Sie sind auf Seite 1von 132

2013 Product Catalog

Advanced Controls & Drives


Effective April 1, 2013

Medium Voltage Variable Frequency Drives

SECTION 1

Low Voltage Variable Frequency Drives

SECTION 2

Medium Voltage Starters

SECTION 3
SECTION 4

Low Voltage Starters

http://benshaw.cwfc.com

24/7/365 Service and Support


Field Services



Installations & commissioning


On-site repairs
- Scheduled/emergency
On-site retrofits and upgrades

Factory Services




Send-in repairs
- Scheduled/emergency
Send-in retrofits and upgrades
Quick ship modified Benshaw Express stock
Benshaw and 3rd party

Technical Training


In-class in our training center


In-class at your facility
Customized for your business

Maintenance Services




Thermography
Service contracts
Preventive
- Maintenance/agreements
Power quality

Spare Parts



24/7/365 availability
Emergency delivery
- Courier available
Replace or repair

Technology Retrofits


Solid state motor controls and drives


Electromechanical motor controls
Orphaned OEM equipment retrofits

Medium Voltage
Variable Frequency Drives
Engineered Medium Voltage Drive Products
M2L 3000 Series.......................................................2

To order WEB STOCKED items: visit www.BenshawExpress.com

1-1

Engineered Medium Voltage Drive Products

Variable Frequency Drives


m2l 3000 series
2.36.6 kV Class, 30010,000 HP

Introducing ...
With over 20 years of medium voltage motor controls experience, Benshaw is now introducing
a new family of medium voltage drives. Our medium voltage drive features a unique technology
that allows Benshaw to offer a simple, compact, and reliable drive solution. Our innovative
topology, coupled with an advanced control architecture, will enable customers to transform
the way they do business.
The M2L 3000 Medium Voltage Variable Frequency Drive is a step change in motor control
power technology. Though designed for industrial applications, it benefits from Curtiss-Wrights
wide ranging experience in defense and nuclear-related technologies, an arena where products
must meet the most rigorous standards and where failure is simply not an option.
Our innovative patented topologymodular multilevel converter (M2LC)is powered by
state-of-the-art hardware and software controls. Our control algorithms are setting the stage for
the next generation of VFDs.

Key Features:
Compact Modular Design
Simplistic component
arrangement with
minimal total part count

Installation Flexibility
Optimal for retrofits

Arc Resistant
Safety by design arc flash
footprint inherently lower

Energy Efficiency
Inverter efficiency 99.5%

XCS
Converter

M2L
Inverter

Developed, designed, and manufactured in the USA.


Supported around the globe.

Robust Control Architecture


High performance, reliability
and immunity from EMI,
through noise tolerant
signaling & fiber optic
communications

1-2

To learn more about the M2L 3000,


visit http://benshaw.cwfc.com,
call 412-968-0100 or
e-mail benshawRFI@curtisswright.com.

To order: call 412-968-0100

Engineered Medium Voltage Drive Products

Variable Frequency Drives

m2l 3000 series


FRAME SIZES / weights / model number assembler - overview
Converter Frame Sizes
Frame

Model Number Assembler - Overview

Dimensions (in.)
H

Weight
(lbs.)

66 64 40 6200

91 76 44 9200

* *

Supply Voltage

Choose:

Disconnect Option

Inverter Frame Sizes


Frame

Page 1-17

Dimensions (in.)
H

Weight
(lbs.)

66 61 40 1452

74 71 40 1500

* *

* = Consult factory

Choose:

Choose:

Supply Voltage
Supply Frequency
Motor Current

Uptime Option

Page 1-4

Page 1-17

Choose:

XCS
Converter

M2L
Inverter

Converter front

Converter side

To order WEB STOCKED items: visit www.BenshawExpress.com

Inverter front

Motor Voltage
Motor Current
Page 1-5

Motor

Inverter side

1-3

Engineered Medium Voltage Drive Products

Variable Frequency Drives

m2l 3000 series


model number assembler - converter section
Example Part Number:

XCS-3

0140

Options**

Series:
XCS-3 = M2L-3000 Converter
Input Voltage:
1 = 480
2 = 2400
3 = 3300
4 = 4160
5 = 4800
6 = 6600
7 = 6900
8 = 8320
A = 10000
B = 11000
C = 12000
D = 12470
E = 13200
F = 13800
Z = Other (specify at time of ordering)
Input Freqency:
5 = 50 Hz
6 = 60 Hz
Motor / Inverter Output Voltage:
(Must match M2L-3 Output Voltage code)
2 = 2300
3 = 3300
4 = 4160
5 = 4800 *
6 = 6600
7 = 6900
8 = 8320 *
A = 10000 *
B = 11000 *
C = 12000 *
D = 12470 *
E = 13200 *
F = 13800 *
Z = Other (specify at time of ordering)
Inverter Output Rated Current (Total):
0035 = 35 amps
0070 = 70 amps
0100 = 100 amps
0140 = 140 amps
0190 = 190 amps
0260 = 260 amps
0300 = 300 amps
0440 = 440 amps
0550 = 550 amps
0880 = 880 amps *
1200 = 1200 amps *
Blank = Standard / Base Unit
OP = Options selected. For Option choices see page 12.
* = Consult factory

1-4

To order: call 412-968-0100

Engineered Medium Voltage Drive Products

Variable Frequency Drives

m2l 3000 series


model number assembler - inverter section
Example Part Number:

M2L-3

0140

Options**

Series:
M2L-3 = M2L-3000 Inverter Section

Input Supply:
X = with XCS Transformer Converter Section
D = DC Bus Supply (Inverter only), Consult factory for voltage specifications














Motor / Output Base Freqency:
5 = 50 Hz
6 = 60 Hz
Motor / Inverter Output Voltage:
(Must match XCS-3 Output Voltage code, when XCS is supplied)
2 = 2300
3 = 3300
4 = 4160
5 = 4800 *
6 = 6600
7 = 6900
8 = 8320 *
A = 10000 *
B = 11000 *
C = 12000 *
D = 12470 *
E = 13200 *
F = 13800 *
Z = Other (specify at time of ordering)
Inverter Output Rated Current:
0035 = 35 amps
0070 = 70 amps
0100 = 100 amps
0140 = 140 amps
0190 = 190 amps
0260 = 260 amps
0300 = 300 amps
0440 = 440 amps
0550 = 550 amps
0880 = 880 amps *
1200 = 1200 amps *
Blank = Standard / Base Unit
OP = Options selected. For Option choices see page 12.
* = Consult factory

To order WEB STOCKED items: visit www.BenshawExpress.com

1-5

Engineered Medium Voltage Drive Products

Variable Frequency Drives


m2l 3000 series
2.36.6 kV Class, 30010,000 HP
2.3 kV Converter Input & Output 60 Hz

Cell
Current

Dimensions (in.)

Weight
(lbs.)

Model Number

HP

XCS-32620140

500

140

66 64 40 6200

XCS-32620140

600

140

66 64 40 6200

XCS-32620190

700

190

91 76 44 9200

XCS-32620190

800

190

91 76 44 9200

XCS-32620260

900

260

91 76 44 9200

XCS-32620260

1000

260

91 76 44 9200

XCS-32620300

1250

300

91 76 44 9200

XCS-32620440

1500 440 3 *

XCS-32620440

1750 440 3 *

XCS-32620440

2000 440 3 *

XCS-32620550

2250 550 3 *

XCS-32620550

2500 550 3 *

XCS-32620880

3000 880 3 *

XCS-32620880

3500 880 3 *

Frame

* = Consult factory

1-6

To order: call 412-968-0100

Engineered Medium Voltage Drive Products

Variable Frequency Drives


m2l 3000 series
2.36.6 kV Class, 30010,000 HP
2.3 kV Inverter Input & Output 60 Hz

Cell
Current

Dimensions (in.)

Weight
(lbs.)

Model Number

HP

M2L-3X620140

500

140

66 61 40 1452

M2L-3X620140

600

140

66 61 40 1452

M2L-3X620190

700

190

74 71 40 1500

M2L-3X620190

800

190

74 71 40 1500

M2L-3X620260

900

260

74 71 40 1500

M2L-3X620260

1000

260

74 71 40 1500

M2L-3X620300

1250

300

74 71 40 1500

M2L-3X620440

1500 440 3 * *

M2L-3X620440

1750 440 3 * *

M2L-3X620440

2000 440 3 *

M2L-3X620550

2250 550 3 *

M2L-3X620550

2500 550 3 *

M2L-3X620880

3000 880 3 *

M2L-3X620880

3500 880 3 *

Frame

* = Consult factory

To order WEB STOCKED items: visit www.BenshawExpress.com

1-7

Engineered Medium Voltage Drive Products

Variable Frequency Drives


m2l 3000 series
2.36.6 kV Class, 30010,000 HP
3.3 kV Converter Input & Output 60 Hz

Cell
Current

Dimensions (in.)

Weight
(lbs.)

Model Number

HP

XCS-33630100

500

100

66 64 40 6200

XCS-33630100

600

100

66 64 40 6200

XCS-33630140

700

140

66 64 40 6200

XCS-33630140

800

140

66 64 40 6200

XCS-33630190

900

190

91 76 44 9200

XCS-33630190

1000

190

91 76 44 9200

XCS-33630260

1250

260

91 76 44 9200

XCS-33630260

1500

260

91 76 44 9200

XCS-33630300

1750

300

91 76 44 9200

XCS-33630440

2000 440 3 *

XCS-33630440

2250 440 3 *

XCS-33630440

2500 440 3 *

XCS-33630550

3000 550 3 *

XCS-33630550

3500 550 3 *

XCS-33630880

4000 880 3 *

XCS-33630880

4500 880 3 *

XCS-33630880

5000 880 3 *

Frame

* = Consult factory

1-8

To order: call 412-968-0100

Engineered Medium Voltage Drive Products

Variable Frequency Drives


m2l 3000 series
2.36.6 kV Class, 30010,000 HP
3.3 kV Inverter Input & Output 60 Hz

Cell
Current

Dimensions (in.)

Weight
(lbs.)

Model Number

HP

M2L-3X630100

500

100

66 61 40 1452

M2L-3X630100

600

100

66 61 40 1452

M2L-3X630140

700

140

66 61 40 1452

M2L-3X630140

800

140

66 61 40 1452

M2L-3X630190

900

190

74 71 40 1500

M2L-3X630190

1000

190

74 71 40 1500

M2L-3X630260

1250

260

74 71 40 1500

M2L-3X630260

1500

260

74 71 40 1500

M2L-3X630300

1750

300

74 71 40 1500

M2L-3X630440

2000 440 3 *

M2L-3X630440

2250 440 3 *

M2L-3X630440

2500 440 3 *

M2L-3X630550

3000 550 3 *

M2L-3X630550

3500 550 3 *

M2L-3X630880

4000 880 3 *

M2L-3X630880

4500 880 3 *

M2L-3X630880

5000 880 3 *

Frame

* = Consult factory

To order WEB STOCKED items: visit www.BenshawExpress.com

1-9

Engineered Medium Voltage Drive Products

Variable Frequency Drives


m2l 3000 series
2.36.6 kV Class, 30010,000 HP
4.2 kV Converter Input & Output 60 Hz

Cell
Current

Dimensions (in.)

Weight
(lbs.)

Model Number

HP

XCS-34640070

500

70

66 64 40 6200

XCS-34640100

600

100

66 64 40 6200

XCS-34640100

700

100

66 64 40 6200

XCS-34640140

800

140

66 64 40 6200

XCS-34640140

900

140

66 64 40 6200

XCS-34640140

1000

140

66 64 40 6200

XCS-34640190

1250

190

91 76 44 9200

XCS-34640190

1500

190

91 76 44 9200

XCS-34640260

1750

260

91 76 44 9200

XCS-34640260

2000

260

91 76 44 9200

XCS-34640300

2250

300

91 76 44 9200

XCS-34640440

2500 440 3 *

XCS-34640440

3000 440 3 *

XCS-34640440

3500 440 3 *

XCS-34640550

4000 550 3 *

XCS-34640880

4500 880 3 *

XCS-34640880

5000 880 3 *

XCS-34640880

5500 880 3 *

XCS-34640880

6000 880 3 *

Frame

* = Consult factory

1 - 10

To order: call 412-968-0100

Engineered Medium Voltage Drive Products

Variable Frequency Drives


m2l 3000 series
2.36.6 kV Class, 30010,000 HP
4.2 kV Inverter Input & Output 60 Hz

Cell
Current

Dimensions (in.)

Weight
(lbs.)

Model Number

HP

M2L-3X640070

500

70

66 61 40 1452

M2L-3X640100

600

100

66 61 40 1452

M2L-3X640100

700

100

66 61 40 1452

M2L-3X640140

800

140

66 61 40 1452

M2L-3X640140

900

140

66 61 40 1452

M2L-3X640140

1000

140

66 61 40 1452

M2L-3X640190

1250

190

74 71 40 1500

M2L-3X640190

1500

190

74 71 40 1500

M2L-3X640260

1750

260

74 71 40 1500

M2L-3X640260

2000

260

74 71 40 1500

M2L-3X640300

2250

300

74 71 40 1500

M2L-3X640440

2500 440 3 *

M2L-3X640440

3000 440 3 *

M2L-3X640440

3500 440 3 *

M2L-3X640550

4000 550 3 *

M2L-3X640880

4500 880 3 *

M2L-3X640880

5000 880 3 *

M2L-3X640880

5500 880 3 *

M2L-3X640880

6000 880 3 *

Frame

* = Consult factory

To order WEB STOCKED items: visit www.BenshawExpress.com

1 - 11

Engineered Medium Voltage Drive Products

Variable Frequency Drives


m2l 3000 series
options
Certifications
Catalog Number

Description

C01

UL Listing*

C02

CE Conformity*

C03

CSA Certification*

Fieldbus Commuications
Catalog Number

Description

FBC01

Profibus DP

FBC02

Modbus TCP/IP

FBC03

Ethernet IP

FBC04

Device Net

Motor Control
Catalog Number

Description

MC01

Four Quadrant Control*

MC02

Bidirectional Bumpless Transfer*

Control Accessories
Catalog Number

Description

CA01

Pushbutton Control

CA02

Local - Off - Remote Selector

CA03

Hand - Off - Auto Selector

CA04

Keyed Local - Off - Remote Selector

CA05

Keyed Hand - Off - Auto Selector

Cooling Fan / Control Power


Catalog Number

Description

TR01

2300/220 VAC 10 KVA

TR02

3300/220 VAC 10 KVA

TR03

4160/220 VAC 10 KVA

TR04

6600/220 VAC 10 KVA

TR05

6900/220 VAC 10 KVA

* = Consult factory

1 - 12

To order: call 412-968-0100

Engineered Medium Voltage Drive Products

Variable Frequency Drives


m2l 3000 series
options
Disconnect
Catalog Number

Description

CF01

400 Amp, Fused, 24 x 92

CF02

1200 Amp Fused aa x bb

CF03 circuit breaker

Uptime Enhancement
Catalog Number

Description

UE01

Solid State Cell Bypass*

UE02

redundant fans*

UE03

Medium voltage reduce voltage starter bypass

UE04

ATL starter bypass

Drive Interface
Catalog Number

Description

HMI01

11 inch touch pad HMI

HMI02

Smart Device (ipad)*

* = Consult factory

To order WEB STOCKED items: visit www.BenshawExpress.com

1 - 13

Engineered Medium Voltage Drive Products

Variable Frequency Drives


m2l 3000 series
connection diagram

* Customer Supplied

1 - 14

To order: call 412-968-0100

Low Voltage
Variable Frequency Drives
Standard Low Voltage Drive Products
General Purpose Micro Drives..................................2
Sensorless Vector Drives..........................................5
Built-To-Order Packaged Drives.............................10
NEMA 4X Washdown / NEMA 12
Sensorless Vector Drives........................................15

Standard Low Voltage Drive Options


Input Line Reactors.................................................21
Output Reactors......................................................27
Long Lead Filters....................................................29
Dynamic Brake Resistors and Brake Modules........32

Engineered Low Voltage Drive Products


Sensorless Vector Drives........................................34
Clean Power Drives................................................35
Custom-engineered Drive Solutions.......................36

To order WEB STOCKED items: visit www.BenshawExpress.com

2-1

Standard Low Voltage Drive Products

General Purpose Micro Drives

gx series
15 hp, 230 / 460 v, nema 1 / protected chassis
RATINGS
Constant Torque:
15 HP @ 460 V
15 HP @ 230 V
Chassis VFD converts to
NEMA 1 with conduit kit

Product Highlights:
The GX series is a compact, economical chassis drive designed for
low horsepower applications.
The GX series has a powerful set of parameters with a simple, easy to
use keypad. The programming structure provides quick, simple setup.
Although small in size, the GX series provides a large amount of digital
I/O for custom applications.

Key Advantages:

Standard Features:

Small, compact design

Standard I/O: 8 digital inputs,


2 analog inputs, 1 analog output,
1 relay output, 1 open collector
output

Constant torque rated


Sensorless vector control or
V/Hz control
Standard dynamic braking
transistor
Flexible, programmable I/O
Integral PID control
Standard ModBus RTU port
Windows based software

Digital metering: Output current,


output frequency, DC link voltage,
motor RPM, output power, output
voltage, output torque
Protection: Over current, ground
fault, over voltage, current limit,
motor overload, output phase loss,
over heat, loss of signal, and more
Communications: ModBus RTU
(standard)
Voltage tolerance: 10%
Control methods: Open loop
V/Hz, sensorless vector control
V/Hz patterns: Linear, squared,
user programmable V/Hz

Analog inputs: 1 at 0/420 mA,


1 at 010 Vdc
Relay output and open collector
output: 1 Form C relay output
and 1 open collector output,
programmable to running, faulted,
stopped, ready, at speed, high or
low frequency levels, loss of signal,
and more
Digital inputs: 8 digital inputs
configurable to forward run, reverse
run, 3 wire start /stop, reset, jog,
preset speeds, motorized pot
function, external trip, alternate
ramp selections, HOA, and more
User interface: 4 digit LED display
Stop methods: Coast, decel,
DC injection braking, and optional
dynamic braking

Analog output functions:


1 analog output 010 Vdc.
Configurable to motor speed,
output current, output voltage,
DC link voltage.

2-2

To order: call 412-968-0100

Standard Low Voltage Drive Products

General Purpose Micro Drives


gx series
control terminal layout

LED
display

T/M

Description

MO

Multi-function open collector output

MG

MO common

24

24 V power supply (100 mA max.)

P1
P2

Multi-function input
terminal (factory setting)

CM

Input signal common

P3
P4
P5
CM
P6
P7
P8

RX: Reverse run

BX: Emergency stop


Multi-function input
terminal (factory setting)

RST: Trip reset

Input signal common


Multi-step freq.Low
Multi-function input
terminal (factory setting)

Multi-step freq.Middle
Multi-step freq.High

V1

Freq. setting voltage signal input: -010 V

Freq. setting current signal input: 020 mA

AM

Multi-function analog output signal: 010 V

3A

S+
S

Left/right
up/down
keys

JOG: Jog operation

10 V power supply for potentiometer

3C

Run/stop
buttons

FX: Forward run

VR

3B

Status
indicators

Save
parameters

Normally open contact


Multi-function relay
output terminal

Normally closed contact


Common

Programmable
I/O

Modbus
terminal

RS485 communication terminal

To order WEB STOCKED items: visit www.BenshawExpress.com

2-3

Standard Low Voltage Drive Products

General Purpose Micro Drives


gx series
protected chassis, 15 hp, 230 / 460 v
230 V
Model Number

RSI-001-GX-2
RSI-002-GX-2
RSI-003-GX-2
RSI-005-GX-2

Constant Torque
HP

Variable Torque

Amps

HP

Amps

Dimensions (in.)
H

Weight
(lbs.)

4.2

5.0 2.8 5.1 2

6.8

5.0 3.9 5.1 3

9.6

5.0 5.5 6.1 4

15.2

5.0 5.5 6.1 5

460 V
Model Number

RSI-001-GX-4
RSI-002-GX-4
RSI-003-GX-4
RSI-005-GX-4

Constant Torque
HP

Variable Torque

Amps

HP

Amps

Dimensions (in.)
H

Weight
(lbs.)

2.1

5.0 2.8 5.1 2

3.4

5.0 3.9 5.1 3

4.8

5.0 5.5 6.1 4

7.6

5.0 5.5 6.1 5

NEMA 1 CONDUIT KITS


GX-NEMA1KIT-A
GX-NEMA1KIT-B
GX-NEMA1KIT-C

Conduit Kit For 1 HP GX Drive


Conduit Kit For 2 HP GX Drive
Conduit Kit For 3 HP AND 5 HP GX Drive

REMOTE KEYPAD
VFD-2M-GX-KEYPAD

Remote Mount Keypad and 2 Meter Cable

Units are stocked as protected chassis. If NEMA 1 enclosed is required, add NEMA 1 conduit kit.
Conduit kits will need to be installed by customer.

Web stocked

2-4

To order: call 412-968-0100

Standard Low Voltage Drive Products

Sensorless Vector Drives

sg series
variable torque / standard duty / heavy duty
RATINGS
Variable Torque:
7.540 HP @ 230 V
7.5700 HP @ 460 V
7.5400 HP @ 600 V
Standard Duty:
7.540 HP @ 230 V
7.5600 HP @ 460 V
7.5400 HP @ 600 V
Heavy Duty:
530 HP @ 230 V
5500 HP @ 460 V
5300 HP @ 600 V

Highlights:
The SG series is a compact, economical drive designed for the most
demanding applications. The flexible power stack allows the user to
apply it to heavy duty loads (150% for 60 secs), standard duty loads
(120% for 60 secs), or variable torque loads (110% for 60 secs).
With over 250 programmable parameters, Benshaws SG series
drives are configurable to meet the needs of almost any industrial application, yet remain simple and easy to use.

Key Advantages:
Standard and heavy duty ratings
Integral PID Control
Sensorless vector control or
V/Hz control
Integral multiple motor control for
pumping applications
Uploadable / downloadable keypad
Flexible, programmable I/O
Economical, compact design
Simple, easy to use LCD interface
Standard ModBus RTU port
Windows-based software

Standard Features:
Standard I/O: 8 digital inputs,
2 analog inputs, 2 analog outputs,
5 relay outputs

Communications: Modbus RTU


(standard). Optional Fieldbus
includes DeviceNet, Profibus,
BacNet, LonWorks, Modbus TCP

Optional I/O: Isolated analog


output board (adds 2 additional
analog outputs, 0/420 mA)

Voltage tolerance: -15%, +10%

Digital metering: Output currents,


ground current, output frequency,
DC link voltage, motor RPM, output
motor voltage, run time, and more

V/Hz patterns: Linear, squared,


user programmable V/Hz

Protection: Over current, ground


fault, over voltage, current limit,
motor overload, phase loss, over
heat, loss of signal and more
Analog inputs: 1 at 0/420 mA,
1 at 010 Vdc (or -10 to 10 Vdc)

Control methods: V/Hz, sensorless


vector, slip compensation

Analog outputs: 2 at 010 Vdc


(standard), 2 at 0/420 mA (with
option board). Configurable to
motor speed, output current,
output voltage, DC link voltage,
power, PID follower

To order WEB STOCKED items: visit www.BenshawExpress.com

Relay outputs: 1 Form C fault


relay output, 4 Form A relay
outputs configurable to running,
faulted, ready, at speed, high or
low frequency levels, loss of signal,
ready, and more
Digital inputs: 8 digital inputs
configurable to forward run, reverse
run, 3 wire start / stop, reset, jog,
preset speeds, motorized pot
function, external trip, alternate
ramp selections, HOA, and more
User interface: 2 line LCD display,
16 characters per line
Stop methods: Coast, decel, DC
injection braking, Flux braking and
optional dynamic braking

2-5

Standard Low Voltage Drive Products

Sensorless Vector Drives


sg series
basic wiring diagram

DB UNIT
(option)

MCCB1

MC1

ACR

R
S
T
G

3 Phase
AC input

P1P2

24 VDC (50mA max)

24

Default: Speed-L

M1

Default: Speed-M

M2

Default: Speed-H

M3

Default: RST

M4

BX (E-STOP)

M5

Default: JOG

M6

Default: FX

M7

Default: RX

M8
CM

24G

CN1

Sourcing
24G Mode PNP
Sinking
24P Mode NPN

W
Motor

Safety stop
(600V only)

V1

0[V]~+12[V]

Analog
input

0/4[mA]~20[mA]

5G

24V 4.9mA

S0

Default: Frequency

Analog meter

S1

Default: Voltage

Max output
voltage:12V
Source max: 30mA
Sink max: 20mA

5G
3A
3C
3B

C1
A2
C2
Aux. relays

A3

Fault relay output


250Vac, 1A

24G

C3

A0

A4

B0

C4

Pulse input method: (A+B), (A)


Input freq: 0Hz~100KHz

Terminating
resistor

C-

Pulse
input

5G

24G

NT

C+
24G

2-6

V1S -12[V]~+12[V]

A1

RS-485

U
V
W
E/G

RSi-SG
Setting
Switch

Relay outputs
programmable
250Vac, 1A

5G

Motor thermal
detection

To order: call 412-968-0100

Standard Low Voltage Drive Products

Sensorless Vector Drives


SG Series
nema 1
230 V
Model Number

RSI-007-SG-2B
RSI-010-SG-2B
RSI-015-SG-2B
RSI-020-SG-2B
RSI-025-SG-2B
RSI-030-SG-2B
RSI-040-SG-2B

Variable Torque
HP

Standard Duty
HP

Heavy Duty
HP

Dimensions (in.)
H

Weight
(lbs.)

7.5 24 7.5 22 5 17
11.2
5.9
6.2
11
10 32 10 29 7.5 23
11.2
7.9
7.2
14
15 46 15 42 10 33
11.2
7.9
7.2
14
20 60 20 55 15 44
17.9
9.8
7.9
28
25 74 25 67 20 54
17.9
9.8
7.9
29
30 88 30 80 25 68
23.6
12
9.2
44
40 115 40 105 30 84
23.6
12
9.2
44

460 V
Model Number

RSI-007-SG-4B
RSI-010-SG-4B
RSI-015-SG-4B
RSI-020-SG-4B
RSI-025-SG-4B
RSI-030-SG-4B
RSI-040-SG-4B
RSI-050-SG-4B
RSI-060-SG-4B
RSI-075-SG-4B
RSI-100-SG-4B
RSI-125-SG-4B
RSI-150-SG-4 *
RSI-200-SG-4 *
RSI-250-SG-4 *
RSI-350-SG-4 *
RSI-400-SG-4 *
RSI-500-SG-4
RSI-600-SG-4
RSI-700-SG-4

Variable Torque
HP

Standard Duty
HP

Heavy Duty
HP

Dimensions (in.)
H

Weight
(lbs.)

