Beruflich Dokumente
Kultur Dokumente
ABSTRACT
A transparent colored thin gel layer (100-300 nm thick) was formed on a glass surface by the dipping-withdrawing
coating (1-3 mm s-i) method. The colored coating layer was dried at ambient atmosphere, and then heated at 100 C for 15
mm. Cationic dyes, such as triphenylmethane, phenoxazinium, phenazinium, and phenothiazinium dyes, can be soluble
uniformly under the silica sol processing conditions where hydrolysis and condensation of tetraethoxysilane or
methyltriethoxysilane in the presence of water and acid occur. Superfine particles of some organic pigments also are dispersed
uniformly in such sol in high concentration, and they are coated on the glass by similar method. The effects of nickel
complexes and matrix gels on the photofading of the colored thin gel film using organic cationic dyes by the irradiation of
ifitered visible light (>390 nm) using 500W-Xe lamp have been studied. Anthraquinone, phenazinium, and phenoxazinium
dyes with terminal triethoxysilyl group to connect them directly with silica matrix of the gels were prepared, as reactive
dyes, and reactivity of the reactive dyes under conditions of sol-gel processing has been investigated.
Keywords: Sol-gel method, Organic dyes, Organic pigments, Coloration of glass, Lightfastness, Nickel complex, Particle
size, Reactive dye
1. INTRODUCTION
The so-called sol-gel process has attracted a great deal of attention in the preparation of advanced glass and ceramic
materials'2 and is particularly important in thin coatings on glass substrates. Even though colored silica bulk gels have
been prepared using organic dyes, such as quinizarine, acridine and Rhodamine B, for photochemical hole burning applied to
high density optical data storage systems,34 little is known about thin gel films colored by organic dyes. In the colored
bulk gels, low concentration of dye required, and the colored concentration of ca. 10 mol 1-1 was generally used in sol.
However, for coloration of glass by the gel film, much concentrated solution of organic colorants needs in sol, and thus
higher solubiity of organic colorants in sol is required. This coating technology is also interesting for the preparation of
colored glasses using organic colorants and is presently being applied to the surfaces of CRTs for improving color TV image
resolution.5 In this study, the basic sol-gel colored coating method for the coloration of glass plates and features of organic
colorants required for this coloration will be described.
0819416126/94/$6.OO
Two methods are used to make colored gel films: method 1 (disperse coloration) is a dispersion of dyes in the
2 network
(Fig.1) and method 2 (coloration with organic reactive dyes) involves the direct connection of reactive dyes7 with a network
of Si02 matrix gels. In method 2, the dyes with a terminal triethoxysilyl group are available to connect with a network
under the silica sol processing conditions, as Scheme 1.
t.
-0Si 0 Si 0 Si 0 SiOSiOSiOSi
c?
? ?
? ?
Figure 1. Schematic representation of the colored gel film prepared by disperse coloration
II
i H3O
n j-Si(oH)a
Sch
iI
6
c
Si(OEt)4
[jSi(OEt)3
j H3O
+
m51(OH)4
LF
O0SiOSiO
eme 1. Sch ematic representation of the colored gel film prep ared by reactive dyes
3.
of the organic dyes for this application is that they should have good solubility in an alcohol-water solution, because the sol
is formed in such a solvent (ca 1.0-10 wt%). In addition, they need a high melting or decomposition point, because a colored
gel film has to be heated for more gelation to occur. The most useful dyes for the dispersed coloration method are basic dyes
1-5 which are commercially available, because they have higher c and good solubiity.9
1-
Me2N
X
Me2N
O7NMe2
NMe
2: X=S
3: X=O
4: X=NR
When other dyes containing some sulfonic residues were used, they were not adsorbed sufficiently into the gel matrix,
because the sulfonic residues interacted strongly with the matrix gel. Solvent dyes, such as C. I. Solvent Red 1306
available for this coloration. The absorption band is broad in the silica gel film relative to the band observed in similar
concentrations. The spectrum of the dye in the matrix gel changes slightly after coating the substrate. (Fig.2)
Generally, basic dyes such as 1-5, have poor lightfastness, and cause decoloration by photooxidation. Some nickel
complexes are known to be effective in inhibiting the photofading of these dyes, and to be most effective quencher of singlet
oxygen causing photodegradation of dyes. The effects of nickel complexes on the photofading of colored thin gel by
irradiation of the ifitered visible light (>390 nm) using 500 W-Xe lamp have been studied.
