joint at diaphragm
wall/tubular pile level in conjunction with a
bearing plate (plate embedded in concrete).
Used as an articulation joint in the middle of the
anchorage.
M
M42x4.5
M45x4.5
M48x5.0
M52x5.0
M56x5.5
M60x5.5
M64x6.0
M68x6.0
M72x6.0
M78x6.0
M83x6.0
M88x6.0
M93x6.0
M103x6.0
M108x6.0
M113x6.0
M118x6.0
M123x6.0
M128x6.0
M133x6.0
M143x6.0
M153x6.0
M162x6.0
A
mm
165
165
165
165
195
195
195
225
225
260
260
275
300
320
345
345
360
390
390
405
460
475
475
B
mm
80
80
80
80
97
97
97
110
110
130
130
130
145
160
175
175
175
200
200
210
220
240
250
C
mm
150
150
150
150
182
182
182
198
198
229
229
236
250
275
285
285
310
326
326
352
368
404
409
Example :
Ball cage
17
COMPONENTS
ASSEMBLY INSTRUCTIONS
Ball cages are usually delivered fully pre-assembled from our factory to ease site installation.
Always make sure that the ball cage coupler and ball cage nut have the same marking number to
ensure their correct assembly. The ball cage nut can be assembled to the ball cage coupler or
dismantled by using a simple hand tool supplied by Dextra.
Match the parts by

thread size. In
this case = M95
Identify bar system
material grade. In this
case grade = 700
Ball cage coupler
Last five
digits define the lot
& batch of products
Ball cage nut
Hand tool provided to assemble or

dismantle the ball cage
18
COMPONENTS
ASSEMBLY INSTRUCTIONS IN TUBULAR PILE
The following installation procedure serves as a guideline only. The contractor may adjust the
methods and procedures to suit the site condition as approved by the Engineer.
OD.+5 mm
In order to assemble the ball cage, a mark should be made and a hole drilled on the steel casing of
the tubular pile at the right position. The size of the drilled hole shall equal the outside diameter of
ball cage coupler plus 5mm.
Tubular steel casing
Drill hole
*OD Ball cage coupler + 5 mm
1. Determine the appropriate level of the tie rod and
ball cage and install rebar or equivalent into the
tubular steel casing of the tubular pile and securely
fix them by welding as shown below. The supporting
rebar shall not obstruct the embedded plate.
19
COMPONENTS
2. Insert the tie rod and ball cage system from the front of the drilled hole into the steel casing of
the tubular pile. Adjust the ball cage system and tie rod to the right position.
3. Lock the tie rod and ball cage coupler with the upper layer of rebar or equivalent. Steel wire may
be used to fasten the tie rod with supporting rebar. Assemble the bearing plate and hex nut with
the tie rod. After every component is set at the right position, provide tag welding between the
bearing plate and supporting bars (welding on the tie rod and ball cage system is prohibited).
Tag welding
20
COMPONENTS
4. Fill any gap between the ball cage coupler and the tubular steel casing with filler material to
prevent any leakage.
Fill/seal with filler material (or others)

to prevent concrete leakage
5. Pour concrete into the tubular steel casing or diaphragm wall trench. The extruded 1.5m tie rod
and thread must be protected with suitable means to prevent damage during concreting of the
tubular pile.
21
COMPONENTS
ASSEMBLY INSTRUCTIONS IN DIAPHRAGM WALL
1. Determine the appropriate level of the tie rod and ball cage and install rebar or equivalent into
the cage of the diaphragm wall, and securely fix them by welding as shown below. The supporting
rebar shall not obstruct the embedded plate. The location of the ball cage should be identified and
correctly marked.
2. Cast concrete into the diaphragm wall trench. The thread must be protected by a plastic cap to
prevent damage during the concreting of the diaphragm wall.
22
COMPONENTS
3. During the tie rod installation, remove the plastic cap and insert the starter bar in the embedded
ball cage. Adjust the ball cage system and tie rod to the right position.
23
COMPONENTS
ARTICULATED JOINTS CAPTIVE NUTS
Captive nuts can be used in both concrete walls and combi walls. They provide the tie rod with the
possibility of 5 rotation in every direction, thus allowing alignment adjustments.
Captive nuts are delivered fully pre-assembled from our factory to the site.
Accommodates up to 5 of rotation
24
COMPONENTS
L2
L1
Captive nuts are available to accommodate bar grades

355/510, 500/660, 700/900.
D1
Standard captive nut are available from M45-M164.

