Sie sind auf Seite 1von 36

RE 64 122/05.

03
Replaces : 10.01

Mobile control block, 6-way version


sandwich plate design
Type SM12, series 1X
Nominal size 12
Maximum pressure, pump side 250 / 350* bar
Maximum pressure, actuator side 300 / 400* bar
Flow at each directional valve element 70 l/mn
* high pressure version

Type 8SM12

Contents

Features

Functional description
2
Technical data
3
Characteristic curves
4
Circuit examples, complete block
5
Ordering details: control block, basic version
6, 7
Ordering details: control block with intermediate inlet element 8
Ordering details: control block with central tank connection
9
Ordering details: control block with electro-hydraulic operation 10
Ordering details: separate elements
11
Inlet element
12
Directional valve element
13, 14, 18, 19, 20
Types of circuit
15, 16, 17
Pilot oil supply internal and external
20
Outlet element
21
Unit dimensions
22, 23, 24, 25, 26
Combination possibilities
27
Control block for the auxiliary functions on agricultural
tractors
Ordering details
28, 29
Inlet and outlet elements
30
Directional valve elements
31, 32
Intermediate elements
33
Unit dimensions
34

6-way system
Design
Compact sandwich plate design, can be combined so that the
control block can meet the requirements of differing machines:
Inlet element
Up to 10 directional valve elements
Outlet element
Operation type:
Hydraulic
Mechanical
Electro-hydraulic
Design features
Circuit types: parallel, tandem or series circuits
Low internal leakage
Compact control block with low pressure losses
Fine control
Flow
Good fine control due to the extensive use of fine control
grooves
Pressure
System protection via primary and secondary pressure relief
valves
Main areas of use / examples
Mini excavators, excavators, auxiliary functions on agricultlural
tractors, loaders, drilling machines, lifting machines, material
handling

2003
by Bosch Rexroth AG, Mobile Hydraulics, D-89275 Elchingen
All rights reserved. No part of this document may be reproduced or stored, processed, duplicated or circulated using electronic
systems, in any form or by any means, without the prior written authorisation of Bosch Rexroth AG, Mobile Hydraulics. In the event
of contravention of the above provisions, the contravening party is obliged to pay compensation.

SM12

1/36

RE 64 122/05.03

Functional description, section


1
2
3
4
5
6

Housing
Spool
Check valve
Operating element
Secondary valve
Plug

The SM 12 control block basically comprises of an inlet element,


directional valve elements and an outlet element.
The control blocks are designed to the 6-way principle and
comprises of a housing (1), control spool (2), load holding check
valve (3), spool actuation and return system (4), cavities (5) for the
secondary pressure valves or relief/anti-cavitation valves, as well as
anti-caviation valves or plugs (6).

With all of the spool axes in their neutral position the flow passes
via the bypass channel at zero pressure to tank. If one of the
control spools is actuated then the connection from the pump to
the actuator is opened via the fine control grooves, whilst the
bypass is throttled by fine control grooves. If the pump pressure
exceeds the actuator pressure, the pressure fluid starts to flow over
the check valve to the actuator. With further movement of the
control spool (2) the volume of fluid is increasingly diverted from
the bypass channel to the actuator (fine control).
The spool stroke is divided into three phases: overlap (leak-free in
the neutral position), fine control range (flow and pressure),
residual stroke (fully open). Due to the large fine control range of
the spool stroke it is possible to sensitively control the actuators.

Symbol for a parallel directional valve element

6
Bypass

Parallel channel

Connections
P
Pump
A, B Actuators
T
Tank

5
B
A

b
P

4
RE 64 122/05.03

2
2/36

SM12

Technical data (for applications outside these parameters, please consult us!)
General
Design

flangeable

Description

6-way system / pressure control

Type

SM 12

Installation

optional

Connections

threads

Nominal size

12

Hydraulic
Leakage oil flow (at 100 bar, 36 mm2/s)

cm3/mn

Nominal pressure

15

bar

Medium pressure version


250

High pressure version


350

bar

Medium pressure version


250

High pressure version


350

A, B

bar

300

400

T, T1, R

bar

20

Max. control pressure per connection


a, b max.

bar

35

pst max.

bar

35

pst min.

bar

25

Max. operating pressure per connection


P, M, P3, N

a, b (operation H200)

we recommend the use of control curve


5.8 to 19.5 bar, and inlet pressure (4TH6 curve no. 06)
6 to 22 bar, and inlet pressure (4TH6 curve no. 106), when
the fine control of the spool from A/B to T is increased
Mineral oil (HL, HLP) to DIN 51 524 1)
HEES fluids to VDMA 24 568 as well as fluid to catalogue
RE 90 221 : please consult us.

Pressure fluid
sheetsuitable for NBR seals
Pressure fluid temperature range
Viscosity range

C
mm2/s

Permissible degree of contamination

-20 to +80 (for higher temperature range, please consult us)


10 to 380
Class 9 to NAS 1638. We therefore recommend a filter with a
minimum retention rate of 10 75

Mechanical
Weight
Inlet element, separate, with connections P and T1
Directional valve element
Outlet element, mono block version
Outlet element, separate

kg
kg
kg
kg

1.8
2.1
2.6
0.9

Spool return force (without detent)

90 to 125 (with standard spring)

Max. permissible actuation force on the spool


Axial
Radial

N
N

1000
16

Use guidelines
Pipe connections
P, P3, N, A, B
Tightening torque for the pipe connections

Nm

Recommended fixing

50

T, T1, R

a, b

100

20

20

in 3 locations

Flatness of the mounting surface

mm

0,5

Maximum pressure in the tank line when using


electro-hydraulic operation

bar

Do not direct the water jet of a pressure washing unit directly at the unit
SM12

3/36

RE 64 122/05.03

Characteristic curves (measured at = 41 mm2/s and = 50C)


