Moly-Cop Tools, Version 2.

0
About the BallParam_Open Spreadsheet ...

Scope :
The BallParam_Open spreadsheet was designed to be used - in conjunction with the Ball Mill Grinding Simulators
BallSim_Direct, BallSim_Reverse or BallSim_Dual - in the "tuning" of such simulators to any specific actual grinding
system, via the estimation of the various Model Parameters that characterize the grindability of any given ore. In other
words, the attached spreadsheets provide an effective algorithm to search for the set of parameter values that best
approximate the model response to the actual experimental measurements available (obtained from Continuous, Pilot
or Full Plant Scale Mills), based on a typical non-linear, least-squares criterion.
Theoretical Framework :
The reference ball mill model is described with further details in the About ... worksheets of the BallSim_Direct,
BallSim_Reverse or BallSim_Dual files.
Such model is based on the so called Modern Theory of Comminution. This theory introduced two new sets of
parameters : the Selection Function S and the Breakage Function B. The first set also referred to as Grindability
relates to the grinding kinetics of each independent particle and the second set also referred to as Distribution of
Primary Fragments characterizes the size distribution of the fragments produced as a result of breakage events.
The size-dependence of the Selection and Breakage Parameters is represented by the following relationships :
- For the Selection Function :
SiE = 0 (di*)1 / [ 1 + (di* / dcrit)2 ]

(1)

with :
di* = (di di+1)0.5 = average particle size of the i-th fraction.
An expanded form of this expression - also available in this simulation routine - is given by :
SiE = [1/(1+02/01)] { 01 (di*)11 / [ 1 + (di* / dcrit)2 ] + 02 (di*)12 }

(1e)

- For the Breakage Function :

Bij = 0 (di/dj+1)1 + (1- 0) (di/dj+1)2

(2)

An expanded form of this expression - also available in this estimation routine - is obtained by replacing 0 in
Equation 2 by :
0j = 00(dj+1/1000) -01

, never > 1

(2e)

These expanded forms for Si and Bij are intended to provide the model greater descriptive flexibility when tuning
the model to actual specific grinding systems but, since they increment the total number of ore characteristic
parameters to be estimated, its use should be avoided whenever possible. In any case, the proposed expanded
forms reduce to the normal forms if 02 and 01 are set equal to zero.

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Moly-Cop Tools / 315551741.xls

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Moly-Cop Tools, Version 2.0

About the BallParam_Open Spreadsheet ...
On the basis of Pilot or Industrial Scale Data, like those typically obtained from plant sampling or audit campaigns, the
BallParam_Open routine allows for the calculation of all 's and 's (including dcrit) that minimize the least-squares
Objective Function :
n

= wi [(fi - fi)/fi]2

(3)

i=1

where the fi's represent the experimental size distribution of the mill product (as % retained on screen 'i' ) and the fi's
represent the model response for each corresponding fi, for a given set of model parameters. The 's and 's (including
dcrit) that yield the minimum possible value of

are so considered to be representative of the particular ore under analysis.

Also in Equation 3, the wi's represent user defined Weighting Factors that quantify the relative quality and reliability of
each particular mesh value with respect to the other screens data. Relatively high values of such weighting factors indicate
more reliable measurements. At the extreme, a wi factor equal to zero means that this particular measurement is not being
included in the Objective Function.
The minimization problem stated above may be readily solved with the aid of the Excel Subroutine Solver.
Data Input and Program Execution :
Most of the data required by the algorithm must be defined in each corresponding unprotected white background cell inside the red double-lined border - of the here attached Data_File worksheet. Gray background cells contain the results
of the corresponding formulas there defined and are protected to avoid any accidental editing.
The remaining information required to run the program is entered in the Control_Panel worksheet, where the user is
requested to provide initial guesses of the grinding parameters listed above.
To run the program, select the objective function Cell E27 in Control_Panel and then, from the Tools Menu, select Solver
..., then Min and then By Changing any combination of Cells E10:E24 (see Useful Hints below). Clicking on the Solve
button will execute the desired calculations.
Important Notice : Solver ... must be run every time any element of input data gets to be modified. Otherwise, the
current outputs are not valid.
Calculation results are summarized in the Reports worksheet.
New Moly-Cop Tools users are invited to explore the brief comments inserted in each relevant cell, rendering the whole
utilization of the worksheets self-explanatory. Eventually, the user may wish to remove the view of the comments by
selecting Tools / Options / View / Comments / None.