Other sizes are available upon request.
Wall thickness 500

L1
L2
D1
mm
mm
mm
Wall thickness 600

L1
L2
D1
mm
mm
mm
Wall thickness 700

L1
L2
D1
mm
mm
mm
M42x4.5
500
65
168
600
65
190
500
65
190
M45x4.5
500
70
168
600
70
190
500
70
190
M48x5.0
500
75
168
600
75
190
500
75
190
M52x5.0
500
80
168
600
80
190
500
80
190
M56x5.5
500
85
168
600
85
190
500
85
190
M60x5.5
500
90
190
600
90
190
500
90
219
M64x6.0
500
95
190
600
95
190
500
95
219
M68x6.0
500
95
190
600
95
190
500
95
219
M72x6.0
500
105
190
600
105
190
500
105
219
M78x6.0
500
110
219
600
110
219
500
110
219
M83x6.0
500
111
219
600
111
219
500
111
273
M88x6.0
500
115
219
600
115
219
500
115
273
M93x6.0
500
119
219
600
119
219
500
119
273
M103x6.0
500
126
219
600
126
273
500
126
273
M108x6.0
500
133
273
600
133
273
500
133
273
M113x6.0
500
140
273
600
140
273
500
140
273
M118x6.0
500
160
273
600
160
273
500
160
273
M123x6.0
500
174
273
600
174
273
500
174
273
M128x6.0
500
188
273
600
188
273
500
188
273
M133x6.0
500
202
273
600
202
273
500
202
324
M143x6.0
500
216
273
600
216
273
500
216
324
M153x6.0
500
230
273
600
230
324
500
230
324
M162x6.0
500
210
324
600
210
324
500
210
324
25
COMPONENTS
The captive nut is delivered fully assembled with a plastic cap and the starter tie rod, as shown
below. The total length of the complete set is determined according to the thickness of the
anchoring wall or the diameter of the pile.
OD.+5 mm
The following installation procedure serves as a guideline only. The contractor may adjust the
methods and procedures to suit the site condition as approved by the Engineer.
In order to assemble the captive nut, a mark should be made and a hole drilled on the steel casing of
the tubular pile at the right position. The size of the drilled hole shall equal the outside diameter of
the steel cylinder plus 5mm.
Tubular steel casing
Drill hole
*OD Captive Nut tube (D1) + 5 mm
26
COMPONENTS
1. Determine the appropriate level of the tie rod and captive nut and install rebar or equivalent into
the tubular steel casing of the tubular pile, and securely fix them by welding as shown below. The
supporting rebar shall not obstruct the embedded plate.
2. Lower the captive nut from the top of the casing to the provided support as shown below, and
then slide the captive nut to the drilled hole to make the full thread length of the starter tie rod
protruding outside of the casing.
Tie rod
Captive nut
27
COMPONENTS
3. Secure the captive nut in the right position by welding rebar to the captive nut and previously
provided support bar.
Tag welding
4. Fill any gap between the captive nut and the tubular steel casing with joint sealing material to
prevent any leakage of concrete. In addition, ensure that the supplied plastic cap at the end of the
steel tube is in good condition to prevent concrete and dirt from getting into the tube and altering
the mobility of the rod.
Captive nut
Tie rod
Joint sealer
5. Pour concrete into the tubular steel casing. The protruding tie rod and thread must be protected
with suitable means to prevent damage during the concreting process of the tubular pile.
28
COMPONENTS
1. Determine the appropriate level of the captive nut and install rebar or equivalent into the cage of
the diaphragm wall, and securely fix them by welding as shown below.
2. Cast concrete into the diaphragm wall trench. Ensure the plastic cap is preventing concrete
ingress.
29
COMPONENTS
3. During the tie rod installation, remove the plastic cap and insert the starter bar in the embedded
captive nut.
30
COMPONENTS
ARTICULATED JOINTS HINGE COUPLERS
Hinge couplers are used to connect two bars when a wide angle is needed, up to a maximum of
45. The hinge coupler can either be delivered in loose part, or pre-assembled.
31
COMPONENTS
ARTICULATED JOINTS HINGE COUPLERS
Hinge couplers are available to accommodate bar grades 355/510, 500/660, 700/900.
Other grade can be offered upon request.
mm
mm
mm
mm
M42x4.5
305
140
80
130
M45x4.5
315
145
80
130
M48x5.0
365
170
91
151
M52x5.0
365
170
91
151
M56x5.5
365
170
91
161
M60x5.5
425
195
99
169
M64x6.0
425
195
105
185
M68x6.0
460
215
113
193
M72x6.0
470
225
113
193
M78x6.0
515
245
126
216
M83x6.0
515
240
126
226
M88x6.0
575
275
136
246
M93x6.0
625
295
144
254
M103x6.0
665
320
165
285
M108x6.0
705
335
173
303
M113x6.0
715
340
173
313
