Beruflich Dokumente
Kultur Dokumente
Petroleum Refining
A Brief Tutorial (and supplement to training and online documentation)
2015 Aspen Technology, Inc. AspenTech, aspenONE, the Aspen leaf logo, the aspenONE logo, and OPTIMIZE are trademarks of Aspen Technology, Inc. All rights reserved. 11-8225-1215
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Scope of this Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Example Cases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Assay Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Characterizing Assays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Molecular Characterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2015 Aspen Technology, Inc. AspenTech, aspenONE, the Aspen leaf logo, the aspenONE logo, and OPTIMIZE are trademarks of Aspen Technology, Inc. All rights reserved. 11-8225-1215
Introduction
The new Assay Management features in Aspen HYSYS Petroleum Refining allow users to utilize the same assay
library and tools previously only available to Aspen PIMS users. These new features make crude characterization and
management consistent across Aspen HYSYS and Aspen PIMS, maximizing opportunities for optimization. Assay
Management allows users to:
Use the same assays in Aspen HYSYS Petroleum Refining and Aspen PIMS
Get better results for crude modeling using the improved characterization and property calculations of Aspen Assay
Management
Access an extensive database of crudes and crude properties with the new assay library, and easily import data
from other sources
These features are now part of Aspen HYSYS Petroleum Refining, allowing users to seamlessly integrate it with existing
Aspen HYSYS models for refinery simulation, as well as the planning capabilities of Aspen PIMS.
2015 Aspen Technology, Inc. AspenTech, aspenONE, the Aspen leaf logo, the aspenONE logo, and OPTIMIZE are trademarks of Aspen Technology, Inc. All rights reserved. 11-8225-1215
Example Cases
A sample Assay Management case named REFSYS CDU DEMO BACKBLENDED ASSAY.hsc is available in the Samples
folder within Aspen HYSYS V8.4 and should be used for evaluating assay data. For this Jump Start Guide, we will be
creating a HYSYS Petroleum Refining model from the beginning and adding the crude assay.
Assay Setup
When setting up a refining case in Aspen HYSYS Petroleum Refining, the first step is to select and characterize crude
assays. This is done within the HYSYS Properties Environment and will determine the characteristics of the incoming
crude feeds before they can be used in the Simulation Environment. If a user has not defined a complete property package
before creating a new assay, a default component list with hypothetical components and the Peng-Robinson fluid package
will automatically be created and attached to the newly created assay.
Figure 1: The Petroleum Assays button, located in the Home tab in the Properties Environment
2015 Aspen Technology, Inc. AspenTech, aspenONE, the Aspen leaf logo, the aspenONE logo, and OPTIMIZE are trademarks of Aspen Technology, Inc. All rights reserved. 11-8225-1215
Once the Assay Library has opened, there will be a large number of assays to select from and multiple ways to filter the
results. In this example, we will import an existing assay from the Assay Library called Bachaquero crude. To find the
specific crude to use in this case, type the name Bachaquero under Assay name and select the correct crude from
the list, which will then be highlighted in yellow. To finalize the selection, click OK in the bottom-right corner, as shown
in Figure 3. After the assay has been imported, you can verify stream properties by checking the Input Assay and
Conventional Results plys in the left-hand Navigation Pane under the Assay name.
Figure 3: The window for selecting crudes from the assay library
2015 Aspen Technology, Inc. AspenTech, aspenONE, the Aspen leaf logo, the aspenONE logo, and OPTIMIZE are trademarks of Aspen Technology, Inc. All rights reserved. 11-8225-1215
Characterizing Assays
Under the Assay Management tab, there are also options for different assay characterizations using the Characterize
button. The options include matching assay cut properties and whole crude properties, and molecular characterization, as
shown in Figure 5.
The default option to characterize when clicking the characterize button will be to match the Whole Crude properties
given in the Input Assay table, which means matching the bulk values that have been given by the user will take
precedence over matching values for specific cuts.
