Beruflich Dokumente
Kultur Dokumente
US
US
US
US
US
US
DEEP CYCLE
6-VOLT
DEEP CYCLE
8-VOLT
US
US
US
US
US
DEEP CYCLE
24DC XC2
27DC XC2
31DC XC2
12V XC2 .
185 XC2 .
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12-VOLT
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18
20
22
24
26
19
21
23
25
27
6-VOLT
2-VOLT
US REGC2 XC2 . . . . . . . . . . . . . . . . . . . . 28 - 29
US REL16 XC2 . . . . . . . . . . . . . . . . . . . . 30 - 31
US RE L16-2V XC2 . . . . . . . . . . . . . . . . . 32 - 33
MAINTENANCE
Corona, CA
Augusta, GA
Evans,
GA
At U.S. Battery, we pride ourselves on providing our distributors and global partners
with dependable products and reliable support information that will allow each end
user to feel confident theyve made the right choice when using any of our
world-class deep-cycle flooded lead acid and AGM batteries.
This booklet represents U.S. Batterys most comprehensive data compilation to
date. With a history of excellence spanning from our humble beginnings in 1926 to
the present, we feel confident that this data will further demonstrate the validity of
the industrys trust in our battery line. We offer a variety of power solutions to a
wide range of applications and industries all backed by a solid worldwide warranty.
Should you require additional information, please visit www.usbattery.com.
US 2200 XC2
Model
Size
1-hr
2-hr
5-hr
Rate
Rate
Rate
122
126
133
136
144
152
157
172
181
220 226
229 235
246 252
TERMINAL OPTIONS:
231
240
258
6
6
6
UTL
UTL
UTL
208
216
232
107
114
122
151
164
175
392
445
474
wet
Height
Weight
Lbs (kg)
55 (25)
10-1/4 7-1/8 11-1/4
57 (26)
(260) (181) (286)
62 (28)
UTL
UT
OFF-SET S
DUAL
SAE
LARGE L
SMALL L
FLAT
BLOCK
SpeedCap
Bayonet
CHARGING INSTRUCTIONS:
Following is the charging recommendation and charging profile using 2 stage chargers for US Battery deep cycle products.
*Equalization and float charge modes are not considered to be one of the stages in a charging profile.
1.
Bulk Charge
2.
Absorption Charge
(Optional Float Charge) Constant voltage 2.17 vpc (6.51 volts per 6 volt battery) for unlimited time
Equalization Charge
Constant voltage (2.55+/-0.05 vpc) extended for 1-3 hours after normal charge cycle (repeat every 30 days)
Notes:
reduce the voltage by 0.028 Volts per cell for every 10F above 80F, increase by the same
amount for temperatures below 80F.
Deep cycle batteries need to be equalized periodically. Equalizing is an extended, low current charge performed after the normal charge cycle.
This extra charge helps keep all cells in balance. Actively used batteries should be equalized once per month.
Manually timed chargers should have the charge time extended approximately 3 hours.
Automatically controlled chargers should be unplugged and reconnected after completing a charge.
WW W.USBATTERY.COM
U.S. Battery
Terminal Type
Torque (in-lb)
Torque (ft-lb)
Hardware
1
UTL
95-105
7.9-8.8
SS Hexnut with Lock Washer
1
SS Hexnut with Lock Washer
UT
95-105
7.9-8.8
1
95-105
7.9-8.8
SS Hexnut with Lock Washer
Flat Block
1/6
Dual
95-105
7.9-8.8
SS Hexnut with Lock Washer
2
SS Hexnut with Lock Washer
DC Marine
95-105
7.9-8.8
3
100-120
8.3-10
Zn or SS Bolt w/Hexnut & Lock Washer
Off-Set S
4
100-120
8.3-10
Flag
Zn or SS Bolt w/Hexnut & Lock Washer
4
Large L
100-120
8.3-10.0
Zn or SS Bolt w/Hexnut & Lock Washer
4
100-120
8.3-10.0
Zn or SS Bolt w/Hexnut & Lock Washer
Small L
5
120-180
10.0-15.0
Bus Lug
SS Hexnut with Lock Washer
6
SAE
50-70
4.2-5.8
No Hardware Supplied
Properconnection is to positiona lock washer between the nut and the connector
(never between the connector and lead terminal) and apply the recommended torque or
enough torque to completely compress the lock washer without deforming the lead terminal.
1
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (5/16" Positive & Negative)
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (3/8" Positive & 5/16" Negative)
3
Square-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
4
Square-Head or Hex-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
5
Stainless Steel Hexnut with SS Split-Ring Lock Washer (1/2" Positive or 3/8" Positive & 3/8" Negative)
6
No Hardware Supplied - Application Uses SAE Clamp for Positive & Negative Tapered Post
2
Note: The use of flanged nuts and other types of nuts with captive washers or other hardware not listed
above is not recommended by US Battery and their use may void the battery warranty.
US 1800 XC2, US 2000 XC2, US 2200 XC2 DISCHARGE TIME VS CURRENT @800 F
15000
10,000
7000
3300
3650
2050
1475
2550
1,000
1150
950
780
1100
1150
675
590
500
700
500
550
250
100
10
20
30
40
50
60
70
80
90
100
(800) 695-0945
(800) 522-0945
(888) 811-0945
WW W.USBATTERY.COM
Model
Size
1-hr
2-hr
Rate
Rate Rate
153
171
5-hr
198
256 263
TERMINAL OPTIONS:
269
UTL
242
140
198
517
wet
Height
Weight
UTL
UT
OFF-SET S
DUAL
SAE
LARGE L
SMALL L
FLAT
BLOCK
SpeedCap
Bayonet
CHARGING INSTRUCTIONS:
Following is the charging recommendation and charging profile using 2 stage chargers for US Battery deep cycle products.
*Equalization and float charge modes are not considered to be one of the stages in a charging profile.
1.
Bulk Charge
2.
Absorption Charge
(Optional Float Charge) Constant voltage 2.17 vpc (6.51 volts per 6 volt battery) for unlimited time
Equalization Charge
Constant voltage (2.55+/-0.05 vpc) extended for 1-3 hours after normal charge cycle (repeat every 30 days)
Notes:
reduce the voltage by 0.028 Volts per cell for every 10F above 80F, increase by the same
amount for temperatures below 80F.
Deep cycle batteries need to be equalized periodically. Equalizing is an extended, low current charge performed after the normal charge cycle.
This extra charge helps keep all cells in balance. Actively used batteries should be equalized once per month.
Manually timed chargers should have the charge time extended approximately 3 hours.
Automatically controlled chargers should be unplugged and reconnected after completing a charge.
WW W.USBATTERY.COM
U.S. Battery
Terminal Type
Torque (in-lb)
Hardware
Torque (ft-lb)
1
95-105
7.9-8.8
UTL
SS Hexnut with Lock Washer
1
95-105
7.9-8.8
UT
SS Hexnut with Lock Washer
1
Flat Block
95-105
7.9-8.8
SS Hexnut with Lock Washer
1/6
95-105
7.9-8.8
SS Hexnut with Lock Washer
Dual
2
95-105
7.9-8.8
DC Marine
SS Hexnut with Lock Washer
3
Off-Set S
100-120
8.3-10
Zn or SS Bolt w/Hexnut & Lock Washer
4
Zn or SS Bolt w/Hexnut & Lock Washer
Flag
100-120
8.3-10
4
100-120
8.3-10.0
Zn or SS Bolt w/Hexnut & Lock Washer
Large L
4
Small L
100-120
8.3-10.0
Zn or SS Bolt w/Hexnut & Lock Washer
5
SS Hexnut with Lock Washer
Bus Lug
120-180
10.0-15.0
6
50-70
4.2-5.8
No Hardware Supplied
SAE
Properconnection is to positiona lock washer between the nut and the connector
(never between the connector and lead terminal) and apply the recommended torque or
enough torque to completely compress the lock washer without deforming the lead terminal.