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Moly-Cop Tools, Version 2.0

About the BallParam_Open Spreadsheet ...
Useful Hints :
The proper utilization of the parameter estimation spreadsheets - like BallParam_Open - is by far the most complex task
to be undertaken with Moly-Cop Tools. There is no set of firm recommendations to obey, but the following hints may help
guiding the user in the search of the most representative set of grinding parameters :
1. It is not required to run the Solver search for all parameters at the same time. In fact, this is strongly not recommended,
as the search algorithm will most likely fail to find the minimizing optimum when dealing with too many parameters at once.
To exclude any given parameter off the search, remove the corresponding cell reference (in the E10:E24 range in
Control_Panel) off the By Changing list of cells in Solver and that parameter value will then remain constant and equal to
its original guess during the whole search.
2. When multiple experimental data sets are available (the most desirable condition) for various ore types (hard, soft, etc.)
or grinding conditions (mill filling, ball size, % solids, etc.), always attempt to obtain a reasonable model fit of these data
with the same average parameter values for all sets. If that is not acceptable, proceed to allow differences in the most
critical parameters in the following sequence : 0, dcrit, 0, 1and 1. Keep in mind that a larger number of adjustable
parameters in the search (that is, included in the By Changing list) will necessarily yield lower Objective Function (Cell
E27) values, but the values of the parameters that achieve such minimum will be less reliable in statistical terms and
therefore, from one data set to another, these parameters will exhibit significant variability and covariance amongst them,
rendering them meaningless.
3. An advisable starting run of the algorithm for each independent available data set should considered a search for
parameters 0, 1, dcrit and 0; leaving the others fix at nominal values : 2 = 3.0, 1 = 0.5 and 2 = 4.0. Use the
green background table below the Control_Panel area to summarize the results of your search with the various available
data sets. Be careful to follow the instructions provided at the bottom of such table. If the model fits appear to be
reasonable, then you should attempt to reduce the number of adjustable parameters. Look for the one parameter that
exhibit the least Coefficient of Variation (the ratio of its standard deviation to its average value, for all data sets) and set it
fix at its average value and equal for all data sets, for the next runs of the search. Continue removing the remaining
adjustable parameters off the By Changing list, one at a time, until the model fit is no longer judged acceptable. The
concept behind this parameter screening process is to lump the impact of whatever ore properties or process variable
are being investigated into the least possible number of parameters in order to improve the statistical significance of the
estimations and facilitate the derivation of valid conclusions regarding such effects. For instance, it is believed that the
distribution of ball sizes in the mill only affects the parameters 0 and dcrit. Similarly, hardness variations of the same ore
source may be well described by changes in the 0 parameter only. Not all grinding systems require a finite value of
dcrit; whenever the estimated value of this parameter tends to be greater than the top mesh opening, set it fix at 100,000
and remove it from the By Changing list.
4. If the step above does not provide satisfactory model fits, then you should add 1 to the list of adjustable parameters and
eventually, include 01, 02 and 12 (one at a time, in that order). If the model fits are still not satisfactory, there is a good
chance the data contains significant experimental errors and should be discarded.
5. Never run a search for 2 or 2, as these parameters have little effect on the objective function and may just confuse the
search algorithm. When in doubt, simply try assigning them values between 2 and 4 and observe the response of the
Objective Function (Cell E27). In other words, these two parameters are better optimized by a very basic trial-and-error
procedure, not via the Solver routine.

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Moly-Cop Tools

TM

(Version 2.0)
BALLPARAM_OPEN : Estimation of Grinding Parameters from Plant Scale Data

Test N

1
100.00

alpha0
alpha1
alpha2
Dcrit
Expanded Form
alpha02
alpha12

0.002870
0.800
3.5
6098
0.0000000
1.000

% Passing

SELECTION FUNCTION :

10.00

BREAKAGE FUNCTION :
beta0
beta1
beta2
Expanded Form
beta01

Objective Function

Moly-Cop Tools / 315551741.xls

Feed

0.45514
0.487
4.0
0.000

0.72

Discharge (Exp.)

1.00
10

100

1000
Particle Size, microns

10000

100000

Note : Current calculations are not valid, if SOLVER has not been run after the last data modification.