Pressure differential in the neutral position, P to T:
for all spool variations
16

10

12
10

8
4

6
4

Number of directional valve spools

Pressure differential in bar

14

0
0

10

20

30

40

50

60

70

80

Flow in L/min

Pressure differential for a double acting spool (001-011)


with P switched to A / B to T
with P switched to B / A to T

Pressure differential in bar

10

P to A
P to B

8
6

B to T
A to T

4
2
0
0

10

20

30

40

50

60

70

80

Flow in L/min
(measured at a control block with 1 directional valve spool)

Pressure differential for a single acting spool (014)


with P switched to B
with lowering position P switched to T / B to T

Pressure differential in bar

10
P to B
8
6
P to T
4

B to T

2
0
0

10

20

30

40

50

60

70

80

Flow in L/min
(measured at a control block with 1 directional valve spool)

RE 64 122/05.03

4/36

SM12

Circuit example: complete control block


For a sectional view of the relevant control block: see page 15
P3 (pressure for downstream actuators)

Outlet element
type C

Tandem directional
valve element

B
A

Series
circuit
Series directional
valve element

B
A

Parallel directional
valve element

B
A

Parallel
circuit

Tandem
directional valve
element

B
A
a

Tandem
circuit

Parallel
directional valve
element

B
A

Inlet element
type E

P
T1
M

SM12

5/36

RE 64 122/05.03

Ordering details: SM 12 control block basic version


Directional valve element
1 to 10 elements

inlet element

SM 12

1X /

outlet element

...
1st directional valve element 1)

P
No. of directional
valve spools 1 to 10

2nd directional valve element

High pressure version


= H4)
Medium pressure version = L
10th directional valve element

Series 10 to 19
= 1X
(10 to 19: unchanged installation
and connection dimensions)

Seals
M=
NBR seals
! Attention!
The compatibility of the seals
and pressure fluid has to be
taken into account
Further details
in clear text

Connection threads
01 =
Pipe thread to
standard ISO 228/1
P, A, B, P3
= G 1/2
T, T1
= G 3/4
M
= G 1/4
a, b
= G 1/4
19 =
UNF connection
threads to standard ISO 11926
P, A, B, P3
= 3/4 UNF-2B
T, T1
= 1-1/16 UNF-2B
M
= 9/16 UNF-2B
a, b
= 16 UNF-2B

Inlet element 5)
Inlet element, separate, with connections P and T1
(only for medium pressure version)
with primary pressure relief valve
= EV + pressure in bar
without primary pressure relief valve (with
plugged cavity) = E 000
Inlet element, separate, with connection P, without
connection T1 (medium and high pressure)
with primary pressure relief valve
= AV + pressure in bar
without primary pressure relief valve (with
plugged cavity) = A 000

4)
5)

RE 64 122/05.03

Ordering details:
see page 7
6/36

Secondary valve on connection side B

Secondary valve on connection side A

3)

The 1st directional valve element is always the


parallel version
The series directional valve element is alsways used
with spool variant 010 (see page 7)
The mono block directional valve element used as
an outlet element type M cannot be combined with
the outlet element type K
The outlet element type C cannot be used in the
high pressure version H
The pressure gauge connection M is plugged with
a metal plug

Operation orientation

2)

=M

Operation type

1)

=P
=T
=S

Directional valve spool

Directional valve element


Parallel directional valve element
Tandem directional valve element
Series directional valve element 2)
Mono block directional valve element
used as an outlet element 3)

Outlet element
R=
Outlet element with tank
connection T
C=
Outlet element with
pressure connection P3 for
downstream actuators (connection
T1 is in the inlet element) 4)
K=
Outlet element with tank
connection T at the top and
pressure connection P3 for
downstream actuators 3)

Ordering example:
2 SM12 L 1X / E 220 P001A2Z1AQQ
P004E2Z1AH250H250KM01

SM12

Ordering details: supplementary details for the directional valve element


Control block, basic version (page 6), control block with intermediate inlet element (page 8),
control block with a central tank connection (page 9)
A..0*
B..0*
H..0*
*
E
Q

connection "B"

connection "A"

P
T
S
M

Secondary valves
Pressure relief valve, direct actuated
Pressure relief valve, pilot operated
Relief/anti-cavitation check valve, pilot operated
Pressure value in bar
Anti-caviation check valve
Plug

=
=
=
=
=
=

Operation orientation :
= Without mechanical or manual operator
A = Manual operator on connection side A lever up
or mechanical operator with tongue on connection side A 6)
B = Manual operator on connection side B lever up
or mechanical operator with tongue on connection side B
C = Manual operator on connection side A lever down
D = Manual operator on connection side B lever down
E = Manual operator on connection side A lever to the front
F=
Manual operator on connection side B lever to the front

E
C

Type of operation :
A2 . . = Spool return via a spring
B2 . . = Spool return via a spring with detent in spool position 2
C2 . . = Spool return via a spring with detent in spool position 1
D2 . . = Spool return via a spring with detent in spool positions 1, 2
E2 . . = spool return via a spring with detent in spool position 3 (4th position)
. . M1 = Manual operator (not possible with secondary valves with lever in position A or B)
. . R5 = Manual operator, encapsulated lever (with rubber boot)
. . Z1 = Spool end with tongue ( 6)
H200 = Hydraulic operator, spool return via a spring
H400 = Hydraulic operator, spool return via a spring for the 4th position spool version 004
Operation type

Operation type
R5
0
2

M1

M1

1 3

3 2

1 3

2
2

Spool variants
with
check valve

operation on connection
side A

= 005

6)
7)

= 011

= 009

= 014

= 015

= 004 7)

= 010 8)

8)

7/36

A = preferred operator location


Not possible with a mono block directional valve element used

SM12

AB

operation on connection
side B

AB

= 001

P T

P T

without
check valve

A B

A B

R5
3 2

as an outlet element
Only for use with the series directional valve elements
RE 64 122/05.03

Ordering details: SM 12 control block with intermediate inlet element


SM 12
No. of directional
valve spools 1 to 10
Medium pressure
version

L 1X /
Inlet element 2)
Inlet element with connections P and T1
with primary pressure relief valve
= EV + pressure in bar
without primary pressure relief valve (with
plugged cavity) = E 000

E ...

