Conveyor Calculation

460
3.166666667
POWER MOTOR & COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Material density
Calculation Conveyor Capacity
PT Newmont
750
EP 500/4
42
43
7
30
L
H
V
Q'
Fly Ash
0.72
77.76
mm
m
m
m
m/min
T/Cu.m
Ton/hours
f
Lo
Friction Factor (f)

0.03
49
Slope, Radiant
Density Table
TABEL 1
TABEL 2
0.2
11.5 Degree
P1
150 Ton/hours
Pt
= Power required to move load on level (kW)

=
f x Q (L + Lo)
367
=
1.13 kW
P3
= Power to Lift load (kW)

=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
2.87 kW
Effective tension (Te) =
6120 x P
V
1503.48 kg
Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)

F2
F3
30 m/min
A=K(0.9B-0.05)2 =
751.74 kg
Slope Tension (T3) =

=
W1 ( H +/- f x L )
107.77 kg
Sag Tension (T4) = 50/8 x Lr x W1
Power to move Tripper (kW)

2.65
1.666666667
628
=
=
=
Total Power
P1 + P2 + P3 + Pt
7.37 kW
Choice
11.06 kW
12.00 kW
17.00 hp
Safety factor 1.5

Safety factor 1.63
FRICTION FACTOR
0.2
WEIGHT OF ROTATING PARTS OFCARRIER

Wc
=
13.9 kg/set
DRIVING COEFFECIENT FACTOR

0.5
WEIGHT OF ROTATING PARTS OF RETURN ROLLER

Wr
=
12.2 kg/set
TABEL
BELT WEIGHT STANDART (W1)

13 kg/m
WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR

Wm
=
Qt
0.06 x V
RETURN IDLER SPACING (Lr)

3 m
F4
83.33 kg/m
243.75 kg
CARRY IDLER SPACING (Lc)
1 m
Counter Weight Calculation (Wt)
~
~
2 x T2
2 x T4
=
=
1503.48 kg Choise the Larger Tension

487.5 kg
MINIMUM TENSION OF CARRIER SIDE

F4c
= 12.5 Lc ( Wm + W1 )
=
Safety factor (SF) =

Maximum Tension (FM) ~
or
or
or
7
2751.54
2034.88
2255.22
487.50
Choice Bigest Tension =
5 ~ 10
kg
kg
kg
kg
=
=
=
=
Fp + F4c - Fr
Fp + F4r - Fr
Fp + F2
Fp + F4r
MINIMUM TENSION OF RETURN SIDE

F4r
= 12.5 Lr . W1
=
Fr
75 cm
4 nos
FM x SF
BW x
n
=
=
CHOICE
1204.17 kg
487.50 kg
2255.22 kg
Belt Width (BW) =

Number of ply (n) =
Breaking Strength of tension layer
0.060078
0.72 kW
P2
FP
0.72 T/cum
Weight of moving parts without material carried

53
= Power required to move empty belt (kW)

=
0.06 x f x W x V (L + Lo)
367
=
0.625
0.0625
= 60 min/jam x Area (A) x Material Density x Belt Speed (m/min)

0.06 Sq.m
Conveyor Capacity Q
K Value
52.6218 kg/cm.ply
210.4872 kg/cm
EP 500/4
Table Tensile Strength
= f ( L + Lo)(w1 + Wr/Lr) - (H.W1)

=
-43.896 kg
m2
COUNTER WEIGHT CALCULATOR
PROJECT :
Belt width
Belt speed
Material to handled
Conveyor Capacity
P1
PT. CAMCO OMYA

450 mm
EP500
200
250
30
45
L
H
V
m
m
m
m/min
Friction Factor (f)

f
0.03
Lo
49
Calcium Carbonate
Q
60 Ton/hours
Weight of moving parts without mater

