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Yara Fertilizer Industry Handbook

February 2014

List of contents

Fertilizer industry overview

What is fertilizer?

p. 2

The fertilizer industry

p. 16

Fertilizer industry dynamics

Industry value drivers

Ammonia
Urea

Drivers of demand
Drivers of supply
Price relations
Production economics

Industrial applications

IR Date: February 2014

p. 26
p. 28
p. 33
p. 39
p. 42
p. 60
p. 67
p. 74
p. 80

What is fertilizer?

Plants need nutrients to grow

IR Date: February 2014

Calcium

They cannot replace each


other, and lack of any one
nutrient limits crop growth

YIELD

Potassium

Soil conditions
& other growth
factors

Phosphorus

Nutrient behavior

Nutrients have specific


and essential functions in plant
metabolisms

What is fertilizer?

Nitrogen is the main driver of yield

IR Date: February 2014

Why mineral fertilizer ?


Supply of crop residues
and organic fertilizer
NPK

Organic
substance,
humus

Mineralisation

K
Mg

Export of nutrients
with the harvest
Growing demand
for food & feed

Crop residues are decomposed to minerals

Mineral fertilizers are necessary to replace those nutrients that have been removed from the field

IR Date: February 2014

Nitrogen the most important nutrient


Nutrient characteristics
Primary
benefit

16%

Potassium
(K)
Phosphorus
(P)

Application

Improve
crop quality

Annual
application
not always
done

Fewer suppliers,
production
discipline

Increase crop
size

Most important
and commonly
lacking nutrient

Annual
application
critical

Industry more
fragmented,
under
consolidation

More dynamic
prices, but stable
volume

23%

61%

Nitrogen
(N)

Total 176 million


tons nutrients

Source: IFA (season 2012/13 estimate, May 2013)

IR Date: February 2014

Industry structure

Profitability of investment in mineral fertilizers


Yield response (monetary value) to N fertilizer rate
Income
USD/ha

Yield, ton/ha
10.0

3,000

9.0
2,500

The investment in nitrogen fertilizer


is highly profitable for growers
Fertilizer investment: 248 USD/ha

Net return: 1,711 USD/ha

Net return > 7 x investment

8.0
7.0

2,000

6.0
1,500

5.0
4.0

1,000

3.0
2.0

500

1.0
0

0.0
0

50

100

150

200

250

300

Fertilizer application, kg N/ha

Source: Winter wheat yield data: Long term trial, Broadbalk, Rothamsted (since 1856).

IR Date: February 2014

Breakdown grain production costs


Example: 2013F average US corn production costs

Fertilizers as part of US corn


production costs

Seed
15 %

30%

Other
7%

25%

Fertilizer
24 %
Land
22 %

20%
15%
10%

Power & Machinery


24 %

Chemicals
4%
Labour
4%

5%
0%
2000 2002 2004 2006 2008 2010 2012 2014F

Source: USDA (Cost-of-production forecasts May 2013)

IR Date: February 2014

Nitrates vs. urea


Nitrate is the most important fertilizer in Europe

Urea (CON2H4)
Urea-N needs to be
converted into ammoniumN before it is plant
available.

IR Date: February 2014

Ammonium (NH4+)
Ammonium-N is fixed onto
clay minerals in the soil and
therefore immobile. The plant
roots have to grow actively
towards the nutrient.

Nitrate (NO3-)
Nitrate-N is always dissolved
in the soil water and is
transported passively together
with the water into the plant
root. Thus, nitrate is rapidly
effective.

10

Nitrate-based fertilizers are superior to urea both


agronomical and environmentally
The agronomical efficiency of nitrates is
superior to urea

The carbon footprint is lower than for Urea

Nitrogen recovery (% of AN)

Lifecycle carbon footprint (kg CO2 eq/kg N)


12

100
75

50
4
25
0

0
AN

Urea

UAN

Urea requires up to 20% higher N application to


achieve same cereal crop yield and quality as AN

AN

Urea

Although urea is more CO2 efficient in production, CO2


emissions and ammonia volatilization on application
more than offset for this

Source: DEFRA (2006), NT26 project report; Fertilizer Europe; 2EMEP/EEA air pollutant emission inventory guidebook (2007); Yara

IR Date: February 2014

11

Trial results in arable crops


Winter wheat trials in UK from 1994-98
Application rate of 160 kg of N/ha
Grain yield (t/ha)
9.0

8.8

8.6

8.4

8.2
Urea

Source: Levington Agriculture, UK (1999)

IR Date: February 2014

UAN

CAN

CN

12

Nitrates agronomic advantage has higher value


for cash crops than for commodity crops
Crop value with nitrates
/ha
3,500

3,192

Increase in crop production value


using nitrates instead of urea
Index
1,200
1,016

3,000

1,000

2,500

800

2,000
600

1,553
1,500

400

1,000
500

200

0
Wheat/UK

IR Date: February 2014

Oranges/Brazil

100

Wheat/UK
(160 kg N/ha)

