Beruflich Dokumente
Kultur Dokumente
Software-Entwicklung GmbH
Introduction to TopTurn
CNC simulator turning
Version 7.1
MTS GmbH Kaiserin-Augusta-Allee 101 D-10553 Berlin Tel.: +49 / 30 / 349 960 - 0 Fax: +49 / 30 / 349 960 - 25
Introduction to TopTurn
Version V7.1
Any form of reproduction, including photo-mechanical copies and copies in electronic form, requires our prior authorization.
We are always grateful for improvement suggestions and reports on any errors detected
Seite: 2
1.0.
INTRODUCTION ...................................................................................................................................... 5
1.1.
1.2.
1.3.
2.0.
2.1.
2.2.
2.3.
2.4.
2.5.
2.6.
2.7.
2D REPRESENTATION ......................................................................................................................... 15
3.0.
THE NC EDITOR.................................................................................................................................... 17
3.1.
SETUP SHEET....................................................................................................................................... 18
3.2.
3.3.
3.4.
4.0
4.1.
4.2.
4.3.
4.4.
4.5.
5.0.
5.1.
5.2.
5.3.
TOOL LIBRARY..................................................................................................................................... 27
5.4.
6.0.
6.1.
Seite: 3
6.2.
6.3.
7.0.
8.0.
8.1.
8.2.
8.3.
8.4.
8.5.
INSIDE FINISHING................................................................................................................................. 47
8.6.
OUTSIDE FINISHING............................................................................................................................. 47
8.7.
8.8.
8.9.
INSIDE GROOVE-CUTTING.................................................................................................................. 50
9.0.
10.0
APPENDICES ........................................................................................................................................ 52
10.1.
NC PROGRAM %3................................................................................................................................. 53
10.2.
10.3.
10.5.
SYSTEM INFORMATION....................................................................................................................... 62
Seite: 4
1.0.
Introduction
The individual chapters of this manual explain the essential functions involved in operating and handling the
system. The functions described here are also intended to give you a general idea of the systems capabilities
(as well as the possibilities offered for implementing dedicated training courses).
These not only include the creation of NC programs and simulating and checking their quality, but also many
other realistic ways of teaching the trainees basic CNC machine tool functions using computer support.
The examples used in the simulation are available in the programming keys of all CNC control systems supplied
by our company.
Trainees are guided through system operation step-by-step, enabling them to learn the underlying principles
and the operation of the CNC simulator in a very short time.
After some introductory explanations, we will first show you how to set up the simulator according to a work plan
and how to create a setup sheet.
1.1.
The operating elements and the meaning of their functions are shown by the simulator as 10 function buttons in
a menu bar at the bottom of the screen corresponding to the function keys of a PC or control keyboard.
Main menu:
To activate the desired function, either move the mouse pointer to the respective function button and click on
the leftt-hand mouse button
, or press the appropriate function key
enables you to adapt system operation to your preferences.
To help you follow the explanations more easily, the functions which you have to select from the menu
structures are shown in the explanatory and instruction texts with a coloured or darker background, or are
indicated by symbols representing PC keys.
To begin with, you only need to carry out the individual steps as instructed.
If the desired result is not achieved due to an input error, please observe the following notes:
You can return to the main menu or the start-up status of the simulator at any time by pressing the
or
key. Depending on how far down the menu tree you are, you may have to press the key several times.
menus in order to select a specific function, you will have to exit each menu, one at a time by pressing
or
the appropriate number of times. This, too, will return you to the main menu.
Instead of using the function keys the windows toolbar can be used for operation
Seite: 5
1.2.
Starting of TopTurn
Click on the Windows START button in the task bar, select the Programs folder and then (sofar you have not
changed the folder name when installing the software) the MTS-CNC English folder to access the MTS
programs TopTurn, TopMill or TopCAM.
The respective documentation / training manuals are stored in PDF format in the Help subfolder.
