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Petrofac (Malaysia-PM304) Limited

Cendor Phase 2 Development Project


Specification for Instrument Cables

CP2-0000-00-JI-SPE-0006

PETROFAC (MALAYSIA PM-304) LIMITED


CENDOR PHASE 2 DEVELOPMENT PROJECT
SPECIFICATION FOR INSTRUMENT CABLES
DOCUMENT No. CP2-0000-00-JI-SPE-0006

Rev G2

Page 1 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

CP2-0000-00-JI-SPE-0006

DISTRIBUTION LISTING
Copy Number
Master (signed
electronic)
Master
(electronic)

Document Holder
Document Control Centre (DCC)
TeamBinder

Distribution List
001
002
003
004
005
006
007
008
009
010

REVISION CONTROL
Issue

Description of Change

Date

REV A1

Interdisciplinary Check

14/4/2010

REV G1

Issued For Project Implementation

27/5/2010

REV G2

Issued For Project Implementation

6/8/2010

Petrofac (Malaysia-PM304) Limited 2009


Copyright in the whole and every part of this document belongs to Petrofac (Malaysia-PM304) Limited and the information herein
contained may not be used, sold, transferred, disclosed, copied or reproduced in whole or part in any manner or form to any person
without the prior consent of Petrofac (Malaysia PM-304) Limited.

Rev G2

Page 2 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

CP2-0000-00-JI-SPE-0006

ABBREVIATIONS

Rev G2

AWA
EPC
EPR
GSWA
GSWB

Aluminium Wire Armour


Engineering Procurement and Construction
Ethylene Propylene Rubber
Galvanised Steel Wire Armoured
Galvanised Steel Wire Braid

ITP
LSZH
LV
PVC
QA
SDRL
SHF2
XLPE

Inspection and Test Plan


Low Smoke Zero Halogen
Low Voltage
Poly Vinyl Chloride
Quality Assurance
Supplier Data Requirements List
Halogen Free Elastomeric or Thermosetting Material
Cross-link Poly Ethylene

Page 3 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

CP2-0000-00-JI-SPE-0006

PREFACE
Purpose
The purpose of this specification is to detail the minimum requirement of Instrument Cables for
Cendor Phase 2 Field Development Project in accordance with Petrofac Group practice.
Review and Update
The Technical Authority for this document is the Project Engineering Manager who should also be
consulted if further information on the subject matter is required. The Technical Authority is also
responsible for the accuracy of information contained within this document.
This document will be re-issued before the award of EPC contracts.
The project management system permits continuous update to the document.
Responsibility of Copyholders
The master copy of this document is held within project records and electronic copy is accessible
to all project personnel. Paper copies shall be issued to external parties in Petrofac and
Contractors as registered copy holders.
It is the responsibility of the registered copyholder(s) to maintain the accuracy of this document by
ensuring that all updates are promptly incorporated and acknowledged.
Furthermore, the registered copyholder must at all times maintain custody of this document unless
prior approval is given by the Document Owner.

Rev G2

Page 4 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

CP2-0000-00-JI-SPE-0006

TABLE OF CONTENTS
DISTRIBUTION LIST
REVISION CONTROL
ABBREVIATIONS
PREFACE
1.0
INTRODUCTION.................................................................................. 6
1.1

Scope of Specification .......................................................................... 6

1.2

Scope of Supply.................................................................................. 6

1.3

Project Specifications .......................................................................... 6

1.4

Definitions ........................................................................................ 7

1.5

Order of Precedence............................................................................ 7

1.6

Supplier Exceptions ............................................................................. 8

1.7

Language.......................................................................................... 8

2.0

REGULATIONS, CODES AND STANDARDS ................................................... 9

2.1

Codes & Standards .............................................................................. 9

2.2

Regulations ......................................................................................10

3.0

GENERAL REQUIREMENTS ................................................................... 11

3.1

Operations and Design Life ...................................................................11

3.2

Environmental Conditions.....................................................................11

3.3

Materials .........................................................................................11

3.4

HSE Requirements..............................................................................11

3.5

Transportation Loads ..........................................................................12

4.0

CABLES DETAIL SPECIFICATION ............................................................ 13

4.1

Cable Type and Descriptions .................................................................13

5.0

CABLE AND DRUMS IDENTIFICATION ...................................................... 31

5.1

Marking on Cables ..............................................................................31

5.2

Marking on Drums ..............................................................................31

6.0

QUALITY ASSURANCE, INSPECTION & TESTING ......................................... 33

6.1

Quality Assurance ..............................................................................33

6.2

Inspection .......................................................................................33

6.3

Testing ...........................................................................................33

7.0

PREPARATION FOR SHIPMENTS ............................................................ 36

8.0

SUPPLIER DATA REQUIREMENTS ........................................................... 37

9.0

GUARANTEE.................................................................................... 38

10.0

DOCUMENTATION ............................................................................. 39

Rev G2

Page 5 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

1.0

INTRODUCTION

1.1

Scope of Specification

CP2-0000-00-JI-SPE-0006

This document together with the referenced document, defines the minimum
requirements for the design, manufacture, construction, tests and delivery of instrument
cables for Cendor Phase 2 Development Project.
The Supplier shall ensure that the cables supplied are complying with requirement stated
in codes and standards stated here in; which form an integral part of this specification.
The Supplier shall ensure that all equipment and services supplied are meeting the
requirements of this specification, codes and standards nominated here in whether the
equipment are supplied by Supplier directly or by Suppliers Sub-Contractor.
1.2

Scope of Supply
The supplier shall, wherever possible, draw upon his existing, pre-engineered or standard
designs to satisfy the requirements of the specifications.
The scope of supply shall include but not limited to the following:
a)

Performance Testing.

b)

Complete documentation submitted in accordance with the specification

c)

All the identified certificates including but not limited to materials and design
verification.

d)

Completed inspection, QA/QC and testing requirements including performance


acceptance tests as defined in the specification along with all supporting
documentation.

e)

Suitable preparation of the units for transportation.

f)

Transportation from the fabrication / assembly location to the point of delivery.

g)

Provision of additional services as may be agreed at the time of order placement.