=L

Series 10 to 19
= 1X
(10 to 19: unchanged installation
and connection dimensions)

1st directional valve element 1)

P
Directional valve elements
1 to n elements (n = 5 max.)

2nd directional valve element

Ordering details: see pages 6 and 7


5th directional valve element

ZA . . .

Seals
M = NBR seals
Attention! !
The compatibility of the seals and
pressure fluid has to be taken into
account
Connection threads
01 =
Pipe thread to
standard ISO 228/1
P, A, B, P3
= G 1/2
T, T1
= G 3/4
M
= G 1/4
a, b
= G 1/4
19 = UNF connection threads to
standard ISO 11926
P, A, B, P3
= 3/4 UNF-2B
T, T1
= 1-1/16 UNF-2B
M
= 9/16 UNF-2B
a, b
= 9/16 UNF-2B

(n + 1) directional valve element

Intermediate inlet element 2)


Intermediate inlet element for 2nd circuit
with primary pressure relief valve
= ZAV + pressure in bar
without primary pressure relief valve (with
plugged cavity) = ZA 000

(n + 2) directional valve element

Directional valve elements


(n + 1) to (n + 5) elements
Ordering details: see pages 6 and 7

(n + 5) directional valve element

Outlet element
Outlet element with tank connection T
=R
Outlet element with pressure connection P3 for
downstream operators (connection T1 in the
inlet element)
=C
Outlet element with tank connection T on top and
pressure connection P3 for downstream operators
(cannot be combined with the mono block directional
valve element type M)
=K
Further details in clear text

Ordering example :
4 SM12 L 1X / EV 220 P 001 H200 QQ
P 001 H200 QQ
ZAV 200
P 001 H200 QQ
P 001 H200 QQ RM 01

RE 64 122/05.03

1)
2)

8/36

The 1st directional valve element is always the parallel version


The pressure gauge connection M is plugged with a metal plug
SM12

Ordering details: SM 12 control block with central tank connection


SM 12
No. of directional
valve spools 1 to 10
Medium pressure
version

L 1X /
Inlet element 2)
Inlet element with connections P and T1
with primary pressure relief valve
= EV + pressure in bar
without primary pressure relief valve (with
plugged cavity) = E 000

E ...

=L

Series 10 to 19
= 1X
(10 to 19: unchanged installation
and connection dimensions)

1st directional valve element 1)

P
Directional valve elements
1 to n elements (n = 5 max.)

2nd directional valve element

Ordering details: see pages 6 and 7


5th directional valve element

Mutual outlet element


with a central tank connection

ZR

(n + 1) directional valve element


Seals
M = NBR seals
Attention! !
The compatibility of the seals and
pressure fluid has to be taken into
account
Connection threads
01 =
Pipe thread to
standard ISO 228/1
P, A, B, P3
= G 1/2
T, T1
= G 3/4
M
= G 1/4
a, b
= G 1/4
19 = UNF connection threads to
standard ISO 11926
P, A, B, P1
= 3/4 UNF-2B
T, T1
= 1-1/16 UNF-2B
M
= 9/16 UNF-2B
a, b
= 9/16 UNF-2B

(n + 2) directional valve element

(n + 5) directional valve element

A ...

Ordering example :
4 SM12 L 1X / EV 200 P 001 H200 QQ
P 001 H200 QQ
ZR
P 001 H200 QQ
P 001 H200 A000 M 01

SM12

Directional valve elements


(n + 1) to (n + 5) elements
Ordering details: see pages 6 and 7

Inlet element 2)
Inlet element, separate, with connection P1
without connection T
with through tie rods
with primary pressure relief valve
= AV + pressure in bar
without primary pressure relief valve (with plugged cavity)
= A 000

Further details in clear text

1)
2)

9/36

The 1st directional valve element is always the parallel version


The pressure gauge connection M is plugged with a metal plug
RE 64 122/05.03

Ordering details: control block with electro-hydraulic operation


inlet element

SM 12

1X /

outlet element

Directional valve elements


1 to 10 elements

A ...
1st directional valve element 1)

P
No. of directional
valve spools 1 to 10

W200

2nd directional valve element

W200

High pressure version


=H
Medium pressure version = L
Series 10 to 19
= 1X
(10 to 19: unchanged installation
and connection dimensions)

10th directional valve element

W200

Outlet element
KW =
Outlet element with tank
connection T and adjustable throttle
in the bypass channel to create the
pressure drop. A p = 8 bar is
required for the start of movement2)
S=
Outlet element with tank
connection T on top 3)
K=
Outlet element with tank
connection T on top and pressure
connection P3 for downstream
operators 3)

M
=Y
=X

Spool type (see symbole page 7)


With check valve
Without check valve
Electro-hydraulic operation
Spool return via a spring

connection port "A"

Inlet element
Inlet element, separate, only with connection P
with primary pressure relief valve
= AV + pressure in bar
without primary pressure relief valve (with
plugged cavity) = A 000
Directional valve element
Parallel directional valve element
Tandem directional valve element