If you start TOPCAM, the start-up menu will offer you the following software modules for selection:
TopCAM
A CAD system with integrated NC programming for
turning/lathe work with up to 5 axes and milling work
with 3 axes
TopTurn
NC programming module, either control-systemspecific or of neutral ISO control system type, with
simulation and collision detection; optionally available
with opposite spindle and up to 7 axes
TopMill
NC programming module, either control-systemspecific or of neutral ISO control system type, with
simulation and collision detection in 3 axes
When you start up the TURNING software for the first time, an MTS configuration group with the MTS
programming key will always be active::
Seite: 6
1.3.
You can skip over this chapter when first learning to operate the software.
The name of a configuration group is always related to a particular combination of machine tool and control
system configurations. These are saved and managed by the Configuration Administration. For instance, a lathe
will be configured according to the manufacturers instructions. The definitive properties will include the
machining space, tool travel ranges, tool magazine type and the tool positions, number of NC axes, whether a
opposite spindle, headstock or tailstock are installed etc.
The control configuration will comprise the CNC programming syntax, the allocation of the optional
postprocessor and the control settings.
button is not
Seite: 7
2.0.
2.1.
Automatic mode
We want to run an NC program on a CNC machine tool. To enable this process, the program first has to be
loaded into the control systems memory. The following description illustrates the individual steps required to
operate the MTS system in this mode.
, or select the <Select program> button to open the NC Program Administration, which will
Press key
display a list of all NC programs for this control system
Double-click
on the file name <%020S1__TN09-TR01-16-TM1> to load
this NC Program into the machine tool memory for further processing.
With mouse click
you can activate further functions of the explorer:
e.g.
copy program to diskette,
delete, rename etc..
to confirm the
In our example, the program <%020S1__TN09-TR01-16-TM1> has been selected. Press
action. The system will display a new menu. This offers you four different types of simulation. We shall start
byselecting automatic mode <Automatic mode>.
Automatic mode
Single block
Interactive mode
Tool tracing
Seite: 9
2.2.
Interactive mode
This will get the program wunning in interactive mode. After editing and confirmation every NC block will be
simulated and this block will be represented for editing after simulation.
Execute an NC block:
Accept NC block [Y/N]
Execute an NC block
Accept NC block [Y/N]
In this operating mode, the NC code can be edited
again as follows:
or
Reject the block by pressing the
the keyboard, edit the current block.
. Using
Seite: 10
<Override,
times> button. Try using the individual options offered in the menu bar. To apply your settings, press key
You may change the settings at any time.
Important: The override setting affects the calculated machining time. As opposed to this, the slow-motion and
test run on/off functions do not affect calculated machining times.
2.3.
The <Single block> function is used when running in Automatic mode and requires the operator to confirm the
execution of each NC block or record individually.
The NC-Program <%020S2__TN10-TR01-16-TM1> should be executed in the operating mode <Single block>
.
or confirm
Note:
You can switch over between the simulation modes Automatic mode, Single block and Interactive mode
even after simulation of an NC program has been started.
Seite: 11
2.4.
Tool tracing
The function <Tool tracing> is used to display the tool travel paths described by the selected NC program e. g.
<%020S2__TN09-TR01-16-TM1>.
The program is run and the programmed 3D tool tracing of the the tool tip are displayed graphically and each
tool is shown in different colors.
Careful and precise evaluation of the programmed tool movements in rapid speed and subsequent correction of
the NC program can lead to considerable reductions in manufacturing times.
With the toolbar you can manipulate the graphic display of the tool tracing and you can also alternatively insert
the workpart.
Note:
The currently selected NC program can be run in any of the simulation modes.
<Automatic mode>
<Single block>
<Interactive mode>
<Tool tracing>
If the setup sheet interpreter is activated, every time an NC program is started the CNC simulator will be set up
according to the setup sheet in the header of the NC program. This has the advantage that the original
workpiece blank is always placed back on the machine whenever the program is restarted.
Seite: 12
2.5.
Irrespective of the simulation mode you have selected and the NC code already processed, you can use the
<Measure/3D>
state.
button at any time to call up functions for displaying and checking the workpiece in its actual
Seite: 13
2.6.
+
, you
To obtain a full-screen display, press
can only switch back to the normal user interface by
key. With the toolbar you can also
pressing the
obtain a permanent 3D representation of the selected
tool
Seite: 14
and
2.7.