Supplier may quote alternate arrangements and specifications if they are equal to or
exceed the general requirements of this specification. These alternates shall be clearly
highlighted in Suppliers bid for Purchaser evaluation and approval.
The Supplier shall submit full technical details of his equipment which meets the
requirements detailed herein. Aspects of the requirements, which cannot be met, shall
be identified and the variances explained.
The cables shall be DNV, ABS or LR approved for marine application.
1.3

Project Specifications
Equipment shall be designed in accordance with the latest edition of the following
project specifications:
PETROFAC Project Documents
CP2-0000-00-ST-SPE-0001

Rev G2

General Design Requirements for Fixed Offshore


Structure

Page 6 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

CP2-0000-00-ST-SPE-0002
CP2-0000-00-ME-DBM-0001

1.4

CP2-0000-00-JI-SPE-0006

General Design Requirements for Floating Deck


Structure
Design Basis Memorandum

Definitions
The following definitions (including abbreviations) shall apply throughout this document:

1.5

COMPANY

Denotes the generic Petrofac entity, which includes both Petrofac


Energy Developments and Petrofac (Malaysia-PM304) Limited.

PML

Petrofac (Malaysia-PM304) Limited is the legal entity that operates


the Cendor field and the entity that places project related contracts
and insurances. It is also the entity that will eventually operate the
development.

PMT

Project Management Team; specifically refers to that part of


Petrofac which is directly responsible for management of the CP2
Project.

CP2

Cendor Phase 2 Development Project; also referred to as the


Project.

Contractor

Organization contracted directly by PML to complete Work

Sub-Contractor

Organization contracted by a Contractor to provide defined services.

Supplier

Organization responsible for providing defined goods or services


associated with a Purchase Order or contract executed by Contractor
or Sub-Contractor.

Shall

This word, or the terms "REQUIRED" or MUST", indicates an absolute


requirement.

Should

This word indicates a recommendation that whilst preferred may not


be implemented provided some equivalent is proposed and agreed by
Petrofac. The full implications must be understood and carefully
weighed before choosing a different course.

May

This word, or the adjective "OPTIONAL", indicates that an item is


truly optional.

Purchaser

The organization placing a purchase order for the supply of


equipment or services for the CP2 Project. The Purchaser could be
the COMPANY or the Contractor or some other party appointed by the
COMPANY or Contractor.

Order of Precedence
In the event of any conflict arising between this Specification and other documents listed
herein, refer comments to the Purchaser for clarification before design or fabrication
commences. The order of precedence that applies is as follows:

Rev G2

1.

Malaysian legislation governing the equipment and installation.

2.

Purchase Order and Purchase Requisition.

3.

Project Datasheets.

Page 7 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

1.6

CP2-0000-00-JI-SPE-0006

4.

This Specification.

5.

Equipment specification

6.

Project Drawings.

7.

Project Specifications.

8.

International Codes and Standards.

9.

Petronas Technical Standards (PTS)

Supplier Exceptions
The Supplier shall be responsible to submit, together with the Tender, a list of deviations
or exceptions to this Specification. In the absence of any exceptions, it will be construed
that the Supplier fully complies with this Specification.

1.7

Language
All documentation and communications shall be in the English language.

Rev G2

Page 8 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

2.0

CP2-0000-00-JI-SPE-0006

REGULATIONS, CODES AND STANDARDS


Supplier shall ensure that the supplied equipment conforms to the local and national
regulations for installation and operation in Malaysia.

2.1

Codes & Standards


The Supplier shall include a detailed list of the codes and standards proposed for use to
complete the scope in his proposal. These may include alternatives to those listed
below, but such variances shall be highlighted in the proposal and will be subjected to
the agreement of the COMPANY.

International Electrotechnical Commission (IEC)


IEC 60092-350
Part 350: Shipboard power cables General construction and test
requirements
IEC 60092-351
Part 351: Insulating materials for shipboard and offshore units,
power, control, instrumentation, telecommunication and data
cables
IEC 60092-352
Part 352: Choice and installation of electric cables
IEC 60092-353
Part 353: Single and multicore non-radial field power cables with
extruded solid insulation for rated voltage 1kV and 3kV
IEC 60092-354
Part 354: Single and three core power cables with extruded solid
insulation for rated voltages 6kV (Um = 7.2kV) up to 30kV
(Um=36kV)
IEC 60092-359
Sheathing materials for shipboard power and telecommunication
cables
IEC 60092-359
Part 359: Sheathing materials for shipboard power and
telecommunication cables.
IEC 60092-376
Part 376: Cables for control and instrumentation circuits
150/250V (300V)
IEC 60228
Conductors of Insulated Cables
IEC 60331
Test for Electric Cables under Fire Conditions Circuit Integrity
IEC 60332
Tests on Electric and Optical Fibre Cables Under Fire Conditions
IEC 60446
Basic and safety principles for man-machine interface, marking
and identification - Identification of conductors by colours or
numerals
IEC 60502
Power cables with Extruded Insulation and Their Accessories for
Rated Voltages from 1kV (Um=1.2kV) up to 30kV (Um=36kV)
IEC 60754
Test on Gases Evolved During Combinations of Electric Cables
IEC 60811
Common Test Methods for insulating and sheathing materials for
electric cables
IEC 61034
Measurement of Smoke Density of Electric Cables Burning Under
Defined Conditions
IEC 61892-4
Mobile and Fixed Offshore Units electrical Installations Part 4
Cables
IEC61158-2
Industrial communication networks - Fieldbus specifications Part 2: Physical layer specification and service definition
NEK 606
Technical specification Cables for offshore installation halogenfree and / or mud resistant

Rev G2

Page 9 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

2.2

CP2-0000-00-JI-SPE-0006

Regulations
All equipment shall comply with the requirements of the appointed Classification Society
which is a member of IACS. The following classification societies are considered
acceptable:

Rev G2

DNV

Det Norsk Veritas

BV

Bureau Veritas

ABS

American Bureau of Shipping

LR

Lloyds Register of Shipping

Page 10 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

3.0

GENERAL REQUIREMENTS

3.1

Operations and Design Life

CP2-0000-00-JI-SPE-0006

The cables shall be designed for minimum life duration of 10 years for FPSO and 20 years
for Wellheads Platforms, in the environment and for the duty specified herein and on the
Project Data Sheets.
3.2

Environmental Conditions
Cables shall be installed on FPSO and Wellheads for all environmental conditions specified
in Design Basis Memorandum CP2-0000-00-ME-DBM-0001.