Oranges/Brazil
(180 kg N/ha)

13

Fertilizer characteristics:
Organic compared to mineral fertilizer

Characteristics

Organic fertilizer

Mineral fertilizer

Nutrient
source

Crop residues and animal


manures

Nitrogen from the air and minerals


from the soil

Nutrient
concentration

Low concentration

High concentration

Nutrient
availability

Variable

Immediately available for the crop

Quality

Often inconsistent

Traceable and consistent

IR Date: February 2014

14

Organic farming represents only a marginal


share of total cultivated land
40

0.9%

35

0.8%

3%
7%

0.7%

30

10%

Oceania
33%

0.6%

25

0.5%

Latin America

20
0.4%
15

Europe
Asia

18%

North America

0.3%

Africa

10

0.2%

0.1%

0.0%
2005 2006 2007 2008 2009 2010 2011
Ha, billions

Source: Organic-world.net

IR Date: February 2014

Share of cultivated land

29%

15

Fertilizer production routes


Natural gas
Air

Ammonia plant
NH3

Air

Nitric acid plant

CO2
Urea

HNO3
Rock

Ammonium nitrate

Nitrophosphate plant
Calcium nitrate
Salts of K, Mg, S

Rock

Phosphoric acid plant


H2SO4

Rock

NPK fertilizers

H2PO4

DAP / MAP

Sulphuric acid plant


Triple Super Phosphate
Rock

IR Date: February 2014

The fertilizer industry

17

Consumption per nutrient


Million tons nutrient
140
120

1.4% growth pa.

1.7% growth pa.

2,8% growth pa.

100
80
60
40
20
0
1976

1980

Source: IFA, June 2013

IR Date: February 2014

1984

1988

1992

1996

2000

2004

2008

2012

2016F

18

Nitrogen consumption in key regions


Million tons nitrogen
40
Rest of Asia: 2.3% *

35

China: 0.4% *

30
25
20
Europe: 1.6% *
North America: 0.0% *

15
10

Latin America: 3.6% *

5
0
1999

2001

2003

Source: IFA, June 2013

IR Date: February 2014

2005

2007

2009

2011

2013F

2015F

2017F

* CAGR 12-17

19

Key global fertilizer products


Nitrogen N
Ammonia
4%

Other
12 %

DAP/MAP
7%

Potash K2O
Other
2%

TSP
6%

AN/CAN
8%
UAN
5%

NPK
26 %

Phosphate P2O5

Urea
56 %

NPK
8%

SSP
10 %

108 million tons*


MOP/SOP
72 %

NPK
20 %

29 million tons
Source: IFA 2012 (nutrient totals) and 2011 (product split) * Does not include industrial nitrogen applications

IR Date: February 2014

Other
9%

DAP/MAP
56 %

41 million tons

20

Nitrogen fertilizer demand 5 key markets


China (33.8 mt)

West /central Europe (10.3 mt)


USA (12.1 mt)
DAP/MAP
6%

DAP/MAPOther
2%
9%
NPK
5%

Other
DAP/MAP 9%

2%

Other
8%

Urea
18%

Urea
22%

NPK
8%

NPK
16%
UAN
11%

Ammonia
27 %

UAN
27%

ABC
17%
Nitrates
43%

Nitrates
2%

India (17.4 mt)


Other
1%

Brazil (3.6 mt)


AS
12%
DAP/MAP
11%
NPK
8%
Nitrates
17%
Source: IFA 2011

IR Date: February 2014

NPK
3%
Urea
51%

DAP/MAP
18%

Urea
78%

Urea
67%

21

Nutrient application by crop


N+P+K

Other
12%

Other
12 %

Wheat
16%

Fruit & veg


15%

Oilseeds
11%
Other cereal
5%

Source: IFA (2010/11)

IR Date: February 2014

Maize
16%

Wheat
18 %

Fruit & veg


15 %

Rice
14%

Sugar crops
4%
Cotton
4%

NITROGEN

Rice
15 %

Sugar crops
4%
Cotton
4%
Roots/Tubers
3%
Oilseeds
7%

Maize
17 %

Other cereal
5%

22

Nitrogen application by crop


Russia

EU-27
USA
Other
27%
Other
33%

Fruits &
vegtables
7%
Oilseeds
10%

Maize
49%

Other
Wheat
cereals
13%
3%
Fruits &
vegtables
2%

Wheat
28%
Maize
Other 13%
cereals
15%

Other
21%

Oilseeds
2%
Maize
7%
Sugar
crops
8%

Wheat
48%
Other
cereals
14%

Cotton Wheat
Fruits &
16%
3%
vegtables
Oilseeds
30%
6%
Wheat
Rice
14%
Maize 15%
15%

