References

MEP Anglais MEP Anglais 18/07/10 12:39 Page2
Today, more than ever, building programs must be carried

out with greater efficiency and productivity. In order to
prosper, developers and builders emulate more and more
the manufacturing sector where speed, efficiency,
management and logistical control are critical.
By increasing productivity to levels commonly achieved
by manufacturers, builderscosts, completion times and
quality levels are substantially improved.
Outinord has been a pioneer and leader in the
mechanization of the building process. Builders who begin
using Outinord-developed technology and systems will
immediately achieve efficient labor utilization, speed up the
construction process and improve their on-site logistics and
scheduling control.
This improvement in results is consistent and verified by
more than 8,000,000 Outinord built dwellings throughout the
world. The effectiveness of Outinords construction technology
makes us a genuine partner of our colleagues in the
construction industry.
Owners and Developers:
Benefit from accurate completion schedules, time and cost
savings. This permits clients to build a better structure (often
with added sales appeal), accurately forecast move-in dates,
reduce costs (which may be used to add features or lower
prices below those of competitive projects), as well as
optimize profits.
Designers and Architects:

Benefit from superior design freedom, dimensional accuracy,
predictable inspection scheduling and quality control.
Builders, General Contractors and Sub-Contractors:

Benefit from predictable labor utilization, efficient logistical
control, repetitive tasks and a measurable production output.
Outinord is proud to show in this brochure a selection of
successful and interesting projects built by our worldwide
clientele.
Jean Luc BIKARD

President and C.E.O.
Group Outinord
Outinord Yo
>Outinord
15% Cost Savings
construction efficiency brings:
- Optimized labor efficiency (from repetitive and wellorganized work tasks)
- Precise scheduling (of material deliveries and finishing trades)
- Measurable daily work output
- Reduced costs (general conditions, corporate overhead, etc.)
- Faster return on investment
15% Cost Saving, 25% Time
2/3
ur Technical Partner
Outinord, a successful
French building
technology
>Outinord
25% Time Savings
construction efficiency delivers:
>Benefits
Superior Quality
of Outinord construction include:
- Daily production cycle

- Faster project completion (thanks to repetitive tasks and the
daily production cycle)
- Predictable scheduling and project completion dates
These are important and relevant advantages that will
accelerate income and increase profits.
- Monolithic reinforced concrete structures require low

maintenance and resist damage caused by weather, insects,
seismic shocks, tornadoes and other high wind forces.
- Durable steel forms produce smoother wall finishes requiring
minimal patching.
- Dimensional accuracy allows the industrialization of
follow-on trades (plumbing, electrical, cabinetry and interior
finishing).
Saving plus Superior Quality.
The Load Be
>The Monolithic,
Solid Structures
worldwide acceptance and increased use of reinforced
>- Outinord
Design Economies
pre-construction and engineering services are
concrete structures are due to the undeniable benefits they

produce for both builders and residents.
available to adapt your plans to maximize production

efficiency.
- The smooth surface of load bearing walls offers significant
advantages over column and beam structures.
- The quantity of reinforcement steel needed for cast-in-place
concrete structures is 20% less than that required for similar
structures built with column and beam design.
These savings are equally available to buildings erected in
seismic areas:
- The elimination of columns optimizes the net usable
floor area.
- The durability of solid concrete walls is superior to masonry
construction.
- Interior partition walls may also be cast simultaneously in
the daily pour.
>The More
Efficient Load Distribution
load bearing wall structure incorporates significant
technical benefits:
- A better distribution of stress related to the buildings own
weight.
- Improved load distribution considerably simplifies and
lightens the foundation design.
- Improved sound insulation due to the density of the
structures solid concrete walls and slabs.
- Limited risk of crack formation due to the use of
homogeneous materials.
- Improved lateral load resistance as a result of the
simultaneous pour of walls and slabs; the cold joint is
eliminated.
4/5
aring Wall Structure

High technical performance
and design flexibility
> Improved
seismic properties and wind force
resistance
The load bearing wall design combined with the monolithic
pour process produces strong structures more capable of
resisting seismic shock waves and high wind forces. The
monolithic structure, incorporating longitudinal walls,
produces a rigid, three-dimensional support network.
Hundreds of thousands of quakeproof apartments have been

built in seismic zones
>A 17-Endurance
based on example
story, San Francisco State University dormitory,
located just three miles from the San Andreas fault,
was subject, while under construction, to the stress
and effects of the Loma Prieta earthquake.
In spite of the quakes intensity, the towers first
14 stories, which had already been built, did not
sustain to any damage.
100%
85,6%
83,3%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
04
07
10
01
04
07
10
Efficient manpower
predictable produ
Outinords building technology facilitates the
introduction of just-in-time logistical control.
Builders can plan and meet their production deadlines,
accurately schedule all supplies, predict manpower needs and
coordinate the arrival and completion of finishing trades.
1h
2h
3h
4h
5h
6h
7h
8h
9h
10h
11h
12h
Initial striking operations

Movement of formwork
Adjustment of formwork
and placing of boxout etc...
Steel fixing
Final preparations
Handling of work platforms
Concreting
Crane and labour