3.3

Materials
The cables manufactured shall also be a product regularly manufactured by the Supplier.
The cable drum radius should not be less than 125% of the minimum bending radius of
the cables.
Cables shall be manufactured in one continuous length as per ordered drum length.
Cable conductors shall be made of tinned concentric stranded, continuous copper
conductor made up from fully annealed round copper wires free from imperfections in
accordance to IEC 60092. Non-hygroscopic fillers shall be used to maintain a circular
formation.
The cable inner and outer sheath shall be extruded over the insulation and armour. They
shall be resistant to scuffing, rough handling, UV radiation, heat, crude oil, diesel, and
natural gas corrosive agents normally found in crude oil processing facility.
Specific for wellhead applications, cables supplied and manufactured shall be mudresistance of SHF2-Mud type in accordance with NEK 606.
The cable outer sheath shall be coloured according to the cable type and embossed with
the cable identification at one (1) meter intervals.
For non-critical equipment or circuits, cables shall as a minimum be flame retardant
complying with IEC 60332 Part 2 Cat A for instrumentation and communication cables
with the oxygen index of not less than 30 and acidic emission less than 0.5% in
accordance with IEC 60754.

3.4

HSE Requirements
The Supplier shall be responsible for ensuring that the goods and services supplied meet
all applicable regulations on health, safety and environmental issues.
Where required by the procurement documentation, the Supplier shall complete HSE
questionnaires and provide information that may include:

Rev G2

Safety Plan for the Scope of Supplier

Detail of Suppliers Safety Management System

Page 11 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

3.5

CP2-0000-00-JI-SPE-0006

Transportation Loads
Supplier to ensure the cables are able to withstand without damage during transfer
handling and the forces during transportation through proper packaging, supports, etc as
defined in CP2-0000-00-ST-SPE-0001, General Design Requirements for Fixed Offshore
Structure and CP2-0000-00-ST-SPE-0002, General Design Requirements for Floating Deck
Structure

Rev G2

Page 12 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

CP2-0000-00-JI-SPE-0006

4.0

CABLES DETAIL SPECIFICATION

4.1

Cable Type and Descriptions

4.1.1

Instrumentation and General Process (Flame Retardant Instrument Cable) Type I2


Multi-pair individually screened cable for use in fixed installation, indoors and outdoors.
Cable type

I2

Rated voltage

150/250V

Construction

IEC 60092

Conductors

Tinned annealed stranded copper

Insulation

Ethylene Polypropylene Rubber (EPR)

Screen

Aluminium/PETP tape applied helically with a tinned stranded


copper drain wire of 1.0mm2 in contact with PETP tape.

Bedding

SHF2

Armour

Galvanised steel wire braid

Outer sheath

Flame retardant (IEC 60332), SHF2 halogen free

Light blue for I.S and Black for Non-I.S

Outer sheath
Colour

Cable identification:

As per Section 5.0

No. of Min. Conductor size


pairs
1
1.0mm2
2
1.0mm2

4.1.2

1.0mm2

10

1.0mm2

20

1.0mm2

Core Identification
Black and White
Black, White and
number
Black, White and
number
Black, White and
number
Black, White and
number

each core printed with pair


each core printed with pair
each core printed with pair
each core printed with pair

Instrumentation and General Process (Flame Retardant Instrument Cable) Type I3


Multi-pair collectively screened cable for use in fixed installation, indoors and outdoors.

Rev G2

Cable type

I3

Rated voltage

150/250V

Construction

IEC 60092

Conductors

Tinned annealed stranded copper

Insulation

Ethylene Polypropylene Rubber (EPR)

Page 13 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

CP2-0000-00-JI-SPE-0006

Screen

Aluminium/PETP tape applied helically with a tinned stranded


copper drain wire of 1.0mm2 in contact with PETP tape.

Bedding

SHF2

Armour

Galvanised steel wire braid

Outer sheath

Flame retardant (IEC 60332), SHF2 halogen free

Light blue for I.S and Black for Non-I.S

Outer sheath
Colour

Cable identification:

As per Section 5.0

No. of Min. Conductor size


pairs
1
1.0mm2
2
1.0mm2

4.1.3

1.0mm2

10

1.0mm2

20

1.0mm2

Core Identification
Black and White
Black, White and
number
Black, White and
number
Black, White and
number
Black, White and
number

each core printed with pair


each core printed with pair
each core printed with pair
each core printed with pair

Instrumentation and General Process (Flame Retardant Instrument Cable) Type I4


Multi-pair individually and collectively screened cable for use in fixed installation,
indoors and outdoors.
Cable type

I4

Rated voltage

150/250V

Construction

IEC 60092

Conductors

Tinned annealed stranded copper

Insulation

Ethylene Polypropylene Rubber (EPR)

Screen

Aluminium/PETP tape applied helically with a tinned stranded


copper drain wire of 1.0mm2 in contact with PETP tape.

Bedding

SHF2

Armour

Galvanised steel wire braid

Outer sheath

Flame retardant (IEC 60332), SHF2 halogen free

Light blue for I.S and Black for Non-I.S

Outer sheath
Colour

Cable identification:

Rev G2

As per Section 5.0

Page 14 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

CP2-0000-00-JI-SPE-0006

No. of Min. Conductor size


pairs
1
1.0mm2
2
1.0mm2

4.1.4

1.0mm2

10

1.0mm2

20

1.0mm2

Core Identification
Black and White
Black, White and
number
Black, White and
number
Black, White and
number
Black, White and
number

each core printed with pair


each core printed with pair
each core printed with pair
each core printed with pair

Instrumentation and General Process (Flame Retardant Instrument Cable) Type I5


Individually triad screened multitriad cable for use in fixed installation, indoors and
outdoors.
Cable type

I5

Rated voltage

150/250V

Construction

IEC 60092

Conductors

Tinned annealed stranded copper

Insulation

Ethylene Polypropylene Rubber (EPR)

Screen

Aluminium/PETP tape applied helically with a tinned stranded


copper drain wire of 1.0mm2 in contact with PETP tape.

Bedding

SHF2

Armour

Galvanised steel wire braid

Outer sheath

Flame retardant (IEC 60332), SHF2 halogen free

Light blue for I.S and Black for Non-I.S

Outer sheath
Colour

Cable identification:

As per Section 5.0

No. of Min. Conductor size


Triples
1
1.0mm2
5
1.0mm2

Rev G2

1.0mm2

10

1.0mm2

Core Identification
Red, Black and White
Red, Black and White and each core printed
with triad numbers
Red, Black and White and each core printed
with triad numbers
Red, Black and White and each core printed
with triad numbers

Page 15 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

4.1.5

CP2-0000-00-JI-SPE-0006

Instrumentation and General Process (Flame Retardant Instrument Cable) Type I6


Collectively triad screened multitriad cable for use in fixed installation, indoors and
outdoors.
Cable type

I6

Rated voltage

150/250V

Construction

IEC 60092

Conductors

Tinned annealed stranded copper

Insulation

Ethylene Polypropylene Rubber (EPR)

Screen

Aluminium/PETP tape applied helically with a tinned stranded


copper drain wire of 1.0mm2 in contact with PETP tape.