=P
=T

= 001
= 011
= 005
= 009

= W200

Valve for electro-hydraulic operation (supplementary details on page 18)


Proportional valves
FT DRE 2K 3X/18 A G12 C4V (12 Volt) to RE 58 032
= 23
FT DRE 2K 3X/18 A G24 C4V (24 Volt) to RE 58 032
= 21
Switching valves
FT WE 2KC 20/315 A G12 C4V (12 Volt) to RE 58 007
= 43
FT WE 2KC 20/315 A G24 C4V (24 Volt) to RE 58 007
= 41

Seals
M=
NBR seals
!
Attention!
The compatibility of the seals and
pressure fluid has to be taken into
account
Secondary valves
A..0*= Pressure relief valve, direct actuated
B..0*= Pressure relief valve, pilot operated
H..0*=
Relief/anti-cavitation check
valve, pilot operated
*=
Pressure value in bar
E=
Anti-caviation check valve
Q=
Plug

Ordering example :
2 SM12 L 1X / Y A000 W20021QQ
W20021QQ KW M 01
2 SM12 L 1X / XAV250 W20041QQ
W20041QQ S M 01

1)

The 1st directional valve element is always the parallel version


Always in conjunction with internal pilot oil supply version Y
3) Always in conjunction with external pilot oil supply version X
2)

RE 64 122/05.03

Connection threads
Pipe thread to
standard ISO 228/1
P, A, B, P3
= G 1/2
T, T1
= G 3/4
M
= G 1/4
a, b
= G 1/4
19 =
UNF connection
threads to standard ISO
11926
P, A, B, P3 = 3/4 UNF-2B
T, T1 = 1-1/16 UNF-2B
M = 9/16 UNF-2B
a, b = 9/16 UNF-2B
Pv, Pst = 9/16 UNF-2B
01 =

connection port "B"

Pilot oil supply, internal


Pilot oil supply, external

Further details in
clear text

10/36

SM12

Ordering details: separate element


Medium pressure version
Delivery possibilitites for separate elements
(see combination possibilities on the pages containing
the ordering details for the relevant complete block).

Series 10 to 19

SM 12

1X /

[Ordering examples]
Outlet element with flange for external pilot oil supply
(page 10)
[SM 12 L 1X / X S M 01]

A ...

Internal pilot oil supply (page 10)


[SM 12 L 1X / YA M 01]
Inlet element 1) 2) (page 6)
[SM 12 L 1X / AV xxx M 01]

Single directional valve element (pages 6, 7, 28, 29)


[SM 12 L 1X / P001 H 200 MM M 01]

Directional valve element with leak-free valve (pages


28, 29)
[SM 12 L 1X / D001 A2 Z1 A MZ M 06]

Mono block directional valve element used as an


outlet element (page 6) (only medium pressure range)
[SM 12 L 1X / M001 A2 Z1 A MM RM 01]

Directional valve element with electro-hydraulic


operator (page 10)
[SM 12 L 1X / P001 W200 23 MM M 01]

M
D

M
M

connection port "B"

connectoin port "A"

Single outlet element (pages 6, 10)


[SM 12 L 1X / R M 01]

*
Further details in clear text
Connection threads

SM12

Outlet element version

M = secondary
valve cavity

Valve for electro-hydraulic operation

Operation orientation

Operation type

Spool version

Directional valve element version

Inlet element version

Pilot oil supply, internal/external

Seals

1)

The separate inlet element with primary pressure relief valve is


suppled with a built-on, but not pres-set pilot operated relief/
anti-cavitation valve.
2) The pressure gauge connection M is plugged with a metal plug

11/36

RE 64 122/05.03

Inlet element
Inlet element, separate, with connections P and T1 (only for medium pressure range)
With primary pressure relief valve
Without primary pressure relief valve
Ordering details

Ordering details

EV + pressure in bar

E 000

Bypass channel

Bypass channel

T1

T1

Inlet element, separate, with connection P, without connection T1 (medium and high pressure)
Without primary pressure relief valve
With primary pressure relief valve
Ordering details

Ordering details

AV + pressure in bar

A 000

Bypass channel

Bypass channel

Intermediate inlet element for a 2nd circuit (only for medium pressure range)
With primary pressure relief valve
Without primary pressure relief valve
Ordering details
Ordering details

ZAV + pressure in bar

ZA 000
inlet element

Bypass channel

P2

P2

Bypass channel

Bypass channel

Bypass channel

Parallel directional
valve element 1)
1)

If this element is to be suppled as a separate element, then it must be stated in clear text that this element is positioned directly before
the intermediate inlet element.

The primary pressure relief valve shown above is a pilot operated relief/anti-cavitation valve. The setting of the stated pressure value is
carried out with a flow of 10 L/ mn. The pressure settings of the primary pressure relief valves must not exceed the permissible pressure
of the block itself.
In the delivered condition the pressure gauge connection M of the inlet element is plugged with a metal plug.
RE 64 122/05.03

12/36

SM12

Directional valve element


Parallel directional valve element with check valve
P

Ordering details

P 001 - - QQ

Bypass channel

B
A

Parallel directional valve element without check valve


P

Ordering details

P 005 - - QQ

Bypass channel

B
A

Tandem directional valve element with check valve


Ordering details

Bypass channel

T 001 - - QQ
B
A

Tandem directional valve element without check valve


Ordering details

Bypass channel

Bypass channel

T 005 - - QQ
B
A

Series directional valve element


Ordering details

S 010 - - QQ
B
A

SM12

13/36

RE 64 122/05.03

Directional valve element


Parallel directional valve element
Ordering details

Tandem directional valve element


Ordering details

Series directional valve element


Ordering details

S 010

RE 64 122/05.03

14/36

SM12

Types of circuit
For circuit examples: see page 5
Parallel directional valve element
Tandem directional valve element

Series directional valve element


Tandem directional valve element

Parallel directional valve element

Tandem circuit

Series circuit

Parallel circuit

Mixed circuit

SM12

15/36

RE 64 122/05.03

Types of circuit
Parallel circuit
T

II
A

B
B
A

A
2

I
A

B
1

II

Parallel
directional
valve element

B
A

A
2

B
0

Parallel
directional
valve element

A number of actuators can be operated


simultaneously
Example:
When directional valve elements I and II are moved to position 2
(or 1), both actuators I and II are operated.
The division of flow to the individual actuators is dependent upon
the working pressure of the actuator concerned.