04/23/2016 / 23:52:57

Moly-Cop Tools
Remarks

TM

(Version 2.0)
BALLPARAM_OPEN : Estimation of Grinding Parameters from Plant Scale Data

Base Case Example

Test N

Mill Dimensions and Operating Conditions

Eff. Diam. Eff. Length
Speed
Charge
Balls
ft
ft
% Critical
Filling,%
Filling,%
23.5
35.0
65.3
34.00
34.00
rpm
10.32

% Solids (by weight)

Ore Density, ton/m3
Slurry Density, ton/m3
Balls Density, ton/m3
Make-up Ball Size, mm

81.4
3.40
2.35
7.80
75.00

Interstitial
Slurry Filling,%
100.00

Lift
Angle, ()
24.61

6154
0
1236
7391
10.0
8212

Balls
Overfilling
Slurry
Net Power
% Losses
Gross kW

Charge
Mill Charge Weight, tons
Apparent
Volume,
Ball
Slurry
Density
m3
Charge Interstitial Excess
ton/m3
146.44
685.36
137.70
0.00
5.620

Mill Flowrate, tph (dry)

5269.4

Total Energy, kWh/ton

Balls Energy, kWh/ton

1.40
1.17

Feed Size Distributions

Mill Feed
i

Mesh
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

3/4"
1/2"
3/8"
1/4"
4
6
8
10
14
20
28
35
48
65
100
150
200
270
325
400
-400

Opening
19050
12700
9500
6350
4750
3350
2360
1700
1180
850
600
425
300
212
150
106
75
53
44
37
0

Mid-Size

15554
10984
7767
5492
3989
2812
2003
1416
1001
714
505
357
252
178
126
89
63
48
40
19

% Ret

1.41
1.68
2.42
2.27
3.01
3.43
3.52
4.90
6.22
8.60
13.00
14.01
12.56
7.93
5.40
3.37
2.16
0.69
0.46
2.97

% Pass
100.00
98.59
96.91
94.49
92.22
89.22
85.79
82.27
77.37
71.15
62.56
49.55
35.54
22.99
15.06
9.66
6.28
4.12
3.43
2.97
0.00

Objective Function

Mill Disch. (exp)

Mill Disch. (adj)

% Ret

% Ret

0.58
0.75
1.27
1.48
1.70
1.99
2.01
2.96
4.45
6.68
11.57
14.08
14.07
9.47
7.34
4.84
3.61
1.24
1.10
8.81

% Pass
100.00
99.42
98.67
97.40
95.93
94.22
92.23
90.22
87.27
82.81
76.14
64.57
50.48
36.41
26.94
19.60
14.76
11.15
9.91
8.81
0.00

1.09
1.03
1.05
0.84
1.15
1.68
2.29
3.57
4.95
7.31
11.26
13.55
13.40
9.86
7.26
5.00
3.52
1.35
1.00
8.84

% Pass
100.00
98.91
97.88
96.83
95.99
94.83
93.15
90.87
87.30
82.36
75.04
63.78
50.23
36.83
26.97
19.71
14.71
11.19
9.85
8.84
0.00

% Passing
Exp

99.42
98.67
97.40
95.93
94.22
92.23
90.22
87.27
82.81
76.14
64.57
50.48
36.41
26.94
19.60
14.76
11.15
9.91
8.81
0.00

Adj.

98.91
97.88
96.83
95.99
94.83
93.15
90.87
87.30
82.36
75.04
63.78
50.23
36.83
26.97
19.71
14.71
11.19
9.85
8.84
0.00

wi

wi (error)^2

Error

0.51
0.80
0.59
(0.07)
(0.64)
(0.99)
(0.71)
(0.04)
0.56
1.46
1.23
0.50
(1.15)
(0.10)
(0.55)
0.37
(0.34)
0.64
(0.36)
0.00
sum

Moly-Cop Tools / 315551741.xls

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0

0.26
0.65
0.35
0.00
0.41
0.98
0.50
0.00
0.31
2.14
1.51
0.25
1.32
0.01
0.30
0.14
0.11
0.41
0.13
0.00

19.00

9.79

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Moly-Cop ToolsTM, Version 2.0

Test N

BALL_PARAM
Conventional Grinding Model Parameter Estimator
Remarks :

Base Case Example

DESIGN AND OPERATING CONDITIONS

Configuration : OPEN
Throughput, ton/hr
Water, m3/hr
Slurry, ton/hr
Slurry, m3/hr
Slurry Dens., ton/m3
% Solids (by weight)
Arbiter's Flow Number

5269.4
1204.1
6473.4
2753.9
2.351
81.4
3.13

Eff. Diameter, ft
Eff. Length, ft
Balls Filling, %
Speed, % Critical
App. Dens., ton/m3
Net Power, kW
Energy, kWh/ton

23.50
35.00
34.0
65.3
5.620
7390.80
1.40

Particle Size Distributions (Cumm. % Passing)

i

Mesh

Opening

Feed

Discharge
Exp.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

3/4"
1/2"
3/8"
1/4"

19050
12700
9500
6350
4750
3350
2360
1700
1180
850
600
425
300
212
150
106
75
53
44
37

4
6
8
10
14
20
28
35
48
65
100
150
200
270
325
400
D80, microns

Adj.