India
Brazil
Other
24%
Maize
25%

Other
30%

Rice
5%
Source: IFA 2010/11

Sugar
crops
22%

Fruits &
vegtables Cotton
4%
10%

IR Date: February 2014

Fruits &
vegtables
6%
Cotton
9%
Oilseeds
8%

China

Wheat
24%

Rice
30%

23

Fertilizer company comparison


Revenues - USD billion
Yara
Agrium
Mosaic*
L4Q

2012

PCS
K+S
ICL
CF
0

* 12 months ending May 2013

Source: Thomson Worldscope

IR Date: February 2014

10

12

14

16

18

24

Yara the leader in nitrogen fertilizers


Global no 1 in ammonia

Global no 1 in nitrates

Global no 1 in NPK
complex fertilizer

Production capacity* (mill t)

Production capacity* (mill t)

Production capacity* (mill t)

9
8
7
6
5
4
3
2
1
0

6
5

0
Yara

CF

GDF Agrium PCS

* Incl. companies shares of JVs


Source: Yara & Fertecon
Excluding China

IR Date: February 2014

0
Yara Euroc. GDF

Source: Fertilizer Europe

Acron Agrofert

Yara* Euroc. Acron

Source: Fertilizer Europe

ZAT Rossosh

25

Yara the European cost leader


Production cost index: 100 = European FE average excl. Yara

Average cost Yaras European plants

Source: Fertilizer Europe

IR Date: February 2014

European average (excl. Yara)

2012

2011

2010

2009

2008

2007

2006

50
2005

50

2004

60

2003

60

2012

70

2011

70

2010

80

2009

80

2008

90

2007

90

2006

100

2005

100

2004

110

2003

110

2002

Index

2001

Index

2002

Nitrate cost position

2001

Ammonia cost position

Fertilizer industry dynamics

27

Potential industry concerns


and associated mitigants
Weaknesses and risks

Mitigating factors

Over-investment at the top


of the cycle

Rising construction costs and lead times, reduced state


ownership

Weak players/lack of focus

Spin-offs from chemical/energy companies followed by


consolidation

High cost of natural gas in Europe

Long-term trend of gas price convergence between


regions, as pipeline and LNG investments increase liquidity

International trade restrictions

WTO accession

Regulatory regimes

Operational excellence

Terrorism, accidents, country, customer


and currency risk

Increased management awareness


of risk and better risk management

IR Date: February 2014

Ammonia

29

Ammonia production
10 largest producers

Total production
Million tons
60

160

50

140

40

120

30

100

20

80

10

Source: IFA

IR Date: February 2014

Egypt

Saudi Arabia

Canada

Ukraine

Trinidad

USA

India

Indonesia

2002-2012 trend growth rate = 2.3%/year

0
Russia

60
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

China

Million tons
180

30

Most of the ammonia produced is upgraded to


urea or other fertilizers
Ammonia use

Ammonia trade

Million tons
25

Million tons
160

Total world trade

139

140

20
120
100

15

80
10

60
Yara trade

40

32

20
0
02

03

04

05

06

Source: Yara, IFA

IR Date: February 2014

07

08

09

10

11

12

0
Fertilizer

Industrial use

Urea

Nitrates

DAP/MAP

NPK

Other N

Direct application

Total

Source: Fertecon

31

Global ammonia trade in 2012


10 largest exporters

10 largest importers
Million tons
7.0

Million tons
5.0
4.5
4.5

6.2
6.0

4.0
5.0

3.5

3.2

3.0

4.0

2.5
3.0

2.0
1.6

0.7

0.7

1.2
0.5

0.8

1.0

0.8

0.7

0.5

Source: IFA

IR Date: February 2014

0.6

0.4

0.4

Belgium

France

Morocco

Korea

India

0.0
USA

Iran

Qatar

Egypt

Algeria

Indonesia

Canada

Ukraine

Saudi Arabia

Russia

Trinidad

0.0

0.7

Spain

0.8

Germany

1.0

1.0

1.8

2.0

1.2

Turkey

1.2

Taiwan

1.5

32

Main ammonia trade flows 2012


Million tonnes

1.9
1.2
0.9

0.8
0.8

3.8

0.6

3.1
1.3

1.0

Source: IFA
IR Date: February 2014

0.4

Urea

34

Urea production in 2012


Total production

10 largest producers

Million tons
180

Million tons
60

160

50

140

40

120

30

Source: IFA
IR Date: February 2014

6.2

USA

Russia

India

Indonesia

2002-2012 trend growth rate = 3.5% p.a.