2015 Aspen Technology, Inc. AspenTech, aspenONE, the Aspen leaf logo, the aspenONE logo, and OPTIMIZE are trademarks of Aspen Technology, Inc. All rights reserved. 11-8225-1215
Figure 5: Different options for assay characterization, including matching assay cut properties
The tables shown under Input Assay can be customized with additional rows for other crude properties for each
specified cut, as shown in Figure 6. The columns can also be customized, with new columns added for more custom cuts.
Figure 6: Option to include additional crude properties by adding rows to the Input Assay data table
Molecular Characterization
When Molecular Characterization is selected, the user is given a list of hydrocarbon molecules present in the crude and
is shown three editable columns: weight percent (Wt %), and the alpha and beta coefficients (Figure 7). In addition,
viscosity coefficients are also available. These three variables can be modified prior to the molecular characterization
step. Once they are selected, you can click the Run Evaluation button to characterize the assay using this data. After
the assay has been characterized using Molecular Characterization, the user can change the characterization method by
unchecking the Molecular Characterization box and using the Characterize button.
2015 Aspen Technology, Inc. AspenTech, aspenONE, the Aspen leaf logo, the aspenONE logo, and OPTIMIZE are trademarks of Aspen Technology, Inc. All rights reserved. 11-8225-1215
Figure 9: The option to add more assays to a plot is possible using the Select Assays button, highlighted
When the additional assay is included in the plot, you can compare the propertiesin this case the distillation curve of
both assays side-by-side, as shown in Figure 10.
2015 Aspen Technology, Inc. AspenTech, aspenONE, the Aspen leaf logo, the aspenONE logo, and OPTIMIZE are trademarks of Aspen Technology, Inc. All rights reserved. 11-8225-1215
Figure 10: Plot showing the comparison between the Distillation curve for Bachaquero and Shengli
Figure 11: Form showing how to Export assays from a HYSYS Petroleum Refining case
2015 Aspen Technology, Inc. AspenTech, aspenONE, the Aspen leaf logo, the aspenONE logo, and OPTIMIZE are trademarks of Aspen Technology, Inc. All rights reserved. 11-8225-1215
2015 Aspen Technology, Inc. AspenTech, aspenONE, the Aspen leaf logo, the aspenONE logo, and OPTIMIZE are trademarks of Aspen Technology, Inc. All rights reserved. 11-8225-1215
Figure 14: Image showing the assay table in the Simulation Environment
2015 Aspen Technology, Inc. AspenTech, aspenONE, the Aspen leaf logo, the aspenONE logo, and OPTIMIZE are trademarks of Aspen Technology, Inc. All rights reserved. 11-8225-1215
Additional Resources
Public Website:
http://www.aspentech.com/products/aspen-refsys.aspx
About AspenTech
AspenTech is a leading supplier of software that optimizes process manufacturingfor energy, chemicals,
pharmaceuticals, engineering and construction, and other industries that manufacture and produce
products from a chemical process. With integrated aspenONE solutions, process manufacturers can
implement best practices for optimizing their engineering, manufacturing, and supply chain operations.
As a result, AspenTech customers are better able to increase capacity, improve margins, reduce costs,
and become more energy efficient. To see how the worlds leading process manufacturers rely on
AspenTech to achieve their operational excellence goals, visit www.aspentech.com.
Worldwide Headquarters
Aspen Technology, Inc.
20 Crosby Drive
Bedford, MA 01730
United States
phone: +17812216400
fax: +17812216410
info@aspentech.com
Regional Headquarters
Houston, TX | USA
phone: +12815841000
So Paulo | Brazil
phone: +551134436261
Reading | United Kingdom
phone: +44(0)1189226400
Singapore | Republic of Singapore
phone: +6563953900
Manama | Bahrain
phone: +97317503000
2015 Aspen Technology, Inc. AspenTech, aspenONE, the aspenONE logo, the Aspen leaf logo, and OPTIMIZE are trademarks of Aspen
Technology, Inc. All rights reserved. All other trademarks are property of their respective owners. 11-8225-1215