Labour only
Concreting
6/7
management and
ction scheduling
Increasing productivity and efficiency
>- Thanks
Produces 350m of floor area per day. Every day.
to the daily work cycle, builders can produce 350 m
2
of floor area every workday. This consistent daily production

rate represents 2, 3, 4, or more apartments, which sets the
pace for the projects on-schedule progress. It allows the
contractor to accurately forecast and predict work schedules
and material deliveries and the developer to accurately
predict completion and move-in dates.
>- Finishing
Daily production cycle optimizes productivity.
trades may be scheduled to quickly follow the
formwork crew throughout the building process.
- Electrical conduits as well as plumbing stacks and cabinetry
can be pre-bent, built or assembled and delivered to the
work site with just-in-time precision and efficiency.
>- Because
Repetitive tasks propel manpower efficiency.
the work crew performs the same tasks every day,
workers quickly become proficient in their tasks and do not
require special construction trade skills.
Strong, durable
forms produce better
quality wall finishes.
8/9
A highly
accurate system
>- Thanks
Smooth concrete walls, ready for painting.
to the high quality of the forms smooth steel
surface, the concrete may be coated or covered with a
decorative material or it may be left untreated altogether.
> Wall
openings, door and window frames may
be installed easily and quickly.
- Wall and slab blockouts of various dimensions and shapes
can be accurately positioned into the formwork.
>- Electrical
Incorporated into the concrete pour.
conduit, outlet boxes for fans or other fixtures,
high speed computer wiring as well as plumbing stacks and
various embeds, can be incorporated into the structural
concrete.
>- Careful
Dimensionally accurate structures.
surveying and layout, combined with the high quality
and sturdiness of Outinord formwork, assure tolerance
accuracy within one millimeter.
OUTINORD,
10/11
your reliable partner

for efficient concrete
construction
Over 8 million
apartments
built rapidly
and efficiently
worldwide !
1 or 2 story housing
5 story walk up
6-17 stories
18-42 stories
Hotels
Puerto Rico
12/13
The project
BORINQUEN VALLEY
Developer:
BORINQUEN VALLEY S.E.
Architect:
GUTIERREZ & GUTIERREZ
Builder:
BJN CONSTRUCTION
Affordable, all-concrete
homes 500 units of
700 square feet each
1 or 2 story
housing
Fabrice PERTOLDI
Outinord Ingeneer
For hurricane prone Puerto Rico, the all concrete
house is the preferred choice. The Outinord system
allows the production of 1 house per day,
consistently and with a superior concrete finish.
Due to the present labor shortages in Puerto Rico,
the efficiency of Outinord formwork allows the
builder to maintain a high volume of production
with a small work force.
It also helps to meet the schedule and to deliver
homes as promised.
Puerto
2108
The Equipment Used for this Project

2 sets of modular tunnel forms
Foundation forms
Parapet forms
Mobile crane
1067
6477
Hauteur s/s plafond
Hauteur s/s plafond
Hauteur s/s plafond
2565
2464
2464
108
listel
6324
12268
listel
2413
3531
listel
listel
902
127
3048
127
3048
9652
127
1498
3048
902
127
Rico
14/15
1 Foundation works.
2 Structural shell works.
3 Facade panels prefabrication.
105
2500
2500
214
220
2500
2500
2500
101
1245
1245
2500
2500
279 279
2500
2500
2500
2500
1245
279 279
2500
1245
279
2500
1245
2500
2500
2500
127
2500
2500
2500
2500
2500
104
2500
1250
220
214
2
1245
1245
279 279
1245
1245
279 279
1245
1245
279 279
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
10
2500
2500
2500
11
2500
2500
103
2500
12160
12033
102
USA
The project
OAKMONT AT ABACOA
SINGLE FAMILY HOMES
Developer/ Builder:
DIVOSTA HOMES, INC.
(DIVISION OF PULTE
HOMES, INC.)
2100 square feet homes
with 2 car garage
Planned 2000 unit community
16/17
Otto Buz DIVOSTA

Chairman and C.E.O.
In the Abacoa project and in 6 other locations
in Southeast Florida, Divosta Homes is building
concrete single family homes and townhouses,
using various Outinord forming systems. For over
25 years Built Solid is our signature. Predictable
production and quality structures enable the
builder to tightly organize the finishing trades,
thereby creating attractive homes at highly
competitive prices.
1 or 2 story
housing
1 Foundation works.
2 Structural shell works.
3 Following trades.
USA
18/19
The equipment used