2D representation
Workpiece views
Zoom functions
NC code line display
, press the
After selecting the new display mode, exit the menu by clicking on the <Quit> button or by pressing . The
selected view mode will remain in force until it is changed again. (Except when the NC program itself calls up a
window setting). The simulator will return to the function which was selected at the time you called up the
<Graphic display> functions.
Seite: 15
key calls up a
The <Display NC-file> button or
function which you can use to define the number of
lines of NC code to be displayed in automatic mode.
Seite: 16
3.0.
The NC Editor
The initial menu of the NC editor provides access to the following functions:
not assigned
Select an NC program from the Administration in order to edit it, or to create a new program
not assigned
As you already learned in the section on <Automatic mode>, you can select a program or create a new
program using the file selection dialog.
Seite: 17
3.1.
Setup sheet
A setup sheet stored as header of an NC program always has the same structure. It comprises the following
groups:
After the simulator was set-up in setup mode you can save this setup in a respective setup sheet:
Press
()
(
((
When you create a new setup sheet, the command <M30> (meaning end of program) will be the only NC line
to be added to the setup sheet. Without <M30> the error message unanticipated end of program will be
displayed when you are working in automatic mode or when the setup sheet is being used as a startup setup
sheet.
Seite: 18
3.2.
The section of the program that can currently be edited is always shown between two horizontal rules. To select
a word, use the cursor key
key.
or
or
Insert a line:
Delete a line:
Inset a word:
Delete a word:
Link programs
Group operation
Renumber the NC program
To insert another NC program in front of the currently selected line, call up the appropriate function by pressing
key or clicking on on <Link programs>. This is an important function that is needed for creating
the
modification copies, for instance.
key, enables you to mark a block of multiple
The group operation function, called up by pressing the
complete lines, including the beginning and end marks, and then carry out operations such as shift, copy or
delete block.
The Renumber functions called up by pressing
enable you to renumber the NC program from a first
program number up to another program number by specifying a start number and a numbering increment.
Seite: 19
3.3.
NC dialog programming
Dialog screen
List of contentc
In the above example, this is an MTS straight roughing machining cycle call G81 with three addresses: X, Z and
I, as well as supplementary parameters which have not yet been assigned values in the example. You can
change the address values and also add values from the dialog screen. To enter all values into the actual NC
program, click on the
button.
If no key word is found, the dialog programming module will call up the list of contents showing all available
commands, allowing you to select one of these by clicking on Parameter
Seite: 20
3.4.
, or by clicking
, then you will get the information display of the actual tool
Press
Seite: 21
4.0
4.1.
4.2.
Explanation:
7 different clamping devices are offered for selection. A clamping depth definition is not necessary in case of
peak clamping. In this case the workpart must have a centering. Is the workpart a pipe, an external and internal
diameter must be entered.
Seite: 22
4.3.
Z= -2 mm
Explanation:
The position of the workpiece origin can be specified by selecting a value in the center input field of this tab.
A total of 2 possible workpart origins are offered for selection: right or left from the workpart.
Additionally this point can be moved incrementally in Z direction from the selected point.
Seite: 23
4.4.
Seite: 24
4.5.
