IMPROVIA ENERGI

Efficiency

IMPROVIA

Reliability

Quality

Contents
1

Our Company

Maintenance Services

Engineering Services

Our Experiences

Our Company
Efficiency - Reliability - Quality
Our competence is build according to these 3 important
terms in industry; Efficiency, Reliability and Quality. We
believe that these 3 terms are related to each others. It
becomes basic, goal, purpose and even soul in each
work and services we provide.

Maintenance - Engineering Services

Improvement is no doubt a necessity in industrial
process. Every design, calculation, forecasting and
decision are dinamically done by internal management.
We undestand the requirement of the third party to
support process or production activity.
Through Maintenance Services, we could minimize
general issues of maintenance such as low availability,
low reliability, Unplanned Breakdown, lack of
maintenance personnel competency etc.
Through Energy Services, Improvia Energi could guide
the customer to an efficient process and achieve high
quality products.

Our services are driven by our core competency which is

Mechanical Engineering and supported by high
qualified personnel in their expertise. Teamwork,
Professional Behaviour, Integrity and Reliable are our
values to gain excellent services and customer
satisfaction.

Engineering Services

How to improve Quality?

Reverse Engineering
Parts Manufacturing
Field Inspection
Rotating Equipment
Repair

Predictive Maintenance

How to improve Reliability?

Vibration Analysis
Oil Analysis
Thermography
Reciprocating Engine
Analysis

Predictive Maintenance
Corrective
Maintenance

Repair & Overhaul

Balancing, Alignment
Sparepart Repair &
Replacement

Maintenance
PredictiveManagement
Maintenance

Enterprise Asset
IMPROVIA

Management (EAM)

Reliability Centered
Maintenance (RCM)

Maintenance Services
How to improve Reliability

Maintenance Services

In order to improve Reliability at our customers, Improvia

Energi provide full services of Maintenance Activity. This
would include Preventive Maintenance, Predictive
Maintenance (Condition Based Monitoring), Corrective
Maintenance, and also Maintenance Management.

Preventive Maintenance
In modern maintenance method, preventive maintenance
are still considered as an important task to do. :
Scheduled Maintenance such as Cleaning,
Inspection, Daily Reporting
Operation & Maintenance (O&M) Services. These
services include provision of personnel with expertise
in their fields. Improvia provide Operators,
Supervisors, Technician (Mechanical and E&I) along
with the proper Standard Operating Procedures
(SOP) in accordance to meet clients requirements.

Corrective Maintenance
Our maintenance services have a purpose to ensure main
equipment such as Gas Engine, Diesel Engine, Gas
Compressor, Instrument Air Compressor, Pumps etc running
well and last longer. For corrective maintenance Improvide
provide such services :
Balancing & Alignment
Repair & Overhaul
Spareparts Repair & Replacement

Predictive
Maintenance
C4 02 - C cylinde r 1 0 9/09/19 98 12: 02 :5 3 HE Pe riod 9
Channel Resonance is corrected
110
--------------

P re s s u re

(b a rg )

100

Reliability is no doubt an important key in modern

- 1HD1 VT1
-

90

- Scale 4.9
- 107

80

---------------

70

maintenance management system. One of methods to

DGC

improve reliability is the implementation of Condition Based

- 1HS1 VT1

60

50

- Scale 2.0
- 31

40

DGC

Monitoring (CBM). This method is more comprehensive and

--------------

30
0

45

90

135

180
Crank Angle (deg)

225

270

315

360

cost effective concepts. The concept is based on the belief

that if equipment can be evaluated and yet still remain in
service, the overall cost of maintenance will go down.
Beside reducing the level time based maintenance, CBM will
catch ill conditioned components before they break and
cause unplanned outages. By implementing CBM we can
measure the health of the machinery, engine
performance,and also engine vibration.