7.5 12 7.5 11 5 8
11.2
5.9
6.2
11
10 16 10 14 7.5 11
11.2
7.9
7.2
14
15 24 15 22 10 17
11.2
7.9
7.2
14
20 30 20 27 15 22
17.9
9.8
7.9
28
25 39 25 35 20 28
17.9
9.8
7.9
29
30 45 30 41 25 34
23.6
12
9.2
44
40 61 40 55 30 44
23.6
12
9.2
44
50 75 50 68 40 55
25.3
12.1
10.5
60
60 91 60 83 50 66
25.3
12.1
10.5
60
75 110 75 100 60 80
25.3
12.1
11.2
64
100 152 100 139 75 111
30.2
14.5
12.1
95
125 183 125 167 100 134
30.2
14.5
12.1
95
150 223 150 204 125 164
30.9
20.1
16.6
225
200 264 200 242 150 194
30.9
20.1
16.6
225
250 325 250 302 200 240
33.9
20.1
16.6
255
350 432 300 396 250 317
42.5
27.2
17.3
450
400 547 400 501 300 401
42.5
27.2
17.3
450
500 613 450 562 350 450
44.9
30.8
17.4
540
600 731 500 670 400 536
51.3
36.3
19.5
840
700 877 600 804 500 643
51.3
36.3
19.5
840

Variable Torque = 110% current for 1 minute / Standard Duty = 120% current for 1 minute / Heavy Duty = 150% current for 1 minute
Units ending in a B designate NEMA 1. Units not ending in a B are protected chassis units.

Protected chassis only (power terminal covers do not meet NEMA 1).

DC Link Reactor (internal)


Web stocked
To order WEB STOCKED items: visit www.BenshawExpress.com

2-7

Standard Low Voltage Drive Products

Sensorless Vector Drives


sg series
nema 1 / protected chassis
600 V
Model Number

RSI-007-SG-6B
RSI-010-SG-6B
RSI-015-SG-6B
RSI-020-SG-6B
RSI-025-SG-6B
RSI-030-SG-6B
RSI-040-SG-6B
RSI-050-SG-6B
RSI-060-SG-6B
RSI-075-SG-6B
RSI-100-SG-6B
RSI-125-SG-6B
RSI-150-SG-6 *
RSI-200-SG-6 *
RSI-250-SG-6 *
RSI-350-SG-6 *
RSI-400-SG-6 *

Variable Torque
HP

Standard Duty
HP

Heavy Duty
HP

Dimensions (in.)
H

Weight
(lbs.)

7.5 9 7.5 8.2 5 6.6


14
7.9
7.2
15
10 12 10 11 7.5 9
14
7.9
7.2
16
15 17 15 15.5 10 12 14
7.9
7.2
16
20 23 20 21 15 17
17.9
9.8
7.9
28
25 27 25 24.7 20 19.8
17.9
9.8
7.9
29
30 34 30 31 25 25
23.6
12
9.2
44
40 43 40 39 30 31.5
23.6
12
9.2
44
50 55 50 50 40 43
25.3
11.8
11.5
71
60 64 60 58.6 50 55
25.3
11.8
11.5
71
75 80 75 73 60 64
25.3
11.8
11.5
71
100 104 100 95 75 80
30.2
14.6
13.3
102
125 128 125 117 100 104
30.2
14.6
13.3
102
150 150 150 137 125 128
30.9
20
16.6
225
200 200 200 184 150 147
33.9
20
16.6
255
250 242 250 222 150 177
33.9
20
16.6
255
350 333 300 305 250 244
42.5
27.2
17.7
450
400 424 400 389 300 311
42.5
27.2
17.7
450

Variable Torque = 110% current for 1 minute / Standard Duty = 120% current for 1 minute / Heavy Duty = 150% current for 1 minute
Units ending in a B designate NEMA 1. Units not ending in a B are protected chassis units.

Protected chassis only (power terminal covers do not meet NEMA 1).

DC Link Reactor


Web stocked

2-8

To order: call 412-968-0100

Standard Low Voltage Drive Products

Sensorless Vector Drives


sg series
options
Dynamic Brake Transistor Modules
Catalog Number

Description

VFD-RSI-DBU-020-2

230V Dynamic braking transistor for 120 HP VFD, 10% duty cycle

VFD-RSI-DBU-030-2

230V Dynamic braking transistor for 2530 HP VFD, 10% duty cycle

VFD-RSI-DBU-050-2

230V Dynamic braking transistor for 4050 HP VFD, 10% duty cycle

VFD-RSI-DBU-020-4

460V Dynamic braking transistor for 120 HP VFD, 10% duty cycle

VFD-RSI-DBU-030-4

460V Dynamic braking transistor for 2530 HP VFD, 10% duty cycle

VFD-RSI-DBU-050-4

460V Dynamic braking transistor for 4050 HP VFD, 10% duty cycle

VFD-RSI-DBU-075-4

460V Dynamic braking transistor for 6075 HP VFD, 10% duty cycle

VFD-RSI-DBU-100-4

460V Dynamic braking transistor for 100 HP VFD, 10% duty cycle

For HP greater than 100 HP or duty cycle greater than 10%, consult factory.

Fieldbus Communication Cards


Catalog Number

Description

PC-400001-00 Devicenet communication board kit, SG VFD


PC-400002-00

Profibus communication board kit, SG VFD

PC-400003-00

LonWorks communication board kit, SG VFD

PC-400004-00

BacNet communication board kit, SG VFD

PC-400005-00

Modbus TCP communication board kit, SG VFD

Display / Keypad Remote Mounting


Catalog Number

Description

LCD-100000-00

Replacement display/keypad

VFD-2M-RE-CABLE-SG

2 Meter keypad cable

VFD-3M-RE-CABLE-SG

3 Meter keypad cable

VFD-5M-RE-CABLE-SG

5 Meter keypad cable

VFD-KEYPAD-SG-BEZEL

Bezel, for SG keypad, remote mounting

VFD-KEYPAD-SG-BLANK

Keypad blank, installs in drive when keypad is remote

Analog Output Card


Catalog Number

Description

VFD-RSI-SG-4-20-MA

4 - 20 mA Output card, adds (2) 4-20 mA outputs

To order WEB STOCKED items: visit www.BenshawExpress.com

2-9

Built-To-Order, 2 Week Shipment

Packaged Drives

SGP Series
standard duty / heavy duty
SG Series
sensorless
vector drive

RATINGS
Standard Duty:
7.540 HP @ 230 V
7.5125 HP @ 460 V
Heavy Duty:
530 HP @ 230 V
5100 HP @ 460 V

Control
power
transformer

Input circuit
breaker and
disconnect

User
terminal
strip

Bypass
contactor

Highlights:

NEMA 12
ventilated
enclosure

Benshaws Built-To-Order packaged drives meet UL and CE


approvals and are available with
standard (7.5125 HP) and heavy
duty (5100 HP) ratings to meet
your drive requirements.

Key Advantages:

Standard Features:

Options:

Standard and heavy duty ratings

Circuit breaker

UL and CE approvals

NEMA 12 ventilated enclosure


with fans and filters

Pre-designed options configurable


to your application

SG Series Sensorless Vector Drive


User terminal strip

Input line reactor

OPERATING CONDITIONS
Operating Temperature:
-1040C
Storage Temperature:
-20C65C
Humidity:
Less than 90% RH max
(non-condensing)
Altitude:
3,300 ft. max.

2 - 10

Door mounted keypad


Control power transformer
User input and output power
connections

Disconnect fused or unfused


Output reactor
3 contactor bypass
Door mounted operator station
(6 configurations)

-1040 C operating environment


temperature range
-2065 C storage temperature

To order: call 412-968-0100

Built-To-Order, 2 Week Shipment

Packaged Drives

SGP Series
part number assembler

SGP 005

SD

NC

3B

12

SG Built-To-Order
Packaged Drives

Enclosure

Horsepower

Door Mounted Devices

005 = 5 HP

1 = None

007 = 7.5 HP

2 = Start/stop PB, reset PB,


HOA switch, speed pot

010 = 10 HP
015 = 15 HP
020 = 20 HP
025 = 25 HP
030 = 30 HP
040 = 40 HP
050 = 50 HP
060 = 60 HP
075 = 75 HP
125 = 125 HP

12 = NEMA 12 V

3 = Option 2 plus power ON,


VFD running, VFD fault light
4 = Start/stop PB, fault reset PB,
HOA switch, speed pot,
jog PB, fwd/rev switch,
VFD fault light
5 = VFD/Off/bypass switch,
bypass running light
6 = Start/stop PB, reset PB,
HOA switch, speed pot, VFD
running light, VFD/off/bypass
switch, bypass running light

Voltage
2 = 230 V
4 = 460 V

Bypass Type
NN = None
3B = 3 Contactor bypass

Duty Type
SD = 120% 1 min std duty

Reactor Options

HD = 150% 1 min heavy duty

A = No reactors
B = Input reactor

Disconnect Option

C = Output reactor

NC = Non-combination

D = Input and output reactor

CB = Circuit breaker
FD = Fusible disconnect
CF = Non-fused disconnect
IF = Inline fuse

To order WEB STOCKED items: visit www.BenshawExpress.com

2 - 11

Built-To-Order, 2 Week Shipment

Packaged Drives

SGP Series
standard duty rated 120% O/L for 1 minute
230 Vac, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated
Model Number

HP

Dimensions (in.)

Weight
(lbs.)

SGP0072SDXXXXXX12

7.5

22 30 24 16 90

SGP0102SDXXXXXX12

10

28 30 24 16 93

SGP0152SDXXXXXX12

15

42 36 30 16 99

SGP0202SDXXXXXX12

20

54 36 30 16 104

SGP0252SDXXXXXX12

25

68 36 30 16 110

SGP0302SDXXXXXX12

30

80 36 30 16 148

SGP0402SDXXXXXX12

40

104 36 30 16 158

460 Vac, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated
Model Number

HP

Dimensions (in.)

Weight
(lbs.)

SGP0074SDXXXXXX12

7.5

11 30 24 16 90

SGP0104SDXXXXXX12

10

14 30 24 16 93

SGP0154SDXXXXXX12

15

21 30 24 16 99

SGP0204SDXXXXXX12

20

27 30 24 16 104

SGP0254SDXXXXXX12

25

34 30 24 16 110

SGP0304SDXXXXXX12

30

40 36 30 16 148

SGP0404SDXXXXXX12

40

52 36 30 16 158

SGP0504SDXXXXXX12

50

65 36 30 16 174

SGP0604SDXXXXXX12

60

77 36 30 16 174

SGP0754SDXXXXXX12

75

96 36 30 16 178

SGP1004SDXXXXXX12 *

100

125

46

30

16

259

SGP1254SDXXXXXX12 *

125

156

46

30

16

259

Dimensions will increase to 70x30x18 for units with three contactor bypass.

Refer to page 2-11 for Disconnect Options, Reactor Options, Bypass Type, and Door Mounting Devices

2 - 12

To order: call 412-968-0100

Built-To-Order, 2 Week Shipment

Packaged Drives

SGP Series
heavy duty rated 150% O/L for 1 minute
230 Vac, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated
Model Number

HP

SGP0052HDXXXXXX12

Dimensions (in.)
H

Weight
(lbs.)

17 30 24 16 90

SGP0072HDXXXXXX12

7.5

23 30 24 16 90

SGP0102HDXXXXXX12

10

33 30 24 16 93

SGP0152HDXXXXXX12

15

44 36 30 16 99

SGP0202HDXXXXXX12

20

54 36 30 16 104

SGP0252HDXXXXXX12

25

68 36 30 16 110

SGP0302HDXXXXXX12

30

84 36 30 16 148

460 Vac, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated
Model Number

HP

SGP0054HDXXXXXX12

SGP0074HDXXXXXX12

7.5

A
8

Dimensions (in.)
H

Weight
(lbs.)

30 24 16 90

11 30 24 16 90

SGP0104HDXXXXXX12

10

14 30 24 16 93

SGP0154HDXXXXXX12

15

21 30 24 16 99

SGP0204HDXXXXXX12

20

27 30 24 16 104

SGP0254HDXXXXXX12

25

34 36 30 16 110

SGP0304HDXXXXXX12

30

40 36 30 16 148

SGP0404HDXXXXXX12

40

52 36 30 16 158

SGP0504HDXXXXXX12

50

65 36 30 16 174

SGP0604HDXXXXXX12

60

77 36 30 16 174

SGP0754HDXXXXXX12 *

75

96

46

30

16

178

SGP1004HDXXXXXX12 *

100

125

46

30

16

259

Dimensions will increase to 70x30x18 for units with three contactor bypass.

Refer to page 2-11 for Disconnect Options, Reactor Options, Bypass Type, and Door Mounting Devices

To order WEB STOCKED items: visit www.BenshawExpress.com

2 - 13

Built-To-Order, 2 Week Shipment

Packaged Drives

SGP Series
modular control options
Options

CO1 CO2 CO3 CO4 CO5 CO6

Keypad

Start PB

Stop PB

Reset PB

HOA Switch

Speed POT

Run Light

Fault Light

Power On Light

Jog PB

FWD/REV Switch

VFD/OFF Bypass Switch

Bypass Running Light

If selecting a unit with bypass, you must select either option 5 or 6.

Door mounted keypad is standard.

2 - 14

To order: call 412-968-0100

Standard Low Voltage Drive Products

NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives


s4 series
standard duty / heavy duty
RATINGS
Constant Torque:
1 HP @ 115 V
120 HP @ 230 V
1200 HP @ 460 / 600 V

Highlights:
The S4 Series is a line of high performance NEMA 4X washdown /
NEMA 12 variable frequency drives. Benshaws S4 variable frequency
drives are built to withstand the harshest environments and hold up
under your most demanding pressure washing applications. All S4
Series drives combine a simple user interface with an array of features
and are suited to almost any indoor environment.
S4 variable frequency drives come standard with over 180 configurable parameters to match specific application and interface requirements.
A standard dynamic braking transistor and resistor are also included
for regenerative applications.

Key Advantages:
NEMA 4X IP66 washdown duty
enclosure*
Standard braking transistor and
resistor
Sensorless vector control
Standard and Heavy Duty ratings
LCD plain English display
Simple, easy-to-use interface
Standard ModBus communication
port
Integral PI control

Standard Features:
NEMA 4X IP66 washdown
enclosure*

Control methods: V/Hz, sensorless


vector, slip compensation

Standard I/O: 10 digital inputs,


2 analog inputs, 2 analog outputs,
2 relay outputs, 2 open collector
outputs, 1 pulsed output

V/Hz pattern: Linear, fan and


pump, 2-step

Digital metering: Output current,


output voltage, power, MWh meter,
run time, power on time, bus
voltage, output frequency, and more
Communications:
ModBus RTU (standard)
Voltage tolerance: 10%

Analog output functions:


1 at 010 Vdc, 1 at 0/4-20 mA.
Configurable to motor speed,
output current, output voltage, DC
link voltage, output power, output
torque, PID
Analog inputs: 010 Vdc, 0/4-20
mA, 10 Vdc to 10 Vdc, pulse train
input

Relay outputs: Running, forward,


reverse, ready, faulted, at speed,
keypad control, adjustable torque
levels, adjustable current levels,
PID limits, loss of reference, timers
Digital inputs: 10 digital inputs.
configurable to run, preset speeds,
jogging, PID disable, fault reset,
drive enable, timers, motorized pot,
and more
User interface: 2 line LCD display,
16 characters per line
Braking functions: Decel, coast,
DC injection, dynamic braking
(internal IGBT and resistor)
* Units 1100 HP are NEMA 4X.
Units 125200 HP are NEMA 12.

To order WEB STOCKED items: visit www.BenshawExpress.com

2 - 15

Standard Low Voltage Drive Products

NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives


s4 series
basic wiring diagram

+24 Vdc

+24

NC2

Forward Run

FWD

RC2

Reverse Run

REV

NO2

Jog

R/J

NC1

Digital Input #1

DI1

RC1

Digital Input #2

DI2

NO1

Digital Input #3

DI3

DO1

Digital Output #1

Digital Input #4

DI4

DO2

Digital Output #2

Digital Input #5

DI5

DOQ

Pulse Train Output

MOL

dcom

Common

EN

dcom

Common

dcom

Imet

4 20 mA output

cin+

acom

Analog Common

cin-

Vmet

0 10 Vdc Output

+10

acom

Analog Common

External Fault

Enable

Relay #2

Relay #1

4 20 mA input

0 10 Vdc Input

Vin1

acom

0 10 Vdc Input

2 - 16

Vin2

To order: call 412-968-0100

Standard Low Voltage Drive Products

NEMA 4X Washdown Sensorless Vector Drives


s4 series

230 V
Model Number

RSI-001-S4-2W
RSI-002-S4-2W
RSI-003-S4-2W
RSI-005-S4-2W
RSI-007-S4-2W
RSI-010-S4-2W
RSI-015-S4-2W
RSI-020-S4-2W
RSI-025-S4-2W

Standard Duty
HP
1

Heavy Duty

Dimensions (in.)

Weight
(lbs.)

HP

4.2

0.5

2.5 9.5 6.5 6.1 9

2 6.8 1 4.8
9.5
6.5
6.1
9
3 9.6 2 7.8
9.5
6.5
8.5
9
5 15.2 3 11
12
8.7
6.5
14
7.5 22 5 17.5
12
8.7
6.5
14
10

28

7.5

25.3

17.4

10.8

7.9

30

15 42 10 37.2
17.4
10.8
7.9
30
20

54

15

48.3 20.2 11.3 11.7 50

25

68

20

62.1 20.2 11.3 11.7 50

110 V Input / 230 V Output


Model Number

RSI-001-S4-1SW

Standard Duty
HP
1

Heavy Duty

Dimensions (in.)

Weight
(lbs.)

HP

4.2

0.5

2.5 9.5 6.5 6.1 9

Single phase 110 V input / 3 phase 230 V output


Web stocked

To order WEB STOCKED items: visit www.BenshawExpress.com

2 - 17

Standard Low Voltage Drive Products

NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives


s4 series

460 V
Model Number

RSI-001-S4-4W
RSI-002-S4-4W
RSI-003-S4-4W
RSI-005-S4-4W
RSI-007-S4-4W
RSI-010-S4-4W
RSI-015-S4-4W
RSI-020-S4-4W
RSI-025-S4-4W
RSI-030-S4-4W
RSI-040-S4-4W
RSI-050-S4-4W
RSI-060-S4-4W
RSI-075-S4-4W
RSI-100-S4-4W
RSI-125-S4-4D *
RSI-150-S4-4D *
RSI-200-S4-4D *

Standard Duty
HP

Heavy Duty
HP

Dimensions (in.)
H

Weight
(lbs.)

2.1

0.5

1.1 9.5 6.5 6.1 9

3.4

2.1 9.5 6.5 6.1 9

4.8

3.4 9.5 6.5 8.5 9

7.6

4.8

12

8.7

6.5

14

7.5

11

7.6

12

8.7

6.5

14

10

14

7.5

11

12

8.7

6.5

14

15

21

10

14

17.4

10.8

7.9

30

20

27

15

21

17.4

10.8

7.9

30

25

34

20

27

17.4

10.8

7.9

30

30

40

25

34

17.4

10.8

7.9

30

40

52

30

40

20.2 11.3 11.7 50

50

65

40

52

20.2 11.3 11.7 50

60

77

50

65

29.4 12.9 13.8 95

75

96

60

77

29.4 12.9 13.8 95

100

124

75

96

29.4 12.9 13.8 95

125

156

100

124

50.5

16.5

18

305

150

180

125

156

50.5

16.5

18

305

200

240

150

180

50.5

16.5

18

305


Web Stocked
*

Units ending in D are NEMA 12 and not washdown

2 - 18

To order: call 412-968-0100

Standard Low Voltage Drive Products

NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives


s4 series

600 V
Model Number

Standard Duty
HP

Heavy Duty

Dimensions (in.)

HP

Weight
(lbs.)

RSI-001-S4-6W

1.7

0.5

0.9

12 8.7 6.5 14

RSI-002-S4-6W

2.7

1.7

12 8.7 6.5 14

RSI-003-S4-6W

3.9

2.7

12 8.7 6.5 14

RSI-005-S4-6W

6.1

3.9

12 8.7 6.5 14

RSI-007-S4-6W

7.5

6.1

12 8.7 6.5 14

RSI-010-S4-6W

10

11

7.5

12 8.7 6.5 14

RSI-015-S4-6W

15

17

10

11

17.4 10.8 7.9

30

RSI-020-S4-6W

20

22

15

17

17.4 10.8 7.9

30

RSI-025-S4-6W

25

27

20

22

17.4 10.8 7.9

30

RSI-030-S4-6W

30

32

25

27

17.4 10.8 7.9

30

RSI-040-S4-6W

40

41

30

32

20.2 11.3 11.7 50

RSI-050-S4-6W

50

52

40

41

20.2 11.3 11.7 50

RSI-060-S4-6W

60

68

50

52

29.4 12.9 13.8 95

RSI-075-S4-6W

75

82

60

62

29.4 12.9 13.8 95

RSI-100-S4-6W

100

107

75

77

29.4 12.9 13.8 95

RSI-125-S4-6D *

125

125

100

99

50.5

16.5

18

305

RSI-150-S4-6D *

150

144

125

125

50.5

16.5

18

305

RSI-200-S4-6D *

200

192

150

140

50.5

16.5

18

305

Units ending in D are NEMA 12 and not washdown

To order WEB STOCKED items: visit www.BenshawExpress.com

2 - 19

Standard Low Voltage Drive Products

NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives


s4 series
options
Display / Keypad Remote Mounting Options
Catalog Number

Description

VFD-S4-REMOTE-KEYPAD-KIT

Includes remote keypad, interface board and 2M cable

VFD-XBLANKKPS0

Keypad blank, size 0 & 2, installs in drive when keypad is remote

VFD-XBLANKKPS1

Keypad blank, size 1, installs in drive when keypad is remote

VFD-XBLANKKPS3

Keypad blank, size 3, 4 and 5, installs in drrive when keypad is remote

VFD-S4-100FT-REMOTEKIT-A

100 foot remote display Kit, 30 HP and below

VFD-S4-100FT-REMOTEKIT-B

100 foot remote display Kit, 40 HP and above

Display / Keypad Replacement


Catalog Number

Description

LCD-S4KEYPADS0R

Replacement keypad/display, S4 VFD, size 0 and 2

LCD-S4KEYPADS1R

Replacement keypad/display, S4 VFD, size 1

VFD-RSI-S4-REMOTEKEYPAD

Replacement keypad/display, for frame size 3, 4, and 5 and remote

Drive Mounting Options


Catalog Number

Description

BRKT-100646-00

Fins out mounting bracket, 40 HP, 50 HP (frame size 3)

BRKT-100645-00

Fins out mounting bracket, 60 HP, 75 HP and 100 HP (frame size 4)

BRKT-100134-03

Fins out mounting bracket, 125 HP, 150 HP and 200 HP (frame size 5)

2 - 20

To order: call 412-968-0100

Standard Low Voltage Drive Options

Input Line Reactors


3% impedance

230 V
Model Number

HP

Dimensions (in.)

Weight
(lbs.)

Open

Enclosed (NEMA 1)

REA-KDRA25L

REA-KDRA25L-C1

4.6 6.5 8 6 8

REA-KDRA27L

REA-KDRA27L-C1

7.5 6.5 8 6 8

REA-KDRA28L

REA-KDRA28L-C1

10.6 6.5 8 6 8

REA-KDRB22L

REA-KDRB22L-C1

16.7 6.5 8 6 12

REA-KDRB23L

REA-KDRB23L-C2

7.5

24.2 7.5 10 7 14

REA-KDRD25L

REA-KDRD25L-C2

10

30.8 7.5 10 7 18

REA-KDRD24L

REA-KDRD24L-C2

15

46.2 7.5 10 7 18

REA-KDRD26L

REA-KDRD26L-C2

20

59.4 7.5 10 7 18

REA-KDRC22L

REA-KDRC22L-C2

25

74.8 7.5 10 7 21

REA-KDRF24L

REA-KDRF24L-C4

30

88 15.5 15 13 65

REA-KDRF25L

REA-KDRF25L-C4

40

114 15.5 15 13 65

Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.
They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.

To order WEB STOCKED items: visit www.BenshawExpress.com

2 - 21

Standard Low Voltage Drive Options

Input Line Reactors


3% impedance

480 V
Model Number

HP

Dimensions (in.)

Weight
(lbs.)

Open

Enclosed (NEMA 1)

REA-KDRA8L

REA-KDRA8L-C1

2.1 6.5 8 6 8

REA-KDRA1L

REA-KDRA1L-C1

3.4 6.5 8 6 8

REA-KDRA2L

REA-KDRA2L-C1

4.8 6.5 8 6 8

REA-KDRA3L

REA-KDRA3L-C1

7.6 6.5 8 6 8

REA-KDRA4L

REA-KDRA4L-C1

7.5

11 6.5 8 6 8

REA-KDRA5L

REA-KDRA5L-C1

10

14 6.5 8 6 9

REA-KDRB2L

REA-KDRB2L-C1

15

21 6.5 8 6 12

REA-KDRB1L

REA-KDRB1L-C1

20

27 6.5 8 6 12

REA-KDRD1L

REA-KDRD1L-C2

25

34 7.5 10 7 16

REA-KDRD2L

REA-KDRD2L-C2

30

40 7.5 10 7 16

REA-KDRC1L

REA-KDRC1L-C2

40

52 7.5 10 7 21

REA-KDRF2L

REA-KDRF2L-C3

50

65 9 12 8 37

REA-KDRF4L

REA-KDRF4L-C3

60

77 9 12 8 42

REA-KDRF3L

REA-KDRF3L-C4

75

96 15.5 15 13 65

REA-KDRH3L

REA-KDRH3L-C4

100

124 15.5 15 13 65

REA-KDRH2L

REA-KDRH2L-C4

125

156 15.5 15 13 75

REA-KDRH1L

REA-KDRH1L-C4

150

180 15.5 15 13 75

REA-KDRG3L

REA-KDRG3L-C4

200

240 15.5 15 13 100

REA-KDRG1L

REA-KDRG1L-C4

250

302 15.5 15 13 100

REA-KDRG2L

REA-KDRG2L-C4

300

361 15.5 15 13 100

REA-KDRJ2L

REA-KDRJ2L-C5

350

414 18.5 20 16 120

REA-KDRJ1L

REA-KDRJ1L-C5

400

477 18.5 20 16 120

REA-KDRL2L

REA-KDRL2L-C5

500

590 18.5 20 16 160

REA-KDRL3L

REA-KDRL3L-C5

600

720 18.5 20 16 205

REA-KDRS1L

REA-KDRS1L-C7

700

840

36 28.5 30.3 318

Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.
They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.