100.00
98.59
96.91
94.49
92.22
89.22
85.79
82.27
77.37
71.15
62.56
49.55
35.54
22.99
15.06
9.66
6.28
4.12
3.43
2.97

100.00
99.42
98.67
97.40
95.93
94.22
92.23
90.22
87.27
82.81
76.14
64.57
50.48
36.41
26.94
19.60
14.76
11.15
9.91
8.81

/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/

100.00
98.91
97.88
96.83
95.99
94.83
93.15
90.87
87.30
82.36
75.04
63.78
50.23
36.83
26.97
19.71
14.71
11.19
9.85
8.84

1439

737

762

MODEL PARAMETERS
alpha01
alpha02
alpha11
alpha12
alpha2
Dcrit

Selection

0.002870
0.0000000
0.800
1.000
3.500
6098

Moly-Cop Tools / 315551741.xls

beta00
beta01
beta1
beta2

Breakage

Obj. Function

0.45514
0.000
0.487
4.000
0.72

04/23/2016 / 23:52:57

Model
Selection Function :
alpha01
alpha02
0.00287

Breakage Function :
alpha11
0

Mesh
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

alpha12
0.8

Opening

3/4"
1/2"
3/8"
1/4"
4
6
8
10
14
20
28
35
48
65
100
150
200
270
325
400

Mid-Size
19050
12700
9500
6350
4750
3350
2360
1700
1180
850
600
425
300
212
150
106
75
53
44
37

Mill Throughput, ton/hr

Water
Slurry, m3/hr
Slurry Dens., ton/m3
% Solids (by volume)
Ebar

alpha2
1

dcrit
3.5 6098.2545107

SiE

15554.259867
10984.079388
7766.9170203
5492.039694
3989.0475054
2811.761014
2002.9977534
1416.3332941
1001.4988767
714.14284285
504.97524692
357.07142143
252.19040426
178.325545
126.09520213
89.162772501
63.047601065
48.290785871
40.348482004
18.5

0.2355564352
0.554615766
1.1155874679
1.6635588899
1.778396024
1.5458000226
1.2318803714
0.9468333481
0.7206043598
0.5504841473
0.4173500573
0.316328511
0.239514582
0.1815199444
0.1375668068
0.1042562372
0.0790114739
0.0638332208
0.0552862469
0

5269.3543005
1204.0539311
2753.8640195
2.3506637168
56.277654867
1.17

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Reynolds Number
Slurry Viscosity, cp

Matrix J
1
2
3
4
5
6

1
2
0.768506271
0
0 0.5560489201
0
0
0
0
0
0
0
0

3
4
5
6
0
0
0
0
0
0
0
0
0.338463626
0
0
0
0 0.2230428292
0
0
0
0 0.2057802145
0
0
0
0 0.2428054638

Page 9

Model
7
8
9
10
11
12
13
14
15
16
17
18
19
20

0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0

1
1
0.320595782
0.159866302
0.080592912
0.080555999
0.094455756
0.122387256
0.194277133
0.298478581
0.560077144
1.254047571
4.37932025
205.1321134
-441.126647
308.9268578
-85.8584942
6.264193742
-0.03476618
-0.11077624
-1.73713548

2
0
1
0.5112771529
0.2853695703
0.3099169276
0.4214864934
0.6945512372
1.6487691446
5.869858167
-595.51024291
1134.9302101
-732.93959732
188.60696975
-11.404413099
0.5038152537
0.768430355
0.678270429
0.3105459146
0.268966492
3.0458163182

3
0
0
1
0.8840564525
1.3877731949
3.5362628207
26.537923583
-103.01003264
101.08362411
-37.66433437
5.5427978806
0.0961885732
0.0958661965
0.0807888362
0.0679830888
0.0567799017
0.0478606072
0.0221444013
0.0189984299
0.2153189297

4
0
0
0
1
6.9708123519
-53.02842357
83.640515665
-52.2127741
13.807883843
-0.552681994
0.0432917165
0.0515132514
0.044238031
0.0370940629
0.0312716079
0.0261801807
0.0221070464
0.0102855937
0.0088058013
0.0998805176