1
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (5/16" Positive & Negative)
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (3/8" Positive & 5/16" Negative)
3
Square-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
4
Square-Head or Hex-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
5
Stainless Steel Hexnut with SS Split-Ring Lock Washer (1/2" Positive or 3/8" Positive & 3/8" Negative)
6
No Hardware Supplied - Application Uses SAE Clamp for Positive & Negative Tapered Post
2
Note: The use of flanged nuts and other types of nuts with captive washers or other hardware not listed
above is not recommended by US Battery and their use may void the battery warranty.
100,000
100
7000
3300
3650
2050
1475
2550
1,000
1150
950
780
1100
1150
675
590
500
700
500
550
15000
10,000
10
250
100
10
20
30
40
50
60
70
80
90
100
0.10
10
100
500
(800) 695-0945
(800) 522-0945
(888) 811-0945
WW W.US BATTERY.COM
Model
Size
1-hr
2-hr
Rate
Rate Rate
167
185
5-hr
213
266 273
TERMINAL OPTIONS:
279
UTL
251
154
217
562
wet
Height
Weight
UTL
UT
OFF-SET S
DUAL
SAE
LARGE L
SMALL L
FLAT
BLOCK
SpeedCap
Bayonet
CHARGING INSTRUCTIONS:
Following is the charging recommendation and charging profile using 2 stage chargers for US Battery deep cycle products.
*Equalization and float charge modes are not considered to be one of the stages in a charging profile.
1.
Bulk Charge
2.
Absorption Charge
(Optional Float Charge) Constant voltage 2.17 vpc (6.51 volts per 6 volt battery) for unlimited time
Equalization Charge
Constant voltage (2.55+/-0.05 vpc) extended for 1-3 hours after normal charge cycle (repeat every 30 days)
Notes:
reduce the voltage by 0.028 Volts per cell for every 10F above 80F, increase by the same
amount for temperatures below 80F.
Deep cycle batteries need to be equalized periodically. Equalizing is an extended, low current charge performed after the normal charge cycle.
This extra charge helps keep all cells in balance. Actively used batteries should be equalized once per month.
Manually timed chargers should have the charge time extended approximately 3 hours.
Automatically controlled chargers should be unplugged and reconnected after completing a charge.
WW W.US BATTERY.COM
U.S. Battery
Terminal Type
11.875
Torque (in-lb)
Hardware
Torque (ft-lb)
1
95-105
7.9-8.8
UTL
SS Hexnut with Lock Washer
1
UT
95-105
7.9-8.8
SS Hexnut with Lock Washer
1
SS Hexnut with Lock Washer
Flat Block
95-105
7.9-8.8
1/6
95-105
7.9-8.8
SS Hexnut with Lock Washer
Dual
2
DC Marine
95-105
7.9-8.8
SS Hexnut with Lock Washer
3
Zn or SS Bolt w/Hexnut & Lock Washer
Off-Set S
100-120
8.3-10
4
100-120
8.3-10
Zn or SS Bolt w/Hexnut & Lock Washer
Flag
4
Large L
100-120
8.3-10.0
Zn or SS Bolt w/Hexnut & Lock Washer
4
Zn or SS Bolt w/Hexnut & Lock Washer
Small L
100-120
8.3-10.0
5
120-180
10.0-15.0
SS Hexnut with Lock Washer
Bus Lug
6
50-70
4.2-5.8
SAE
No Hardware Supplied
Properconnection is to positiona lock washer between the nut and the connector
(never between the connector and lead terminal) and apply the recommended torque or
enough torque to completely compress the lock washer without deforming the lead terminal.
1
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (5/16" Positive & Negative)
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (3/8" Positive & 5/16" Negative)
3
Square-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
4
Square-Head or Hex-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
5
Stainless Steel Hexnut with SS Split-Ring Lock Washer (1/2" Positive or 3/8" Positive & 3/8" Negative)
6
No Hardware Supplied - Application Uses SAE Clamp for Positive & Negative Tapered Post
2
Note: The use of flanged nuts and other types of nuts with captive washers or other hardware not listed
above is not recommended by US Battery and their use may void the battery warranty.
100,000
100
7000
3300
3650
2050
1475
2550
1,000
1150
950
780
1100
1150
675
590
500
700
500
550
15000
10,000
10
250
100
10
20
30
40
50
60
70
80
90
100
0.10
10
100
500
(800) 695-0945
(800) 522-0945
(888) 811-0945
WW W.USBATTERY.COM
US 250E XC2
US 250HC XC2
Model
Size
1-hr
2-hr
5-hr
Rate
Rate
Rate
901 US 250E XC2 155 171 195 200 213 225 238
901 US 250 XC2
173 191 217 223 239 255 270
901 US 250HC XC2 192 211 239 245 263 280 296
TERMINAL OPTIONS:
245 250
277 284
304 311
6
6
6
Offset S
Offset S
Offset S
225
255
280
140
159
178
197
224
250
505
570
635
wet
Height
Weight
Lbs (kg)
67 (30)
75 (34)
77 (35)
UTL
UT
OFF-SET S
DUAL
SAE
LARGE L
SMALL L
FLAT
BLOCK
SpeedCap
Bayonet
CHARGING INSTRUCTIONS:
Following is the charging recommendation and charging profile using 2 stage chargers for US Battery deep cycle products.
*Equalization and float charge modes are not considered to be one of the stages in a charging profile.
1.
Bulk Charge
2.
Absorption Charge
(Optional Float Charge) Constant voltage 2.17 vpc (6.51 volts per 6 volt battery) for unlimited time
Equalization Charge
Constant voltage (2.55+/-0.05 vpc) extended for 1-3 hours after normal charge cycle (repeat every 30 days)
Notes:
reduce the voltage by 0.028 Volts per cell for every 10F above 80F, increase by the same
amount for temperatures below 80F.
Deep cycle batteries need to be equalized periodically. Equalizing is an extended, low current charge performed after the normal charge cycle.
This extra charge helps keep all cells in balance. Actively used batteries should be equalized once per month.
Manually timed chargers should have the charge time extended approximately 3 hours.
Automatically controlled chargers should be unplugged and reconnected after completing a charge.
10
WW W.USBATTERY.COM
U.S. Battery
Terminal Type
Torque (in-lb)
Hardware
Torque (ft-lb)
1
95-105
7.9-8.8
UTL
SS Hexnut with Lock Washer
1
UT
95-105
7.9-8.8
SS Hexnut with Lock Washer
1
95-105
7.9-8.8
SS Hexnut with Lock Washer
Flat Block
1/6
95-105
7.9-8.8
Dual
SS Hexnut with Lock Washer
2
DC Marine
95-105
7.9-8.8
SS Hexnut with Lock Washer
3
100-120
8.3-10
Zn or SS Bolt w/Hexnut & Lock Washer
Off-Set S
4
100-120
8.3-10
Flag
Zn or SS Bolt w/Hexnut & Lock Washer
4
Large L
100-120
8.3-10.0
Zn or SS Bolt w/Hexnut & Lock Washer
4
Zn or SS Bolt w/Hexnut & Lock Washer
Small L
100-120
8.3-10.0
5
120-180
10.0-15.0
SS Hexnut with Lock Washer
Bus Lug
6
SAE
50-70
4.2-5.8
No Hardware Supplied
Properconnection is to positiona lock washer between the nut and the connector
(never between the connector and lead terminal) and apply the recommended torque or
enough torque to completely compress the lock washer without deforming the lead terminal.
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (5/16" Positive & Negative)
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (3/8" Positive & 5/16" Negative)
Square-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
4
Square-Head or Hex-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
5
Stainless Steel Hexnut with SS Split-Ring Lock Washer (1/2" Positive or 3/8" Positive & 3/8" Negative)
6
No Hardware Supplied - Application Uses SAE Clamp for Positive & Negative Tapered Post
Note: The use of flanged nuts and other types of nuts with captive washers or other hardware not listed
above is not recommended by US Battery and their use may void the battery warranty.