Wavelength I nm
Figure 2. Absorption spectra of Methylene Blue 2 (R=H) in the gel films prepared from TEOS (a), and from MTES (b),
and in EtOH (c)
The addition of nickel complexes, bis(O,O-diethylphosphorodithiolato)nickel (DPD), bis(N,N-dibutyldithiocarbamato)nickel (NBC), and bis(dithiobenzil)nickel (DTB), as typical stabilizers, results in an improvement of the light-fastness of dye
2 in a gel film prepared from MTES, as shown in Fig. 3. Nickel complex DPD is the most effective for improvement of
lightfastness of the colored gel film. However, effects of nickel complexes are very little in a gel film from TEOS which
formed smaller pores (Fig.3 (b)).
40
4(
U)
U)
C)
C)
0
U
C.)
2
Irradiation time / h
Irradiation time / h
Figure 3. (a) Photofading of dye 2 (R=H) in gel film prepared from MTES. The dotted curve represents photofading
observed in CH 2C12 of 2. (b) Photofading of dye 1 (R=R=H, R"=4'-NH2) )in gel film prepared from TEOS
and MTES in the presence of DPD.
0
.0
10
(13
a)
N
Cl)
12
16
20
25
Diameter of particles / mi
Organic pigments for sol-gel coloration also need to have same absorption properties to that of organic dyes. Organic
pigments in a suitable crystalline form are insoluble in water-alcohol solution and have optimum particle size (50-2000 nm).
In application to the sol-gel color processing of organic pigments, the size reduction of the pigment is of the most
importance. To get transparent colored gel film, the particle size should be below 300 nm, and should be uniformly
dispersed in a sol. The shorter particle size leads to poor lightfastness such a cationic dye. A possible size range of
pigment particles for sol-gel coloration was 10-25 nm, as shown in Fig. 4. Copper phthalocyanine, as typical organic
pigments, was used for this coloration. One of the advantages of sol-gel coloration by using organic pigments is that high
colored concentration of organic pigments could be made up in a sol and thin gel film. For example, a colored ifiter was
made up by the dipping-coating method overlapped 4 times (thickness: ca. 800 nm), as shown in Fig. 5. Transparent yellow
to blue coating layer on slide glass was easily formed by using various organic pigments.
2.0
C)
1.0
Wavelength /
nm
Figure. 5. Absorption spectra of slide glass colored by the dipping-coating method overlapped ((a) 1; (b) 2; (c) 3; (d) 4
times) using copper phthalocyanine (C.I. Pigment Blue 15)
NH2 0
111I1T'1IILNHR
0 NH2 0
R= (CH2)3Si(OEt)3
We have prepared some phenoxazinium, phenazinium, and quinone dyes, 6-8, with a terminal triethoxysilyl group
connected directly with a network of Si-O matrix gels in the sol-gel processing. For example, preparation of dye .6 is shown
aminopropyltriethoxysilane in refluxing EtOH gave dyes 6-8 with a terminal triethoxysilyl group in 20-30% yield [6,
Xmax 628 nm(logc= 4.63); 7, Xmax 573 nm(logc=4.30) in EtOH; 8, Xmax 616 nm(logc=4.15) in acetone].
NH2(CH2)3Si(OEt)3
NHR
CI
We have succeeded in coating glass surfaces with these reactive dyes by the above described sol-gel colored coating
and 7 .
