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Troubleshooting
3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Media Number -RENR5006-00
System Response
The code is logged.
The ECM flags exhaust
temperature as invalid data.
The value of the parameter
is set to a default value.
System Operation
The PWM sensors provide a signal to the engine's ECM. The sensors receive a 8.0 0.4 VDC regulated voltage from the ECM.
The sensor's wires are routed from the ECM to the sensor connectors. The following list gives the terminal locations for the sensor
connector.
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The ECM provides short circuit protection for the internal power supply. A short circuit to the battery will not damage the internal
power supply.
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Illustration 1
Typical schematic
Illustration 2
P1 ECM connector
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g01213937
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Illustration 3
P2 ECM connector
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Illustration 4
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Sensor connector
(Pin A) Sensor supply
(Pin B) Sensor return
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(Pin C) Signal
Illustration 5
Location of ECM connectors
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Not OK - A -8 diagnostic code is active or the diagnostic code is logged several times. Proceed to Test Step 2.
Test Step 2. Check the Digital Sensor Supply Voltage at the Sensor Connector
A. Turn the main disconnect switch to the OFF position.
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Not OK - The supply voltage is not 8.0 0.4 VDC. Proceed to Test Step 3.
Test Step 3. Check the Digital Sensor Supply Voltage at the ECM
A. Turn the main disconnect switch to the OFF position.
B. Remove the wire for the digital sensor supply from P1-4. Install a wire jumper into the socket for P1-4.
C. Remove the wire for the digital sensor supply from P2-56. Install a wire jumper into the socket for P2-56.
D. Turn the main disconnect switch to the ON position.
E. Measure the voltage between the wire jumper in terminal P1-4 and engine ground.
F. Measure the voltage between the wire jumper in terminal P2-56 and engine ground.
G. Turn the main disconnect switch to the OFF position.
H. Remove the wire jumper and reconnect all wires. Reconnect ECM connector J1/P1.
Expected Result:
The digital sensor supply voltage is 8.0 0.4 VDC.
Results:
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OK - The supply voltage is 8.0 0.4 VDC. The supply voltage at the ECM is correct. There is a problem in the wiring
between the ECM and the sensor connector. Repair the connectors or wiring and/or replace the connectors or wiring.
Repair: Repair the connectors or wiring and/or replace the connectors or wiring.
STOP
Not OK - The supply voltage is not 8.0 0.4 VDC. The voltage at the ECM is not correct.
Repair: Replace the ECM. Refer to Troubleshooting, "ECM - Replace". Verify that the problem is resolved.
STOP
Test Step 4. Check the Digital Sensor's Signal Frequency and the Duty Cycle at the Sensor Connector
A. Turn the main disconnect switch to the OFF position.
B. Remove the suspect sensor's signal wire from pin C of the sensor connector.
C. Reconnect the suspect sensor connector.
D. Turn the main disconnect switch to the ON position.
E. Measure the frequency and the duty cycle between the sensor's signal wire and pin B of the suspect digital sensor at the
sensor connector.
F. Turn the main disconnect switch to the OFF position.
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OK - The frequency and the duty cycle are correct. Proceed to Test Step 5.
Test Step 5. Check the Digital Sensor's Duty Cycle at the ECM
A. Remove the suspect signal wire for the sensor from ECM connector P1. Refer to Illustration 1 for the terminal locations for
the ECM connector.
B. Turn the main disconnect switch to the ON position.
C. Measure the duty cycle between the sensor's signal wire and the sensor's return wire.
Note: Set the multimeter to "VDC". Press the "Hz" button twice so that the % symbol is displayed.
D. Turn the main disconnect switch to the OFF position. Reconnect all wires.
Expected Result:
The duty cycle is between 10 to 90 percent.
Results:
z
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