US 250HC XC2, US 250 XC2, US 250E XC2 - DISCHARGE TIME VS CURRENT @800 F
100
100,000
15000
10,000
7000
3300
3650
2050
1475
2550
1,000
1150
950
780
1100
1150
675
590
500
700
500
550
US250HC XC2
10
US250 XC2
US250E XC2
1
250
100
10
20
30
40
50
60
70
80
90
100
0.10
10
100
500
(800) 695-0945
(800) 522-0945
(888) 811-0945
WW W.US BATTERY.COM
11
US 305E XC2
US 305HC XC2
Model
Size
1-hr
2-hr
5-hr
Rate
Rate
Rate
902 US 305E XC2 193 214 245 252 273 290 307
902 US 305 XC2
203 226 261 268 294 310 328
902 US 305HC XC2 220 245 283 291 322 340 360
TERMINAL OPTIONS:
315 322
337 345
370 378
6
6
6
Offset S
Offset S
Offset S
290
310
340
182
195
215
256
276
304
660
715
790
wet
Height
Weight
Lbs (kg)
86 (39)
90 (41)
96 (43)
UTL
UT
OFF-SET S
DUAL
SAE
LARGE L
SMALL L
FLAT
BLOCK
SpeedCap
Bayonet
CHARGING INSTRUCTIONS:
Following is the charging recommendation and charging profile using 2 stage chargers for US Battery deep cycle products.
*Equalization and float charge modes are not considered to be one of the stages in a charging profile.
1.
Bulk Charge
2.
Absorption Charge
(Optional Float Charge) Constant voltage 2.17 vpc (6.51 volts per 6 volt battery) for unlimited time
Equalization Charge
Constant voltage (2.55+/-0.05 vpc) extended for 1-3 hours after normal charge cycle (repeat every 30 days)
Notes:
reduce the voltage by 0.028 Volts per cell for every 10F above 80F, increase by the same
amount for temperatures below 80F.
Deep cycle batteries need to be equalized periodically. Equalizing is an extended, low current charge performed after the normal charge cycle.
This extra charge helps keep all cells in balance. Actively used batteries should be equalized once per month.
Manually timed chargers should have the charge time extended approximately 3 hours.
Automatically controlled chargers should be unplugged and reconnected after completing a charge.
12
WW W.US BATTERY.COM
U.S. Battery
Terminal Type
Torque (in-lb)
Torque (ft-lb)
Hardware
1
UTL
95-105
7.9-8.8
SS Hexnut with Lock Washer
1
95-105
7.9-8.8
SS Hexnut with Lock Washer
UT
1
95-105
7.9-8.8
Flat Block
SS Hexnut with Lock Washer
1/6
Dual
95-105
7.9-8.8
SS Hexnut with Lock Washer
2
SS Hexnut with Lock Washer
DC Marine
95-105
7.9-8.8
3
100-120
8.3-10
Zn or SS Bolt w/Hexnut & Lock Washer
Off-Set S
4
Flag
100-120
8.3-10
Zn or SS Bolt w/Hexnut & Lock Washer
4
Zn or SS Bolt w/Hexnut & Lock Washer
Large L
100-120
8.3-10.0
4
100-120
8.3-10.0
Zn or SS Bolt w/Hexnut & Lock Washer
Small L
5
Bus Lug
120-180
10.0-15.0
SS Hexnut with Lock Washer
6
No Hardware Supplied
SAE
50-70
4.2-5.8
Properconnection is to positiona lock washer between the nut and the connector
(never between the connector and lead terminal) and apply the recommended torque or
enough torque to completely compress the lock washer without deforming the lead terminal.
1.
2.
3.
4.
5.
6.
7.
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (5/16" Positive & Negative)
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (3/8" Positive & 5/16" Negative)
Square-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
4
Square-Head or Hex-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
5
Stainless Steel Hexnut with SS Split-Ring Lock Washer (1/2" Positive or 3/8" Positive & 3/8" Negative)
6
No Hardware Supplied - Application Uses SAE Clamp for Positive & Negative Tapered Post
2
3
Note: The use of flanged nuts and other types of nuts with captive washers or other hardware not listed
above is not recommended by US Battery and their use may void the battery warranty.
US 305E XC2, US 305 XC2, US 305HC XC2 - DISCHARGE TIME VS CURRENT @800 F
15000
10,000
7000
3300
3650
2050
1475
2550
1,000
1150
950
780
1100
1150
675
590
500
700
500
550
250
100
10
20
30
40
50
60
70
80
90
100
(800) 695-0945
(800) 522-0945
(888) 811-0945
WW W.USBATTERY.COM
13
US L16E XC2
US L16HC XC2
Model
Size
1-hr
2-hr
5-hr
Rate
Rate
Rate
903 US L16E XC2 193 223 270 281 312 360 381
903 US L16 XC2
220 251 297 307 337 385 408
903 US L16HC XC2 239 272 323 335 368 420 445
TERMINAL OPTIONS:
391 400
419 428
457 467
6
6
6
Large L
Large L
Large L
360
385
420
198
225
250
287
322
358
795
865
965
wet
Height
Weight
Lbs (kg)
104 (47)
110 (50)
118 (54)
UTL
UT
OFF-SET S
DUAL
SAE
LARGE L
SMALL L
FLAT
BLOCK
SpeedCap
Bayonet
CHARGING INSTRUCTIONS:
Following is the charging recommendation and charging profile using 2 stage chargers for US Battery deep cycle products.
*Equalization and float charge modes are not considered to be one of the stages in a charging profile.
1.
Bulk Charge
2.
Absorption Charge
(Optional Float Charge) Constant voltage 2.17 vpc (6.51 volts per 6 volt battery) for unlimited time
Equalization Charge
Constant voltage (2.55+/-0.05 vpc) extended for 1-3 hours after normal charge cycle (repeat every 30 days)
Notes:
reduce the voltage by 0.028 Volts per cell for every 10F above 80F, increase by the same
amount for temperatures below 80F.
Deep cycle batteries need to be equalized periodically. Equalizing is an extended, low current charge performed after the normal charge cycle.
This extra charge helps keep all cells in balance. Actively used batteries should be equalized once per month.
Manually timed chargers should have the charge time extended approximately 3 hours.
Automatically controlled chargers should be unplugged and reconnected after completing a charge.
14
WW W.US BATTERY.COM
U.S. Battery
Terminal Type
1.
2.
3.
4.
5.
6.
7.
Torque (in-lb)
Torque (ft-lb)
Hardware
1
95-105
7.9-8.8
UTL
SS Hexnut with Lock Washer
1
UT
95-105
7.9-8.8
SS Hexnut with Lock Washer
1
SS Hexnut with Lock Washer
Flat Block
95-105
7.9-8.8
1/6
95-105
7.9-8.8
SS Hexnut with Lock Washer
Dual
2
DC Marine
95-105
7.9-8.8
SS Hexnut with Lock Washer
3
Zn or SS Bolt w/Hexnut & Lock Washer
Off-Set S
100-120
8.3-10
4
100-120
8.3-10
Zn or SS Bolt w/Hexnut & Lock Washer
Flag
4
100-120
8.3-10.0
Large L
Zn or SS Bolt w/Hexnut & Lock Washer
4
Small L
100-120
8.3-10.0
Zn or SS Bolt w/Hexnut & Lock Washer
5
120-180
10.0-15.0
SS Hexnut with Lock Washer
Bus Lug
6
50-70
4.2-5.8
SAE
No Hardware Supplied
Properconnection is to positiona lock washer between the nut and the connector
(never between the connector and lead terminal) and apply the recommended torque or
enough torque to completely compress the lock washer without deforming the lead terminal.