6.5

4.6

4.4

4.2

4.1

3.8

0
China

60
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

6.9

Canada

10

Iran

80

Pakistan

20

Egypt

100

Qatar

22.5

35

Global urea trade in 2012


10 largest importers

10 largest exporters
Million tons

Million tons
9.0

8.0
7.0

8.0

6.9

8.0
7.1
7.0

6.0

6.0

4.8

5.0

4.2
4.0

5.0
3.6
4.0

2.9

3.0
3.0

1.8

2.0

Source: IFA
IR Date: February 2014

Mexico

Thailand

Brazil

USA

Indonesia

Canada

Egypt

Iran

Saudi Arabia

Oman

Ukraine

0.0

Qatar

0.0
Russia

1.0
China

1.0

India

1.0

1.5

1.4

1.1

0.9

0.8

France

1.4

2.3

Italy

2.0

Pakistan

2.2

Turkey

3.1

Australia

3.1
3.0

36

Main urea trade flows 2012


Million tonnes

0.6

1.4

1.4
1.6

3.7

1.4

1.4

4.0
1.4

0.5

0.9

4.0

9.3
1.1

1.7

Source: IFA

IR Date: February 2014

1.3

37

Short-term urea balance impacted by Chinese


export taxes
Accumulated urea exports

Urea price and export tax


USD per ton

Kilotons
8,000
2010
2012

7,000

Export tax

600

120 %

500

100 %

400

80 %

300

60 %

200

40 %

100

20 %

6,000
2013

5,000

2008
4,000

2011
2009

3,000
2,000
1,000

Source: BOABC

IR Date: February 2014

0%

* Export tax during low tariff period depends on price level with
40 yuan/t (~2%) representing the minimum tax level

38

Chinese domestic urea price and export tax set


the export floor price
Chinese domestic urea price
RMB/t
2,600
2,400
2,200
2,000
1,800
1,600
1,400
1,200

Source: China Fertilizer Market Week

IR Date: February 2014

Industry value drivers

40

Key value drivers


Urea prilled fob Black Sea (USD/t)

Ammonia fob Black Sea (USD/t)


600

525

516

600

545
477

500
400

500

200

300

240

185

200

341

300
200

175

8.9
6.7 7.0

7
5.5

4.4 4.1
4.0

3.7
2.8

3
2

65
54

60
40

261

05

06

07

08

09

10

11

12

13

7.1

6.7

6.4 6.4
5.9 5.6

6.3 6.0

5.9
5.6 5.7

73

80

04

80

5.9

240

NOK/USD exchange rate

104 105 104

97

100

03

120

8.9

187

Oil Brent blend spot (USD/bbl)

Henry Hub (USD/MMBtu)


10

164

244

0
03 04 05 06 07 08 09 10 11 12 13

03 04 05 06 07 08 09 10 11 12 13

143

214

316

100

100

100

289

337

249

220 223
139

379

400

423 407
308

264
229 240 245

466

500
499

400

357

300

CAN cif Germany (USD/t)

62
4

38
28

20

1
0

0
03

04

05

06

07

08

09

10

11

12

13

0
03 04 05 06 07 08 09 10 11 12 13

Source: The Market, Fertecon, CERA, World Bank, Norges Bank

IR Date: February 2014

03

04

05

Average prices 2003 - 2013

06

07

08

09

10

11

12

13

41

Nitrogen fertilizer value drivers


Drivers

Revenue
drivers

Cost
drivers

Effect on

European / Ukrainian gas


prices and Chinese coal prices

Supply-driven price for urea

Grain inventories/prices

Urea demand

New urea capacity vs. closures

Urea supply

Global urea demand vs. supply

Urea price (above floor)

Urea price

Most other nitrogen


fertilizer prices

Market segmentation

Value-added margins

Oil product prices and LNG


development

Gas cost in Europe

Manning and maintenance

Fixed cost

Productivity and economies


of scale

Unit cost

IR Date: February 2014

Drivers of demand

43

Drivers of nitrogen consumption growth

Fertilizer consumption
Population growth
Economic growth (improved diets)
More meat consumption in developing
countries
More protein-rich diets
More fruit and vegetables
Reduce hunger
Biofuels

Industrial consumption
Economic growth
Environmental limits (e.g. reduction of NOx
emissions)

IR Date: February 2014

44

Grain consumption growth stronger than


population growth
Million tons

Billions

2,500

12

US drought resulting in 3.5%


drop in production, low stocks,
demand rationing and spiking
prices

10

2,000
3% drop in production

3% drop in production, low


stocks, demand rationing and
spiking prices

4% drop in production, low


stocks, demand rationing
and spiking prices

1,500

6
1,000
4
500

0
65

70

75

80

85

90

95

Population less developed regions


Source: US Department of Agriculture, United Nations

IR Date: February 2014

00

05

10

15E 20E 25E 30E 35E 40E 45E 50E

Population more developed regions

Grain consumption

Diet change the most important factor for growth


in food consumption
Impact on food consumption 1998-2008
Million tons grain equivalent*

Grain eq. consumption 1998


Diet change
(same cal/cap and pop)
Increased calorie
consumption
(same pop and diet)
Population growth
(same cal/cap and diet)

Grain eq. consumption 2008

Fertilizer consumption for food crop**


Million tons nutrients

2,200

126

240

14

13

230

160

2,830

162

* Assumed 500 kcal/kg grain, 600 kcal/kg meat, meat/grain production factor of 3
** N, P and K demand. Average effective yield delivered to consumers of 2 ton cereal/ha; 120 kg fertilizer/ha
Source: McKinsey & Company