M118x6.0
760
365
182
322
M123x6.0
800
380
198
348
M128x6.0
810
390
198
358
M133x6.0
845
410
205
365
M143x6.0
900
435
229
409
M153x6.0
980
475
239
429
M162x6.0
1025
500
246
446
32
COMPONENTS
ARTICULATED JOINTS HINGE TURNBUCKLE
Hinge turnbuckles are used to connect two bars when both a wide angle and length adjustment of
the whole assembly are needed. The hinge turnbuckles allow an angle of up to a maximum of 45,
and a length adjustment of the assembly of 50mm to 300mm, to reduce sagging.
Hinge turnbuckles are available to accommodate bar grades 355/510, 500/660, 700/900, and
their dimensions can be customized as per project requirement.
Hinge turnbuckles can either be delivered in loose parts, or pre-assembled.
33
COMPONENTS
ARTICULATED JOINTS PAD EYE
A pad eye forms an articulation joint in one plan in order to adapt to specific designs or terrain
configurations. A pad eye can provide an articulation joint of up to 90.
Pad eye and T-Plates are designed and manufactured on demand depending of the project
requirements.
Pad eye
Pad eye
connected to
T-Plates
34
COMPONENTS
ARTICULATED JOINTS FORKS AND SPADES
A set of fork and spade forms an articulation joint in one plan in order to adapt to specific
designs or terrain configurations. They can also be connected to gusset plates to serve as a
connector at beam level.
35
COMPONENTS
ARTICULATED JOINTS FORKS
Two types of clevises have been designed to cater for the various structures & configurations that
can be found.
Fork and spades are available to accommodate bar grades 355/510, 500/660, 700/900, in diameters
up to M 162.
B
Tf
C
D
Tf
mm
mm
mm
mm
mm
mm
mm
M42x4.5
108
240
79
64
70
152
20
M45x4.5
120
262
84
69
77
168
22.5
M48x5.0
128
279
90
73
82
178
23
M52x5.0
138
305
98
80
90
196
24.5
M56x5.5
145
323
104
85
93
206
27.5
M60x5.5
153
331
113
92
98
215
29.5
M64x6.0
163
348
120
98
104
228
30.5
M68x6.0
178
371
130
104
114
247
33
M72x6.0
188
388
139
110
120
260
35
M78x6.0
208
420
154
123
125
286
37
M83x6.0
220
441
159
130
133
302
39
M88x6.0
245
478
174
140
141
334
40.5
M93x6.0
258
499
180
145
158
350
44
M103x6.0
283
541
198
162
173
382
48
M108x6.0
295
572
210
172
181
408
50
M113x6.0
308
593
220
178
189
424
53
M118x6.0
318
610
234
182
197
436
55
M123x6.0
333
635
245
194
205
456
58
M128x6.0
343
652
250
200
213
468
59
M133x6.0
358
677
264
210
219
488
62
M143x6.0
370
703
275
220
245
504
68
M153x6.0
395
745
302
245
253
536
72
M162x6.0
420
786
330
260
269
568
78
36
COMPONENTS
CONNECTIONS COUPLERS
Couplers are used to connect individual bars together, and provide no length adjustment.
Dextra couplers are designed to ensure the full strength of the connection up to the load capacity
of the bar, therefore using several couplers in a tie rods assembly does not reduce the overall
strength of the assembly.
37
COMPONENTS
CONNECTIONS COUPLERS
Couplers are available to accommodate bar grades 355/510, 500/660, 700/900.
Standard couplers are used with an extended thread on one of the bars, which allows full engagement
of the coupler.
The connection with coupler is achieved by placing the bars butt to butt and simply rotating the coupler.
It is therefore not required to turn the bar.
B
B
A
All Grades
Grades
355 & 500
Grade
700
mm
mm
mm
M42x4.5
93
70
65
M45x4.5
99
75
70
M48x5.0
106
80
75
M52x5.0
114
85
80
M56x5.5
123
90
85
M60x5.5
131
100
95
M64x6.0
140
105
100
M68x6.0
148
110
105
M72x6.0
156
120
110
M78x6.0
168
130
120
M83x6.0
178
140
130
M88x6.0
188
145
135
M93x6.0
198
155
145
M98x6.0
208
165
150
M103x6.0
218
170
160
M108x6.0
228
180
165
M113x6.0
238
190
175
M118x6.0
248
200
180
M123x6.0
258
205
190
M128x6.0
268
215
200
M133x6.0
278
225
205
M143x6.0
298
245
220
M153x6.0
318
260
240
M162x6.0
336
275
250
A
M
Coupler
38
COMPONENTS
CONNECTIONS TURNBUCKLES
Turnbuckles are right hand-left hand threads connectors. The main purpose is to adjust the length
of the total tie rod assembly by up to +/- 50mm.
Turnbuckles can be installed anywhere on the tie rod: either close to the waling beams, sheet piles,
tubular piles and any anchor walls, or at mid distance from the walls.
Turnbuckles are marked with a grove on one side in order to identify the thread direction and make
the installation easier. The left-hand thread side of the turnbuckle has a grove, whereas the righthand thread side does not.
grove identifying the