1
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (5/16" Positive & Negative)
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (3/8" Positive & 5/16" Negative)
3
Square-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
4
Square-Head or Hex-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
5
Stainless Steel Hexnut with SS Split-Ring Lock Washer (1/2" Positive or 3/8" Positive & 3/8" Negative)
6
No Hardware Supplied - Application Uses SAE Clamp for Positive & Negative Tapered Post
2
Note: The use of flanged nuts and other types of nuts with captive washers or other hardware not listed
above is not recommended by US Battery and their use may void the battery warranty.
US L16E XC2, US L16 XC2, US L16HC XC2 DISCHARGE TIME VS CURRENT @800 F
15000
10,000
7000
3300
3650
2050
1475
2550
1,000
1150
950
780
1100
1150
675
590
500
700
500
550
250
100
10
20
30
40
50
60
70
80
90
100
(800) 695-0945
(800) 522-0945
(888) 811-0945
WW W.US BATTERY.COM
15
US 8VGC XC2
US 8VGCHC XC2
Model
Size
1-hr
2-hr
5-hr
Rate
Rate
Rate
TERMINAL OPTIONS:
132 135
185 189
199 203
8
8
8
UTL
UTL
UTL
121
170
183
60
90
95
90
128
136
222
337
365
wet
Height
Weight
Lbs (kg)
55 (24.7)
64 (29.2)
67 (30.4)
UTL
UT
OFF-SET S
DUAL
SAE
LARGE L
SMALL L
FLAT
BLOCK
SpeedCap
Bayonet
CHARGING INSTRUCTIONS:
Following is the charging recommendation and charging profile using 2 stage chargers for US Battery deep cycle products.
*Equalization and float charge modes are not considered to be one of the stages in a charging profile.
1.
Bulk Charge
2.
Absorption Charge
(Optional Float Charge) Constant voltage 2.17 vpc (6.51 volts per 6 volt battery) for unlimited time
Equalization Charge
Constant voltage (2.55+/-0.05 vpc) extended for 1-3 hours after normal charge cycle (repeat every 30 days)
Notes:
reduce the voltage by 0.028 Volts per cell for every 10F above 80F, increase by the same
amount for temperatures below 80F.
Deep cycle batteries need to be equalized periodically. Equalizing is an extended, low current charge performed after the normal charge cycle.
This extra charge helps keep all cells in balance. Actively used batteries should be equalized once per month.
Manually timed chargers should have the charge time extended approximately 3 hours.
Automatically controlled chargers should be unplugged and reconnected after completing a charge.
16
WW W.US BATTERY.COM
U.S. Battery
Terminal Type
Torque (in-lb)
Torque (ft-lb)
Hardware
1
UTL
95-105
7.9-8.8
SS Hexnut with Lock Washer
1
95-105
7.9-8.8
SS Hexnut with Lock Washer
UT
1
95-105
7.9-8.8
Flat Block
SS Hexnut with Lock Washer
1/6
Dual
95-105
7.9-8.8
SS Hexnut with Lock Washer
2
95-105
7.9-8.8
SS Hexnut with Lock Washer
DC Marine
3
100-120
8.3-10
Off-Set S
Zn or SS Bolt w/Hexnut & Lock Washer
4
Flag
100-120
8.3-10
Zn or SS Bolt w/Hexnut & Lock Washer
4
100-120
8.3-10.0
Zn or SS Bolt w/Hexnut & Lock Washer
Large L
4
100-120
8.3-10.0
Small L
Zn or SS Bolt w/Hexnut & Lock Washer
5
Bus Lug
120-180
10.0-15.0
SS Hexnut with Lock Washer
6
No Hardware Supplied
SAE
50-70
4.2-5.8
Properconnection is to positiona lock washer between the nut and the connector
(never between the connector and lead terminal) and apply the recommended torque or
enough torque to completely compress the lock washer without deforming the lead terminal.
1
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (5/16" Positive & Negative)
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (3/8" Positive & 5/16" Negative)
3
Square-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
4
Square-Head or Hex-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
5
Stainless Steel Hexnut with SS Split-Ring Lock Washer (1/2" Positive or 3/8" Positive & 3/8" Negative)
6
No Hardware Supplied - Application Uses SAE Clamp for Positive & Negative Tapered Post
2
Note: The use of flanged nuts and other types of nuts with captive washers or other hardware not listed
above is not recommended by US Battery and their use may void the battery warranty.
US 8VGCE XC2, US 8VGC XC2, US 8VGCHC XC2 - DISCHARGE TIME VS CURRENT @800 F
15000
10,000
7000
3300
3650
2050
1475
2550
1,000
1150
950
780
1100
1150
675
590
500
700
500
550
250
100
10
20
30
40
50
60
70
80
90
100
(800) 695-0945
(800) 522-0945
(888) 811-0945
WW W.US BATTERY.COM
17
Application:
Dimensions:
11-1/8 (283)L
6-3/4 (171)W
9-3/8 (238)H
Type:
Case material:
Model
Size
24
US 24DC XC2
1-hr
2-hr
Rate
Rate Rate
Standard AMP
MINUTES MINUTES MINUTES
6-hr 10-hr 20-hr 48-hr 72-hr 100-hr Voltage Terminal HOURS
Length Width
@
@
@
Rate Rate Rate Rate Rate Rate
Type (20 HR. RATE) 75 AMPS 56 AMPS 25 AMPS
52
58
70
5-hr
68
6-3/4 9-3/8
(283) (171) (238)
11-1/8
76
85
90
92
95
12
SAE/bolt
85
38
54
145
wet
Height
Weight
Lbs (kg)
51 (23)
CHARGING INSTRUCTIONS:
Following is the charging recommendation and charging profile using 2 stage chargers for US Battery deep cycle products.
*Equalization and float charge modes are not considered to be one of the stages in a charging profile.
1.
Bulk Charge
2.
Absorption Charge
(Optional Float Charge) Constant voltage 2.17 vpc (6.51 volts per 6 volt battery) for unlimited time
Equalization Charge
Constant voltage (2.55+/-0.05 vpc) extended for 1-3 hours after normal charge cycle (repeat every 30 days)
Notes:
reduce the voltage by 0.028 Volts per cell for every 10F above 80F, increase by the same
amount for temperatures below 80F.
Deep cycle batteries need to be equalized periodically. Equalizing is an extended, low current charge performed after the normal charge cycle.
This extra charge helps keep all cells in balance. Actively used batteries should be equalized once per month.
Manually timed chargers should have the charge time extended approximately 3 hours.
Automatically controlled chargers should be unplugged and reconnected after completing a charge.
18
WW W.USBATTERY.COM
U.S. Battery
Terminal Type
Torque (in-lb)
Hardware
Torque (ft-lb)
1
UTL
95-105
7.9-8.8
SS Hexnut with Lock Washer
1
SS Hexnut with Lock Washer
UT
95-105
7.9-8.8
1
95-105
7.9-8.8
SS Hexnut with Lock Washer
Flat Block
1/6
Dual
95-105
7.9-8.8
SS Hexnut with Lock Washer
2
SS Hexnut with Lock Washer
DC Marine
95-105
7.9-8.8
3
100-120
8.3-10
Zn or SS Bolt w/Hexnut & Lock Washer
Off-Set S
4
Flag
100-120
8.3-10
Zn or SS Bolt w/Hexnut & Lock Washer
4
Zn or SS Bolt w/Hexnut & Lock Washer
Large L
100-120
8.3-10.0
4
100-120
8.3-10.0
Zn or SS Bolt w/Hexnut & Lock Washer
Small L
5
120-180
10.0-15.0
Bus Lug
SS Hexnut with Lock Washer
6
SAE
50-70
4.2-5.8
No Hardware Supplied
Properconnection is to positiona lock washer between the nut and the connector
(never between the connector and lead terminal) and apply the recommended torque or
enough torque to completely compress the lock washer without deforming the lead terminal.