2 - 22

To order: call 412-968-0100

Standard Low Voltage Drive Options

Input Line Reactors


3% impedance

600 V
Model Number

HP

Dimensions (in.)

Weight
(lbs.)

Open

Enclosed (NEMA 1)

REA-KDRA50L

REA-KDRA50L-C1

1.7 6.5 8 6 8

REA-KDRA46L

REA-KDRA46L-C1

2.7 6.5 8 6 8

REA-KDRA52L

REA-KDRA52L-C1

3.9 6.5 8 6 8

REA-KDRA47L

REA-KDRA47L-C1

6.1 6.5 8 6 8

REA-KDRA48L

REA-KDRA48L-C1

7.5

9 6.5 8 6 8

REA-KDRA49L

REA-KDRA49L-C1

10

11 6.5 8 6 9

REA-KDRB45L

REA-KDRB45L-C1

15

17 6.5 8 6 12

REA-KDRB44L

REA-KDRB44L-C1

20

22 6.5 8 6 12

REA-KDRB43L

REA-KDRB43L-C1

25

27 6.5 8 6 12

REA-KDRD42L

REA-KDRD42L-C2

30

32 7.5 10 7 18

REA-KDRC43L

REA-KDRC43-C2

40

41 7.5 10 7 21

REA-KDRC44L

REA-KDRC44L-C2

50

52 7.5 10 7 21

REA-KDRF46L

REA-KDRF46L-C3

60

62 9 12 8 42

REA-KDRF47L

REA-KDRF47L-C3

75

77 9 12 8 42

REA-KDRF45L

REA-KDRF45L-C4

100

99 15.5 15 13 65

REA-KDRH43L

REA-KDRH43L-C4

125

125 15.5 15 13 80

REA-KDRH44L

REA-KDRH44L-C4

150

144 15.5 15 13 80

REA-KDRI42L

REA-KDRI42L-C4

200

192 15.5 15 13 85

REA-KDRG47L

REA-KDRG47L-C4

250

242 15.5 15 13 100

REA-KDRG45L

REA-KDRG45L-C4

300

289 15.5 15 13 100

REA-KDRJ45L

REA-KDRJ45L-C5

350

336 18.5 20 16 120

REA-KDRJ43L

REA-KDRJ43L-C5

400

382 18.5 20 16 120

Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.
They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.

To order WEB STOCKED items: visit www.BenshawExpress.com

2 - 23

Standard Low Voltage Drive Options

Input Line Reactors


5% impedance

240 V
Model Number

HP

Dimensions (in.)

Weight
(lbs.)

Open

Enclosed (NEMA 1)

REA-KDRA25H

REA-KDRA25H-C1

REA-KDRA26H

REA-KDRA26H-C1

7.5 6.5 8 6 8

REA-KDRA28H

REA-KDRA28H-C1

10.6 6.5 8 6 8

REA-KDRB25H

REA-KDRB25H-C1

16.7 6.5 8 6 12

4.6 6.5 8 6 8

REA-KDRB26H

REA-KDRB26H-C1

7.5 24.2 6.5 8 6 12

REA-KDRD21H

REA-KDRD21H-C2

10

30.8 7.5 10 7 18

REA-KDRD22H

REA-KDRD22H-C2

15

46.2 7.5 10 7 18

REA-KDRC22H

REA-KDRC22H-C2

20

59.4 7.5 10 7 21

REA-KDRF28H

REA-KDRF28H-C3

25

74.8 9 12 8 42

REA-KDRF25H

REA-KDRF25H-C4

30

88 15.5 15 13 65

REA-KDRF26H

REA-KDRF26H-C4

40

114 15.5 15 13 65

Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.
They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.

2 - 24

To order: call 412-968-0100

Standard Low Voltage Drive Options

Input Line Reactors


5% impedance

480 V
Model Number

HP

Dimensions (in.)

Weight
(lbs.)

Open

Enclosed (NEMA 1)

REA-KDRA8H

REA-KDRA8H-C1

2.1 6.5 8 6 8

REA-KDRA1H

REA-KDRA1H-C1

3.4 6.5 8 6 8

REA-KDRA2H

REA-KDRA2H-C1

4.8 6.5 8 6 8

REA-KDRA3H

REA-KDRA3H-C1

7.6 6.5 8 6 8

REA-KDRA4H

REA-KDRA4H-C1

7.5

11 6.5 8 6 9

REA-KDRA5H

REA-KDRA5H-C1

10

14 6.5 8 6 9

REA-KDRB2H

REA-KDRB2H-C1

15

21 6.5 8 6 11

REA-KDRC3H

REA-KDRC3H-C1

20

27 6.5 8 6 19

REA-KDRC1H

REA-KDRC1H-C2

25

34 7.5 10 7 21

REA-KDRE2H

REA-KDRE2H-C2

30

40 7.5 10 7 22

REA-KDRF4H

REA-KDRF4H-C3

40

52 9 12 8 37

REA-KDRF1H

REA-KDRF1H-C3

50

65 9 12 8 37

REA-KDRF2H

REA-KDRF2H-C3

60

77 9 12 8 37

REA-KDRH2H

REA-KDRH2H-C4

75

96 15.5 15 13 80

REA-KDRI2H

REA-KDRI2H-C4

100

124 15.5 15 13 87

REA-KDRG3H

REA-KDRG3H-C4

125

156 15.5 15 13 90

REA-KDRG1H

REA-KDRG1H-C4

150

180 15.5 15 13 90

REA-KDRJ1H

REA-KDRJ1H-C5

200

240 18.5 20 16 120

REA-KDRL1H

REA-KDRL1H-C5

250

302 18.5 20 16 160

REA-KDRL2H

REA-KDRL2H-C5

300

361 18.5 20 16 145

REA-KDRL3H

REA-KDRL3H-C5

350

414 18.5 20 16 150

REA-KDRL4H

REA-KDRL4H-C5

400

477 18.5 20 16 160

REA-KDRL6H

REA-KDRL6H-C5

500

590 18.5 20 16 170

REA-KDRS1H

REA-KDRS1H-C7

600

720

36 28.5 30.3 420

REA-KDRS2H

REA-KDRS2H-C7

700

840

36 28.5 30.3 420

Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.
They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.

To order WEB STOCKED items: visit www.BenshawExpress.com

2 - 25

Standard Low Voltage Drive Options

Input Line Reactors


5% impedance

600 V
Model Number

HP

Dimensions (in.)

Weight
(lbs.)

Open

Enclosed (NEMA 1)

REA-KDRA50H

REA-KDRA50H-C1

1.7 6.5 8 6 8

REA-KDRA43H

REA-KDRA43H-C1

2.7 6.5 8 6 8

REA-KDRA44H

REA-KDRA44H-C1

3.9 6.5 8 6 8

REA-KDRA45H

REA-KDRA45H-C1

6.1 6.5 8 6 8

REA-KDRB42H

REA-KDRB42H-C2

7.5

9 7.5 10 7 14

REA-KDRB43H

REA-KDRB43H-C2

10

11 7.5 10 7 14

REA-KDRB44H

REA-KDRB44H-C2

15

17 7.5 10 7 14

REA-KDRD41H

REA-KDRD41H-C2

20

22 7.5 10 7 18

REA-KDRC43H

REA-KDRC43H-C2

25

27 7.5 10 7 21

REA-KDRE42H

REA-KDRE42H-C2

30

32 7.5 10 7 22

REA-KDRF44H

REA-KDRF44H-C3

40

41 9 12 8 42

REA-KDRF45H

REA-KDRF45H-C3

50

52 9 12 8 42

REA-KDRH43H

REA-KDRH43H-C4

60

62 15.5 15 13 80

REA-KDRH42H

REA-KDRH42H-C4

75

77 15.5 15 13 80

REA-KDRI41H

REA-KDRI41H-C4

100

99 15.5 15 13 85

REA-KDRG44H

REA-KDRG44H-C4

125

125 15.5 15 13 100

REA-KDRG45H

REA-KDRG45H-C4

150

144 15.5 15 13 100

REA-KDRJ41H

REA-KDRJ41H-C5

200

192 18.5 20 16 120

REA-KDRL46H

REA-KDRL46H-C5

250

242 18.5 20 16 160

REA-KDRL47H

REA-KDRL47H-C5

300

289 18.5 20 16 160

REA-KDRL48H

REA-KDRL48H-C5

350

336 18.5 20 16 160

REA-KDRL49H

REA-KDRL49H-C5

400

382 18.5 20 16 160

Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.
They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.

2 - 26

To order: call 412-968-0100

Standard Low Voltage Drive Options

Output Reactors
1.5% impedance

480 V
Model Number

HP

Dimensions (in.)

Weight
(lbs.)

Open

Enclosed (NEMA 1)

REA-KDRA1P

REA-KDRA1P-C1

3.4 8 6.5 8 6

REA-KDRA2P

REA-KDRA2P-C1

4.8 8 6.5 8 6

REA-KDRA3P

REA-KDRA3P-C1

7.6 8 6.5 8 6

REA-KDRA4P

REA-KDRA4P-C1

7.5

11

REA-KDRB1P

REA-KDRB1P-C1

10

14 11 6.5 8 6

REA-KDRD1P

REA-KDRD1P-C2

15

21

16 7.5 10 7

REA-KDRD2P

REA-KDRD2P-C2

20

27

16 7.5 10 7

REA-KDRD3P

REA-KDRD3P-C2

25

34

18 7.5 10 7

REA-KDRD4P

REA-KDRD4P-C2

30

40

18 7.5 10 7

REA-KDRC1P

REA-KDRC1P-C2

40

52

21 7.5 10 7

REA-KDRF1P

REA-KDRF1P-C3

50

65 37 9 12 8

REA-KDRF2P

REA-KDRF2P-C3

60

77 37 9 12 8

REA-KDRF3P

REA-KDRF3P-C4

75

96

65 15.5 15 13

9 6.5 8 6

REA-KDRH1P

REA-KDRH1P-C4

100

124

75 15.5 15 13

REA-KDRI1P

REA-KDRI1P-C4

125

156

85 15.5 15 13

REA-KDRI2P

REA-KDRI2P-C4

150

180

90 15.5 15 13

REA-KDRG1P

REA-KDRG1P-C4

200

240

95 15.5 15 13

REA-KDRJ1P

REA-KDRJ1P-C5

250

302 120 18.5 20 16

REA-KDRJ2P

REA-KDRJ2P-C5

300

361 120 18.5 20 16

REA-KDRL1P

REA-KDRL1P-C5

350

414 135 18.5 20 16

REA-KDRL2P

REA-KDRL2P-C5

400

477 145 18.5 20 16

REA-KDRL3P

REA-KDRL3P-C5

450

515 150 18.5 20 16

REA-KDRL4P

REA-KDRL4P-C5

500

590 150 18.5 20 16

230 V drives/motors can operate with extended lead lengths (<500 ft.) without a load reactor. If the installation is >500 ft. or involves
multiple motors from one drive, use an appropiately sized (current) 480 V reactor or a long lead fillter.

To order WEB STOCKED items: visit www.BenshawExpress.com

2 - 27

Standard Low Voltage Drive Options

Output Reactors
1.5% impedance

600 V
Model Number

HP

Dimensions (in.)

Weight
(lbs.)

Open

Enclosed (NEMA 1)

REA-KDRA31P

REA-KDRA31P-C1

2.7 8 6.5 8 6

REA-KDRA35P

REA-KDRA35P-C1

3.9 8 6.5 8 6

REA-KDRA33P

REA-KDRA33P-C1

6.1 8 6.5 8 6

REA-KDRA34P

REA-KDRA34P-C1

7.5

9 6.5 8 6

REA-KDRA36P

REA-KDRA36P-C1

10

11

9 6.5 8 6

REA-KDRD31P

REA-KDRD31P-C2

15

17

16 7.5 10 7

REA-KDRD32P

REA-KDRD32P-C2

20

22

16 7.5 10 7

REA-KDRD35P

REA-KDRD35P-C2

25

27

16 7.5 10 7

REA-KDRD33P

REA-KDRD33P-C2

30

32

18 7.5 10 7

REA-KDRD34P

REA-KDRD34P-C2

40

41

18 7.5 10 7

REA-KDRC31P

REA-KDRC31P-C2

50

52

21 7.5 10 7

REA-KDRF31P

REA-KDRF31P-C3

60

62 37 9 12 8

REA-KDRF32P

REA-KDRF32P-C3

75

77 37 9 12 8

REA-KDRF33P

REA-KDRF33P-C4

100

99

65 15.5 15 13

REA-KDRH31P

REA-KDRH31P-C4

125

125

75 15.5 15 13

REA-KDRI31P

REA-KDRI31P-C4

150

144

85 15.5 15 13

REA-KDRI32P

REA-KDRI32P-C4

200

192

90 15.5 15 13

REA-KDRG31P

REA-KDRG31P-C4

250

242

95 15.5 15 13

REA-KDRJ31P

REA-KDRJ31P-C5

300

289 120 18.5 20 16

REA-KDRJ32P

REA-KDRJ32P-C5

350

336 120 18.5 20 16

REA-KDRL31P

REA-KDRL31P-C5

400

382 135 18.5 20 16

2 - 28

To order: call 412-968-0100

Standard Low Voltage Drive Options

Long Lead Filters (DV/DT)


240 V

Dimensions (in.)

Model Number

HP

H (in.)W
Dimensions

D
Weight
(lbs.)

Open

Enclosed (NEMA 1)

FLTR-V1K3A00

FLTR-V1K3A01

0.5

9 5.5 10 11

FLTR-V1K4A00

FLTR-V1K4A01

0.75

9 5.5 10 11

FLTR-V1K6A00

FLTR-V1K6A01

1~1.5

9 5.5 10 11

FLTR-V1K8A00

FLTR-V1K8A01

9 5.5 10 11

FLTR-V1K12A00

FLTR-V1K12A01

12

9 5.5 10 11

FLTR-V1K16A00

FLTR-V1K16A01

16

9 5.5 10 15

FLTR-V1K25A00

FLTR-V1K25A01

7.5

25

9 5.5 10 15

FLTR-V1K35A00

FLTR-V1K35A01

10

35

12 8 11.5 23

FLTR-V1K45A00

FLTR-V1K45A01

15

45

12 8 11.5 23

FLTR-V1K55A00

FLTR-V1K55A01

20

55

12 8 11.5 23

FLTR-V1K80A00

FLTR-V1K80A01

25~30

80

12 8 11.5 29

FLTR-V1K110A00

FLTR-V1K110A01

40

110 16.5 18 15 68

Long lead filters should be considered on applications where the cable distance between the motor and the variable frequency drive
exceeds 300 feet. Long lead filters protect the motor from high DV/DT.

To order WEB STOCKED items: visit www.BenshawExpress.com

2 - 29

Standard Low Voltage Drive Options

Long Lead Filters (DV/DT)


480 V

Dimensions (in.)

Model Number

HP

H (in.)W
Dimensions

D
Weight
(lbs.)

Open

Enclosed (NEMA 1)

FLTR-V1K2A00

FLTR-V1K2A01

0.75

9 5.5 10 11

FLTR-V1K3A00

FLTR-V1K3A01

1~1.5

9 5.5 10 11

FLTR-V1K4A00

FLTR-V1K4A01

9 5.5 10 11

FLTR-V1K6A00

FLTR-V1K6A01

9 5.5 10 11

FLTR-V1K8A00

FLTR-V1K8A01

9 5.5 10 11

FLTR-V1K12A00

FLTR-V1K12A01

7.5

12

9 5.5 10 11

FLTR-V1K16A00

FLTR-V1K16A01

10

16

9 5.5 10 15

FLTR-V1K18A00

FLTR-V1K18A01

10

18

9 5.5 10 15

FLTR-V1K21A00

FLTR-V1K21A01

15

21

9 5.5 10 15

FLTR-V1K25A00

FLTR-V1K25A01

15

25

9 5.5 10 15

FLTR-V1K27A00

FLTR-V1K27A01

20

27

9 5.5 10 15

FLTR-V1K35A00

FLTR-V1K35A01

25

35

12 8 11.5 23

FLTR-V1K45A00

FLTR-V1K45A01

30

45

12 8 11.5 23

FLTR-V1K55A00

FLTR-V1K55A01

40

55

12 8 11.5 23

FLTR-V1K80A00

FLTR-V1K80A01

50~60

80

12 8 11.5 29

FLTR-V1K110A00

FLTR-V1K110A01

75

110 16.5 18 15 68

FLTR-V1K130A00

FLTR-V1K130A01

100

130 16.5 18 15 83

FLTR-V1K160A00

FLTR-V1K160A01

125

160 16.5 18 15 83

FLTR-V1K200A00

FLTR-V1K200A01

150

200 16.5 18 15 93

FLTR-V1K250A00

FLTR-V1K250A01

200

250 16.5 18 15 93

FLTR-V1K305A00

FLTR-V1K305A01

250

305 16.5 18 30 117

FLTR-V1K362A00

FLTR-V1K362A01

300

362 16.5 18 30 117

FLTR-V1K420A00

FLTR-V1K420A01

350

420 16.5 18 30 132

FLTR-V1K480A00

FLTR-V1K480A01

400

480 16.5 18 30 138

FLTR-V1K600A00

FLTR-V1K600A01

500

600 16.5 18 30 168

FLTR-V1K750A00

FLTR-V1K750A01

600

750 16.5 18 30 180

Long lead filters should be considered on applications where the cable distance between the motor and the variable frequency drive
exceeds 300 feet. Long lead filters protect the motor from high DV/DT.

2 - 30

To order: call 412-968-0100

Standard Low Voltage Drive Options

Long Lead Filters (DV/DT)


600 V

Dimensions (in.)

Model Number

HP

H (in.)W
Dimensions

D
Weight
(lbs.)

Open

Enclosed (NEMA 1)

FLTR-V1K2A00

FLTR-V1K2A01

9 5.5 10 11

FLTR-V1K3A00

FLTR-V1K3A01

9 5.5 10 11

FLTR-V1K4A00

FLTR-V1K4A01

9 5.5 10 11

FLTR-V1K8A00

FLTR-V1K8A01

9 5.5 10 11

FLTR-V1K12A00

FLTR-V1K12A01

10

12

9 5.5 10 11

FLTR-V1K18A00

FLTR-V1K18A01

15

18

9 5.5 10 15

FLTR-V1K25A00

FLTR-V1K25A01

20

25

9 5.5 10 15

FLTR-V1K27A00

FLTR-V1K27A01

25

27

9 5.5 10 15

FLTR-V1K35A00

FLTR-V1K35A01

30

35

12 8 11.5 23

FLTR-V1K45A00

FLTR-V1K45A01

40

45

12 8 11.5 23

FLTR-V1K55A00

FLTR-V1K55A01

50

55

12 8 11.5 23

FLTR-V1K80A00

FLTR-V1K80A01

75

80

12 8 11.5 29

FLTR-V1K110A00

FLTR-V1K110A01

100

110 16.5 18 15 68

FLTR-V1K130A00

FLTR-V1K130A01

125

130 16.5 18 15 83

FLTR-V1K160A00

FLTR-V1K160A01

150

160 16.5 18 15 83

FLTR-V1K200A00

FLTR-V1K200A01

200

200 16.5 18 15 933

FLTR-V1K250A00

FLTR-V1K250A01

250

250 16.5 18 15 93

FLTR-V1K305A00

FLTR-V1K305A01

300

305 16.5 18 30 117

FLTR-V1K362A00

FLTR-V1K362A01

350

362 16.5 18 30 117

FLTR-V1K420A00

FLTR-V1K420A01

450

420 16.5 18 30 132

Long lead filters should be considered on applications where the cable distance between the motor and the variable frequency drive
exceeds 300 feet. Long lead filters protect the motor from high DV/DT.

To order WEB STOCKED items: visit www.BenshawExpress.com

2 - 31

Standard Low Voltage Drive Options

Dynamic Brake Resistors and Brake Modules


Dynamic brake resistors and modules are used to address over
voltage conditions with drives. Over voltage trips occur when the DC
bus in the drive increases to the over voltage trip level. This increase in
voltage occurs when the mechanical energy in the motor is converted
into regenerative electrical energy, which is transferred back into the
drive (the motor acts like a generator).
Regeneration occurs when:
The deceleration time is too quick.
The load has high inertia and keeps rotating after the drive output
power has decreased below that of the load.
(Ex: fly wheels, large fans)
The load is an over hauling load, cyclical or periodic.
(Ex: pump jack, punch press)
When the motor suddenly becomes unloaded.
(Ex: lumber mill saw applications)
Regeneration can occur on an occasional basis or periodically
(cyclical) depending on the type of load. A dynamic brake module
and resistor are required to be added to the drive to dissipate this
excess power. The module and resistor must be sized correctly
depending on the application.
Contact Benshaw for assistance with sizing brake resistors
and brake modules.

2 - 32

To order: call 412-968-0100

Engineered Low Voltage Drive Packages


overview
Benshaw is a recognized industry leader in the shipment of
engineered drives from our state-of-the-art factory, with dedicated
engineering teams and a complete inventory of components
necessary to build engineered solutions for you. Select the enclosure,
disconnect, bypass, pilot devices, control strategy and filters required
to meet your most demanding applications.

Control ModificationsWhatever you specify


Pilot devices, control power transformers, switches, meters,
relays, space heaters, protective devices, PLCs, etc.

Combination Drive Packages To meet your requirements


Circuit breaker protection
Non-fused disconnect protection
Fusible disconnect protection
Flange or rotary handle mechanism

Bypass PackagesTo fit your application


Two contactor
Three contactor
Reduced voltage solid state starters

EnclosuresTo Match your environment


Standard designsNEMA 1, 12, 3R
Custom enclosures
Special enclosures4, 4X, air conditioned
Motor control centers

FiltersFor your unique application


Line reactors 3% and 5%
Long lead filters
Load reactors
Harmonic filters
18 pulse systems

To order WEB STOCKED items: visit www.BenshawExpress.com

2 - 33

Engineered Low Voltage Drive Products

Sensorless Vector Drives


engineered packages
part number assembler

RSI

060

SG

NC

01

VFD

Enclosure

RSI = Redistart Inverter

01=NEMA 1
12=NEMA 12
04=NEMA 4

Horsepower
001 = 1 HP

060 = 60 HP

3R=NEMA 3R

002 = 2 HP

075 = 75 HP

1A=NEMA 12 ventilated

003 = 3 HP

100 = 100 HP

005 = 5 HP

125 = 125 HP

Package Type

007 = 7.5 HP

150 = 150 HP

A = Packaged drive

010 = 10 HP

200 = 200 HP

015 = 15 HP

250 = 250 HP

B = Packaged drive with



two contactor bypass

020 = 20 HP

300 = 300 HP

025 = 25 HP

400 = 400 HP

030 = 30 HP

500 = 500 HP

040 = 40 HP

600 = 600 HP

050 = 50 HP

700 = 700 HP


VFD Series

C = Packaged drive with



three contactor bypass
Disconnect Options Options
NC = Non-combination
CB = Circuit breaker
FD = Fusible disconnect

SG = Sensorless Vector Drive


S4 = Washdown Sensorless Vector Drive
Voltage
2 = 230 V
4 = 460 V
6 = 600 V

2 - 34

To order: call 412-968-0100

Engineered Low Voltage Drive Products

Clean Power Drives


sg 519 series
IEEE-519 Compliant
RATINGS
Variable Torque:
7.5700 HP @ 460 V
7.5400 HP @ 600 V+
Standard Duty:
7.5600 HP @ 460 V
7.5400 HP @ 600 V+
Heavy Duty:
5500 HP @ 460 V
5300 HP @ 600 V+

Product Highlights:

Standard features:

Benshaws SG 519 Series drives are designed and manufactured to


limit voltage and current distortion levels to within the levels defined
by IEEE-519*. This eliminates the need for expensive, time consuming harmonic analysis and avoids the resonance problems associated
with inefficient harmonic filters.

UL listed

Our municipal projects and engineering team will work with you to
configure a clean power solution that meets your specifications and
requirements.
Modular design
The modular design of Benshaws SG 519 Series drives eliminates
maintenance problems inherent in older drive designs and improves
drive reliability by significantly reducing power module part counts.
This design approach also allows each drive unit to be customtailored to your specific requirements.
Optional bypass

Limits voltage and current


harmonics to IEEE-519* levels
Addresses poor power factor
Eliminates expensive harmonic
analysis
Avoids resonance problems
associated with inefficient
harmonic filters
Prevents overloading of
circuit breakers, feeders and
transformers
Run from motor/generator
systems
NEMA 1, 12V, 3R, 4 or 4X
enclosures available, plus
custom configurations

An optional bypass design configuration (ATL or RVSS) is available


for SG 519 drive packages when mission critical reliability is important
and disruptive downtime cannot be tolerated.
* IEEE-519, 1992 Table 10-2 and Table 10-3.
+
Consult factory, not UL listed.

To order WEB STOCKED items: visit www.BenshawExpress.com

2 - 35

Custom-engineered drive solutions.

Whether you need simple modifications made to


one of Benshaws standard drive packages, a custom
engineered, application-specific drive package or a
turnkey drive solution, Benshaw can help.
With engineering experience and complete motor control system
production capabilities, Benshaw delivers all of the competence,
convenience and value youd expect from a leader in engineered
control systems.
Whatever your motor control needs may be, Benshaws engineering
teams and application specialists can help you find a cost-effective,
reliable solution.

Quality assurance testing


Benshaws assembly teams
perform a preliminary quality
assurance inspection before
delivery is made. Drive
assemblies undergo a variety
of testing procedures, including
motor operation testing, load
testing, control circuit testing,
wire pull testing, electrical
performance checks, mechanical
alignment inspection, torque
measurement and user interface/
pilot device functionality.
All test processes meet or
exceed ISO 9001 requirements,
and all tests are documented and
archived for quality verification.

2 - 36

To order: call 412-968-0100

For any drive application. In any configuration.

Enclosures

Control modifications

Standard NEMA 1, 12 and


3R enclosure designs
Custom enclosures

Over 250 control modifications


and accessories are available from
Benshaw, including:

NEMA 4, 4X, air conditioned and


other special enclosures

Pilot devices
Control power transformers

Motor control centers

Switches

Combination drive packages

Meters

152,000 A circuit breakers

Relays

402,000 A non-fused
disconnects

Space heaters

30800 A fusible disconnects

PLCs

Flange or rotary handle


mechanisms

Protective devices

Bypass packages
Two contactor
Three contactor
Reduced voltage solid state starters
Filters
Line reactors (3% and 5%)
Long lead filters
Passive harmonic filters
18 pulse systems (IEEE-519)

To order WEB STOCKED items: visit www.BenshawExpress.com

2 - 37

Integrated control solutions using both Benshaw

Systems integration is a central focus


of our business, and a competitive
advantage for our customers
Benshaws success in the OEM
and industrial marketplace is a
direct result of our willingness
as a company to think beyond
the box. Weve made systems
integration a central focus of our
business, and we make learning
your business a top priority.
By focusing on the bigger picture
we gain a better understanding
of your process, your control
requirements, and your market
objectives.
We then apply that knowledge
toward the development and
production of complete, costeffective, fully integrated control
solutions.

