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Engine Control (2KDFTV)

(BAT)

(BAT)

80A
GLOW

BR

25A
EFI
BR

BR
2

1
1J

BR

1 1E

BW

MAIN
Relay

GY

BR

BR

4 1J

BR

2 1J

EDU Relay

3 1J

WB

4 DB3

7 1J

B37
Junction
Connector

1
8 1J

D55
VRV (EGR)

GREL

9 C

BATT

EGR

8 A

GY

MREL

1 A

BR

BR

GLOW
Relay

+B

10 A

RL

2 B

B9(A), B7(B), D3(C), D1(D)


Engine ECU

IREL

BW

15 A

BR

BW

RL

WB

BR

WB

14 DB1

WB

D53
Glow Plug

WB

B
BR
B2

104
HIACE (EWD622E)

BR

LB

BR
YR

YR

YR
19 AB1
1

28 D

29 D

19 D

THIA

E2

THF

RW

20 D

VLU

RL

29 C

LUSL

YR

RL

4 C

(Wide)

8 DB1

B29
Water Temp. Sensor
(Radiator)

YR

YR

(Wide)

YR

D48(A), D50(B)
Throttle Body
Assembly

LR

3 B

A2
Inlet Air Temp. Sensor (Air Cleaner)

VAF

E2

YR

DUTY

2 B

VC

16 DB1

1 B

9 DB1

20 AB1

E1

D46
Fuel Temp. Sensor

3 A

+B

D49
Inlet Air Temp. Sensor
(Intake Manifold)

2 A

1 A

YR

LB

BR

BR

D32
Water Temp. Sensor (Engine Coolant)

D44
Junction
Connector
YR

8 DB3

YR

BR

YR

YR

YR

YR

YR

YR

YR

31 D

THW

20 A

THA

RTHW

BR

13 BD1

14 BD1

10 BD1

3 BD1

5 BD1

12 BD1

11 BD1

4 BD1

9 BD1

# 10

3 B
# 20

2 B
# 30

5 B
# 40

4 A
INJ1

5 A
COM1

BR

6 B

1 A

1 B

R
INJF

3
G

B38
Junction
Connector

BY

YB

GY

GR

7 B

BR

7 BD1

16 BD1

6 BD1

G
15 BD1

D26
Fuel Injector
(No. 3)

BY

17 BD1

YB

D25
Fuel Injector
(No. 2)

GY

21 D

B39
Junction
Connector

#4

22 D

#3

23 D

D27
Fuel Injector
(No. 4)

#2

24 D

GR

INJF

D24
Fuel Injector
(No. 1)

#1

25 D

B9(A), B7(B), D3(C), D1(D)


Engine ECU

3 A
INJ4

2 A
INJ2

6 A
COM2

INJ3

GND

+B
8 A

B13(A), B15(B)
Injector Driver (EDU)

B
BR

BR

105
HIACE (EWD622E)

Engine Control (2KDFTV)

LB

LB

YR

LB

YR

LB

YR

O3(A)
Transmission
Control ECU

PR

9 DO1

19 DO1

LB

26 D

18 D

EGLS

PCR1

W
6 DB2

33 C

1 DB2

28 C
PIM

11

CAN
20 A

LR
VC

LB

YR

E2

D44
Junction
Connector

EGLS

VC

D45
Fuel Pressure
Sensor

PIM

1
E2

D52
EGR Valve
Position Sensor

VC

LB

YR

3
E

D51
Turbo Pressure
Sensor

LB

YR

CAN+
21 A

22 B

21 B

CAN+

VC

CAN

EC
6 B

WB

E01
7 D

BR

E02
6 D

BR

PCV
1 D

YR

PCV+
2 D

P
L

NE
34 D

NE+
27 D

(Shielded)

G
31 C

(Shielded)

G1
23 C

BR

E1
7 C

B9(A), B7(B), D3(C), D1(D)


Engine ECU

NE
G
2

BR

13

B36
Junction
Connector

NE

D47
Suction
Control Valve

D17
Crankshaft
Position Sensor

D10
Camshaft
Position Sensor

BR

(Shielded)

WB

(Shielded)

11

10

BR

D43
Junction Connector

BR

BR

BR

WB

BR

BR

BR

12

BR

BR
D3

106
HIACE (EWD622E)

B2

(BAT)

(IG)

(ST)