Bedding

SHF2

Armour

Galvanised steel wire braid

Outer sheath

Flame retardant (IEC 60332), SHF2 halogen free

Light blue for I.S and Black for Non-I.S

Outer sheath
Colour

Cable identification:

As per Section 5.0

No. of Min. Conductor size


Triples
1
1.0mm2
5
1.0mm2

4.1.6

1.0mm2

10

1.0mm2

Core Identification
Red, Black and White
Red, Black and White and each core printed
with triad numbers
Red, Black and White and each core printed
with triad numbers
Red, Black and White and each core printed
with triad numbers

Instrumentation and General Process (Flame Retardant Instrument Cable) Type I7


Collectively and individually triad screened multitriad cable for use in fixed installation,
indoors and outdoors.

Rev G2

Cable type

I7

Rated voltage

150/250V

Construction

IEC 60092

Conductors

Tinned annealed stranded copper

Insulation

Ethylene Polypropylene Rubber (EPR)

Screen

Aluminium/PETP tape applied helically with a tinned stranded


copper drain wire of 1.0mm2 in contact with PETP tape.

Bedding

SHF2

Armour

Galvanised steel wire braid

Page 16 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

Outer sheath

CP2-0000-00-JI-SPE-0006

Flame retardant (IEC 60332), SHF2 halogen free

Light blue for I.S and Black for Non-I.S

Outer sheath
Colour

Cable identification:

As per Section 5.0

No. of Min. Conductor size


Triples
1
1.0mm2
5
1.0mm2

4.1.7

1.0mm2

10

1.0mm2

Core Identification
Red, Black and White
Red, Black and White and each core printed
with triad numbers
Red, Black and White and each core printed
with triad numbers
Red, Black and White and each core printed
with triad numbers

Fire and Gas, Vital Services and Fire Survival (Fire Resistant and Flame Retardant)
Type F2
Fire survival multi-pair individually screened cable for use in fixed installation, indoors
and outdoors.
Fire resistant characteristics tested as per IEC 60331.
Flame retardant characteristics tested to IEC 60332-3 Category A
Cable type

F2

Rated voltage

150/250V

Construction

IEC 60092

Conductors

Tinned annealed stranded copper

Insulation

Mica glass tape primary insulation, Ethylene Polypropylene


Rubber (EPR)

Screen

Aluminium/PETP tape applied helically with a stranded


copper drain wire of 1.0mm2 in contact with PETP tape.

Bedding

SHF2

Armour

Galvanised steel wire braid

Outer sheath
:
halogen free

Fire resistant (IEC 60331), Flame retardant (IEC 60332), SHF2

Outer sheath
Colour

Cable identification:

Rev G2

Light blue for I.S and Black for Non-I.S


As per Section 5.0

Page 17 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

CP2-0000-00-JI-SPE-0006

No. of Min. Conductor size


Pairs
1
1.5mm2
2
1.5mm2

4.1.8

1.5mm2

10

1.5mm2

20

1.5mm2

Core Identification
Black and White
Black, White and
numbers
Black, White and
numbers
Black, White and
numbers
Black, White and
numbers

each core printed with pair


each core printed with pair
each core printed with pair
each core printed with pair

Fire and Gas, Vital Services and Fire Survival (Fire Resistant and Flame Retardant)
Type F3
Fire survival multi-pair collectively screened cable for use in fixed installation, indoors
and outdoors.
Fire resistant characteristics tested as per IEC 60331.
Flame retardant characteristics tested to IEC 60332-3 Category A
Cable type

F3

Rated voltage

150/250V

Construction

IEC 60092

Conductors

Tinned annealed stranded copper

Insulation

Mica glass tape primary insulation, Ethylene Polypropylene


Rubber (EPR)

Screen

Aluminium/PETP tape applied helically with a stranded


copper drain wire of 1.0mm2 in contact with PETP tape.

Bedding

SHF2

Armour

Galvanised steel wire braid

Outer sheath
:
halogen free

Fire resistant (IEC 60331), Flame retardant (IEC 60332), SHF2

Outer sheath
Colour

Cable identification:

Rev G2

Light blue for I.S and Black for Non-I.S


As per Section 5.0

Page 18 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

CP2-0000-00-JI-SPE-0006

No. of Min. Conductor size


Pairs
1
1.5mm2
2
1.5mm2

4.1.9

1.5mm2

10

1.5mm2

20

1.5mm2

Core Identification
Black and White
Black, White and
numbers
Black, White and
numbers
Black, White and
numbers
Black, White and
numbers

each core printed with pair


each core printed with pair
each core printed with pair
each core printed with pair

Fire and Gas, Vital Services and Fire Survival (Fire Resistant and Flame Retardant)
Type F4
Fire survival multi-pair individually and collectively screened cable for use in fixed
installation, indoors and outdoors.
Fire resistant characteristics tested as per IEC 60331.
Flame retardant characteristics tested to IEC 60332-3 Category A
Cable type

F4

Rated voltage

150/250V

Construction

IEC 60092

Conductors

Tinned annealed stranded copper

Insulation

Mica glass tape primary insulation, Ethylene Polypropylene


Rubber (EPR)

Screen

Aluminium/PETP tape applied helically with a stranded


copper drain wire of 1.0mm2 in contact with PETP tape.

Bedding

SHF2

Armour

Galvanised steel wire braid

Outer sheath
:
halogen free

Fire resistant (IEC 60331), Flame retardant (IEC 60332), SHF2

Outer sheath
Colour

Cable identification:

Rev G2

Light blue for I.S and Black for Non-I.S


As per Section 5.0

Page 19 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

CP2-0000-00-JI-SPE-0006

No. of Min. Conductor size


Pairs
1
1.5mm2
2
1.5mm2

4.1.10

1.5mm2

10

1.5mm2

20

1.5mm2

Core Identification
Black and White
Black, White and
numbers
Black, White and
numbers
Black, White and
numbers
Black, White and
numbers

each core printed with pair


each core printed with pair
each core printed with pair
each core printed with pair

Fire and Gas, Vital Services and Fire Survival (Fire Resistant and Flame Retardant)
Type F5
Fire survival individually triad screened multitriad cable for use in fixed installation,
indoors and outdoors.
Fire resistant characteristics tested as per IEC 60331.
Flame retardant characteristics tested to IEC 60332-3 Category A
Cable type

F5

Rated voltage

150/250V

Construction

IEC 60092

Conductors

Tinned annealed stranded copper

Insulation

Mica glass tape primary insulation, Ethylene Polypropylene


Rubber (EPR)

Screen

Aluminium/PETP tape applied helically with a stranded


copper drain wire of 1.0mm2 in contact with PETP tape.