5
0
0
0
0
1
-3.685379851
4.3471394394
-2.1403373665
0.4528137199
-0.0012835642
0.0040433836
0.003655467
0.0030662117
0.0025627239
0.0021597142
0.0018084034
0.001527366
0.0007111329
0.0006086625
0.0069045572

6
0
0
0
0
0
1
-2.2913611399
1.8671548737
-0.6248207472
0.0525315887
-0.0001592967
-0.0005032831
-0.0004477702
-0.000377029
-0.0003179788
-0.0002661501
-0.0002246871
-0.0001044505
-8.94512E-005
-0.0010144785

Matrix T
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Vector SiE
1
1 0.235556435

2
0.554615766

3
4
1.1155874679 1.6635588899

Page 10

5
6
1.778396024 1.5458000226

Model

Matrix bij
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

1
0
0.434244454
0.206899822
0.066192604
0.052101685
0.039284956
0.030081553
0.027979521
0.021158178
0.019040313
0.01591941
0.013582531
0.011430594
0.009621442
0.008157219
0.006866202
0.005821293
0.002738179
0.002335794
0.02654425

2
0
0
0.5171364252
0.1240078512
0.0763961443
0.0493074924
0.0356167519
0.0325004316
0.0244300668
0.0219469475
0.0183397326
0.0156450739
0.0131657375
0.0110818049
0.0093953001
0.0079083264
0.0067048226
0.0031537668
0.0026903099
0.0305730144

3
0
0
0
0.4342444544
0.1901541482
0.0840734138
0.0490836255
0.04116788
0.0300815528
0.0268006322
0.0223370674
0.0190403127
0.0160192255
0.0134827155
0.0114305945
0.009621442
0.0081572187
0.0038369328
0.0032730818
0.0371957023

4
0
0
0
0
0.4812021493
0.1617944283
0.0720462638
0.0518050717
0.0356167519
0.0311368497
0.0257936486
0.0219469475
0.0184547106
0.0155300959
0.0131657375
0.0110818049
0.0093953001
0.0044192877
0.0037698564
0.0428410961

5
0
0
0
0
0
0.4820099716
0.1547046324
0.081011899
0.0465470013
0.0381050395
0.0308686481
0.0260877914
0.0218921897
0.0184118036
0.0156059618
0.0131350907
0.0111359302
0.0052380101
0.0044682594
0.0507777711

6
0
0
0
0
0
0
0.4653275192
0.1758167571
0.0728165975
0.0500680847
0.0378129771
0.031242503
0.0260375795
0.0218534061
0.0185118574
0.0155780992
0.0132064109
0.0062118152
0.0052989385
0.0602174546

Matrix Tij (inverse)

1
2
1 -7.24835E-017
-0.32059578
1
0.004046997 -0.5112771529
0.007317595 0.1666282957
-0.03782384 -0.7619147815
0.275005126 7.4146143526
0.175398159
19.23851519
0.912145239 -20.143469029
2.77975642 -19.135949734
-186.790511 570.42537945
-10.1534952 14.058227695
-13.9018176 7.2771356613
-223.458924 5.1197979657
14.34569199
4.139953938
7.2964875 3.6011485367
5.151249709 3.2630164232

3
-8.05373E-017
2.363365E-016
1
-0.8840564525
4.7748184438
-32.819363158
-48.552800969
25.010819734
8.8252613398
5.927201917
4.4836508733
3.7911490107
3.3662087827
3.1108069032
2.9444485266
2.8229366058

4
2.74833E-016
-8.2602E-016
9.35633E-016
1
-6.970812352
27.338332184
9.3045696291
6.0516281104
4.482903471
3.9669317661
3.4726323583
3.1953135106
2.990812206
2.8604398886
2.7712528484
2.7003888092

5
-1.00672E-017
2.132542E-016
-4.90195E-016
5.157843E-016
1
3.685379851
4.0973967369
3.9799728249
3.5534964214
3.4613858773
3.2009760989
3.0390222667
2.8971559272
2.8012897856
2.7322390753
2.673762803

6
-1.35907E-016
-1.40090E-017
-2.81212E-017
3.137226E-016
-2.04046E-015
1
2.2913611399
3.0097285139
3.1044473337
3.2507388592
3.1237683975
3.0224845972
2.9062176354
2.8189101911
2.7508519524
2.6903003168