Vibration Analysis
By implementing Vibration Monitoring we can detect :
Unbalance
Misalignment
Bearing problems
Mechanical looseness
etc
We provide services :
Review, Audit and Assessment for existing monitoring

procedures
Design, setup and install the new Vibration
Monitoring System
Analyze vibration machinery problems
Examination Planning & Scheduling
Training & Consultancy

Reliability Centered
Maintenance (RCM)
Definition
Reliability Centered Maintenance (RCM) is a specific
process used to identify the policies which must be
implemented to manage the failure modes which could
cause the functional failure of any physical asset in a
given operating context (RCM Standard SAE JA1011).

RCM Service
To implement RCM according to its definition, Improvia
Energi provide RCM Service which include these tasks
below :

Define, study and Review Plant Process through

PFD, P&ID, drawings, operating context,
equipment manual, maintenance history etc.
Define Equipment Breakdown Structure
Develop Failure Modes & Effect Analysis (FMEA),
also including Equipment Criticality Assessment
(ECA)
Develop RCM Worksheet and RCM Decision
Logic
Develop Maintenance Strategy, Failure Defense
Task (FDT), including Task & Interval, Manpower
Allocation, Spare Part List
Develop Operator Routine Duties Checklist
(ORDC)
Upload RCM Result into CMMS
Training and Technical Assistance on RCM

Engineering Services
How to improve Quality

Engineering Services

By the 2014 our company develop and expand our

business into Engineering Services. We believe this kind
of services will complete our Maintenance Services to
achieve clients satisfaction. We are supported by well
experienced personnel, strong mechanical engineering
background and sophisticated workshop (machining
centre).
Our services including :
Reverse Engineering Services
Repair, reconditions
Field Inspection
Parts Manufacturing

Workshop, Machining Centre

To produce a top-quality product and precision parts,
our services is supported with a highly qualified and
sophisticated workshop. Located in Bandung, Indonesia
our workshop consists of CNC Machine, Lathe Machine,
SMAW/Tig Welding Machine, Cutting Wheel etc.

Our Experiences
Root Cause Failure Analysis on Shell Crack at FeedEnd Shell Dryer #3D, PT INCO, Sorowako, 2010
We analyze the crack failure by visual inspection &
Fractography, In-situ Metallography, hardness testing,
ultrasonic thickness measurement and also finite element
simulation methode
HSE Consultancy, PT Indah Dewi, Tarakan, 2011
In this service we develop Health, Safety and Environment
(HSE) Procedures for PT Indah Dewi, one of the heavy
equipment contractor in Tarakan, East Kalimantan
Assist on Predictive Maintenance (PdM) Activity at
Star Energy (Kakap) Natuna, KH-KRA-KG-KF
Platform, 2011
The activity consist of Vibration Monitoring on Rotating and
Reciprocating Engine, Thermography, and Oil Analysis.
The main equipments are Gas Engine, Diesel Engine, Gas
Turbine, Gas Compressor, Air Compressor, Pumps, Fan
etc.
Jasa Audit Energi PLTU Unit 5-7 Tahap l, PT
Indonesia Power UBP Suralaya, 2011
We perform full assessment at the plant to examine the
real net plant efficiency, plant heat rate and losses. We do
the audit works at Boiler, Turbine, Condenser, Boiler Feed
Pump (BFP), Air Heater etc.
Vibration Analysis at Boiler FeedWater Pump #1,
PLTU Sebalang, Lampung, 2012
The assessment was conducted on BFP #1 due to high
vibration on axial side. We analyzed the engine by using
CSI-2130.

Our Experiences (contd)

Vibration Analysis of 89 (Eighty Nine) Equipments,
Cilegon Plant, PT. Cabot Indonesia, 2012
Vibration analysis was performed for plant equipments
such as Pumps, Fans, Compressors, Turbine, Gearbox etc.
NDT Inspection, Cilegon & Merak Plant, PT. Cabot
Indonesia, 2012
NDT Inspection was performed at several equipments such
as Chain Dryer, Shafts, Transition Unit. We used Ultrasonic
Testing (UT) Flaw Detector.
Assist on RCM Workshop for PLTA Bengkulu, 2012
Develop Failure Mode & Effect Analysis (FMEA) and Failure
Defense Task (FDT) on critical equipments such as Turbine,
Generator, Generator Circuit Breaker (GCB), High
Pressure Oil Lifting Pump etc.
Vibration Analysis - Centrifugal Compressor, PT Air
Liquide Indonesia, Cibitung, 2012
Vibration Analysis was performed in CAMERON
Centrifugal Compressor using CSI-2130 Machine
Analyzer
CSI-2130 Vibration Analyzer Rental, PT Cabot
Indonesia, Cilegon, 2012
The device was rented by our client to support their
Predictive Maintenance (PdM) Activity.

