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Abstract
In designing new calcium phosphate (CaP)-based composites, the improvement in physical properties (strength, toughness) without compromising the biocompatibility aspect is essential. In a recent study, it has been demonstrated that
significant improvement in compressive strength as well as modest enhancement in toughness is achievable in biphasic
calcium phosphate (BCP)-based composites with mullite addition (up to 30 wt%). Herein, we report the results of the
in vitro cell adhesion, cell proliferation, alkaline phosphatase (ALP) activity, and osteocalcin (OC) production for a series
of BCP-mullite (up to 30 wt%) composites. Mouse fibroblast (L929) cell lines were used to examine in vitro cell adhesion
and cell proliferation; while osteoblast-like (osteosarcoma, MG63) cells were used for in vitro osteoblastic function study
by ALP and OC expression. Much emphasis has been provided to discuss the cell viability and proliferation as well as
osteoblastic differentiation marker on the investigated biocomposites in relation to the characteristics of the phase
assemblage. On the basis of various observations using multiple biochemical assays, it has been suggested that BCPmullite composites would be a candidate material for orthopedic applications.
Keywords
BCP-mullite, composite, cell adhesion, MTT, ALP, osteocalcin
Introduction
In the search of ideal bioactive bone implant materials,
substantial eorts have been invested to develop
hydroxyapatite (HA) or CaP-based composites with
various reinforcements.14 As a synthetic analogue of
calcied tissues of vertebrate, HA is a candidate material for bone implant applications. Also, bone matrix
can directly bind to HA, which is a necessary prerequisite for implant osseointegration.5 However, its low
strength and fracture toughness have reduced the eld
of possible applications only to those, where the
implant will be subjected to very low stress.68
Another possible application of HA could be a coating
on metallic implants. However, recent clinical studies9,10 revealed that HA coating did not produce any
benet, when implanted for long period. Keeping these
information in mind, it is therefore needed to improve
the performance of CaP (HA, tricalcium phosphate
TCP]), which could be used as bulk. In search of such
materials, researchers used mixture of HA-TCP materials along with second phase reinforcement to develop
498
(3.05 g/cc) than Al2O3 (3.95 g/cc) and ZrO2 (6.1 g/
cc). It has good combination of structural properties,
like high hardness of 15 GPa, high elastic modulus of
240 GPa, and moderate fracture toughness of
3 MPa m0.5.12 When mullite was mixed (up to
30 wt%) with HA, very good combinations of mechanical properties were measured (E-modulus: 70 GPa,
hardness: 45 GPa, and fracture toughness: 1.5 MPa
m0.5).13 This toughness value was 2.5 times higher
than that of pure monolithic HA (0.6 MPa m0.5,
measured by SEVNB technique). The compressive
strength of the developed composites was 230 MPa,
which is by far better than pure HA (50 MPa).13
From microstructural phase assemblage point of
view, these composites contain a mixture of HA and
TCP and therefore they are called as biphasic calcium
phosphate (BCP)-mullite composites.1416 Hence, it is
likely that such composite could be an excellent alternative of HA, provided that the composite shows
required biocompatibility.
In this backdrop, an important part of research is to
characterize the in vitro properties of new biomaterials.
Despite various conicts in results of in vitro and in vivo
tests, the in vitro assays are considered the primary biocompatibility screening tests for a wide variety of
implant materials.17 For example, the response of osteoblastic cells to a thin lm of poorly crystalline calcium
phosphate apatite (PCA) crystals was examined in vitro.
The osteoblasts were reported to exhibit high cellular
activity, such as adhesion, proliferation etc. In fact, the
cells were attached more rapidly to PCA thin lm than
to reference dishes.18 In another study, HA was used as
an additive for zirconia-alumina nanocomposite. The
addition of HA was reported to increase the biocompatibility of the nanocomposites signicantly, as evident from the results of the in vitro tests using MG63
osteoblast-like cells.5 In some cases, the HA-based
composite materials showed better in vitro biocompatibility than pure HA. For example, Boanini et al.19
studied the interaction of osteoblast-like cells on nanocomposite of HA with aspartic acid and glutamic acid.