A transparent blue or violet coating layer on a slide glass was formed by the dipping-
withdrawing method. The absorption band is broad in the silica thin layer and shifted to shorter wavelength, compared with a
similar concentration of dye in water, as shown in Fig.6. However, the colored coating by anthraquinone dye 8 was not
successful, since it has poor solubiity in alcohol-water.
0.2
I)
0.12
400
500
600
700
A I rim
(a)
in gel film (thickness 200 nm) prepared from TEOS and (b) in water
Hydrolysis of dye 6 was performed under the silica sol processing conditions to examine the reactivity of the terminal
triethoxysilyl group. The hydrolysis product resembled a gel powder, and was insoluble in organic solvents. The JR spectra
of the hydrolyzed and unhydrolyzed dye differ noticeably. In the hydrolysis product of 6, the peak intensity at 2900 cm1
assigned to CH3 and CH2 stretching mode decreased, and the peak intensity around 3500 cm for OH group increased, as
shown in Fig. 7. Also, the peaks at 950 and 1070 cm1 assigned to Si-OEt bond stretching and deformation disappeared.
An endothermic peak at 120 C, which is assigned to the polycondensation of the Si-OH group, was observed in the
DTA-TGA (differential thermal analysis-thermal gravimetric analysis) of the hydrolysis product of 6, as shown in Fig. 8.
Such an endothermic peak is generally observed in silica gels produced by the sol-gel process. The IR spectra and thermal
analyses of the hydrolysis product of 7 were similar.
Thus, the reactive dyes 6 and 7 with a terminal triethoxysilyl group are easily hydrolyzed and directly polycondened with
hydrosilane generated during the gelation of the alkylsilane. These reactive dyes can be directly connected with an Si-O
network in the silica-coating layer, and are easily coated on glass by this new method.
0
0
0
Waveriumber I
cm
Figure 7. JR spectra of dye 6 in KBr (a) after hydrolysis and (b) before
dO
U,
0
C
16
30
90
150
210
270
Temperature / C
Figure 8. DTA and TG curves for the hydrolysis product of 6 (10 C/min under nitrogen)
4. EXPERIMENTAL
4.1. Preparation of the colored gel film
A colored transparent gel film on a slide glass was formed by the dipping-withdrawing method (rate of drawing: 1-3 mm
s1) using a coating solution which consisted of TEOS (12.5 g), ethanol (25 ml), water (12 ml), dilute HCI (0.15 ml), and
organic dyes (50-75 mg). Heating this coating layer for 15 mm at 100 C formed a hard colored gel film. The thickness of
the coating gel film is 100-300 nm. Addition of nickel complex to organic dyes was 1:1 molar ratio. In the use of organic
pigment, 3.0 wt% super-fine dispersed solution( 16 ml) of organic pigment in isopropanol was added to the mixture (36 ml)
of TEOS-(EtOH-BUOH)-H20-HCI (or FINO3) (1:2:1:0.6).
5. REFERENCES
1. L.L. Hench and J. K. West, Chem. Rev., 90, 33, 1990.
2. J. D. Mackenzie, 'Ultrastructure Processing of Ceramics, Glasses, and Composites', ed., L.L.Hench and D.R.
Ulrich, pp 15, Wiley, New York, 1984.
3. T. Tani H. Namikawa, K. Arai, and A. Makishima, J. Appl. Phys., 58, 9, 1985.
4. D. Avnir, D. Levy and R. Reisfeld, J. Phys. Chem., 88, 5956, 1984.
5. T. Itoh, S. Matsuda and K. Shimizu, Toshiba Rev., 45, 831, 1990.
6. H. Nakazumi, S. Amano and T. Kitao, Chem. Express, 6, 607, 1991.
7. H. Nakazumi and S. Amano, J. Chem. Soc. Chem. Commun., 1992, 1079.
8. H. Nakazumi, S. Amano and E. Minatoya, J. Jpn. Soc. Color. Mater., 66, 517, 1993.
9. H. Nakazumi, S. Amano and E. Minatoya, J. Jpn. Soc. Color. Mater., in press 1994.