Beruflich Dokumente
Kultur Dokumente
A 65 W Adaptor with
NCP1239 Fixed Frequency
Controller
www.onsemi.com
APPLICATION NOTE
This application note focuses on the experimental results
of a 65 W adaptor driven by the NCP1239 and on the general
behavior of this controller.
Value
85 Vrms
265 Vrms
Output voltage
19 V
65 W
www.onsemi.com
C3
220nF
J1
F1
2A / 250V
L1
10mH / 2A
R21
1.5M
R23
1.5M
IN
IC1
KBU4K
C6
1n
85265 V rms
R22
1.5M
C4
100u / 400V
R7
NTC
IC3x
OptoBase
D2
MRA4007
D1
MRA4007
C7
1n
R5
2.7k
C8
220p
R9
10
R3
22
Q1
BC857
R11
47k
C10
47u
D3
1N4937
D4
1N4937
R2
47k
D6
MMSD4148
R24
0R
R1
47k
R12
1
R10
0R
R13
1
ON Semiconductor
R14
1
SPA07N60
M1
750314896
T1
R15
33
C1
2.2nF
Type = Y1
C11
100p
IC3
OptoDiode
C18
1n
R25
10k
SFH61562
35V
35V
D8
BAV21
C14
680uF
C12
220p
C13
680uF
D7
MBR20H200
NCP1239 demoboard 19 V / 65 W
R8
1.6k C9
100n
IC2
NCP1239B65
D5
18V
R6
2.7k
C5
10n
L2
1u
IC4
NCP431
R16
1k
35V
C16
47n
R19
39k
R18
27k
Gnd
R20
10k
Gnd
C15
220uF
744772010
D9
RED
R26
33k
SGND
J2
19 V / 3.4 A
Gnd
Vout
AND9296/D
Board schematic
AND9296/D
Startup
controller enters in deep skip cycle mode and the dead time
between two cycles can be larger than 15 ms and Vcc voltage
has to be kept above Vcc(off). Finally, the last constraints
regarding the Vcc capacitor is the startup time. Generally,
the power supply has to start in less than 3 s. Taking in
account these parameters, in ours application board, we have
successfully tested (Figure 4) a 47 mF value for C10.
vdrv(t)
270 ms
vcc(t)
vGate(t)
8 ms
vcs(t)
Figure 5. The SoftStart sequence
www.onsemi.com
3
AND9296/D
Protections
vdrv(t)
iout(t)
vfb(t)
64 ms
www.onsemi.com
4
AND9296/D
vdrv(t)
vcc(t)
iout(t)
vdrv(t)
vcc(t)
iout(t)
www.onsemi.com
5
AND9296/D
Over Voltage Protection
V AUX +
N Sec
V OUT
4
vdrv(t)
vout(t)
vFault(t)
vdrv(t)
Vout(max) = 28.6 V
vout(t)
vFault(t)
www.onsemi.com
6
AND9296/D
Finally, if the OVP function on the fault pin is not used,
this protection can be implemented on the Vcc pin with a
fixed threshold (25.5 V). The level protected the controller
vdrv(t)
25.5-V Threshold
vcc(t)
I pk_max +
V Limit
R 12R 13R 14
(eq. 1)
(eq. 2)
0.4 V
+ 8.89 kW
45 mA
.
I pk_max +
V
V Limit
) bulk t prop
Lp
R 12R 13R 14
(eq. 3)
www.onsemi.com
7
(eq. 4)
AND9296/D
NCP1239 senses the input voltage via HV pin. This line
voltage is transformed into a current information further
applied to the current sense pin. A resistor placed in series
from the sense resistance to the CS pin will create an offset
voltage proportional to the input voltage variation. Assume
we need to reduce the maximum peak current setpoint by
210 mV to reduce the maximum power at the 260 V input.
In that case, we will need to generate a 210 mV offset across
ROPP. With a 130 mA IOPP current, ROPP should be equal to:
(eq. 5)
4.5
4.4
IOCP (A)
4.3
4.2
4.1
4
3.9
3.8
85
100
115
130
145
(eq. 6)
160
175
190
205
Vin (V rms)
Figure 12. OCP current vs Input voltage
www.onsemi.com
8
220
235
250
265
AND9296/D
Brownout Protection
vdrv(t)
vcc(t)
vHV(t)
vdrv(t)
vcc(t)
vHV(t)
AND9296/D
vdrv(t)
vcc(t)
vHV(t)
Pout (%)
Pout (W)
Pin (W)
Efficiency (%)
100
64.72
72.48
89.29
75
48.55
54.06
89.82
50
32.41
35.99
90.05
25
16.25
18.15
89.52
Average
89.67
No load*
32 m
100
64.73
71.62
90.38
75
48.59
53.88
90.19
50
32.43
36.12
89.78
25
16.27
18.24
89.18
Average
89.88
No load*
44 m
115 V rms
230 V rms
www.onsemi.com
10
AND9296/D
92
91
Efficiency (%)
90
89
88
115 V rms
87
230 V rms
86
85
0
10
20
30
40
50
60
70
80
90
100
0.9
0.8
0.7
0.6
0.5
0.4
115 V rms
0.3
230 V rms
0.2
0.1
0
0
0.1
0.2
0.3
0.4
0.5
0.6
www.onsemi.com
11
0.7
0.8
0.78
0.9
AND9296/D
Standby Performance
Without LED D9
With LED D9
85 Vrms
30 mW