()
(( 06.04.2006 16:57
(
( CONFIGURATION
( MACHINE MTS01 TM-016_-R1_-060x0646x0920
( CONTROL MTS TM01
(
( PART
( CYLINDER D+060.000 L+120.000
(
( MAIN SPINDLE WITH WORKPART
( CHUCK KFD-HS 130
( STEP JAW HM-110_130-02.001
( TYPE OF CHUCK EXTERNAL CHUCK OUTSIDE STEP JAW
( CHUCKING DEPTH E18.000
(( Right side of the part: Z+230.000
(
( TOOLS
( T01 "DIN69880 V 30\Left corner tool\CL-SCLCL-2020 L 1208 ISO30"
( T02 "DIN69880 V 30\Left corner tool\CL-SVACL-2020 L 1604 ISO30"
( T03 "DIN69880 V 30\Left corner tool\CL-MTJNL-2020 L 1608 ISO30"
( T04 "DIN69880 V 30\Round horizontal\CT-SRDCN-2016 L 0603 ISO30"
( T05 "DIN69880 V 30\Left corner tool\CL-SDJCL-2020 L 1208 ISO30"
( T06 "DIN69880 V 30\Recessing tool\EA-SGTFL-2012 L 02.5-0 ISO30"
( T07 "DIN69880 V 30\Left threading tool\TL-LHTR-2020 R 60 1.50 ISO30"
( T08 "DIN69880 V 30\Left threading tool\TL-LHTR-2020 R 60 2.00 ISO30"
( T09 "DIN69880 V 30\Left corner tool\CL-SVJCL-2020 L 1604 ISO30"
( T10 "DIN69880 V 30\Twist drill\DR-18.00 130 R HSS ISO30"
( T11 EMPTY
( T12 EMPTY
( T13 "DIN69880 V 30\Left threading tool\TL-LHTR-2020 R 60 1.50 ISO30"
( T14 "DIN69880 V 30\Recessing tool\ER-SGTFL-1212 L 01.6-0 ISO30"
(
( TOOL COMPENSATION
( D01 T01 Q3 R0.800 X+070.0 Z+045.000 G000.000 E005.005 I-0.800 K-000.800 A+004.375 L011.855 N01
( D02 T02 Q3 R0.400 X+070.0 Z+045.000 G000.000 E052.393 I-0.400 K-000.400 A+002.372 L016.178 N01
( D03 T03 Q3 R0.800 X+070.0 Z+045.000 G000.000 E027.130 I-0.800 K-000.800 A+002.372 L015.678 N01
( D04 T04 Q8 R3.000 X+070.0 Z+034.000 G006.000 E090.000 I-3.000 K+000.000 A+000.000 L003.000 N01
( D05 T05 Q3 R0.800 X+070.0 Z+045.000 G000.000 E032.178 I-0.800 K-000.800 A+002.372 L010.785 N01
( D06 T06 Q3 R0.160 X+060.0 Z+041.250 G002.500 E000.000 I-0.160 K-000.160 A+000.000 L012.000 N01
( D07 T07 Q8 R0.217 X+070.0 Z+042.699 G000.000 E000.000 I-0.217 K+000.000 A+000.000 L000.000 N01
( D08 T08 Q8 R0.288 X+070.0 Z+042.699 G000.000 E000.000 I-0.288 K+000.000 A+000.000 L000.000 N01
( D09 T09 Q3 R0.400 X+070.0 Z+045.000 G000.000 E052.393 I-0.400 K-000.400 A+002.372 L016.178 N01
( D10 T10 Q7 R0.000 X+000.0 Z+204.000 G018.000 E059.000 I+0.000 K+000.000 A+000.000 L000.000 N01
( D11 T11 Q0 R0.000 X+000.0 Z+000.000 G000.000 E000.000 I+0.000 K+000.000 A+000.000 L000.000 N01
( D12 T12 Q0 R0.000 X+000.0 Z+000.000 G000.000 E000.000 I+0.000 K+000.000 A+000.000 L000.000 N01
( D13 T13 Q8 R0.217 X+070.0 Z+042.699 G000.000 E000.000 I-0.217 K+000.000 A+000.000 L000.000 N01
( D14 T14 Q3 R0.160 X+060.0 Z+041.300 G001.600 E000.000 I-0.160 K-000.160 A+000.000 L008.000 N01
(
( WORKPART ZEROPOINTS
(( Right side of the part: Z+230.000
( G54 X000.000 Z+228.000
(
()
N0010 G54
Seite: 25
5.0.
The setup mode integrated into the TopTurn has a very wide function range. The following chapters provide a
brief synopsis of the various options offered.
5.1.
5.2.
K= R
K=-R
K=-R
K= R
K= R
K= 0
K=-R
K= 0
I= R
I= R
I=-R
I=-R
I= 0
I= R
I= 0
I=-R
Seite: 26
5.3.
Tool library
Currently, the software handles about 700 turning tools in 20 tool types (extendable by the user).
5.4.
or
or
or
To move the tool turret around in the machining space, press the respective motion control keys just as on a
real machine tool. The workpiece coordinate origin can also be determined by zero-point scratching.