T1
M

Tandem circuit

II
A

B
B
A

A
2

P
A

B
1

II

Tandem
directional
valve element

B
B
A

A
2
P

B
1
T

Parallel
directional
valve element

Only one actuator may be operated


Example:
When directional valve ements I and II are moved to position 2 (or
P
1), only only actuator I is operated.
Actuator II can only be operated, when spool I is returned to
T1
neutral.
(Exception: with a single acting spool, the lowering action of the
cylinder is always possible).

RE 64 122/05.03

16/36

SM12

Types of circuit
Mixed circuit

IV

Example 1:
When directional valve elements I and II are simultaneously
operated, the oil supply to the other elements is interrupted.

B
A

III
P3
B
A

II

B
A

A
2
B
A

B
0

IV

Parallel directional
valve element

A
2
B
A

B
0

Tandem
directional
valve element

III

II

Parallel directional
valve element

Parallel directional
valve element

B
A

A
2

IV

B
A

A
B
A

2
P

B
0
T

III
B
A
P

II
T1
B
A

B
A

Example 2:
In order to operate actuator III and/or IV, directional valve spools
I and II must be returned to neutral.

SM12

17/36

RE 64 122/05.03

Directional valve element


Operation type
Electro-hydraulic operation

W200
The control block is controlled proportionally via a pressure reducing valve type FTDRE 2 K or switchable via a 3/2-way directional
valve type FTWE 2 K
These valve are directly mounted onto the SM 12 control block and are provided with pilot oil from a separate supply system or from the
built-in pilot oil supply unit (see page 20).
When using the type FTDRE 2 K as the control (see RE 58 032) the spool stroke is proportional to the electrical control signal provided
to the proportional solenoids (load independent solenoid current). The valve control is achieved either directly from a THE6 remote control
unit (see RE 29 771) or via a signal transmitter with an amplifier stage (see RE 64 383).

Ordering details

W200 43 / W200 41 (with proportional valves type FT WE2)


B
A
a

Ordering details

W200 23 / W200 21 (with proportional valves type FT DRE 2)


B
A
a

Orifice for switching time


limitation (standard 0.8 mm) in
conjunction with the FTWE 2 K

RE 64 122/05.03

18/36

SM12

Directional valve element


Operation type
Mechanical operation
Ordering details

Ordering details

A2Z1A

B2M1A

B
A

B
A

Ordering details

Ordering details

C2M1A

D2R5B

B
A

B
A

Ordering details

Ordering details

(P004) E2Z1A

(P004) E2Z1B 1)
B
A

B
A

Hydraulic operation
Ordering details

Ordering details

H200

H400 1)

B
A
a

B
A
a

1)

SM12

19/36

Not possible with the mono block directional valve element used
as an outlet element
RE 64 122/05.03

Directional valve element


Secondary valves

Ordering details
For valve H the setting of the stated
pressure values has been carried out at a
flow of 10 L/mn

H... H...
B
A

Ordering details

A... Q

For valve A the setting of the stated


pressure values has been carried out at a
flow of 2 to 3 L/mn

B
A

Ordering details
For valve B the setting of the stated
pressure values has been carried out at a
flow of 10 L/mn

EB...
B
A
b

Note : The pressure setting of these valves must not exceed the maximum permissible pressure of the control block.

Pilot oil supply, internal and external (for electro-hydraulic actuation)


Pilot oil supply, internal
Ordering details

Pilot oil supply, external


Ordering details

Pst

T
B
A
a

B
A
a

P
M

P
M
Pv

RE 64 122/05.03

20/36

SM12

Outlet element
Outlet element, separate, with tank connection T (medium and high pressure version)
Ordering details
T

R
S 1)
Outlet element, separate, with pressure connection P3 for downstream actuators (connection T1 is to be provided in
the inlet element) (only for the medium pressure range)
P3
Ordering details

Outlet element with tank connection T and pressure connection P3 for downstream actuators (medium and high
pressure range)
P3
Ordering details

Outlet element with tank connection T and adjustable throttle 1)


Ordering details

KW

(For systems where there is an inadequate p in the bypass channel - e.g. when starting a movement with electro-hydraulic operation, for
which the p must be 8 bar)
Mono block directional valve element used as an outlet element, with tank connection T (only in the medium pressure
range)
T
Ordering details

M 001 - - QQR - -

B
A

Mono block directional valve element used as an outlet element, with pressure connection P3 for downstream
actuators (connection T1 is to be provided in the inlet element) only in the medium prerssure range)
P3
Ordering details

M 001 - - QQC - -

B
A

Central outlet element with tank connection (only in the medium pressure range)
Ordering details

ZR
T

1)

Only with the electro-hydraulic variants (see pages 10 and 20)

SM12

21/36

RE 64 122/05.03

Unit dimensions (in mm)


Control block, medium pressure range (ordering detail L)
with separate inlet element E and outlet element versions R, C or K
179

