Sie sind auf Seite 1von 29

HeatmastersGroup

Heatmasters Groupisselectionofheattreatmentcompaniesinsevencountries. The Group


has its roots in Finland and has over 35 years of experience in heat treatments, so they
understandthedemandsmadeonhighperformanceheattreatmentequipmentandservices.
Stronginvestmentsonheattreatmentcontrolsystemswithcomputerbasedtechnologyand
use of GSM data transfer has made Heatmasters one of the leading suppliers of heat
treatmentequipment.Theydesign,manufacture,sellandserviceheattreatmentequipment
andaccessories.Productivity,accuracyandreliabilityarethekeypropertiesofourproducts.
FurthermoreHeatmastersGroupoffersheattreatmentservicesinitsownworkshopsinseven
countries and at clients project sites. Firstclass performance and accurate temperature
measurementsareessentialfortheirheattreatmentworks.
Heatmasters specialists serve clients on several industries, helping them to find suitable,
effectiveandeconomicalsolutionsinheattreatment.

www.heatmasters.net

QUALITY REQUIREMENTS FOR HEAT TREATMENT IN CONNECTION


WITH WELDING AND ALLIED PROCESSES
EN ISO 17663:2009

Tapio Finnstrm
HEATMASTERS SWEDEN AB
Tagenevgen 34B
425 37 Hisings Krra
Tel +46 31 572 141
Fax +46 31 572 120

www.heatmasters.net

QUALITY

www.heatmasters.net

EN ISO17663:2009
SCOPE

This international standard provides guidance for manufacturers that perform heat
treatment or produce heat-treated products or components

This standard can also be used as a basis for assessing the manufacturer or
heat treatment company in respect to its heat treatment capability

www.heatmasters.net

EN ISO 17663:2009
NORMATIVE REFERENCES

ISO 13916

Welding Guidance on the measurement of


preheating temperature, interpass temperature and
preheating maintenance temperature

IEC 60584-2 Thermocouples Part 2: Tolerances


EN 10052

Vocabulary of heat treatment terms for ferrous


products

www.heatmasters.net

EN ISO17663:2009
EN ISO 13916
Standarddefinesdifferenttemperaturesandthemeasurement
(Tp) preheatingtemperature
(Ti) interpasstemperature
(Tm) maintenancetemperature

Distanceofmeasuringpoint
e<50mmA=4xe,min.50mm
e>50mmA=75mm

www.heatmasters.net

EN ISO17663:2009
IEC 60584-2

www.heatmasters.net

EN ISO17663:2009
EN 10052

www.heatmasters.net

EN ISO 17663:2009
SUBCONTRACTING
Themanufacturershallensurethatthesubcontractorcancomplywiththequality
requirementsthespecifications

Anysubcontractorshallworkundertheordersandresponsibility ofthemanufacturerand
shallcomplywiththerelevantrequirementsofthestandard

Messageofthesesentencesmeansthatthecompanythatisorderingheattreatmentservices
fromothercompanymusthaveknowledgetoevaluatesubcontractor
=
Knowbasiccontentofthisstandard
www.heatmasters.net

EN ISO 17663:2009
PERSONNEL
Themanufacturershallappointasufficientnumberofcompetentpersonnelforthe
planning,performingandsupervisingoftheheattreatmentworkaccordingtospecified
requirements
Thecompetenceofpersonnelshallbeconfirmedbythemanufacturer

www.heatmasters.net

EN ISO 17663:2009
EQUIPMENT
Foranevaluationofcapacityandcapability,themanufacturershallmaintainalistof
essentialequipmentusedforheattreatment

Theequipmentshallbeadequatefortheapplicationconcerned.
Alldevicesusedforadjusting,measuringandrecordingthetemperatureshallbesuitably
validatedatspecifiedintervalsbycalibratedmeasuringinstruments.
Afileshallbekeptonvalidatedequipmentincludingthevalidity.