10A
STOP

15A
IGN

7. 5A
ST

BW

RL
14 B

P
N

7
DB3

BW

BW

12 DB1

(A/T)

BW

BR
9 A

BW
(A/T)

B34
Junction
Connector
16
18
19

RW

3
DB3

BW

BW

D37
Neutral Start SW

13
DB1

BW

10

(M/T)

19

20

IGSW

B34
Junction
Connector
ST Relay

RW
19 HB4

RW

GB
17 HB4

RW

B2
Stop Lamp SW

6 5E

RW

4 5J

B35
Junction
Connector
R

3 5J

GB

BR

21 5E

BR

9 5E

15 B

ST1

7 A

STP

6 A

STA

NSW

B9(A), B7(B), D3(C), D1(D)


Engine ECU
FAN

PL

WL

3 DB2

8 DB2

17 DB1

PL

WL

13 D

LGB

RFC2
11 D

6 DB3

RFC
12 D

LGB

VPA
22 A

EPA
28 A

WL

VCPA
26 A

VPA2
23 A

EPA2
29 A

WR

VCP2
27 A

RL

ALT
8 D

B35
Junction
Connector

VCP2

EPA2

VPA2

VCPA

EPA

VPA

B1
Accelerator Position Sensor

3 B

FAN3 Relay

Cooling Fan ECU No. 2

2 DB3

Cooling Fan ECU No. 1

D6(B)
Alternator

BR

BR

107
HIACE (EWD622E)

Engine Control (2KDFTV)


H18
A/C Amplifier
(BAT)

11

10

7. 5A
OBD

CANL

CANH

1 A

2 A

1 C

2 C
5 5S
STPlug

12 A

TACH
4 A

7 HB4

TAC

SG

CG

12 HB4

2 6F

15 6C

WB

LR

BAT

WFSE

12 5E

BY

16

15

LR

LR

18 HB1

57 HB1

6
CANH

H23
DLC3

19 A

BY

GR

BW

CANL

WFSE
1 5S

PL

14

SIL

WB

14 A

TC

BR

2 A

GIND

13

TC

16 6C

14 6C

BR

17 B

THWO

3 5S

11 A

B9(A), B7(B), D3(C), D1(D)


Engine ECU
SPD

4 5H

18 A
SIL

3 5E

PB

CANL

7 5E

WB

W
W
23 B

CANH

22 HB4

11 HB4

24 B

1 D

H3(A), H4(B), H5(C), H6(D)


Junction Connector

BY

2 B

1 B

BR

9 DB2

WB

BY

1 6F

GR
BW
Y
PL
BR

WB

BY

B3

108
HIACE (EWD622E)

H2

(IG)

(BAT)

10A
MET IGN

(IG)

10A
GAUGE

10A
DOME

1 5M

2 5E

LR

BR

18 5E

8 5S

H20
Combination Meter

Glow

Check
Engine

Tachometer

Speedometer

Temp.

IG+

BY

E1
7

BR

LR

7 DB4

5 DB4

BR

LR

PL

1 HH1

SI

WB

3 DB4

PL

BW

22 HB1

24 5E

B35
Junction
Connector

GR

58 HB1

60 HB1

BW

GR

21 HB1

E3
29

WB

14 5D

SI
15

BR

14

+S
9

PL

S
17

BW

L
25

GR

EGW
32

IG+

PL

D38
Speed Sensor

LR

1
BY

H2

109
HIACE (EWD622E)

Engine Control (2KDFTV)