28

=
0.06 x f x W x V (L + Lo)
367
=
1.85 kW
P2

=
f x Q (L + Lo)
367
=
1.47 kW
P3

=
HxQ
367
=
4.91 kW
6120 x P
V
FRICTION FACTOR
0.2
1119.28 kg

=
467.86 kg

=
W1 ( H +/- f x L )
337.5 kg

9 kg/m

3 m
=
Counter Weight Calculation (Wt) ~
~

0.418
168.75 kg
2 x T2
2 x T4
=
=
935.72 kg
337.5 kg
Choise the Larger Tension
moving parts without material carried
Pt
=
=
=
Total Power
P1 + P2 + P3 + Pt
8.23 kW
COEFFECIENT FACTOR
IGHT STANDART (W1)
IDLER SPACING (Lr)
he Larger Tension
PROJECT :
Belt width
Belt speed
Material to handled
Conveyor Capacity
P1
EMOMI
450
EP500
201.7
98.7
21.3
90
L
H
V
mm
m
m
m
m/min
Friction Factor (f)

f
0.03
Lo
49
ASH WASTE
Q
5 Ton/hours
Weight of moving parts without material c

28

=
0.06 x f x W x V (L + Lo)
367
=
1.83 kW
P2

=
f x Q (L + Lo)
367
=
0.07 kW
P3

=
HxQ
367
=
0.3 kW
6120 x P
V
FRICTION FACTOR
0.2
149.6 kg

=
170.55 kg

=
W1 ( H +/- f x L )
169.83 kg

7 kg/m

3 m
=

1.14
131.25 kg
2 x T2
341.1 kg
2 x T4
262.5 kg
Belt Spesification :
Scandura PN150 x 3 x 5 + 1.5
Pt
=
=
=
Total Power
P1 + P2 + P3 + Pt
2.2 kW
COEFFECIENT FACTOR
IGHT STANDART (W1)
IDLER SPACING (Lr)
he Larger Tension
PROJECT :
Belt width
Belt speed
Material to handled
Conveyor Capacity
P1
EMOMI
450
PN150 x 3
93.647
98.7
22.133
60
L
H
V
mm
m
m
m
m/min
Friction Factor (f)

f
0.03
Lo
49
ASH WASTE
Q
10 Ton/hours

28

=
0.06 x f x W x V (L + Lo)
367
=
1.22 kW
P2

=
f x Q (L + Lo)
367
=
0.13 kW
P3

=
HxQ
367
=
0.61 kW
6120 x P
V
FRICTION FACTOR
0.2
199.92 kg

=
227.91 kg

=
W1 ( H +/- f x L )
175.66 kg

7 kg

3 m
=

1.14
131.25 kg
2 x T2
455.82 kg
2 x T4
262.5 kg
Pt
=
=
=
Total Power
P1 + P2 + P3 + Pt
1.96 kW
COEFFECIENT FACTOR
IGHT STANDART (W1)
IDLER SPACING (Lr)
he Larger Tension
PROJECT :
Belt width
Belt speed
Material to handled
Conveyor Capacity
P1
EMOMI
450
PN150 x 3
93.647
97.947
22.133
72
L
H
V
mm
m
m
m
m/min
Friction Factor (f)

f
0.03
Lo
49
ASH WASTE
Q
10 Ton/hours

28

=
0.06 x f x W x V (L + Lo)
367
=
1.46 kW
P2

=
f x Q (L + Lo)
367
=
0.13 kW
P3

=
HxQ
367
=
0.61 kW
6120 x P
V
FRICTION FACTOR
0.2
187 kg

=
213.18 kg

=
W1 ( H +/- f x L )
175.5 kg

7 kg/m

3 m
=

1.14
131.25 kg
2 x T2
426.36 kg
2 x T4
262.5 kg
Pt
=
=
=
Total Power
P1 + P2 + P3 + Pt
2.2 kW
COEFFECIENT FACTOR
IGHT STANDART (W1)
IDLER SPACING (Lr)
he Larger Tension

PROJECT :
Belt width
Belt speed
Material to handled
Conveyor Capacity
P1
L
H
V
Q
PT. FREEPORT Mc.MORRAN INDONESIA

750
NN200 x 5 X 5/1.5
13
12.76
0
142
SPLIT STONE
200
mm
m
m
m
m/min
Ton/hours
Friction Factor (f)

f
0.03
Lo
49

154

=
0.06 x f x W x V (L + Lo)
367
=
6.63 kW
P2

=
f x Q (L + Lo)
367
=
1.01 kW
P3

=
HxQ
367
=

0 kW
6120 x P
V
FRICTION FACTOR
0.2
329.28 kg

=
=
375.38 kg
W1 ( H +/- f x L )