38
=

49

B1

B2

B3

52,5

M
P3 ou T

133

T1
A2
A

A3
A

25

A1

52,5

21,4 21,4

52,5

52,5

90

12,5

33

38
=

38
=

73
71,5
40
36,5

46,5

With mono block


directional valve element
as an outlet element,
versions R or C

2
6 f8

136

89

190
38
=

38
=

38

11

4
1
B1

B2

B3
29

P
P3 ou T

P3

T1
A1

A2
A

A3
A

21,4 21,4

52,5

52,5

90

B
M

12,5

133

33

38

73
71,5
40
36,5

With separate
outlet element,
versions R or C

46,5

6 f8

136

89
207

38
=

38

46

21

11

B1

B
B2

B
M

B3
36,3

P
T

T1
A1

A2
A

A3
A

6 f8

136

1
2
3
4

Control Block fixing holes 11H13


Outlet element
4 tie rods (nut tightening torque = 18 10% Nm)
R
Primary pressure relief valve
C
(tightening torque = 70 10% Nm)
K
Plug Q (tightening torque = 70 10% Nm)

RE 64 122/05.03

P3

P3

21,4 21,4

52,5

52,5

90

B
M

12,5

33

38

133

38

25

With separate
outlet element,
version K

73
71,5
40
36,5

46,5

25

89

T
connected with tank
connected with tank

22/36

Connections
T1

P3

plugged
connected with tank

for downstream actuators

plugged

for downstream actuators

SM12

Unit dimensions (in mm)


Control block, medium pressure range (ordering detail L)
with separate inlet element version A and a mono blick directional valve element used as an outlet element version R
38
38
= = = =
11

179
38
= =

89
71,5
40

49
= =

36,5

B3

133

A
25

A3

A2

52,5

A1

136

30

B2

B1

B
52,5

21,4

M
P

33

52,5
52,5

90

39,5
33

33

50

12,5

6 f8

Control block, medium pressure version (ordering detail L) or high pressure version (ordering detail H)
with a separate inlet element version A and a separate outlet element versions R or K
With outlet element,
version R

38
38
= = = =
11

190
38
= =

89
71,5
40

38
= =
11

36,5

B3

133

B2

B1

T
A2
A

25

A3

A1

6 f8

136

With outlet element,


versionK

38
38
= = = =
11

30

21,4

33

52,5
52,5

90

39,5
33

B
M

33

50

12,5

207
38
= =

89
71,5
40

38
46
= = 21
11

36,5

SM12

B3

36,3
T

P3

P3

A3
A

A2

25

A1

50
133

B2

B1

30

21,4

M
P

33

52,5

90

52,5

Secondary valve,
version A-B-H
(tightening torque =
70 10% Nm)
Anti-cavitation valve,
version E
(tightening torque =
70 10% Nm)

39,5
33

33

12,5

6 f8

136

6
23/36

RE 64 122/05.03

Unit dimensions (in mm)


SM12 control block with intermediate inlet element

38
= =

38
=

38
= =

266
38
38
= = = =
11

89
73
71,5
40
36,5

8
38
= =
11

B4

M
29
T

T
A1

A2
A

A4

A3
A

T1

B3

P2

133

B2

B
46,5

52,5

B1

52,5

21,4 21,4

33
33

52,5

52,5

86

B
M

51

A
51

1
7

114

6
1

12,5

212

Inlet element, separate with connection T1 (with outlet


element versions R or K connection T1 is plugged )
Directional valve element
Intermediate inlet element/continuous tie rods
Outlet element, separate, version R (or C)

2
3
4

Primary pressure relief valve (tightening torque =


70 10% Nm)
Primary pressure relief valve (tightening torque =
70 10% Nm)
4 tie rods (nut tightening torque = 18 10% Nm)
Pressure gauge connection M

6
7
8

SM12 control block with a central tank connection

2
5
8

B3

B4

T1

A1

A2

39,5

T
P2

133

A4

A3

46,5

B2

B1

21,4

21,4 21,4

33
33

52,5

52,5

86

51

7
51

1
3
1
2
3
4

Inlet element, separate, with connection T1


Directional valve element
Outlet element with a central tank connection/continuous
tie rods
Inlet element, separate, without connection T1

RE 64 122/05.03

5
6
7
8
24/36

8
Primary pressure relief valve (tightening torque =
70 10% Nm)
Primary pressure relief valve (tightening torque =
70 10% Nm)
4 tie rods (nut tightening torque = 18 10% Nm)
Pressure gauge connection M
SM12

Unit dimensions (in mm)


SM12 control block with electro-hydraulic operator W 200 and external pilot oil supply X

B1

B2

B3
=

36,3

82

Pst

Pst

A1

A2

A3
5

= =
30
1

160

36

External pilot oil supply is fitted under the outlet element T

SM12 control block with electro-hydraulic operator W 200 and internal pilot oil supply Y

136
38

11

38

38

11

89

19

41

Pilot oil supply


57

Pv
Pv

B2

B3

62

B1

133

105

105

24,5

21,4

A1

A2

A3

8
=
38

38
21

340

SM12

32

25/36

RE 64 122/05.03

Unit dimensions (in mm)


Hydraulic operator with spool return via a spring
Ordering details

H 200

52

52

Hydraulic operator with spool return via a spring for the 4th position spool
Ordering details

17,5

30

position 3
position 1
position 0
position 2

H 400
B
b

52
83

Spring return

Manual operation
25

Ordering details

Ordering details

A2

Z1

6F8

position 1 and 2

position 3

5
33

Ordering details

23
0
1 13
30'

M1
Ordering details

B2 / C2 / D2

13

30'