Bedding

SHF2

Armour

Galvanised steel wire braid

Outer sheath
:
halogen free

Fire resistant (IEC 60331), Flame retardant (IEC 60332), SHF2

Outer sheath
Colour

Cable identification:

Rev G2

Light blue for I.S and Black for Non-I.S


As per Section 5.0

Page 20 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

CP2-0000-00-JI-SPE-0006

No. of Min. Conductor size


Triples
1
1.5mm2
5
1.5mm2
7

1.5mm2

10

1.5mm2

Core Identification
Red, Black and White
Red, Black and White and each core printed with
triad numbers
Red, Black and White and each core printed with
triad numbers
Red, Black and White and each core printed with
triad numbers

Triplets shall be identified by having the triple number printed on the insulation in
contrasting colour.
4.1.11

Fire and Gas, Vital Services and Fire Survival (Fire Resistant and Flame Retardant)
Type F6
Fire survival collectively triad screened multitriad cable for use in fixed installation,
indoors and outdoors.
Fire resistant characteristics tested as per IEC 60331.
Flame retardant characteristics tested to IEC 60332-3 Category A
Cable type

F6

Rated voltage

150/250V

Construction

IEC 60092

Conductors

Tinned annealed stranded copper

Insulation

Mica glass tape primary insulation, Ethylene Polypropylene


Rubber (EPR)

Screen

Aluminium/PETP tape applied helically with a stranded


copper drain wire of 1.0mm2 in contact with PETP tape.

Bedding

SHF2

Armour

Galvanised steel wire braid

Outer sheath
:
halogen free

Fire resistant (IEC 60331), Flame retardant (IEC 60332), SHF2

Outer sheath
Colour

Cable identification:

Rev G2

Light blue for I.S and Black for Non-I.S


As per Section 5.0

Page 21 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

CP2-0000-00-JI-SPE-0006

No. of Min. Conductor size


Triples
1
1.5mm2
5
1.5mm2
7

1.5mm2

10

1.5mm2

Core Identification
Red, Black and White
Red, Black and White and each core printed with
triad numbers
Red, Black and White and each core printed with
triad numbers
Red, Black and White and each core printed with
triad numbers

Triplets shall be identified by having the triple number printed on the insulation in
contrasting colour.
4.1.12

Fire and Gas, Vital Services and Fire Survival (Fire Resistant and Flame Retardant)
Type F7
Fire survival collectively and individually triad screened multitriad cable for use in fixed
installation, indoors and outdoors.
Fire resistant characteristics tested as per IEC 60331.
Flame retardant characteristics tested to IEC 60332-3 Category A
Cable type

F7

Rated voltage

150/250V

Construction

IEC 60092

Conductors

Tinned annealed stranded copper

Insulation

Mica glass tape primary insulation, Ethylene Polypropylene


Rubber (EPR)

Screen

Aluminium/PETP tape applied helically with a stranded


copper drain wire of 1.0mm2 in contact with PETP tape.

Bedding

SHF2

Armour

Galvanised steel wire braid

Outer sheath
:
halogen free

Fire resistant (IEC 60331), Flame retardant (IEC 60332), SHF2

Outer sheath
Colour

Cable identification:

Rev G2

Light blue for I.S and Black for Non-I.S


As per Section 5.0

Page 22 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

CP2-0000-00-JI-SPE-0006

No. of Min. Conductor size


Triples
1
1.5mm2
5
1.5mm2
7

1.5mm2

10

1.5mm2

Core Identification
Red, Black and White
Red, Black and White and each core printed with
triad numbers
Red, Black and White and each core printed with
triad numbers
Red, Black and White and each core printed with
triad numbers

Triplets shall be identified by having the triple number printed on the insulation in
contrasting colour.
4.1.13

Fire and Gas, Vital Services and Fire Survival (Fire Resistant and Flame Retardant)
Type F8
Fire survival pair collectively screened cable for addressable fire alarm system, indoors
and outdoors.
Fire resistant characteristics tested as per IEC 60331.
Flame retardant characteristics tested to IEC 60332-3 Category A
Cable type

F8

Rated voltage

150/250V

Construction

IEC 60092

Conductors

Tinned annealed stranded copper

Insulation

Mica glass tape primary insulation, Ethylene Polypropylene


Rubber (EPR)

Screen

Aluminium/PETP tape applied helically with a stranded


copper drain wire of 1.0mm2 in contact with PETP tape.

Bedding

SHF2

Armour

Galvanised steel wire braid

Outer sheath
:
halogen free

Fire resistant (IEC 60331), Flame retardant (IEC 60332), SHF2

Outer sheath
Colour

Cable identification:

Light blue for I.S and Black for Non-I.S


As per Section 5.0

No. of Min. Conductor size


Pairs
1
2.5mm2

Rev G2

Core Identification
Black and White

Page 23 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

4.1.14

CP2-0000-00-JI-SPE-0006

Low Voltage Vital Power Cables (Fire Resistant Type) Type P5


Stranded, annealed tinned copper conductors, mica glass tape primary insulation, ,
galvanised steel wire armoured and extruded LSZH outer sheath or equal, 600/1000V AC
grade cable.
Flame retardant characteristics tested to IEC 60332-3 Category A
Fire resistant characteristics tested to IEC 60331
Cable type :

P5

Rated Voltage

Conductors :

Circular annealed tinned stranded copper wire to IEC 60228

Insulation :

Mica Glass Tape-Primary Insulation, thermoset

Bedding

LSZH, Black Colour

Armour

Galvanised steel wire armoured

Outer sheath
colour.
:

600/1000V

Fire resistant, SHF-2, oil resistant as per IEC 60092-359. Black

Indelible red stripe along the length of cable

Cable identification

No. of cores
2 (L1,N) or (L1,L2)
3 (L1,L2,L3)
4 (L1,L2,L3,N)
5 and above
4.1.15

As per Section 5.0


Min. Conductor size
2.5mm2
2.5mm2
2.5mm2
2.5mm2

Core Identification
Black with numbering 1 and 2
Brown, Black, Grey
Brown, Black, Grey, Blue
Black number on while sheath

Type TC-Thermocouple Extension Cables, Type K, Chromel-Alumel


Multipair cable, armoured, Polyethylene insulated, PVC outersheath, Steel Wire
Armoured (SWA) and drain wires.
Cable type

