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INTRODUCTION

FACT (Fertilizers and Chemicals Travancore Ltd) was


established in the year 1956.It is the second largest producer
of chemicals in India especially Caprolactum. Mainly there
are two manufacturing divisions for FACT. They are
• Udyogamandal Complex (UC).
• Cochin Division (CD).
The other main divisions include
• The Petro chemical division
• FEDO (FACT Engineering and Development
Organisation)
• FEW (FACT Engineering Works)
The Petro chemical Division consists of four main
plants and they are

• HYAM plant
• ANONE plant
• CAPROLACTUM plant
• POLLUTION CONTROL plant

We are doing our project in this HYAM plant or the


Hydroxyl Amine Sulphate plant.
AIM OF THE PROJECT

HYAM or Hydroxyl Amine Sulphate plant is used in


the manufacture of Hydroxyl Amine Di Sulphate(HADSA)
and Hydroxyl Amine Mono Sulphate (HAMSA) which are
the two main components in the manufacture of
Caprolactum. Air blower K1201 is used in this HYAM
plant to feed oxygen or air necessary for the manufacturing
purposes.

The aim of our project is to convert the existing relay


control of BLOWER K1201 used in this HYAM plant to
PLC (Programmable Logic Controller).
FEATURES OF K 1201

• Manufacturer : EBARA in NETHERLANDS.


• Model : 400TE05M
• Type Used : Single Suction Over Hung Type.
• Gas Used : AIR
• Capacity : 23,200 Nm3/hour
• Speed : 13,320 per minute

The Single Suction Overhung Type Blower has


impellers installed in the pinion shaft ends of the
gear unit. The gear unit is driven by an electric
motor through a diaphragm coupling.

MAIN COMPONENTS ATTACHED TO THE BLOWER

• Motor
• Speed increasing gear unit
• Suction silencer
• Suction filter
• Force lubrication unit
• Air flow control device
• Surge prevention device
• Safety devices
BLOCK DIAGRAM
BLOCK DIAGRAM DESCRIPTION

• Inlet vane
To supply air as and when required.
• Anti-surge device
When pressure is high, in order to
protect the machine bearing, air is released
through this device.
• Valve
Blow-off valve (XPV 1201) is used. It
is an air failure to close valve.
• Motor
Squirrel cage induction motor used to
run the blower.
MAIN UNCTIONS OF BLOWER

There are three branches which feed air to

• Ammonia combustion column


• The bleaching column
• The second oxidation column where nitric acid is
produced
CONDITIONS FOR OPERATION

START CONDITIONS

• Blow off valve must be open


• The inlet vane must be open to the minimum
opening
• Minor or major failure alarm must not occur

If above electrical conditions are satisfied, blower start


ready lamp is lit and the blower can be started.
FLOW CHART
START Ready to sta
Start the mot

Read input conditions for common


pre alarm and interlocking signals Is
No
T1=30
sec?

Yes

No Are all input Flow control dev


conditions permitted. Ant
normal ?
device clos

Yes

Alarm On
STOP
Are PS-2,
No ZS-1,
ZS-2,VIS-1
all normal?

Inter lock failure Yes

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