for this project
Wall forms
Foundation forms
Mobile crane
India
The project
SAMPADA NAVI
Mumbai, India
Construction of a
2,064 unit apartment
complex. Two phases,
60 buildings R+ 3. Three
different size apartments,
25, 34 and 40 m2 on an
identical base module.
This project, built in
36 months, houses a city
of 8-10,000 inhabitants.
20/21
B.G. SHIRKE
General Manager
SHIRKE Company
Several determining elements allowed us to set our
choice on Outinord.
First, it enabled us to verify product quality with
each casting we also noted a significant reduction
in construction time and costs. In addition, we could
also eliminate some masonry and coating tasks. In
order to remain in the projects time limits, we were
obliged to order and use several sets of formwork.
The initial investment, although a factor, was
successfully amortized during the operation.
In spite of frequent poor weather conditions, we kept
to the daily rotation rhythm. This allowed us to
meet the project deadlines.
We have other advantages in addition to the quality
and the speed of completion:
A monolithic structure that suppresses all forms of
disjunction through use of different materials.
Economies on standing costs because of a quicker
achievement of the work as well as related labor
economies.
We have been in relation with Outinord for quite a
few years; their competence and experience have
proved to be quite useful to us for this operation.
5 story walk up
India
Poland
24/25
The project
PIASECZNO, POLAND
Developer:
HOUSING DEVELOPMENT
CORPORATION
Contractor: LECH
Construction of a housing project
on the outskirts of Warsaw of
R+4 apartment buildings.
Apartments range in size from
1 to 6 rooms, 47 to 152 m2.
Jacek BIELECKI
General Manager
LECH Company
We are building the 2nd phase of apartments at
Piaseczno using tunnel formwork purchased in
1993. These forms are in excellent, like-new
condition after 160 uses.
The rapid speed of the Outinord System has
allowed us to save at least 10% overall compared
to the traditional construction methods used in
Poland. Previously, it took us four months to build
a housing project using our traditional methods.
With Outinord formwork, we were able to build
twice as many identical structures in the same
time period. As a result, we are able to deliver
the apartments sooner and benefit from a quicker
return on our investment.
5 story walk up
200
7300
3850
1650 200 2450
4000
200
3100
200
1400200
3100
2001400
200
3850
1100
200
7300
2450 200 1650
3850
1650 200 2450
4000
200
1400200
1020
3140
10100
910
2300
2300
6655
8375
4880
1020
10100
700
200
200
3140
4310
6900
6900
2000
2000
1075
1075
1100
2450 200 1650
500
200
3850
2001400
500
Poland
200
200 2000
950
200
4100
6100
2000 200
3100
200 2000
200
3100
200
4100
6100
200
2800
200
200
2800
200
2000 200
4100
6100
200
302
303
15
2500
2500
200
2800
310
102
1550
250 250
950 350 350 950
2500
125
250
1250
2500
2500
2500
2500
1250
2500
2500
2500
2500
1250
2500
2500
13
10
2500
2500
12
2500
11
2500
1250
950
1250
250
2500
2500
14
1250
2800
200
1550
16
250
125
1550
1550
2
250 250
200 200
200
1550
250
250
6100
2500
304
250 250
200 200
2500
306
2500
1550
4100
200
305
2500
2150
2500
2150
307
650
650
250 250
650
650
250 250
1250
2500
2150
2500
2500
101
2150
308
301
381
309
382
The 2 buildings are scheduled to be achieved in 35 weeks

months
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
weeks
BUILDING 1
Internal walls - Cellar
CHB Floor - Cellar
Internal Walls + Slab - GF
Internal walls + Slab - 1st Level
Internal walls + Slab - 2nd Level
Internal walls + Slab - 3rd Level
Internal walls + Slab - 4th Level
CRANE MOVEMENT
BUILDING 2
Internal walls - Cellar
CHB Floor - Cellar
Internal Walls + Slab - GF
Internal walls + Slab - 1st Level
Internal walls + Slab - 2nd Level
Internal walls + Slab - 3rd Level
Internal walls + Slab - 4th Level
26/27
3 5
302
304
03
306
310
02
500
2500
250 2 0
9 0 350
50 950
15
25
Outinord engineering and services

Comparative costs survey with the traditional
methods in use in Poland.
01
3 8
01
3 1
309
307
382
305
02
3 3
3 6
11
12
304
3 0
1 2
16
7
1 1
381
301
3 9
07
82
308
Indonesia
IR. BUDI RAHMAT

Project Manager
The project
BATAN
Contractor:
HUTMA KARYA-BM J.O.
Five double buildings of
five levels each, the four
upper levels being reserved
for the apartments.
The project represents a
total of 480 dwellings.
We have modified the original plans from column

and beam to a load bearing wall structure. This
has not changed the aspect of the architecture.
We were able to retain the overall look, as well as
the symmetrical split wing design, which was
used to form an attractive interior garden.
On the other hand, the load bearing wall
structure is an asset as regards the strength of
buildings and its monolithic construction awakens
a feeling of security.
The thin compactness of load bearing walls also
allows us to gain interior dwelling space on the
total area built.
Due to the rapid construction speed, the lesser
required quantities of reinforcement steel and the
more efficient worksite organization, we predict
we will enjoy economies between 10 and 15 % of
the cost of the complete project, compared to a
traditional construction solution.
28/29
5 story walk up
30/31
nd services
structure into a
nd of the formwork.
nted
rmwork with bottom
on excepting land
ns: 550,000 Rp/m2
of 600,000 to
alent solution with
Colombia
The project
ALAMEDAS DEL TIMIZA
Developer/Contractor:
PRODESA
Bogot, Colombia
Construction of a social housing
program of 1,200 units on the
outskirts of Bogot. PRODESA has
developed a unique, low cost
housing product incorporating a
significant number of social
conveniences for the residents.
These include a day nursery, school
and library, as well as
neighborhood stores and shops.
The same formula has been
repeated with great success in
various other locations.
32/33
5 story walk up
Carlos Alfredo VARGAS DAVILA

General Contractor
We previously built 400 apartments a year using
traditional methods. Faced with the challenge to
boost our annual production to 1,200 or 1,500
units, we had to explore ways to reorganize our
construction methods from the conventional,
which required lots of masonry work and produced
an unsatisfactory quality, to a faster industrialtype production. We studied various alternatives
and selected the Outinord system, an industrialized
process that brings us repetitive work tasks. This
allowed us to increase production with great labor
efficiency. It also allows us to check progress and
quality more easily. By using traditional masonry
for facades, we can retain the regional
architectural character of our buildings so much
appreciated by our customers. We chose the

Outinord system because of the easy reuse of the
equipment over several operations and the
possibility to vary the facades. We are also able to
make more rational use of our manpower. The
process lets us incorporate plumbing and electrical
conduits into the load bearing concrete shell.
Despite using thinner walls and slabs (80 mm walls
and 100 mm slabs), we have met the demanding
seismic standards of the local building code. Our
concrete was designed at 5000 psi so as to avoid
overnight heating while still maintaining a daily
rotation cycle. After working with this system for
several years, the balance is very positive. We meet
our deadlines, stay within budget, improve quality
and still continue to increase production rates and
profitability.
Colombia
660
1375
2500
30
2500
0
2500
30
1250
PHASE 1
34/35
00
00
1 5
500
500
PHASE 2
250
PHASE 3