TC

Conductors

Copper-Constantant

Insulation

Polyethylene

Drain Wire

Tinned Copper

Screen

0.024 mm AL/PETP tape

Binding

PETP tape

Bedding

Polyethylene black

Armour

Galvanised steel wire braid

Sheath

Flame retardant reduced propagation (FRRP) PVC outer

sheath. Oxygen index greater than 30 by ASTM D2863-74


when burned not greater than 17%
by weight

Rev G2

Page 24 of 39

test, HCL emission

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

Cable identification

CP2-0000-00-JI-SPE-0006

The external surface of the outer sheath to be

embossed/printed every 1000mm in English with BS


number, cable size, type (FRRP) and manufacturers name
Core identification

To be either colour coded or number system

Outersheath colour

Black

Certification

Test certificate to be supplied per batch, identifying

applicable drums
No. of Min. Conductor size
pairs
10
0.5 mm2
20
0.5 mm2
4.1.16

Type T1-Fixed Installation for Telecom Control, Alarm & other mandatory systems.
Multipair cable, collective screened, armoured,
outersheath, Aluminium foil screen and drain wires.

Polyethylene

insulated,

Cable type

T1

Construction

Fire resistant to IEC 60331

Voltage Rating

100 V (Min)

Conductors

High conductivity solid plain annealed copper wire

Insulation

Silicon rubber

Drain Wire

Tinned Copper

Armour

Galvanised steel wire braid

PVC

Sheath
:
Flame retardant, PVC outer sheath. Oxygen index
greater than 30 by ASTM D2863-74 test, HCL emission
when burned not
greater than 17% by weight
Cable identification

The external surface of the outer sheath to be

embossed/printed every 1000mm in English with BS


number, cable size, type, voltage grade and manufacturers name
Core identification

To be either colour coded or number system

Outersheath colour

Black

No. of Min. Conductor size


pairs
2
1/0.8 mm
5
1/0.8 mm
50
1/0.8 mm

Rev G2

Page 25 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

4.1.17

CP2-0000-00-JI-SPE-0006

Type T2-Fixed Installation for Telecom Control, Alarm & other mandatory systems.
Armoured, Individual pair, Silicon rubber insulated, Colour coded twisted pair
individually screened aluminium foil screen with tinned copper drain wire EMA/EVA
sheathed SWB.
Cable type
:
T2
Construction
:
Colour coded twisted together. Pairs shall be laid up
and individually screened. Aluminium foil screen/EMA sheath over tinned copper drain
wire. Pairs shall be identified by numbers.
Voltage Rating

100 V (Min)

Conductors

High conductivity solid plain annealed copper wire

Insulation

Silicon rubber

Drain Wire

Aluminium foil screen/EMA sheath over tinned copper


drain wire.

Armour

Galvanised steel wire braid

Sheath
:
Flame retardant, EMA sheathed to IEC 60 332 part 3
Cat. A. Both EMA bedding and outer sheath shall be the type with oxygen index not less
than 30, temperature index not less than 260 Deg. C and HCL emission of maximum 0.5 %
( by weight ).
Cable identification

The external surface of the outer sheath to be

embossed/printed every 1000mm in English with BS


number, cable size, type, voltage grade and manufacturers name

4.1.18

Core identification

To be either colour coded or number system

Outersheath colour

Black

No of Pairs
1
2
5
10

Conductor Size (mm)


1.5
1.5
1.5
1.5

1
2
5
10

2.5
2.5
2.5
2.5

Type CAT5e - For low speed/high speed data in fixed installations indoor for Telecom
circuits
Collective screened, multipair cable, braided, Polyethylene insulated and Steel Wire
Braided (SWB)

Rev G2

Cable type

CAT5e

Construction

Flame retardant to IEC 60332

Page 26 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

CP2-0000-00-JI-SPE-0006

Voltage Rating

600V

Temperature Rating

-10 deg C to +75 deg C

Construction

TIA/EIA-568-B.2-1

Conductors

Solid insulated copper 24 AWG

Insulation

HD Polyethylene

Collective Screen

0.024 mm AL/PETP tape

Inner Sheath (Shield)

Aluminium/polyester tape and tinned copper continuity


wire

Outer Sheath

UV resistant, abrasion resistant polyethylene

Armour

Galvanised steel wire braid

Flame Test :

LSZH flame retardant to IEC 60332 Part 1

Cable identification

Every 1000mm increment

Outersheath colour

Black

Frequency

100 Hz

Attenuation

22 dB @100 MHz

Near End Crosstalk (NEXT):

35.3 dB (min. @ 100 MHz)

Power Sum NEXT

32.3 dB (min. @ 100 MHz)

Crosstalk (ELFEXT)

23.8 dB (min. @ 100 MHz)

Power Sum ELFEXT

20.8 dB (min. @ 100 MHz)

Return Loss

20.1 dB (min. @ 100 MHz)

Delay skew

45 nsec (max. per 100m)

Nominal impedence

100 ohms 15%

Equal Level Far-end

Wire Colour
Pair No.
Pair 1
Pair 2
Pair 3
Pair 4
4.1.19

A-wire
White
White
White
White

B-wire
Blue
Orange
Green
Brown

Fibre Optic Cables O2


The optical fibres construction shall conform to the relevant standard as listed below:

Rev G2

Single mode fibre ITU Recommendation G652

Multimode fibre

IEC 60793

Page 27 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

CP2-0000-00-JI-SPE-0006

The optical fibres shall have characteristics as defined below.


Cable type

O2

Armour

Chemical resistant nylon armour

Inner Sheath

Polyethylene

Outer sheath

Flame retardant (IEC 60332 Part 1), low smoke, zero halogen
thermoset

Black

Outersheath
colour
Single Mode Fibre

Core diameter

9 microns

Cladding diameter

125 microns

Coating diameter

250 microns

Attenuation

@1310nm < 0.4 dB/km, @1550nm < 0.25 dB/km

Bandwidth

~ 100 Terahertz

Dispersion (max)

3.8 ps/nm.km (1310nm), 19 ps/nm.km (1550nm)

Multimode Fibre

Core Diameter

62.5 microns

Cladding Diameter

125 microns

Coating Diameter

250 microns

Attenuation

@850nm < 3.0 dB/km, @1300nm < 1.0 dB/km

Bandwidth

@850nm > 160MHz.km, @1300nm > 500MHz.km

Note:Supplier shall quote in the tender the termination and joints suitable for the type
of the FO cable specified.
4.1.20

Composite Cables C2 For CCTV


CCTV camera cable shall carry the following signals:

Composite video signal

Telemetry signals (for Pan/Tilt, Zoom, Wash/Wipe)

Power supply for Camera Enclosure and Camera.