43 mW
115 Vrms
32 mW
44 mW
230 Vrms
44 mW
55 mW
265 Vrms
49 mW
61 mW
Typical waveforms
Frequency
FSW
FB
VCS
Vfold(end)
max
65 kHz
max
0.8 V
[0.47 V
min
26 kHz
[0.25 V
skip
0.8 V 1.5 V
1.9 V
Vskip
Vfold
3.2 V
min
VFB
0.8 V
1.0 V
Vskip Vfreeze
1.9 V
3.2 V
VFB
Vfold
Figure 18. By observing the voltage on the feedback pin, the controller reduces its switching frequency
www.onsemi.com
12
AND9296/D
Fixed Frequency Mode
vFB(t)
VFB = 2.5 V
vcs(t)
vDrain(t)
65 kHz
Figure 19. Fixed Frequency operation @ 65 W / 140 V dc
vFB(t)
VFB = 2.0 V
vcs(t)
vDrain(t)
65 kHz
Figure 20. Fixed Frequency operation @ 47 W / 140 V dc
www.onsemi.com
13
AND9296/D
Frequency Foldback mode
VFB = 1.8 V
vFB(t)
vcs(t)
vDrain(t)
53 kHz
Figure 21. Frequency Foldback operation @ 34 W / 140 V dc
vFB(t)
VFB = 1.6 V
vcs(t)
vDrain(t)
34 kHz
Figure 22. Frequency Foldback operation @ 18 W / 140 V dc
www.onsemi.com
14
AND9296/D
Frequency Clamp mode
vFB(t)
VFB = 1.45 V
vcs(t)
vDrain(t)
26 kHz
Figure 23. Frequency Clamp mode @ 11.6 W / 140 V dc
vFB(t)
VFB = 1.1 V
vcs(t)
vDrain(t)
26 kHz
Figure 24. Frequency Clamp mode @ 6 W / 140 V dc
www.onsemi.com
15
AND9296/D
Skip mode
vFB(t)
VFB 0.8 V
vcs(t)
vDrain(t)
Figure 25. Skip cycle mode in light load (3W @ 140 V dc)
www.onsemi.com
16
AND9296/D
The step load response is 220 mV or 1.2% of the output
voltage.
Transient Load
iOUT(t)
(1A/div)
vOUT(t) - AC coupled
(200mV/div)
Figure 26. Step load response between 10% to 100% @ 115 V rms
iOUT(t)
(1A/div)
vOUT(t) - AC coupled
(100mV/div)
Figure 27. Step load response between 10% to 100% @ 230 V rms
www.onsemi.com
17
AND9296/D
Table 4. Bill of Material (BOM)
Designator
Quantity
Description
Value
Tolerance
Manufacturer
Part Number
C1
Y1 capacitor, 250 V
2.2 nF
250 V
440LD22
C3
X2 capacitor, 305 V
220 nF
305 V
B32922C3224M289
C4
100 mF
400 V
400TXW100MEFC18X30
C5
10 nF
200 V
Standard
1 nF
10%, 50 V
Standard
C8
220 pF
10%, 50 V
Standard
C9
100 nF
10%, 50 V
Standard
C10
Electrolytic capacitor, 35 V
47 mF
20%, 35 V
Standard
C11
100 pF
10%, 1000 V
DEBB33A101KC1B
C12
220 pF
10%, 50 V
Standard
C13, C14
Electrolytic capacitor, 35 V
680 mF
35 V
35ZL680M12.5X20
C15
Electrolytic capacitor, 35 V
220 mF
35 V
Standard
C16
47 nF
10%, 50 V
Standard
D1, D2
MRA4007
1 A, 1000 V,
SMA
MRA4007T3G
D3, D4
D1N4937
1 A, 600 V,
DO35
1N4937G
D5
zener
18 V, DO35
Standard
D6
D1N4148
100 V
MMSD4148
D7
MBR20H200
20 A, 200 V,
TO220
MBR20200CTG
D8
BAV21
Standard
D9
LED rouge
HS1, HS2
HSC1,
HSC2
IC1
KBU4K
KBU4K
IC2
QR controller
NCP1239B65
NCP1239B65
IC3
SFH61562
SFH61562T
IC4
NCP431
NCP431AVSNT1G
F1
Fuse, 2 A, 250 V
2 A, 250 V
.0034.6618
J1
2.5 A, 260 V
JR201S(PCB)
J2
Output Connector
10 A, 300 V
PM5.08/2/90
Jumper
L1
10 mH
1.2 A
RN1141.2/02
Standard
13C/W
SW252
5901
L2
1 mH
7.5 A, 20%
744772010
M1
MOSFET, 650 V, 8 A
IPA65R190
8 A, 650 V
IPA65R190C7
Q1
BC857
R1, R2
Resistor, Axial, 3 W, 5%
47 kW
3 W, 5%
Standard
R3
Resistor, Axial, 1 W, 1%
22 W
1%
Standard
R5, R6
2.7 kW
5%
Standard
www.onsemi.com
18
BC857ALT1G
AND9296/D
Table 4. Bill of Material (BOM)
Designator
Quantity
Description
Value
Tolerance
Manufacturer
Part Number
R7
100k @ 25C
0.05
NTCLE100E3104JB0
R8
1.6 kW
5%
Standard
R9
10 W
5%
Standard
R10, R24
0W
5%
Standard
R11
47 kW
5%
Standard
R12, R13,
R14
1W
1 W, 1%
Standard
R15
33 W
5%
Standard
R16
1 kW
5%
Standard
R18
27 kW
5%
Standard
R19
39 kW
5%
Standard
R20, R25
10 kW
5%
Standard
R21, R22,
R23
1.5 MW
5%
Standard
R26
33 kW
5%
Standard
S1, S3
Strap
400
Standard
S2, S4
Strap
700
Standard
SP1
jumper400h
D3082F05
T1
Transformer, PQ26/25
750314896
TP2, TP3,
TP4, TP5,
TP6, TP7,
TP8, TP9,
TP10
Test point
5010
Support riveter
SFCBSM412M01
Conclusion
www.onsemi.com
19
AND9296/D