Page 11

Model
17 4.167767174
18 3.507157146
19 4.781984866
20
1

3.048763011
2.742776357 2.6542499007 2.6354729261 2.6491048131
2.76160018 2.5400940267 2.4745892481 2.4608713373 2.4716520993
3.9113853596 3.6413040751 3.5604667576
3.543644444 3.5573982083
1
1
1
1
1

Matrix J
1
2
1 0.768506271
0
2
0 0.5560489201
3
0
0
4
0
0
5
0
0
6
0
0
7
0
0
8
0
0
9
0
0
10
0
0
11
0
0
12
0
0
13
0
0
14
0
0
15
0
0
16
0
0
17
0
0
18
0
0
19
0
0
20
0
0

3
4
5
6
0
0
0
0
0
0
0
0
0.338463626
0
0
0
0 0.2230428292
0
0
0
0 0.2057802145
0
0
0
0 0.2428054638
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Matrix T
1

1
1

2
0

3
0

Page 12

4
0

5
0

6
0

Model
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

0.320595782
0.159866302
0.080592912
0.080555999
0.094455756
0.122387256
0.194277133
0.298478581
0.560077144
1.254047571
4.37932025
205.1321134
-441.126647
308.9268578
-85.8584942
6.264193742
-0.03476618
-0.11077624
-1.73713548

1
0.5112771529
0.2853695703
0.3099169276
0.4214864934
0.6945512372
1.6487691446
5.869858167
-595.51024291
1134.9302101
-732.93959732
188.60696975
-11.404413099
0.5038152537
0.768430355
0.678270429
0.3105459146
0.268966492
3.0458163182

0
1
0.8840564525
1.3877731949
3.5362628207
26.537923583
-103.01003264
101.08362411
-37.66433437
5.5427978806
0.0961885732
0.0958661965
0.0807888362
0.0679830888
0.0567799017
0.0478606072
0.0221444013
0.0189984299
0.2153189297

0
0
1
6.9708123519
-53.02842357
83.640515665
-52.2127741
13.807883843
-0.552681994
0.0432917165
0.0515132514
0.044238031
0.0370940629
0.0312716079
0.0261801807
0.0221070464
0.0102855937
0.0088058013
0.0998805176

0
0
0
1
-3.685379851
4.3471394394
-2.1403373665
0.4528137199
-0.0012835642
0.0040433836
0.003655467
0.0030662117
0.0025627239
0.0021597142
0.0018084034
0.001527366
0.0007111329
0.0006086625
0.0069045572

0
0
0
0
1
-2.2913611399
1.8671548737
-0.6248207472
0.0525315887
-0.0001592967
-0.0005032831
-0.0004477702
-0.000377029
-0.0003179788
-0.0002661501
-0.0002246871
-0.0001044505
-8.94512E-005
-0.0010144785

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Matrix T (inverse)
1
2
1 -7.24835E-017
-0.32059578
1
0.004046997 -0.5112771529
0.007317595 0.1666282957
-0.03782384 -0.7619147815
0.275005126 7.4146143526
0.175398159
19.23851519
0.912145239 -20.143469029
2.77975642 -19.135949734
-186.790511 570.42537945
-10.1534952 14.058227695
-13.9018176 7.2771356613
-223.458924 5.1197979657
14.34569199
4.139953938
7.2964875 3.6011485367
5.151249709 3.2630164232
4.167767174
3.048763011
3.507157146
2.76160018
4.781984866 3.9113853596
1
1

3
-8.05373E-017
2.363365E-016
1
-0.8840564525
4.7748184438
-32.819363158
-48.552800969
25.010819734
8.8252613398
5.927201917
4.4836508733
3.7911490107
3.3662087827
3.1108069032
2.9444485266
2.8229366058
2.742776357
2.5400940267
3.6413040751
1

4
2.74833E-016
-8.2602E-016
9.35633E-016
1
-6.970812352
27.338332184
9.3045696291
6.0516281104
4.482903471
3.9669317661
3.4726323583
3.1953135106
2.990812206
2.8604398886
2.7712528484
2.7003888092
2.6542499007
2.4745892481
3.5604667576
1

5
-1.00672E-017
2.132542E-016
-4.90195E-016
5.157843E-016
1
3.685379851
4.0973967369
3.9799728249
3.5534964214
3.4613858773
3.2009760989
3.0390222667
2.8971559272
2.8012897856
2.7322390753
2.673762803
2.6354729261
2.4608713373
3.543644444
1

6
-1.35907E-016
-1.40090E-017
-2.81212E-017
3.137226E-016
-2.04046E-015
1
2.2913611399
3.0097285139
3.1044473337
3.2507388592
3.1237683975
3.0224845972
2.9062176354
2.8189101911
2.7508519524
2.6903003168
2.6491048131
2.4716520993
3.5573982083
1

