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XEROX

Kit Installation Instructions


Xerox 4110/4590 Family

Product(s):

Date:

OHCF Enablement Kit

Title:
Instruction #:

Global Knowledge and Language Services

604E30810

Tag/MOD #:

09/11/2006
Kit part #:

Classification code:

Page:

1 of 4

498K15380

Purpose

__ 1.

To enable the installation of the Oversize HCF on a Xerox


4110/4590 Family machine. This optional Tray is an option
to the dual HiCap Feeder accessory, and increases the
4110/4590s oversize paper stock handling capacity.

Attach the OHCF to the Xerox 4110/4590


(Refer to the Installation Section in EDOC).

__ 2.

Release the (2) rail locks and pull the Paper


Tray out to the Service Position. (Figure 1)

Kit Contents
Check the components contained in the kit.
Item
Description
Quantity
1

Blower Assembly

Upper Duct

Lower Duct

Screws

Ferrite Core

Installation Instructions

Rail Lock

Figure 1
__ 3.

Remove the following; (Figure 2)


a) Top Rear Bracket (remove 2 screws)

Prerequisites

b) Front Safety Cover (remove 1 screw)

System Software V3.0 (Plus OHCF Patch):


# 701P45842 or higher

c) Rear Safety Cover (remove 1 screw)

a)

Procedure
Read the entire procedure before you start the
removal activity.
WARNING
Copy or Print must be fully completed. Check
that Online and Job in Memory lamps are
OFF before turning OFF the power. After turning
OFF the copier, turn OFF the circuit breaker and
unplug the power cord. Install the Lockout Tag
device.

b)
Figure 2

c)

XEROX
Kit part #:

__ 4.

498K15380

Instruction #:

604E30810

Date:

09/11/2006

__ 6.

Remove the Feeder Assembly.


(Figure 3)

Page:

2 of 4

Release the wire harness from the (3)


clamps. (Figure 5)

a) Disconnect the (2) feeder connectors


b) Remove (4) screws

b)

b)

b)

b)

Figure 5
__ 7.

Release the (4) wide re-usable wire cable


ties by actuating the tab; remove and
discard.

__ 8.

Un-plug (Figure 6) the (2) small (pictured)


connectors on the wire harness, then remove
the (2) wire loop jumpers with the double
plug (male-to-male). These jumpers and
plugs are NOT re-used.

__ 9.

Secure the wire harness back into the (3)


clamps (see figure 5) leaving the connectors
accessible.

a)
Figure 3
__ 5.

Remove the (2) screws and the Center


Cover. (Figure 4)

a)

Figure 6
Figure 4

XEROX
Kit part #:

498K15380

Instruction #:

604E30810

__ 10. Install the Front and Rear Blower Assemblies


from this kit using (2) self-tapping screws
provided in the kit. Connect both front and
rear blower connectors (released in step 8)
to the plugs on the fan assemblies. (circled in
Figures 7 & 10)

Date:

09/11/2006

Page:

3 of 4

__ 12. Install the (2) Upper Ducts on the Feeder


Assembly using (2) screws each. Use (2) of
the screws removed with the Center Cover
(this cover is NOT re-used). (Figure 9)

CAUTION:
Do not trap wiring behind the blower

Figure 9

Re-install the Feeder Assembly.


__ 13. Re-install the following:
a) Rear Safety Cover (make sure the cover
is secured on the tab on the frame, see
figure 10). Install only one screw; the
second one is installed in Step c)

Figure 7
__ 11. Position the Lower Ducts on the detents and
secure with (1) screw provided in the kit.
(Figure 8)

b) Front Safety Cover (make sure the cover


is secured on the tab on the frame, see
figure 10)
c) Top Rear Bracket

Note: The Center Cover is not re-installed and can


be discarded.

Tab
(1) Screw
Figure 8

Figure 10

XEROX
Kit part #:

498K15380

Instruction #:

604E30810

__ 14. If a DFE exists, and the Copier Interface


cable does NOT have a ferrite core attached,
install the Ferrite Core from this Kit on the
cable, near the IOT connection, as shown in
Figure 11.

Figure 11
__ 15. Mark Off OHCF Tag 2.
Verifying Operation
__ 1.

Remove the Lockout Tag device. Reconnect


the Power Cord and Power ON the machine.

__ 2.

Verify System operation.

__ 3.

Perform Call Closeout Procedure

Date:

09/11/2006

Page:

4 of 4