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When an orifice plate is placed in a pipe carrying the fluid whose rate of flow is to be
measured, the orifice plate causes a pressure drop which varies with the flow rate.
This pressure drop is measured using a differential pressure sensor and when
calibrated this pressure drop becomes a measure flow rate. The flow rate is given by.
A stainless steel orifice plate which is held between flanges of a pipe carrying the
fluid whose flow rate is being measured.
It should be noted that for a certain distance before and after the orifice plate fitted
between the flanges, the pipe carrying the fliud should be straight in order to maintain
laminar flow conditions.
Openings are provided at two places 1 and 2 for attaching a differential pressure
sensor (U-tube manometer, differential pressure gauge etc) as shown in the
diagram.
The detail of the fluid movement inside the pipe and orifice plate has to be
understood.
The fluid having uniform cross section of flow converges into the orifice plates
opening in its upstream. When the fluid comes out of the orifice plates opening, its
cross section is minimum and uniform for a particular distance and then the cross
section of the fluid starts diverging in the down stream.
At the upstream of the orifice, before the converging of the fluid takes place, the
pressure of he fluid (P1) is maximum. As the fluid starts converging, to enter the
orifice opening its pressure drops. When the fluid comes out of the orifice opening, its
pressure is minimum (p2) and this minimum pressure remains constant in the
minimum cross section area of fluid flow at the downstream.
This minimum cross sectional area of the fluid obtained at downstream from the
orifice edge is called VENA-CONTRACTA.
The differential pressure sensor attached between points 1 and 2 records the
pressure difference (P1 P2) between these two points which becomes an indication
of the flow rate of the fluid through the pipe when calibrated.
The concentric orifice plate is used to measure flow rates of pure fluids and has a
wide applicability as it has been standardized.
The eccentric and segmental orifice plates are used to measure flow rates of fluids
containing suspended materials such as solids, oil mixed with water and wet steam.
The vena-contracta length depends on the roughness of the inner wall of the pipe
and sharpness of the orifice plate. In certain cases it becomes difficult to tap the
minimum pressure (P2) due to the above factor.
Pressure recovery at downstream is poor, that is, overall loss varies from 40% to
90% of the differential pressure.
In the upstream straightening vanes are a must to obtain laminar flow conditions.
The orifice plate gets corroded and due to this after sometime, inaccuracy occurs.
Moreover the orifice plate has low physical strength.
Note: the materials used for maintaining orifice plate are stainless steel, phosper
bronze, nickel and monel.
ROTAMETERS
A rotameter is a device that measures the flow rate of a liquid or gas in a tube. Karl
Kueppers invented the rotameter in 1908, which has been widely used since then for a
variety of applications. Rotameters are included in a class of devices known as variable
area meters that depend on the substance they are measuring to change the area of the
test field being measured.
How Rotameters Work
Rotameters consist of a tube, generally made of glass, and an object known as a float. The
float is always denser than the substance it is resting in and does not actually float on the
substances surface, but rests somewhere between the substances surface and the bottom
of the container. As a liquid or gas passes through the tube, the flow causes the float to rise.
Under normal circumstances, gravity causes the float to fall. Depending on the substances
flow rate, the float will rest at a specific level in the tube. By marking each level in the tube, a
precise flow rate measurement can easily be obtained by noting where the float rests.
Applications
Rotameters are used in systems that involve a liquid or gas travelling through a tube. For
example, rotameters are used in oil pipelines to measure the flow rate of oil as it is dispersed
from one location to another across great distances. Portable rotameters can also be
constructed to measure the flow rate of large bodies of liquid or gas, such as rivers, oceans,
streams, as well as the atmosphere. These portable rotameters can simply be dunked into
the substance they are measuring in order for a measurement to be taken.
Advantages
Rotameters have several important advantages over other variable area meters. They are
easy to construct and are often made from inexpensive materials. Rotameters do not require
any external force aside from the substance they are measuring and can be used in a wide
variety of systems due to their portability and small design.
Disadvantages
Rotameters must be made of glass or other transparent material in order for the user to see
the float in the tube. They must also be used vertically because of their dependence on
gravity. Also, rotameters are only reliable for a specific substance at a specific temperature.
Therefore, multiple scales or even multiple rotameters must be used for measuring different
substances.
BACK
References
Introduction
A weir is an opening in the sidewall of a tank at top. The stream of liquid coming out the
weir is known as a nappe, sheet, or vein. There is no difference between a notch and weir
except that the former is a small structure and has sharp edges. A weir is generally an overflow
structure, with a broad crest, built across an open channel. The terms air and weirs are used
synonymously in general. The top of weir wall over which the liquid flows is known as the sill or
crest. The head under which the weir is discharging is measured from the crest to the free
surface. A weir or notch is generally used for measuring the flow of liquids.
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End contractions:
If the length of the weir is less than the width of the channel, the nappe contracts at the sides.
The width of the nappe at the crest is less than the crest length b, and the weir is said to have end
contractions. Effective length, b=b-0.1 n H
Where n= no. of end contractions.
A triangular notch, also called a V-notch, is of triangular shape with apex down.
Q=8/15 Cd2g tan (/2) H5/2
Where Cd=0.6 in general.
The coefficient of contraction of a notch depends upon the length of the wetted perimeter. In a
triangular notch there is no base to contraction. The contraction is due to sides only.
Consequently the coefficient of discharge is fnotchesly constant in a triangular notch for all
heads. A triangular notch is very accurate for the measurement of low discharges.
Problem:
Why is a triangular weir more suitable than a rectangular weir for measuring discharge?
Calculate the top width and depth of a triangular notch capable of discharging a maximum
quantity of 700 liters per second. The weir discharges 5.7 liters per second when the head over
the crest is 7.5cm. Take Cd=0.62.
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Trapezoidal notch:
It has the shape of trapezium. Discharge through a trapezoidal notch is Q =2/3 c d b 2g H3/2 +
8/15 Cd2g tan (/2) H5/2.
Cippoletti weir:
It is a trapezoidal weir with side slopes 1 in 4 (1H: 4V). The formula for the discharge
over a cippoletti weir is the as that for a rectangular weir without end contractions.
Then Q=2/3 Cd b 2g H3/2
Problem: what length of a cippoletti weir would be required to discharge 3.5 cumecs under a head of
0.5m? Take Cd=0.62.
Broad crested rectangular weir:
It is a weir having a broad crest or sill. The crest is wide enough to cause adherence
of the nappe to the top surface of the sill. The head over a crest on the u/s is H and d/s edge is
h.
Q = Cd b 2g (H h2-h3)
Here H=h+(Va2/2g)
If the crest width is less than 2/3 H, the nappe springs clear and the weir acts as a
sharp-crested weir. On the other hand, if the crest is excessively wide, i.e. l is large, the broadcrested weir would become a short flume. A hydraulic jump (when the velocity is very high) may
also occur. If the sill of the broad-crested weir is sharp at the entrance, the nappe springs up
and creates pockets of negative pressure at the u/s edge. This may result in cavitations. Thus
corners must rounded to avoid cavitations.
Problem:
1. A water weir has to pass flood discharges of 3 cumecs. Find the length of the broadcrested weir, if the head over the crest is not to exceed 0.6 m. take C d=0.96.
The crest of a broad crested weir is 2m below the u/s water level. Find the length of the crest if the
discharge is 30 cumecs. Take Cd=0.97.
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Because it is very difficult to measure the head H accurately, owing to undulation in the liquid surface,
the submerge weir is not suitable as a measuring device.
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Reference: