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ISSN: 2455-5703
Mr. A. Elangovan
UG Student
Department of Civil Engineering
K.S.R College Of Engineering
Mr. A. G. Natarajan
UG Student
Department of Civil Engineering
K.S.R College Of Engineering
Mr. S. Premkumar
UG Student
Department of Civil Engineering
K.S.R College Of Engineering
Abstract
In this experiment the studies, the strength characteristics of M30 grade concrete are using manufactured plastic coarse aggregate
as a replacement of natural coarse aggregate is conducted along with the use of quarry dust as a partial replacement of
conventional natural river sand. Mix design for plastic coarse aggregate concrete is done by calculating the specific gravity of the
manufactured plastic aggregate, fly ash and quarry dust. Cubes, beams and cylinders were casted by fly ash is 20% in cement,
partial replacement of quarry dust in sand and natural coarse aggregate by 5%, 10%, 15%, and 20% of manufactured plastic
coarse aggregate. The experimental studies give the final strength parameters such as compressive strength, flexural strength and
split tensile strength of the casted cubes, beams and cylinders were tested respectively.
Keywords- Quarry Dust, Fly Ash, Plastic Coarse Aggregate
I. INTRODUCTION
A. General
Concrete is a constitute made essentially of Portland cement, fine aggregates, coarse aggregates and water. The mixture of the
materials will undergo in a chemical reaction called hydration and this process will result in a change of mixture from plastic
state to a solid occurs over a period of time. By reducing the weight and cost of constituent's materials in concrete, the cost and
weight of concrete can be reduced.
B. Advantages
The cost reduction can be achieved by the usage of locally available alternative materials, instead of conventional materials and
the weight of the concrete can be reduced by using manufactured plastic coarse aggregate, fly ash instead of cement.
C. Future Need/Demand
The consumption of fine aggregate in concrete production is very high throughout the world , and several developing countries
have facing difficulties in meeting the supply of natural fine aggregate in order to satisfy the increasing needs of infrastructural
development in recent years. To the solution for the stress and demand for river fine aggregate, researches have being conducted
and an alternative materials such as fly ash, slag, limestone powder and siliceous stone powder is been made used.
D. Execution
The attempts for the replacement of river sand by quarry dust have been made in India. Quarry dust, the waste material that
causes disposal problem is made as a valuable resource by the successful utilization of this quarry dust as a fine aggregate and
this will also overcome the strain on supply of river sand as fine aggregate and also the cost will be reduced. To evaluate the
possibilities of replacement of plastic coarse aggregate with the replacement of quarry dust and flyash as a replacement of fine
aggregate and cement.
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Structural Behaviour of Concrete With Partial Replacement Plastic Aggregate and Quarry Dust with Coarse and Fine Aggregate
(GRDJE/ Volume 1 / Issue 4 / 006)
E. Curing
The compression, flexural and split strengths were found after 7 and 28 days of curing.
B. Fly Ash
Fly ash used for this collected from Mettur thermal power plant.
Table 2: Properties of Fly Ash
S.No.
Properties
Value
1
Specific gravity 2.27
2
Fineness
6.79
C. Fine Aggregate
1) Sand: Sand collected from nearby river is used for this project. Natural sand was tested as per IS: 2386 (Part 1 and 3) - 1963
and IS: 383 1970.The properties of sand are tabulated in Table III.
2) Quarry dust: Quarry dust an alternative for sand is collected from nearby quarry. Quarry dust was tested as per IS: 2386
(Part 1 and 3) - 1963 and IS: 383 - 1970.The properties of quarry dust are tabulated in Table III.
Sieve Analysis
Zone III
Zone III
D. Coarse Aggregate
1) Natural Coarse Aggregate (N.C.A.)
Natural coarse aggregate was tested as per IS: 2386 (Part 1and 3) 1963 and IS: 383 1970.The properties ofnatural coarse
aggregate are tabulated in Table IV.
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Structural Behaviour of Concrete With Partial Replacement Plastic Aggregate and Quarry Dust with Coarse and Fine Aggregate
(GRDJE/ Volume 1 / Issue 4 / 006)
Specific gravity
2.80
0.93
Fineness modulus
2.65
2.59
Water absorption
1.5
Nil
Crushing value
6%
Nil
Impact value
35.9%
1%
E. Water
Water used for mixing and curing was clean and free from injurious amounts of oils, acids, alkalis, salts, sugar, organic materials
or other substances that are deleterious to concrete or steel. Potable water with pH value 7 is used for mixing and curing
throughout the experiment.
Fly Ash
Mix
Kg/m3
Kg/m3
C.M
448.0
833
Mix 1
Mix 2
Mix 3
Mix 4
358.4
358.4
358.4
358.4
89.6
89.6
89.6
89.6
817
817
817
817
839
839
839
839
River sand
Kg/m3
Quarry dust
Kg/m3
N.C.A.
P.C.A.
WATER
Kg/m3
Kg/m3
Kg/m3
934
203
887
841
794
747
15.5
31.0
46.5
62.0
203
203
203
203
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Structural Behaviour of Concrete With Partial Replacement Plastic Aggregate and Quarry Dust with Coarse and Fine Aggregate
(GRDJE/ Volume 1 / Issue 4 / 006)
Mix
Fly Ash
Quarry
Dust
P.C.A.
Mix 1
20%
50%
5%
Mix 2
20%
50%
10%
Mix 3
20%
50%
15%
Mix4
20%
50%
20%
B. Casting of Specimen
S. No.
1
2
3
18.5
29.5
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Structural Behaviour of Concrete With Partial Replacement Plastic Aggregate and Quarry Dust with Coarse and Fine Aggregate
(GRDJE/ Volume 1 / Issue 4 / 006)
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Structural Behaviour of Concrete With Partial Replacement Plastic Aggregate and Quarry Dust with Coarse and Fine Aggregate
(GRDJE/ Volume 1 / Issue 4 / 006)
C. Flexure Test
The flexural strength of the concrete was determined by using loading frame. The loading is done using hydraulic jack on the
beam and the load applied is measured using the proving ring. The span of the beam adopted is 400 mm and central concentrated
load was applied.
Flexural strength = Pl / bd2
The mean flexural strength is calculated and tabulated in Table X.
Table 10: Flexural Strength of Concrete (Mpa)
M30
Mix
7 days(Mpa) 28 days(Mpa)
C.M
4.27
5.96
Mix 1
5.00
7.12
Mix 2
5.84
7.96
Mix 3
5.68
7.76
Mix 4
4.92
6.96
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Structural Behaviour of Concrete With Partial Replacement Plastic Aggregate and Quarry Dust with Coarse and Fine Aggregate
(GRDJE/ Volume 1 / Issue 4 / 006)
V. CONCLUSION
From the above discussion it is concluded that:
Concrete acquires maximum increase in compressive strength at 50 % sand by quarry dust, 20% of fly ash, plastic aggregate
of 10%. When compared with concrete with only river sand, the amount of increase in strength is 12% and 15.8% for 7 and
28 days respectively.
Split tensile strength is maximum at 50 % replacement of natural sand by quarry dust, 20% of fly ash, plastic aggregate of
10%. The percentage of increase with control concrete is 24.2% and 20% for 7 and 28 days respectively.
Maximum flexural strength is also at 10% replacement. The percentage of increase compared with control concrete is 36.8%
and 33.5% for 7 and 28 days respectively.
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