Adaptation of the building to a load bearing
wall structure.
Specification of formwork and the daily
equipment rotation schedule.
On-site supervision and training of local
manpower by Outinord technicians.
Periodic progress reports.
The equipment used for this project
Standard tunnel formwork.
Foundation formwork.
Precast mold for stairs.
12
250
250
PHASE 4
The result
Production of one apartment per day; one
level every four days.
Chart Captions
100%
85,6%
83,3%
90%
80%
70%
BUDGETED COSTS
ACTUAL COSTS
60%
50%
40%
30%
20%
10%
0%
04
07
10
01
04
Scheduled actual
50 000
45 000
40 000
35 000
BUDGETED COSTS
ACTUAL COSTS
30 000
25 000
20 000
15 000
10 000
5 000
n
tio
ure
da
uct
n
o
F
Str
s
g
es
ry
ng
bin
ram
son
ati
m
F
a
o
o
l
C
M
P
ow
nd
l&
Wi
ica
r
d
t
c
an
Ele
or
Do
el
Ste
ete
ncr
Co
07
10
Kenya
James ISABIRYE
B.Sc (Civil Eng.) Managing Director
Only Outinord technology could allow us to build
a whole city at this pace!
Our delivery deadlines were tight and we had to
simultaneously start a number of buildings; in
spite of this everything turned out well.
Outinord advised us during the whole project,
whether it were for the preparation and use of
the formwork, or in the best ways to manage the
supplies of concrete and reinforcement.
It is also thanks to Outinord that we were able to
set up a more rational manufacturing process of
facades. These were made in concrete, in a
second phase, with molds especially made to that
effect. The coated masonry facades were
eliminated, which allowed us to have much less
labor on the work site.
With an average of 640 m2 of concrete cast on a
daily basis, the projects 5500 dwellings were
completed in three years, light finishing work
included.
36/37
The project
MUGOYA KINGORANI
Customer: NSSF
Developer:
BETA HOUSING PROJECT
Architect: SYMBLON INT.
Construction of 5500
apartments, in two types.
Low cost (120 m2) and two
level duplexes (100 m2 each).
Project has 688 buildings
on 4 levels
(4000 apartments and
900 duplex units)
5 story walk up
Facades Planning
1h
Initial striking operations
Movement of formwork
Adjustment of formwork
and placing of boxout etc...
Steel fixing
Final preparations
Handling of work platforms
Concreting
Crane and labour

Labour only
Concreting
2h
3h
4h
5h
6h
7h
8h
9h
10h
11h
12h
Philippines
40/41
The project
H.I.G.C. C-5 MEDIUM RISE
BUILDINGS
Company:
EAGLERIDGE DEV. CORP.
Architects Engineers:
PROS
Seventeen five story buildings
on three hectares.
60 one room apartments per building.
The total project embraced
1,020 social housing units
Honesto T.MEDINA
Operations Manager
We had eighteen months to complete the entire
project, building trades and other finishing works
included. We quickly determined that conventional
building methods would not work. It would take
3 to 4 times as many engineers and workers (at
tremendous increase in cost) to meet the new
deadline. Thus, we had to find a cost-effective,
industrialized construction process to achieve our
cost and time objectives. We found the answer in
Outinord, a process that not only reduced our
manpower needs, it also allowed us to organize
a perfect logistical control among the various
sub-contractors, suppliers of material and other
site-related tradesmen and deliveries. This, together
with the clean well-organized work site, which
allowed us to reduce construction site accidents,
was an important source of economy. Finally, we
eliminated scaffolding (which obstructs movement
on the job site) and obtained a high quality
concrete wall and slab surface (which enabled us to
reduce our finishing costs). The results are very
satisfactory. And although we had to (slightly)
change our original plans when converting to a load
bearing wall structure, we benefited from greater
resistance against earthquakes, better acoustics
and increased fire repelling.
5 story walk up
Russia
The project
JUKOVA
Contractor:
KROST
Building of 4 upscale
housing towers
in Moscow.
224 apartments of
various types;
from 2 room
apartments of 96 m2
to 5 room
apartments of 286m2.
44/45
6-17 stories
Boris DOBACHINE
Assistant General Manager KROST
Our company has been using the Outinord
construction process for a year and a half now and
we have already defined a cooperation program
for the year to come.
Effectively, the Outinord method is at the peak of
its efficiency when we can link one work site after
another. For each of the new operations,
Outinords technical assistance department makes
a study of the reuse of the formwork and
recommends ways they can be adapted for
changing conditions.
For the Jukova work site, we have cast an average
of 175m2 of slabs per day, which allowed us to

produce the structural shell of a 17 story building
in only four months. Without such an efficient
system, we would have needed at least
2 additional months. Casting slabs and walls at
the same time and repeating these operations on
a daily basis, increases the work sites production
rate.
When we first looked into the Outinord process,
we were concerned about the initial investment
required. But we quickly realized that the improved
quality and increased speed far outweighed the
initial cost which could be quickly amortized. In
other words, we could not afford to not purchase
the formwork!
Russia
Daily schedule detailing the structural shell operations
1h
2h
3h
4h
5h
6h
7h
8h
9h
10h
Initial striking oparations Team 1

Movement of formwork Team 2
Adjustment of formwork Team 1
Placing of boxout Team 4
Steel fixing, slabs Team 3
Steel fixing, walls Team 3
Final preparations Team 1
Handling of work platforms Team 2
Concreting with a pump Team 5
Crane and labour