System Outline
This system utilizes an engine ECU and maintains overall control of the engine, transmission and so on. An outline of the
engine control is explained here.
1. Input Signals
(1) Water temp. signal circuit
The water temp. sensor (Engine coolant) detects the engine coolant temp. and has a builtin thermistor with a
resistance varies according to the engine coolant temp. Thus the engine coolant temp. is input in the form of a control
signal to TERMINAL THW of the engine ECU.
(2) Intake air temp. signal circuit
The intake air temp. sensor is detects the intake air temp., which is input as a control signal to TERMINAL THA of the
engine ECU.
(3) RPM signal circuit
Camshaft position and crankshaft position are detected by the camshaft position sensor and crankshaft position sensor.
Camshaft position is input as a control signal to TERMINAL G1 of the engine ECU, and engine RPM is input into
TERMINAL NE+.
(4) Throttle signal circuit
The accelerator position sensor detects the accelerator pedal opening angle, which is input as a control signal to
TERMINALS VPA and VPA2 of the engine ECU.
(5) Vehicle speed signal circuit
The speed sensor detects the vehicle speed and inputs a control signal to TERMINAL SPD of the engine ECU via the
combination meter.
(6) Battery signal circuit
Voltage is constantly applied to TERMINAL BATT of the engine ECU. When the ignition SW is turned to on, voltage for
engine ECU operation is applied via the MAIN relay to TERMINAL +B of the engine ECU.
(7) Started signal circuit
To confirm that the engine is cranking, the voltage applied to the starter motor during cranking is detected and is input as
a control signal to TERMINAL STA of the engine ECU.
(8) Fuel temp. signal circuit
The fuel temp. sensor is detects the fuel temp., which is input as a control signal to TERMINAL THF of the engine ECU.
(9) Intake air vacuum pressure signal system
Intake air vacuum pressure is detected by the turbo pressure sensor and is input as a control signal to TERMINAL PIM
of the engine ECU.

110
HIACE (EWD622E)

2. Control System
EGR control
The EGR control system detects the signals from each sensor, then the current is output to the TERMINAL EGR to control
the VRV (EGR).
Common rail pressure control
The target rail pressure is calculated according to the engine status (Accelerator opening, engine speed) and
environmental change detected by sensors. The fuel amount to be pressurefed from the supply pump is calculated so as
to match the indicated value of rail pressure sensor with the target value and the signal is sent to the intake amount
adjusting valve of the supply pump in order to control the rail pressure.
Fuel injection timing control
The fuel injection timing is controlled by calculating the basic fuel injection timing based on the engine status (Accelerator
opening, engine speed), making corrections according to environmental change detected by sensors, then sending a
signal to the solenoid control valve of the injector via the injector driver (EDU).
Fuel injection volume control
The fuel injection volume is controlled by calculating the basic fuel injection volume based on the engine status
(Accelerator opening, engine speed), making corrections according to environmental change detected by sensors and the
inside pressure conditions in the rail, then sending a signal to the solenoid control valve of the injector via the injector
driver (EDU).
Pilot injection control
The fuel injection volume and timing are controlled by calculating the pilot injection volume/timing based on the engine
status (Accelerator opening, engine speed), making corrections according to environmental change detected by sensors,
then sending a signal to the solenoid control valve of the injector via the injector driver (EDU).
3. Diagnosis System
With the diagnosis system, when there is a malfunctioning in the engine ECU signal system, the malfunction system is
recorded in the memory. The malfunctioning system can be found by reading the display (Code) of the check engine warning
light.
4. FailSafe System
When a malfunction occurs in any system, if there is a possibility of engine trouble being caused by continued control based
on the signals from that system, the failsafe system either controls the system by using data (Standard values) recorded in
the engine ECU memory or else stops the engine.

111
HIACE (EWD622E)

Engine Control (2KDFTV)


: Parts Location
Code

See Page
48 (LHD)

A2

56 (RHD)
48 (LHD)

B1

56 (RHD)

B7

56 (RHD)

B9

53 (*5)

B13

53 (*5)

B15

D25

45 (*2)

53 (*5)

D26

45 (*2)

53 (*5)

D27

45 (*2)

B29

53 (*5)

D32

48 (LHD)

B34

56 (RHD)

D37

45 (*2)

B35

53 (*5)

D38

45 (*2)

B36

53 (*5)

D43

45 (*2)

B37

53 (*5)

D44

45 (*2)

B38

53 (*5)

D45

45 (*2)

B39

53 (*5)

D1

D3

D24

45 (*2)

D6

D17

45 (*2)

See Page
C

D10

48 (LHD)

B2

Code
D3

D46

45 (*2)
53 (*5)

D47

45 (*2)

Code

53 (*5)

D48

45 (*2)
53 (*5)

See Page
A

53 (*5)

D50

45 (*2)
53 (*5)

53 (*5)
B

53 (*5)
53 (*5)

45 (*2)
53 (*5)
45 (*2)

D53

45 (*2)
53 (*5)

53 (*5)
45 (*2)

D55

45 (*2)
53 (*5)
45 (*2)
53 (*5)
45 (*2)
53 (*5)
45 (*2)
53 (*5)
45 (*2)

