Beruflich Dokumente
Kultur Dokumente
Rev
00
Date
April 2014
Description
Feed Documents
By
AG
Checked
VSN
Axial Fans
Expansion of the Existing Al Maha Camp
Table of Contents
PART 1 - GENERAL...........................................................................................................................3
1.1
RELATED DOCUMENTS...................................................................................................3
1.2
SUMMARY...........................................................................................................................3
1.3
PERFORMANCE REQUIREMENTS................................................................................3
1.4
SUBMITTALS.......................................................................................................................3
1.5
QUALITY ASSURANCE.....................................................................................................4
1.6
1.7
COORDINATION.................................................................................................................4
PART 2 - PRODUCTS........................................................................................................................4
2.1
MANUFACTURED UNITS.................................................................................................4
2.2
MOTORS..............................................................................................................................5
2.3
FACTORY FINISHES.........................................................................................................6
2.4
PART 3 - EXECUTION.......................................................................................................................6
3.1
INSTALLATION....................................................................................................................6
3.2
CONNECTIONS..................................................................................................................6
3.3
3.4
ADJUSTING.........................................................................................................................7
3.5
CLEANING...........................................................................................................................8
3.6
DEMONSTRATION.............................................................................................................8
Feed Documents
Axial Fans
Expansion of the Existing Al Maha Camp
PART 1 - GENERAL
SCHEDULE 0 - RELATED DOCUMENTS
PRODUCT DATA SHEET 0 - Drawings and general provisions of the Contract, including General
and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.
SCHEDULE 1 - SUMMARY
PRODUCT DATA SHEET 0 - This Section includes the following:
0.1
0.2
Tubeaxial fans.
Vaneaxial fans.
PRODUCT DATA SHEET 0 - Project Altitude: Base air ratings on sea-level conditions.
PRODUCT DATA SHEET 1 - Operating Limits: Classify according to AMCA 99 or BS 848
SCHEDULE 3 - SUBMITTALS
PRODUCT DATA SHEET 0 - Product Data: Include rated capacities, furnished specialties, and
accessories for each type of product indicated and include the following:
0.1
0.2
0.3
0.4
0.5
Wiring Diagrams:
Power, signal, and control wiring.
Differentiate between
manufacturer-installed and field-installed wiring.
Design Calculations: Calculate requirements for selecting vibration isolators and
seismic restraints and for designing vibration isolation bases.
Vibration Isolation Base Details: Detail fabrication, including anchorages and
attachments to structure and to supported equipment. Include auxiliary motor slides
and rails, and base weights.
PRODUCT DATA SHEET 2 - Coordination Drawings: Show fan room layout and relationships
between components and adjacent structural and mechanical elements. Show support
locations, type of support, and weight on each support. Indicate and certify field
measurements.
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Axial Fans
Expansion of the Existing Al Maha Camp
provide sound power level data for maximum rpm and also at 80% and 60% of maximum
rpm. Provide sound power level data as follows for various types of fans:
4.1
4.2
4.3
Submit for each fan a performance curve showing the operating point for which the acoustical
data has been provided.
SCHEDULE 4 - QUALITY ASSURANCE
PRODUCT DATA SHEET 2 - IEC Compliance: Motors and electrical accessories shall comply
with IEC standards.
SCHEDULE 5 - DELIVERY, STORAGE, AND HANDLING
PRODUCT DATA SHEET 0 - Deliver fans as factory-assembled units, to the extent allowable by
shipping limitations, with protective crating and covering.
PRODUCT DATA SHEET 1 - Disassemble and reassemble units, as required for moving to final
locations, according to manufacturer's written instructions.
PRODUCT DATA SHEET 2 - Lift and support units with manufacturer's designated lifting or
supporting points.
SCHEDULE 6 - COORDINATION
PRODUCT DATA SHEET 0 - Coordinate size and location of structural-steel support members.
PRODUCT DATA SHEET 1 - Coordinate size and location of concrete bases. Cast anchor-bolt
inserts into bases. Concrete, reinforcement, and formwork requirements are specified in
Division 3 Section "Cast-in-Place Concrete."
PRODUCT DATA SHEET 2 - Coordinate installation of roof curbs, equipment supports, and roof
penetrations. These items are specified in Division 7 Section "Roof Accessories."
PART 2 - PRODUCTS
SCHEDULE 0 - MANUFACTURED UNITS
PRODUCT DATA SHEET 0 - Description: Fan wheel and housing, straightening vane section,
factory-mounted motor with belt drive or direct drive, an inlet cone section, and accessories.
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Axial Fans
Expansion of the Existing Al Maha Camp
PRODUCT DATA SHEET 1 - Housings: Galvanized steel with inlet bell and diffuser sections.
1.1
1.2
1.3
Inlet and Outlet Connections: Outer mounting frame and companion flanges; inlet
cone shall be welded to fan raceway.
Guide Vane Section: Integral guide vanes downstream from fan wheel designed to
straighten airflow.
Mixed-Flow Outlet Connection: One flanged discharge perpendicular to fan inlet.
