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Figure 4: Other citrus (excluding oranges and grapefruit) used in the UK soft drinks supply chain
Annex 5: Packaging
On-trade packaging
Supplier/
m anufacturer
Cardboard/corrugated board
Key products
Size
Sm urfit Kappa
Manufacturer
Corrugated board
DS Sm ith
Manufacturer
Meadw estvaco
Location
Notes
Corrugated board
HQ Maidenhead, pan
European
Manufacturer
Paperboard
Jaffa box
Manufacturer
Cardboard boxes
(also pallet w rap)
Ecorrugated
Manufacturer
Cardboard boxes
Eurofilm s
Manufacturer
Telford, Shropshire
Borealis
Manufacturer
bpi.film s
Manufacturer
Polythene UK
Manufacturer
Global - no manufacturing
base in UK
Bromborough and
Sevenoaks
Roberts Mart
Manufacturer
Leeds
Britton Taco
Manufacturer
Dow
Manufacturer
Shrink film
Witney
Global, various offices and Potential to dow ngauge films, potential to reduce overall
plants in the uK
packaging, potential reduction in other packaging materials
reducing post-consumer w aste
On the go (state
which of the 6 on the
go sites)
In the office
Recycle
General waste
At home
Do they usually
drink a soft drink on
the go?
If so, what?
How often?
Where do they buy
from?
What do they
normally do with
their container?
Why?
Do they think there
are many
opportunities to
recycle on the go?
Do they think there
should be more
recycling on the go
opportunities?
Any specific ideas
for recycling on the
go
facilities/schemes?
Would they be more
likely to buy a soft
drink container that
is easily recyclable?
Yes
No Sometimes
e.g. plastic bottle of water, plastic bottle of carbonated soft drink (CSD), fruit
juice carton, CSD metal can
e.g. one per day
e.g. single item bought from convenience store, bulk bought from
supermarket, from a vending machine
e.g. recycle on the go, put in general waste bin, take home to recycle, take
home for general waste, put in office recycling, put in office general waste
e.g. easiest option, environmental concern
At events, hospitals, leisure attractions/venues, on street, shopping centres,
transport hubs.
Date
Nov 2010,
updated Feb
2011
Users
UK retailers and brands (that
sell/produce any PET bottles targeted at organisations
producing soft drinks, juices and
mineral w ater) can gain access
to the tool by registering w ith
WRAP. Non-registered users can
use the 'quick check' function.
RECOUP
Recyclability by
design tool
Version 1 April
2006, Version
2 2009,
currently
undergoing
update
European PET
Bottle Platform
(EPBP) 'Design
for recyclability
guidelines'
2011
Purpose
To allow a company to see
their sales data and industry
benchmarks and model future
scenarios in the context of
level of recyclability
Platform
Online data collection and report
w riting tool based on a
categorisation matrix for PET
Methodology
A company inputs either A (ideal), B (not ideal but not detrimental) or C
(detrimental) for each of 9 characteristics of a bottle based on the
categorisation matrix. If one B is given, product's overall score cannot be
better than B (same for C). Company also inputs annual sales data by money
and w eight. A report is generated classing annual sales data into recyclability
category. All data inputted is used to produce industry benchmark. Company
can also input future planned scores to produce scenario reports.
Characteristics considered
Colourants
Barrier coatings & layers
Closures
Closure lines and seals
Labels
Sleeves
Adhesives
Base cups
Other components
Bottle size
A definitive general guidance 46 page PDF reference guide
A company bases its design decisions on 8 pages of general guidelines for
Material
document that has w ide
w hich includes categorisation
all plastic packaging and 2 pages specific to PET including a categorisation
Colour
international agreement to
matrices for various plastics
matrix w ith 13 characteristics scored as either 'yes', 'conditional' or 'no'. (Also Barrier/coatings
ensure designs do not cause including PET
2 pages on HDPE, 1 page on PVC, 1 page on PP, 2 pages on mixed plastics, 2 Additives
reycling issues
pages on bioplastics)
Caps
Liner
Seals
Direct printing
Labels
Sleeves (incl. tamper resistance)
Glue
Ink
A w eb site w hich encourages Web site w ith various tabs
The Design Guidelines tab on the w eb site provides some general principles Container
'packaging designers,
including 'guidelines' (w ith 2
and then tw o matrices, one for clear/light blue and one for coloured (only
Size
converters and users to
categorisation matrices clear/light blue can be recycled into food grade plastic). The matrices score
Colours
integrate certain criteria during clear/light blue PET and coloured 14 characteristics 'YES - full compatibility', 'CONDITIONAL - limited
Barrier
the development phase of a
PET) and 'results' (of recyclability compatibility' or 'NO - low compatibility'. The Test Results tab promotes
Additives
new product in order to
of various products)
specific products that have passed EPBP tests and one post on the impact of Closure systems
facilitate PET recycling'
bioplastics on recyclability.