IR Date: February 2014

Historical
CAGR of 2,5%
(1998-2008)

45

46

Higher meat consumption requires more feed


grain

Significant potential for increasing


meat consumption in emerging countries

Feed grain multipliers for meat


production

World
2X

Poultry
EU
North America

4X

Pork
Latin America
Asia

7X

Beef
Africa
0

20

40

60

80

Kg/capita/year
Source: FAO

IR Date: February 2014

100 120 140

Kilograms of grain to produce 1kg of meat

47

0.5

10

0.4

0.3

0.2

0.1

0.0

1960

1970

1980

1990

Hectares/person

Source: IFA, Worldmarkets.com

IR Date: February 2014

2000

2010 2020E

Population

Population (billion)

Hectares/person

Increasing population and reduced land


available for food production per capita
Very limited potential to
increase farmable land
Improved living
standards increase
protein consumption per
person, requiring more
grain for animal feed

The only solution is to


increase agricultural
productivity

48

Long-term grain price development underlines


productivity challenge
FAO Food price index
2002-2004=100
300
250
200
150
100
50
0

Food Price Index

IR Date: February 2014

Cereals Price Index

49

Production per capita has improved but remains


lower today than in the 80s
Kg/capita
350

Peak: average 1983-1986:


326 kg/capita

Average 2009-2012
319 kg/capita

340
330
320
310
300
290
280

Average 2002-2003
289 kg/capita

270
260
1960

1965

1970

1975

1980

Source: USDA (cereal production) and UN (population)

IR Date: February 2014

1985

1990

1995

2000

2005

2010

2015

50

Record 2013 crop add only 1 day of


consumption to global grain stocks
Grain consumption and production

Days of consumption in stocks

Million tons

Days

2,500

85

2,450
80

2,400
2,350

75

2,300
2,250

70
2,200
2,150

65

2,100
2,050

60

2,000
55

1,950
06

07

08

09

10

Consumption

Source: USDA February 2014

IR Date: February 2014

11

12

13E

Production

14F

06

07

08

09

10

11

12

13E

14F

51

Mineral fertilizer essential


to sustain future yield increases
1 tonne of grain requires ~25kg nitrogen

Increased production of
mineral fertilizers
necessary to meet future
nutrient demand

Limited potential for


recycling organic
material

Nutrient reserves in the


soil do not increase

Tons of cereals
per hectare
4.5
4.0
3.5
3.0
2.5

Mineral fertilizer

2.0
1.5

Organic fertilizers

1.0

Existing soil nutrients

0.5
0.0
1960

1970

1980

Source: FAO, Worldmarkets.com, Yara

IR Date: February 2014

1990

2000

2010

2020E

52

Key crops by producing


Maize-global production 840 mt

Other
26%

Wheat-global production 651 mt

United
States
32%

EU-27
20%

Other
32%

Ukraine
3%
EU-27
7%

Brazil
8%

US
10%
Russia
6%

China
24%

Rice-global production 464 mt

China
31%

Source: USDA, 2012/13 season


IR Date: February 2014

China
5%

Other
10%

USA
35 %

Argentina
21%

Vietnam
6%
Bangladesh
Indonesia
7%
8%

India
14%

Soybeans-global production 268 mt


India
4%

Other
27%

China
18%

India
21%

Brazil
30%

53

Agricultural profile key regions


Arable land, top 3 crops area harvested and nitrogen application.

EU
107 mill ha

USA
160 mill ha
Maize (34.0)
Soybean (29.9)
Wheat (18.5)

168 kg/ha
3 kg/ha
84 kg/ha

Wheat (26.1)
Barley (11.9)
Maize (8.9)

China

116 kg/ha

112 mill ha
153 kg/ha

Maize (33.6)
Rice (30.3)
Wheat (24.3)

India

Brazil
157 mill ha
72 mill ha
Soybean (24.0)

5 kg/ha

Maize (13.2)
Sugarcane (9.6)

54 kg/ha
65 kg/ha

* Total nitrogen applied (kg) divided by harvested area


Source: IFA (2011/2012 season), FAO (2011/12 season)

IR Date: February 2014

Rice (44.0)

113 kg/ha

Wheat (29.0)
Millet(10.7)

137 kg/ha

149 kg/ha
166 kg/ha
185 kg/ha

54

Large variations in yields across regions


Maize yields

Wheat yields
Tons/Ha

Tons/Ha
9
8
7
6
5
4
3
2
1
0

8
7
6
5
4
3
2
1
0
US

Argentina

China

Brazil

Mexico

France

Rice yields

Tons/Ha

China

India

US

Russia

Soybean yields
Tons/Ha

8
7
6
5
4
3
2
1
0

3
3
2
2
1
1
China

Viet Nam

Indonesia

Source: FAOSTAT 2012

IR Date: February 2014

India

Bangladesh

0
Argentina

US

Brazil

China

India

55

Biofuels: high-level outlook

Global ethanol production


MB/D
2,500

2,000
FSU
Africa

1,500

Asia/Pacific
Latin America
1,000

EU-28
Canada
U.S.

