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In determining shaft and bearing loads for the bevel gear application, the usual
Practice is to use tangential or transmitted load that would occur if all the forces
were concentrated at the midpoint of the tooth.
Determination of Torque from the equation below:
T.S.R (r) = R/V
R=1.5 m
= 5.75 rad/sec
V= 3 m/s
Where,
T.S.R (r) = Tip speed ratio
R= Radius of the rotor
= Angular velocity of rotor
V= Velocity of the fluid
r = (1.5 x 5.75)/3
= 2.875
Flow Angle () = 2/3 tan-1(1/r)
= 2/3 tan-1(1/2.875)
= 12.78
Cl = coefficient of lift
Cd = coefficient of drag
Cn = coefficient of normal force
Ct = coefficient of tangential force
From the equation below we know,
Cl = 0.304 , Cd = 0.0468
Cn = Cl cos + Cd sin
= 0.304 cos (24.78) + 0.0468 sin (24.78)
= 0.295
Cn = 0.295
Ct = Cl sin Cd cos
= 0.304sin (24.78) 0.0468 cos (24.78)
= 0.107
Ct = 0.107
Again,
a = Axial induction factor
a=
1
4 F sin 2
+1
Cn
BC
Substituting = ( 2 r
= solidity
We get,
1
4 F sin 24.78
+1
9 0.266
0.298
2 r
2
a=
a'
a'
1
4 F sin 24.78 cos 24.78
1
9 0.266
0.107
2 r
f=
B Rr
2 r sin
2r
(
)
= 10.736
r
2
1 1
F = cos e
10.736(
2
cos1 e
2r
)
r
w t=
T
ra
Where,
wt = Transmitted load
T = Torque transmitted
ra = 0.065
Pressure angle () = 20
So (Np) / (Ng) =1
Tan = Np / Ng = 1
= 45
= 20
wt = T/ ra
= 4423/0.065 = 68046.1538 N
wt = 68046.1538 N
Tan = 0.3639
Cos = 0.7071
wr = 17509.37 N
wa = wr ( As mitre gear has been taken so Np = Ng i.e. Axial load = Radial load)
wa = 17509.37 N
According to the data above and iterations assumption has been taken as
follows:
L = 1.6 m
L1/0.5 = L
L2/0.5 = L
L = 1.6 m
L1 = 0.8 m
L2 = 0.8 m
E = 193 x 109 Mpa (Youngs Modulus)
Mb = wa ra
= 17509.37 N x 0.065
= 569.049 N.m
Mb = 569.049 N.m
Mmax =
l 2 l 1 w rl 1 M b
l 1 +l 2
+ Mb
= 7288.19 Nm
al =
sy
nd
al =
sy
nd
6
205 10
1.5
= 136.66 x 106 pa
= (
M max k t wb 2
T 2
+
)
+3
(
)
d3
d2
d3
32
4
16
0.5
M max k t wb 2
T 2
(
+
)
+3
(
)
d3
d2
d3
32
4
10
0.5
= (
= 205 x 106 pa
Now substituting the value in the above equation and solving for the diameter:
D = 0.12341 m
Mmax =
l 2 l 1 w rl 1 M b
l 1 +l 2
+ Mb
= 7288.19 Nm
sy
2 nd
al =
al=
sy
2 nd
6
205 10
2 1.5
= 68.333 x 106 pa
max=
M max k t wb 2
T 2
(
+
)
+
4(
)
d3
d2
d 3
32
4
16
D = 0.1235 m
64 w r l 2 ( l 22l 2 ) + M b ( 6l 1 l2 l 23 l 12 )
0.003 El
0.25
=0
=>
64 [ 17509.37 0.8 ( 0.8 21.62 ) +569.049 ( 6 0.8 1.621.6 23 0.8 2) ]
D
0.003 193 106 1.6
D = 0.1236 m
0.25
=0
64 w r l 1 ( l 2l12 ) + M b ( l 23 l 12 )
=>
0.003 El
0.25
=0
0.25
=0
D = 0.1559 m
Shaft Diameter
Distortion-energy theory
0.1234 m
0.1235 m
0.1236 m
0.1559 m