Liners seals and valves
Labels
Sleeves
Tamper evidence w rap
Adhesives
Inks
Direct printing
Other components
Notes
Little guidance/explanation given in the 'quick check'
function.
4.
5.
6.
What support would you like to help you to increase your recyclability? [Please positively mark any of
the items below]
Clearer guidance for recyclability design
More interactive support regarding recyclability design
Which recyclability support products have you heard of/have you used? [Please positively mark any of
the items below]
Heard of
Used
If you have used a support product, how have you used it?
To influence our design decisions
To assess our finished designs
To identify the recyclability of products
Other/comment:
9.
Agree
Neither agree
nor disagree
Useful
Clear
Able to
influence
design
Other/comment:
10. If you haven't used a support product, why not?
Haven't heard of the tool
Difficulty in implementing into design process
Lack of interest in recyclability
Other/comment:
Disagree
Strongly
Disagree
Methodology
This method was used for the calculation of fruit juice country of origin for the following methodology sections
and in section 2 of the report.
Where available, global production was used to reallocate imports from non-producing countries such as the
Netherlands. Where additional information to improve the allocation (e.g. Mexican orange juice all being
supplied to North America) was available it was applied. Where global production data was not available,
imports from non-producing countries was reallocated to producers by the same rates they are being
imported into the UK at, relative to all producer imports.
Assumptions
In the absence of accurate data, worldwide production split is assumed to be representative of UK import
origin split. This assumption is necessary to rationalise the Rotterdam/Antwerp Effect.
Where worldwide production data is not available or not applicable, non-producers are assumed to import
from producers in the same proportions as UK imports. This assumption is also necessary to rationalise
the Rotterdam/Antwerp Effect.
Data gaps and issues
Without data on the original source of commodities, it is impossible to accurately trace back to the
commodity producing country.
Assuming you can reallocate non-producer imports by the same rate as producer imports is a very
uncertain assumption.
2.1.3 Orange Juice in the UK Soft Drinks Supply Chain
Data sources
Orange juice import and export data was sourced from HMRC (HMRC, 2012). The yields of orange juice
were sourced from a Tesco carbon footprint study (ERM, 2011). The concentrate to single strength
conversion ratio was calculated using the data in Table 1.
Table 1: Fruit Juice Concentration Levels (Defra, 2011)
Apple
Banana
Blackcurrant
Grape
Grapefruit
Lemon
Mandarin
Mango
Orange
Pear
Pineapple
Raspberry
Strawberry
48
66
60
Methodology
The single strength equivalent (SSeq.) volumes of FC juice were first calculated from the HMRC import data
rationalised under the methodology described in section 2.1.2 and converted using the ratios from Table 1.
The quantities of orange fruit required to produce these volumes of juice in the various counties of origin were
then back-calculated using the typical pressing yield (1.96kg/L NFC juice). The breakdown of consumption by
drink type was calculated as described in section 2.1.1.
Assumptions
For simplicity, the density of orange juice is assumed to be 1 L/kg.
In the absence of data, the pressing yield is assumed to be the same in all countries.
Data gaps and issues
Unknown split of bottled in Spain, Belgium and UK.
Proportion of orange juice going to non-soft drinks purposes unknown exact quantities.
The quantities of citrus fruits required to produce these volumes of juice in the various counties of origin were
then back calculated using the typical pressing yield from an Italian LCA (3kg/L juice). The breakdown of
consumption by drink type was calculated as described in section 2.1.1.