With the technology menu, or the direct hot-keys:
switch spindle 3, 4 or 5, lubricant 7, 8 or 9
rotation speed 1000
feed rate
0.220
0202
you can set the correct speed, feed, tool, spindle and machining lubricant by numerical input
MTS GmbH 2006
Seite: 27
6.0.
Before starting to write an NC program, you must study the drawings and production specifications carefully. As
soon as all the information required for creating a program is available, you can start planning the individual
machining steps. It is important to take into consideration which machine tool the respective workpiece is to be
produced on and which tools and clamping devices are available on that machine tool.
Appendix 1 contains a complete drawing of the part (Drehteil 1, page ) used in our example.
study
work order
tools
study
workshop drawing
clamping
devices
programmer
work plan
set-up form
program sheet
Seite: 28
6.1.
1 Determine
Blank
dimensions
Clamp blank
2 Determine
origin of
workpiece
coordinates
3
Chuck jaws:
4 Facing
HM-110_130-02.001
Clamping depth:
18.0 mm
CL-SCLCL-2020/L/1208 ISO30
T0101 G96 S260 M04
G95 F0.250 M08
5 Straight
roughing
external profile
6 Drilling
TWIST DRILL
DR-18.00/130/R/HSS ISO30
T0606 G97 S1200 M03
G95 F0.220 M08
7 Straight
roughing
internal profile
Seite: 29
7 Finishing
external profile
8 External
Threading
9 Cutting three
external
grooves
10 Cutting internal
groove
Seite: 30
6.2.
CNC
Setup Sheet
Turning
Clamping mode:
Clamping device:
Clamping depth
Tailstock position:
Datum :
Inside
Chuck
back stop 18 mm
800
MTS TM
Tool designation
01
CL-SCLCL-2020/L/1208 ISO30
06
TWIST DRILL
DR-18.00/130/R/HSS ISO30
08
BI-SCAAL-1010/L/0604 ISO30
10
BI-SCAAL-1010/L/0604 ISO30
02
CL-SVJCL-2020/L/1604 ISO30
03
TL-LHTR-2020/R/60/1.50 ISO30
04
EXTERNAL RECESSING
TOOL
ER-SGTFL-1212/L/01.8-0 ISO30
12
RI-GHILL-1013/L/01.10 ISO30
Compensation data
Ag.
X 60,0
Z 43,0
X 0,0
Z 210,0
X 6,77
Z 160,0
X 6,77
Z 160,0
X 70,0
Z 43,0
X 70,0
Z 38,783
X 60,0
Z 40,2
X 11,5
Z 125,9
X
Z
X
Z
X
Z
X
Z
X
Z
X
Z
X
Z
X
Z
01
02
03
R 0,8
Quadr. 7
R 0,0
Quadr. 7
R 0,4
Quadr. 2
R 0,4
Quadr. 2
R 0,4
Quadr. 3
R 0,217
Quadr. 8
R 0,160
Quadr. 3
R 0,1
Quadr. 2
R
Quadr.
R
Quadr.
R
Quadr.
R
Quadr.
R
Quadr.
R
Quadr.
R
Quadr.
R
Quadr.
04
05
06
07
08
09
Seite: 31
6.3.
CNC
Turning
Production Sheet
Mathematisch Technische Software-Entwicklung GmbH
Datum :
Program No .
Turning workpart 1
Programmer
MTS
Drawings No.
2704
Designation
Turning workpart
Material
AlMg1
Raw part/blank 80 x 122
Steuerung
MTS TM
Machining step
NC programming code
01
Facing
G01
02
03
Drilling
04
05
06
07
External threading
08
09
G01
10
Cutting data
Tool
position
T01
F 0,25
N
Vc 260
T01
F 0,35
N
Vc 260
T06
F 0,22
N 1200
Vc
T08
F 0,25
N
Vc 220
T10
F 0,10
N
Vc 300
T02
F 0,10
N
Vc 300
T03
F 1,5
N1000
Vc
T04
F 0,15
N1000
Vc
T12
F 0,10
N1000
Vc
F
N
Vc
11
12
13
14
15
16
17
18
Seite: 32
N
Vc
N
Vc
N
Vc
N
Vc
n
Vc
n
Vc
n
Vc
7.0.