Labour only
Concreting pump
PHASE 1
11h
12h
46/47

Specification of the formwork and equipment.
Formwork reuse studies.
On-site technical assistance and manpower
training.
TMPH tunnel formwork necessary to produce
one-quarter floor of daily production.
Shearwall forming panels.
Slab-edge forms to produce rounded balconies.
The result
A two-month gain over production achieved
when using conventional construction
methods.
PHASE 2
PHASE 3
PHASE 4
USA
48/49
The project
3225 TURTLE CREEK VILLAS
LUXURY RENTAL APARTMENTS
Developer;
GENESIS REAL ESTATE GROUP
Architect:
GROMATZY DUPREE &
ASSOCIATES
General Contractor:
C.D. HENDERSON
Concrete Subcontractor:
HIGHRISE CONCRETE SYSTEMS
605 apartment units850,000 square feet gross area
3,77 acres 160 units per acre
2 towers 22 story and 17 story
(3 wings)
908 car 7 story parking
structure
6-17 stories
Walter MAWBY,
President, High-rise Concrete Systems
At a consistent production rate of
80 apartments per month, we were able to
complete the concrete structure of this
downtown project on time and within budget.
The owners like the high quality reinforced
concrete structure of these buildings and have
asked us to build several similar projects in Dallas
and other cities. The Outinord system is well
engineered; combined with our specific high-rise
knowledge and highly productive crews, we feel
we have an edge in the competitive US market.
USA
11
20
26
3
12
22
21
19
104
102
27
28
23
18
17

2 sets of modular tunnel forms, each set able
to produce 3,500 to 4,000 square feet of floor
area per day.
2 Potain MD 345 tower cranes.
27
9
18
55
16
00
15
25
00
13
25
24
14
9
10
50/51
4
6
26
25
17
03
27
1
18
12
7
8
21
22
PHASE 2
19
20
15
16
24
13
14
103
10
0
25
02
55
8
23
16
15
22
21
12
11
18
17
20
19
14
13
101
PHASE 1
4
1
14
13
16
11
18
17
15
12
23
22
21
20
19
Indonesia
52/53
The project
RAJAWALI
Contractor:
HUTAMA KARYA-BM J.O.
Architect: TEAM 4
A 38 story tower building
Containing 1232 studios
Between 20 and 36 m2.
Frederic THEETEN
Technical Assistance, OTN CI
This tower is the highest one built in Jakarta
using load bearing wall structure. Two sets of
forms and two separate work crews rotate the
forms on either side of a core area. Subsequently,
both formwork sets are combined to form a
central junction of the two towers. This requires
precise construction scheduling and management
coordination. The central core is formed in
advance using semi-climbing Outinord formwork.
The prefabricated facades are produced on-site
and are installed using a stabilizer, thus
considerably reducing the crane time required.
We were also able to optimize the structure by
reducing wall thickness on the upper levels.
18-42 stories
England
Franois BRICE
Outinord Ingeneer
The project
WHITBREAD MARRIOT
HOTEL HEATHROW
AIRPORT
Contractor:
LAING
Architect:
EPR LONDON
Building of a 390 room
hotel quite close to the
airport.
This is a building
in two parts:
Atrium on 6 levels and
Courtyard on 4 levels.
The Outinord solution was chosen for its speed. The

customers had a three and a half-month deadline to
complete the structural shell. With Outinord, they knew they
could produce four rooms per day with every set of forms.
In the process, they also greatly appreciated the quality of the
surface obtained which allowed them to directly place the
wallpaper ; plus the ceilings could be painted after a simple,
preparatory application. The accuracy of dimensional and
geometrical tolerances was such that they had no trouble
in quickly integrating the prefabricated bathroom cabins.
These were brought up to room level, rolled inside, and rapidly
connected to the plumbing and electrical conduits. Similar
simple methods were used for placing the prefabricated
facades, which were bolted on sockets pre-positioned in
the concrete.
They appreciated Outinords assistance during the entire
project.
Some of their workmen were already familiar with this
method; others quite quickly adapted to it.
This building technique is particularly well adapted to hotel
construction.
56/57
Hotels
i ion 0
England
0
Cel ule 2
09
20
2
0
4
0
medusa pcmo habi h3992_ 0
402
401
CUSTOMER'S WOOD
PHASE 1
Equipment for Courtyard wing
Equipment for Atrium wing

0
HASE 6
HASE 2
0
The structual shell is achieved in 4 month

july
august
september
october
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
ATRIUM
LEVEL
LEVEL
LEVEL
LEVEL
LEVEL
COURTYARD
LEVEL
LEVEL
LEVEL
\m dus /p mo/h b / 3992_10
Ce u e 1
r pos i n 0
58/59

Specification of materials and formwork rotations.
Preparation of a job site reference manual.
Technical assistance and training during start up
period.
Periodic progress checks.
The result
High quality structures that produce
substantial economies for the installation
crews and finishing trades.
The Bahamas
Alex KISH
Project Manager Baker Concrete
We are building this hotel at the rate of 8 rooms
per day and expect to complete the room structures
in 3 months.
The Outinord system was easily adapted to the
particular shape of this building. We dont have
parallel walls and therefore the roofpanels are of
trapezoidal shape. In spite of this complexity and
the weather conditions in this ocean side location,
60/61
we have been able to maintain our construction

