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Presents

NFPA 58 Emergency Shutdown


Compliance
Co
p a ce ((2011)
0 )

www.transtechenergy.com

T E Specializes in a Wide Range of LP


LP-Gas
Gas Solutions
Solutions- Ranging from
Simple Modifications to Turn Key Construction Projects

2011 Emergency Valve Upgrades

Precast Piers

Pressure Relief Valve Upgrades

Supply Terminals

Bulk Storage Plants

Vapor Distribution Systems

Tank Evacuation Systems


Methanol Injector Systems
Design & Engineering
4k to 90k Tank Relocation

T E Buys and Sells Used ASME Bulk Storage Tanks &


Various LP-Gas Equipment
Visit our website at: www.transtechenergy.com
Contact us at: 1(888)206-4563
or sales@transtechenergy.com
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Company Overview
T2E is a nationwide service p
provider for
NFPA 58 2011 upgrades

O
Over
1,500
1 500 tank
t k upgrades
d since
i
Oct
O t 05

Awarded nationwide contract for Amerigas

Preferred contractor for Surburban Propane


p

Service many large multi-location


corporations throughout the US

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NFPA 58: Liquefied Petroleum Gas


Code, 2001 Edition:
Used widely throughout the world,
world the Liquefied
Petroleum Gas Code is the industrys most
trusted source for safety requirements.
Major changes in the new 2001 NFPA 58 raise the
standard for LP-Gas
LP Gas safety to a new level
level.
The primary purpose of this new standard is to
make high volume propane storage safer.

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NFPA 58- 2011 Upgrades

Introduced in the 2001 edition

General Purpose of 5.7.7.2 (2004 edit.)

Table 5.7.7.3
5773

Why Tank Opening Valve Changes?

For Increased Facility Safety


Ability to Stop Outward Flow of Product From
the Tank

Ability to Close Valves from a Remote Location

Ability
y to Close Valves by
y Thermal Actuation
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2011 Liquid Bulk Plant Valves

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NFPA 58- 2011 Upgrades


pg
5.7.7.2 ASME Containers 4000 gallon wc shall be equipped:
S
Service
i

Installations
I
t ll ti
Since 2001

Before
B
f
2001 without
ith t
ISVs (2011)

Before
B
f
2001
w/ ISVs

Vapor Inlet

A,B, or C

Not Req.

Not Req.

Vapor Outlet
l

B or C

N Req.
Not
R

N Req.
Not
R

Liquid Inlet

D or E

D,E,F, or G

RT

Liquid Outlet

E or H

RT

A-Valve close to Backflow check


B-Valve close to Excess Flow Valve (EFV)
C-Internal Valve (IV) or EFV
D-Valve close to Backflow check
E-IV w/ remote and automatic thermal closure (RT)
F-Emergency Shutoff Valve (ESV) w/ RT close to existing Valve/EFV combo
G-Backflow
G Backflow check close to existing Valve/EFV combo
H-Emergency Shutoff Valve (ESV) w/ RT close to existing Valve/EFV combo

Liquid Inlet Only Lines

Existing Installation

Excess flow valve in tank


with shutoff valve in
piping.

Retrofit Options

Install G200 back check


valve as close as
practical to the shutoff
valve.
Replace excess flow
valve with internal valve
Install N550 ESV as close
as practical to shutoff
valve
valve.
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Liquid Inlet and Outlet Only Lines

Existing Installation

Excess flow valve in tank


with shutoff valve in
piping.
piping

Retrofit Options

Replace
R
l
excess fl
flow
valve in tank with
internal valve.
Install N550 ESV as
close as practical to
shutoff valve.

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Examples

Liquid Outlet

AFTER

BEFORE
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Examples

Liquid Fill and Vapor Transfer

AFTER

BEFORE
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Examples

Liquid Fill and Vapor Transfer

BEFORE

AFTER

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Example - Vapor Distribution System

BEFORE

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BEFORE- Vapor Distribution System


Example

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Example - Vapor Distribution System

BEFORE

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Example - Vapor Distribution System


AFTER

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AFTER

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AFTER

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Pneumatic Diagram

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Scope of Work

Install p
pneumatic actuated emergency
g
y shutoff valves
(ESVs) in all liquid openings and/or vapor openings of
each tank.

St 1
Step
1: Fl
Flare d
down (IVs
(IV Only)
O l )

Step 2: Dismantle key areas

St 3
Step
3: IInstall
t ll new ESVs
ESV (IV
(IVs or ESVs
ESV )

Install Pressure Relief Valves

Step: Install pneumatics and leak test piping

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Issues to Consider in Retrofit

Include Vapor Lines???

Not Required
q
by
y NFPA 58

Required in Texas

Check Your State Requirements

Wh leave
Why
l
your gate
t open on your security
it fence?
f
?

Highly recommended

Other Equipment to Retrofit

Relief Valves
(Standard industry recommendation: 10 yr change out)

Shutoff Valves / Filler Valves

Bobtail and Transport Bulkheads

New
e Piping
p g
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BEFORE

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AFTER

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Benefits - 2011 Upgrades

Primary goals of this code requirement:

Protect the public

Increase safety of fire fighting operations

Eliminate the need for large quantities of water


to prevent tank failure when exposed to fire

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Benefits - 2011 Upgrades

Provides total shut down of facility either


automatically or manually.
Limits the extent of LPG than can be released to
the atmosphere.
Should there be ignition/fire:

C t ll bl by
Controllable
b limiting
li iti the
th amountt off fuel.
f l
Size of fire should be small with minimum exposure
to EEs, fire fighters and the public.
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Compliance Inspection
Free Plant 2011 Review:
Submit digital photos of your tanks and valves to
h
have
one off our engineers
i
review
i
your 2011
compliance status.
After the photo review we will provide you with a
free cost estimate to do the 2011 upgrades.
For more information speak with one our 2011
experts at 888-206-4563.
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