500

0
2005

2006

2007

Source: PIRA, October 2013

IR Date: February 2014

2008

2009

2010

2011

2012 2013E 2014E 2015E 2020E 2025E

56

N-fertilizer consumption from biofuels production


Million tons N
2.5
2.0
2.0

1.5

1.0
0.6
0.5

0.5

0.3

0.0
US - maize for
ethanol

Source: IFA

IR Date: February 2014

Europe - rapeseed Brazil - sugarcane for


for biodiesel
ethanol

Others

57

The effect on fertilizer consumption of


genetically modified crops

Cropped area by trait,


Million hectares

Cropped area by crop,


Million hectares
Rapeseed
9

Cotton
19

HT + IR
41

Insect
resistance
(IR)
23

Source: ISAAA

IR Date: February 2014

Herbicide
tolerance
(HT)
100

Soybean
81
Maize
40

58

Fertilizer reduces carbon footprint from farming


Fertilizer - an efficient solar energy catalyst
Production marginal part of carbon footprint - efficient application more important
Huge positive effects of fertilizer use by lower land use
Production
Yaras production more energy-efficient than
competitor average
Yara developed N2O catalyst

3.6 kg
CO2 eqv

PRODUCTION

TRANSPORTATION

0.1 kg
CO2

5.6 kg
CO2 eqv

FARMING

Application
Nitrates better than urea
Precision farming (N-tester etc.)
Balanced fertilization (NPK)

75 kg
CO2

75 kg
CO2

HARVEST

CONSUMPTION

CAPTURE
Yara 2010

IR Date: February 2014

59

Seasonality in fertilizer consumption


Jul
Corn
USA
China
Europe
Brazil, first crop
Brazil, second crop
Wheat
China (winter wheat)
China (spring wheat)
India (Rabi)
USA (winter wheat)
USA (spring wheat)
Europe (winter wheat)
FSU (winter wheat)
Rice
China (single crop)
China (early double crop)
China.(late double crop)
India (Kharif)
India (Rabi)
Planting/seeding
Harvest
Source: USDA

IR Date: February 2014

Aug

Sep

Oct

Nov

Dec

Jan

Feb

Mar

Apr

May

Jun

Drivers of supply

61

Nitrogen value chain


Raw
material

Intermediate
products

Finished
products

Industrial
products

H, Ar, CO etc
Industrial gases
C02
Ammonia
Ammonia
Urea

Environmental
products

Natural gas
Nitric acid
Nitric acid

Nitrates
Calcium
Nitrate

IR Date: February 2014

Industrial nitrogen
chemicals

62

Nitrogen technology developments

450
400

Birkeland-Eyde electric arc method

350
300
GJ/tN

Cyanamid method

250
200
150

Haber-Bosch synthesis

100
50

Steam reforming natural gas


Theoretical minimum

0
1910

IR Date: February 2014

1915

1930

1950

1960

1975

2000

63

Energy consumption in ammonia production


Energy consumption
per ton ammonia
(relative index)
140
120
107
100

113

118

120

100

80

Chinas coal-fired
ammonia plants use 70%
more energy and emit 2.5
times more CO2

60
40
20
0
Yara
Europe

Europe
ex Yara

Source: Fertilizer Europe (2008)

IR Date: February 2014

US

Romania &
Bulgaria

Russia

64

Projected nitrogen capacity additions outside


China in line with historical consumption growth
Year

Driving regions
Excluding China
Qatar 26%
UAE 20%
Iran 28%
Algeria 26%
Algeria 23%

2013
2014
2015

Iran 12%
USA 38%
Nigeria 12%
USA 28%
Iraq 27%

2016
2017

Urea capacity growth relative


to nitrogen capacity
Excluding China
1.2% (1.4%)
1.5% (1.8%)
3.8% (3.5%)
2.7% (3.2%)
1.7% (1.5%)

Gross annual addition 2013-2017

~2.2%

Assumed annual closures

~0.5%

Net annual addition 2011-2015

~1.8%

Trend consumption growth from 2002

2.1%

Source: Fertecon urea update December 2013 (August update in brackets). Consumption data source is IFA.