2 - 38

Customized enclosures
Benshaw takes great pride in our
ability to design and deliver custom
control enclosures that truly complement the form and function of
your machine.
NEMA 1, 12, 3R, 4 and 4X
enclosures in unit mount, console
mount, free-standing and wallmount configurations are available
to suit your needs.
Every enclosure we design is
carefully crafted to meet your
dimensional requirements, prototyped and tested for fit and
compliance with relevant safety
standards, fabricated to exacting
tolerances and finished to your
paint specification.

To order: call 412-968-0100

and additional brands.

Intelligent motor controls

Integrated control sensors

Benshaw offers a full range of


intelligent, programmable, low
and medium voltage starters and
drivesfrom fractional to 20,000
HPto meet a variety of motor
control needs.

Benshaw can integrate any number of sensors, transducers, relays,


switches, meters and protective
devices, as required, to precisely
monitor and respond to all critical
process, machine or environmental
variables.

Motor control products include


full voltage starters, solid state
reduced voltage starters and variable frequency drives. Reversing,
two-speed, DC braking, wye-delta,
synchronous and wound rotor
control are supported.

Integrated machine logic


Benshaw can supply standard or
PC-based programmable logiccontrollers, and will custom design
hardware or software to meet process requirements.
Networking capabilities, remote
monitoring and custom designed
human machine interface packages are also available.

Integrated power packages


Benshaw can also incorporate all
of the power distribution components needed for your machine in
one simple, plug-and-play package.
Turnkey power distribution packages typically include all internal
and external motor control wiring
harnesses, power wiring harnesses,
motor/machine sensor connections, and, if needed, a fully integrated power factor correction unit.

Typical OEM/Industrial
applications
Air and process compressors
Blowers and air handling equipment
Chillers
Conveyors
Food/liquid processing equipment
Industrial refrigeration equipment
Municipal waste/water
handling machines
Pumps
Pipelines
Shredders/grinders
Specialty machinery
Transfer lines

All power systems are factory


tested at Benshaw with custombuilt machine simulators and wire
pull-testers to guarantee reliable
performance.

To order WEB STOCKED items: visit www.BenshawExpress.com

2 - 39

2 - 40

To order: call 412-968-0100

Medium Voltage Starters


Standard Medium Voltage Starter Products
MX3 Controller...........................................................2
Solid State Starters..................................................4

Engineered Medium Voltage Starter Products


Combination Solid State Starters...........................11
Smart Full Voltage ATL Starters..............................15
Full Voltage ATL Starters.........................................18
Main Lug Only.........................................................20
Load Interrupter Switch..........................................23
Wound Rotor Starters.............................................25
Synchronous Starters.............................................26
Mechanical Packaging Options..............................27
Turnkey Solutions...................................................28

Engineered Medium Voltage Starter Options


Pilot Devices...........................................................30
Control Options.......................................................32
Motor Protection Relays.........................................34
Enclosure Options...................................................35
Power Factor Correction Capacitors.......................36
Surge / Lighting Arrestors.......................................38
Surge Capacitors....................................................39
Line Reactors..........................................................40
Documentation.......................................................41
To order WEB STOCKED items: visit www.BenshawExpress.com

3-1

Standard Medium Voltage Starter Products

Next Generation Intelligent Motor Control


mx3 controller

KEYPAD
(INCLUDED)

OPTIONAL RTD
MODULES

Highlights:

Key Features:

Next generation MX technology forms the backbone of Benshaws


entire line of intelligent medium voltage motor controls. With fiber
optic firing, enhanced programming capabilities, ease of use, and
a unique, flexible architectureBenshaws MX3 controller delivers
unprecedented functionality and all of the rugged, dependable
performance youve come to expect from a world leader in solid state
motor controls and drives.
3

MX3 controllers, power components, software and sensors are all


designed, built and tested to perform as an integrated control system,
eliminating the coordination and performance problems inherent in
other forms of reduced voltage starting.
With more built-in features, more configurable options, greater
expandability and a broader communications capability than any
other motor control on the market, Benshaws next generation MX3
technology will shorten your commissioning times, improve motor
performance and protection, enhance diagnostic capability and
streamline many electrical system monitoring and maintenance tasks.
3-2

FIBER OPTIC FIRING


Integrated technology
Noise immunity
High voltage isolation
Safe, reliable SCR control

High performance motor control


with multiple starting modes built-in
Flexible, programmable I/O
Integrated motor protection
Line and motor metering
Diagnostic capabilities with event log
and real-time clock
Built-in remote self-testing (BIST)
Expanded communications
capabilities
Intelligent SCR power poles
Intelligent MV MCC integration

To order: call 412-968-0100

Standard Medium Voltage Starter Products

Next Generation Intelligent Motor Control


mx3 controller
control features
Multiple Starting Modes:

Control power low

Voltage ramp

Stack over temperature

Current ramp

Motor PTC input

- Adjustable initial current

RTD modules

- Adjustable maximum
current
- Adjustable ramp time
Torque ramp (TruTorque)
- Adjustable initial torque
- Adjustable maximum
torque

Metering:
Accuracy:
- 3% out-of-box
- 2% factory calibrated
Average current
L1 current

- Adjustable ramp time

L2 current

Power ramp

L3 current

- Adjustable initial torque

Current imbalance %

- Adjustable maximum
torque

Ground fault current

- Adjustable ramp time

L1L2 voltage

Linear/tach feedback
control

L2L3 voltage

Motor Protection:
Motor thermal overload
Independent starting and
running OLs

Average volts

L3L1 voltage
Overload %
Power factor
Watts

Up to speed timer
exceeded

VA

Low line voltage

KW hours

Low line frequency

MW hours

High line frequency

Phase order

Phase reversal

Line frequency

Phase loss

Analog input

Instantaneous overcurrent

Analog output

Overcurrent

Run timedays

Undercurrent

Run timehours

Current imbalance

# of starts

Ground fault (residual or


zero sequence)

Tru Torque %

Shorted or open SCR


Disconnect fault
Inline contactor fault

VARS

8 Digital Inputs
Configurable to:
Stop
Fault

1 Analog 420 mA /
010 Vdc Input
Configurable to:
Trip high level

Fault reset

Trip low level

Bypass / inline confirm

1 Analog 420 mA /
010 Vdc Output
Configurable to:

OL reset
Local/remote selection
Heater enable

Current
(0200%/0800%)

Heater disable

Voltage (0150%)

Dual ramp selection

OL (0150%)

1 dedicated start input

kW (010 kW/0100 kW)

Disconnect

MW (01 MW)

Slow speed

Analog input (0100%)

Brake enable

Firing (0100%)

Brake disable

Calibration

6 Relay Outputs
Configurable to:

User Interface:

Faulted
Running
Up to speed
Alarm condition
Ready condition
Locked out
Over current

Event log (99 events)


Door mounted LCD
display
- Set/examine operating
parameters
- View status information,
line current, voltage and
frequency

Under current

- Start and stop the solid


state starter

OL alarm

1 Communication Port:

Shunt trip

ModBus / RS485

Ground fault
Energy saver indication
Heating indication
Cooling fan

Power %
Peak starting current

Advanced Functionality:
Dual ramp selection
Adjustable kick current
Programmable decel
modes
MV BIST test
(built-in self test)

Last starting duration


RTD temperatures
Real-time clock

To order WEB STOCKED items: visit www.BenshawExpress.com

3-3

Standard Medium Voltage Starter Products

Prepackaged Solid State Starters

MVRXE SERIES
emergency atl bypass, severe duty, load break fusible disconnect

Highlights:
The Benshaw Medium Voltage Starter is a microprocessor controlled
solid state reduced voltage starter for three phase induction motors.
The starter provides a closed-loop current ramp for smooth stepless
motor acceleration. Supplied in a free standing enclosure.
Enclosures are available in NEMA 12 or NEMA 3R configurations. The
medium voltage enclosure consists of two distinct compartments.
The medium voltage or power pole section is located in the main
body of the enclosure, whereas the low voltage section containing the
control logic is located behind the door as an isolated compartment.
Each starter is supplied with a load break isolation switch, Class R
motor fuses, inline vacuum contactor, solid state power poles, and a
vacuum bypass contactor, which is used to bypass the SCR power
poles once the motor is up to full speed.
The logic control incorporates the MX3 computer that has all the
circuitry required to drive the power semiconductors, which are
located in the power section.
MVRXE starters provide solid state reduced voltage starting for
normal operation and full voltage emergency back-up starting, with
complete electronic motor protection at the flip of a switch.

Key Advantages:

This unique redundant design is ideal for critical applications where


downtime is extremely disruptive and cannot be tolerated.

Service entrance labeled (optional)

MX3 solid state controls provide precise digital starting and stopping,
motor protection, metering, diagnostics and communications,
standard.

Solid state reduced voltage


startingnormal operations

NEMA 12, UL 347 listed


45 kV BIL
Built-in self test (BIST) features for
quick commissioning

425 A load break


Switch selectable emergency backup full voltage starter
MX3-embedded digital control
Fiber optic firing
Advanced motor protection
Advanced metering
Power quality protection
Diagnostics and ModBus RTU485
communications standard

3-4

To order: call 412-968-0100

Standard Medium Voltage Starter Products

Prepackaged Solid State Starters

MVRXE SERIES
emergency atl bypass, severe duty, load break fusible disconnect

Standard Features:
NEMA 12, solid state starter, UL347
listed, Class E-2
45 kV BIL
200 MVA (2300 Vac)/350 MVA (4160
Vac) short circuit fault rated.
500%30 seconds rated solid state
starterUL347 certified and listed.
8,000 PIVUL347 certified and
listed at 2.4kV
12,000 PIVUL347 certified and
listed at 4.2kV
Fiber optic firing

425 A load break, 5 kV rated


disconnect switch, with viewing
window, grounding assembly
and lockable handle mechanism.
Mechanically interlocked for safety.
Fixed mounted, start duty rated
vacuum contactors for isolation
and SCR bypass, wired for normal
bypass operation and full voltage
start operation, with (2) N/O and
(2) N/C auxiliary contacts.
Separately mounted SPE series
electronic overload device has the
following standard features:

Selectable solid state or emergency


full voltage operation via selector
switch mounted inside of LV
compartment

- Class 1030 adjustable

Load matched Class R fusing with


blown fuse indication

- Phase reversal protection

- Phase imbalance protection


- 1 NO/1 NC trip contact
- Trip free design
- Phase loss protection

Benshaw MVRXE vs. any autotransformer starter


Motor Control &
Protection Functions

Any Auto
Transformer

Benshaw
MVRXE

Soft Start

YES

YES

Soft Stop

NO

YES

Full Voltage Bypass Starting

NO

YES

Load Break Disconnect Switch

NO

YES

Built-In Self Test

NO

YES

UL 347/Service Entrance Rated (Optional)

NO

YES

3 Year Warranty

NO

YES

Plain English Digital Display

NO

YES

Electronic OL Protection

NO

YES

Electronic Power Quality

NO

YES

Digital Metering

NO

YES

Embedded Plain English Diagnostics

NO

YES

Embeded RS485

NO

YES

Incoming Line Landing Pad

NO

YES

Integrated Control & Protection

NO

YES

UL Zero Sequence Ground Fault *

NO

YES

To order WEB STOCKED items: visit www.BenshawExpress.com

Built-in self test (BIST) features for


quick commissioning
120 Vac, 1000 VA CPT with primary
and secondary fusing, with 500 VA
available for customer use
Door-mounted start and stop
push-buttons.
Door-mounted LCD keypad
Door-mounted run indication light
Door-mounted local-off-remote
switch
Door-mounted reset button
Terminal strip mounted inside LV
compartment for:
- Remote start/stop control
- Remote up-to-speed indication
- Remote run indication
- Remote fault indication
Benshaw MX3 controller with
complete soft start, soft stop and
motor protection capabilities
485 communications capabilities
local through door connection or
remote from starter (optional)
ModBus communications standard

* Optional ground fault CT required

3-5

Standard Medium Voltage Starter Products

Prepackaged Solid State Starters

MVRXE SERIES
emergency atl bypass, severe duty, load break fusible disconnect
MVRXE122300 V
Model Number

HP

MVRXE12-650-2300-**
MVRXE12-750-2300-**
MVRXE12-1500-2300-**

650

Dimensions (in.)

Weight
(lbs.)

160

92

36

32

1,800

750

180

92

36

32

1,800

1500

360

92

36

32

1,800

Model Number

HP

MVRXE18-1000-4160-**
MVRXE18-1500-4160-**
MVRXE18-3000-4160-**

1000 133 92 36 32 2,000

MVRXE184160 V

Dimensions (in.)
H

Weight
(lbs.)

1500 200 92 36 32 2,000


3000 360 92 36 32 2,000

Starters are top entry / bottom exittop exit available upon request. Dimensions and weights are approximate.

** Insert appropriate option code as shown: NEMA 12 = 12 / NEMA 3R = 3R


Web stocked
NOTE: Power fuses ship loose. Please provide motor full load amps at time of order for proper fuse sizing.

Modular Options
Catalog Number

Description

A171
A008
A406
A407
A408 *

SPACE HEATER WITH THERMOSTAT (INCLUDED IN NEMA 3R OPTION)


Description
E-STOP PUSH-BUTTON, MUSHROOM HEAD, RED

TOP LEFT OR TOP RIGHT MOUNTING, ACCOMODATES STRESS CONES

8 CHANNEL RTD MODULE, 100 OHM PLATINUM (ALSO AVAILABLE FOR REMOTE MOUNTING)
16 CHANNEL RTD MODULE(S), 100 OHM PLATINUM (ALSO AVAILABLE FOR REMOTE MOUNTING)
TOP HAT ENCLOSURE MODULE FOR TOP ENTRY (18H X 30W X 20D),

A409
SERVICE ENTRANCE LABELED
A106 ADDITIONAL 1000VA CONTROL POWER TRANSFORMER

The MVRXE series was designed as an integrated package. Listed above are the available modular options.
For systems requiring more extensive requirements, please refer to the engineered section of the MV catalog.

Top hat will ship loose for customer installation.

##
Built-to-order: Please allow 2 weeks for shipment of complete MVRXE unit when ordering these options to a stock starter.

Protective Relay Options


Catalog Number

Description

A875

GROUND FAULT CT, 2000:1, 4.0:DIA. (FOR MX3 USE)

A876

GROUND FAULT CT, 2000:1, 8.13:DIA. (FOR MX3 USE)

3-6

To order: call 412-968-0100

Built-To Order, 2 Week Shipment

Solid State Reduced Voltage Starters


4,160 Volt MVRMX Series
01,500 HP or 1,5013,000 HP

Highlights:
Benshaw has analyzed and value engineered our
MV SSRV Engineered-To-Order product options,
and developed a modular architecture, to offer
those options most ordered on a Built-To-Order
program. This has enabled us to offer you a
customized product with a reduced lead time.
Our goal is to optimize our response to meet
your mission critical application needs.
The RediStart CFMVRMX series with MX3 technology is a fully integrated, programmable family of
Class E2 load break/combination solid state starters. This integrated design includes control and
power electronics, bypass and isolation contactors
that reduce maintenance and operating costs when
compared to other methods.

Key Advantages:
Protect machinery from failure and excessive
maintenance caused by mechanical shock during
starting or stopping. The RediStart MVRMX
provides smooth, stepless acceleration and
controlled deceleration.

Power Section Features:


Description

Specification

Starting Method

Closed Loop Current Control Ramp


Torque Ramp
Power Ramp (kW)
Voltage Ramp
Linear Accel/Tach Feedback

Protect electrical systems from disruptive voltage


drops and power outages caused by motor locked
rotor inrush current. The RediStart MVRMX starter
precisely controls the current ramp during start up.

Power Ratings

Reference Table A (next page)

Control Input

120 Vac or Dry Contact, 2 or 3 Wire

Standard Insulation Test

2X RATED V + 2,000 V

Nominal Voltage Ratings

4.16 kV

Ambient Temperature

040 C to 3,300 ft.

Protect mission critical motors from failure or unscheduled outages caused by machine or electrical
system faults. The RediStart MVRMX starter provides complete, high performance, coordinated line
monitoring, motor control and protection.

Frequency Range

2372 Hz on Control Board

Overall Efficiency (W/Bypass)

99.5%

Metering Functions

47 Parameters

Relay Outputs

24 Functions

Over/Under Voltage Protection

10 to 30%

Power Loss (W/Bypass)

<0.1 Watt/Amp/Phase

Transient Protection

DV/DT Circuits/Phase

PIV Ratings

4 kV: 12,000 V

SCR Firing Technique

Hard Gate Continuous Block


Fiber Optic Firing

Basic Impulse Level

45 kV

Short Circuit Current Rating

350 MVA

UL/CUL

Yes

To order WEB STOCKED items: visit www.BenshawExpress.com

3-7

Build your customized starter!


Only one option can be selected from each group,
with the exception of the Control Options section.
Add the appropriate code (noted in red), for the options
chosen, to the code string in the center of the page.

Motor Current
25 A = 025

Choose Core Unit

2645 A = 045

01,500 HP = MVB41

4655 A = 055

1,5013,000 HP = MVB43

5680 A = 080
8190 A = 090
91133 A = 133
134170 A = 170

START

171225 A = 225
226330 A = 330

Example: A 3,000 HP (MVB43), 225 A (225) unit with the

e
nc
tra

Se

rv

ice

En

re
O
su
clo

En

Motor Current

it

Core Unit

Choose an option for each bullet

Ex

Control Options

/L

an

din

pt

gO

ion

pt

ion

END

331360 A = 360

following options: bottom exit w/landing pad (B), NEMA 12


Enclosure (12), Service Entrance Rated (S), with Ground Fault (G),
1,200 A non-insulated bus (1N), 1,200 A non-insulated bus splice
(1N), with DeviceNet (D), 8 channel RTD (2), without ATL option
(N), with start and stop buttons (B), without run and stop lights (N),
without fault and reset lights (N), with a local-off-remote switch (E),
with emergency stop push button (F) would build the following
code string: MVB43225B12SG1N1ND2NBNNEF

ATL option* = A, None = N


Green start push button & red stop
extended push button* = B,
None = N
Red run light & green stop light = C,
None = N

RTD Options

Amber fault light & black reset


push button = D, None = N

8 channel RTD = 2

Local-off-remote 3-position
switch = E, None = N

16 channel RTD = 4

(RS-485 Modbus
RTU standard)

None = N

DeviceNet = D

Emergency stop push button = F,


None = N
* indicates ATL option comes with Start and
Stop Pushbuttons i.e. Start Stop Pushbuttons
cannot be selected.
No selection = keypad control.
Recommend E stop option be selected.

3-8

(100 ohm platinum)

Communications
Options

Ethernet = E
Profibus = P
None = N

NEW Optional Safety Feature: Benshaws answer to remote open/close


disconnect ability. Please contact factory and reference part number
EMO-425D (Electric Motor Operator).
To order: call 412-968-0100

Motor currents vs. HP are typical, confirm actual motor current.


Service factor not accounted for, adjust if required.
TABLE A
Motor A/HP

Starter Rating

<25/200

500% for 30 sec.

<45/350

500% for 30 sec.

<55/400

500% for 30 sec.

<80/600

500% for 30 sec.

<90/700

500% for 30 sec.

<133/1000

500% for 30 sec.

<170/1250

350% for 30 sec.

<225/1700

500% for 30 sec.

NEMA 12 = 12

<330/2500

350% for 30 sec.

NEMA 12 with space heater = SH

<360/3000

350% for 30 sec.

NEMA 3R enclosure option = 3R

Exit / Landing Options


Top exit w/landing pad = T
Bottom exit w/landing pad = B
Top or bottom exit landing on
bypass contactor = C

Enclosure Options

Service Entrance Rated

(for stand-alone single units)


Yes = S

tio

tio
Op

ica

RT
D

Co

mm

un

ce
pli
sS
Bu

pt
sO
Bu

Gr
ou

nd

Fa

ion

ult

Op

tio

nO

pt

ion

No = N

Control Option(s)

Option Zero Sequence


Ground Fault Ct 2000:1
(Residual included)
Yes = G
No = N

Bus Splice Options

(must match bus option selected)


800 A non-insulated bus splice = 8N
800 A insulated bus splice = 8I
1,200 A non-insulated bus splice = 1N
1,200 A insulated bus splice = 1I
2,000 A non-insulated bus splice = 2N
2,000 A insulated bus splice = 2I
None required = NR

Bus Options+
800 A non-insulated bus = 8N
800 A insulated bus = 8I
1,200 A non-insulated bus = 1N
1,200 A insulated bus = 1I
2,000 A non-insulated bus = 2N
2,000 A insulated bus = 2I
None required = NR

Bus not required for single stand-alone unit.


Bus is required for connection of 2 or more units.
Any unit with bus will require additional MLO section.
Please contact the factory for pricing and delivery.
+

To order WEB STOCKED items: visit www.BenshawExpress.com

3-9

Engineered Medium Voltage Starter Packages


overview
Benshaw has developed advanced engineering, drafting, materials
management and quality systems focused on designing and building
ENGINEERED PRODUCTS
customer solutions. This Engineered-To-Order capability combined
with an extensive inventory of control components, protective relays,
circuit breakers, contactors, enclosures and other electrical / electronic devices enables Benshaw to quickly ship engineered products.

Control ModificationsWhatever you specify


Over 250 modifications and accessories are available, including: pilot devices,
PLCs, control power transformers, switches, meters, relays, space heaters,
protective devices, power factor correction capacitors, surge arrestors,
and line reactors.

Combination StartersTo meet your requirements


Solid state reduced voltage
Standard full voltage
Smart full voltage
Solid state w/ full voltage bypass

Power RatingsTo fit your application


5 kV Class10,000 HP
7.2 kV Class10,000 HP
15 kV Class22,000 HP

EnclosuresTo match your environment


Standard designsNEMA 1, 12, 3R
Custom enclosures
Motor control centers

Communication
ModBus / RS485

3 - 10

To order: call 412-968-0100

Engineered Medium Voltage Starter Products

Combination Solid State Starters


mvrmx series
5 kv / 7.2 kv / 15 kv22,000 HP

Precision Engineered
Products from Benshaw:
Rugged enclosures to match
your environment:
NEMA 1
NEMA 12
NEMA 12V
NEMA 3R
Marine duty
Lineups

Specified bus configurations:

Highlights:
Only Benshaw has designed, built and supports more than 40,000
solid state starters, from 2,300 volts to 15 kV, for applications
ranging from pumps, compressors and chillers to fans and blowers,
crushers, chippers and conveyors; for every motor type: induction,
synchronous, two-speed, reversing and wound rotor.
The RediStart CFMVRMX series with MX3 technology is a fully
integrated, programmable family of Class E2 load break/combination
solid state starters. This integrated design includes control and power
electronics, bypass and isolation contactors that reduce maintenance
and operating costs when compared to other methods.

Key Advantages:
Protect machinery from failure and excessive maintenance caused
by mechanical shock during starting or stopping. The RediStart
MVRMX provides smooth, stepless acceleration and controlled
deceleration.
Protect electrical systems from disruptive voltage drops and power
outages caused by motor locked rotor inrush current. The RediStart
MVRMX starter precisely controls the current ramp during start up.
Protect mission critical motors from failure or unscheduled outages
caused by machine or electrical system faults. The RediStart MVRMX
starter provides complete, high performance, coordinated line
monitoring, motor control and protection.

Tin plated copper


800/1200/2000 A
Top or center mount
Environmentally or electrically
insulated
Custom arrangements
Higher BIL ratings available
Front access copper ground bus

Specified control and


protective devices:
Protective relays
RTD monitors
Custom control/interface
configuration
Pilot devices/PLCs

Specified surge capacitors


and lightning arrestors:
Benshaw will design and mount (as
an integrated unit) surge capacitors
and lightning arrestors to match
your electrical system and lightning
protection requirements.

Load engineered power factor


capacitors and controls:
Start/run sequencing
Load matching

To order WEB STOCKED items: visit www.BenshawExpress.com

3 - 11

Engineered Medium Voltage Starter Products

Combination Solid State Starters


mvrmx series
5 kv / 7.2 kv / 15 kv to 22,000 HP
Power Section Features:
Description

Specification

Starter Type

Closed Loop Current Control Ramp


Torque Ramp
Power Ramp (kW)
Voltage Ramp
Linear Accel / Tach Feedback

Power Ratings

350% to 500% FLA for 30 Sec 125% Cont.

Control Input

120 VAC or Dry Contact, 2 or 3 Wire

Standard Insulation Test

2X RATED V + 2,000 V

Nominal Voltage Ratings

2.3 KV to 13.8 kV

Ambient Temperature

040 C at Sea Level

Frequency Range

23 to 72 hz on Control Board

Overall Efficiency (W/Bypass)

99.5%

Metering Functions

47 Parameters

Relay Outputs

24 Functions

Over/Under Voltage Protection

10 to 30%

Power Loss (W/Bypass)

<1.0 Watt/Amp/Phase

Transient Protection

DV/DT Circuits/Phase

PIV Ratings

2.4 kV:8000 V, 4.2 kV:12000 V


7.2 kV:18000 V, 13.8 kV:34500 V

SCR Firing Technique

Continuous Block Gate


Fiber Optic Firing

Status Display and Indicators:


LCD Status Display

LED Indicators

Each starter will have a keypad/


diiplay assembly designed to:

The following LED indicators are


provided for advisory status and fault
annunciation:

Set or examine operating


parameters

CPU heart beat

Provide real-time information


about line current, voltage and
frequency

Communications

Provide a means to start and


stop the solid state starter

3 - 12

Power ON

Provide status information

RTD module
Fiber optic firing

To order: call 412-968-0100

Engineered Medium Voltage Starter Products

Combination Solid State Starters


mvrmx series

2300 V
Model Number

HP

FLA

Dimensions (in.)
H

CFMVRMX12-150-2300-**

2300 150

36

CFMVRMX12-500-2300-**

2300 500

120 92 36 32

92 36 32

CFMVRMX12-750-2300-**

2300 750

180 92 36 32

CFMVRMX12-1000-2300-**

2300 1000 240 92 36 32

CFMVRMX12-1250-2300-**

2300 1250 300 92 36 32

CFMVRMX12-1500-2300-**

2300 1500 360 92 45 32

CFMVRMX12-HP-2300-**

2300 >1500 >360

3300 V
Model Number

HP

FLA

Dimensions (in.)
H

CFMVRMX12-300-3300-**

3300 300

51

CFMVRMX12-750-3300-**

3300 750

127 92 36 32

CFMVRMX12-1000-3300-**

3300 1000 169 92 36 32

CFMVRMX12-1250-3300-**

3300 1250 211 92 36 32

CFMVRMX12-1500-3300-**

3300 1500 254 92 36 32

CFMVRMX12-2000-3300-**

3300 2000 338 92 36 32

CFMVRMX12-HP-3300-**

3300 >2000 >338

92 36 32

CFMVRMX series starters are complete combination E2 controllers. They include a load break/fault make disconnect switch, R rated
current limiting motor fuses, vacuum inline isolation contactor, SCR power stacks and microprocessor controls, CPT, and vacuum
bypass contactor. MVRMX non-combination starters are available. Please contact the factory for pricing and application assistance.