left-hand thread
39
COMPONENTS
CONNECTIONS TURNBUCKLES
Turnbuckles are available to accommodate bar
grades 355/510, 500/660, 700/900.
The standard adjustment tolerance is + - 50mm.
Greater adjustment lengths are available upon
request.
All grades
Grades
355 & 500
Grade
700
mm
mm
mm
M42x4.5
193
70
65
M45x4.5
199
75
70
M48x5.0
206
80
75
M52x5.0
214
85
80
M56x5.5
223
90
85
M60x5.5
231
100
95
M64x6.0
240
105
100
M68x6.0
248
110
105
M72x6.0
256
120
110
M78x6.0
268
130
120
M83x6.0
278
140
130
M88x6.0
288
145
135
M93x6.0
298
155
145
M98x6.0
308
165
150
M103x6.0
318
170
160
M108x6.0
328
180
165
M113x6.0
338
190
175
M118x6.0
348
200
180
M123x6.0
358
205
190
M128x6.0
368
215
200
M133x6.0
378
225
205
M143x6.0
398
245
220
Turnbuckle
Rotate turnbuckle to
adjust tendon length.
40
COMPONENTS
ANCHORAGES PLATES AND NUTS
Plates & nuts can be divided into 2 types, flat & swivel. Flat plates usually come with standard DIN
439/ISO 898-2 hexagonal nuts. Swivel plates are used with swivel hex. nuts.
FLAT PLATES & HEXAGONAL NUTS
Flat plates & hexagonal nuts are used to anchor the tie rod to the retaining wall, whether it is
diaphragm wall, sheet pile wall or combi wall.
SWIVEL PLATES & SWIVEL HEX. NUTS
Swivel plates & swivel hex. nuts are used when some alignment adjustments are necessary. They
can accommodate an angle up to 7 in any direction.
41
COMPONENTS
ANCHORAGES PLATES AND NUTS
Hexagonal and swivel nuts are available to accommodate
bar grades 355/510, 500/660, 700/900.
Plates serve as bearing elements.
Swivel plates and nuts can accommodate an angle up to 7
in any direction, whereas flat plates and nuts allow no
angular movement.
Bearing plates as per BS EN 10025 are available in
dimensions to suit the project requirement.
Example :
Bearing plate
Hexagonal nut
42
COMPONENTS
ANCHORAGES ANGLE SEATINGS
Angle seatings are bearing plates specially designed for an installation on inclined surfaces. Just like
normal bearing plates they can either be flat or swivel if some alignment adjustment is needed.
Angle seatings are available to accommodate bar grades 355/510, 500/660, 700/900.
Angle seatings are specifically designed according to project requirements.
43
COMPONENTS
ANCHORAGES T-PLATES
T-plates are usually inserted through slots of beams, sheet piles or tubular piles. They serve the same
purpose as bearing plates, and offer a convenient possibility in terms of connection with spade, fork
or hinge coupler.
T-plates are available to accommodate bar grades 355/510, 500/660, 700/900.
T-plates are specifically designed according to projects configuration and requirements.
44
COMPONENTS
ANCHORAGES TAILOR MADE SOLUTIONS
Dextra can support contractors and consultants with tailor made tie rod solutions
A full design and manufacture service is available.
45
WALING BEAMS
WALING BEAMS
Dextra is able to design and manufacture ready to use waling systems with a full range of elements
such as stiffeners, support brackets, splicing plates and spacers.
Waling beams are available in accordance with several standards such as JIS, ASTM and EN.
47
WALING BEAMS
WALING BEAMS C-CHANNELS
As per JIS standard, for reference
(JIS G3192:1990)
Other dimensions following other standards are available.
t2
r2
r1
t1
Y
B
Dimensions & mechanical properties
Standard sectional dimension
Sectional
area
Weight
Geometrical moment
of inertia
Modulus of section
HxB
t1
t2
r1
r2
mm
180x75
mm
7
mm
11
mm
11
mm
6
cm2
27
kg/m
21
lx
cm4
1,380
ly
cm4
131
Zx
cm3
15
Zy
cm3
24
200x80
200x90
8
8
11
14
12
14
6
7
31
39
25
30
1,950
2,490
168
277
195
249
29
44
250x90
250x90
9
11
13
15
14
17
7
9
44
51
35
40
4,180
4,680
294
329
334
374
45
50
300x90
300x90
9
10
13
16
14
19
7
10
49
56
38
44
6,440
7,410
309
360
429
494
46
54
300x90
380x100
12
11
16
16
19
18
10
9
62
63
49
55
7,870
14,500
379
535
525
763
56
71
380x100
380x100
13
13
17
20
18
24
9
12
79
86
62
67
15,600
17,600
565
655
823
926
74
88
48
WALING BEAMS
WALING BEAMS H-SECTIONS
TECHNICAL SPECIFICATIONS 1-2
(JIS G3192:1990)
49
WALING BEAMS
WALING BEAMS H-SECTIONS
TECHNICAL SPECIFICATIONS 2-2
(JIS G3192:1990)