13 kg/m
4.98 kg

3 m
=

1.14
243.75 kg
2 x T2
750.76 kg
2 x T4
487.5 kg
Pt
=
=
=
Total Power
P1 + P2 + P3 + Pt
7.64 kW
COEFFECIENT FACTOR
IGHT STANDART (W1)
IDLER SPACING (Lr)
he Larger Tension

PROJECT :
Belt width
Belt speed
Material to handled
Conveyor Capacity
P1
L
H
V
Q
PT. Krakatau Bandar Samudra

1000
EP800/4
25.5
25
0
142
SOYBEANS
600
mm
m
m
m
m/min
Ton/hours
Friction Factor (f)

f
0.03
Lo
49

154

=
0.06 x f x W x V (L + Lo)
367
=
7.94 kW
P2

=
f x Q (L + Lo)
367
=
3.63 kW
P3

=
HxQ
367
=

0 kW
6120 x P
V
FRICTION FACTOR
0.2
498.66 kg

=
=
568.48 kg
W1 ( H +/- f x L )

13 kg/m
9.75 kg

3 m
=

1.14
243.75 kg
2 x T2
1136.96 kg
2 x T4
487.5 kg
Pt
=
=
=
Total Power
P1 + P2 + P3 + Pt
11.57 kW
COEFFECIENT FACTOR
IGHT STANDART (W1)
IDLER SPACING (Lr)
he Larger Tension

PROJECT :
Belt width
Belt speed
Material to handled
Conveyor Capacity
P1
L
H
V
Q
PT. FREEPORT Mc.MORRAN INDONESIA

750
NN200 x 5 X 5/1.5
25.5
28.3
9.3
142
SPLIT STONE
200
mm
m
m
m
m/min
Ton/hours
Friction Factor (f)

f
0.03
Lo
49

154

=
0.06 x f x W x V (L + Lo)
367
=
8.3 kW
P2

=
f x Q (L + Lo)
367
=
1.27 kW
P3

=
HxQ
367
=
5.07 kW
6120 x P
V
FRICTION FACTOR
0.2
630.97 kg

=
719.31 kg

=
W1 ( H +/- f x L )
131.94 kg

13 kg/m

3 m
=

1.14
243.75 kg
2 x T2
1438.62 kg
2 x T4
487.5 kg
Pt
=
=
=
Total Power
P1 + P2 + P3 + Pt
14.64 kW
COEFFECIENT FACTOR
IGHT STANDART (W1)
IDLER SPACING (Lr)
he Larger Tension

PROJECT :
Belt width
Belt speed
Material to handled
Conveyor Capacity
P1
L
H
V
Q
PLN SURALAYA
1800
NN200 x 5 X 5/1.5
528.8
548.5
9.8
198
COAL
2400
mm
m
m
m
m/min
Ton/hours
Friction Factor (f)

f
0.03
Lo
49

154

=
0.06 x f x W x V (L + Lo)
367
=
89.36 kW
P2

=
f x Q (L + Lo)
367
=
117.23 kW
P3

=
HxQ
367
=
64.09 kW
6120 x P
V
8366.48 kg

=
9537.79 kg

=
W1 ( H +/- f x L )
1207.73 kg

1.14

46 kg/m
3 m
=
FRICTION FACTOR
0.2
862.5 kg
2 x T2
19075.58 kg
2 x T4
1725 kg
Pt
=
=
=
Total Power
P1 + P2 + P3 + Pt
270.68 kW
COEFFECIENT FACTOR
IGHT STANDART (W1)
IDLER SPACING (Lr)
he Larger Tension
PROJECT :
Belt width
Belt speed
Material to handled
Conveyor Capacity
P1
EMOMI
450
PN150 x 3
93.647
98.7
22.133
72
L
H
V
mm
m
m
m
m/min
Friction Factor (f)

f
0.03
Lo
49
ASH WASTE
Q
10 Ton/hours

28

=
0.06 x f x W x V (L + Lo)
367
=
1.47 kW
P2

=
f x Q (L + Lo)
367
=
0.13 kW
P3

=
HxQ
367
=
0.61 kW
6120 x P
V
FRICTION FACTOR
0.2
187.85 kg

=
214.15 kg

=
W1 ( H +/- f x L )
175.66 kg

7 kg/m

3 m
=

1.14
131.25 kg
2 x T2
428.3 kg
2 x T4
262.5 kg
Pt
=
=
=
Total Power
P1 + P2 + P3 + Pt
2.21 kW
COEFFECIENT FACTOR
IGHT STANDART (W1)
IDLER SPACING (Lr)
he Larger Tension