Their results revealed that the nanocomposite of
HA possessed better cell proliferation, alkaline phosphatase (ALP) activity, and osteocalcin (OC) gene
expression than pure HA. Shu et al.20 studied the role
of HA on the dierentiation and growth of MC3T3-E1
osteoblasts cells. Their results indicated that HA
enhanced osteoblast dierentiation while suppressing
cell growth. In contrast, Licht et al.21 reported that
due to the phagocytosis of HA particles, osteoblast
exhibited reduced cell growth and ALP activity.
In another study, Ogata et al.22 compared the osteoblast response to HA with HA/soluble CaP (SCaP)
composites. Their results revealed that HA/CaP
Material characterization
X-ray diraction (Rich-Seifert, 2000 D) patterns were
acquired from the sintered ceramics to identify the different phases present. Based on the X-ray peak intensity of the characteristic phases, the qualitative presence
of various phases is reported in this paper. Scanning
electron microscopy (SEM; model JSM-6330 F,
Philips, The Netherlands) was performed on the polished and etched surface of the sintered composite to
investigate various microstructural features.
Nath et al.
Surface topography is an important parameter
which, inuences the cell adhesion and, in general, the
biocompatibility property of materials. In order to
characterize the ner scale topography of the investigated materials, smoothly polished and thermally
etched surfaces were observed under atomic force
microscope (AFM; Molecular Imaging, Pico-SPM I,
USA) using contact mode. A Si3N4 cantilever with a
three-sided pyramidal single crystal Si3N4 tip with apex
angle of 20 , a tip radius of curvature of 10 nm, and a
normal stiness of 0.6 N/m were employed.
Cell adhesion test. As described in the previous subsection (section Cell culture experiment), L929 cells
were cultured. The samples used for cell adhesion
experiment were pure HA, BCP10M, BCP20M,
BCP30M, and control glass disc. All samples were sterilized in steam autoclave (121 C, 15 lb pressure for
15 min) and, subsequently, the cells were seeded on
the samples at approximate density of 5 105/mL. In
a separate experiment, the cell seeding density of L929
was reduced to 1 105/mL and the eect of cell seeding
density on cell adhesion was studied. The seeded test
samples were incubated in a CO2 incubator with the
standard culture condition, 5% CO2, 37 C temperature, and 90% humidity. The culture medium was
being aspirated after 2-d interval and fresh culture
medium was being added into each wells. After the
stipulated time period (1 and 3 d), the samples were
washed twice with phosphate buer saline (PBS;
1 PBS, pH 7.4) and then xed by 2% glutaraldehyde
in PBS. The cells, adhered on the material surfaces,
were dehydrated using a series of ethanol solutions
(30%, 50%, 70%, 95%, 100%) for 10 min twice and
499
then further dried using critical point drier (CPD;
Quramtech, UK). The dried samples were sputtercoated (Vacuum Tech, Bangalore, India) with gold
and examined under SEM. For AFM observation, the
dried samples were directly used, without gold coating.
The experiment was repeated for at least three times
and the representative results are presented in the present article.
MTT assay
L929 and MG63 cells were cultured following the previously described cell culture method. The cell proliferation was investigated on pure HA, BCP-mullite
composites (4 mm diameter, 4 mm height), and control
glass disc. At rst, autoclaved samples were placed in
the 4-well plate and then washed with PBS. Following
this, 5 104 cells/mL were seeded on each sample.
Subsequently, the culture plate was incubated for 2 d
in the CO2 incubator. After the incubation period, the
medium was aspirated and samples were washed
twice with PBS. Then, 200 mL of fresh DMEM was
added (without phenol red) into each well followed
by 10 mL reconstitute MTT (3(4,5-dimethylthiazol-2
yl)-2-5 diphenyltetrazolium bromide: SIGMA, USA,
Cat No.M5655; 5 mg/mL in DMEM culture medium
and serum) per 100 mL of DMEM was added in
each well and the plate was incubated for 68 h. In
the meantime, the culture plate was viewed under the
phase contrast microscope (Nikon, Eclipse 80i, Japan)
to check for the formation of purple formazane
crystal. After the incubation, samples were removed
from the wells and placed in a new culture plate.
Thereafter, 200 mL of dimethyl sulfoxide (DMSO)
was added into each well, including control. The optical density of the solution was measured at 540 nm
using ELISA automated microplate reader (Bio-Tek,
EL 800).