(not possible with secondary


valves, with the lever
pointing upwards)

36,5

225

18

61

R5

15

11

E2

10

220

36,5 24

67

17

225

Ordering details

165

Ordering details

80
90

RE 64 122/05.03

26/36

SM12

Control block, basic version : assembly possibilities


6

8-1
5

9-1
4

10-1

13

3
11-1

A
B

8-2

A
B

13

9-2

12
P

10-2
11-2

T1
M

12

1
2
3
4

5
6
7
8-1

Inlet element, separate, with connection T1, version E (only


for the medium pressure range)
Inlet element, separate, without connection T1, version A
(only for the high pressure range)
Directional valve element
Mono block directional valve element used as an outlet
element, version R or C (only in the medium pressure
range)
Outlet element, separate, version R or C
Outlet element, separate, version K
Check valve
Manual operator, encapsulated lever, version R5

8-2
9-1
9-2
10-1
10-2
11-1
11-2
12
13

Spring return mechanism, detents in switched positions 1


and 2, versions B2, C2, D2
Manual operator, version M1
Sspring return mechanism, detent in switched position 3,
version E2
Control cover for hydraulic operation H 200
Control cover for hydraulic operation H 200
Mechanical operator with tongue, version Z1
Spring return cover, version A2
Primary pressure relief valve
Secondary valve

t1

t2

Pipe connections

SM12

d2
d1

Pipe connections
01
connections
P, P3, A, B
T, T1
M

d1
G 1/2
G 3/4
G 1/4

d2
34
42
25

27/36

19
t1
14
16
12

t2

1,5

d1
3/4 UNF-2B
1-1/16 UNF-2B
9/16 UNF-2B

d2
32
42
26

t1
14
16
13

t2

1,5

RE 64 122/05.03

Ordering details: SM 12 control block for tractor auxiliary functions


inlet element

intermediate element
outlet element

Directional valve elements


1 to 10 elements

1st directional valve element

SM 12

L 1X /

No. of
directional
valve spools
1 to 10

U1 =
Intermediate
inlet plate with tube 3)
U2 =
Intermediate
inlet plate without
tube
S=
With spacer
No code = Without
intermediate plate,
without spacer

2nd directional valve element


3th directional valve element

Medium pressure version= L

Secondary valve on connection side B

Secondary valve on connection side A

Ordering details:
see page 29

Further details in
clear text

M 06 *

Connection threads
06 =
Metric threads to
standard ISO 6149 (not for
connections A - B / depth
=13,5 mm)
P, P3, N, A, B =
M 22 x 1.5
T, T1, R =
M 27 x 2
M=
M 14 x 1.5
Seals
NBR seals
! Attention!
The compatibility of the seals and
pressure fluid has to be taken into
account

Directional valve element


Parallel directional valve element
=P
Parallel directional valve element with leak-free valve
on connection side B (Attention! It is not possible to fit
a secondary valve to connection side B)
=D

M=

1)

Only in conjunction with inlet element type C


Only in conjunction with inlet element types E or A
3) Only possible between the 1st and 2nd directional valve elements
4) The pressure gauge connection M is plugged with a metal plug
2)

Ordering example :
4 SM12 L 1X / C000 P001 KD2 Z1 A QR
U1
D001 KD2 Z1 A H200Z
S
P004 KE2 Z1 A H200Q
S
P001 A2 Z1 A QQNR06

RE 64 122/05.03

Operation orientation

5th directional valve element

Operation type

Inlet element
Inlet element with adjustable priority flow divider,
without primary pressure relief valve,
mounting points on top
= C 000
Inlet element with connections P and T1 4)
with primary pressure relief valve
= EV + pressure in bar
without primary pressure relief valve (with
plugged cavity) = E 000
Inlet element with connection P, without
connection T1 4)
with primary pressure relief valve
= AV + pressure in bar
without primary pressure relief valve (with
plugged cavity) = A 000

4th directional valve element

Directional valve spool

Series 10 to 19
= 1X
(10 to 19: unchanged installation
and connection dimensions)

28/36

Outlet element
R=
Outlet element with tank
connection T on top 2)
C=
Outlet element with pressure
connection P3 for downstream
actuators (connection T1 is in the
inlet element 2)
K=
Outlet element with tank
connection T on top and pressure
connection P3 for downstream
actuators 2)
NR = Outlet element with pressure
connection N for downstream
actuators and tank connection R,
fixing points on top 1)

SM12

Ordering details: supplementary information for the directional valve element


Control block for auxiliary tractors (page 28)

A..0*=
B..0* =
H..0*=
*
=
E=
Q=
R=
Z=

connection "B"

connection "A"

Secondary valves
Pressure relief valve, direct actuated
Pressure relief valve, pilot actuated
Relief/anti-cavitation check valve, pilot operated
Pressure value in bar
Anti-caviation check valve
Plug
Switch for change-over to single acting/double acting version
Without secondary valve cavity
! Attention!
Only in connection b for a directional
valve element with leak-free valve

Operation orientation :
A = Manual operator on connection side A lever up
or mechanical operator with tongue on connection side A 6)
C = Manual operator on connection side A lever down
E = Manual operator on connection side A lever to the front

E
C

Type of operation :
A2 . . = Spool return via a spring
B2 . . = Spool return via a spring with detent in spool position 2
C2 . . = Spool return via a spring with detent in spool position 1
D2 . . = Spool return via a spring with detent in spool positions 1, 2
E2 . . = spool return via a spring with detent in spool position 3 (4th position)
KD2 = Spool return via a spring, with detent in switched positions 1, 2
internal hydraulic detent release with p = 145 +15 -0 bar (Kick-out)
KE2 = Spool return via a spring, with detent in switched positions 1, 2
internal hydraulic detent release with p = 145 +15 -0 bar (Kick-out)
for 4 positions spool type 004 5)
. . R5 = Manual operator, encapsulated lever (with rubber boot)
. . Z1 = Spool end with tongue ( 6)