The cable shall comply with the following minimal specifications:

Rev G2

Conductors

Video

: Coaxial, 75

Telemetry

: Stranded copper, 0.20 mm cross section

Power

: Stranded plain copper, 2.5mm cross section

Page 28 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

4.1.21

CP2-0000-00-JI-SPE-0006

Composition

Video

: 1 coaxial

Telemetry

: 2 shielded twisted pairs

Power

: 3 cores

Colour coding

: Shall be adequate to permit identification by


functionality and standards

Insulation

: Cross-linked polyethylene (XLPE)

Insulation resistance

: 5000 M / km minimum

Insulation thickness

: To be compatible with rail-mounted terminals

Flame retardant

: In compliance with IEC 60332-3C

Overall outer sheath

: LSZH

Armour

: steel wire braid armour

Outer sheath colour

: Black

FOUNDATION Fieldbus cable H1


Type A, shielded, twisted pair, Individual screened, SWB,2 pairs for trunk and 1 pair for
spurs
Construction
Cable type

Type A, Twisted Pair With shield

Construction

IEC 61158-2, FF-844

Voltage Rating

300V RMS

Conductors

Stranded Plain Copper

Insulation

Cellular Polyethylene With Skin layer

One side plastic coated aluminium tape, metallic surface


outside in contact with a tinned copper braid

Aluminium/polyester foil 100% coverage

Screen
Inner Sheath (Shield)
Outer Sheath

: Oil resistant, UV resistant, abrasion resistant

Armour

Galvanised steel wire braid

Core Identification

(+) core: orange, (-) core ; blue

Cable Marking

Fieldbus Cable H1, Type A, IEC 61158-2 FF-844

UL-marking, Conductor size, 300v, temperature,


Sunlight resistant marking
Cable identification
Outer sheath colour

Rev G2

polyethylene

Every 500 mm increment

Blue ; I.S / Black : Non I.S

Page 29 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

CP2-0000-00-JI-SPE-0006

Physical Properties and Fire Behaviour


Fire Behaviour

Flame Retardant - IEC 60332-1


Flame Propagation - IEC 60332-3, Cat. D

Oil Resistance

IEC 60092-359

UV Resistance

UL 1581, Abs.1200

Temperature Rating

-40C to +105c

Min. Bending Radius

10 x Cable O.D.

Max. Tension

90N

Electrical Characteristic at 20C


Max. DC Resistance per Conductor

: 23.5/km

Impedance at 31.25 kHz

: 100 10

Signal Attenuation at 39 kHz

: < 3 dB/km

Max . DC Resistance for drain wire

: 36.6/km

Wire to Shield capacitive unbalance

: 4.8pF/m

Propagation Delay Change

: Max. 1.7 s/km

7.9 kHz'-39 kHz)


Operating Voltage

: 300V

Test Voltage

: 1500V

No. of Conductor size


pairs
1
1/1.13mm (0.88 mm2)
2
1/1.13mm (0.88 mm2)
20
1/1.13mm (0.88 mm2)

Rev G2

Page 30 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

CP2-0000-00-JI-SPE-0006

5.0

CABLE AND DRUMS IDENTIFICATION

5.1

Marking on Cables
The following information shall be indelibly printed in English (all dimension in metric),
on the surface of the cable jacket at regular interval over the entire length of the cable
for each of the identification.

Voltage Grade

Cable type

Cable length (every 1 meter)

Number of Conductors

Conductor Size/Sizes

IEC Standard

Suppliers name

Year of Manufacture

Cable ends shall be properly sealed and fixed to the drum.


5.2

Marking on Drums
RED paint shall be applied on both sides of cable drums for cables intended for FPSO,
while BLUE paint on both sides of cable drums for cables intended for wellhead
platforms.
The non-returnable wooden drums shall be marked with the following information:

Rev G2

Purchase Order Number

Suppliers name or Trademark

Drum number

Cable type

Voltage grade

Insulation type

Number of Cores and core size

Total cable length (m)

Net and gross weight

Manufacturers name or trademark

Month and year of manufacture

Page 31 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

CP2-0000-00-JI-SPE-0006

The text shall be printed on stainless steel plate and stapled or fixed to both sided of the
drum.
Actual cable length on the reel should be 3% more than specified on the purchase order.
No negative tolerance shall be allowed

Rev G2

Page 32 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

CP2-0000-00-JI-SPE-0006

6.0

QUALITY ASSURANCE, INSPECTION & TESTING

6.1

Quality Assurance
Supplier specific project quality plan shall make reference to and reflect the
requirements of Companys Project Quality Plan CP2-0000-00-QA-QPL-0001. The
Supplier, and his Sub-Suppliers, shall operate a quality system satisfying the applicable
provision(s) of ISO 9000 (series), or agreed equivalent standard, commensurate with the
goods and services provided.
The Supplier shall ensure that his sub-suppliers operate a quality system meeting the
specified conformance criteria to ISO 9000. The Suppliers Quality System will be subject
to the Purchasers approval prior to issue of a Purchase Order. Major Sub-Suppliers will
be subject to the same approvals. The Purchaser reserves the right to conduct a Quality
Audit at the Suppliers /Sub-Suppliers facilities at any stage during manufacture.
The Supplier shall provide facilities for, and cooperate with, Purchaser and Inspectors
during manufacturing, assembly and testing.

6.2

Inspection
Inspection and testing shall be carried out in accordance with the approved Project
Quality Plan CP2-0000-00-QA-QPL-0001and shall comply with the requirements of this
specification, the data sheets and other referenced documentation forming part of the
Purchase Order.
The Purchaser or his nominated consultant reserves the right to carry out its own
inspection at the manufacturers works. The Supplier shall provide free access to his
works, and to that of his Sub-Suppliers, for both the Purchaser and his authorized
representative(s). All necessary certification documents relating to materials, shop test
data, etc., shall be made available to verify that the requirements of the purchase order
are being met.
The responsibility for inspection rests with the Supplier. The approval of any work by the
Purchaser, or their authorized representative, and the release of equipment for
shipment shall in no way relieve the Supplier of any responsibility for carrying out the
provisions of this specification.
The Supplier shall furnish a representative quality plan detailing his normal scope of
inspection and testing with the bid.

6.3

Testing
All testing shall be carried out at the manufacturers test facility. Test equipment shall
be supplied by the manufacturer and shall be calibrated within six months of the test
date. The minimum scope of testing is summarised below. The Supplier shall supply an
ITP with the Tender.
The Supplier shall provide the Purchaser with at least 14 calendar days advance notice to
witness tests performed in either the Suppliers shop or his sub-Suppliers shops.
Arrangement for 3rd party witness/Surveyors shall be by Supplier.