PRODUCT DATA SHEET 2 - Wheels: Cast-aluminum, axial-flow type, with airfoil-shaped blades
mounted on cast-iron wheel plate keyed to shaft with solid-steel key.
PRODUCT DATA SHEET 3 - Fan Hub and Blade-Bearing Assemblies: Cast aluminum, machined
and fitted with threaded bearing wells to receive blade-bearing assemblies.
3.1
3.2
PRODUCT DATA SHEET 4 - Shaft Bearings: Radial, self-aligning ball or roller bearings.
4.1
4.2
4.3
PRODUCT DATA SHEET 5 - Direct-Driven Units: Motor encased in housing, outside of airstream,
factory wired to disconnect switch located on outside of fan housing.
PRODUCT DATA SHEET 6 - Belt Drives:
adjustment made after installation.
6.1
6.2
6.3
6.4
6.5
6.6
Feed Documents
Axial Fans
Expansion of the Existing Al Maha Camp
Motors shall be pre-wired with high temperature rated cable to an external terminal box
through high temperature flexible conduits. All components shall be rated for the operating
conditions.
Fans shall be manufactured from galvanised steel. Run and standby fans shall incorporate
inlet and outlet flanges with pre-drilled bolt holes, and an external terminal box to IP55. The
motor shall be foot mounted and protected to IP55 (shall be either 6 or 8 poles), class H
insulated and shall have sealed for life bearings. Blades shall be manufactured from
aluminium alloy. Day to day ambient operation up to an ambient temperature of 46oC and
fire operation at 300oC for 1 hour shall be possible.
The secondary power supply to the duty/standby fan arrangement shall be capable of
providing the power supply within 15 seconds of failure of the primary power. The diesel
generator shall be capable of providing power for at least 3 hours without the replenishment
of fuel. The primary and secondary power supply cables shall be fire rated MICC and shall
terminate in the at the control panel. This panel shall include a changeover device to
automatically effect the transition from primary to secondary power supply if the primary
supply fails. Similarly changeover of fans shall be automatic upon failure of the duty fan.
SCHEDULE 1 - MOTORS
PRODUCT DATA SHEET 0 - Refer to Division 23 Section "Motors" for general requirements for
factory-installed motors.
Feed Documents
Axial Fans
Expansion of the Existing Al Maha Camp
PRODUCT DATA SHEET 1 - Exterior Surfaces: Baked-enamel finish coat after assembly.
PRODUCT DATA SHEET 1 - Support floor-mounting units using spring isolators having a static
deflection of 25 mm. Vibration- and seismic-control devices are specified in Division 23
Section "Mechanical Vibration Controls and Seismic Restraints."
1.1
Secure vibration and seismic controls to concrete bases using anchor bolts cast in
concrete base.
Concrete,
reinforcement, and formwork requirements are specified in Division 3 Section "Cast-in-Place
Concrete."
PRODUCT DATA SHEET 4 - Support suspended units from structure using threaded steel rods
and spring hangers. Vibration-control devices are specified in Division 23 Section
"Mechanical Vibration Controls and Seismic Restraints."
PRODUCT DATA SHEET 5 - Install units with clearances for service and maintenance.
PRODUCT DATA SHEET 0 - Duct installation and connection requirements are specified in other
Division 23 Sections.
Drawings indicate general arrangement of ducts and duct
accessories. Make final duct connections with flexible connectors. Flexible connectors are
specified in Division 23 Section "Duct Accessories."
PRODUCT DATA SHEET 1 - Ground equipment.
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Axial Fans
Expansion of the Existing Al Maha Camp
PRODUCT DATA SHEET 2 - Operational Test: After electrical circuitry has been energized, start
units to confirm proper motor rotation and unit operation. Remove malfunctioning units,
replace with new units, and retest.
PRODUCT DATA SHEET 3 - Test and adjust controls and safeties.
malfunctioning controls and equipment.
PRODUCT DATA SHEET 4 - Shut unit down and reconnect automatic temperature-control
operators.
PRODUCT DATA SHEET 5 - Refer to Division 23 Section "Testing, Adjusting, and Balancing" for
testing, adjusting, and balancing procedures.
PRODUCT DATA SHEET 6 - Replace fan and motor pulleys as required to achieve design airflow.
PRODUCT DATA SHEET 7 - Repair or replace malfunctioning units. Retest as specified above
after repairs or replacements are made.
SCHEDULE 3 - ADJUSTING
PRODUCT DATA SHEET 0 - Adjust damper linkages for proper damper operation.
PRODUCT DATA SHEET 1 - Adjust belt tension.
PRODUCT DATA SHEET 2 - Lubricate bearings.
SCHEDULE 4 - CLEANING
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Axial Fans
Expansion of the Existing Al Maha Camp
0.2
0.3
Train Owner's maintenance personnel on procedures and schedules for starting and
stopping, troubleshooting, servicing, and maintaining equipment and schedules.
Review data in maintenance manuals. Refer to Division 1.
Schedule training with Owner, through Architect, with at least seven days' advance
notice.
END OF SECTION
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