This chapter explains how to set up the CNC simulator for an exercise. This involves the following steps:
Selecting a blank, blank material, the clamping device and clamping method, clamping device changes
Assigning tools to tool turret positions and creating new tool data
Generating the setup sheet
Exercise:
A cylindrical aluminium alloy (AlMg1) blank, 80 x 122 mm is to be clamped against a back stop (18 mm) in a jaw
chuck. In the setup mode menu, click on <Part / Chuck> or press
to confirm.
enter : 80
im field L:
enter : 122
Seite: 33
or click left
To change clamping mode, press
The coloured frame marks the currently selected type.
To confirm your selection, press
..
Here again, you may change the clamping method for your workpiece. In our example, this is not necessary
to
Clamping and chuck devices are stored, by name, in a special library. You can modify these in order to comply
with the tooling available in the respective workshop.
Seite: 34
Click on
to confirm.
Of course, you can also define other chucks and stepped jaws as you wish.
Seite: 35
Note:
The clamping device combination of chuck <KFD-HS 130> and jaw type <HM 110_130-02-002> can clamp
workpieces with a diameter of 50 mm up to 116 mm and can grip these up to a length of 18 mm to the jaw stop.
When creating a setup sheet, this informations will be saved as header in an NC program. Open this program in
the NC editor and you will see the following entry:
(
If you use the editor to change the dimension entries e. g. to D060.000 L050.000, a blank with these dimensions
will be used in the simulator the next time the program is started. If you have chosen a blank diameter which is
too small or too big for the combination of chuck and jaws, e. g. D040, an error message will be generated.
Seite: 36
The tool turret currently installed has 16 tool positions (stations). (You can change this in the configuration
settings). Use the mouse pointer to select the turret position. The associated tool in this position is shown more
largely on the screen.
You will have to mount the tools on the turret to comply with your production sheet.
T01
CL-SCLCL-2020/L/1208
open the
Press
ISO30
In the two preceding steps, you have replaced a tool in the tool turret. To locate this tool, you have searched
through a tool type for a tool with a specific name.
The tool T02 < CL-SVJCL-2020/L/1604 ISO30> ist suitable for tooling.
MTS GmbH 2006
Seite: 37
Press
Seite: 38
We have now shown you two different ways of selecting tools and mounting them on the turret. You can now
mount the other tools of your setup sheet on your own.
You can press the tool bar button to remove an unnecessary marked tool from the turret.
Tool table synopsis:
T01
T02
T03
T04
T05
T08
T10
T12
CL-SCLCL-2020 L 1208
CL-SVJCL-2020 L 1604
TL-LHTR-2020 R 60 1.50
ER-SGTFL-1212 L 01.8-0
DR-18.00 130 R HSS
BI-SCAAL-1010 L 0604
BI-SCAAL-1010 L 0604
RI-GHILL-1013 L 01.10
ISO30
ISO30
ISO30
ISO30
ISO30
ISO30
ISO30
ISO30
Seite: 39
Press
Seite: 40
. Open
2.9
3.2
After you have modified all required data you can now
genererate the tool.
Confirm by pressing
. The new tool is stored
under the tool type <inside recessing tool> in the tool
management. You come back to the tool type list view
of the tool management.
When all tools are selected for tooling, leave the tool
magazine with
Seite: 41
Press
Seite: 42
8.0.
This chapter describes how the editor can be used in combination with interactive programming and dialog
programming as an NC programming method.
After the facing, a straight roughing turning cycle follows, as mentioned in the production sheet..
Seite: 43
8.1.
We shall enter the canned cycle call in dialog programming mode by pressing
mouse click
and press on
to confirm
to save
Seite: 44
8.2.
and press on
to confirm.
Seite: 45
8.3.
8.4.
Seite: 46
8.5.
Inside finishing
8.6.
Outside finishing
Seite: 47
8.7.
and press on
to confirm.
Seite: 48
8.8.
and press on
to confirm.
Seite: 49
8.9.
Inside groove-cutting
Seite: 50
9.0.
