GAGE REPEATABILITY & REPRODUCIBILITY DATA SHEET

DATE : 10.10.2013
PART NAME : Air Intake Elbow
PART NO.
: 2525 0115 3849
GAUGE NAME: Vernier Caliper

SUPPLIER CODE : P05900

CHARACTERISTIC: C.D
GAUGE TYPE: 0 - 200 mm

Operator /
Trial #
1 PREMA 1

138.02

138.02

137.94

138.04

138.02

2.

138.02

138.00

137.94

138.04

3.

138.02

138.00

137.94

4.

AVG.

138.020

138.007

5.

RNG.

0.00

6.

KRA

P A R T
5
6

CUSTOMER
: TML - JSR.
SPECIFICATION: 138 0.2 mm
LEAST COUNT: 0.02 mm

Average
7

10

138.02

137.88

138.04

138.10

138.06

138.014

138.04

138.00

137.90

138.04

138.12

138.06

138.016

138.04

138.04

138.02

137.88

138.04

138.12

138.06

138.016

137.940

138.040

138.033

138.013

137.887 138.040 138.113 138.060 Xa=

0.02

0.00

0.00

0.02

0.02

0.02

0.00

0.02

0.00

138.02

138.00

137.96

138.04

138.04

138.04

137.90

138.06

138.10

138.06

138.022

138.015

Ra=

0.010

7.

138.02

138.02

137.96

138.02

138.04

138.04

137.90

138.06

138.10

138.06

138.022

8.

138.02

138.00

137.96

138.02

138.04

138.04

137.92

138.06

138.12

138.06

138.024

9.

AVG.

138.020

138.007

137.960

138.027

138.040

138.040

137.907 138.060 138.107 138.060 Xb=

10. RNG.

0.00

0.02

0.00

0.02

0.00

0.00

0.02

0.00

0.02

0.00

11. EKTA 1

138.02

138.00

137.92

138.04

138.06

138.04

137.88

138.08

138.12

138.04

138.020

12.

138.02

138.00

137.94

138.04

138.06

138.04

137.90

138.08

138.12

138.06

138.026

13.

138.02

138.00

137.92

138.04

138.06

138.04

137.90

138.08

138.12

138.06

138.024

14. AVG.

138.020

138.000

137.927

138.040

138.060

138.040

137.893 138.080 138.120 138.053

15. RNG.

0.00

0.00

0.02

0.00

0.00

0.00

138.020

138.004

137.942

138.036

138.044

138.031

0.02

0.00

0.00

0.02

138.023

Rb=

0.008

Xc=

138.023

Rc=

0.006

Rp=

0.218

R=

0.008

16. PART
AVG (Xp)
17.

(Ra =

18. (Max. X

0.010

Rb=

0.008

138.023

(-)

Min. X

19. (R =

0.008

(x)

D4 =

20. (R =

0.008

(x)

D3 =

* D4 = 3.27

Rc=

No. of Operators = 3 ) =

) = X Diff.

0.008

2.58

) = UCLR

0.021

) = LCLR

138.015

for 2 trials and 2.58 for 3 trials.

beyond this limit.

0.006

137.896 138.060 138.113 138.058

UCLR

represents the limit of indivisual R's. Circle those that are

Identify the cause and correct. Repeat these readings using the same appraiser and unit as

originally used or discard values and reaverage and recompute R and the limiting value from the remaining
observations.
Notes :

FORMAT NO. PE-F-QS-MSA/GR & R-032

REV. - 01

SIGNATURE
QUALITY ASSURANCE

GAGE REPEATABILITY & REPRODUCIBILITY DATA SHEET

DATE : 10.10.2013
PART NAME : Air Intake Elbow
CUSTOMER : TML.
GAGE NAME : Vernier Caliper
PART NO. : 2525 0115 3849
SUPP. CODE: P05900
GAGE NO. : PE/QIE/001
CHARACTERISTICS: Center Distance
SPECIFICATION: 138 0.2
GAGE TYPE : 0 - 200 mm
From Data Sheet : R =
0.008
Measurement Unit Analysis

X Diff.

Rp = 0.218
% Process Variation

0.008

Repeatability - Equipment Variation

EV =
(=)
(=)

R
0.008

x
x

K1

% EV

0.591

0.005

Trials

K1

0.8862

0.5908

Reproducibility - Appraiser Variation (AV)

AV =

[ (X Diff x K2)

(=) (
(=)

0.008

0.5231

) - (

0.000

100 [AV

(=) 100 x
(=)

10 X 3 )

6.0

TV]
0.069

TV]
/

0.004

0.069

0.004

(=)

0.005

)+(

0.004

3
0.5231

n = Number of parts
r = Number of trials
% GR&R =

(=)
(=)

100 [GR&R /
100 x

0.006

TV]
0.069

9.09 %

0.006

Parts
Part Vaiation (PV)
PV = Rp x K3
(=) 0.218 x
0.315
(=) 0.069
Total Variation (TV)
TV = (R&R + PV)
(=)
(=)

% AV

(EV / nr ) ]

Operators
2
K2
0.7071
Repeatability & Reproducibility (R & R)
R & R= (EV + AV)
(=)

=
/
100 [EV
(=) 100 x 0.005 /
(=)
6.9 %

0.006

)+(

0.069

K3

0.7071

0.5231

0.4467

0.4030

0.3742

0.3534

0.3375

0.3249

10

0.3146

% PV

=
(=)
(=)

ndc

=
(=)
(=)

100 [PV
100 x

0.069

TV]
/

0.069

99.59 %

1.41 ( PV

1.41 x

0.069

GRR)
0.006

15.45

0.069

All calculations are based upon predicting 5.15 sigma (99.0% of the area under the normal distribution curve).
K1 is 5.15/d2 is dependent on the number of trials (m) and the number of parts times the number of operators
(g) which is assured to be greater than 15.
AV - If a negative value is calculated under the square root sign, the appraiser variation (AV) defaults to zero(0).
K2 is 5.15/d2 is dependent on the number of operators (m) and (g) is 1, since there is only one range calculation.
K2 is 5.15/d2 is dependent on the number of parts (m) and (g) is 1, since there is only one range calculation.
d2 is obtained from Table D3, "Quality Control and Industrial Statistics". A. J. Duncan.

FORMAT NO. PE-F-QS-MSA/GR&R-033

REV-00

SIGNATURE
QUALITY ASSURANCE