Spool variants 7)
with check
valve

001 =

Operation on connection side A


conventional version

2
P

Operation on connection side A


Kick-out version

Operation type R5

1
T

Kick-out
0

011 =

1 3

A B
2

P T

004 =

5)

Not in conjunction with a parallel directional valve element with leak-free valve, ordering detail D
A = Preferred operator orientation
7) Attention: The spool symbols shown are only for the parallel directional valve element, ordering detail P
6)

SM12

29/36

RE 64 122/05.03

Inlet element
Inlet element with adjustable priority flow divider, fixing points on top
Ordering details

C000

P (Q1) Parallel
pressure channel

Bypass channel

Y1

Q1 = adjustable priority flow, 2 to 50 L/min


Y1 = residual flow (Y1 can have pressure
applied that can be up to the set value of the
circuit pressure relief valve)

Inlet element with connection P, without connection T1


With primary pressure relief valve
Ordering details

Without primary pressure relief valve


Ordering details

AV + pressure in bar

A 000

Bypass channel

Bypass channel

Inlet element with connections P and T1


With primary pressure relief valve
Ordering details

Without primary pressure relief valve


Ordering details

EV + pressure in bar

E 000

Bypass channel

Bypass channel

T1

T1

Outlet element
Outlet element with pressure connection N for downstream actuators and tank connection R,
fixing points on top
N
R
Ordering details

NR
T

Outlet element with tank connection T


Ordering details

R
Outlet element
Ordering details

P3

C
P3

Outlet element
Ordering details

K
RE 64 122/05.03

30/36

SM12

Directional valve element


Parallel directional valve element
Ordering details

Parallel directional valve element


with leak-free valve on connection side B
Ordering details

P 001 - - HQ

D 001
P

Bypass channel

Bypass channel

A
B

Parallel directional valve element


Ordering details

P
B

Parallel directional valve element with leak-free valve on connection side B


Ordering details

Change-over
to single acting/double
acting version

Leak-free valve

Cover for hydrualic detent


release (Kick-out)

SM12

31/36

RE 64 122/05.03

Directional valve element


Operation type
Ordering details

Ordering details

(P001) KD2Z1A QQ

(P004) KE2R5A QQ

B
A

B
A

Ordering details

(D001) KD2Z1A

B
A

For further mounting possibilities to the ordering details on page 29: see details on page 19
Switch for change-over to single acting / double acting version for a double acting spool
Ordering details

(A2Z1A) QR
B
A

Configuration, switch closed

Configuration, switch open

B
A

B
A

For the mounting possibilities of a secondary valve to the ordering details on page 29: see details on page 20
RE 64 122/05.03

32/36

SM12

Intermediate element
Intermediate inlet plate with tube
Ordering details

U1
Intermediate inlet plate without tube 2)
Ordering details

U2
Spacer
Ordering details

P
Y1

A
B

Y2
U1 ou
orU2

U1

1)

A
B

A
B

1)
2)

Only possible between the 1st and 2nd directional valve elements (also see page 34)
Tube connection = M 18 x1.5 (to ISO 9974)

SM12

33/36

RE 64 122/05.03

Unit dimensions (in mm)

11

76
42

30

30

38

7 7

22,5
46

2
69

1,5

1,5

A2

A1

33

208

68

66,5

33

36

R
B3

B2

34,5

10
8

76

A3

8F8

35

100 +- 2

52,5

1
25

1,5

= =

133

13

= =

12

= =

110

+2

50 - 6

38

269
38

4 4position
spool
course
positions
6 6 4 Stroke,

34

40

robinet
Switch ferm
closed

Switch
robinetopen
ouvert

course 3
Stroke,
3 positions
position spool

SM 12 control block for ausiliary tractor functions

B1

15

54

44 +- 2

1
2
3
4
5
6
7
8

136 +- 1,2

68

Inlet element with adjustable flow divider


Directional valve element
Intermediate inlet plate
Spacer for mounting purposes
Outlet element
Tube for intermediate inlet plate
4 tie rods (tightening torque = 18 10% Nm)
Throttle screw (range: 2 to 50 L/mn)

RE 64 122/05.03

90
105

12

9
10
11
12
13

34/36

Stop for throttle screw


Switch for change-over to double acting / single acting
version (for orientation: see Fig. A)
Mechanical operator with tongue (for stroke: see Fig. B)
Cover for the internal hydraulic detent release types KD2 or
KE2
6 mounting holes M8 x 1.25 / 12 mm deep

SM12

Notes

SM12

35/36

RE 64 122/05.03

Notes

Bosch Rexroth AG
Mobile Hydraulics
Glockeraustrae 4
89275 Elchingen - Germany
Telefon 0 73 08 / 820
Telefax 0 73 08 / 72 74
eMail documentation@rexroth.de
Internet www.boschrexroth.de

RE 64 122/05.03

Bosch Rexroth DSI SAS


BP 101 - 91, bd Irne Joliot-Curie
69634 Vnissieux cdex - France
Tl. 04 78 78 52 52
Fax. 04 78 78 52 26 - Tlex 380 852
Internet www.boschrexroth.fr

36/36

The data specified above only serve to describe


the product. No statements concerning a
certain condition or suitability for a certain
application can be derived from our information.
The details stated do not release you from the
responsibility for carrying out your own
assessment and verification. It must be
remembered that our products are subject to a
natural process of wear and ageing.

SM12

Das könnte Ihnen auch gefallen