Seite: 51
10.0
Appendices
Sample
NC program
Drawing
Turning workpart1
Template
Template
work plan
Template
NC programming sheet
Information
hardlock
Seite: 52
10.1. NC Program %3
()
(( 12.4.2006 10:09
(
( CONFIGURATION
( MACHINE MTS01 TM-016_-R1_-060x0646x0920
( CONTROL MTS TM01
(
( FINISHED PART %040____TN08-TR01-16-TM1
(
( PART
( CYLINDER D080.000 L122.000
( MATERIAL "N\Aluminium\AlMgSi0.5"
( DENSITY 002.70
(
( MAIN SPINDLE WITH WORKPART
( CHUCK "Chuck Turning\Jaw chuck\KFD-HS 130"
( STEP JAW "Jaw\Step jaw\HM-110_130-02.001"
( TYPE OF CHUCK EXTERNAL CHUCK OUTSIDE STEP JAW
( CHUCKING DEPTH E18.000
(( Right side of the part: Z+0232.000
(
(
( TAILSTOCK
( TAILSTOCK POSITION Z+1095.000
(
( CURRENT TOOL T01
( TOOLS
( T01 "DIN69880 V 30\Left corner tool\CL-SCLCL-2020 L 1208 ISO30"
( T02 "DIN69880 V 30\Left corner tool\CL-SVJCL-2020 L 1604 ISO30"
( T03 "DIN69880 V 30\Left threading tool\TL-LHTR-2020 R 60 1.50 ISO30"
( T04 "DIN69880 V 30\Recessing tool\ER-SGTFL-1212 L 01.8-0 ISO30"
( T05 "DIN69880 V 30\Twist drill\DR-18.00 130 R HSS ISO30"
( T06 EMPTY
( T07 EMPTY
( T08 "DIN69880 V 30\Inside turning tool postaxial\BI-SCAAL-1010 L 0604 ISO30"
( T09 EMPTY
( T10 "DIN69880 V 30\Inside turning tool postaxial\BI-SCAAL-1010 L 0604 ISO30"
( T11 EMPTY
( T12 "DIN69880 V 30\Inside recessing tool postaxial\RI-GHILL-1013 L 01.10 ISO30"
( T13 EMPTY
( T14 EMPTY
( T15 EMPTY
( T16 EMPTY
(
( TOOL COMPENSATION
( D01 T01 Q3 R000.800 X+070.000 Z+0045.000 G000.000 E005.005 I-000.800 K-000.800 A+004.375 L011.855 N01
( D02 T02 Q3 R000.400 X+070.000 Z+0045.000 G000.000 E052.393 I-000.400 K-000.400 A+002.372 L016.178 N01
( D03 T03 Q8 R000.217 X+070.000 Z+0042.699 G000.000 E000.000 I-000.217 K+000.000 A+000.000 L000.000 N01
( D04 T04 Q3 R000.160 X+060.000 Z+0041.200 G001.800 E000.000 I-000.160 K-000.160 A+000.000 L008.000 N01
( D05 T05 Q7 R000.000 X+000.000 Z+0204.000 G018.000 E059.000 I+000.000 K+000.000 A+000.000 L000.000 N01
( D08 T08 Q2 R000.400 X-008.238 Z+0170.000 G000.000 E032.079 I+000.400 K-000.400 A+002.721 L005.992 N01
( D10 T10 Q2 R000.400 X-008.238 Z+0170.000 G000.000 E032.079 I+000.400 K-000.400 A+002.721 L005.992 N01
( D12 T12 Q2 R000.100 X-011.500 Z+0125.000 G001.100 E000.000 I+000.100 K-000.099 A+000.000 L004.000 N01
(
( WORKPART ZEROPOINTS
(( Right side of the part: Z+0232.000
( G54 X+000.000 Z+0231.000
(
()
N0010 G90
N0015 G54
N0020 G00 X+100.000 Z+0150.000
N0025 G92 S4000
N0030 G96 F0000.250 S0260
N0035 T0101 M04
N0040 G00 X+082.000 Z+0000.000
N0045 G01 X-001.600
N0050 G00 X+082.000 Z+0002.000
MTS GmbH 2006
Seite: 53
Seite: 55
Seite: 56
Setup Sheet
Turning
Datum :
Clamping mode
Clamping device
Clamping depth
Tailstock/vise position
:
CNC control
Tool designation
Compensation data
X
Z0
X
Z
X
Z
X
Z
X
Z
X
Z
X
Z
X
Z
X
Z
X
Z
X
Z
X
Z
X
Z
X
Z
X
Z
X
Z
Ag.