Page 13

Model

Matrix T*J
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

1
0.768506271
0.246379869
0.122858255
0.061936158
0.06190779
0.072589841
0.094055373
0.149303195
0.229382662
0.430422798
0.963743422
3.365535075
157.6453155
-339.008595
237.4122275
-65.9827912
4.814072174
-0.02671803
-0.08513224
-1.33499951

2
0
0.5560489201
0.2842951087
0.1586794414
0.1723289729
0.2343671095
0.3862044654
0.9167963023
3.2639282947
-331.13282746
631.07671769
-407.55027156
104.87470184
-6.3414115876
0.2801459277
0.427284869
0.3771515396
0.1726787204
0.1495585274
1.6936228745

3
0
0
0.338463626
0.2992209525
0.4697107477
1.1968963369
8.982121843
-34.865149163
34.213129948
-12.748007183
1.876035469
0.0325563333
0.0324472205
0.0273440824
0.0230098028
0.0192179314
0.0161990747
0.0074950743
0.0064302775
0.0728776257

4
0
0
0
0.2230428292
1.5547897085
-11.82760962
18.655417246
-11.64568485
3.0797494769
-0.123271755
0.0096559069
0.0114896613
0.0098669756
0.0082735647
0.0069749079
0.0058393016
0.0049308182
0.0022941279
0.0019640708
0.0222776332

5
0
0
0
0
0.2057802145
-0.7583782562
0.8945552862
-0.4404390823
0.0931801044
-0.0002641321
0.0008320483
0.0007522228
0.0006309657
0.0005273579
0.0004444264
0.0003721336
0.0003143017
0.0001463371
0.0001252507
0.0014208213

6
0
0
0
0
0
0.2428054638
-0.5563550043
0.4533554051
-0.1517098913
0.0127549568
-3.86781E-005
-0.0001221999
-0.0001087211
-9.15447E-005
-0.000077207
-6.46227E-005
-5.45553E-005
-2.53611E-005
-2.17192E-005
-0.0002463209

1
2
3
4
5
6
7
8
9
10
11

Matrix [T*J*T(inv.)]
1
2
0.768506271 -5.57041E-017
0.068112931 0.5560489201
0.033084204 0.1112463896
0.013907282 0.0428598512
0.012154691 0.0344615713
0.011204432 0.0297354051
0.010336918 0.0262577952
0.01077983 0.0265989742
0.009248945 0.0224687664
0.008804488 0.0212114488
0.007758104 0.0186209526

3
-6.18934E-017
1.115719E-016
0.338463626
0.1020385002
0.077752037
0.0633317603
0.052959181
0.0511502338
0.041924267
0.0388599451
0.0338083139

4
2.11211E-016
-3.9160E-016
1.15609E-016
0.2230428292
0.1203344477
0.0967993214
0.0781237106
0.0719944654
0.0568432907
0.0513336557
0.0440148556

5
-7.73667E-018
1.160994E-016
-1.06523E-016
1.581006E-018
0.2057802145
0.1364521078
0.1072722153
0.0929905448
0.0689616254
0.0592174332
0.0491639093

6
-1.04445E-016
-4.12743E-017
-3.01979E-017
5.091866E-017
4.385009E-017
0.2428054638
0.1499983981
0.1228551409
0.084109625
0.0667167471
0.0522060756

Page 14

Model
12
13
14
15
16
17
18
19
20

0.006840809
0.005896246
0.005043758
0.004323405
0.003669387
0.00312897
0.001490439
0.001267266
0.014441624

0.0163953924
0.0141261756
0.0120839219
0.0103593244
0.0087934648
0.0074992431
0.0035730991
0.0030378743
0.0346214299

0.0296536273
0.025518443
0.0218254802
0.0187136845
0.0158890935
0.0135535267
0.0064611522
0.0054925861
0.0626045419

0.0383398119
0.0329037805
0.028118351
0.0241063034
0.0204702745
0.0174640333
0.0083290486
0.0070796446
0.0807021758

Page 15

0.0421079468
0.0358630918
0.0305545162
0.0261668521
0.0222132798
0.0189501647
0.0090395343
0.0076830083
0.0875835556

0.0432050146
0.0361885653
0.0306141291
0.0261458686
0.022173461
0.0189098663
0.009019751
0.0076658703
0.0873860234

