Beruflich Dokumente
Kultur Dokumente
FERRO
PROGRAM DESCRIPTION AND OPERATING INSTRUCTIONS
I.
INTRODUCTION
II.
INPUT REQUIREMENTS
For entry of design information, See Page 3.
DISCLAIMER
This program and its documentation have been subjected to normal field testing
procedures. Optimized Program Service, llc. makes no warranty, expressed or implied, as to the
documentation and the performance of the program. Users are expected to make the final evaluation
as to the value and correctness of the results obtained for their specific applications.
FERRO
TABLE OF CONTENTS
PAGE
MAIN MENU
68
9 10
11
12
13
CONSTRUCTION
14
PROGRAM EXECUTION
15
16
17
18
19
20
FERRO
MAIN MENU
FERRO
FERRO
EXTERNAL DUCT:
Duct is placed between
winding and core
BOTH: Ducts both within winding and between winding and core.
INTERNAL DUCTS
THICKNESS:
Radial thickness of duct opening.
EFFECTIVENESS: Percent of duct free from obstruction , such as leads.
EXTERNAL DUCTS
# OF LOCATION: Enter number of required duct locations.
LOCATIONS:
Enter number of winding UNDER which duct is to be located.
(2 indicates duct under second winding, etc.)
THICKNESS:
TYPE
END:
FULL:
FERRO
END DUCTS
FULL DUCTS
LAM. TYPE
SCRAPLESS:
FR:
STRIP:
IRON GRADE:
Y/T RATIO:
L/T RATIO:
M Grade of steel.
Ratio of yolk or ends of lamination to tongue width.
Ratio of lamination outside return legs to tongue width.
THICKNESS:
Thickness of individual lamination in inches.
STACK FACTOR: Proportion of lamination stack that is actually iron.
**NOTE:
If Iron Grade is selected as SPECIAL:
MU FACTOR: Permeability factor used in inductance calculation. (Entered as relative number
such as 1.1 for M6, 1.3 for M19 and M22, or 1.4 for M27).
Enter power factor, usually -.97 for M6 and -.9 for non oriented grades.
Material grade description.
WEDGE:
Space (in inches) allowed on each side of core stack to insert wedges for
securing coils to core.
Space (in inches) on each side of the tongue for mechanical clearance.
SPACE:
WNDG FORM THK: Thickness (in inches) of insulation between core and the first layer of wire.
FERRO
PRI. MAX B: Flux density of iron under primary winding at highest input voltage (in kilogausses).
SEC. MAX B: Flux density of iron under secondary winding to be attained during regulation
(in kilogausses).
**NOTE:
A Zero (0) entry for either PRI. MAX B or SEC. MAX B will result in values to be selected by
FERRO from the following table:
IRON GRADE
M6
M19
M22
M27
PRI. MAX B
19.00
18.01
17.40
17.00
SEC. MAX B
20.80
19.85
19.25
18.80
Net difference between coil lengths and available window length (in inches).
This will be subtracted from each window.
SEC. POSITION:
Position of the window length, minus shunt stack, allocated to the secondary
coil. If zero (0) entered FERRO will use .67 (2/3 of the available window
length would be allotted to the secondary coil and 1/3 to the primary coil.)
SHUNT AREA RATIO: Ratio of total shunt area to core cross-sectional area.
FERRO
CORE DIMENSIONS:
PROGRAM TO DETERMINE
ALL:
FERRO will select complete core from core Table (See Page 17)
STACK:
FERRO will use values entered for T, H and W and will determine STACK(S).
NONE:
FERRO will use values entered by user for T, S, H, and W.
T:
S:
H:
W:
WINDOW LENGTH:
CALC:
If program to calculate window length.
ENTER:
If user to enter Wp, Ws (For 2-Coil) (See Page 16 For 3-Coil).
Wp:
Ws:
CORE NAME:
SHUNT ID:
FERRO
TEST (KV):
****NOTE:
For worst-case evaluation, enter nominal voltage as low-line voltage. For low-line
voltage, enter slightly less to insure regulation.
FERRO
RG :
Portion of a turn width subtracted from the winding space because of skew in the
winding. A value of (1) means 1 turn width subtracted.
AWG SIZE: Standard American wire gage sizes for round and square wires.
NO. HIGH: Number of wire strands high in a multi-stranded wire
NO. WIDE: Number of wire strands wide in a multi-stranded wire.
LINEAR SPACE FACTOR: Proportion of space occupied by wire that is actually wire.
FERRO
10
****NOTE:
For 3 coil (harmonically compensated) transformers, the sum of the voltages of the resonant winding
plus any load winding connected in series with it should total 516V if 660 volt AC capacitors are being
used. The voltage to enter for the resonant winding is
516 (Vs1 + Vs2.etc.) Enter harmonic factor as 1.05.