IR Date: February 2014

65

5 year typical construction time for nitrogen


fertilizer projects*
46 years

Business
development
Feasibility
phase
Gas
agreement

Concept
selection
phase

12-24 months
depending on complexity

Prepare
for
execution

Construction

Operation

30-36 months

6-12 months
- check cost assumptions by approaching market
- bidding for contracts and/or equipment

* Ammonia and urea plant example


IR Date: February 2014

66

Global urea capacity utilization

Urea capacity utilization


100%

95%

90%

Excluding China
85%

80%

75%

70%
1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013F2014F2015F2016F2017F

Source: Fertecon Aug 2013

IR Date: February 2014

Price relations

68

Upgrading margins from ammonia to urea


USD/tonne
900
800
700
600
500
400
300
200
100
0
Jan 01

Jan 02

Jan 03

Jan 04

Jan 05

Jan 06

Jan 07

Urea fob Black Sea

Source: Average of international publications

IR Date: February 2014

Jan 08

Jan 09

Jan 10

Jan 11

Jan 12

0.6 * Ammonia fob Black sea + 15

Jan 13

Jan 14

69

Grain prices important for fertilizer demand


USD/mt

USD/t

350

700

300

600

250

500

200

400

150

300

100

200

50

100

1982 1984 1986 1988 1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
Corn

Source: World Bank, Fertilizer publications

IR Date: February 2014

Urea fob Middle East

70

Only shorter periods with supplydriven urea market


600
Urea price, fob Yuzhny
500
400
300
200
100
0
2004

2005

2006

2007

Europe oil index

Source: Fertecon (Ukraine), Yara estimates

IR Date: February 2014

2008

2009

2010

Ukraine (Fertecon)

2011
US

2012
China

2013

2014E

71

Nitrate premium is mainly a function of


crop prices and proper marketing
Wheat price, USD/t

CAN price, USD/t


450

400

400

350

350

300

300

250

250
200
200
150

150

100

100

50

50
0
02/03

0
03/04

04/05

05/06

Adjusted urea*

06/07

07/08

08/09

09/10

Nitrate premium, USD/t

* Urea fob Black sea adjusted for import costs into Europe and nitrogen content similar to CAN

IR Date: February 2014

10/11

11/12

Wheat price

12/13

72

Grain/oilseed prices yearly averages


Wheat (HRW US Gulf)

USD/bu
10

Rice (Thailand)

USD/t
700
600

500
6

400

300
200

2
0
2003

USD/bu
8
7
6
5
4
3
2
1
0
2003

100
2005

2007

2009

2011

2013

Corn (US Gulf)

0
2003

2005

2007

2009

2011

2013

Soybeans (cif Rotterdam)

USD/bu
20
15
10
5

2005

2007

Source: World Bank, Dec 2013

IR Date: February 2014

2009

2011

2013

0
2003

2005

2007

2009

2011

Average prices 2004-2013

2013

73

10-year fertilizer prices monthly averages


Ammonia fob Black Sea

USD/t
1,000
800

400

600

300

400

200

200

100

0
2004

2005

2006

2007

2008

2009

2010

2011

CAN cif Germany

USD/t
500

2012

2013

0
2004

2005

2006

2007

Urea prilled fob Black Sea

2008

2009

2010

2011

2012

2013

DAP fob US Gulf


USD/t
1,200

USD/t
800

1,000
600
800
600

400

400
200
200
0
2004

2005

2006

2007

2008

2009

2010

Source: Average of international publications

IR Date: February 2014

2011

2012

2013

0
2004

2005

2006

2007

2008

2009

2010

2011

2012

2013

Average prices 2004 - 2013

Production economics

75

Yaras operating cash costs are mainly variable


Operating cash costs 2012
NOK
Billions

Temporary plant closures can be


made speedy and with limited
stop/start costs

Example for ammonia/urea plants:

80
70
60
50
40

62.8

30

Variable costs (90%)


- Dry raw materials
- Energy
- Freight
- 3rd party finished fertilizer

Cost of stopping is 2 days energy


consumption
Cost of starting is 3 days energy
consumption

20
10
0

Takes half a week to stop and a


week to start

7.2

IR Date: February 2014

Other cash cost (10%)

76

Ammonia cash cost build-up example

Gas price:
x Gas consumption:
=

Gas cost:

Other prod. cost:

Total cash cost

8
36

USD/MMBtu

36 MMBtu natural
gas/tonne ammonia

MMBtu/mt NH3

288

USD/mt NH3

26

USD/mt NH3

314

USD/mt NH3

Ammonia (NH3)
(82% N)
Typical natural gas
consumption for
ammonia production

Source: Blue Johnson & Associates.

IR Date: February 2014

77

Urea cash cost build-up example

314

USD/mt NH3

Ammonia use:

0.58

NH3/mt urea

Ammonia cost

182

USD/mt urea

Process gas cost*

41

USD/mt urea

Other prod. cost**:

22

USD/mt urea

Total cash cost

245

USD/mt urea

36 MMBtu natural
gas/tonne ammonia

Ammonia (NH3)
(82% N)
0.58 mt ammonia
per tonne urea

CO2

Ammonia price:

Urea
(46% N)
* Process gas cost is linked to natural gas price
** Including load-out
IR Date: February 2014

Source: Blue Johnson & Associates.

