Beruflich Dokumente
Kultur Dokumente
This article describes the main requirements for Pressure Testing of Well Control Equipment.
Where wellhead or BOP outlets are opened for testing or any other purposes they shall not be
left unattended under any circumstances.
Manufacturer's approved handles shall be securely fitted to all wellhead and BOP valves
Plug and cup type testers suitable for pressure-testing the wellhead and BOP equipment on all
casing strings shall be available on the rig site.
Use proper cup size for various casing weights. Retrievable packers with large slip areas may
also be used if available.
1/7
Seals and bushings around casing stubs shall be tested through the test port to only 50% of the
collapse rating of the casing provided that this does not exceed the manufacturers rating for the
casing hanger when piston forces and string weight are taken into account. These seals can
later be tested to 65% of the casing burst rating (or flange rating whichever is the lower) using a
cup-type tester (test port open). Ensure that the cup-type tester does not leak and the drill pipe
is open so that the cemented casing is not tested as well.
During the drilling and completion phase, the outer side outlets of the wellhead exposed to
the live annulus shall have Manually operated side outlet valves.
The complete BOP operating unit shall be tested in accordance with Manufacturer's
recommendations and pressure-tested to its rated working pressure / well rated pressure,
whichever is lower.
The choke manifold, valves, kill and choke lines and valves on side outlets shall be
pressure-tested with water to the test pressure of the ram type preventers.
All lines shall be flushed to ensure they are not blocked. No tests shall be performed against
closed chokes.
2/7
The kelly and kelly stop-cocks shall be pressure-tested to their rated working pressure with a
test sub. Pumps, discharge lines standpipe manifold shall be pressure tested.
If the BOP has been pressure and function tested on the stump, or if a new spool has been
installed, only the new connections need testing.
If the BOP is moved between wells, the BOP shall be fully pressure/function tested prior to any
operations on that well.
The results of all pressure tests shall be recorded on the Test Sheet for Blowout Preventers and
Related Equipment.
Newly installed casing strings shall be pressure tested to pressures as given in the Drilling
Programme. The test pressures will depend on the reservoir and the well location
(onshore/offshore). Ideally, this should be performed immediately once the cement slurry is in
place (i.e. immediately after bumping the top plug) to prevent the formation of a micro-annuli.
3/7
The test pressure shall be limited by the internal yield (burst) pressure of the casing (or
coupling, if lower) and/or the maximum collapse pressure of the cementing plugs. The effects
of differential pressure resulting from a difference in the fluid level and/or a difference in mud
density in the casing and annulus shall be considered when establishing the internal test
pressure.
In the case of liners, the test pressure immediately after bump should not exceed 1500 psi
unless specifically authorised in the drilling programme.
Note: The acceptance criteria for the test shall be a stable pressure (i.e. straight line on the
pressure recorder) for a minimum of 10 minutes.
In general the following equations may be used for casing pressure tests.
For Production Casing the maximum expected surface pressure shall consider closed in
pressure arising from complete evacuation of the string to hydrocarbon gas from the deepest
TD:
4/7
Where:
For Intermediate Casing the intermediate casing string shall be tested to the maximum
expected surface pressure as defined in its design criteria which shall be clearly identified in the
Drilling Programme.
a. Closed in casing head pressure arising from the casing being completely evacuated to
hydrocarbon gas from the casing shoe using the formation strength gradient criteria
= Po - HHgas
5/7
Where:
Po= Reservoir Pore Pressure @ deepest section TD as per well proposal (psi)
Note: In wells where casing wear or corrosion is experienced or expected, calliper logs should
be performed. The reduced strength of the casing can thus be calculated and if this value is less
than the operating (design) criteria then these criteria and pressure testing requirements will
have to be reviewed to prevent total failure of the casing. Operating (design) criteria and
pressure testing requirements may also be changed due to changes in downhole reservoir
pressures (depletion) or the installation of a straddle or tie-back string to cover detected weak
spots in the string. The basis for design of pressure tests shall be highlighted in the Drilling
Programme.
The blind rams or blind/shear rams shall be functioned each time the bit is pulled.
Should any of the above tests indicate faulty equipment, this equipment shall be repaired before
drilling or any other operation related thereto is continued.
6/7
Frequently inspect tightness of flange bolts and clamps, particularly before and after pressure
testing.
Pump through kill and choke lines at regular intervals. Do not leave weighted mud in choke
manifold and kill lines but ensure that they are kept full of fluid.
7/7