Rev G2

Page 33 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

6.3.1

CP2-0000-00-JI-SPE-0006

Visual Tests
Visual inspection for general workmanship, cable construction such as concentricity,
dimension checks, cable marking, colour coding and so on shall be performed.

6.3.2

Type Tests
Non-electrical

Bending test

Flame test on sheath

Ageing test on completed cables to test compatibility between materials

Specific test on insulation material

Test under fire conditions

Test on gas evolved during combustion electric cables

Electrical

6.3.3

6.3.4

Rev G2

Insulation test

Impulse voltage withstand test

Measurement of physical dimension of cable sheath insulation and armour

Mechanical properties of insulation before and after ageing

Insulation resistance measurement at ambient temperature

Insulation resistance measurement at maximum conductor temperature.

Immersion test.

Routine Tests

Spark test on conductor insulation and oversheath

Voltage test on completed cable

Insulation resistance

Conductor resistance

Partial discharge test (on HV cables)

DC voltage test on oversheath

Special Tests

Conductor examination by inspection and measurement for compliance to IEC


60092.

Measurement of thickness of insulation, sheath, armour/braid, etc.

Armour resistance

4 hour voltage test

Page 34 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

CP2-0000-00-JI-SPE-0006

Fire resistance test to IEC 60331

Flame retardant test to IEC 60332

Oxygen Index to ASTM D2863

Acid gas generation as per IEC 60754-1&2

Smoke density test to ASTM E662/IEC 61034-2

Temperature index test.

NEK 606 SHF-2 MUD test

Upon completion of inspection and testing, sample of cable from each reel shall be
provided to Purchaser
After testing, the ends of the cables or wires shall be sealed to prevent the ingress of
moisture. Three copies of certified test reports shall be submitted to Purchaser or their
designated representative for each reel of cable.
Sample of typical cables shall be provided prior to purchase for Purchaser inspection. A
short section of each cable type/size shall be stripped at time of inspection and gland
shall be made off to demonstrate that it forms a certifiable seal. Similarly
crimp/compression connectors shall be made off on the test piece.
If the test shows the cable is not acceptable then the cable shall be rejected and
immediately replaced with suitable cable. If suitable cable is not available then Supplier
shall be responsible for all costs in replacing the cable with suitable cable without
slippage including customs duties and any resultant loss of cost recovery.
Fibre optics bandwidth and attenuation tests shall be performed in accordance to
International standards.

Rev G2

Page 35 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

7.0

CP2-0000-00-JI-SPE-0006

PREPARATION FOR SHIPMENTS


The Supplier shall be responsible for preparation for export shipment including: packing,
protection, preservation, labelling and marking of all items.
All cables shall have been fully tested and inspected prior to packaging. No packaging
activities shall commence without the prior consent of the Purchaser. The purchaser
shall be notified of the dates of packaging with sufficient notice to allow attendance for
completion of inspection and release certificates without affecting the required delivery
schedule.
A careful inspection shall be made to ensure that all operating instructions and labels
plates are in place, legible and have not been obscured during painting operations.
Protection shall be provided against atmospheric corrosion while in transit and while in
outdoor storage.
No equipment shall be allowed to leave the Suppliers premises without such certificate
being signed, or a written waiver issued.
Packing shall consider that the cables may be kept in storage for 12 months without
damage in an outdoor tropical climate at fabrication yard and offshore salt laden
environment.
Supplier shall provide full details on the preservation method and any schedule
requirements during the year.
The drums and the cable details shall be recorded in detail on the packing list. The
transported drums shall have necessary fastenings, protections and lifting facilities to
satisfy lifting and sea fastening loads and restraints.

Rev G2

Page 36 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

8.0

CP2-0000-00-JI-SPE-0006

SUPPLIER DATA REQUIREMENTS


The Supplier shall provide the following information as appropriate for each size and
type of cable. All units shall be in metric. Certified information shall be supplied a
minimum of 3 weeks before cable is shipped.

Number and size of conductors making up the cross-sectional areas of each core
together with cross-sectional view.

Insulation type and thickness

Inner and outer sheath thickness (max. average and min.)

Shielding (binding) tape thickness and details of shielding including overlap

Individual conductor diameter under and over insulation

Cable diameter, under armour, over armour as well as overall cable diameter
and tolerance on overall diameter

Maximum manufacturing and shipping length using standard cable reel

Approximate net weight per unit length

Reactance per unit length at 60 Hertz

AC resistance per unit length at 60 Hertz

Insulation resistance

Capacitance per unit length

Short circuit withstand capacity curve

Current carrying capacity at ambient temperature

Current carrying capacity derating factors due to temperature, grouping,


spacing, laying.

Maximum allowable cable pulling tension

Minimum allowable and recommended bending radius

Terminating and splicing instruction including list of suitable terminating fittings

Recommended for field testing of cable after installation

Information on the cable resistance to crude oil, natural gas, diesel, solar
radiation (UV) over an extended period of time

Zero sequence impedance of the cable

Fabrication of any equipment shall not commence until the Purchaser has reviewed and
approved calculations, drawings and any other design documentation.

Rev G2

Page 37 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

9.0

CP2-0000-00-JI-SPE-0006

GUARANTEE
The Supplier shall guarantee all equipment furnished to be in compliance with this
specification and drawings.
The Supplier shall guarantee all material against defect, damage or non-conformity and
or workmanship.
If any defect or mal-performance occurs during the guarantee period of 12 months after
commissioning, the Supplier shall make all necessary alteration, repair and replacement
immediately and at no charge to Purchaser.

Rev G2

Page 38 of 39

Petrofac (Malaysia-PM304) Limited


Cendor Phase 2 Development Project
Specification for Instrument Cables

10.0

CP2-0000-00-JI-SPE-0006

DOCUMENTATION
As a minimum, Supplier is responsible to provide documentation for the equipment items
as defined in Supplier data requirements in Section 8.0. Supplier is responsible for all
documentation in strict accordance with the requirements of the specifications.
The Supplier shall furnish soft copies of drawing/documents that are of suitable
professional quality. Drawings that are, in Purchasers opinion not of suitable quality will
be returned to the Supplier for resubmission or at Purchasers option may be redrafted
by Purchaser or their representatives at Suppliers expense.
The electronics documents required shall be in Microsoft Office 2003 or Adobe PDF file
format.

Rev G2

Page 39 of 39