t2
Y
t1

mm
400x200
H
mm
396
Sectional dimension
B
t1
t2
mm
mm
mm
199
7
11
R
mm
16
400x200
400x200
400
404
200
201
8
9
13
15
16
16
84
96
66
76
23,700
27,500
1,740
2,030
1,190
1,360
174
202
400x300
400x300
386
390
299
300
9
10
14
16
22
22
120
136
94
107
33,700
38,700
6,240
7,210
1,740
1,980
418
481
400x400
400x400
388
394
402
398
15
11
15
18
22
22
179
187
140
147
49,000
56,100
16,300
18,900
2,520
2,850
809
951
400x400
400x400
394
400
405
400
18
13
18
21
22
22
214
219
168
172
59,700
66,600
20,000
22,400
3,030
3,330
985
1,120
400x400
400x400
400
414
408
405
21
18
21
28
22
22
251
295
197
232
70,900
92,800
23,800
31,000
3,540
4,480
1,170
1,530
450x200
450x200
446
450
199
200
8
9
12
14
18
18
84
97
66
76
28,700
33,500
1,580
1,870
1,290
1,490
159
187
450x200
450x300
456
434
201
299
10
10
17
17
18
24
113
135
89
106
40,400
46,800
2,310
6,690
1,770
2,160
230
448
450x300
450x300
440
446
300
302
11
13
18
21
24
24
157
184
124
145
56,100
66,400
8,110
9,660
2,550
2,980
541
639
500x200
500x200
496
500
199
200
9
10
14
16
20
20
101
114
80
90
41,900
47,800
1,840
2,140
1,690
1,910
185
214
500x200
500x300
506
482
201
300
11
11
19
15
20
26
131
146
103
114
56,500
60,400
2,580
6,760
2,230
2,500
257
451
500x300
500x300
488
494
300
302
11
13
18
21
26
26
164
191
128
150
71,000
83,800
8,110
9,660
2,910
3,390
541
640
600x200
600x200
596
600
199
200
10
11
15
17
22
22
121
134
95
106
68,700
77,600
1,980
2,280
2,310
2,590
199
228
600x200
600x200
606
612
201
202
12
13
20
23
22
22
153
171
120
134
90,400
103,000
2,720
3,180
2,980
3,380
271
314
600x300
600x300
582
588
300
300
12
12
17
20
28
28
175
193
137
151
103,000
118,000
7,670
9,020
3,530
4,020
511
601
600x300
700x300
594
692
302
300
14
13
23
20
28
28
222
212
175
166
137,000
172,000
10,600
9,020
4,620
4,980
701
602
700x300
800x300
700
792
300
300
13
14
24
22
28
28
236
243
185
191
201,000
254,000
10,800
9,930
5,760
6,410
722
662
900x300
800
300
14
26
28
267
210
292,000
11,700
7,290
782
Nominal
size
Sectional Weight
area cm
kg/m.
72
56
Moment of inertia
Ix
Iy
cm4
cm4
20,000
1,450
Modulus of section
Iy
Ix
cm3
cm3
1,010
145
50
WALING BEAMS
WALING BEAMS I-SECTIONS
(JIS G3192:1990)

Standard sectional dimension
Sectional
Weight
area
HxB
t1
t2
r1
r2
mm
150x75
mm
6
mm
10
mm
9
mm
5
cm2
22
200x100
200x150
7
9
10
16
10
15
5
8
250x125
250x125
8
10
13
19
12
21
300x150
300x150
8
10
13
19
300x150
350x150
12
9
350x150
400x150
Geometrical
Modulus of section
moment of inertia
kg/m
17
lx
cm4
819
ly
cm4
58
Zx
cm3
109
Zy
cm3
15
33
64
26
50
2,170
4,460
138
753
217
446
28
100
6
11
49
71
38
56
5,180
7,310
337
538
414
585
54
86
12
19
6
10
62
83
48
66
9,480
12,700
588
886
632
849
78
118
22
15
23
13
12
7
98
75
77
59
14,700
15,200
1,080
702
978
870
143
94
12
10
24
18
25
17
13
9
111
92
87
72
22,400
24,100
1,180
864
1,280
1,200
158
115
400x150
450x175
13
11
25
20
27
19
14
10
122
117
96
92
31,700
39,200
1,240
1,510
1,580
1,740
165
173
450x175
600x190
13
13
26
25
27
25
14
13
146
169
115
133
48,800
98,400
2,020
2,460
2,170
3,280
231
259
600x190
16
35
38
19
225
176
130,000
3,540
4,330
373
51
WALING BEAMS
SPACERS, SUPPORT BRACKET & STIFFENERS
Stiffener
Support
bracket
Spacer
52
WALING BEAMS
WALING BOLTS
Waling bolts are designed to provide a connection between the sheet pile wall and the waling beam.
They are generally required when the waling beams are located on the inner side of the anchoring
wall.
Waling bolts are available in dimension from M16 and in various grades of steel depending on the
project configuration.
53
WALING BEAMS
SPLICING PLATES
Splicing plates are used to connect waling beams together in order to provide a continuity along the
total length of the sheet pile wall.
Splicing plates are available as per BS EN 10025.
The length and spacing of bolts depends on
waling beams design and working loads.
Bolts are supplied toBS 4190 or ISO 898-2.
54
DESIGN
Dextra pays great attention to the manufacture of its bars and accessories. Its dedicated design
team is involved in the calculations and designs of all components, and all products are tested in
Dextras own accredited testing laboratory.
The design calculations follow the most commonly used codes such as:
- ANSI/AISC 360-05
- EN1993
- AS 4100.
Example of geometry modeling to simulate the working stress distribution
55
QUALITY ASSURANCE
Dextras quality management system complies with the requirements of:
ISO 9001
ASME NCA-3800
Dextra manufacturing facilities and quality management system are regularly audited by the
following third-party certification bodies:
Bureau Veritas: Certificate number TH 08006540.
American Society of Mechanical Engineers (ASME): Certificate number QSC-706.
Dextra Manufacturings goal is to ensure code compliance and customer satisfaction in

accordance with the project needs and specified requirements.
56
QUALITY CONTROL
Dextra is providing each customer with a Standard Inspection and Testing Plan (SITP) containing all
the details about the product inspection, the testing equipment, the products control of nonconformance, the control of materials storage, the handling/packing activities, the control of the
manufacturing processes, the non-destructive testing, and the inspection records.
Pre assembly test
Vertical tensile testing machine
Paint thickness control
Dextra tensile testing machine

Load capacity : Up to 640 Tons
Test space available : Up to 2.5 m
57
MARKING AND TRACEABILITY