schedule. Although the initial investment is high,
we selected the Outinord system for their superior
service and for the excellent concrete quality we
manage to achieve. Outinord has a strong presence
in our business and we are well aware of their
capabilities.
The project
THE LUCAYA PLAZA RESORT
LUXURY BEACH HOTEL AND CASINO
Developer:
HUTCHINSON LUCAYA LTD.
Architect:
RTKL INTERNATIONAL, LTD.
General Contractor:
CENTEX ROONEY CONSTRUCTION
Concrete Subcontractor:
BAKER CONCRETE
550 room hotel on Lucaya Beach,
10 story curvilinear building
Conventional first floor with
transfer slab.
Hotels
The Bahamas
ther
4'-0"
4' 0
1
5' 0
"
73'-
64' "
10
13'6"
C: PE
RTOL
14'
0"
DI C
ATALO
~1
2"
LUCA
YA~1
4' 0
1/32
"
B599
1_22
13'6"
By O
9' 5
"
34'
23'
10 1
/32"
11"
6
6
6"
5 6
10
12
13
8
9
Stud
y:
Plan
nr
Drw
:
Scale B Ph
: 1/
Date
275
:
11/1
0/19
99
Ceilin
g he
ight
9' 5"
Clien
t:
S te
By O
ther
14
6"
16
17
15
Wall
thick
ness
6"
Slab
thick
ness
: 7"
BAKE
RC
LUCA ONCRET
E
YA B
EACH
HOT
EL
1
2
WES
T AR
17
16
19 19 9 20 21
18
22 22
93
24
WEST AREA
25
26
27
EA
ST
28
AR
28 9
29
30
EA
31
33
34
54
35
36
37
301
02
303
11
304
306
07
10
309
308
1
3
5
7
9
11
13
991_
15
7
19
: pcm
o ha
bi/h5
21
10
1
14
12
18
0
22
312
313
314
322
21
315
16
Equipment
required to produce
one level in 5 days
17
318
19
20
er
76
R=
Oth
05
32
By
83
12
R=
10
20
87
n=
Rm
oy
EA
18
19
6" 2 6"
6
6"
19 9
20
21
22
10 3/3
"
22 9
23
24
25
26
27
28
10
28 9
29
30
31
32
33
6
34
6
35
6
36
6
Outinord, your
64/65
technical partner
Outinords pre-construction and engineering
services will facilitate the transition of your
conventionally planned project to our
industrialized construction process.
We adapt your project plans to maximize
your efficiency.

2
51
11
3
RECESSED 60 M
RECESSED 60MM
A
RECESSED 60MM
RECESSED 60MM
4
A
SEE DWG N
RSK0016 DWG
A1 4062
RECESSED 60M
A1 1148
RECESSED 60MM
A1 6 11
11
12
A1 1 75
\
A1 334
RECESSED 6 MM
SEE DWG N
ARSK0016 D G
SEE DWG
ARSK0016 D G
1 71
9
SEE PLA
ARPLC120
AGE PO NTS LOC T ONTO BE READ

ON W TH KISP2 0 DWG
ANT COURT CATERING
RECESSED
103
A1 1 386
RECESSED 60 M
Dra na e-by
SEE DETAIL A
M
D ai age by
Co rt Ca er ng
59
SEE DWG N
ARSK 016 D
nage by
r ng
4 s eeve n onc e e
lab or e c ab es
ED
R CESSE 60M
A
17
\A1 50
A1 959
A1 35
1 5 15
90
A1 36
A
Z A
A1 750
A1 2
12 0
\A1 3180
SEE DWG
N
RS 005 DWG
RECESSED 60MM
SEE DWG N
ARSK 016 D G
\
\A1 0
A1 81
A1 4 70
\A 78
10
RECESSED
60MM
1 68
A1 6850
\A1 2
\A1 200
A1 400
\A1 20
A1 3 80
\
A1 1 00
A1 180
\ 1 50
\A1 4170
\A1 4170
60MM
RECESSED
60MM
8
200
2200
6750
6 50
SEE DWG N
ARSK0016 D G
60MM
RECESSED
SEE DWG G
RSK 05 D
60MM
RECESSED
RECE SED
60MM
1 14 0
\A1 36 0
12
7 50
0
\ 1 15
00
A1 4170
A1 6859
A1 2
A1 2 0
\A1 180
A1
\A1 3670
A1 3 80
\A1 1400
\A1 1400
15 0
\A1 3180
A1 4 70
\A1 4170
6 MM
RECESSED
RECESSED
0MM
6950
\A1 15900
60MM
RECESSED
A1 1 900
RECES ED 60MM
6 50
850
\A1 8041
\A 2 0
A1 200
A1
\A1 3180
\A1 3670
12 0
510
A1 14
A1 3180
A1
SEE DWG
SK005
A1 4 70
\A1 170
0MM
RECESSED
0MM
RECESSED
\A1 8 96
7050
1 1 90
RECESSED
60MM
A1
A1 3 80
A1 1 0
SEE DWG
ARSK005 NO
DWG
A1 159
SEE DWG N
ARSK0016 D G
750
750
13
RECESSED 6 MM
220
22 0
000
RECESSED 60MM
20 0
\A1 909
\A1 20
00
\A1 2700
\A
\ 1 8960
A1 3180
60MM
RECESSED
\A1 1400
SEE DWG NO
RSK0016 DWG
\A1 3180
RECESSED 60MM
A1 31 0
Outinord
\A1 3670
60MM
RECESSED
RECE SED
60MM
A1 4 70
A1 170
GE
SLAB ED
69 0
A
A
A
19
1 1 900
1
\A1 2
A1 180
\A1 200
6 50
A1 4170
\A1 4170
60MM
R CE SED
050
15 0
1 90
1
\A1 159
850
\A1 2 0
A1 200
\A1 881
1 0
A1 0
A1 1 00
60MM
RECE SED
180
A1
\A1 836
A
1 90 1
9
\A1 6750
\
\A1 0
A1; 633
1 15
18
RR
A1 4275
\A1 3180
EE DW N G
RSK0
A1 4 7
\A1 7
82
17
1
7
6 2
0MM
RECESSED
6 MM
RECE SE
619
RECESSED
60MM
A 2 0
A1 31 0
3821
A A
A1 2
\A1 4170
5 0
\A1 950
\A1 3670
A1 2
A1 6750
RECESSED 0MM
\A1 417
\A1 4170
A1 3180
EC
1 1
\A1 0
NO
EE PLAN
DWG
ARPLC320
A1 6 50
A1 6850
ED
RECESSED
A1 1
\A1 200 \A1