R
Quadr.
R
Quadr.
R
Quadr.
R
Quadr.
R
Quadr.
R
Quadr.
R
Quadr.
R
Quadr.
R
Quadr.
R
Quadr.
R
Quadr.
R
Quadr.
R
Quadr.
R
Quadr.
R
Quadr.
R
Quadr.
Seite: 57
Production Sheet
Mathematisch Technische Software-Entwicklung GmbH
Datum :
Program No.
Programmer
Drawing No.
Designation
Material
Raw part/blank
CNC control
Maching step
NC programming code
Cutting data
Tool
position
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
Seite: 58
N
Vc
N
Vc
N
Vc
N
Vc
N
Vc
N
Vc
N
Vc
N
Vc
N
Vc
N
Vc
N
Vc
N
Vc
N
Vc
N
Vc
N
Vc
n
Vc
n
Vc
n
Vc
n
Vc
Programming Sheet
Mathematisch Technische Software-Entwicklung GmbH
Program No.
Programmer
Drawing No.
Datum :
Designation
Material
Raw part/blank
NC-Code
N
05
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
Seite: 59
Meaning
[HAUPTSPINDEL]
INFO=KFD-HS 130 min.42 max.118 Et=30
DATEI=KFD-HS 130-42-118-E30-A.dnc
LMIN=10
LMAX=300
DMIN=42
DMAX=118
IMIN=30
IMAX=80
EMIN=5
EMAX=30
CMIN=1
CMAX=6
= Keyword
= Name Clamping device
= Setup sheet with clamping device
= min. workpart size
= max. workpart size
= min. outside diameter
= max. outside diameter
= min. inside diameter
= max. inside diameter
= min. clamping depth
= max. clamping depth
= min. center diameter
= max. center diameter
Seite: 60
KFD-HS 130-42-118-E30-A.dnc
KFD-HS 130-42-118-E33-A.dnc
KFD-HS 130-42-118-E40-A.dnc
KFD-HS 160-60-148-E30-A.dnc
KFD-HS 160-60-148-E33-A.dnc
KFD-HS 160-60-148-E40-A.dnc
KFD-HS 130-46-118-E10.dnc
KFD-HS 130-42-118-E15.dnc
KFD-HS 130-46-118-E18.dnc
KFD-HS 160-50-148-E12.dnc
KFD-HS 160-50-148-E18.dnc
KFD-HS 160-56-148-E22.dnc
KFD-HS 130-48-114-E10-I.dnc
KFD-HS 130-48-114-E15-I.dnc
KFD-HS 130-48-114-E18-I.dnc
KFD-HS 160-74-162-E04-I.dnc
KFD-HS 160-74-162-E15-I.dnc
KFD-HS 160-68-156-E25-I.dnc
KFD-HS 160-114-184-E40-I.dnc
KFD-HS 160-114-193-E425-I.dnc
KFD-HS 160-114-196-E44-I.dnc
KFD-HS 130-46-118-E30-A-RS-02MT2.dnc
KFD-HS 130-46-118-E33-A-RS-02MT2.dnc
KFD-HS 130-46-118-E40-A-RS-02MT2.dnc
KFD-HS 160-60-148-E30-A-RS-02MT2.dnc
KFD-HS 160-60-148-E40-A-RS-02MT2.dnc
KFD-HS 160-60-148-E33-A-RS-02MT2.dnc
KFD-HS 130-42-118-E15-RS-02MT2.dnc
KFD-HS 130-46-118-E10-RS-02MT2.dnc
KFD-HS 130-46-118-E18-RS-02MT2.dnc
KFD-HS 160-50-148-E12-RS-02MT2.dnc
KFD-HS 160-50-148-E18-RS-02MT2.dnc
KFD-HS 160-56-148-E22-RS-02MT2.dnc
FDSC 046-60-100-02-MT2.dnc
FDSC 070-90-200-04-MT3.dnc
Clamping
picture
Seite: 61
Seite: 62