** Insert appropriate option code as shown: NEMA 1 = 1 / NEMA 12 = 12 / NEMA 3R = 3R

Consult factory

To order WEB STOCKED items: visit www.BenshawExpress.com

3 - 13

Engineered Medium Voltage Starter Products

Combination Solid State Starters


mvrmx series

4160 V
Model Number

HP

FLA

Dimensions (in.)
H

CFMVRMX18-300-4160-**

4160 300

40

92 36 32

CFMVRMX18-750-4160-**

4160 750

99

92 36 32

CFMVRMX18-1000-4160-**

4160 1000 133 92 36 32

CFMVRMX18-1250-4160-**

4160 1250 166 92 36 32

CFMVRMX18-1500-4160-**

4160 1500 200 92 36 32

CFMVRMX18-2000-4160-**

4160 2000 266 92 36 32

CFMVRMX18-2500-4160-**

4160 2500 333 92 36 32

CFMVRMX18-3000-4160-**

4160 3000 360 92 45 32

CFMVRMX18-3500-4160-**

4160 3500 466 92 96 36

CFMVRMX18-4000-4160-**

4160 4000 532 92 96 36

CFMVRMX18-4500-4160-**

4160 4500 600 92 96 36

CFMVRMX18-5000-4160-**

4160 5000 666 92 96 36

CFMVRMX18-5500-4160-**

4160 5500 734 92 96 36

6900 V (350% for 30 Sec. Rated)


Model Number

HP

FLA

Dimensions (in.)
H

CFMVRMX18-500-6900-**

6900 500

42

92 45 36

CFMVRMX18-750-6900-**

6900 750

63

92 45 36

CFMVRMX18-1000-6900-**

6900 1000

84

92 45 36

CFMVRMX18-1250-6900-**

6900 1250 105 92 45 36

CFMVRMX18-1500-6900-**

6900 1500 126 92 45 36

CFMVRMX18-2000-6900-**

6900 2000 168 92 45 36

CFMVRMX18-2500-6900-**

6900 2500 210 92 45 36

CFMVRMX18-3000-6900-**

6900 3000 252 92 45 36

CFMVRMX18-3500-6900-**

6900 3500 294 92 45 36

CFMVRMX18-4000-6900-**

6900 4000 336 92 45 36

CFMVRMX18-4500-6900-**

6900 4500 378 92 81 36

CFMVRMX18-5000-6900-**

6900 5000 420 92 81 36

CFMVRMX18-5500-6900-**

6900 5500 462 92 81 36

CFMVRMX18-6000-6900-**

6900 6000 504 92 81 36

CFMVRMX series starters are complete combination E2 controllers. They include a load break/fault make disconnect switch, R rated
current limiting motor fuses, vacuum inline isolation contactor, SCR power stacks and microprocessor controls, CPT, and vacuum
bypass contactor. CPT is 700 VA standard (6,900 V). MVRMX non-combination starters are available. Please contact the factory for
pricing and application assistance.

** Insert appropriate option code as shown: NEMA 1 = 1 / NEMA 12 = 12 / NEMA 3R = 3R

350% for 30 sec. rated

3 - 14

To order: call 412-968-0100

Engineered Medium Voltage Starter Products

Smart Full Voltage ATL Starters


cfmvrmxatl series

Highlights:
The Smart Medium Voltage ATL package includes the addition of
the RediStart MX3 control package for additional branch circuit monitoring motor protection, metering, diagnostics and communication.
Refer to MVRMX RediStart MX3 specification for complete details.
A sampling of the enhanced features includes:
Protection (ANSI standard numbers given)

Control

51 - Electronic motor overload, class 1 to 40

Local start/stop controls

86 - Overload lockout

Emergency reset capability

59/27 - Adjustable over/under voltage protection


46 - Adjustable line to average current imbalance

Input/Output and Display

81 - Adjustable high and low frequency protection

Plain English operation via back lit LCD display interface

Single phase protection

LCD and LED status and diagnostics (full fault


annunciation)

66 - Adjustable starts per hour (off or 1 to 20 starts)


Adjustable time between starts (off or 1 to 600 minutes)
Backspin timer (off or 1 to 200 minutes)
51 - Overcurrent detection (off or 50 to 800%) and time
(0.1 to 90.0 sec. in 0.1 sec. intervals)

Programmable metering (amps, volts, frequency,


overload, power factor, elapsed time, watts, VARs,
watt hours, VA, current imbalance, ground fault current,
RTD temperatures with optional RTD module)
Programmable relay outputs

37 - Undercurrent detection (off or 10 to 100% and time


(0.1 to 90.0 sec. in 0.1 sec. intervals)

Latched fault relay output

51G - Ground fault detection (off or 1 to 100 amps) and


time (0.1 to 90.0 sec. in 0.1 sec. intervals)

Time stamped event recorder

Overcurrent, undercurrent, and ground fault can each be


set to trip or activate a relay

Real time clock


Password protection
Battery backed-up starter parameters and lockout times

50 - Instantaneous electronic overcurrent trip


47 - Phase rotation selectable ABC, CBA, or Ins
(insensitive)
38/49 - Remote mountable RTD protection package, 8 or
16 RTD inputs (optional)

To order WEB STOCKED items: visit www.BenshawExpress.com

3 - 15

Engineered Medium Voltage Starter Products

Smart Full Voltage ATL Starters


cfmvrmxatl series

MX3 Control Features (Smart Across the Line)


Motor Protection:

Metering, continued:

Motor thermal overload

Watts

Independent starting and


running OLs

VA

Low line voltage

kW hours

Low line frequency


High line frequency
Phase reversal
Phase loss
Instantaneous overcurrent
Overcurrent
Undercurrent
Current imbalance
Ground fault
(residual or zero sequence)
Disconnect fault
Inline contactor fault
Control power low
Motor PTC input
RTD modules

VARS
MW hours
Phase order
Line frequency
Analog input
Analog output
Run time - days
Run time - hours
# of starts
Tru Torque %

6 Relay Outputs Configurable to,


continued:
Over current
Under current
OL alarm
Shunt trip
Ground fault
Cooling fan
1 Analog 4-20 mA / 0-10 Vdc
Input Configurable to:
Trip high level
Trip low level

Power %

1 Analog 4-20 mA / 0-10 Vdc


Output Configurable to:

Peak starting current

Current (0200%/0800%)

Last starting duration

Voltage (0150%)

RTD temperatures

OL (0150%)

Real-time clock

kW (010 kW/0100 kW)


MW (01 MW)

Metering:
Accuracy:
- 3% out-of-box
- 2% factory calibrated
Average current
L1 current
L2 current
L3 current
Current imbalance %
Ground fault current
Average volts
L1 - L2 voltage
L2 - L3 voltage
L3 - L1 voltage
Overload %
Power factor

3 - 16

8 Digital Inputs Configurable to:

Analog input (0100%)

Stop

Firing (0100%)

Fault

Calibration

Fault reset
Bypass / inline confirm

User Interface:

OL reset

Event log (99 events)

Local/remote selection

Door mounted LCD display

1 dedicated start input

- Set/examine operating parameters

Disconnect

- View status information, line


current, voltage and frequency

6 Relay Outputs Configurable to:

- Start and stop the starter

Faulted
Running

1 Communication Port:

Up to speed

ModBus / RS485

Alarm condition
Ready condition
Locked out

To order: call 412-968-0100

Engineered Medium Voltage Starter Products

Smart Full Voltage ATL Starters


cfmvrmxatl series

2300 V
Model Number

HP

FLA

Dimensions (in.)
H

CFMVRMXATL-500-2300-**

2300 500

120 92 24 32

CFMVRMXATL-1000-2300-**

2300 1000 240 92 24 32

CFMVRMXATL-1500-2300-**

2300 1500 360 92 24 32

3300 V
Model Number

HP

FLA

Dimensions (in.)
H

CFMVRMXATL-1000-3300-**

3300 1000 169 92 24 32

CFMVRMXATL-1250-3300-**

3300 1250 211 92 24 32

CFMVRMXATL-1500-3300-**

3300 1500 254 92 24 32

CFMVRMXATL-2000-3300-**

3300 2000 338 92 24 32

CFMVRMXATL-2250-3300-**

3300 2250 380 92 60 36

CFMVRMXATL-2500-3300-**

3300 2500 423 92 60 36

4160 V
Model Number

HP

FLA

Dimensions (in.)
H

CFMVRMXATL-1000-4160-**

4160 1000 133 92 24 32

CFMVRMXATL-2000-4160-**

4160 2000 266 92 24 32

CFMVRMXATL-2500-4160-**

4160 2500 333 92 24 32

CFMVRMXATL-3000-4160-**

4160 3000 399 92 60 36

6900 V
Model Number

HP

FLA

Dimensions (in.)
H

CFMVRMXATL-1500-6600-**

6600 1500 125 92 24 32

CFMVRMXATL-2250-6600-**

6600 2250 187 92 24 32

CFMVRMXATL-4000-6600-**

6600 4000 332 92 24 32

** Insert appropriate option code as shown: NEMA 1 = 1 / NEMA 12 = 12 / NEMA 3R = 3R

To order WEB STOCKED items: visit www.BenshawExpress.com

3 - 17

Engineered Medium Voltage Starter Products

Full Voltage ATL Starters


cfmvatl series

Highlights:

Standard Features:

CFMVATL medium voltage across-the-line starters are full voltage


controllers for three phase induction motors. The RediStart MX3
control package can be added as an option to provide a Smart
CFMVRMXATL package.

The standard medium voltage


combination ATL package
includes:

Combination CFMVATL starters are supplied in a free standing


enclosure. Enclosures are available in NEMA 1, NEMA 12, and NEMA
3R configurations. Enclosure consists of two distinct compartments.
The medium voltage section is located in the main body of the enclosure, and the low voltage section containing the control logic is
located behind the door in an isolated compartment.
Standard combination CFMVATL starters are supplied with a load
break / fault make disconnect isolation switch, Class R motor current limiting fuses, vacuum motor starting contactor, and the SPE
SureProtex electronic overload protection. Refer to the CFMVRMXATL series for the RediStart MX3 control package for additional branch
circuit monitoring, motor protection, metering, diagnostics and communication.

NEMA 1,12, 3R enclosure


Disconnect switch
- Load break / fault make
- Grounding bar
- Viewing window
Motor fusing
- Class R
- Current limiting
Vacuum motor starting contactor
Start / stop push-buttons
SPE overload protection
- Class 10-30 adjustable
- 1 N/O, 1 N/C trip contact
- Trip free design
- Phase imbalance protection
- Phase reversal protection
- Phase loss protection
- Test function / trip indication
- Fault indication

3 - 18

To order: call 412-968-0100

Engineered Medium Voltage Starter Products

Full Voltage ATL Starters


cfmvatl series

2300 V
Model Number

HP

FLA

Dimensions (in.)
H

CFMVATL-500-2300-**

2300 500

CFMVATL-1000-2300-**

2300 1000 240 92 24 32

120 92 24 32

CFMVATL-1500-2300-**

2300 1500 360 92 24 32

3300 V
Model Number

HP

FLA

Dimensions (in.)
H

CFMVATL-1000-3300-**

3300 1000 169 92 24 32

CFMVATL-1250-3300-**

3300 1250 211 92 24 32

CFMVATL-1500-3300-**

3300 1500 254 92 24 32

CFMVATL-2000-3300-**

3300 2000 338 92 24 32

CFMVATL-2250-3300-**

3300 2250 380 92 60 36

CFMVATL-2500-3300-**

3300 2500 423 92 60 36

4160 V
Model Number

HP

FLA

Dimensions (in.)
H

CFMVATL-1000-4160-**

4160 1000 133 92 24 32

CFMVATL-2000-4160-**

4160 2000 266 92 24 32

CFMVATL-2500-4160-**

4160 2500 333 92 24 32

CFMVATL-3000-4160-**

4160 3000 399 92 60 36

6900 V
Model Number

HP

FLA

Dimensions (in.)
H

CFMVATL-1500-6600-**

6600 1500 125 92 24 32

CFMVATL-2250-6600-**

6600 2250 187 92 24 32

CFMVATL-4000-6600-**

6600 4000 332 92 24 32

** Insert appropriate option code as shown: NEMA 1 = 1 / NEMA 12 = 12 / NEMA 3R = 3R

To order WEB STOCKED items: visit www.BenshawExpress.com

3 - 19

Engineered Medium Voltage Starter Products

Main Lug Only


mlo series
NEMA 1 / NEMA 12

Highlights:

Standard Features:

Benshaws Main Lug Only (MLO) section provides a full height and
depth NEMA rated enclosure for use as a convenient area to land the
line or load cable connections while providing a transition area for a
disconnect switch, starter, or an MCC.

Landing pad for cabling

The MLO can be configured for top or bottom cable access (specify
when ordering). Customized MLO sections are availablejust contact
Benshaws factory with your requirements.

Super durable polyurethane


TGIC powder paint

NEMA 1/12 construction


ANSI 61 grey
11 guage steel construction

Tin plated copper bus

Key Advantages:

Paint finish meets ASTM


A252-9 or A525-83

Landing pad for input cable

UL listed 5 kV Class

Optional feed through bus to Benshaw line up

Options:

Top or bottom cable entry

Bus entry, left or right

NEMA 1, 12 or 3R enclosure configurations


Transition from other manufacturers line up (optional)
Configure to match up to existing bus network (optional)
Optional control transformers and metering can be added

3 - 20

To order: call 412-968-0100

Engineered Medium Voltage Starter Products

Main Lug Only


mlo series
NEMA 1 / NEMA 12
2300 V / NEMA 1
Catalog Number

Description

MV-MLO-18-800-2300-1

800 AMP PULL SECTION 18 WIDE NEMA 1 ENCLOSURE

MV-MLO-18-1200-2300-1

1200 AMP PULL SECTION 18 WIDE NEMA 1 ENCLOSURE

MV-MLO-18-2000-2300-1

2000 AMP PULL SECTION 18 WIDE NEMA 1 ENCLOSURE

MV-MLO-24-800-2300-1

800 AMP PULL SECTION 24 WIDE NEMA 1 ENCLOSURE

MV-MLO-24-1200-2300-1

1200 AMP PULL SECTION 24 WIDE NEMA 1 ENCLOSURE

MV-MLO-24-2000-2300-1

2000 AMP PULL SECTION 24 WIDE NEMA 1 ENCLOSURE

2300 V / NEMA 12
Catalog Number

Description

MV-MLO-18-800-2300-12

800 AMP PULL SECTION 18 WIDE NEMA 12 ENCLOSURE

MV-MLO-18-1200-2300-12

1200 AMP PULL SECTION 18 WIDE NEMA 12 ENCLOSURE

MV-MLO-18-2000-2300-12

2000 AMP PULL SECTION 18 WIDE NEMA 12 ENCLOSURE

MV-MLO-24-800-2300-12

800 AMP PULL SECTION 24 WIDE NEMA 12 ENCLOSURE

MV-MLO-24-1200-2300-12

1200 AMP PULL SECTION 24 WIDE NEMA 12 ENCLOSURE

MV-MLO-24-2000-2300-12

2000 AMP PULL SECTION 24 WIDE NEMA 12 ENCLOSURE

3300 V / NEMA 1
Catalog Number

Description

MV-MLO-18-800-3300-1

800 AMP PULL SECTION 18 WIDE NEMA 1 ENCLOSURE

MV-MLO-18-1200-3300-1

1200 AMP PULL SECTION 18 WIDE NEMA 1 ENCLOSURE

MV-MLO-18-2000-3300-1

2000 AMP PULL SECTION 18 WIDE NEMA 1 ENCLOSURE

MV-MLO-24-800-3300-1

800 AMP PULL SECTION 24 WIDE NEMA 1 ENCLOSURE

MV-MLO-24-1200-3300-1

1200 AMP PULL SECTION 24 WIDE NEMA 1 ENCLOSURE

MV-MLO-24-2000-3300-1

2000 AMP PULL SECTION 24 WIDE NEMA 1 ENCLOSURE

3300 V / NEMA 12

Catalog Number

Description

MV-MLO-18-800-3300-12

800 AMP PULL SECTION 18 WIDE NEMA 12 ENCLOSURE

MV-MLO-18-1200-3300-12

1200 AMP PULL SECTION 18 WIDE NEMA 12 ENCLOSURE

MV-MLO-18-2000-3300-12

2000 AMP PULL SECTION 18 WIDE NEMA 12 ENCLOSURE

MV-MLO-24-800-3300-12

800 AMP PULL SECTION 24 WIDE NEMA 12 ENCLOSURE

MV-MLO-24-1200-3300-12

1200 AMP PULL SECTION 24 WIDE NEMA 12 ENCLOSURE

MV-MLO-24-2000-3300-12

2000 AMP PULL SECTION 24 WIDE NEMA 12 ENCLOSURE

For NEMA 3R change the last digit in the part number from 1 to 3R.

To order WEB STOCKED items: visit www.BenshawExpress.com

3 - 21

Engineered Medium Voltage Starter Products

Main Lug Only


mlo series
NEMA 1 / NEMA 12
4160 V / NEMA 1
Catalog Number

Description

MV-MLO-18-800-4160-1

800 AMP PULL SECTION 18 WIDE NEMA 1 ENCLOSURE

MV-MLO-18-1200-4160-1

1200 AMP PULL SECTION 18 WIDE NEMA 1 ENCLOSURE

MV-MLO-18-2000-4160-1

2000 AMP PULL SECTION 18 WIDE NEMA 1 ENCLOSURE

MV-MLO-24-800-4160-1

800 AMP PULL SECTION 24 WIDE NEMA 1 ENCLOSURE

MV-MLO-24-1200-4160-1

1200 AMP PULL SECTION 24 WIDE NEMA 1 ENCLOSURE

MV-MLO-24-2000-4160-1

2000 AMP PULL SECTION 24 WIDE NEMA 1 ENCLOSURE

4160 V / NEMA 12
Catalog Number

Description

MV-MLO-18-800-4160-12

800 AMP PULL SECTION 18 WIDE NEMA 12 ENCLOSURE

MV-MLO-18-1200-4160-12

1200 AMP PULL SECTION 18 WIDE NEMA 12 ENCLOSURE

MV-MLO-18-2000-4160-12

2000 AMP PULL SECTION 18 WIDE NEMA 12 ENCLOSURE

MV-MLO-24-800-4160-12

800 AMP PULL SECTION 24 WIDE NEMA 12 ENCLOSURE

MV-MLO-24-1200-4160-12

1200 AMP PULL SECTION 24 WIDE NEMA 12 ENCLOSURE

MV-MLO-24-2000-4160-12

2000 AMP PULL SECTION 24 WIDE NEMA 12 ENCLOSURE

6900 V / NEMA 1
Catalog Number

Description

MV-MLO-18-800-6900-1

800 AMP PULL SECTION 18 WIDE NEMA 1 ENCLOSURE

MV-MLO-18-1200-6900-1

1200 AMP PULL SECTION 18 WIDE NEMA 1 ENCLOSURE

MV-MLO-18-2000-6900-1

2000 AMP PULL SECTION 18 WIDE NEMA 1 ENCLOSURE

MV-MLO-24-800-6900-1

800 AMP PULL SECTION 24 WIDE NEMA 1 ENCLOSURE

MV-MLO-24-1200-6900-1

1200 AMP PULL SECTION 24 WIDE NEMA 1 ENCLOSURE

MV-MLO-24-2000-6900-1

2000 AMP PULL SECTION 24 WIDE NEMA 1 ENCLOSURE

6900 V / NEMA 12

Catalog Number

Description

MV-MLO-18-800-6900-12

800 AMP PULL SECTION 18 WIDE NEMA 12 ENCLOSURE

MV-MLO-18-1200-6900-12

1200 AMP PULL SECTION 18 WIDE NEMA 12 ENCLOSURE

MV-MLO-18-2000-6900-12

2000 AMP PULL SECTION 18 WIDE NEMA 12 ENCLOSURE

MV-MLO-24-800-6900-12

800 AMP PULL SECTION 24 WIDE NEMA 12 ENCLOSURE

MV-MLO-24-1200-6900-12

1200 AMP PULL SECTION 24 WIDE NEMA 12 ENCLOSURE

MV-MLO-24-2000-6900-12

2000 AMP PULL SECTION 24 WIDE NEMA 12 ENCLOSURE

For NEMA 3R change the last digit in the part number from 1 to 3R.

3 - 22

To order: call 412-968-0100

Engineered Medium Voltage Starter Products

Load Interrupter Switch


cfmvdisc series

Highlights:

Standard Features:

Benshaws free standing medium voltage load break interrupter switch


is the latest design in medium voltage high current switching equipment for a wide range of applications. The fused interrupter switch
provides an economical means of disconnect and short circuit protection of medium voltage loads such as transformers, single circuit or
multi-circuit systems.

Load break fault make

The switch is provided in a NEMA rated enclosure configured for use


as a standalone unit, in an equipment line-up or MCC.

Key Advantages:
Bolts directly to Benshaw MCC line-up or starter
UL labeled up to 4800 volts
Available in 400, 600 and 1200 amp ratings

60 kV BIL up to 7.2 kV
Symmetric fault ratings of
50 kA for 5 kV - 7.2 kV
45 kA for 2.4 kV
NEMA 12 enclosure
Viewing window to verify
switch position
Enclosure MV door interlocked
with switch mechanism to
prevent access while switch
is on
Operating mechanism lockable
in the off position

Available up to 6600 volts

Load side grounding in off


position

Class E fusing included*

Blown fuse indication

Configurable with added options

Welded 11 guage steel


construction

Load break rated

Enclosure finish meets ASTM


A252-9 or A525-83, G-90
designation
Line and load landing pads with
NEMA bolt pattern
Options:
Lockable front panel
Bus entry, left or right

To order WEB STOCKED items: visit www.BenshawExpress.com

3 - 23

Engineered Medium Voltage Starter Products

Load Interrupter Switch


cfmvdisc series

2300 V
Model Number

Description

CFMV-DISC-24-400-2300-12 *

Dimensions (in.)
H

MV DISC SWITCH 400A 2300V TOP ENTRY/BOTTOM EXIT

92

24

30

CFMV-DISC-36-600-2300-12 *

MV DISC SWITCH 600A 2300V BOTTOM ENTRY/TOP EXIT

92

36

36

CFMV-DISC-36-1200-2300-12 *

MV DISC SWITCH 1200A 2300V BOTTOM ENTRY/TOP EXIT

92

36

36

3300 V
Model Number

Description

CFMV-DISC-24-400-3300-12 *

Dimensions (in.)
H

MV DISC SWITCH 400A 3300V TOP ENTRY/BOTTOM EXIT

92

24

30

CFMV-DISC-36-600-3300-12 *

MV DISC SWITCH 600A 3300V BOTTOM ENTRY/TOP EXIT

92

36

36

CFMV-DISC-36-1200-3300-12 *

MV DISC SWITCH 1200A 3300V BOTTOM ENTRY/TOP EXIT

92

36

36

4160 V
Model Number

Description

CFMV-DISC-24-400-4160-12 *
CFMV-DISC-36-600-4160-12 *
CFMV-DISC-36-1200-4160-12 *

Dimensions (in.)
H

MV DISC SWITCH 400A 4160V TOP ENTRY/BOTTOM EXIT

92

24

30

MV DISC SWITCH 600A 4160V BOTTOM ENTRY/TOP EXIT

92

36

36

MV DISC SWITCH 1200A 4160V BOTTOM ENTRY/TOP EXIT

92

36

36

6600 V
Model Number

Description

CFMV-DISC-24-400-6600-12 **
CFMV-DISC-36-600-6600-12 **
CFMV-DISC-36-1200-6600-12 **

Dimensions (in.)
H

MV DISC SWITCH 400A 6600V TOP ENTRY/BOTTOM EXIT

92

24

30

MV DISC SWITCH 600A 6600V BOTTOM ENTRY/TOP EXIT

92

36

36

MV DISC SWITCH 1200A 6600V BOTTOM ENTRY/TOP EXIT

92

36

36

See page 3-28 for available options. Options include horizontal bus, kirk key interlock and Main Lug Only (MLO) sections.

For use on motor load Class R fuse will be provided and must be specified by customer.

** Non UL listed disconnect switch.

3 - 24

To order: call 412-968-0100

Engineered Medium Voltage Starter Products

Wound Rotor Starters


Highlights:

Wound rotor motors are typically used in applications requiring high


starting torques, a limited number of operating speeds, or a stepped
acceleration to achieve a soft start. Typical existing applications utilize
an electromechanical starter on the stator and introduce multiple stages of resistance in the rotor via contactor arrangements to achieve a
soft ramp.
With the RediStart MX3, wound rotor control is greatly simplified.
The RediStart consists of two major sections: 1) A solid-state stator
control, and 2) secondary resistors into the rotor circuit from
a separate 3-phase resistor bank. This achieves the high torque required by the applicationwith low inrushwhile providing a smooth
stepless start. This greatly reduces the maintenance cost of the typical electromechanical control.
Single Step Rotor Control: The solid-state starter is wired to the motor stator circuit, and the resistor and shorting contactor are wired to
the motor rotor circuit. The solid state starter accelerates the motor to
slip speed (determined by the resistance value) and then activates the
contactor to short the rotor. This allows the motor to accelerate to full
speed.

RATINGS
Horsepower:
201500 HP
Overload:
500% for 30 seconds
125% continuous
StartingTorque:
0100%
Voltage:
2001000 Vac
Typical Resistance Steps:
1-2

Key Advantages:
Benshaw MX3 technology
Single step rotor control
Modular power stack design
for ease of maintenance
Integral bypass contactor design
Advanced MX3 motor
protection
Advanced MX3 metering
function
Real time clock

Multiple Step Rotor Circuit: WR RVSS series starters can be supplied with multiple stages of rotor resistor and contactor combinations. This arrangement may be necessary for multiple step starting
of extremely high inertia loads, or for continuous operation at multiple
speeds. Multiple steps of rotor resistance can be coordinated
to achieve this.

99 event log history

Variable Speed Control: Variable speed control of wound rotor


motors can be accomplished with the RediStart series control. By
maintaining full output voltage of the control going to the stator of the
wound rotor motor, and varying the resistance in the rotor, variable
speed is accomplished.