As part of its quality management system, Dextra is marking each product and component as per
ISO 9001:2008 in order to guaranty full traceability.
The products marking is as follow:
Part
Marking
XXXX
Lot no.
Bars
Ball Cages
Captive Nuts
Forks & Spades
Couplers
Turnbuckles
Flat & Swivel
plates
Walling Beams
Splicing plates
95
Size M
(thread)
95
Size M
(thread)
95
Size M
(thread)
BC64
Model
BT64
Model
700
XXXX
Grade
Supplier
Heat no.
700
XXXX
Grade
Supplier
Heat no.
700
XXXX
Grade
Supplier
Heat no.
DMT
XXXXX
W/O no.
XXXX
Lot no.
DMT
XXXXX
XXXX
W/O no.
XXXX
Lot no.
XXXX
Lot no.
XXXX
Lot no.
Lot no.
The Lot no. allows to trace the product back to its final inspection report, work order, test report,
mill certificate and certificate of compliance.
58
PACKING
TIE RODS PACKING
Dextra pays particular attention to the packing and labeling of all its bars to ensure safe delivery of
the products. The process includes the individual protective packing of the tie rod and various
solutions such as steel racks, boxes or tailor made packing structures.
Each bar is individually labeled in order to provide easy identification, tracking and to facilitate the
installation on site.
All bars are safely stacked into steel racks to protect them during sea shipment.
COMPONENTS PACKING
Similarly, components are packed and labeled, and can be shipped in wooden boxes, crates,
wrapped on pallets or secured on specific packing structures.
WALING BEAMS PACKING

In order to avoid waling beams movements in the container during sea shipment, inflatable bags are
used to hold the beams in place.
59
LABELING
DETAIL OF DEXTRA LABELS
Dextra supplies every bar, part & accessory labeled with an identity tag as shown on the below
picture.
The identity tag is meant to identify the product, trace it, and link it to the assembly drawings.
Each tag comprises the following elements:
Code : specified Dextra drawing number.
Bar : specified thread diameter.
Thread length : specified thread size on Left side & Right side.
Cutting length : specified total length of steel bar.
Quantity: number of elements composing the assembly.
Identity number in drawing (number at the lower right corner): specified balloon number in
Dextra drawing that refers to the bill of material. The bill of material can explain the part
description, part number, qty., etc.
Label detail
Refer to bill of material

item no.
Identify number in drawing
Match with drawing number
60
ENQUIRIES
For each enquiry, customers are requested to provide the following information:
1) The maximum working loads (factored or un-factored)
(See page 9)
2) The length from front to rear wall including tolerances

3) Expected alignment issues and requirements
4) The bill of materials (Quantity per each item)
5) The wall type
(See page 6)
6) Delivery date and location

7) Expected lead time between order and reception
8) Surface finish and corrosion protection required
(See page 14)
61
REFERENCES
MAJOR PROJECT REFERENCES
Project name
Country
Mubarak Al Kabeer (Bubiyan) Port
Tie Rod
Waling
Beam
Year
Contractor
Designer
Kuwait
2014
Hyundai E&C
URS Scott wilson
Wheatstone LNG Facilities
Australia
2014
Besix - Thiess JV
EPCM Bechtel
Ministry of Defence Facility
Bahrain
2013
NASS
Royal Haskoning
Aqaba Container Terminal
Jordan
2013
BAM
CGR
Jebel Ali Terminal 3
UAE
2013
Damen Shipyard
UAE
2012
Dhow Wharfage
UAE
2012
Overseas AST
Aecom
SLNG Berth No.2
Singapore
2012
Samsung E&C
Fluor
Gladstone QCLNG
Australia
2011
John Holland
Aecom
Pointe Noire port - new quay
Congo
2011
Saipem
Saipem
Dubai Creek Wharf
UAE
2011
Waagner Biro
Aecom
Ghantoot Naval Base
UAE
2011
NMDC
Dorsche Group
Jewel of the Creek
UAE
2010
APCC
King Consult
Karimun yard
Indonesia
2010
Saipem Indonesia
Saipem Indonesia
Fujairah OT2 & port expansion
UAE
2008
Athena SA
MUC Engineering
Shell Houndini - ECC
Singapore
2008
Penta Ocean
Delta Marine
TNSBangpakong Port
Thailand
2008
Italian-Thai
Development
Maunsell
Al Ruwais industrial harbour
UAE
2007
Target Eng.
Hyder
Yantian Container Port
China
2006
China Harbour No.

4
Maunsell
Container Terminal 9 (CT9)
Hongkong
2004
Hyundai E&C
Scott Wilson
Laem Chabang port
Thailand
2000
Italian-Thai
Development
Sindhu
Soletanche Bachy TOA JV

Dutco Balfour
Beatty
Royal Haskoning
IV Consult
Mubarak
Al-Kabeer
Seaport Project
Phase 1 Stage 2
Location
Boubyan, Kuwait
Developer
Ministry of Public Work

State of Kuwait.
Year/Duration
Nov. 2011 Jan. 2012
Products (qty)
Tie Rods M134 with

Ball Cages and Captive
Nuts 5,000 tons
Application
Tie Rods at Marine

Offloading Facility
Contractor
Hyundai Engineering &

Construction Co.,Ltd.
Consultant
URS Scott Wilson
64
Wheatstone
LNG - Material
Offloading Facility
Location
Onslow, Western
Australia, Australia
Contractor
Bechtel Western Autralia Pty.