Our Experiences (contd)

Vibration Analysis of Rotary Blower, TCN Plant, PT.
Air Liquide Indonesia, 2013
Vibration analysis was performed for Rotary Blower
SUTORBILT.
NDT Inspection, Cilegon Plant, PT. Cabot Indonesia,
2013
NDT Inspection was performed at several shafts.
Reliability Centered Maintenance (RCM), Facility
Integrity

Management

System

(FIMS),

PT.

Transportasi Gas Indonesia, 2013

Conduct RCM Study including Asset Register, Baseline
Data for Rotating Engines, Equipment Criticality Ranking
(ECR), Failure Mode & Effects Analysis (FMEA) and RCM
Task Development. RCM scope of works are Rotating
Engines (Gas Turbine Compressor Package, Gas Engine,
Air Compressor, Fin Fan Cooler etc.) and Electrical
Equipments (Switchgears, Control Panels, MCC etc.)
Jasa Konsultan Predictive Maintenance (PdM),
PT Geo Dipa Energi, Dieng Plant, 2013
Perform Predictive Maintenance Services including
Vibration Analysis, Thermography, Oil Analysis and
Dissolve Gas Analysis (DGA)

Our Experiences (contd)

Borescope Inspection, Merak Plant, PT. Cabot
Indonesia, 2014
Field inspection to observe any leakage or defect through
Heat Exchangers.
Vibration Analysis and Troubleshooting, PLTU
Tarahan - Lampung, 2014
Field inspection followed by troubleshoot was conducted
to analyze vibration problem at bearing side of Boiler Feed
Water Pump.
Site Survey - Fire Risk Assessment, Chevron
Indonesia Company, 2014
Collecting data including PFD and P&ID data, equipment
datasheets, climatology and walkthrough the office
buildings, warehouses, Tank Farm, Process Area Oil &
Water, Process Area Gas, Supporting Facilities.
Magnetic Particle Inspection (MPI), PT Cabot
Indonesia, Merak Plant, 2014
Perform Magnetic Particle Examination at Dryer Gear
Training - Pumps Operation & Maintenance,
Pertamina Sorong, 2014
Course Outline : Basics of Pumps, Classification,
Components, Pump Performance & Characteristics,
Operations & Maintenance of Pumps, Predictive
Maintenance of Pumps (Vibration monitoring, oil analysis).

Our Engineering Experiences

Project - Repair Triveni 1030 Rotor Turbine and
Pinion Gear
Reverse Engineering and Repair. Duration of works : 20
days.
Project MURRAY T-5780A Steam Turbine 3 MW
Reverse Engineering and Repair. Duration of works : 20
days.
Project Reblading Curtis Steam Turbine 1 MW
Reverse Engineering and Repair. Duration of works : 16
days.
Project Stud Bolt & Nut - PT. Geo Dipa Energi
Reverse Engineering and Manufacture. Duration of works :
7 days.
Project Pinion & Bull Gear
Reverse Engineering, recondition. Duration of works : 22
days.
Project Bearing Housing Rebabbit
Reverse Engineering and Repair. Duration of works : 20
days.
Project Guide Vane - PLTA
Reverse Engineering and Manufacture. Duration of works :
30 days.

IMPROVIA ENERGI
IMPROVIA

Efficiency

Reliability

Quality

Contact us :
PT. Improvia Energi
Komplek Golden Ruko Fatmawati B40
Jl. RS. Fatmawati No. 15
Jakarta Selatan 12420
Phone/Fax : (+6221) 7591 6534
Email : info@improvia.co
http://www.improvia.co