Reduced in size and number


of resistors needed

Modbus capable
Configurable output relays
Multistep & variable speed
rotor control available
Reduced maintenance

Stepless control
Reduces inrush while
maintaining torque

Resistors must be rated for continuous duty operations. Variable


loads (pumps and fans) only.

To order WEB STOCKED items: visit www.BenshawExpress.com

3 - 25

Engineered Medium Voltage Starter Products

Synchronous Starters
sep series

Highlights:
The sync motor functions as an induction motor during start up. Once
the motor approaches full synchronous speed, the Redistart DC exciter induces a constant polarity to the rotor causing the motor to lock
into sync. Because the rotors field is constant and separately excited
there is no slip required to produce torque, as with an induction motor. This allows the motor to run at synchronous speed.
The Benshaw synchronous package consists of a solid state starter
portion connected to the stator and an SEP (synchronous excitation
package) that is connected to the rotor section in conjunction with a
discharge resistor. This SEP is supplied for brush type and brushless
exciters.

Synchronous Benefits:
The RediStart series solid state starter provides reduced voltage stepless acceleration and automatic synchronization of three phase AC
synchronous motors. Synchronous motors are utilized for a number
of reasons. They are used in applications that require precise motor
speed. They are used to obtain greater efficiencies, and they are used
for facility power factor correction.
Since synchronous motors can be operated at leading power factor,
they are used to correct a facilitys lagging power factor created by all
the other induction motors being operated.
This correction reduces the penalty a customer pays the utility company for creating poor power factor.

RATINGS
Horsepower:
201500 HP
Overload:
500% for 30 seconds
125% continuous
Starting Torque:
0100%
Voltage:
2001000 Vac
Includes discharge resistor
and synchronous excitation
package for brush type and
brushless motor.
Exciter Ratings:
125250 Vdc
30120 A

Key Advantages:
Benshaw synchronous technology
Solid state synchronous rotor control
Modular power stack design
for ease of maintenance
Integral bypass contactor design
Advanced synchronous motor
protection
Can be added to existing
equipment
Can be supplied with MX2 or MX3
starter control
Modbus communication
Configurable output relays
Reduced maintenance
Reduction in size compared to
existing field control
Stepless control
Reduces inrush while
maintaining torque
Brush type and brushless control

3 - 26

To order: call 412-968-0100

Mission critical reliability in any configuration

Upright skid
mounted

Low profile skid


mounted

Fixed-mount circuit
breaker MTM

When it absolutely has to work,


it absolutely has to be Benshaw.
Industry experience

Application experience

Aggregate and mining

Ball/hammer/rolling mills

Cement production

Centrifuges

Chemical processing

Chillers

Municipal fresh and


waste water treatment

Compressors

Oil and gas production

Crushers/hydra pulpers

Power generation

Fans and blowers

Pulp and paper production

Mixers and refiners

Steel and aluminum

Pumps

Conveyors

Motor
control center
with power factor
correction

To order WEB STOCKED items: visit www.BenshawExpress.com

Protective relays
and PLC logic

20 MW, 13.8 kV

3 - 27

MX 3 intelligent motor control centers, lineups, and

Benshaw can custom configure intelligent, MX3 based


motor starters, complete control centers and lineups
to meet the needs of any load, in any industry.
Incoming sections
Main breakers or disconnects
Main-Tie-Main arrangements

Custom configured multiple


unit MCC lineups

Main lug only sections

Transition sections to third party


equipment

1200 / 2000 / 3000 amp circuit


breakers

800 / 1200 / 2000 / 3000 amp


horizontal bus

400 / 600 / 1200 amp load break


fault make disconnects

Reduced voltage / full voltage /


feeder controls

Surge protection devices

Back to back construction

Metering and communications

Intelligent MCC integration

Integrated supervisory
control and predictive
maintenance systems
In applications requiring the coordination and control of multiple
RediStart starters and third
party equipment, Benshaw has the
experience and technology to design and deliver integrated control
systems:
PC-based systems

Easy MCC networking

Local area networks

MTMS, disconnects, feeders, SSRV,


ATL, PAM, 2 speed starters

Local/remote communications
and control

Diagnostics and communications

Data collection and monitoring

Intelligent SSRVS power poles

PLC design, programming and


integration
Online and offline predictive
maintenance

3 - 28

To order: call 412-968-0100

main-tie-main arrangements

FUSED
DISCONNECT
MTM 7.2 kV
motor control
center with
integrated
power factor
correction

48" space
savings vs.
typical 96"
competitive
unit

Packaged electrical and


control systems
FIXED MOUNT
CIRCUIT
BREAKER
MTM
(only 48 deep)

Benshaw can also design and


manufacture completelypackaged
portable or stationary electrical
systems for applications requiring
self-contained modules,
including:
20- or 40-foot containers
Self-contained air conditioning
and lighting
Low and medium voltage
equipment
Remote monitoring and
control
Personnel and support
facilities

DRAW OUT
CIRCUIT BREAKER
MTM with (6) 5 kV solid
state starters

To order WEB STOCKED items: visit www.BenshawExpress.com

3 - 29

Engineered Medium Voltage Starter Options

Pilot Devices
Push-Buttons
Catalog Number

Description

A001

RAISED STOP PUSH-BUTTON - RED

A002

FLUSH START PUSH-BUTTON - GREEN

A003

JOG PUSH-BUTTON - YELLOW

A004

OL RESET PUSH-BUTTON - (FOR EXTERNAL OL RELAY) - BLACK

A005

RESET PUSH-BUTTON - BLACK

A006

RAISED PUSH-BUTTON - SPECIFY COLOR AND FUNCTION

A007

FLUSH PUSH-BUTTON - SPECIFY COLOR AND FUNCTION

A008

MUSHROOM HEAD STOP PUSH-BUTTON - RED

A009

ILLUMINATED PUSH-BUTTON - SPECIFY COLOR AND FUNCTION

Pilot Lights
Catalog Number

Description

A021

RED RUN LIGHT

A022

GREEN STOP LIGHT

A023

AMBER FAULT LIGHT

A024

GREEN READY LIGHT

A025

AMBER BYPASS LIGHT

A026

RED LIGHT - SPECIFY FUNCTION

A027

GREEN LIGHT - SPECIFY FUNCTION

A028

AMBER LIGHT - SPECIFY FUNCTION

A029

WHITE LIGHT - SPECIFY FUNCTION

A030

BLUE LIGHT - SPECIFY FUNCTION

A031

PUSH TO TEST CONTACT ASSEMBLY (ADDITION TO ABOVE)

3 - 30

To order: call 412-968-0100

Engineered Medium Voltage Starter Options

Pilot Devices
Selector Switches
Catalog Number

Description

A041

HAND - OFF - AUTO SELECTOR SWITCH

A042

LOCAL - OFF - REMOTE SELECTOR SWITCH

A043

KEY OPERATED HAND - OFF - AUTO SELECTOR SWITCH

A044

DUAL RAMPS SELECTOR SWITCH

A045

TWO POSTION SELECTOR SWITCH - SPECIFY FUNCTION

A046

THREE POSITION SELECTOR SWITCH - SPECIFY FUNCTION

A047

OTHER SLECTOR SWITCH - SPECIFY FUNCTION AND TYPE

Meters

Catalog Number

Description

A061

SINGLE PHASE ANALOG AMMETER - INCLUDES CTS *

A062

ANALOG AMMETER WITH THREE PHASE SELECTOR SWITCH - INCLUDES CTs *

A065

ELAPSED TIME METER

A066

OPERATIONS COUNTER

A069

OTHER POWER METERING - SPECIFY FUNCTION

A075

ANALOG VOLTMETER, SINGLE PHASE *

A076

ANALOG VOLTMETER WITH THREE PHASE SELECTOR SWITCH *

A077

AC WATTMETER

A078

AC WATT HOUR METER

Switchboard type

To order WEB STOCKED items: visit www.BenshawExpress.com

3 - 31

Engineered Medium Voltage Starter Options

Control Options
MX3 Options
Catalog Number

Description

A401

DOOR MOUNTED COMMUNICATIONS PACKAGE - INCLUDES DOOR MOUNTED CONNECTOR

AND RS232/485 CARD

MXCOMPA343

PROFIBUS COMMUNICATIONS BRIDGE

MXCOMEA345

ETHERNET COMMUNICATIONS BRIDGE

MXCOMDA344

DEVICENET COMMUNICATIONS BRIDGE

A405

POWER OUTAGE RIDE THRU - THIS OPTION ALLOWS THE STARTER TO AUTOMATICALLY RESTART AFTER

A POWER LOSS OF UP TO 30 SECS. CUSTOMER MUST SUPPLY SEPARATE SOURCE OF UNINTERRUPTED

120V TO THE STARTER.

A406

RTD MODULE - UNIT WILL ACCEPT 8 INPUT RTD'S. RTD'S MUST BE 100 OHM PLATINUM.

(AVAILABLE FOR REMOTE MOUNTING. CONSULT FACTORY FOR DETAILS)

A407

RTD MODULE - UNIT WILL ACCEPT 16 INPUT RTD'S. RTD'S MUST BE 100 OHM PLATINUM.

(AVAILABLE FOR REMOTE MOUNTING. CONSULT FACTORY FOR DETAILS)

A411

1000 VA UPS / 700 W FOR 120V SUPPLY INSTEAD OF CUSTOMER SUPPLIED

FOR OPTION A405 POWER OUTAGE RIDE THRU

Emergency Start Options


Catalog Number

Description

A410

EMERGENCY / ACROSS THE LINE BYPASS OPTION, INCLUDES START / STOP PUSH-BUTTONS,

OVERLOAD RELAY AND CURRENT TRANSFORMERS AND SELECTOR SWITCH

3 - 32

To order: call 412-968-0100

Engineered Medium Voltage Starter Options

Control Options

Control Power Transformers


Catalog Number

Description

A105

500 VA ADDITIONAL CONTROL POWER

A106

1000 VA ADDITIONAL CONTROL POWER

A107

SPECIFY CONTROL POWER AMOUNT

A110

1500 VA ADDITIONAL CONTROL POWER

A111

2500 VA ADDITIONAL CONTROL POWER

General Purpose Control Relays


Catalog Number

Description

A121

THREE POLE RELAY - SPECIFY FUNCTION

A122

FOUR POLE RELAY - SPECIFY FUNCTION

A123

OTHER RELAYS - SPECIFY FUNCTION AND TYPE

A124

ON DELAY TIMER - SPECIFY FUNCTION AND TIME

A125

OFF DELAY TIMER - SPECIFY FUNCTION AND TIME

A126

OTHER TIMERS - SPECIFY FUNCTION AND TIME

A127

GROUND FAULT RELAY - FOR EQUIPMENT PROTECTION ONLY

Transducers
Catalog Number

Description

A141

TRANSDUCER OUTPUT 0-5VDC BASED ON MOTOR FLA

A142

TRANSDUCER OUTPUT 4 - 20ma BASED ON MOTOR FLA

A145

TRANSDUCER OUTPUT 4 - 20ma BASED ON MOTOR VOLTAGE

To order WEB STOCKED items: visit www.BenshawExpress.com

3 - 33

Engineered Medium Voltage Starter Options

Motor Protective Relays

The following protective relays include the necessary current and potential transformers included.
For optional zero sequence ground fault sensing, the appropriate current transformer should be added.

Protective Relays
Catalog Number

Description

A826

MULTILIN 369 W / RTD, METERING AND COMMUNICATIONS OPTIONS

A827

MULTILIN 469

A828

MULTILIN MPM (REQUIRES 369/469)

A829

MULTILIN PQM W / ANALOG OUTPUT OPTIONS

A830

CUTLER HAMMER MP4000

A831

SCHWEITZER SEL 710

A832

SCHWEITZER SEL 749M

A838 OTHER

Protective Relay Options


Catalog Number

Description

A875

GROUND FAULT CT, 2000:1, 4.0:DIA. (FOR MX3 USE)

A876

GROUND FAULT CT, 2000:1, 8.13:DIA. (FOR MX3 USE)

3 - 34

To order: call 412-968-0100

Engineered Medium Voltage Starter Options

Enclosure Options
230 V

208 V

240 V

480 V

575 V

A151

Catalog Number

2 HP

2 HP

5 HP

7.5 HP

A152

3 HP

3 HP

7.5 HP

10 HP

A153

7.5 HP

7.5 HP

10 HP

15 HP

A154

7.5 HP

10 HP

20 HP

20 HP

This option will add a three phase electromechanical contactor and motor OL relay along with fuses.
Customer must provide two wire start command for starting and stopping the starter unless otherwise specified.

Please note that the three phase power for the above starters is provided by the customer.

Enclosure Options
Catalog Number

Description

A171

SPACE HEATER WITH THERMOSTAT

A251

DOOR INTERLOCK SWITCH

A252

SINGLE KEY KIRK KEY INTERLOCK

A255

MULTIPLE ENCLOSURE MECHANICAL DOOR INTERLOCK

A256

ENCLOSURE UPSIZING - 24" W TO 36" W

A257

ENCLOSURE UPSIZING - 36" W TO 45" W

A258

ENCLOSURE UPSIZING - 32" D TO 36" D

Bus Options
Catalog Number

Description

A259A

HORIZONTAL BUS - TIN PLATED COPPER; NON-INSULATED, 800 AMP

A259B

HORIZONTAL BUS - TIN PLATED COPPER; NON-INSULATED, 1200 AMP

A259C

HORIZONTAL BUS - TIN PLATED COPPER; NON-INSULATED, 2000 AMP

A259D

HORIZONTAL BUS - TIN PLATED COPPER; INSULATED, 800 AMP

A259E

HORIZONTAL BUS - TIN PLATED COPPER; INSULATED, 1200 AMP

A259F

HORIZONTAL BUS - TIN PLATED COPPER; INSULATED, 2000 AMP

A260A

BUS SPLICE KIT - TIN PLATED COPPER, NON-INSULATED, 800 AMP

A260B

BUS SPLICE KIT - TIN PLATED COPPER, NON-INSULATED, 1200 AMP

A260C

BUS SPLICE KIT - TIN PLATED COPPER, NON-INSULATED, 2000 AMP

A260D

BUS SPLICE KIT - TIN PLATED COPPER, INSULATED, 800 AMP

A260E

BUS SPLICE KIT - TIN PLATED COPPER, INSULATED, 1200 AMP

A260F

BUS SPLICE KIT - TIN PLATED COPPER, INSULATED, 2000 AMP

Replace V with the system voltage and ENC with enclosure rating in part number.

Main lug only sections are recommended for bottom entry configurations.

To order WEB STOCKED items: visit www.BenshawExpress.com

3 - 35

Engineered Medium Voltage Starter Options

Power Factor Correction Capacitors

Power factor correction capacitors are available in two options. If the starter requires a UL label, the power
factor capacitors are installed on the top of the unit as standard (capacitors are shipped loose and must
be installed by customer). This will add twenty-eight inches to the enclosure height. For remote mount,
contact factory. For units not requiring UL approval, capacitors may be installed inside the enclosure. Both
options require enclosure width to increase to the next standard size to accommodate the added contactor. Capacitors are three phase, supplied with three fuses, rated for 60 Hz operation. Includes hardware
needed to top mount and wire capacitors.

Non-UL Labeled Starter 2,300 V Inside Mount


Catalog Number

Description

A701

PFCC, MV 25KVAR

A702

PFCC, MV 50KVAR

A703

PFCC, MV 75KVAR

A704

PFCC, MV 100KVAR

A705

PFCC, MV 125KVAR

A706

PFCC, MV 150KVAR

A707

PFCC, MV 175KVAR

A708

PFCC, MV 200KVAR

A709

PFCC, MV 225KVAR

A710

PFCC, MV 250KVAR

A711

PFCC, MV 275KVAR

UL Labeled Starter 2,300 V Inside Mount - 28 Height Adder (Capacitor/mounting components shipped loose)
Catalog Number

Description

A725

PFCC, MV 25KVAR

A726

PFCC, MV 50KVAR

A727

PFCC, MV 75KVAR

A728

PFCC, MV 100KVAR

A729

PFCC, MV 125KVAR

A730

PFCC, MV 150KVAR

A731

PFCC, MV 175KVAR

A732

PFCC, MV 200KVAR

A733

PFCC, MV 225KVAR

A734

PFCC, MV 250KVAR

A735

PFCC, MV 275KVAR

Please consult factory for capacitor requirements above 275KVAR or above 4,160 V.
De-tuning reactors see page 3-38.

3 - 36

To order: call 412-968-0100

Engineered Medium Voltage Starter Options

Power Factor Correction Capacitors

Power factor correction capacitors are available in two options. If the starter requires a UL label, the power
factor capacitors are installed on the top of the unit as standard (capacitors are shipped loose and must
be installed by customer). This will add twenty-eight inches to the enclosure height. For remote mount,
contact factory. For units not requiring UL approval, capacitors may be installed inside the enclosure. Both
options require enclosure width to increase to the next standard size to accommodate the added contactor. Capacitors are three phase, supplied with three fuses, rated for 60 Hz operation. Includes hardware
needed to top mount and wire capacitors.

Non-UL Labeled Starter 4,160 V Inside Mount


Catalog Number

Description

A775

PFCC, MV 25KVAR

A776

PFCC, MV 50KVAR

A777

PFCC, MV 75KVAR

A778

PFCC, MV 100KVAR

A779

PFCC, MV 125KVAR

A780

PFCC, MV 150KVAR

A781

PFCC, MV 175KVAR

A782

PFCC, MV 200KVAR

A783

PFCC, MV 225KVAR

A784

PFCC, MV 250KVAR

A785

PFCC, MV 275KVAR

UL Labeled Starter 4,160 V Inside Mount - 28 Height Adder (Capacitor/mounting components shipped loose)
Catalog Number

Description

A801

PFCC, MV 25KVAR

A802

PFCC, MV 50KVAR

A803

PFCC, MV 75KVAR

A804

PFCC, MV 100KVAR

A805

PFCC, MV 125KVAR

A806

PFCC, MV 150KVAR

A807

PFCC, MV 175KVAR

A808

PFCC, MV 200KVAR

A809

PFCC, MV 225KVAR

A810

PFCC, MV 250KVAR

A811

PFCC, MV 275KVAR

Please consult factory for capacitor requirements above 275KVAR or above 4,160 V.
De-tuning reactors see page 3-38.

To order WEB STOCKED items: visit www.BenshawExpress.com

3 - 37

Engineered Medium Voltage Starter Options

Surge / Lightning Arrestors

The surge or lightning arrestors are available in two options. If the unit is required to be UL approved
the surge arrestors must be installed on the top of the unit (components are shipped loose and must be
installed by customer). This will add eighteen inches to the height of the enclosure. For units not requiring UL approval the arrestors may be installed inside the enclosure. This requires the enclosure width to
increase to the next standard size. Includes the hardware necessary to mount and wire the arrestors and
the increased size of the enclosure where required.

Non-UL Labeled Starter Inside Mount


Catalog Number

Description

A901

SURGE ARRESTOR, 2300VAC

A902

SURGE ARRESTOR, 3300VAC

A903

SURGE ARRESTOR, 4160VAC

A904

SURGE ARRESTOR, 4800VAC

A905

SURGE ARRESTOR, 6900VAC

A906

SURGE ARRESTOR, 9000VAC

A907

SURGE ARRESTOR, 12000VAC

UL Labeled Starter Top Mount - 18 Height Adder (18H x 30W x 24D top hat shipped loose)
Catalog Number

Description

A925

SURGE ARRESTOR, 2300VAC

A926

SURGE ARRESTOR, 3300VAC

A927

SURGE ARRESTOR, 4160VAC

A928

SURGE ARRESTOR, 4800VAC

A929

SURGE ARRESTOR, 6900VAC

A930

SURGE ARRESTOR, 9000VAC

A931

SURGE ARRESTOR, 12000VAC

3 - 38

To order: call 412-968-0100

Engineered Medium Voltage Starter Options

Surge Capacitors

Surge capacitors will be supplied in a top hat package for starters that must maintain the UL label. This will
add to the height of the enclosure (components are shipped loose and must be installed by customer). For
non-UL units the capacitors are packaged into the unit, this increases the width of the enclosure up to the
next standard size.

Non-UL Labeled Starter Inside Mount


Catalog Number

Description

A950

SURGE CAPACITOR, 2300VAC

A951

SURGE CAPACITOR, 3300VAC

A952

SURGE CAPACITOR, 4160VAC

A953

SURGE CAPACITOR, 4800VAC

A954

SURGE CAPACITOR, 6900VAC

A955

SURGE CAPACITOR, 9000VAC

A956

SURGE CAPACITOR, 15KV

UL Labeled Starter Top Mount - 18 Height Adder (18H x 30W x 24D top hat shipped loose)
Catalog Number

Description

A975

SURGE CAPACITOR, 2300VAC

A976

SURGE CAPACITOR, 3300VAC

A977

SURGE CAPACITOR, 4160VAC

A978

SURGE CAPACITOR, 4800VAC

A979

SURGE CAPACITOR, 6900VAC

A980

SURGE CAPACITOR, 9000VAC

A981

SURGE CAPACITOR, 15KV

To order WEB STOCKED items: visit www.BenshawExpress.com

3 - 39

Engineered Medium Voltage Starter Options

Line Reactors

For 2.4 kV solid state starters, line reactors are not required.
For 5 kV/7.2 kV solid state starters, line reactors are required when the supply source transformer is
greater than 20 MVA (5% Impedence) or the motor lead wiring length is 1,000 feet or greater. For systems with custom motor control lineups and power factor correction capacitors, consult the factory.
For 13.8 kV starters, consult factory for the requirement of line reactors.
The line reactors are available in two options. If the unit is required to be UL approved the reactors
must be installed on the top of the unit (reactors are shipped loose and must be installed by customer). This will add to the height of the enclosure. For units not requiring UL approval the reactors may be
installed inside the enclosure. The inside mounting requires the enclosure width to increase to accommodate the added reactor. The price includes the hardware necessary to mount and wire the reactors
and the increased size of the enclosure where required.
A de-tuning reactor may be required to protect the power system from the adverse interaction of capacitors and non-linear loads. To ensure the power factor correction device is properly applied consult
a qualified engineer or provide your single line electrical diagrams to Benshaw for evaluation.

4,160 V UL Labeled Starter Inside Mount


Catalog Number

Description

A985

750 HORSEPOWER

A986

1500 HORSEPOWER

A987

3000 HORSEPOWER

A988

>3000 HORSEPOWER

4,160 V UL Labeled Starter Top Mount

Dimensions (in.)

Catalog Number

HP

A991

750 22 22 24

A992

1500 23 24 24

A993

3000 23 24 24

A994

>3000 - - -

Consult factory on other voltage ratings in the 5 and 7.2 kV class.

3 - 40

To order: call 412-968-0100

Engineered Medium Voltage Starter Options

Documentation
Approval Documentation
Catalog Number

Description

26A1

APPROVAL DRAWINGS - 2 SETS ANSI B SIZE - STANDARD CATALOG STARTER

26A6

SUBMITTAL PACKAGE / APPROVAL DRAWINGS PER 26A1 PLUS MAJOR COMP. CUTSHEETS

26A12

COMPACT DISC DRAWING FILE - AUTOCAD DRAWINGS - ACAD 14

26A13

E-MAIL DRAWINGS IN AUTOCAD FORMAT - ACAD 14

26A14 *

SPECIAL PROJECT DRAWINGS

O&M Manuals
Catalog Number

Description

25A1

0&M MANUALS

Witness Test
Catalog Number

Description

27A1 **

WITNESS TEST

The distribution date of documentation is established after receipt of complete technical and commercial requirements along with
the purchase order. When final approval drawings are returned and accepted by Benshaw, manufacturing resources are allocated,
material procurement is initiated, and the ship date is scheduled. Documentation is sent by standard service to the address provided.

Special project drawings requirements are evaluated on a case by case basis. The detailed requirements must be provided in
project specifications.

**

Witness testing includes a testing plan and procedure that must be reviewed and approved in advance by the customer. Benshaw
has the utmost regard for the safety of its employees and its customers, so we believe it is prudent to restrict direct customer access
to the equipment when main power is applied.