1
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (5/16" Positive & Negative)
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (3/8" Positive & 5/16" Negative)
3
Square-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
4
Square-Head or Hex-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
5
Stainless Steel Hexnut with SS Split-Ring Lock Washer (1/2" Positive or 3/8" Positive & 3/8" Negative)
6
No Hardware Supplied - Application Uses SAE Clamp for Positive & Negative Tapered Post
2
Note: The use of flanged nuts and other types of nuts with captive washers or other hardware not listed
above is not recommended by US Battery and their use may void the battery warranty.
100
7000
3300
3650
2050
1475
2550
1,000
1150
950
780
1100
1150
675
590
500
700
500
550
15000
10,000
10
250
100
10
20
30
40
50
60
70
80
90
100
0.10
10
100
200
(800) 695-0945
(800) 522-0945
(888) 811-0945
WW W.US BATTERY.COM
19
Application:
Dimensions:
12-3/4 (324)L
6-3/4 (171)W
9-3/4 (248)H
Type:
Case material:
Model
Size
27
US 27DC XC2
1-hr
2-hr
Rate
Rate Rate
69
78
91
5-hr
89
97
105
111 114
117
12
SAE/bolt
105
54
77
205
wet
Height
Weight
CHARGING INSTRUCTIONS:
Following is the charging recommendation and charging profile using 2 stage chargers for US Battery deep cycle products.
*Equalization and float charge modes are not considered to be one of the stages in a charging profile.
1.
Bulk Charge
2.
Absorption Charge
(Optional Float Charge) Constant voltage 2.17 vpc (6.51 volts per 6 volt battery) for unlimited time
Equalization Charge
Constant voltage (2.55+/-0.05 vpc) extended for 1-3 hours after normal charge cycle (repeat every 30 days)
Notes:
reduce the voltage by 0.028 Volts per cell for every 10F above 80F, increase by the same
amount for temperatures below 80F.
Deep cycle batteries need to be equalized periodically. Equalizing is an extended, low current charge performed after the normal charge cycle.
This extra charge helps keep all cells in balance. Actively used batteries should be equalized once per month.
Manually timed chargers should have the charge time extended approximately 3 hours.
Automatically controlled chargers should be unplugged and reconnected after completing a charge.
20
WW W.US BATTERY.COM
U.S. Battery
Terminal Type
Torque (in-lb)
Torque (ft-lb)
Hardware
1
UTL
95-105
7.9-8.8
SS Hexnut with Lock Washer
1
95-105
7.9-8.8
SS Hexnut with Lock Washer
UT
1
95-105
7.9-8.8
Flat Block
SS Hexnut with Lock Washer
1/6
Dual
95-105
7.9-8.8
SS Hexnut with Lock Washer
2
95-105
7.9-8.8
SS Hexnut with Lock Washer
DC Marine
3
100-120
8.3-10
Off-Set S
Zn or SS Bolt w/Hexnut & Lock Washer
4
Flag
100-120
8.3-10
Zn or SS Bolt w/Hexnut & Lock Washer
4
Zn or SS Bolt w/Hexnut & Lock Washer
Large L
100-120
8.3-10.0
4
100-120
8.3-10.0
Zn or SS Bolt w/Hexnut & Lock Washer
Small L
5
Bus Lug
120-180
10.0-15.0
SS Hexnut with Lock Washer
6
No Hardware Supplied
SAE
50-70
4.2-5.8
Properconnection is to positiona lock washer between the nut and the connector
(never between the connector and lead terminal) and apply the recommended torque or
enough torque to completely compress the lock washer without deforming the lead terminal.
1
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (5/16" Positive & Negative)
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (3/8" Positive & 5/16" Negative)
Square-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
4
Square-Head or Hex-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
5
Stainless Steel Hexnut with SS Split-Ring Lock Washer (1/2" Positive or 3/8" Positive & 3/8" Negative)
6
No Hardware Supplied - Application Uses SAE Clamp for Positive & Negative Tapered Post
2
3
Note: The use of flanged nuts and other types of nuts with captive washers or other hardware not listed
above is not recommended by US Battery and their use may void the battery warranty.
15000
10,000
7000
3300
3650
2050
1475
2550
1,000
1150
950
780
1100
1150
675
590
500
700
500
550
250
100
10
20
30
40
50
60
70
80
90
100
(800) 695-0945
(800) 522-0945
(888) 811-0945
WW W.US BATTERY.COM
21
Application:
Dimensions:
13 (330)L
6-3/4 (171)W
9-3/8 (238)H
Type:
Case material:
Model
Size
31
US 31DC XC2
1-hr
2-hr
Rate
Rate Rate
Standard AMP
MINUTES MINUTES MINUTES
6-hr 10-hr 20-hr 48-hr 72-hr 100-hr Voltage Terminal HOURS
Length Width
@
@
@
Rate Rate Rate Rate Rate Rate
Type (20 HR. RATE) 75 AMPS 56 AMPS 25 AMPS
74
84
5-hr
99
wet
Height
Weight
138 141
144
12
SAE/bolt
130
59
84
225
CHARGING INSTRUCTIONS:
Following is the charging recommendation and charging profile using 2 stage chargers for US Battery deep cycle products.
*Equalization and float charge modes are not considered to be one of the stages in a charging profile.
1.
Bulk Charge
2.
Absorption Charge
(Optional Float Charge) Constant voltage 2.17 vpc (6.51 volts per 6 volt battery) for unlimited time
Equalization Charge
Constant voltage (2.55+/-0.05 vpc) extended for 1-3 hours after normal charge cycle (repeat every 30 days)
Notes:
reduce the voltage by 0.028 Volts per cell for every 10F above 80F, increase by the same
amount for temperatures below 80F.
Deep cycle batteries need to be equalized periodically. Equalizing is an extended, low current charge performed after the normal charge cycle.
This extra charge helps keep all cells in balance. Actively used batteries should be equalized once per month.
Manually timed chargers should have the charge time extended approximately 3 hours.
Automatically controlled chargers should be unplugged and reconnected after completing a charge.
22
WW W.USBATTERY.COM
U.S. Battery
Terminal Type
Torque (in-lb)
Torque (ft-lb)
Hardware
1
UTL
95-105
7.9-8.8
SS Hexnut with Lock Washer
1
95-105
7.9-8.8
SS Hexnut with Lock Washer
UT
1
95-105
7.9-8.8
Flat Block
SS Hexnut with Lock Washer
1/6
Dual
95-105
7.9-8.8
SS Hexnut with Lock Washer
2
95-105
7.9-8.8
SS Hexnut with Lock Washer
DC Marine
3
100-120
8.3-10
Off-Set S
Zn or SS Bolt w/Hexnut & Lock Washer
4
Flag
100-120
8.3-10
Zn or SS Bolt w/Hexnut & Lock Washer
4
100-120
8.3-10.0
Zn or SS Bolt w/Hexnut & Lock Washer
Large L
4
100-120
8.3-10.0
Small L
Zn or SS Bolt w/Hexnut & Lock Washer
5
Bus Lug
120-180
10.0-15.0
SS Hexnut with Lock Washer
6
No Hardware Supplied
SAE
50-70
4.2-5.8
Properconnection is to positiona lock washer between the nut and the connector
(never between the connector and lead terminal) and apply the recommended torque or
enough torque to completely compress the lock washer without deforming the lead terminal.
1
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (5/16" Positive & Negative)
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (3/8" Positive & 5/16" Negative)
3
Square-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
4
Square-Head or Hex-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
5
Stainless Steel Hexnut with SS Split-Ring Lock Washer (1/2" Positive or 3/8" Positive & 3/8" Negative)
6
No Hardware Supplied - Application Uses SAE Clamp for Positive & Negative Tapered Post
2
Note: The use of flanged nuts and other types of nuts with captive washers or other hardware not listed
above is not recommended by US Battery and their use may void the battery warranty.