ALP activities
ALP is a widely recognized biochemical marker to
assess osteoblast activity on biomaterial substrate. It
is known that ALP plays a major role in skeletal mineralization. This enzyme is bound to the membrane of
osteoblasts and functions to enhance osteogenesis by
degrading pyrophosphates. For the ALP assay, the
autoclaved samples were placed in the 4-well plates
and MG63 cells were seeded approximately at a density
of 5 104 cells/mL. Three replicates of each composition were selected for this experiment. The culture protocol and conditions were similar to that described in
the earlier section. After 2 d of culture, ascorbic
acid and vitamin D3 were added to activate the
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phenotypic expression of dierentiated MG63 cell line.
The concentration of 1,25-dihydroxy vitamin D3 solution has signicant eect on the expression of dierentiated MG63 cells. In an important study, Robert and
Gideon25 reported that the concentration of 10 810 7
M, 1,25-dihydroxy vitamin D3 inhibited growth and
elevated ALP as well as total cell protein. However,
lower D3 concentrations (10 10 and 10 9 M) reduced
ALP activity. Therefore, in the present study, the concentration of vitamin D3 was kept at 10 810 7 M for
better ALP activity.
The ALP activity experiments were conducted after
3 rd and 7th d of culture. When the cells were lysed
followed by centrifuged. Therefore, the supernatant
was used as the sample for the ALP activity. The subsequent steps were followed as per the commercial kit
protocol (ALP, code no. 25904, Span Diagonstics Ltd.,
Surat, India) in a 96-well culture plate. At the last step
of the experiment, optical density was measured by
ELISA reader at 405 nm.
Results
Phase assemblages and microstructure. In Table 1,
the quantitative analysis of XRD results, obtained from
the polished surface of the investigated materials, are
presented. Also, a typical microstructure of BCP30M
composite is provided in Figure 1. The larger grain
matrix was identied as TCP/HA phase and the grain
boundary phases were mullite, alumina, CaO, and gehlenite. More details of the microstructural characterization can be found elsewhere.15,16 From Table 1 it
should be clear that all the HA-based composites
after sintering predominantly contained TCP. In contrast, single-phase HA without any sign of dissociation
to any TCP polymorph could be obtained as baseline
HA. The addition of mullite as well as higher sintering
temperature, in combination, caused dissociation of
HA to TCP phases and it is clear that all the mullitecontaining samples were essentially BCP composites.
In Fig. 2, AFM images show some representative
surface topography (three-dimensional view). Figure
2(a) shows the equiaxed grains of HA of variable
sizes with good grain boundary adhesion. Figure 2(b)
shows the AFM image captured from BCP10M sample,
sintered at 1350 C for 2 h. Here, the ner grains of
reaction products were present at the boundary region
of larger HA/TCP grains. Similarly, Figure 2(c) shows
a coarse CaP-grain surrounded by the reaction products, that is, calciumalumino silicate phase. Figure
2(d) presents a high magnication AFM image of
BCP30M sample and the grain boundary area was
almost covered by the reaction products. In all the
investigated samples, the grain boundary phases
appeared to be well bonded with the matrix phase,
that is, HA/TCP. Also, the crystals of grain boundary
phases were much smaller (less than 300 nm) compared
to that of the matrix phase.
Cell adhesion. Figure 3 shows the cell adhesion behavior of BCP20M (Figure 3(a) and (b)), BCP30M
(Figure 3(c) and (d)), and control (Figure 3(e) and
(f)) samples, after 1 d of culture. Here, the cell seeding
density was 5 105 cells/mL. In all cases, cell division,
proliferation and cellcell contacts were evident.
Clearly, as far as the cell adhesion was concerned, various composites, despite compositional dierence/phase
assemblage, exhibited comparable behavior. Also, the
cell adhesion for investigated ceramics was comparable
with that of control sample. Beside major observation
of cell spreading, a transient signal of cell migration
was also observed through structural changes in the
form of cell protrusion.
More detailed observations of cellmaterial interaction are made with SEM and AFM. Figure 4 shows the
results of similar cell adhesion experiments, but the
Nath et al.