78

Theoretical consumption factors

Ammonia
(82% N)

Urea
(46% N)

AN
(33.5% N)

* There are several NPK formulas. 15-15-15 is just an example


IR Date: February 2014

P and K

CAN
(27% N)

NPK
(15-15-15)*

79

Main phosphate processing routes


2006 production and exports, million tons P2O5

Phosphate rock
(72% BPL*, 33% P2O5 )

Rock production: 191


Rock exports: 31

Sulphur**

Phosphoric acid
(100% P2O5)

Production: 42
Export: 4.4

Ammonia
( 82% N)

Source: IFA

DAP

MAP

TSP

(18% N, 46% P2O5)

(11% N, 52% P2O5)

(46% P2O5)

Production: 33
Export: 16

Production: 21
Export: 5

Production: 6
Export: 3.8

* P2O5 content of phosphate rock varies. This is an example.


** 1 ton of phosphoric acid requires 1 ton of sulphur.
IR Date: February 2014

Industrial applications

81

Industrial nitrogen applications


H2S abatement
Technical nitric
in oil fields H2S abatement
in sewage
acid

Cleaning/
scrubbing

Concentrated
nitric acid

NITCAL
DIPCAL

Aqueous
ammonia

Stationary sources
Glue

ANFO
Emulsions

Vessels (Yarwil)

Acrylonitrile

CN
TAN

AdBlue /heavy-duty vehicles

Nitric
acid

N2O abatement

NOX
abatement

Dry ice

NH3
Urea

Melamine

Combined
products

Applic. LIC

CO2

Industrial gases
Formates

LIC wholesale
Nitrogen
Oxygen
Argon

Propane

Ammonia

IR Date: February 2014

82

Industrial use accounts for 19% of global


nitrogen consumption
~26 million tons N

~8 million tons N as urea

Environment
3%

Environment
5%

Other
16%
Explosives
20%

Chemicals
77%

19% of total N consumption


Source: Yara estimates

IR Date: February 2014

Melamine
15%

Glue
64%

10% of total urea consumption

83

Global demand development of nitrogen


chemicals for industrial applications is strong
Million tons N
40
35
Urea
30
Nitric Acid

25
20

Ammonia, DeNOx

15

Ammonia, TAN

10

Ammonia, P-Chem

5
0
2010

2015E

2020E

Estimated growth of Industrial applications


is 10 million tons N (3.3 % annual growth)
Source: Fertecon

IR Date: February 2014

84

Example

Urea and ammonia based solutions


to improve air quality

Air1
NOxCare
Yarwil

Automotive, off and on road


Stationary
Maritime

Nitrogen oxides emissions lead to ground


ozone layer and acid rain
Urea or ammonia combined with an SCR
catalyst, eliminates up to 90% NOx emissions
Legislation requires emission limits from
mobile sources (transport fleets on land and
at sea) and from industrial sources (power
plants, cement factories, waste incinerators,
refineries)
AdBlue/DEF is a generic name for urea-based solution
Air1 is Yaras brand name for AdBlue/DEF

IR Date: February 2014

85

Example

Technical Nitrates for Civil Explosives


Various grades of Ammonium Nitrate and Calcium Nitrate for use in the civil
explosives and mining industries

IR Date: February 2014

86

Example:

CO2 has numerous industrial applications


Food additive:
High-quality CO2
for beverage carbonisation

Industries Served :
Food care:
CO2 for greenhouses, chilling
and freezing, processing and
transport
Animal care:
Controlled atmosphere for
livestock stunning

Manufacturing:
Welding and cutting
gases
Blasting :
Multipurpose cleaning

IR Date: February 2014

Breweries
Dairies
Bakeries
Meat and Poultry processing
Fish Farming and processing
Greenhouses
Airline catering
Refrigerated transport

87

Calcium nitrate for H2S abatment


Hydrogen Sulphide (H2S) is a
highly toxic, odorous, and
corrosive gas formed in
wastewater systems. It
represents a significant health
risk potentially causing loss of
smell, eye irritation, rhinitis and
respiratory difficulties amongst
other symptoms

Industries Served :

Yaras calcium nitrate application

is a natural biological system that

removes and prevents the


formation of H2S in sewage
systems and waste water
treatment plants

IR Date: February 2014

Municipalities
Wastewater treatment
plants
Dairies
Pulp and paper industry
Slaughter houses
Breweries
Oil fields

88

Sources of market information

Fertilizer market information

www.fmb-group.co.uk
www.fertecon.com
www.cruonline.crugroup.com
www.profercy.com
www.icispricing.com
www.greenmarkets.pf.com
www.boabc.com
www.fertmarket.com

Fertilizer industry associations

FMB
Fertecon
Fertilizer Week
Profercy
The Market
Green Markets (USA)
Beijing Orient Business (China)
China Fertilizer Market Week

International Fertilizer Industry Association (IFA)


Fertilizers Europe (EFMA)

www.fertilizer.org
www.efma.org

Food and grain market information

Food and Agriculture Organization of the UN


International Grain Council
Chicago Board of Trade
World Bank commodity prices
US Department of Agriculture (USDA)

IR Date: February 2014

www.fao.org
www.igc.org.uk
www.cbot.com
www.worldbank.org
www.usda.gov

www.yara.com

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