15000
10,000
7000
3300
3650
2050
1475
2550
1,000
1150
950
780
1100
1150
675
590
500
700
500
550
250
100
10
20
30
40
50
60
70
80
90
100
(800) 695-0945
(800) 522-0945
(888) 811-0945
WW W.USBATTERY.COM
23
Model
Size
GC12
US 12V XC2
1-hr
2-hr
Rate
Rate Rate
Standard AMP
MINUTES MINUTES MINUTES
6-hr 10-hr 20-hr 48-hr 72-hr 100-hr Voltage Terminal HOURS
Length Width
@
@
@
Rate Rate Rate Rate Rate Rate
Type (20 HR. RATE) 75 AMPS 56 AMPS 25 AMPS
92
104
5-hr
122
164 169
TERMINAL OPTIONS:
172
12
UTL
155
77
110
292
wet
Height
Weight
UTL
UT
OFF-SET S
DUAL
SAE
LARGE L
SMALL L
FLAT
BLOCK
SpeedCap
Bayonet
CHARGING INSTRUCTIONS:
Following is the charging recommendation and charging profile using 2 stage chargers for US Battery deep cycle products.
*Equalization and float charge modes are not considered to be one of the stages in a charging profile.
1.
Bulk Charge
2.
Absorption Charge
(Optional Float Charge) Constant voltage 2.17 vpc (6.51 volts per 6 volt battery) for unlimited time
Equalization Charge
Constant voltage (2.55+/-0.05 vpc) extended for 1-3 hours after normal charge cycle (repeat every 30 days)
Notes:
reduce the voltage by 0.028 Volts per cell for every 10F above 80F, increase by the same
amount for temperatures below 80F.
Deep cycle batteries need to be equalized periodically. Equalizing is an extended, low current charge performed after the normal charge cycle.
This extra charge helps keep all cells in balance. Actively used batteries should be equalized once per month.
Manually timed chargers should have the charge time extended approximately 3 hours.
Automatically controlled chargers should be unplugged and reconnected after completing a charge.
24
WW W.US BATTERY.COM
U.S. Battery
Terminal Type
Torque (in-lb)
Torque (ft-lb)
Hardware
1
95-105
7.9-8.8
UTL
SS Hexnut with Lock Washer
1
UT
95-105
7.9-8.8
SS Hexnut with Lock Washer
1
SS Hexnut with Lock Washer
Flat Block
95-105
7.9-8.8
1/6
95-105
7.9-8.8
SS Hexnut with Lock Washer
Dual
2
DC Marine
95-105
7.9-8.8
SS Hexnut with Lock Washer
3
Zn or SS Bolt w/Hexnut & Lock Washer
Off-Set S
100-120
8.3-10
4
100-120
8.3-10
Zn or SS Bolt w/Hexnut & Lock Washer
Flag
4
100-120
8.3-10.0
Large L
Zn or SS Bolt w/Hexnut & Lock Washer
4
Small L
100-120
8.3-10.0
Zn or SS Bolt w/Hexnut & Lock Washer
5
120-180
10.0-15.0
SS Hexnut with Lock Washer
Bus Lug
6
50-70
4.2-5.8
SAE
No Hardware Supplied
Properconnection is to positiona lock washer between the nut and the connector
(never between the connector and lead terminal) and apply the recommended torque or
enough torque to completely compress the lock washer without deforming the lead terminal.
1
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (5/16" Positive & Negative)
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (3/8" Positive & 5/16" Negative)
3
Square-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
4
Square-Head or Hex-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
5
Stainless Steel Hexnut with SS Split-Ring Lock Washer (1/2" Positive or 3/8" Positive & 3/8" Negative)
6
No Hardware Supplied - Application Uses SAE Clamp for Positive & Negative Tapered Post
2
Note: The use of flanged nuts and other types of nuts with captive washers or other hardware not listed
above is not recommended by US Battery and their use may void the battery warranty.
15000
10,000
7000
3300
3650
2050
1475
2550
1,000
1150
950
780
1100
1150
675
590
500
700
500
550
250
100
10
20
30
40
50
60
70
80
90
100
(800) 695-0945
(800) 522-0945
(888) 811-0945
WW W.US BATTERY.COM
25
US 185E XC2
US 185 XC2
US 185HC XC2
Model
Size
1-hr
2-hr
5-hr
Rate
Rate
Rate
921 US 185E XC2 107 122 144 148 163 185 196
921 US 185 XC2
120 135 158 163 178 200 212
921 US 185HC XC2 130 147 172 178 195 220 233
TERMINAL OPTIONS:
201 206
217 222
239 244
12
12
12
Offset S
Offset S
Offset S
185
200
220
93
106
117
133
151
167
355
398
443
wet
Height
Weight
Lbs (kg)
105 (47.8)
109 (49.4)
120 (54.4)
UTL
UT
OFF-SET S
DUAL
SAE
LARGE L
SMALL L
FLAT
BLOCK
SpeedCap
Bayonet
CHARGING INSTRUCTIONS:
Following is the charging recommendation and charging profile using 2 stage chargers for US Battery deep cycle products.
*Equalization and float charge modes are not considered to be one of the stages in a charging profile.
1.
Bulk Charge
2.
Absorption Charge
(Optional Float Charge) Constant voltage 2.17 vpc (6.51 volts per 6 volt battery) for unlimited time
Equalization Charge
Constant voltage (2.55+/-0.05 vpc) extended for 1-3 hours after normal charge cycle (repeat every 30 days)
Notes:
reduce the voltage by 0.028 Volts per cell for every 10F above 80F, increase by the same
amount for temperatures below 80F.
Deep cycle batteries need to be equalized periodically. Equalizing is an extended, low current charge performed after the normal charge cycle.
This extra charge helps keep all cells in balance. Actively used batteries should be equalized once per month.
Manually timed chargers should have the charge time extended approximately 3 hours.
Automatically controlled chargers should be unplugged and reconnected after completing a charge.
26
WW W.USBATTERY.COM
U.S. Battery
Terminal Type
Torque (in-lb)
Torque (ft-lb)
Hardware
1
95-105
7.9-8.8
UTL
SS Hexnut with Lock Washer
1
95-105
7.9-8.8
UT
SS Hexnut with Lock Washer
1
Flat Block
95-105
7.9-8.8
SS Hexnut with Lock Washer
1/6
95-105
7.9-8.8
SS Hexnut with Lock Washer
Dual
2
95-105
7.9-8.8
DC Marine
SS Hexnut with Lock Washer
3
Off-Set S
100-120
8.3-10
Zn or SS Bolt w/Hexnut & Lock Washer
4
Zn or SS Bolt w/Hexnut & Lock Washer
Flag
100-120
8.3-10
4
100-120
8.3-10.0
Zn or SS Bolt w/Hexnut & Lock Washer
Large L
4
Small L
100-120
8.3-10.0
Zn or SS Bolt w/Hexnut & Lock Washer
5
SS Hexnut with Lock Washer
Bus Lug
120-180
10.0-15.0
6
50-70
4.2-5.8
No Hardware Supplied
SAE
Properconnection is to positiona lock washer between the nut and the connector
(never between the connector and lead terminal) and apply the recommended torque or
enough torque to completely compress the lock washer without deforming the lead terminal.
1
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (5/16" Positive & Negative)
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (3/8" Positive & 5/16" Negative)
3
Square-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
4
Square-Head or Hex-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
5
Stainless Steel Hexnut with SS Split-Ring Lock Washer (1/2" Positive or 3/8" Positive & 3/8" Negative)
6
No Hardware Supplied - Application Uses SAE Clamp for Positive & Negative Tapered Post
2
Note: The use of flanged nuts and other types of nuts with captive washers or other hardware not listed
above is not recommended by US Battery and their use may void the battery warranty.