Assumptions
In the absence of data on fruit split and international variation, pressing yield is assumed to be the same for
all citrus fruits and producing countries.
For the same reasons, FC to NFC conversion factor is assumed to be the same for all fruits.
For simplicity, the density of citrus juice is assumed to be 1 L/kg.
Data gaps and issues
Not known what citrus blends are used for (in soft drinks or not).
Not known how blends break down by FC/NFC.
Not known how blends break down by fruit.
Proportion of citrus juice going to non-soft drinks purposes thought to be very high but unknown exact
quantities.
No data on citrus juice consumption in fruit juice and smoothies.
2.1.5 Blackcurrant Juice in the UK Soft Drinks Supply Chain
Data sources
Blackcurrant juice import data was sourced from Pixley Berries (Thompson, 2012). The yields of blackcurrant
juice was sourced from GlaxoSmithKline (GlaxoSmithKline, 2012). The concentrate to single strength
conversion ratio was calculated using the data in Table 1.
Methodology
The single strength equivalent (SSeq.) and 65 brix. equivalent volumes of FC and NFC juice were first
calculated from the import data and rationalised under the methodology described in section 2.1.2 and
converted using the ratios from Table 1. The quantities of blackcurrants required to produce these volumes of
juice in the various counties of origin were then back calculated using the typical pressing yield from
GlaxoSmithKline (6kg/L concentrated juice). The breakdown of consumption by drink type was calculated as
described in section 2.1.1.
Assumptions
In the absence of data on fruit split and international variation, pressing yield is assumed to be the same in
all countries.
12 Brix. is single strength equivalent.
The UK imports 0 blackcurrant juice from New Zealand.
For simplicity, the density of blackcurrant juice is assumed to be 1 L/kg.
Data gaps and issues
Only one import source from confidential company presentation.
Only anecdotal data on export quantities.
No data on blackcurrant CSD consumption.
2.2 Sweeteners in the UK Soft Drinks Supply Chain
Data sources
Sweetener import and export data was sourced from HMRC (HMRC, 2012). The domestic production figures
of sugar beet were sourced from a Defra report into the Environmental Impacts of Food Production and
Consumption (Foster et al., 2006). The yields of sugar from cane and beet were sourced from UNICA and
CEDUS respectively (UNICA, 2009)(CEDUS, 2012). The sales data for soft drinks by type were sourced from
the BSDA 2012 report (BSDA, 2012). The details of sweetener contents of soft drinks were sourced from
major manufacturers websites. The cane and beet split in UK consumption was sourced from (Foster et al.,
2006).
Methodology
The relative weights of cane, beet and corn syrup refined sweetener for total UK consumption by origin were
extracted from HMRC data. The total quantities of raw commodities required to produce these sweetener
weights were back calculated using the yields.
The total amount of bulk sweetener consumed in UK soft drinks was calculated with a bottom-up analysis. A
weighted average by sales of sugar content in soft drinks, as sourced from major brands, was calculated for
each drink type. This sugar content was multiplied up by sales figures to generate total bulk sweetener
consumption by soft drink type.
The total weights of bulk sweetener by sugar type and the weights of cane, beet and corn syrup and their
origins were back calculated from the soft drinks consumption figures by the ratios calculated for all UK
consumed bulk sweetener.
Assumptions
In the absence of soft drinks specific data, the split of bulk sweetener types and origins used in soft drink is
assumed to be the same as for all UK bulk sweetener consumption.
In the absence of reliable data from all countries, yields for cane and beet production are assumed to be
the same in all countries.
Data gaps and issues
The bottom-up analysis on which the bulk sweetener quantities are all based is very sensitive to the
assumptions made of average bulk sweetener contents.
60/40 split of sugar beet to cane is from a reliable source but it is 6 years old and the analysis sensitive to
this ratio.
5% corn syrup figure is thought to be relatively uncertain.