Model

akage Function :
Beta00
Beta01
0.455135346

Mesh

Opening

3/4"
1/2"
3/8"
1/4"
4
6
8
10
14
20
28
35
48
65
100
150
200
270
325
400

Beta1
Beta2
0.486736524

Beta0J

Cummulative

19050
12700
9500
6350
4750
3350
2360
1700
1180
850
600
425
300
212
150
106
75
53
44
37

0.455135346
0.455135346
0.455135346
0.455135346
0.455135346
0.455135346
0.455135346
0.455135346
0.455135346
0.455135346
0.455135346
0.455135346
0.455135346
0.455135346
0.455135346
0.455135346
0.455135346
0.455135346
0.455135346
0.455135346

1
1
0.5657555456
0.3588557236
0.2926631199
0.2405614345
0.2012764781
0.1711949253
0.1432154042
0.1220572258
0.1030169131
0.0870975031
0.0735149722
0.0620843777
0.0524629357
0.044305717
0.0374395151
0.0316182225
0.028880044
0.0265442502

1
1
0.4828635748
0.3588557236
0.2824595793
0.2331520869
0.197535335
0.1650349035
0.1406048367
0.1186578892
0.1003181566
0.0846730827
0.0715073452
0.0604255403
0.0510302401
0.0431219137
0.0364170911
0.0332633243
0.0305730144

1
1
0.5657555456
0.3756013974
0.2915279836
0.2424443581
0.2012764781
0.1711949253
0.1443942932
0.1220572258
0.1030169131
0.0869976877
0.0735149722
0.0620843777
0.0524629357
0.044305717
0.0404687841
0.0371957023

8
0
0
0
0
0
0

9
0
0
0
0
0
0

10
0
0
0
0
0
0

11
0
0
0
0
0
0

12
0
0
0
0
0
0

3.5938202807
29.477403502

3.0221591941

7
0
0
0
0
0
0

Page 16

Model
0.3082680377
0
0
0
0
0 0.3896986066
0
0
0
0
0 0.4759356812
0
0
0
0
0 0.5582643926
0
0
0
0
0 0.6364135595
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

7
0
0
0
0
0
0
1
-2.1283783262
1.4759385658
-0.3828640261
0.0329940993
0.0011630136
0.0002563288
0.000151132
0.0001186809
9.778037E-005
8.219737E-005
3.806580E-005
3.263190E-005
0.0003698565

8
0
0
0
0
0
0
0
1
-1.9475294313
1.2936115825
-0.3565069201
0.0237054441
-0.0015010888
-0.0018155943
-0.0015754507
-0.0013208139
-0.0011134075
-0.0005136826
-0.0004412718
-0.0049993655

9
0
0
0
0
0
0
0
0
1
-2.0355991528
1.3847958044
-0.3707896431
0.0270407024
-0.0001268465
-0.000777309
-0.000709271
-0.0006047479
-0.0002778508
-0.0002394741
-0.0027122117

10
0
0
0
0
0
0
0
0
0
1
-1.9765497557
1.3095136892
-0.3459124587
0.0223429418
-0.0007938373
-0.001299151
-0.0011503971
-0.0005267804
-0.0004563466
-0.0051679044

0
0
0
0
0
0.705704345
0
0
0
0
0
0
0
0

11
0
0
0
0
0
0
0
0
0
0
1
-1.9853530984
1.3157679397
-0.3438168984
0.0218867829
-0.0006877355
-0.0011794007
-0.0005580501
-0.000489908
-0.0055696315

12
0
0
0
0
0
0
0
0
0
0
0
1
-1.9756821975
1.3021299884
-0.3393069723
0.02187679
-0.0007462972
-0.0006477908
-0.0006013624
-0.0070221582

7
8
9
10
11
1.2318803714 0.9468333481 0.7206043598 0.5504841473 0.4173500573

12
0.316328511

Page 17

Model

7
0
0
0
0
0
0
0
0.4924893037
0.1486549727
0.0762494391
0.0486872231
0.0377457687
0.0308165337
0.0257042
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Page 27

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Page 28

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Page 29

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Page 30

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Page 31

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Page 32

Model
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Page 33

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Page 34

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Page 35

1
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Page 36

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Page 37

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Page 38

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Page 43

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Page 44

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Page 45

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Page 46

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Page 47

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Page 48

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Page 49

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Page 50

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Page 51

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Page 52

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Page 53

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Page 54

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Page 55

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Page 56

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Page 57

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Page 58

Model

Page 59

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Page 60

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Page 61

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Page 62

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Page 63

Model

Page 64