US 185HC XC2, US 185 XC2, US 185E XC2 - DISCHARGE TIME VS CURRENT @800 F
15000
10,000
7000
3300
3650
2050
1475
2550
1,000
1150
950
780
1100
1150
675
590
500
700
500
550
250
100
10
20
30
40
50
60
70
80
90
100
(800) 695-0945
(800) 522-0945
(888) 811-0945
WW W.USBATTERY.COM
27
Model
Size
1-hr
2-hr
5-hr
Rate
Rate Rate
TERMINAL OPTIONS:
UTL
242
136
193
507
wet
Height
Weight
UTL
UT
OFF-SET S
DUAL
SAE
LARGE L
SMALL L
FLAT
BLOCK
SpeedCap
Bayonet
CHARGING INSTRUCTIONS:
Following is the charging recommendation and charging profile using 2 stage chargers for US Battery deep cycle products.
*Equalization and float charge modes are not considered to be one of the stages in a charging profile.
1.
Bulk Charge
2.
Absorption Charge
(Optional Float Charge) Constant voltage 2.17 vpc (6.51 volts per 6 volt battery) for unlimited time
Equalization Charge
Constant voltage (2.55+/-0.05 vpc) extended for 1-3 hours after normal charge cycle (repeat every 30 days)
Notes:
reduce the voltage by 0.028 Volts per cell for every 10F above 80F, increase by the same
amount for temperatures below 80F.
Deep cycle batteries need to be equalized periodically. Equalizing is an extended, low current charge performed after the normal charge cycle.
This extra charge helps keep all cells in balance. Actively used batteries should be equalized once per month.
Manually timed chargers should have the charge time extended approximately 3 hours.
Automatically controlled chargers should be unplugged and reconnected after completing a charge.
28
WW W.US BATTERY.COM
U.S. Battery
Terminal Type
11.875
Torque (in-lb)
Torque (ft-lb)
Hardware
1
95-105
7.9-8.8
UTL
SS Hexnut with Lock Washer
1
95-105
7.9-8.8
UT
SS Hexnut with Lock Washer
1
Flat Block
95-105
7.9-8.8
SS Hexnut with Lock Washer
1/6
95-105
7.9-8.8
SS Hexnut with Lock Washer
Dual
2
95-105
7.9-8.8
DC Marine
SS Hexnut with Lock Washer
3
Off-Set S
100-120
8.3-10
Zn or SS Bolt w/Hexnut & Lock Washer
4
100-120
8.3-10
Zn or SS Bolt w/Hexnut & Lock Washer
Flag
4
100-120
8.3-10.0
Large L
Zn or SS Bolt w/Hexnut & Lock Washer
4
Small L
100-120
8.3-10.0
Zn or SS Bolt w/Hexnut & Lock Washer
5
SS Hexnut with Lock Washer
Bus Lug
120-180
10.0-15.0
6
50-70
4.2-5.8
No Hardware Supplied
SAE
Properconnection is to positiona lock washer between the nut and the connector
(never between the connector and lead terminal) and apply the recommended torque or
enough torque to completely compress the lock washer without deforming the lead terminal.
1
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (5/16" Positive & Negative)
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (3/8" Positive & 5/16" Negative)
3
Square-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
4
Square-Head or Hex-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
5
Stainless Steel Hexnut with SS Split-Ring Lock Washer (1/2" Positive or 3/8" Positive & 3/8" Negative)
6
No Hardware Supplied - Application Uses SAE Clamp for Positive & Negative Tapered Post
2
Note: The use of flanged nuts and other types of nuts with captive washers or other hardware not listed
above is not recommended by US Battery and their use may void the battery warranty.
15000
10,000
7000
3300
3650
2050
1475
2550
1,000
1150
950
780
1100
1150
675
590
500
700
500
550
250
100
10
20
30
40
50
60
70
80
90
100
(800) 695-0945
(800) 522-0945
(888) 811-0945
WW W.US BATTERY.COM
29
Model
Size
903
US REL16 XC2
1-hr
2-hr
Rate
Rate Rate
5-hr
wet
Height
Weight
TERMINAL OPTIONS:
LargeL
401
245
348
915
UTL
UT
OFF-SET S
DUAL
SAE
LARGE L
SMALL L
FLAT
BLOCK
SpeedCap
Bayonet
CHARGING INSTRUCTIONS:
Following is the charging recommendation and charging profile using 2 stage chargers for US Battery deep cycle products.
*Equalization and float charge modes are not considered to be one of the stages in a charging profile.
1.
Bulk Charge
2.
Absorption Charge
(Optional Float Charge) Constant voltage 2.17 vpc (6.51 volts per 6 volt battery) for unlimited time
Equalization Charge
Constant voltage (2.55+/-0.05 vpc) extended for 1-3 hours after normal charge cycle (repeat every 30 days)
Notes:
reduce the voltage by 0.028 Volts per cell for every 10F above 80F, increase by the same
amount for temperatures below 80F.
Deep cycle batteries need to be equalized periodically. Equalizing is an extended, low current charge performed after the normal charge cycle.
This extra charge helps keep all cells in balance. Actively used batteries should be equalized once per month.
Manually timed chargers should have the charge time extended approximately 3 hours.
Automatically controlled chargers should be unplugged and reconnected after completing a charge.
30
WW W.US BATTERY.COM
U.S. Battery
Terminal Type
1.
2.
3.
4.
5.
6.
7.
Torque (in-lb)
Torque (ft-lb)
Hardware
1
UTL
95-105
7.9-8.8
SS Hexnut with Lock Washer
1
95-105
7.9-8.8
SS Hexnut with Lock Washer
UT
1
Flat Block
95-105
7.9-8.8
SS Hexnut with Lock Washer
1/6
SS Hexnut with Lock Washer
Dual
95-105
7.9-8.8
2
95-105
7.9-8.8
SS Hexnut with Lock Washer
DC Marine
3
Off-Set S
100-120
8.3-10
Zn or SS Bolt w/Hexnut & Lock Washer
4
Zn or SS Bolt w/Hexnut & Lock Washer
Flag
100-120
8.3-10
4
100-120
8.3-10.0
Zn or SS Bolt w/Hexnut & Lock Washer
Large L
4
100-120
8.3-10.0
Small L
Zn or SS Bolt w/Hexnut & Lock Washer
5
Bus Lug
120-180
10.0-15.0
SS Hexnut with Lock Washer
6
50-70
4.2-5.8
No Hardware Supplied
SAE
Properconnection is to positiona lock washer between the nut and the connector
(never between the connector and lead terminal) and apply the recommended torque or
enough torque to completely compress the lock washer without deforming the lead terminal.
1
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (5/16" Positive & Negative)
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (3/8" Positive & 5/16" Negative)
3
Square-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
4
Square-Head or Hex-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
5
Stainless Steel Hexnut with SS Split-Ring Lock Washer (1/2" Positive or 3/8" Positive & 3/8" Negative)
6
No Hardware Supplied - Application Uses SAE Clamp for Positive & Negative Tapered Post
2
Note: The use of flanged nuts and other types of nuts with captive washers or other hardware not listed
above is not recommended by US Battery and their use may void the battery warranty.
15000
10,000
7000
3300
3650
2050
1475
2550
1,000
1150
950
780
1100
1150
675
590
500
700
500
550
250
100
10
20
30
40
50
60
70
80
90
100
(800) 695-0945
(800) 522-0945
(888) 811-0945
WW W.USBATTERY.COM
31
Model
Size
1-hr
2-hr
Rate
Rate Rate
5-hr
wet
Height
Weight
TERMINAL OPTIONS:
LargeL 1100
845
1177
2826
UTL
UT
OFF-SET S
DUAL
SAE
LARGE L
SMALL L
FLAT
BLOCK
SpeedCap
Bayonet
CHARGING INSTRUCTIONS:
Following is the charging recommendation and charging profile using 2 stage chargers for US Battery deep cycle products.
*Equalization and float charge modes are not considered to be one of the stages in a charging profile.
1.
Bulk Charge
2.