53 (*5)

H3

H4

H5

H6

53 (*5)
53 (*5)
53 (*5)
53 (*5)

O3

45 (*2)

42, 49 (LHD)
42, 57 (RHD)
42, 49 (LHD)
42, 57 (RHD)
42, 49 (LHD)
42, 57 (RHD)

49 (LHD)
57 (RHD)
49 (LHD)

H23

45 (*2)

42, 57 (RHD)

57 (RHD)

H20

45 (*2)

42, 49 (LHD)

49 (LHD)

H18

45 (*2)

53 (*5)
53 (*5)

D52

45 (*2)

45 (*2)
45 (*2)

D51

45 (*2)

53 (*5)
45 (*2)

D49

45 (*2)

45 (*2)

57 (RHD)
A

48 (LHD)
56 (RHD)

53 (*5)

: Relay Blocks
Code

See Page

Relay Blocks (Relay Block Location)

23 (*8)

Engine Room R/B No.1 (Engine Compartment Front)

28

Engine Room R/B No.2 (Inside of Battery Room)

29

Instrument Panel R/B (Under the Glove Box)

* 1 : LHD 2TRFE
* 2 : LHD 2KDFTV
* 8 : 2KDFTV, 5LE

* 3 : LHD 5LE

* 4 : RHD 2TRFE

* 5 : RHD 2KDFTV

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HIACE (EWD622E)

* 6 : RHD 5LE

* 7 : 2TRFE

: Junction Block and Wire Harness Connector


Code

See Page

Junction Block and Wire Harness (Connector Location)

1E

24

1J

25

5D

30

Instrument Panel Wire and Instrument Panel J/B (Left Side of Instrument Panel)

5E

30

Engine Room Main Wire and Instrument Panel J/B (Left Side of Instrument Panel)

5H
5J
5M
5S
6C
6F

Engine Room Main Wire and Engine Room J/B No.1 (Engine Compartment Front)

30
Instrument Panel Wire and Instrument Panel J/B (Left Side of Instrument Panel)
31
38 (LHD)

Instrument Panel Wire and Center J/B (Instrument Panel Reinforcement LH)

38 (RHD)

Instrument Panel Wire and Center J/B (Instrument Panel Reinforcement RH)

38 (LHD)

Instrument Panel Wire and Center J/B (Instrument Panel Reinforcement LH)

38 (RHD)

Instrument Panel Wire and Center J/B (Instrument Panel Reinforcement RH)

: Connector Joining Wire Harness and Wire Harness


Code
AB1
BD1
DB1
DB2
DB3
DB4
DO1
HB1
HB4
HH1

See Page
64 (LHD)
72 (RHD)
61 (*2)
69 (*5)

Joining Wire Harness and Wire Harness (Connector Location)


Cowl to Head Lamp Wire and Engine Room Main Wire (Left Side of the Instrument Panel J/B)
Engine Room Main Wire and Engine Wire (Front Floor Panel Right)

61 (*2)
69 (*5)
61 (*2)
69 (*5)
61 (*2)

Engine Wire and Engine Room Main Wire (Front Side of Engine Room R/B No.1)

69 (*5)
61 (*2)
69 (*5)
61 (*2)
69 (*5)

Engine Wire and Floor Wire (Front Floor Panel Right)

64 (LHD)
72 (RHD)
64 (LHD)

Instrument Panel Wire and Engine Room Main Wire (Under the Instrument Panel J/B)

72 (RHD)
64 (LHD)

Instrument Panel Wire and Instrument Panel Wire (Near the Steering Column)

72 (RHD)

Instrument Panel Wire and Instrument Panel Wire (Instrument Panel Reinforcement RH)

: Ground Points
Code
B2
B3
D3
H2

See Page
61 (*2)
69 (*5)
61 (*2)
69 (*5)
61 (*2)
69 (*5)
64 (LHD)
72 (RHD)

Ground Points Location


Front Floor Panel Right
Front Floor Panel Left
Engine Block
Instrument Panel Reinforcement

* 1 : LHD 2TRFE
* 2 : LHD 2KDFTV
* 8 : 2KDFTV, 5LE

* 3 : LHD 5LE

* 4 : RHD 2TRFE

* 5 : RHD 2KDFTV

* 6 : RHD 5LE

* 7 : 2TRFE

113
HIACE (EWD622E)