200
MM
MM
1 525
1 21
0
A1
25
A1 3 47
\A1 3180
\A1 3180
A1 675
A1 4 70
A1 4 70
\
2
SE C
\A1 26 5
SEE DWG NO
ARSK0016 DWG
18
6 M
RECESSED
STORY
90
SHNO
RECESSED 60MM
A1
ESSED 60MM
11 2 2
\A1 20
1
QQ
GN
A1 31 0
A1 3 80
\A1 2949
A1 3 70
60MM
RECESSED
RECESSED
60MM
\A1 31
20 0
6850
RECESSED 6
RECESSED
0MM
60MM
RECESSED
WG N
5 WG
S AB
E GE
A1 9 32
O
EE DWG G
K 05 D
15
A1 9 12
\A1 318
\ 1 14 0
\A1 31 0
12 0
A1 0
15 0
A1 36 0
2 00
6750
0
14
A1 3190
1 200
19
A1 2
1 1 00
\A1 3095
6850
6850
A1 4170
\ 1 50
\A1 3180
1 40
\A1 31
\A1 3180
EE DWG
ARSK00 N
DWG
\A1 159 0
000
RECESSED 60MM
A1 5200
00
\A1 20
00
19
0 A
A1
MM
11
69 0
RECESSED
60MM
A1 1 900
60MM
RECESSED
\A1 159 0
RECESSED 60 M
A1 803
A1 31 0
3180
A1 670
90
6750
200
180
00
PP
6750
3180
200
ECESSED 0MM
O
SEE DWG
WG
RSK0
4 70
4170
SEE DWG NO
RSK00 6 DWG
3700
60MM
RECESSED
20
A
ED 60MM
RECESSED 0MM
0
21
0
500
450
17
A1 1 A1
60
60MM
RECESSED
RECESSED
0MM
S E DWG NO
RSK0016 DWG
RECESSED 0MM
RECESSED 60MM
0
22
27
21
20
23
17
24
21
26
22
23
90
24
HOLD
HOLD
27
26
19
AA
1125
80
200
A
660
200
200
500
200
00
850
6 50
>FromPreparatory
analysis
the original design, through completion of the project,
Outinord provides analysis, planning and technical support.
Outinords engineers will suggest structural adaptations,
including the conversion to load bearing wall structures. In
this process, your projects architectural esthetics, as well as
its finishing details, will be respected. And you will benefit
from the speed and efficiency delivered by Outinords
industrialized construction process.
66/67
engineering services
Outinords on-line communications facilitate
contact with you and your building team
associates.
>EachJobproject
site analysis
file will include the following documents:
>The Additional
assistance available
project file may be amplified or completed with the
- A survey of soil reports and building configurations.

- A daily production plan optimizing the specified equipment.
- Detailed planning establishing the production of your
projects structural shell including all prefabricated elements.
- An outline profiling the planning of tasks in a typical
construction phase.
addition of the following support services:

- Crane specifications reflecting type, capacity, positioning and
a utilization schedule.
- Manpower requirements necessary to assure daily rotations.
- Specifications and recommendations regarding concrete
production.
- Specifications concerning the production of prefabricated
elements.
- An overall construction schedule.
If desired, a comparative analysis can also be provided.
The approp
OUTINORD has designed 2 distinct systems to produce
load bearing wall structures. For repetitive
architectural layouts, the tunnelform system is
recommended. In other cases the wallform system
will be preferred.
At all times our priority centers around mechanization

of the on-site production. In both systems the
formwork is planned for a daily re-use. The same
crew operates the equipment in predetermined
construction phases on a daily cycle.
In general, they are reused from 800 to 1000 times.
>TheseTunnelforms
forms allow the daily pouring of walls, slabs and starter
walls for the next phase of production. Depending on the
project schedule, a typical tunnelform phase may involve the
production of 1 or several apartments or houses; the daily
production may vary from 80 m2 to 350 m2 of floor area.
On some high volume projects a production of 1200 to
1500 m2 of floor area has been reached.
The daily cycle can be broken down as follows:
- stripping forms from the previous days pour.
- installation of forms for todays pour, incorporating door and
windowblockouts, as well as plumbing stacks and electrical
wiring.
- installation of wall and slab reinforcement steel.

- the concrete pour, followed where needed by the heat
curing process.
Depending on the architectural design, the open ends of the
tunnelformed structure may be closed by either prefabricated
or poured in place facade elements.
68/69
riate tools
>Outinord
Prefabricated elements
also manufactures and installs prefabrication molds
>Wallforms
Wallforms
are used in the same basic sequence as tunnelforms,
except that only walls are poured. A typical wallform production
unit will complete 20 to 60 linear meters of wall per day.
Combined with special angle forms, the modular wallforms can
be adapted to a new configuration on a daily basis.
for use on-site. The precast concrete elements can be