4.1 On-trade Primary Packaging
Data sources
The packaging analysis was carried out using a combination of data sources. Valpak supplied the packaging
material split as seen in Table . The quantities of soft drinks sold were taken from the BSDA 2012 report
(2011 year data) and can be seen in Table (BSDA, 2012a). The recycling rates of the various packaging
materials can be seen in Table , they were mainly sourced from the Defra report - Packaging Waste And
Producer Responsibility (Defra, 2012). The glass recycling figure is hospitality specific and comes from the
WRAP and Oakdene Hollins report Hospitality Sector Glass Collection (WRAP, 2011a).
Table 2: Valpak data showing packaging materials per litre for different drink categories
Primary Packaging g per litre
Category
Aluminium
Glass
Paper
Plastic
Steel
Total
CSD
Fruit Juice & Juice
Drinks
Functional Drinks
Smoothies
21
41
75
44
124
Water
26
41
68
million
% ontrade
% offtrade
14,585
Million
litres
14,685
Total
CSDs
8,490
6,660
16
84
Dilutables
945
3,300
92
1,835
1,160
92
1,795
1,470
91
1,520
2,100
12
88
Source
Aluminium
Recycling
Rate
41%
Glass
21%
(WRAP, 2011)
Paper
82%
(Defra, 2012)
Plastic
24%
(Defra, 2012)
Steel
59%
(Defra, 2012)
(Defra, 2012)
Methodology
The data sets in Table and Table were combined to create total quantities of materials being used in OTPP
and their split by drink and material type. These quantities were then multiplied by the recycling rates to
estimate the quantities going for recycling and going to landfill/incineration.
Assumptions
In the absence of any data detailing the destinations of non-recycled packaging, its assumed that all
packaging not going to recycling goes to landfill nothing is re-used and then recycled.
Due to their being no available specific OTPP data, general business recycling rates are applied as a proxy
for OTPP recycling rates.
Data gaps and issues
No OTPP specific recycling rates.
Glass recycling figure based on 2007 data. This could have changed significantly in 4 years.
Valpak were unable to provide separate OTPP material breakdowns for all drinks types.
Valpak data is from three clients only. The packaging splits and quantities may not be representative of
the whole on-trade sector.
4.2 Secondary packaging
Data sources
The data in Table 5 and Table 6 in the report came from Valpaks Soft Drinks Sustainability Road Map Final
Report, April 2012. The coverage of total UK grocery market by weight by category is shown in Table 5.
Table 5: Valpak Data Solutions (VDS) weights coverage of total UK grocery market by category
Category
% Primary Packaging
Coverage in VDS
47%
% Secondary
Packaging Coverage
in VDS
6%
% Transit
Packaging
Coverage in VDS
19%
Carbonated Soft
Drinks
Dilutables
Fruit Juice and
Juice Drinks
Functional Drinks
Smoothies
Water
32%
41%
3%
10%
18%
14%
41%
39%
50%
16%
33%
17%
21%
29%
25%
Methodology
The available packaging data (as shown in Table 5 above) was scaled up using packaging weights and sales
information for 2011 to represent the total off-trade sector.
4.3 Recycling on the go
Methodology: Two BFF employees, a consultant and a researcher, spent approximately 3 hours between
Marylebone train station, Oxford Street (and surrounding streets including a mall type shopping centre) and
targeted people who were observed carrying a soft drinks container. No other screening of participants was
done. The above questions were asked, answers recorded and used to provide anecdotal evidence on
consumer behaviour and opinions. Descriptions of the participants can be seen in table 6, 7 and 8.
Table 1: Gender
Gender
Male
Female
Total
Number of
Participants
21
19
40
Table 2: Age
Age
16-25
26-35
36-45
Number of
Participants
7
10
14
46-55
>55
Total
5
4
40
Table 3: Purpose
Purpose
Social
Working
Shopping
Tourist
Total
Number of
Participants
14
15
2
9
40
Due to the very small sample size, the confidence in these results for quantitative assessment is very
low.
Data and methodology for determining the 2.1 billion litre figure for soft drinks bought on the go in
2011: Zenith International provided 2011 proportions firstly for on-trade vs. off-trade and then for the off-trade
sector a further proportion breakdown into on the go (impulse) and not on the go (grocery multiples). These
proportions were applied to the BSDA total soft drinks sales figure for 2011 to produce the 2.1 billion litre
figure.