Ltd.
Year/Duration
2013-2014
Products (qty)
335 tons of tie rods and 120

tons of waling beams
Application
Tie Rods at Marine

Offloading Facility
Sub-contractors
Besix Thiess JV
Client
Chevron Australia Pty.
65
Aqaba
Container
Terminal
Project
Location
Aqaba, Jordan
Contractor
BAM International
Year/Duration
2011-2012
Products (qty)
Tie Rods total 455 tons in
Grade 500
Application
CombiWall,
Tie Rods and
Waling Beams.
Contractors
CGR (UK)
66
Jebel Ali
Terminal 3
Location
Dubai, UAE.
Year/Duration
2012-2013
Products (qty)
Tie Rods with ball cages,
1,400 tons
Applications
Tie rods
Contractor
Soletanche Bachy
TOA JV
Consultant
Royal Haskoning
67
SLNG Berth
No.2
Location
Singapore
Developer
Singapore LNG
Corporation
Year/Duration
2012
Products (qty)
210 tons of Grade 500
tie rods and accessories
Application
Tie Rods at Marine
Offloading Facility
Contractors
Samsung C&T
Corporation
Consultant
Fluor
68
Queensland
Curtis LNG
(QCLNG)
Location
Gladstone, Queensland,
Australia
Developer
Queensland Gas
Company & BG
International Ltd
Year/Duration
2011
Products (qty)
307 tons of Grade 460
tie rods and accessories
Application
Tie Rods at Marine
Offloading Facility
Contractors
John Holland Pty Ltd
Consultants
AECOM
69
Port Autonome
Pointe Noire
Location
Pointe Noire, Congo
Contractor
SaipemSA
Year/Duration
2011-2012
Products (qty)
Tie Rods total 760 tons
in Grade 700
Application
CombiWall,
Tie Rods and
Waling Beams.
Contractors
SaipemSA
70
Jewel of the
Creek
Land Reclamation,
Temporary works
Location
Dubai, UAE.
Year/Duration
2007
Products (qty)
Tie Rod dia. 56mm
Gr.700, 53 tons
Applications
Tie rods
Contractor
APCC (WLL)
Consultant
King Consult
71
Karimun Yard
Construction
Location
KarimunIsland,
Indonesia
Year/Duration
December 2009 to May
2010
Products (qty)
Grade 700 Dextra Tie
Rods and Wailing beams
(1,400 Tons)
Contractor
P.T. SaipemIndonesia
Hex / Swivel nuts
Ball cages to be
incorporated into Spiral
welded tubes
Bearing / Swivel Plates
Consultant
P.T. SaipemIndonesia
72
Fujairah Port OT2

Oil Terminal Expansion
Location
Fujairah, U.A.E.
Year/Duration
2008 / July to
December
Products (qty)
Tie Rods and related
accessories (1,400 tons)
Applications
Main Quay Wall.
Contractors
Athena SA & Earth
Support Company
Consultant
MUC Engineering
Contractor
Athena SA
73
Fujairah Port - SBB

Port Expansion
Location
Fujairah, U.A.E.
Year/Duration
2007 / July to October
Products (qty)
675 tons of tie rods
Grade 700
Sheet
Piles
Driving
Applications
Tie Rods for Tugs Jetty,
Craft Docks & Main
Quay Wall.
Consultant
Mott Mac Donald
Sheet Piles Driving
Tugs Jetty Tie Rods
T-Plate Connection
details
Tugs Jetty after
concreting
Tugs
Jetty Tie
Rods
Contractors
Athena SA & Earth
Support Company
Contractor
Athena SA
T-Plate Connection details
Tugs Jetty after concreting
74
SHELL HOUDINI-ECC
Land Reclamation
Location
Pulau Ular, Singapore
Year/Duration
2007
Products (qty)
Dual Tie Rod dia. 64mm
Gr.700, 121 tons
Applications
Tie rods
Contractors
ABB Lumus Global
Toyo Engineering
Company
Consultants
Delta Marine
Consultants BV &
Engineers 9000 Pte Ltd
Contractor
Penta-Ocean
Construction Co. Ltd
75
TNS Bangpakong
BPK Yard Development II
Location
Bangpakong, Thailand
Year/Duration
2007
Products (qty)
Tie Rod dia. 64mm
Gr.700, 65 tons,
3,370 BARTEC couplers
Applications
Tie Rod and coupler for
jetty
Preparation of bars
Bars connection through wall
Contractor
Italian-Thai
Development Public
Co.,Ltd
Consultant
SindhuMaunsellConsult
ants
Anchoring plates to mailand
Anchoring piles connected
Installation complete
Anchoring plates
76
Ruwais Industrial
Harbour
Land Reclamation
Location
Abu Dhabi, UAE.
Year/Duration
2006-2007
Products (qty)
Tie Rod dia. 64mm
Gr.700, 470 tons
Applications
Tie rods
Consultant
HyderConsulting
Contractor
TARGET ENGINEERING
CONSTRUCTION CO.
(L.L.C.)
77
Laem Chabang
Deep sea port
Location
Chonburiprovince,
Thailand
Year/Duration
2000
Products (qty)
Grade 700 of Tie rods
206 tons
Applications
Tie rods for jetty
Contractor
Italian-Thai
Development PCL
Retaining wall
completed
Preparation of
anchoring pile
Anchoring piles
connected
Consultant
SindhuMaunsell
Consultants
Preparation of bars
Installation complete
Connection of bars
Tightening
Load full completed
78
COMPLIANCE
Every components of the Dextra tie rod system is manufactured under consistent quality assurance
as required by ISO 9001 certification. Load-bearing components such as nuts, forks, spades and pins
are all individually marked with a lot number that enables full traceability. Traceability of bars is
achieved through both the mill certificates and the certificates of compliance provided together with
the delivery notes. The customer is advised to keep a proper record of the location of each batch.
A Certificate of Compliance with related quality and test reports are provided with each delivery.
A final dossier comprised of all drawings, calculation notes, and quality documents can be provided
at the end of the supply period, upon request.
The information in this catalogue is considered up to date at the time of publication.