www.heatmasters.net

EN ISO 17663:2009
HEAT TREATMENT ACTIVITIES

Heattreatmentshall,asappropriate,becarriedoutinfurnaces

www.heatmasters.net

EN ISO 17663:2009
HEAT TREATMENT STAGES AND PARAMETERS
Themanufactureroftheproductorcomponentisresponsiblefordeterminingtheheat
treatmentparameters
Useofrightheat
treatmentparameters
hasdirectinfluenceto
theresultoftheprocess

www.heatmasters.net

EN ISO 17663:2009
LOADING AND TIMING OF THE PROCESS

Insomecasesloadingtemperature
shouldbespecified

www.heatmasters.net

EN ISO 17663:2009
HEATING RATE

Heatingrateisrelatedto
typeandthicknessofthe
material.
Thegivenvalueis
maximumheatingrate

www.heatmasters.net

EN ISO 17663:2009
HOLDING STAGE

Holdingtemperatureand
timeisrelatedtotype
andthicknessofthe
material.
Valueofholding
temperatureisnormally
givenasatemperature
range

www.heatmasters.net

EN ISO 17663:2009
COOLING RATE & UNLOADING TEMPERATURE

Coolingrateisrelatedto
typeandthicknessofthe
material.
Thegivenvalueisthe
maximumvaluefor
coolingrate
Afterunloading
temperaturetheproduct
canbecooled
uncontrolled
www.heatmasters.net

EN ISO 17663:2009
HOLDING TIME
Holdingtimestartswhenthetemperatureofallmeasuringpoints hasreached
minimumvalueoftherangeoftheholdingtemperature

Holdingtimestopswhenone
ofthemeasuringpointsfalls
belowtheminimumvalueof
therangeoftheholding
temperature

Theholdingtimedependsonthetypeofheattreatment,material andmaterial
thickness
www.heatmasters.net


INFLUENCE TO HARDNESS

Placeoftheweldingseam

Blackdiagram
Heattreatmentnotused
Yellowdiagram
Preheatingin300C
Reddiagram
Stressrelievingdonein680C

www.heatmasters.net

INFLUENCE OF HOLDING TIME


Extended holding time does not
have important meaning in stress
relieving
Meaning of the holding time is to
guarantee uniform temperature in
heated object

www.heatmasters.net

INFLUENCE OF THE RIGHT HOLDING TEMPERATURE


Holding temperature has direct
influence to the result of the process
Right holding temperature in the
example is 680 C

www.heatmasters.net

EN ISO 17663:2009
MINIMUM NUMBER OF MEASURING POINTS

Local heat treatment of circumferential components


D [mm]

MPs

Pitch

D< 170

170 D < 370

180

370 D < 550

120

D 550

90o

www.heatmasters.net

EN ISO 17663:2009
HEATING ZONE & INSULATION ZONE

Widthoftheheating
zone(A)isdetermined
withaformula

2,5 (2 Du 4e)e

,maximum 12e

Du = outside diameter,
e = wall thickness
Widthoftheinsulationheatingzone(B)
is2xA
www.heatmasters.net

EN ISO17663:2009
HEATED BAND-WIDTH

L1 1 ,25 (2D1 4 t 1)t 1


L2

2 ,5 (2D2 4 t 2)t 2

L3 2 ,5 (2D3 4 t 3)t 3

www.heatmasters.net

EN ISO 17663:2009
HEAT TREATMENT RECORD
The heat-treatment personnel shall prepare heattreatment record for each product or component
that has been heat treated

The standard includes information that shall be


given in the heat treatment record

www.heatmasters.net

EXAMPLES
SHOULD RING YOUR BELLS

If you can see serial connected measuring circuits, it


means cheating in temperature measurement

www.heatmasters.net

EXAMPLES
SHOULD RING YOUR BELLS

Should be installation for preheating?

www.heatmasters.net

ENDOFTHISPART

Das könnte Ihnen auch gefallen