PROJECT :
Belt width
Belt speed
Material to handled
Conveyor Capacity
P1
MODIFIKASI CONV. BF11 / BF.12 PLN SURALAYA

1400
EP500/4
9.5
8.5
0
165
L
H
V
=
=
=
=
=
P3
m
m
m
m/min
2000 Ton/hours
=
=

FP
Power required to move load on level (kW)

f x Q (L + Lo)
367
9.41 kW
Power to Lift load (kW)
HxQ
367

0 kW
6120 x P
V
614.97 kg
Te x 1/e (Driving Coeffecient Factor)
F2
=
=
Sag Tension (T4) =
FRICTION FACTOR
0.2
0.638
392.36 kg
W1 ( H +/- f x L )
8.42 kg
50/8 x Lr x W1

33 kg/m
3 m
F4
=
Weight of moving parts without mate

154
7.17 kW
=
Slack Side Tension (T2) =
Power required to move empty belt (kW)

0.06 x f x W x V (L + Lo)
367
F3
Friction Factor (f)

f
0.03
Lo
49
COAL
Q
=
P2
mm
618.75 kg
0.7 m
~
~
2 x T2
2 x T4
=
=

or
or
or
784.72 kg
1237.5 kg
7
2598.66
1779.73
1007.33
1237.50
=
=
CHOICE
=
=
=
=
Fp + F4c - Fr
Fp + F4r - Fr
Fp + F2
Fp + F4r
2598.66 kg
Belt Width (BW) =

Number of ply (n) =
5 ~ 10
kg
kg
kg
kg
140 cm
4 nos
FM x SF
BW x
n
32.483240846 kg/cm.ply
129.9329633838 kg/cm
EP 500/4
Density Table
TABEL 1
TABEL 2
K Value
Pt
=
=
=
Total Power
P1 + P2 + P3 + Pt
16.58 kW
20.73 kW
21.00 kW
Safety factor 25%

Round up

Wc
=
90 kg/set
COEFFECIENT FACTOR

Wr
=
27.5 kg/set
TABEL
IGHT STANDART (W1)

Wm
=
Qt
0.06 x V
IDLER SPACING (Lr)
DLER SPACING (Lc)
202.02 kg/m
he Larger Tension

F4c
= 12.5 Lc ( Wm + W1 )
=
2056.43 kg

F4r
= 12.5 Lr . W1
=
Fr
1237.50 kg
= f ( L + Lo)(w1 + Wr/Lr) - (H.W1)

=
72.7375 kg

PROJECT :
Belt width
Belt speed
Material to handled
Conveyor Capacity
P1
MODIFIKASI CON-1014, PLANT FEED CONVEYOR

750
PN450/3
74
85
10.5
102
L
H
V
=
=
=
=
=
P3
m
m
m
m/min
Friction Factor (f)

f
0.03
Lo
49
COAL
Q
360 Ton/hours
=
=
=

FP
Power required to move load on level (kW)

f x Q (L + Lo)
367
3.95 kW
Power to Lift load (kW)
HxQ
367
10.3 kW
6120 x P
V
FRICTION FACTOR
0.2
1474.8 kg
Te x 1/e (Driving Coeffecient Factor)
F2
F3
940.93 kg

=
W1 ( H +/- f x L )
430.65 kg
Sag Tension (T4) =
Weight of moving parts without m

154
10.33 kW
=
Slack Side Tension (T2) =
Power required to move empty belt (kW)