To order WEB STOCKED items: visit www.BenshawExpress.com

3 - 41

3 - 42

To order: call 412-968-0100

Low Voltage Starters


Standard Low Voltage Starter Products
MX3 Controller...........................................................2
MX2 Controller...........................................................4
Open Chassis Solid State Starters............................7
Prepackaged Starters.............................................16

Engineered Low Voltage Starter Products


Wound Rotor Starters.............................................25
Synchronous Starters.............................................26
Solid State Starters with Reversing Control...........27
Solid State Starters with Two Speed Control..........28
Solid State Starters................................................29

To order WEB STOCKED items: visit www.BenshawExpress.com

4-1

Standard Low Voltage Starter Products

Intelligent Motor Control


mx3 controller

KEYPAD
(INCLUDED)

OPTIONAL RTD
MODULES

Highlights:

Key Features:

Next generation MX technology forms the backbone of Benshaws


entire line of intelligent medium voltage motor controls. With fiber
optic firing, enhanced programming capabilities, ease of use, and
a unique, flexible architectureBenshaws MX3 controller delivers
unprecedented functionality and all of the rugged, dependable
performance youve come to expect a the world leader in solid state
motor controls and drives.
3

MX3 controllers, power components, software and sensors are all


designed, built and tested to perform as an integrated control system,
eliminating the coordination and performance problems inherent in
other forms of reduced voltage starting.
With more built-in features, more configurable options, greater
expandability and a broader communications capability than any
other motor control on the market, Benshaws next generation MX3
technology will shorten your commissioning times, improve motor
performance and protection, enhance diagnostic capability and
streamline many electrical system monitoring and maintenance tasks.
4-2

FIBER OPTIC FIRING


Integrated technology
Noise immunity
High voltage isolation
Safe, reliable SCR control

High performance motor control


with multiple starting modes built-in
Patented CYCLO Converter control
from 1 to 40% speed
Flexible, programmable I/O
Integrated motor protection
Line and motor metering
Diagnostic capabilities with event log
and real-time clock
UL, CUL, NEC, NEMA compliance
Built-in remote self-testing (BIST)
Expanded communications
capabilities
Intelligent SCR power poles
Intelligent MV MCC integration

To order: call 412-968-0100

Standard Low Voltage Starter Products

Intelligent Motor Control


mx3 controller
control features
Multiple Starting Modes:

Control power low

Voltage ramp

Stack over temperature

Current ramp

Motor PTC input

- Adjustable initial current

RTD modules

- Adjustable maximum
current
- Adjustable ramp time
Torque ramp (TruTorque)
- Adjustable initial torque
- Adjustable maximum
torque

Metering:
Accuracy:
- 3% out-of-box
- 2% factory calibrated
Average current
L1 current

- Adjustable ramp time

L2 current

Power ramp

L3 current

- Adjustable initial torque

Current imbalance %

- Adjustable maximum
torque

Ground fault current

- Adjustable ramp time

L1L2 voltage

Linear/tach feedback
control

L2L3 voltage

CYCLO converter control

Average volts

L3L1 voltage
Overload %

Motor Protection:

Power factor

Motor thermal overload

Watts

Independent starting and


running OLs

VA

Up to speed timer
exceeded

KW hours

VARS

8 Digital Inputs
Configurable to:
Stop
Fault

1 Analog 420 mA /
010 Vdc Input
Configurable to:
Trip high level

Fault reset

Trip low level

Bypass / inline confirm

1 Analog 420 mA /
010 Vdc Output
Configurable to:

OL reset
Local/remote selection
Heater enable

Current
(0200%/0800%)

Heater disable

Voltage (0150%)

Dual ramp selection

OL (0150%)

1 dedicated start input

kW (010 kW/0100 kW)

Disconnect

MW (01 Mw)

Slow speed

Analog input (0100%)

Brake enable

Firing (0100%)

Brake disable

Calibration

6 Relay Outputs
Configurable to:

User Interface:

Faulted
Running
Up to speed
Alarm condition
Ready condition
Locked out
Over current

Event log (99 events)


Door mounted LCD
display
- Set/examine operating
parameters
- View status information,
line current, voltage and
frequency

Under current

- Start and stop the solid


state starter

OL alarm

1 Communication Port:

Shunt trip

ModBus / RS485

Low line voltage

MW hours

Low line frequency

Phase order

High line frequency

Line frequency

Phase reversal

Analog input

Phase loss

Analog output

Instantaneous overcurrent

Run timedays

Overcurrent

Run timehours

Undercurrent

# of starts

Slow speed forward/


reverse

Current imbalance

Tru Torque %

DC braking

Ground fault (residual or


zero sequence)

Power %

Cooling fan

Shorted or open SCR

Last starting duration

Disconnect fault

RTD temperatures

Inline contactor fault

Real-time clock

Ground fault
Energy saver indication
Heating indication

Peak starting current

To order WEB STOCKED items: visit www.BenshawExpress.com

Advanced Functionality:
Dual ramp selection
Adjustable kick current
Programmable decel
modes
MV BIST test
(built-in self test)

4-3

Standard Low Voltage Starter Products

Intelligent Motor Control


mx2 controller

OPTIONAL
KEYPAD
MX2 BOARD

Standard Features:
High performance motor control
with multiple starting modes built in
Jogging 7 and 14% speed

Highlights:
The new MX control technology from Benshaw provides a powerful,
flexible, intelligent low voltage motor control platform. MX2-based
controls offer multiple, user selectable starting modes, an increased
selection of configurable digital and analog I/Os, comprehensive builtin metering capabilities, unprecedented onboard protection and an
easy to use, intuitive user interface.
2

The new control board terminal configurationcoupled with programmable burden CT settingsmakes Benshaws MX2 technology an
excellent choice for a wide range of intelligent, soft start motor control
applications.
With more built-in starting modes, more built-in protection features,
additional communications capabilities, improved noise immunity, a
more complete user I/O and CE compliance, Benshaws new MX2based low voltage motor controls raise the bar for intelligent, lowcost, soft start motor control.
When you factor in our 24/7 comprehensive technical support,
we think youll find Benshaws MX2-based controls to be an
excellent value.
4-4

3 user configurable digital inputs


2 fixed inputs for start and
bypass confirm
3 user configurable output relays
and 1 fixed bypass confirm
User configurable analog I/O
Programmable burden CT settings
Residual ground fault
Advanced line / motor metering
DC braking light duty
Power stack thermistor
Data snapshot of each fault
Power up on start
1000V capable
Energy saver
Remote keypad ready
CE, UL, CUL, NEMA compliance
Built-in self-testing (BIST)
ModBus 485 plus expanded
communications capabilities with
optional bridges

To order: call 412-968-0100

Standard Low Voltage Starter Products

Intelligent Motor Control


mx2 controller
control features
Multiple Starting Modes:

Disconnect fault

Voltage ramp

Inline contactor fault

Current ramp

Control power low

- Adjustable initial current

Stack over temperature

3 Digital Inputs
Configurable to:
Stop
Fault

1 Analog 420 mA /
010 Vdc Input
Configurable to:
Trip high level

Fault reset

Trip low level

+/- 2% accuracy

Bypass/confirmation &
inline

Average current

OL reset

1 Analog 420mA
/ 010Vdc Output
Configurable to:

L1 current

Local/remote selection

L2 current

Heater enable

L3 current

Heater disable

- Adjustable ramp time

Current imbalance %

Dual ramp selection

Power ramp

Ground fault amps/


residual

1 dedicated start input

- Adjustable maximum
current
- Adjustable ramp time
Torque ramp (True Torque)
- Adjustable initial torque
- Adjustable maximum
torque

- Adjustable initial torque


- Adjustable maximum
torque

Metering:

Average volts
L1L2 voltage

1 dedicated bypass
3 Relay Outputs
Configurable to:

Current
(0200%/0800%)
Voltage (0150%)
OL (0150%)
kW (010 kW/0100 kW)
MW (01 MW)
Analog input (0100%)
Firing (0100%)
Calibration

- Adjustable ramp time

L2L3 voltage

Linear/tach feedback
control

L3L1 voltage
Overload %

Jogging 7 and 14%


speed

Faulted fail safe and non


fail safe

Power factor

Running

Watts

Motor Protection:

Up to speed

VA

Motor thermal overload

Alarm condition

VARS

Independent starting and


running OLs

Ready condition

- Set/examine operating
parameters

KW hours

Locked out

- View status information

Up to speed timer
exceeded

MW hours

Over current trip

Phase order

Under current trip

Low line voltage

Line frequency

OL alarm

- View line current,


voltage and frequency
in real time

Low line frequency

Analog input

High line frequency

Analog output

Shunt trip fail safe and


non fail safe

Phase reversal

Run timedays

Ground fault

1 Communication Port:

Phase loss

Run timehours

Energy saver indication

ModBus / RS485

Instantaneous overcurrent

# of starts

Heating indication

Advanced Functionality:

Overcurrent

Tru Torque %

Dual ramp selection

Undercurrent

Power %

Slow speed forward/


reverse

Current imbalance

Peak starting current

Ground fault residual

Last starting duration

Shorted SCR

Starter off

DC braking
Cooling fan
1 fixed bypass

To order WEB STOCKED items: visit www.BenshawExpress.com

User Interface:
Standard board-mounted
LED interface
Optional remote mount
LCD display

- Start and stop the solid


state starter

Adjustable kick current


Programmable decel
modes
LV BIST test (built-in
self test)

4-5

Standard Low Voltage Starter Products

Intelligent Motor Control


mx3 / mx2 controllers
control feature comparison
MISCELLANEOUS MX2
MX3

PROTECTION MX2
MX3

USER I/O

MX2
MX3

Voltage Ramp

Separate Starting/Running

Programmable Digital Inputs

Current Ramp

Overload Classes

Programmable Digital Outputs

TruTorque Ramp

Adj. Hot/Cold Ratio

User Analog Input

Power Ramp

Adj. Cooling Time

Tach/Speed Control Ramp


Linear Ramp Profiles

Programmable User Analog Output

Intelligent Start Lockout

Local/Remote Source Input

Adj. OL Lockout Level

Power Up Start

Over/Under Current Protection

Dual Ramps

Retained OL When Power Lost

METERING MX2
MX3

Kicking

Current Imbalance Protection

Full Voltage and Current Metering

Voltage Decel

IOC (Instantaneous Over Current)

True RMS Calculation

TruTorque Decel

Open/Shorted SCR Detection

Factory Menu Calibration

DC Braking

Overcurrent/Shear Pin

Current Imbalance Meter

Heater/Antiwindmill

Undercurrent/Load Loss

Ground Fault Meter

Jogging 7-14% Speed

Residual Ground Fault Protection

Watt Meters

Squared and S Ramp Profiles

Slow Speed Cyclo Operation

Zero Seq. Ground Fault Protection

KVA Meters

0-40% speed

Starts Per Hour

VAR Meter

Inside Delta

RTD Monitoring

Watt Hour Meters

Motor PTC

Line Frequency Meter

Wye-Delta/Electromechanical Control
Phase Controller

Stack OT Switch

Power Factor Meter

Current Follower

Stack Thermistor Input

% OL Meter

ATL

Backspin Timer

Time Until OL Lockout Release Meter

Time Between Starts

Phase Rotation Meter

Phase Rotation

& Power and % TruTorque Meter

Overvoltage

Run Time Meter

Undervoltage

Number of Starts Meter

Phase Loss

Peak Current of Last Start Meter

UTS/Stall Timer

Last Starting Time Meter

Zero Speed Switch

Analog Input Meter

PF Trip

Real Time Clock

PORT (Power Outage Ride Through)

RTD Meters

Keypad Fault Reset

Adj. Auto Fault Reset Timer

MISCELLANEOUS MX2
MX3

Adj. No. of Auto Resets Before Lockout

LV BIST

Decel After Fault

MV BIST

Fault Log

LV Powered BIST

Time and Date Stamp


9 Data Snapshots of Each Fault

4-6

Event Log (last 99 events)

Fault Classes

To order: call 412-968-0100

Standard Low Voltage Starter Products

Open Chassis Solid State Starters


rc series with mx3 or mx2 Technology
non-bypassed / continuous duty, 11,200 hp / 600 Vac

Key Advantages:
Economical at low horsepower
High duty cycle starting
Long starting times
Suitable for jogging applications
Fan cooled stack
Energy saver applications
Integrated motor protection
Modbus standard / Profibus,
Ethernet, DeviceNet, Ethernet IP
web addressable communication
protocols are available via optional
communication bridges

Highlights:
The RC Series Solid State Starter combines the high performance
MX2 or MX3 control with the rugged, continuous duty, fan cooled RC
stack.

1.25 service factor


Integrated metering and diagnostics
Multiple starting ramps for various
applications

The MX2 or MX3 series control provides users with a powerful group of
programming parameters, designed for flexibility in industrial applications. The MX2 and MX3 both provide simple setup and commissioning via the Quick Start Menu.
The RC power section is a rugged non-bypassed section. It is an economical solution at low horse-power. In addition, the fan cooled stack
provides high duty cycle and high inertia starting and energy saver
operation.

To order WEB STOCKED items: visit www.BenshawExpress.com

4-7

Standard Low Voltage Starter Products

Open Chassis Solid State Starters


rc3 series with mx3 Technology
non-bypassed /continuous duty, 11,200 hp / 600 Vac
500% Current for 30 Sec. / 125% Continuous Rated
Model Number

RC3-0-S-027A-31C
RC3-0-S-040A-31C
RC3-0-S-052A-31C
RC3-0-S-065A-32C
RC3-0-S-077A-32C
RC3-0-S-096A-33C
RC3-0-S-125A-34C
RC3-0-S-156A-34C
RC3-0-S-180A-34C
RC3-0-S-240A-35C
RC3-0-S-302A-35C
RC3-0-S-361A-35C
RC3-0-S-414A-35C
RC3-0-S-477A-35C
RC3-0-S-515A-36C
RC3-0-S-590A-36C

27

Horsepower

Dimensions (in.)

208 V

240 V

480 V

575 V

7.5

10

20

25

14

9.9

8.7

Weight
(lbs.)
15

40 10 15 30 40
14
9.9
8.7
15
52 15 20 40 50
14
9.9
8.7
18
65 20 25 50 60
18
10
10.4
18
77 25 30 60 75
18
10
10.4
18
96

30

75

100

27

10

10.4

19

125

40

50

100

125

27

10

10.4

45

156

50

60

125

150

24

22

10.9

45

180

60

75

150

200

24

22

10.9

45

240

75

100

200

250

26

22

10.9

55

302 100 125 250 300


26
22
10.9
55
361 125 150 300 400
26
22
10.9
60
414

150

350

26

22

10.9

150

477

200

400

500

26

22

10.9

150

515

200

450

36.8

29

11.5

150

590

250

500

600

36.8

29

11.5

160

Unit requires separate 120 V control power.

Unit includes remote mountable LCD keypad (KPMX3CBL2M) with 2 meter cable. Please order part number, KPMX3CBL2M, with
chassis. The keypad is shipped loose.

##
Built-to-order: Please allow one week for shipment.
Catalog Number

Description

KPMX3CBL2M

NEMA 12/3R Remote Keypad w/ 2 Meter cable

A340D

Chassis Mounted Display MX2

4-8

To order: call 412-968-0100

Standard Low Voltage Starter Products

Open Chassis Solid State Starters


rc2 series with mx2 Technology
non-bypassed /continuous duty, 11,200 hp / 600 Vac
500% Current for 30 Sec. / 125% Continuous Rated
Model Number

RC2-0-S-027A-31C
RC2-0-S-040A-31C
RC2-0-S-052A-31C
RC2-0-S-065A-32C
RC2-0-S-077A-32C
RC2-0-S-096A-33C
RC2-0-S-125A-34C
RC2-0-S-156A-34C
RC2-0-S-180A-34C
RC2-0-S-240A-35C
RC2-0-S-302A-35C
RC2-0-S-361A-35C
RC2-0-S-414A-35C
RC2-0-S-477A-35C
RC2-0-S-515A-36C
RC2-0-S-590A-36C

27

Horsepower

Dimensions (in.)

208 V

240 V

480 V

575 V

7.5

10

20

25

14

9.9

7.9

Weight
(lbs.)
15

40 10 15 30 40
14
9.9
7.9
15
52 15 20 40 50
14
9.9
7.9
18
65 20 25 50 60
18
10
9.6
18
77 25 30 60 75
18
10
9.6
18
96

30

75

100

27

10

9.6

19

125

40

50

100

125

27

10

19.6

45

156

50

60

125

150

24

22

10.1

45

180

60

75

150

200

24

22

10.1

45

240

75

100

200

250

26

22

10.1

55

302 100 125 250 300


26
22
10.1
55
361 125 150 300 400
26
22
10.1
60
414

150

350

26

22

10.1

150

477

200

400

500

26

22

10.1

150

515

200

450

36.8

29

10.7

150

590

250

500

600

36.8

29

10.7

160

Unit requires separate 120 V control power.

Unit includes standard board-mounted LED interface. The optional LCD interface is shown. The keypad is shipped loose.

##
Built-to-order: Please allow one week for shipment.
Catalog Number

Description

KPMX3CBL2M

NEMA 12/3R Remote Keypad w/ 2 Meter cable

A340D

Chassis Mounted Display MX2

To order WEB STOCKED items: visit www.BenshawExpress.com

4-9

Standard Low Voltage Starter Products

Open Chassis Solid State Starters


rb series with mx3 or mx2 Technology
with integral bypass
NEMA 2-HOLE
PATTERN
(BOTTOM ENTRY/
BOTTOM EXIT)

RB Power Pole180A

SCRs IN REVERSE
PARALLEL
CONFIGURATION

Dv/DT
PROTECTION

STACK
OVER-TEMPERATURE
PROTECTION

NEMA 2-HOLE PATTERN


(TOP ENTRY/TOP EXIT)

INTEGRAL BYPASS
CONTACTOR

Highlights:

Key Advantages:

Benshaws RB series solid state starter combines the high performance MX2 or MX3 technology with a rugged, compact, integral
bypass RB series power section.

Small, compact design

The MX2 or MX3 technology provides users with a powerful group


of programming parameters, designed for flexibility in across a wide
range of industrial applications. Both MX2 and MX3 controls provide
simple setup and commissioning via the Quick Start Menu.
The RB power section is a rugged, heavy duty solid state starter section designed with integral bypass contactors for a compact, efficient
profile. The modular design includes separate poles for each phase
for ease of maintenance.

Modular power stack assembly for


ease of maintenance
ModBus standard / other Fieldbus
optional
Multiple starting ramps for various
applications
Integrated metering system
diagnostics
Integral bypass contactors for
efficient operation, eliminating the
need for external fans
Integrated motor protection
Dual ramp capability for loaded /
unloaded applications
Power stack has multiple ratings for
application flexibility

4 - 10

To order: call 412-968-0100

Standard Low Voltage Starter Products

Open Chassis Solid State Starters


rb series with mx3 or mx2 Technology
product selection guide
Model Number

Horsepower
208 V

240 V
10

480 V
20

Dimensions (in.)
575 V

STANDARD DUTY

RB2-1-S-027A-11C

7.5

350% for 30 Sec.


115% Continuous

RB2-1-S-040A-11C

10 15 30 40
14
10
6.9

25 14 10 6.9

RB2-1-S-052A-12C

15 20 40 50
14
10
6.9

RB2-1-S-065A-12C

20 25 50 60
14
10
6.9

RB2-1-S-077A-13C

25 30 60 75
15
10
7.7

RB2-1-S-096A-13C

30

40

75

100 15 10 7.7

RB2-1-S-125A-14C

40

50

100

125

19.5 12.3 9.6

RB2-1-S-156A-14C

50

60

125

150

21.3 12.3 9.6

RB2-1-S-180A-14C

60

75

150

200

21.3 12.3 9.6

RB2-1-S-240A-15C

75

100

200

250

22.8 12.5 9.6

RB2-1-S-302A-15C

100 125 250 300


22.8
12.5
9.6

RB2-1-S-361A-16C

125 150 300 400


24.6
13.4
9.6

RB2-1-S-414A-17C

150 - 350 -
27.6
18.5
10.9

RB2-1-S-477A-17C
RB2-1-S-515A-17C
RB2-1-S-590A-18C

200

400

500

27.6 18.5 10.9

200 - 450 -
27.6
18.5
10.9
-

250

500

600

27.6 18.5 10.9

RB2-1-S-720A-19C

250 300 600 700


29.4
18.5
10.9

RB2-1-S-838A-20C

300 350 700 800


27.8
26.6
12.5

HEAVY DUTY

RB2-1-S-027A-11C

7.5

500% for 30 Sec.


125% Continuous

RB2-1-S-040A-11C

10 15 30 40
14
10
6.9

RB2-1-S-052A-12C

15 20 40 50
14
10
6.9

RB2-1-S-096A-13C

30

40

75

100 15 10 7.7

RB2-1-S-156A-14C

40

50

100

125

21.3 12.3 9.6

RB2-1-S-180A-15C

60

75

150

200

21.3 12.3 9.6

100

200

250

24.6 13.4 9.6

10

20

25 14 10 6.9

RB2-1-S-361A-16C

75

RB2-1-S-414A-17C

125 150 300 400


27.6
18.5
10.9

RB2-1-S-590A-18C

200 200 450 500


27.6
18.5
10.9

RB2-1-S-720A-19C

250

500

600

SEVERE DUTY

RB2-1-S-027A-11C

7.5

15

20 14 10 6.9

600% for 30 Sec.


125% Continuous

RB2-1-S-040A-11C

10 10 30 40
14
10
6.9

RB2-1-S-052A-11C
RB2-1-S-096A-13C

15

29.4 18.5 10.9

14 10 6.9

25 30 60 75
15
10
7.7

RB2-1-S-180A-15C

30

40

75

100

21.3 12.3 9.6

RB2-1-S-180A-15C

50

60

125

150

21.3 12.3 9.6

RB2-1-S-361A-16C

60

75

150

200

24.6 13.4 9.6

RB2-1-S-414A-17C

100 125 250 300


27.6
18.5
10.9

RB2-1-S-590A-18C

150 200 450 500


27.6
18.5
10.9

To order WEB STOCKED items: visit www.BenshawExpress.com

4 - 11

Standard Low Voltage Starter Products

Open Chassis Solid State Starters


rb3 series with mx3 Technology
standard duty / 200600 volt
350% for 30 Sec. / 115% Continuous Rated
Horsepower

Dimensions (in.)

Weight
(lbs.)

Model Number

RB3-1-S-027A-11C
RB3-1-S-040A-11C
RB3-1-S-052A-12C
RB3-1-S-065A-12C
RB3-1-S-077A-13C
RB3-1-S-096A-13C
RB3-1-S-125A-14C
RB3-1-S-156A-14C
RB3-1-S-180A-14C
RB3-1-S-180A-15C
RB3-1-S-240A-15C
RB3-1-S-302A-15C
RB3-1-S-361A-16C
RB3-1-S-414A-17C
RB3-1-S-477A-17C
RB3-1-S-515A-17C
RB3-1-S-590A-18C
RB3-1-S-720A-19C
RB3-1-S-838A-20C

27 7.5 10 20 25
14
10
7.7
14

208 V

240 V

480 V

575 V

40 10 15 30 40
14
10
8.4
14
52 15 20 40 50
14
10
9.2
17
65 20 25 50 60
15
10
9.2
17
77 25 30 60 75
15
10
9.2
17
96 30 40 75 100
15
10
9.2
18
125 40 50 100 125
21.5
12.3
9.7
43
156 50 60 125 150
21.7
14
9.8
43
180 60 75 150 200
21.7
14
9.8
43
180 60 75 150 200
21.5
14.3
9.8
43
240 75 100 200 250
23.8
12.5
11.1
51
302 100 125 250 300
23.8
12.5
11.1
51
361 125 150 300 400
23.9
13.4
10
56
414
150 - 350 -
27.9
18
11.9
151
477 - 200
400
500
28.9
18
11.9
155
515
200 - 450 -
28.9
18
11.9
155
590 - 250
500
600
28.9
18
11.9
159
720 250 300 600 700
30.7
18
11.7
159
838 300 350 700 800
29.1
26.1
13.3
160

Unit requires separate 120 V control power.

Unit includes remote mountable LCD keypad (KPMX3CBL2M) with 2 meter cable. Please order part number, KPMX3CBL2M, with
chassis. The keypad is shipped loose.

##
Built-to-order: Please allow one week for shipment.
Catalog Number

Description

KPMX3CBL2M

NEMA 12/3R Remote Keypad w/ 2 Meter cable

A340D

Chassis Mounted Display MX2

4 - 12

To order: call 412-968-0100

Standard Low Voltage Starter Products

Open Chassis Solid State Starters


rb2 series with mx2 Technology
standard duty / 200600 volt
350% for 30 Sec. / 115% Continuous Rated
Horsepower

Dimensions (in.)

Weight
(lbs.)

Model Number

RB2-1-S-027A-11C
RB2-1-S-040A-11C
RB2-1-S-052A-12C
RB2-1-S-065A-12C
RB2-1-S-077A-13C
RB2-1-S-096A-13C
RB2-1-S-125A-14C
RB2-1-S-156A-14C
RB2-1-S-180A-14C
RB2-1-S-180A-15C
RB2-1-S-240A-15C
RB2-1-S-302A-15C
RB2-1-S-361A-16C
RB2-1-S-414A-17C
RB2-1-S-477A-17C
RB2-1-S-515A-17C
RB2-1-S-590A-18C
RB2-1-S-720A-19C
RB2-1-S-838A-20C

27 7.5 10 20 25
14
10
6.9
14

208 V

240 V

480 V

575 V

40 10 15 30 40
14
10
6.9
14
52 15 20 40 50
14
10
8.4
17
65 20 25 50 60
15
10
8.4
17
77 25 30 60 75
15
10
8.4
17
96 30 40 75 100
15
10
8.4
18
125 40 50 100 125
21.7
12.3
8.9
43
156 50 60 125 150
21.4
14
9
43
180 60 75 150 200
21.4
14
9
43
180 60 75 150 200
21.5
14.3
9
43
240 75 100 200 250
23.8
12.5
10.3
51
302 100 125 250 300
23.8
12.5
10.3
51
361 125 150 300 400
23.9
13.3
9.2
56
414
150 - 350 -
27.9
18
11.1
151
477 - 200
400
500
28.9
18
11.1
155
515
200 - 450 -
28.9
18
11.1
155
590 - 250
500
600
28.8
18
11.1
159
720 250 300 600 700
30.7
18.5
10.9
159
838 300 350 700 800
29.1
26.1
12.5
160

Unit requires separate 120 V control power.

Unit includes standard board-mounted LED interface. The optional LCD interface is shown. The keypad is shipped loose.


Web stocked
Catalog Number

Description

KPMX3CBL2M

NEMA 12/3R Remote Keypad w/ 2 Meter cable

A340D

Chassis Mounted Display MX2

To order WEB STOCKED items: visit www.BenshawExpress.com

4 - 13

Standard Low Voltage Starter Products

Open Chassis Solid State Starters


rb3 series with mx3 Technology
standard duty / 200600 volt
500% for 30 Sec. / 125% Continuous Rated
Horsepower

Dimensions (in.)

Weight
(lbs.)

Model Number

RB3-1-S-027A-11C
RB3-1-S-040A-11C
RB3-1-S-052A-12C
RB3-1-S-096A-13C
RB3-1-S-125A-14C
RB3-1-S-180A-15C
RB3-1-S-361A-16C
RB3-1-S-414A-17C
RB3-1-S-590A-18C
RB3-1-S-720A-19C

24 7.5 10 20 25
14
10
7.7
14

208 V

240 V

480 V

575 V

40 10 15 30 40
14
10
8.4
14
52 15 20 40 50
14
10
9.2
17
96 30 40 75 100
15
10
9.2
18
125 40 50 100 125
21.5
12.3
9.7
43
204 60 75 150 200
21.5
14.3
9.8
43
252 75 100 200 250
23.9
13.4
10
56
372 125 150 300 400
27.9
18
11.9
151
551 200 200 450 500
28.9
18
11.9
159
623 - 250
500
600
30.7
18
11.7
160

Unit requires separate 120 V control power.

Unit includes remote mountable LCD keypad (KPMX3CBL2M) with 2 meter cable. Please order part number, KPMX3CBL2M, with
chassis. The keypad is shipped loose.


Web stocked
Catalog Number

Description

KPMX3CBL2M

NEMA 12/3R Remote Keypad w/ 2 Meter cable

A340D

Chassis Mounted Display MX2

4 - 14

To order: call 412-968-0100

Standard Low Voltage Starter Products

Open Chassis Solid State Starters


rb2 series with mx2 Technology
standard duty / 200600 volt
500% for 30 Sec. / 125% Continuous Rated
Horsepower

Dimensions (in.)

Weight
(lbs.)

Model Number

RB2-1-S-027A-11C
RB2-1-S-040A-11C
RB2-1-S-052A-12C
RB2-1-S-096A-13C
RB2-1-S-156A-14C
RB2-1-S-180A-15C
RB2-1-S-361A-16C
RB2-1-S-414A-17C
RB2-1-S-590A-18C
RB2-1-S-720A-19C

24 7.5 10 20 25
14
10
6.9
14

208 V

240 V

480 V

575 V

40 10 15 30 40
14
10
6.9
14
52 15 20 40 50
14
10
8.4
17
96 30 40 75 100
15
10
8.4
18
125 40 50 100 125
21.7
12.3
8.9
43
204 60 75 150 200
21.5
14.3
9
43
252 75 100 200 250
23.9
13.3
9.2
56
372 125 150 300 400
27.9
18
11.1
151
551 200 200 450 500
28.8
18
11.1
159
623 - 250
500
600
30.7
18.5
10.9
160

Unit requires separate 120 V control power.