Dextra reserves the right to make technical and design changes at anytime. Dextra shall not accept
liability for the accuracy of the information in this publication or for any issue at site.
79
CONTACT US
International commercial presence in more than 55 countries.

HEADQUARTERS
THAILAND
Dextra Manufacturing Co., Ltd.
Tel: (66) 2 726 5731 Fax: (66) 2 328 0374
E-mail: thailand@dextragroup.com
MIDDLE EAST
Dextra Middle-East FZE
Tel: (971) 4886 5620 Fax: (971) 4886 5621
E-mail: middleeast@dextragroup.com
EUROPE
Dextra Europe Sarl.
Tel: (33) 1 45 53 70 82 Fax: (33) 1 47 04 28 97
E-mail: europe@dextragroup.com
SOUTH AMERICA
Dextra do Brasil
Tel: (55) 11 5505 2475 / 2477
E-mail: brasil@dextragroup.com
CHINA & TAIWAN

Dextra Building Products (Guangdong) Co., Ltd.
Tel: (86) 20 2261 9901 Fax: (86) 20 2261 9902
E-mail: china@dextragroup.com
HONG KONG
Dextra Pacific Ltd.
Tel: (852) 2845 7766 / 2511 8236
Fax: (852) 2586 1656 / 2519 0852
E-mail: dplbuilding@dextragroup.com
NORTH AMERICA
Dextra America Inc.
Tel: (1) 805 915 4734 / 818 261 5166
E-mail: america@dextragroup.com
LATIN AMERICA
Dextra Latam
Tel: (507) 6454 8100 / (507) 831 1442
E-mail: latam@dextragroup.com
TIERODSHB-Issue October 2015 VH
INDIA
Dextra India Pvt. Ltd.
Tel: (91) 22 2838 6294 / 22 2839 2694
Fax: (91) 22 2839 2674
E-mail: india@dextragroup.com

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TIE RODS TECHNICAL REFERENCE GUIDE

2nd edition October 2015

Solutions for marine works

CHINA & TAIWAN

The two main buildings of Dextra factory in Bangkok

Flexibility of the system with various articulation

Full range of accessories for specific applications.

Sheet pile wall

Available in steel grades 355/510, 500/660, 700/900 N/mm

Min. Ultimate tensile strength

Min. Elongation at failure (At)

Min. Yield strength

Un-factored Un-factored Un-factored Un-factored Un-factored Un-factored

Grade 700/900 Un-factored Yield Load kN

Grade 355/510 Un-factored Yield Load kN

Note: Yield loads and ultimate loads are unfactored.

Grade 700/900 Un-factored Ultimate

Grade 500/660 Un-factored Ultimate

Grade 355/510 Un-factored Ultimate

8,000 10,000 12,000 14,000 16,000 18,000 20,000

Note: Yield loads and ultimate loads are unfactored.

Weight per linear meter

Fibers are not broken but enhanced in

CORROSION PROTECTION / SURFACE FINISH

Shop/Site application method

Paste, soft petroleum reinforced tape,

Backfill, non tidal area or debond

Shop and site application

As above, 55% overlap

Backfilled marine environment

Shop and site application

As above, 55% and pvc overwrap

Backfilled marine environment

Shop and site application

As above, 55% overlap,

Aggressive environments, marine

Shop application recommended

Denso Pol 60 tape system,

Aggressive & marine environments,

Shop application only

Ball cages are available to accommodate bar grades

Match the parts by

Ball cage coupler

Ball cage nut

Hand tool provided to assemble or

Tubular steel casing

Fill/seal with filler material (or others)

Captive nuts are available to accommodate bar grades

Standard captive nut are available from M45-M164.

Wall thickness 500

Wall thickness 600

Wall thickness 700

Tubular steel casing

grove identifying the

Dimensions & mechanical properties

Standard sectional dimension

Other dimensions following other standards are available.

Dimensions & mechanical properties

Dimensions & mechanical properties

Example of geometry modeling to simulate the working stress distribution

Dextra Manufacturings goal is to ensure code compliance and customer satisfaction in

Pre assembly test

Vertical tensile testing machine