0.06 x f x W x V (L + Lo)
367
=
P2
mm
DRIVING COEFFECIENT FACTO

0.638

33
50/8 x Lr x W1

3
F4
=
618.75 kg
0.7
~
~
2 x T2
2 x T4
=
=
1881.86 kg
1237.5 kg

or
or
or
7
2455.25
2889.29
2415.73
1237.50
=
=
CHOICE
=
=
=
=
Fp + F4c - Fr
Fp + F4r - Fr
Fp + F2
Fp + F4r
2889.29 kg
Belt Width (BW) =

Number of ply (n) =
5 ~ 10
kg
kg
kg
kg
75 cm
4 nos
FM x SF
BW x
n
67.4167666667 kg/cm.ply
269.6670666667 kg/cm
EP 500/4
Friction Factor (f)

Density Table
TABEL 1
TABEL 2
K Value
Pt
=
=
=
Total Power
P1 + P2 + P3 + Pt
24.58 kW
scent conveyor
escent conveyor
30.73 kW
15.00 kW
Safety factor 25%

Round up
FRICTION FACTOR

Wc
=
90 kg/set

Wr
=
27.5 kg/set
TABEL

kg/m

Wm
=
Qt
0.06 x V

m
58.82 kg/m

m

F4c
= 12.5 Lc ( Wm + W1 )
Fp + F4c - Fr
Fp + F4r - Fr
803.46 kg

F4r
= 12.5 Lr . W1
=
Fr
1237.50 kg
= f ( L + Lo)(w1 + Wr/Lr) - (H.W1)

=
-176.99 kg

PROJECT :
Belt width
Belt speed
Material to handled
L
H
V
Q'
PT. SELAT NASIK INDOKWARSA

750
EP 400/3
47.5
50
15.5
65
PASIR KWARSA
9.009
Conveyor Capacity Q
P1
mm
m
m
m
m/min
Ton/hours
20 Ton/hours
f
Lo
= Area (A) x Material Density x Belt Speed (m/min)

0.066 Sq.m
2.1 T/cum
=
=
=
Total Power
P1 + P2 + P3 + Pt
5.89 kW
Choice
8.84 kW
9.20 kW
4.87 kW

=
f x Q (L + Lo)
367
=
0.17 kW
P3

=
HxQ
367
=
0.85 kW
6120 x P
V
554.57 kg

F2
=
=
Pt
0.06 x f x W x V (L + Lo)
367
65 m/min

154
P2
FP
Density Table
TABEL 1
TABEL 2
K Value

=
F3
Friction Factor (f)

0.03
49
FRICTION FACTOR
0.2

Wc
=
13.9 kg/set

1.14

Wr
=
12.2 kg/set
TABEL

23 kg/m

Wm
=
Qt
0.06 x V
632.21 kg
W1 ( H +/- f x L )
391 kg

3 m
F4
=
Safety factor 1.5

Safety factor 1.57
5.13 kg/m
431.25 kg
1 m
~
~
2 x T2
2 x T4
=
=

862.5 kg

F4c
= 12.5 Lc ( Wm + W1 )
=

or
or
or
7
1182.28
1693.18
1186.78
862.50
5 ~ 10
kg
kg
kg
kg
=
=
=
=
Fp + F4c - Fr
Fp + F4r - Fr
Fp + F2
Fp + F4r

F4r
= 12.5 Lr . W1
=
Fr
=
=
CHOICE
862.50 kg
1182.28 kg
Belt Width (BW) =

Number of ply (n) =
351.60 kg
75 cm
4 nos
FM x SF
BW x
n
27.5866398291 kg/cm.ply
110.3465593162 kg/cm
EP 400/3
= f ( L + Lo)(w1 + Wr/Lr) - (H.W1)

=
-276.112 kg

PROJECT :
Belt width
Belt speed
Material to handled
L
H
V
Q'
PT.PURABARUTAMA - KUDUS
1000
EP 400/3
10
10
0
65
PULP PAPER
15.288
Conveyor Capacity Q
P1
mm
m
m
m
m/min
Ton/hours
20 Ton/hours
f
Lo