integrated in the tunnelform or wallform production cycle,
prior to the installation of the finishings, such cabinets,
kitchens and sanitary fixtures.
>Recognizing
Production and handling of concrete
that each jobsite has its unique requirements,
Outinord also sells a wide range of concrete production
equipment, tools and accessories.
Outinords on-site
The task of Outinords consultants and jobsite
technicians is to assist contractors with the
efficient preparation and start-up of the
projects.
>Outinords
Production start-up
field technicians have a dual task:
-Verification and acceptance, as well as supervision of the
formwork assembly process.
-Training of the crew and implementation of the planned
construction phases, until the scheduled level of production
has been achieved.
This work implies close communication with the entire project
staff, the foremen and workers. The focus is on optimization
of material supplies, the use of equipment and human
resources.
70/71
assistance
>Outinords
Methods and transfer of know-how
consultants analyze each projects methods file.
>Outinords
Operational follow-up
Engineers and technicians assist the contractor in
- They assure that adequate jobsite preparations have been

made: assembly area, hoisting equipment, manpower,
concrete and reinforcing steel supplies.
- They explain the intended use of the formwork systems, as
well as the phasing of the production process.
the initial stages, but will also assure a personalized follow-up

through regular site visits.
This training and technology transfer process will be of benefit

for clients present and future construction projects.
72/73
An impressive
industrial
capacity
Outinords
production capacity
assures delivery to
the jobsite within
the shortest possible
time.
>Outinords
An impressive plant
formwork factory is unique; covering 5 hectares, its
yearly output exceeds 200,000 m2 of steel forms, roughly
corresponding with a production capacity of 1000 housing
units per day.
>The Ahighhighly
industrialized production process
degree of automation of the plant centers on a
powerful computer management system, covering design,
planning and production of the forms.
Automation continues to be a priority to ensure consistent
high quality and to improve the competitive position of the
company. Also of prime importance for the durability of our
products is the choice of our raw materials.
>The Always
available
computer links between our various offices, our research
and engineering departments and the plant, allow for realtime adaptations of construction documents. Both
production and shipment logistics are carefully monitored.
The reliability of this process is consolidated in a total quality
management program.
Outinord
MEP Anglais_MEP Anglais 18/07/10 12:57 Page77
74/75
worldwide
outinord@outinord.fr
www.outinord.fr
Outinord SA
BP. 99
59732 - St Amand les Eaux Cedex FRANCE
Tl. : +33 3 27 23 83 83
Fax : +33 3 27 23 83 55
Conception, graphic design : G. Hendoux Photos : G. Hendoux, Outinord, X rcs Valenciennes b 301 896 619

References

Hochgeladen von

Dokumentinformationen

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

References

Hochgeladen von

Copyright:

Verfügbare Formate

MEP Anglais MEP Anglais 18/07/10 12:39 Page2

MEP Anglais MEP Anglais 18/07/10 12:39 Page3

Today, more than ever, building programs must be carried

Designers and Architects:

Builders, General Contractors and Sub-Contractors:

Jean Luc BIKARD

MEP Anglais MEP Anglais 18/07/10 12:39 Page4

15% Cost Saving, 25% Time

MEP Anglais MEP Anglais 18/07/10 12:39 Page5

- Daily production cycle

- Monolithic reinforced concrete structures require low

Saving plus Superior Quality.

MEP Anglais MEP Anglais 18/07/10 12:40 Page6

concrete structures are due to the undeniable benefits they

available to adapt your plans to maximize production

15% Cost Saving, 25% Time

MEP Anglais MEP Anglais 18/07/10 12:40 Page7

aring Wall Structure

Hundreds of thousands of quakeproof apartments have been

Saving plus Superior Quality.

MEP Anglais MEP Anglais 18/07/10 12:40 Page8

Initial striking operations

Crane and labour

15% Cost Saving, 25% Time

MEP Anglais MEP Anglais 18/07/10 12:40 Page9

of floor area every workday. This consistent daily production

Saving plus Superior Quality.

MEP Anglais MEP Anglais 18/07/10 12:40 Page10

15% Cost Saving, 25% Time

MEP Anglais MEP Anglais 18/07/10 12:40 Page11

Saving plus Superior Quality.

MEP Anglais MEP Anglais 18/07/10 12:40 Page12

MEP Anglais MEP Anglais 18/07/10 12:40 Page13

your reliable partner

MEP Anglais MEP Anglais 18/07/10 12:41 Page14

MEP Anglais MEP Anglais 18/07/10 12:41 Page15

MEP Anglais MEP Anglais 18/07/10 12:41 Page16

The Equipment Used for this Project

Hauteur s/s plafond

Hauteur s/s plafond

Hauteur s/s plafond

MEP Anglais MEP Anglais 18/07/10 12:41 Page17

MEP Anglais MEP Anglais 18/07/10 12:41 Page18

MEP Anglais MEP Anglais 18/07/10 12:41 Page19

Otto Buz DIVOSTA

MEP Anglais MEP Anglais 18/07/10 12:42 Page20

MEP Anglais MEP Anglais 18/07/10 12:42 Page21

The equipment used

MEP Anglais MEP Anglais 18/07/10 12:42 Page22

MEP Anglais MEP Anglais 18/07/10 12:42 Page23

MEP Anglais MEP Anglais 18/07/10 12:43 Page24

MEP Anglais MEP Anglais 18/07/10 12:43 Page25

MEP Anglais MEP Anglais 18/07/10 12:44 Page26

MEP Anglais MEP Anglais 18/07/10 12:44 Page27

MEP Anglais MEP Anglais 18/07/10 12:44 Page28

1650 200 2450

2450 200 1650

1650 200 2450

2450 200 1650

The 2 buildings are scheduled to be achieved in 35 weeks

MEP Anglais MEP Anglais 18/07/10 12:44 Page29

Outinord engineering and services

MEP Anglais MEP Anglais 18/07/10 12:44 Page30

IR. BUDI RAHMAT