Unit includes standard board-mounted LED interface. The optional LCD interface is shown. The keypad is shipped loose.


Web stocked
Catalog Number

Description

KPMX3CBL2M

NEMA 12/3R Remote Keypad w/ 2 Meter cable

A340D

Chassis Mounted Display MX2

To order WEB STOCKED items: visit www.BenshawExpress.com

4 - 15

Standard Low Voltage Starter Products

Prepackaged Starters with ATL Bypass


rx series with mx3 or mx2 Technology
severe duty 480 v / NEMA 12 or 3r / COMBINATION / REDUNDANT

Standard Features:
NEMA 12, redundant, combination/
circuit breaker
Shunt trip on main circuit breaker
500%30 seconds rated solid state
starter, UL certified and listed
1800 PIV rated SCRs, UL certified
and listed
125% continuous duty rated solid
state starter, UL certified and listed
Selector switch for selecting solid
state or full voltage operation
mounted inside enclosure
Full HP rated bypass contactor
with a 1.15 service factor, wired for
normal bypass operation and full
voltage start and run operation, with
normally open auxiliary contact

Highlights:
RX2E starters provide solid state reduced voltage starting for normal
operation and full voltage emergency backup starting with complete
electronic motor protection at the flip of a switch. This unique redundant design is the ideal solution for critical applications where downtime is extremely disruptive to production operations and cannot be
tolerated. Benshaws MX solid state controls provide precise digital
starting and stopping, motor protection, metering, diagnostics and
communications.
Units are stocked with MX2 technology, but are available with MX3
technology.

Separately mounted SPE series


overload relay wired for full voltage
start and run operation
110 volt control power transformer
with primary and secondary fuses
Door mounted start and
stop push-buttons
Door mounted keypad
Door mounted run indicating light
Door mounted local-off remote
switch
Door mounted overload reset
Benshaw soft start and emergency
bypass control board with customer
connections
Auxiliary relay with (2) Form C run
contacts
Benshaw MX2 programmable motor
controller with soft start, soft stop
and motor protection capabilities
RS485 ModBus communications
Analog I/O
Available with MX3 technology

4 - 16

To order: call 412-968-0100

Standard Low Voltage Starter Products

Prepackaged Starters with ATL Bypass


rx series with mx3 or mx2 Technology
severe duty 480 v / NEMA 12 or 3r / COMBINATION / REDUNDANT
RX3E Series with MX3 Technology
HP

CB

Dimensions (in.)

480 V

Trip

Weight
(lbs.)

Model Number
NEMA12

Model Number
NEMA 3R *

RX3E-050-480-12KP
RX3E-075-480-12KP
RX3E-100-480-12KP
RX3E-125-480-12KP
RX3E-150-480-12KP
RX3E-200-480-12KP
RX3E-250-480-12KP
RX3E-300-480-12KP
RX3E-400-480-12KP
RX3E-500-480-12KP
RX3E-600-480-12KP

RX3E-050-480-3RKP
RX3E-075-480-3RKP
RX3E-100-480-3RKP
RX3E-125-480-3RKP
RX3E-150-480-3RKP
RX3E-200-480-3RKP
RX3E-250-480-3RKP
RX3E-300-480-3RKP
RX3E-400-480-3RKP
RX3E-500-480-3RKP
RX3E-600-480-3RKP

65

50

100 26 24 12 215

96

75

225 26 24 12 220

124

100

225 48 24 12 230

156

125

225 48 24 12 320

180

150

300 48 24 12 325

240

200

400 48 36 16 335

302

250

400 70 30 18 510

361

300

600 70 30 18 515

477

400

800 87 37 20 765

590

500 1200 87 37 20 790

720

600 1200 87 37 20 815

RX2E Series with MX2 Technology


HP

CB

Dimensions (in.)

480 V

Trip

Weight
(lbs.)

Model Number
NEMA12

Model Number
NEMA 3R *

RX2E-050-480-12KP
RX2E-075-480-12KP
RX2E-100-480-12KP
RX2E-125-480-12KP
RX2E-150-480-12KP
RX2E-200-480-12KP
RX2E-250-480-12KP
RX2E-300-480-12KP
RX2E-400-480-12KP
RX2E-500-480-12KP

RX2E-050-480-3RKP
RX2E-075-480-3RKP
RX2E-100-480-3RKP
RX2E-125-480-3RKP
RX2E-150-480-3RKP
RX2E-200-480-3RKP
RX2E-250-480-3RKP
RX2E-300-480-3RKP
RX2E-400-480-3RKP
RX2E-500-480-3RKP

65

50

100 26 24 12 215

96

75

225 26 24 12 220

124

100

225 48 24 12 230

156

125

225 48 24 12 320

180

150

300 48 24 12 325

240

200

400 48 36 16 335

302

250

400 70 30 18 510

361

300

600 70 30 18 515

477

400

800 87 37 20 765

590

500

1200 87 37 20 790

50-600 HP units are service entrance rated.

RX2E and RX3E units include door mounted keypad.

##
Built-to-order: Please allow one week for shipment.

Web stocked

To order WEB STOCKED items: visit www.BenshawExpress.com

4 - 17

Standard Low Voltage Starter Products

Prepackaged Starters

mx2pc / mx2pb series with mx2 Technology


non-bypass / continuous duty or integral bypass

Configure the
MX2PB / MX2PC to
fit your application

MX2PB / MX2PC
configurable solid state
starters stocked as:

To choose a stock starter, simply


select a unit from the following
pages. We will ship stock units
ship the same day.

Non-combination

To modify a starter, select a unit


from the following price pages,
then add an alpha board and/or
other options as needed from
the Options section. We will
modify the stock unit for next
day shipment.

Bypass contactor

1.

Select a starter type:

MX2PC modular non-bypass or

MX2PB modular bypassed

2.
3.
4.
5.
6.

4 - 18

Select a horsepower rating

Combination circuit breaker


Rotary disconnect operator
Non-bypass
NEMA 4 or 12 enclosure
Modular operator station
480 V
Standard 120 V control power
transformer
Service entrance rated with
circuit breaker

(STOCK
UNIT
SHOWN)

Select a voltage
Select an enclosure
Select a circuit breaker (or none)

Select your options

To order: call 412-968-0100

Standard Low Voltage Starter Products

Prepackaged Starters

mx2pb / mx2pc series with mx2 Technology


part number assembler

mx2pb

150

CB

ST

Starter Series

Enclosure

MX2PC = Modular Non-Bypassed

4 = NEMA 4/12

MX2PB = Modular Bypassed


Disconnect
Standard Duty HP Rating

NC = None

020 = 20 HP

CB = Circuit Breaker

030 = 30 HP
040 = 40 HP

Options

050 = 50 HP

ST = Standard

075 = 75 HP

OP = Options Included

100 = 100 HP
150 = 150 HP
200 = 200 HP
300 = 300 HP
400 = 400 HP

Voltage
4 = 480 V
2 = 240 V

All units include 120 V control power transformer

To order WEB STOCKED items: visit www.BenshawExpress.com

4 - 19

Standard Low Voltage Starter Products

Prepackaged Starters

mx2pc series with mx2 Technology


non-bypass / continuous duty non-combination
240 V
Model Number

HP

Dimensions (in.)

Weight
(lbs.)

MX2PC-010-2-4-NC-**

27

10

240 24 16 15 110

MX2PC-015-2-4-NC-**

40

15

240 24 16 15 110

MX2PC-020-2-4-NC-**

52

20

240 24 16 15 110

MX2PC-025-2-4-NC-**

65

25

240 24 16 15 110

MX2PC-030-2-4-NC-**

77

30

240 24 16 15 110

MX2PC-040-2-4-NC-**

96

40

240 30 16 16 140

MX2PC-050-2-4-NC-**

124

50

240 30 16 16 140

** Insert option code. See page 4-23 for a list of available options. ST = No options / OP = Options included

Available for next day shipment.

480 V
Dimensions (in.)

Weight
(lbs.)

Model Number

HP

MX2PC-020-4-4-NC-**
MX2PC-030-4-4-NC-**
MX2PC-040-4-4-NC-**
MX2PC-050-4-4-NC-**
MX2PC-060-4-4-NC-**
MX2PC-075-4-4-NC-**
MX2PC-100-4-4-NC-**

27

20

480 24 16 15 110

40

30

480 24 16 15 110

52

40

480

24

16

15

110

65

50

480

24

16

15

110

77

60

480 24 16 15 110

96

75

480 30 16 16 140

124

100

480 30 16 16 140

** Insert option code. See page 4-23 for a list of available options. ST = No options / OP = Options included

##
Built-to-order: Available for next day shipment.

4 - 20

To order: call 412-968-0100

Standard Low Voltage Starter Products

Prepackaged Starters

mx2pb series with mx2 Technology


integral bypass non-combination
240 V
Model Number

Std.
Duty 1
HP

MX2PB-015-2-4-NC-**
MX2PB-020-2-4-NC-**
MX2PB-030-2-4-NC-**
MX2PB-050-2-4-NC-**
MX2PB-075-2-4-NC-**
MX2PB-100-2-4-NC-**
MX2PB-150-2-4-NC-**
MX2PB-200-2-4-NC-**

Heavy
Duty 2
HP

Dimensions (in.)
H

Weight
(lbs.)

15

15

240 24 16 15 110

20/25

20

240 24 16 15 110

30/40 30/40 240 36 16 15 150


50

50

240 36 20 15 150

60/75 60/75 240 48 20 15 180


100

240 48 20 15 180

150

100

240 48 20 15 180

200

150

240 78 30 20 350

** Insert option code. See page 4-23 for a list of available options. ST = No options / OP = Options included
1

Standard duty = 350% current for 30 seconds, 1.15 S.F.

Heavy duty = 500% current for 30 seconds, 1.25 S.F.

##
Built-to-order: Available for next day shipment.

480 V
Model Number

Std.
Duty 1
HP

MX2PB-030-4-4-NC-**2
MX2PB-050-4-4-NC-**2
MX2PB-075-4-4-NC-**2
MX2PB-100-4-4-NC-**2
MX2PB-150-4-4-NC-**2
MX2PB-200-4-4-NC-**2
MX2PB-300-4-4-NC-**2
MX2PB-400-4-4-NC-**2

Heavy
Duty 2
HP

Dimensions (in.)
H

Weight
(lbs.)

30

30

480 24 16 15 110

50

40

480 24 16 15 110

75

75

480 36 16 15 150

100

480 36 20 15 150

150

150

480 48 20 15 180

200

480 48 20 15 180

300

200

480 48 20 15 180

400

300

480 78 30 20 350

** Insert option code. See page 4-23 for a list of available options. ST = No options / OP = Options included
1

Standard duty = 350% current for 30 seconds, 1.15 S.F.

Heavy duty = 500% current for 30 seconds, 1.25 S.F.

Available for next day shipment, or modified for next day shipment.


Web stocked

To order WEB STOCKED items: visit www.BenshawExpress.com

4 - 21

Standard Low Voltage Starter Products

Prepackaged Starters

mx2pb series with mx2 Technology


integral bypass combination circuit breaker
240 V
Std.
Duty 1
HP

Model Number

MX2PB-020-2-4-CB-**
MX2PB-030-2-4-CB-**
MX2PB-050-2-4-CB-**
MX2PB-075-2-4-CB-**
MX2PB-100-2-4-CB-**
MX2PB-150-2-4-CB-**
MX2PB-200-2-4-CB-**

20/25

Heavy
Duty 2
HP
20

Dimensions (in.)
H

Weight
(lbs.)

240 36 16 15 175

30/40 30/40 240 42 20 15 200


50

240 48 24 15 220

60/75 60/75 240 48 24 15 220


100

240 48 24 15 220

150

100

240 48 24 15 220

200

150

240 78 30 24 400

** Insert option code. See page 3-29 for a list of available options. ST = No options / OP = Options included
1

Standard duty = 350% current for 30 seconds, 1.15 S.F.

Heavy duty = 500% current for 30 seconds, 1.25 S.F.

##
Built-to-order: Available for next day shipment.

480 V
Std.
Duty 1
HP

Model Number

MX2PB-050-4-4-CB-**
MX2PB-075-4-4-CB-**2
MX2PB-100-4-4-CB-**2
MX2PB-150-4-4-CB-**2
MX2PB-200-4-4-CB-**2
MX2PB-300-4-4-CB-**2
MX2PB-400-4-4-CB-**2
2

Heavy
Duty 2
HP

Dimensions (in.)
H

Weight
(lbs.)

50

40

480 36 16 15 175

75

75

480 42 20 15 200

100

480 48 24 15 220

150

150

480 48 30 15 220

200

480 48 30 15 220

300

200

480 48 30 15 220

400

300

480 78 30 24 400

** Insert option code. See page 4-23 for a list of available options. ST = No options / OP = Options included
1

Standard duty = 350% current for 30 seconds, 1.15 S.F.

Heavy duty = 500% current for 30 seconds, 1.25 S.F.

Available for next day shipment, or modified for next day shipment.


Web stocked
Catalog Number

Description

KPMX3CBL2M

NEMA 12/3R Remote Keypad w/ 2 Meter cable

A340D

Chassis Mounted Display MX2

4 - 22

To order: call 412-968-0100

Standard Low Voltage Starter Products

Prepackaged Starters

mx2pb / mx2pc series with mx2 Technology


options
Option Code

Door Mounted Display Option

A340A

MX3/MX2 LCD Display

Option Code

Space Heater Option

A171

Space heater w / thermostat

Option Code

Control Options (only one code can be selected)

A021

Run light

A005

Reset push-button

A080

Start / stop push-buttons

A081

Start / stop push-buttons and run light

A082

Start / stop push-buttons, run light, fault light and reset push-button

A023

Fault light

A083

Fault light and reset push-button

A084

Run light, fault light, and reset push-button

A085

H-O-A and start / stop push-buttons

A086

H-O-A, start / stop push-buttons, and run light

A087

H-O-A, start / stop push-buttons, run light, fault light, and reset push-button

Option Code

Communications Options

A343 Profibus
A344

Devicenet

A345 Ethernet
A346

Lon Works

A347

IP internet web addressable

A254

RS232 connectorAllows user to connect remotely without opening the encl. door.

To order WEB STOCKED items: visit www.BenshawExpress.com

4 - 23

Engineered Low Voltage Starter Packages


overview
Benshaw has developed advanced engineering, drafting, materials
management and quality systems focused on designing and building
customer solutions. This Engineered-To-Order capability combined
with an extensive inventory of control components, protective relays,
circuit breakers, contactors, enclosures and other electrical / electronic devices enables Benshaw to quickly ship engineered products.

Control ModificationsWhatever you specify


Over 250 modifications and accessories are available, including: pilot devices,
PLCs, control power transformers, switches, meters, relays, space heaters,
and protective devices.

Combination StartersTo meet your requirements


15 to 2000 amp circuit breakers
40 to 2000 amp non-fused disconnects
30 to 800 amp fusible disconnect
Flange or rotary handle mechanism

Power StacksTo fit your application


Continuous duty / non-bypassed
Integral bypass
Standard, heavy, and severe duty
Emergency across-the-line bypass

EnclosuresTo match your environment


Standard designsNEMA 1, 12, 4 chassis
Custom enclosures
Special enclosures3R, 4X, 7, 9, as specified
Motor control centers

Communication
ModBus / RS485

4 - 24

To order: call 412-968-0100

Engineered Low Voltage Starter Products

Wound Rotor Starters


Highlights:

Wound rotor motors are typically used in applications requiring high


starting torques, a limited number of operating speeds, or a stepped
acceleration to achieve a soft start. Typical existing applications utilize
an electromechanical starter on the stator and introduce multiple stages of resistance in the rotor via contactor arrangements to achieve a
soft ramp.
With the RediStart MX3, wound rotor control is greatly simplified.
The RediStart consists of two major sections: 1) A solid-state stator
control, and 2) secondary resistors into the rotor circuit from
a separate 3-phase resistor bank. This achieves the high torque required by the applicationwith low inrushwhile providing a smooth
stepless start. This greatly reduces the maintenance cost of the typical electromechanical control.
Single Step Rotor Control: The solid-state starter is wired to the motor stator circuit, and the resistor and shorting contactor are wired to
the motor rotor circuit. The solid state starter accelerates the motor to
slip speed (determined by the resistance value) and then activates the
contactor to short the rotor. This allows the motor to accelerate to full
speed.
Multiple Step Rotor Circuit: WR RVSS series starters can be supplied with multiple stages of rotor resistor and contactor combinations. This arrangement may be necessary for multiple step starting
of extremely high inertia loads, or for continuous operation at multiple
speeds. Multiple steps of rotor resistance can be coordinated
to achieve this.
Variable Speed Control: Variable speed control of wound rotor
motors can be accomplished with the RediStart series control. By
maintaining full output voltage of the control going to the stator of the
wound rotor motor, and varying the resistance in the rotor, variable
speed is accomplished.

RATINGS
Horsepower:
201500 HP
Overload:
500% for 30 seconds
125% continuous
StartingTorque:
0100%
Voltage:
2001000 Vac
Typical Resistance Steps:
1-2

Key Advantages:
Benshaw MX3 technology
Single step rotor control
Modular power stack design
for ease of maintenance
Integral bypass contactor design
Advanced MX3 motor
protection
Advanced MX3 metering
function
Real time clock
99 event log history
Modbus capable
Configurable output relays
Multistep & variable speed
rotor control available
Reduced maintenance
Reduced in size and number
of resistors needed
Stepless control
Reduces inrush while
maintaining torque

Resistors must be rated for continuous duty operations. Variable


loads (pumps and fans) only.

To order WEB STOCKED items: visit www.BenshawExpress.com

4 - 25

Engineered Low Voltage Starter Products

Synchronous Starters
sep series

Highlights:
The sync motor functions as an induction motor during start up. Once
the motor approaches full synchronous speed, the Redistart DC exciter induces a constant polarity to the rotor causing the motor to lock
into sync. Because the rotors field is constant and separately excited
there is no slip required to produce torque, as with an induction motor. This allows the motor to run at synchronous speed.
The Benshaw synchronous package consists of a solid state starter
portion connected to the stator and an SEP (synchronous excitation
package) that is connected to the rotor section in conjunction with a
discharge resistor. This SEP is supplied for brush type and brushless
exciters.

Synchronous Benefits:
The RediStart series solid state starter provides reduced voltage stepless acceleration and automatic synchronization of three phase AC
synchronous motors. Synchronous motors are utilized for a number
of reasons. They are used in applications that require precise motor
speed. They are used to obtain greater efficiencies, and they are used
for facility power factor correction.
Since synchronous motors can be operated at leading power factor,
they are used to correct a facilitys lagging power factor created by all
the other induction motors being operated.
This correction reduces the penalty a customer pays the utility company for creating poor power factor.

RATINGS
Horsepower:
201500 HP
Overload:
500% for 30 seconds
125% continuous
Starting Torque:
0100%
Voltage:
2001000 Vac
Includes discharge resistor
and synchronous excitation
package for brush type and
brushless motor.
Exciter Ratings:
125250 Vdc
30120 A

Key Advantages:
Benshaw synchronous technology
Solid state synchronous rotor control
Modular power stack design
for ease of maintenance
Integral bypass contactor design
Advanced synchronous motor
protection
Can be added to existing
equipment
Can be supplied with MX2 or MX3
starter control
Modbus communication
Configurable output relays
Reduced maintenance
Reduction in size compared to
existing field control
Stepless control
Reduces inrush while
maintaining torque
Brush type and brushless control

4 - 26

To order: call 412-968-0100

Engineered Low Voltage Starter Products

Solid State Starters with Reversing Control


rb2 / rb3 Series

Highlights:
Benshaw also offers a microprocessor controlled solid state reduced
voltage reversing starter for three phase induction motors. This starter
provides a closed loop current ramp for smooth stepless motor acceleration. The RediStart reversing starter is offered with a reversing
contactor set.

RATINGS
Horsepower:
201500 HP
Overload:
500% for 30 seconds
125% continuous
Starting Torque:
0100%
Voltage:
2001000 Vac

Key Advantages:
Benshaw MX2 or MX3 technology
with reversing contactor control
Available with DC injection brake
Modular power stack design
for ease of maintenance
Integral bypass contactor design
Advanced MX2 or MX3 motor
protection
Advanced MX2 or MX3 metering
function
Real time clock (MX3 only)
99 event log history
(MX3 only)
ModBus communication
Configurable output relays
Reduced maintenance

To order WEB STOCKED items: visit www.BenshawExpress.com

4 - 27

Engineered Low Voltage Starter Products

Solid State Starters with Two Speed Control


mx2 / mx3 Series

Highlights:
These RediStart solid state starters provide reduced voltage stepless
control of two speed three phase AC induction motors.
The two speed starter can be used with two speed, two winding motors. It contains a ten SCR power section or it can be used with two
speed, single winding motors.
The logic control incorporates MX2 or MX3 technology with all the circuitry required to drive the power semiconductors located in the
power section.
Benshaw RediStart two speed starters are electronically interlocked
so that a start cannot be initiated at one speed if the starter is already
running in another.

RATINGS
Horsepower:
201500 HP
Overload:
500% for 30 seconds
125% continuous
Starting Torque:
0100%
Voltage:
2001000 Vac
Two Speed Two Winding
Two Speed One Winding

Key Advantages:
Benshaw MX2 or MX3 series control
Two speed one winding or two
speed two winding available
Modular power stack design
for ease of maintenance
Reversing available
Integral bypass contactor design
Advanced MX2 or MX3 motor
protection
Advanced MX2 or MX3 metering
function
Real time clock (MX3 only)
99 event log history (MX3 only)
ModBus communication
Configurable output relays
Reduced maintenance

4 - 28

To order: call 412-968-0100

Engineered Low Voltage Starter Products

Solid State Starters


engineered packages
part number assembler

100 480

04

NC

Starter Series

Options

R = RediStart

ST

ST

= STANDARD

OP = OPTIONS INCLUDED *
Configuration
B = Bypass Contactor

Disconnect Option

C = Continuous

NC = Non-Combination
CB = Circuit Breaker

Control

FD = Fusible Disconnect *

2 = MX2 Technology
Enclosure

3 = MX3 Technology

DC Injection Braking *

OC = Open Chassis *
01 = NEMA 1

Type of Bypass

12 = NEMA 12

0 = None

04 = NEMA 4

1 = Integral

3R = NEMA 3R

2 = Separate, Definite Purpose *


3 = Separate ATL IEC Rated

Power Stack Rating

4 = Separate ATL NEMA Rated *

S = 350% 30 Seconds
H = 500% 30 Seconds

Interupt Rating

V = 600% 30 Seconds *

S = Standard
H = High*

Voltage
208 = 208 V

Horsepower
001 = 1 HP

030 = 30 HP

250 = 250 HP

002 = 2 HP

040 = 40 HP

300 = 300 HP

003 = 3 HP

050 = 50 HP

400 = 400 HP

005 = 5 HP

060 = 60 HP

500 = 500 HP

007 = 7.5 HP

075 = 75 HP

600 = 600 HP

010 = 10 HP

100 = 100 HP

700 = 700 HP

015 = 15 HP

125 = 125 HP

800 = 800 HP

020 = 20 HP

150 = 150 HP

900 = 900 HP

025 = 25 HP

200 = 200 HP

1000 = 1000 HP

To order WEB STOCKED items: visit www.BenshawExpress.com

240 = 240 V
480 = 480 V
575 = 575 V

Consult factory

4 - 29

4 - 30

To order: call 412-968-0100

Notes:

To order WEB STOCKED items: visit www.BenshawExpress.com

Notes:

To order: call 412-968-0100

Variable frequency.
Unchanging innovation.
Introducing the M2L 3000 Series
Medium Voltage Variable Frequency Drive.

The M2L 3000 Medium


Voltage Variable Frequency
Drive is a step change in
motor control power technology. Though designed
for industrial applications,
it benefits from CurtissWrights wide ranging
experience in defense and
nuclear-related technologies,
an arena where products must
meet the most rigorous standards
and where failure is simply not
an option.

Benefits of the M2L 3000 include:


Compact Modular Design

Our innovative patented


topology modular multilevel
converter (M2LC) is powered by

Arc Resistant
Installation Flexibility

state-of-the-art hardware and soft-

Energy Efficiency

ware control. Our control algorithms

Robust Control Architecture

are setting the stage for the next


generation of VFDs.

Developed, designed, and


manufactured in the USA.
Supported around the globe.

To learn more about the M2L 3000,


visit http://benshaw.cwfc.com,
call 412-968-0100 or e-mail
benshawRFI@curtisswright.com.

24/7/365 Technical Support


Benshaw is dedicated to providing comprehensive phone support.
Benshaw provides repair, spare parts, field engineering, retrofit, and training
services, when and where you need us. You can count on our experienced
team, backed by the latest diagnostics and repair tools and an extensive
parts inventory to support your operations. Call 1.800.203.2416
24/7/365 Hotline Support from our operations in Pittsburgh and
Listowel (Canada):
Technical phone support
Overnight parts shipment
24-hour service dispatch
Coordination of all service capabilities

Visit us online at
benshaw.cwfc.com and
benshawexpress.com,
or contact:
BENSHAW, Inc.
615 Alpha Drive
Pittsburgh, PA 15238
Phone: 412.968.0100
Fax: 412.968.5415
BENSHAW Canada

Repairs

550 Bright Street East


Listowel, Ontario N4W 3W3

Repairs are made on Benshaw equipment by trained, experienced


personnel, using the latest diagnostic and test equipment.

Phone: 519.291.5112
Fax: 519.291.2595

Field Services are performed on-site by skilled technicians, engineers, or


complete teams if needed, including:

BENSHAW China

Start-up commissioning/installation
Field repairs
Field analysis/data collection
Preventative maintenance

The Benshaw Product Line


A wide range of motor controls and drives are available.
Solid state starters fractional up to 30,000 HP at 15 kV
LV AC drives to 700 HP, MV AC drives to 10,000 HP
Electromechanical controls to 800 A
Benshaw Express is a 24/7/365 online inventory and order entry system
for authorized Benshaw distributors:

No. 3 Quanhui Road


Wuqing Development Area
Tianjin City, China 301700
Phone: +86 22 8216 6100
Fax: +86 22 8216 6160
BENSHAW Mexico
Ave. E #571
Parque Industrial Martel
Apodaca, NL, Mexico 66637
Phone: +52 (81) 8244 5360
Fax: +52 (81) 8244 5360 x209

24/7/365 shipment
Either air or truck delivery

Specifications are subject to change without notice.


2013 Curtiss-Wright Flow Control Corporation.

MKT 125-013

Das könnte Ihnen auch gefallen