0.112 Sq.m
2.1 T/cum

154
P3

=
HxQ
367
=
=
=
=
Total Power
P1 + P2 + P3 + Pt
3 kW
Choice
4.50 kW
4.50 kW

0 kW
6120 x P
V
282.47 kg

F2
=
=
Pt
2.9 kW

=
f x Q (L + Lo)
367
=
0.1 kW
65 m/min
0.06 x f x W x V (L + Lo)
367
P2
FP
Density Table
TABEL 1
TABEL 2
K Value

=
F3
Friction Factor (f)

0.03
49
FRICTION FACTOR
0.2

Wc
=
13.9 kg/set

1.14

Wr
=
12.2 kg/set
TABEL

23 kg/m

Wm
=
Qt
0.06 x V
322.02 kg
W1 ( H +/- f x L )
6.9 kg

3 m
F4
=
Safety factor 1.5

Safety factor 1.5
5.13 kg/m
431.25 kg
1 m
~
~
2 x T2
2 x T4
=
=

862.5 kg

F4c
= 12.5 Lc ( Wm + W1 )
=

or
or
or
7
586.16
1097.06
604.49
862.50
5 ~ 10
kg
kg
kg
kg
=
=
=
=
Fp + F4c - Fr
Fp + F4r - Fr
Fp + F2
Fp + F4r

F4r
= 12.5 Lr . W1
=
Fr
100 cm
3 nos
FM x SF
BW x
n
25.5980666667 kg/cm.ply
=
CHOICE
862.50 kg
1097.06 kg
Belt Width (BW) =

Number of ply (n) =
351.60 kg
76.7942 kg/cm
EP 400/3
= f ( L + Lo)(w1 + Wr/Lr) - (H.W1)

=
47.908 kg

PROJECT :
Belt width
Belt speed
Material to handled
L
H
V
Q'
PT. SUMATERA PRIMA FIBREBOARD

1200
EP 400/3
47.5
70
5
65
WOOD CHIP
120
Conveyor Capacity Q
P1
mm
m
m
m
m/min
Ton/hours
120 Ton/hours
f
Lo
65 m/min

154
Pt
=
=
=
Total Power
P1 + P2 + P3 + Pt
8.66 kW
Choice
12.99 kW
22.00 kW
0.06 x f x W x V (L + Lo)
367
5.85 kW

=
f x Q (L + Lo)
367
=
1.17 kW
P3

=
HxQ
367
=
1.64 kW
K Value

Sq.m
T/cum
P2
FP
Density Table
TABEL 1
TABEL 2
Slope, Radiant 0.104877

6.1 Degree

=
6120 x P
V
815.38 kg

F2
F3
Friction Factor (f)

0.03
49
929.54 kg

=
W1 ( H +/- f x L )
163.3 kg
FRICTION FACTOR
0.2

Wc
=
13.9 kg/set

1.14

Wr
=
12.2 kg/set
TABEL

23 kg/m

Wm
=
Qt
0.06 x V

3 m
F4
=
Safety factor 1.5

Safety factor 2.55
30.77 kg/m
431.25 kg
1 m
~
~
2 x T2
2 x T4
=
=

862.5 kg

F4c
= 12.5 Lc ( Wm + W1 )
=

or
or
or
7
1505.87
1696.25
1744.92
862.50
5 ~ 10
kg
kg
kg
kg
=
=
=
=
Fp + F4c - Fr
Fp + F4r - Fr
Fp + F2
Fp + F4r

F4r
= 12.5 Lr . W1
=
Fr
CHOICE
862.50 kg
1505.87 kg
Belt Width (BW) =

Number of ply (n) =
672.12 kg
120 cm
4 nos
FM x SF
BW x
n
21.9605660256 kg/cm.ply
87.8422641026 kg/cm
EP 400/3
= f ( L + Lo)(w1 + Wr/Lr) - (H.W1)

=
-18.372 kg
POWER MOTOR & COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Belt speed
Material to handled
Material density
L
H
V
Q'
PT. ABC
1200
EP 630/4
200
200
4
120
BATUBARA
0.95
1012.32
Conveyor Capacity Q
P1
mm
m
m
m
m/min
T/Cu.m
Ton/hours
1000 Ton/hours
f
Lo
Slope, Radiant
Density Table
TABEL 1
TABEL 2
0.02
1.2 Degree