Absorption Charge
(Optional Float Charge) Constant voltage 2.17 vpc (6.51 volts per 6 volt battery) for unlimited time
Equalization Charge
Constant voltage (2.55+/-0.05 vpc) extended for 1-3 hours after normal charge cycle (repeat every 30 days)
Notes:
reduce the voltage by 0.028 Volts per cell for every 10F above 80F, increase by the same
amount for temperatures below 80F.
Deep cycle batteries need to be equalized periodically. Equalizing is an extended, low current charge performed after the normal charge cycle.
This extra charge helps keep all cells in balance. Actively used batteries should be equalized once per month.
Manually timed chargers should have the charge time extended approximately 3 hours.
Automatically controlled chargers should be unplugged and reconnected after completing a charge.
32
WW W.US BATTERY.COM
U.S. Battery
Terminal Type
1.
2.
3.
4.
5.
6.
7.
Torque (in-lb)
Torque (ft-lb)
Hardware
1
95-105
7.9-8.8
UTL
SS Hexnut with Lock Washer
1
UT
95-105
7.9-8.8
SS Hexnut with Lock Washer
1
95-105
7.9-8.8
SS Hexnut with Lock Washer
Flat Block
1/6
95-105
7.9-8.8
Dual
SS Hexnut with Lock Washer
2
DC Marine
95-105
7.9-8.8
SS Hexnut with Lock Washer
3
Zn or SS Bolt w/Hexnut & Lock Washer
Off-Set S
100-120
8.3-10
4
100-120
8.3-10
Zn or SS Bolt w/Hexnut & Lock Washer
Flag
4
Large L
100-120
8.3-10.0
Zn or SS Bolt w/Hexnut & Lock Washer
4
Zn or SS Bolt w/Hexnut & Lock Washer
Small L
100-120
8.3-10.0
5
120-180
10.0-15.0
SS Hexnut with Lock Washer
Bus Lug
6
SAE
50-70
4.2-5.8
No Hardware Supplied
Properconnection is to positiona lock washer between the nut and the connector
(never between the connector and lead terminal) and apply the recommended torque or
enough torque to completely compress the lock washer without deforming the lead terminal.
1
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (5/16" Positive & Negative)
Stainless Steel Hexnut with Stainless Steel Split-Ring Lock Washer (3/8" Positive & 5/16" Negative)
3
Square-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
4
Square-Head or Hex-Head, SS or Zinc-Plated Bolt with SS or Zinc-Plated Hexnut & Split-Ring Lock Washer
5
Stainless Steel Hexnut with SS Split-Ring Lock Washer (1/2" Positive or 3/8" Positive & 3/8" Negative)
6
No Hardware Supplied - Application Uses SAE Clamp for Positive & Negative Tapered Post
2
Note: The use of flanged nuts and other types of nuts with captive washers or other hardware not listed
above is not recommended by US Battery and their use may void the battery warranty.
15000
10,000
7000
3300
3650
2050
1475
2550
1,000
1150
950
780
1100
1150
675
590
500
700
500
550
250
100
10
20
30
40
50
60
70
80
90
100
(800) 695-0945
(800) 522-0945
(888) 811-0945
WW W.US BATTERY.COM
33
75 Amp Rating
Expressed in minutes; the amount of time it takes a battery to go from fully charged to 1.75 volts per cell using a constant
75 amp discharge at 80F.
20 Hour Rate
Expressed in Ampere Hours; the total amount of Ampere Hours a fully charged battery can provide in a 20 hour period,
reaching a discharge level of 1.75 volts per cell at 80F. Divide the rating by 20 (hrs) to determine discharge current rate.
6 Hour Rate
Expressed in Ampere Hours; the total amount of Ampere Hours a fully charged battery can provide in a 6 hour period, reaching
a discharge level of 1.75 volts per cell at 80F. Divide the rating by 6 (hrs) to determine discharge current rate.
Reserve Capacity
Expressed in minutes, the time it takes for a fully charged battery to reach 1.75 volts per cell using a constant 25 amp.
discharge at 80F.
Same as above except that the rating is at 32F rather than 0F. The higher temperature will result in an approximate increase in
the cranking rate of 22%.
ADDRESS:
DATE OF SERVICE:
TIME OF SERVICE:
PURCHASE DATE:
DISTRIBUTOR NAME:
TYPE OF CONTROLLER:
SERVICE ENGINEER:
CONTROLLER STATUS:
CELL NO.
Load Shed*
SPECIFIC GRAVITY
Boost*
Float*
CELL VOLTAGE
Fault*
CELL NO.
CELL TYPE:
SPECIFIC GRAVITY
CELL VOLTAGE
Battery Voltage:
CELL NO.
21
41
22
42
23
43
24
44
25
45
26
46
27
47
28
48
29
49
10
30
50
11
31
51
12
32
53
13
33
53
14
34
54
15
35
55
16
36
56
17
37
57
18
38
58
19
39
59
20
40
60
SPECIFIC GRAVITY
CELL VOLTAGE
BOOST CHANGE
YES
NO
BOOST CURRENT
YES
NO
YES
NO
MAX
MIN
YES
NO
MIN
ELECTROLYTE LEVELS
AS FOUND
CORRECT
HIGH
LOW
AS LEFT
CORRECT
HIGH
LOW
F/C
NOTES:
35
WWW.USBATTERY.COM
U.S. Battery Manufacturing Company, Inc. recommends the use of opportunity charging or charging batteries and
battery packs at every opportunity while in storage or service. Following this recommendation will assure that
batteries are always at the highest possible State of Charge (SOC) to maximize performance and range and to
minimize the batterys Depth of Discharge (DOD) to optimize performance and life.
The charging process is intended to fulfill several objectives. First, the charging process should replace the capacity
(in amp-hours) removed from the battery during previous discharges. Second, the charging process should return
additional capacity (in amp-hours) to offset the thermodynamic inefficiencies inherent in the charging process. This
additional capacity can be measured as a charge factor calculated by: charge Ah in / discharge Ah out. The charge
factor varies with temperature, condition and age of the battery but is usually in the range of 105 - 150%. Third, the
charging process should charge the battery at a voltage and/or charge rate at the end of charge that will result in
controlled gassing of the electrolyte. This gassing is required to mix the electrolyte to prevent stratification. Without
proper mixing of the electrolyte, the heavier acid generated during charging can sink to the bottom of the cell and will
adversely affect performance and life of the battery. Finally, the charging process should result in a fully charged
battery with electrolyte specific gravity that is constant over several end-of-charge readings, consistent between and
among the cells of the battery pack, and within the proper range for the battery type per U.S. Batterys specifications.
U.S. Battery is active in the development of new charging methods and regularly tests and evaluates new charger
technologies. As part of U.S. Batterys charging recommendations, charging methods are categorized into three
basic methodologies based on the number of charge stages used in the charging process. It should be noted that the
basic charge stages should result in a fully charged battery at the end of the final charge stage. Using this criterion;
float charging, maintenance charging, and equalization charging are not considered to be one of the basic charge
stages. These basic charge stage methodolgies can be defined as follows:
1.
2.
3.
Three-Stage Charging Charging using bulk charge, absorption charge, and finish charge (usually
constant current - constant voltage constant current).
Two-Stage Charging Charging using bulk charge and absorption charge only
(usually constant current - constant voltage).
Single-Stage (Ferroresonant) Charging Charging using a single-stage charge with tapering current and
voltage.
U.S. Batterys charging recommendations for deep cycle flooded lead-acid (FLA) and sealed absorptive glass mat
(AGM) batteries are attached. Note that the charging parameters recommended for each of these depend on both
the battery type and charger type. These charging parameters are often controlled by specific charge algorithms that
can be selected or programmed by the user. Users should consult the charger manufacturer and/or U.S. Battery for
proper selection or programming of algorithm controlled chargers. U.S. Battery prefers the use of Three-Stage
Charging with dV/dt charge termination to minimize the charge time required for full charge and to reduce the risk of
abusive undercharging or overcharging of batteries and battery packs.