501
Table 1. The starting powder composition and sintering conditions are mentioned as well as the sample designation of each sample
used in the present investigation.
Sample designation
Starting composition
Pressureless sintering
conditions
HA
BCP10M
Pure HA
HA with 10 wt% mullite
1200 C, 2 h
1350 C, 2 h
BCP20M
1350 C, 2 h
BCP30M
1350 C, 2 h
The phases present in the sintered ceramics are summarized based on the XRD peak intensities.
Ss: very strong, s: strong, ww: very weak, w: weak.
reacts with the mitochondria (mitochondrial dehydrogenase) of living cells. Therefore, the reduction of MTT
will be more if more numbers of metabolically active
cells are present. In this context, MTT is widely
regarded as one of the quantitative assays to determine
the cytotoxicity of the materials, detecting the cell viability on the sample surface. The measured optical density, as recorded with ELISA plate reader, is directly
proportional to the number of viable cells in the culture
medium.
Figures 5(a) and (b) plot the MTT assay results
obtained using MG63 and L929 cells, respectively. In
both the plots, the results are compared in reference to
pure HA. Figure 5(a) shows that in all the mullite-containing composites, the numbers of metabolically active
cells were comparable to pure HA. BCP10M, BCP20M,
and BCP30M possessed 103%, 113%, and 101% cell
viability, respectively, compared to pure HA. Similar to
these results, Figure 5(b) shows the result of MTT assay
using L929 cells. Here also, the result obtained with HA
was considered as baseline observation (control).
Again, the MTT reduction rate data revealed that
both BCP10M and BCP20M, in average, possessed
similar or slightly better cell viability than pure HA.
Owing to the fact that error bars overlap among various MTT datasets, no statistical signicance could be
conrmed in terms of cell viability.
ALP activities. ALP activity is considered as a phenotypic marker of dierentiated cell. The ALP produced
by metabolically active MG63 cells, after 3 and 7 d of
502
Figure 2. AFM images showing the surface topography of the various investigated materials: (a) pure HA sintered at 1200 C for 2 h
and the composites: (b) BCP10M, (c) BCP20M, and (d) BCP30M samples, all sintered at 1350 C for 2 h. GB represents grain
boundary.
Nath et al.
503
Figure 3. Selected SEM images illustrating the adhesion of L 929 cells on various material surfaces BCP20M (a, b), BCP30 M (c, d),
and negative control sample (e, f) after in vitro culture for 1 d.
504
Figure 4. SEM images of L929 cells adhered on pure HA (a, b), BCP10M (c, d), BCP20M (e, f), and BCP30M samples (g, h). AFM
image revealing extensive filopodia extension on pure HA sample is also shown (i). Results were obtained after 3 d of culture. The
seeded cell density was 1 105 cells/mL.
Discussion
This study demonstrates that the biological response of
BCP (HA and TCP) ceramics containing 20 and
30 wt% mullite is comparable (as per cell adhesion,
MTT) or better (ALP and OC results) than pure HA.
It is indeed an important result that the presence of
mullite did not aect the cellular viability property on
BCP-mullite composites, when compared to sintered
HA monolith. In the following, results will be interpreted in terms of the substrate compositional dierences or phase assemblage. Such interpretation will be
helpful to realize the following aspects: (a) In vitro cytocompatibility property on the basis of microstructural
Materials
and
microstructure
effect
on
cytocompatibility. In recent years, the mixture of HA
and TCP ceramics has been reported to be better than
the monolithic forms of the either (HA or TCP) due to
the controlled resorbability of BCP ceramics. In an
interesting work, Arinzeh et al.27 studied the bone formation capabilities of BCP ceramics using human
Nath et al.