154
P3

=
HxQ
367
=
10.9 kW
6120 x P
V
2745.33 kg

F2
=
=
=
=
=
Total Power
P1 + P2 + P3 + Pt
53.83 kW
Choice
80.75 kW
80.00 kW
22.57 kW

=
f x Q (L + Lo)
367
=
20.36 kW
Pt
0.06 x f x W x V (L + Lo)
367
P2
FP
K Value
= 60 min/jam x Area (A) x Material Density x Belt Speed (m/min)

0.148 Sq.m
0.95 T/cum
120 m/min

=
F3
Friction Factor (f)

0.03
49
FRICTION FACTOR
0.2

Wc
=
13.9 kg/set

1.14

Wr
=
12.2 kg/set
TABEL

23 kg/m

Wm
=
Qt
0.06 x V
3129.68 kg
W1 ( H +/- f x L )
230 kg

3 m
F4
=
Safety factor 1.5

Safety factor 1.49
138.89 kg/m
431.25 kg
1 m
~
~
2 x T2
2 x T4
=
=

862.5 kg

F4c
= 12.5 Lc ( Wm + W1 )
=

or
or
or
7
4658.75
3497.64
5875.01
862.50
5 ~ 10
kg
kg
kg
kg
=
=
=
=
Fp + F4c - Fr
Fp + F4r - Fr
Fp + F2
Fp + F4r
Fr
=
=
CHOICE
862.50 kg
5875.01 kg
Belt Width (BW) =

Number of ply (n) =
2023.61 kg

F4r
= 12.5 Lr . W1
120 cm
4 nos
FM x SF
BW x
n
85.6772291667 kg/cm.ply
342.7089166667 kg/cm
EP 630/4
= f ( L + Lo)(w1 + Wr/Lr) - (H.W1)

=
110.188 kg

Conveyor Calculation

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Conveyor Calculation

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460

POWER MOTOR & COUNTER WEIGHT CALCULATOR

Friction Factor (f)

= Power required to move load on level (kW)

= Power to Lift load (kW)

Effective tension (Te) =

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)

Slope Tension (T3) =

Sag Tension (T4) = 50/8 x Lr x W1

Power to move Tripper (kW)

Safety factor 1.5

WEIGHT OF ROTATING PARTS OFCARRIER

DRIVING COEFFECIENT FACTOR

WEIGHT OF ROTATING PARTS OF RETURN ROLLER

BELT WEIGHT STANDART (W1)

WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR

RETURN IDLER SPACING (Lr)

Counter Weight Calculation (Wt)

1503.48 kg Choise the Larger Tension

MINIMUM TENSION OF CARRIER SIDE

Safety factor (SF) =

Choice Bigest Tension =

MINIMUM TENSION OF RETURN SIDE

Belt Width (BW) =

Weight of moving parts without material carried

= Power required to move empty belt (kW)

= 60 min/jam x Area (A) x Material Density x Belt Speed (m/min)

Table Tensile Strength

= f ( L + Lo)(w1 + Wr/Lr) - (H.W1)

COUNTER WEIGHT CALCULATOR

PT. CAMCO OMYA

Friction Factor (f)

Weight of moving parts without mater

= Power required to move empty belt (kW)

= Power required to move load on level (kW)

= Power to Lift load (kW)

Effective tension (Te) =

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)

Slope Tension (T3) =

BELT WEIGHT STANDART (W1)

Sag Tension (T4) = 50/8 x Lr x W1

RETURN IDLER SPACING (Lr)

DRIVING COEFFECIENT FACTOR

Choise the Larger Tension

moving parts without material carried

Power to move Tripper (kW)

IGHT STANDART (W1)

IDLER SPACING (Lr)

COUNTER WEIGHT CALCULATOR

Friction Factor (f)

Weight of moving parts without material c

= Power required to move empty belt (kW)

= Power required to move load on level (kW)

= Power to Lift load (kW)

Effective tension (Te) =

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)

Slope Tension (T3) =

BELT WEIGHT STANDART (W1)

Sag Tension (T4) = 50/8 x Lr x W1

RETURN IDLER SPACING (Lr)

DRIVING COEFFECIENT FACTOR

Choise the Larger Tension

Scandura PN150 x 3 x 5 + 1.5