FERRO
11
WINDING CURRENT: Enter output current of winding. (DC if rectified; RMS if not rectified.)
DIEL. TEST (KV):
****NOTE: (See Page 10) PRIMARY WINDING DATA (PAGE 2- CONTINUED) for remaining
descriptions.
If FERRO is selecting Wire Size, user must enter No. High, No. Wide and Linear Space Factor.
FERRO
12
****NOTE: (See Page 10) PRIMARY WINDING DATA (PAGE 2 CONTINUED) for remaining
descriptions.
If FERRO is selecting Wire Size; user must enter No. High, No. Wide and Linear Space Factor.
FERRO
13
CONSTRUCTION
WINDING ORDER: Data for windings has been entered in the order of P1, P2, S1 and S2 etc.
Enter a number for each winding indicating the order it is to be wound.
EXAMPLE:
1 Primary, 1 Resonant, and 2 Secondaries:
P1, RES1, S1, S2
1,
2,
3, 4
Primary Coil has primary (1).
Secondary Coil Resonant (2) is wound first, followed by the 2 secondaries. (3, 4).
1,
4,
2, 3
Primary Coil has primary (1).
Secondary Coil The 2 secondaries are wound first, with the resonant wound on the
outside of coil (4th position) (4, 2, 3).
****NOTE: Any Secondary winding that is to be connected in series with the resonant winding across
the capacitor should have its winding order entry preceded by a negative ( - ) sign.
% BUILD:
Percentage of window height (H) actually occupied by wires, insulation, tube
thickness and space. (If Zero (0) entered FERRO will assume 85%).
AMBIENT TEMP: Temperature of surrounding air in which the transformer is to operate. (In degrees
centigrade.)
TEMP. RISE:
Allowable temperature rise measured by change in resistance of the hottest
winding. (In degrees centigrade.)
% DUTY CYCLE: Percent duty cycle (repetitive).
CONSTRUCTIONOPEN:
Open core-coil.
FORCED AIR: Select forced air if desired (for ducted designs only).
AIR FLOW RATE (FT/MIN): Speed of air flowing past the coils in linear feet per minute
DESIGN IDENTIFIER: Design part number or name for identification purposes.
FERRO
14
PROGRAM EXECUTION
FERRO
15
****NOTE: See Page 6, GENERAL DESIGN DATA CORE for remaining descriptions.
WINDOW LENGTHSWc: Window length of harmonic compensation coil.
2ND SHUNT RATIO: Second shunt area compared to cross-section of main core (3 coil FERRO) .
FERRO
16
TABLE 1
FERRORESONANT TRANSFORMER LAMINATIONS
(STORED IN FERRO FOR AUTOMATIC CORE SELECTION)
TONGUE
WINDOW
WINDOW
LEG/T
HEIGHT
(H)
WIDTH
(W)
RATIO
RATIO
(T)
YOKE/T
CORE
EI-750FR
.750
.625
2.50
.583
.583
EI-7
.875
.625
2.75
.571
.571
EI-1000FR
1.000
.750
3.00
.562
.562
EI-8
1.125
.625
3.50
.555
.555
EI-1250FR
1.250
.906
3.687
.550
.550
EI-5731FR
1.375
1.063
4.000
.636
.636
EI-1625FR
.5766
1.625
1.125
4.375
.5766
EI-2125FR
.5588
2.125
1.312
5.562
.5588
EI-2625FR
.5592
2.625
1.562
6.750
.5592
EI-3250FR
.5577
3.250
1.875
8.125
.5577
EI-4000FR
.5782
4.000
2.250
9.688
.5782
EI-5000FR
5.000
2.688
11.875
.575
EI-6250FR
.570
6.250
3.188
14.438
.570
.575
****NOTE:
FERRO will use the above laminations for automatic core selection.
However, FERRO is in no way restricted to the above laminations when user enters core
dimensions.
FERRO
17
HIGH TAP VOLTAGE: This question is meant for winding voltages above nominal
input, where a change in wire size would be appropriate. Examples are shown in Figures
1 and 2.
FERRO
18
FERRO will automatically calculate the MAIN CORE AIR GAP by selecting MAIN CORE
AIR-GAP button.
EXAMPLE:
ACROSS CORE (1) Main gap will be calculated to fit across core. (See sketch
above.)
CENTER-GAP
(0) Main gap will be calculated for center-leg only. (See Page
19)
(User has option of "splitting" into multiple sections.)
The following page shows the printout of the gap calculation result and provides the
core structure layout for SHEARED STRIP pieces.
FUNDAMENTAL HARMONIC
THIRD HARMONIC
FIFTH HARMONIC
TOTAL AIR GAP
= 0.8053
= 0.0462
= 0.0145
= 0.5520
FERRO
19
VIEW PIECES
FERRO
20