505
3.00
Days of culture
3.00
7.00
120
2.50
110
Mean optical density (405 nm)
(a) 130
100
90
80
70
60
2.00
1.50
1.00
50
BCP10M
BCP20M
BCP30M
0.50
0.00
120
Pure HA
110
BCP10M
BCP20M
Samples
BCP30M
100
90
80
60
70
60
50
50
BCP10M
BCP20M
Samples
BCP30M
Osteocalcin (ng/mL)
(b) 130
40
30
20
10
0
Control
Pure HA
BCP10M
Samples
BCP20M
BCP30M
ions. The adhered cells mainly proliferate and dierentiate due to the activation of surface ions. In the present
case, the possible leaching ions would be Ca, P, Si, and
Al. The eect of Ca and P ions need not be discussed
here, as these are already known marker for the biomineralization.30 The eects of other ions, therefore,
need to be discussed with cited literature. For example,
silicon-containing materials were already investigated
as silicon-substituted HA, Si3N4, etc. Thain et al.31
506
described the in vitro biocompatibility of silicon-substituted HA thin lm and reported that the presence of Si
did not induce any toxic eect. In another study, Kue
et al.32 showed enhanced cell proliferation and OC production by human osteoblast-like MG63 cells on silicon
nitride ceramic discs. Their results revealed that Si3N4
was a nontoxic biocompatible ceramic, which could be
used as a potential biomaterial. This proves that the
presence of Si in the composite, should not ideally degrade the biocompatibility. As far as the Alleaching is concerned, a study by Ku et al. on Ti-6Al4 V alloy suggested that the release kinetics of Al-ions
could play a major role in inuencing the osteoblast
behavior.28
Figure 1 shows some residual porosity mainly at
intragranular and few at intergranular regions. In general, porosity degrades mechanical properties, but
microporosity has specic advantages during the initial
period of implantation. It should be mentioned here
that Hornez et al.33 reported that both mesoporosity
(1050 mm) and microporosity (110 mm) in HA essentially stimulated signicant cell growth of MC3T3-E1
osteoblast cells. The cell viability and cell functions
were better for microporous samples. The presence of
micropores would therefore allow better anchorage
with bone-forming cells and thus improved the mechanical attachment of these materials during initial period
of implantation.34
Another parameter that is important in the context
of cell adhesion was the surface roughness. In the present case, any minor dierence in cell viability could be
attributed to dierence in surface roughness. The subgrains are clearly visible in the AFM images, while
those are not distinct in SEM image (Figure 1). From
Figure 2, it should also be clear that the presence of
large fraction of grain boundary phase increased the
local surface roughness at the nanoscale and this
should enhance the cell adhesion property in mullitecontaining BCP composites.
In addition, eorts were made to study the adhesion
and expansion behavior of single cell in isolation and in
contact with other cells on individual material surface.
This is important to know how a single cell expands or
attaches to material surface. The initial attachment of
cells is mediated by integrins, which induces dramatic
cytoskeletal changes leading to cell spreading, development of focal adhesion complexes, cell migration, etc.
In fact, these are morphological signs, which are usually
described as overall cell morphology changes when a
cell recognizes the adsorbed adhesive proteins (and
their conformation) on a given material surface. The
cell adhesion and expansion of single cell on various
material surfaces can be seen in Figure 4(b, d, f, h).
Among various mammalian cell types, the broblast
is one of the least-dierentiated cell lines. When
Osteoconduction
and
biochemical
markers
of bone turnover. As mentioned earlier, the aspects
of bone cell dierentiation and functionality could be
explained on the basis of ALP and OC assay results.
The synthesis of these biochemical markers of bone cell
increases with the increasing expression of osteoblasts
and decreases with the maturation of osteoblasts.38 It is
well known that OC and ALP are the phenotypic markers of the late and early stages of dierentiation of
osteoblast-like cells, respectively. An increased specic
activity of ALP in a bone cell essentially reects a shift
toward a more dierentiated state.
Nath et al.
Recalling ALP results after 7 d, it is clear that all the
mullite-containing composites had comparable expression of early stage osteoblast dierentiation marker,
which was much higher than baseline HA. This
means that osteoblast-like cells were in a better functionally dierentiated state in contact with the BCPmullite composites. Furthermore, the extent of OC
expression in case of BCP20M and BCP30M was
much higher than both baseline HA and BCP10M.
The above observations therefore conrmed that
BCP20M composite could exhibit the best combination
of OC and ALP expression.
Our results need to be explained in the perspective of
earlier literature reports. In several earlier research
reports, it was mentioned that among CaP-based materials, b-TCP containing composites showed better dierentiation and in vivo bone formation/mineralization
capability. For example, Shiratori et al.39 studied the
bone-forming ability of b-TCP, when implanted in
bone defects of rat femur. Their results revealed that
b-TCP was an appropriate material for the treatment
of bone defects. In another study, Matsuno et al.40 compared the in vitro (ALP) as well as in vivo behavior of bTCP/collagen sponge composite with only collagen
sponge (CS). In the in vitro experiments, human mesenchymal stem cell lines were used and for in vivo experiment, the samples were placed under the back skin of
nude mice for a time period of up to 12 weeks. Their
results revealed that the composite containing b-TCP
showed better osteogenic properties and had ability to
promote bone formation. In an interesting study,
Arinzeh et al.27 tried to optimize the optimum HA/bTCP ratio for better stem cellinduced bone formation.
For this purpose, they selected various ratios of HA : bTCP, that is, 100:1, 76:24, 63:37, 56:44, 20:80, and 1:100.
In both in vitro (OC) and in vivo experiments (mouse), it
was revealed that HA: b-TCP ratio of 20:80 was the best
combination for new bone formation in bone remodeling process. It can be further noted that this combination
showed better results compared to monolithic form of
HA and b-TCP. In fact, all other combination of HA
and b-TCP showed improved results compared to pure
HA and b-TCP. At the molecular level, HA phase provided the required binding sites, whereas TCP, due to its
higher dissolution properties, increased the concentration of Ca and P locally. All these led to the cascading of
dierential gene expression and positively increased the
cell dierentiation.41,42
In the present case, Table 1 clearly shows that both
BCP20M and BCP30M predominantly contained bTCP phase, while BCP10M contained more a-TCP
phase. On the basis of the above information, it
should therefore be clear that in view of the dominant
presence of b-TCP, both BCP20M and BCP30M exhibited better expression of osteblastic phenotypic marker
507
than BCP10M. The present investigation also reconrmed that single-phase HA had inferior expression
of dierentiated bone cell than BCP microstructure
containing varying ratio of b-TCP. Additionally, it
can be stated that the additional presence of gehlenite,
alumina, or CaO did not have any inhibitory eect as
far as the osteoconduction property of BCP20M and
BCP30M was concerned. In addition to the dierences
in phase assemblage, the dierence in surface roughness
at nanoscale due to uniform presence of grain boundary phase could also explain the observed dierence in
osteogenic property in the present case.
In summary, it is clearly understood from MTT data
and cell adhesion tests that HA and BCP-mullite substrates supported comparable number of viable cells.
This, in combination with all the above observations,
suggests that BCP-mullite biocomposites should be
used as a substrate for bone-forming cells.
Conclusions
a. The principal nding of the present study is that the
pressureless sintered BCP-mullite composites favorably supported cell adhesion of L929 cells in vitro.
Also, such observations were independent of mullite content (up to 30 wt%). The morphology and
motility of adhered cells was dependent on cell seeding density.
b. As far as the quantication of the metabolically
active cells is concerned (cell viability), MTT
assay results with broblast and osteoblast-like
cells did not reveal any statistically signicant difference in BCP-mullite composites in comparison
with pure HA. This conrmed that mullite and
additional presence of various phases (alumina,
CaO, gehlenite) did not have any toxic eect
in vitro and the presence of mullite did not degrade
cell viability with respect to pure HA.
c. The combination of ALP activity and OC expression results indicates that BCP-based composite
substrates with 20% or 30% mullite supported
superior osteoconduction than baseline monolithic
HA ceramic. The presence of predominant b-TCP
phase was found to be suitable for osteoblastic
function and phenotypic expression. The presence
of additional phases, like gehlenite or alumina, was
not found to have any inhibitory eect in vitro.
Based on all the in vitro analysis and observations,
in combination, BCP-biocomposites containing
20% or 30% mullite can be considered as suitable
substrate for bone cell adhesion and proliferation.
d. AFM study in combination with SEM analysis
revealed the uniform presence of grain boundary
reaction phases, which increased the surface
508
Acknowledgements
The authors wish to thank Department of Biotechnology
(DBT), Government of India, for the nancial help. Thanks
to Dr Lakshmi Nair of CCMB, Hyderabad, India, for providing us L929 cells. Thanks are also due to Dr S. Ganesh and
S. Mittal of BSBE Department, IIT Kanpur, India, for their
help during initial period of cell culture experiments.
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