Beruflich Dokumente
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Technical Documentation
CUSTOMER: CORPORACION ELECTRICA DEL
ECUADOR CELEC EP
HULL/ VESSEL: POWER PLANT SANTA ELENA II
SPERRE ORDER CONF.: 486856
A STARTING AIR COMPRESSOR
1 x HL2/160
Final
Working
Approval
20.11.13
ISSUE
DATE
Sperre Industri AS
Tel +47 70 16 11 00
Fax +47 70 16 11 10
E-mail:industri@sperre.com
TOP
FHJ
PREP. BY
CHECK
Sperre Rotterdam BV
Tel +31 180 463 299
Fax +31 180 463 264
E-mail:rotterdam@sperre.com
Sole suppliers of
genuine spare parts
LIST OF DRAWINGS
1 x HL2/160
No.
Type /Dwg.
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
Description
General arrangement
Installation diagram
Air compressor data sheet
El. Motor data sheet
El. Wiring diagram
El. Part list
Dimension sketch, starter panel
Non-return valve, KV-48
Oil & water separator, V-23-1
Solenoid drain/ unloading valve, H.P.
Pressure switch, start/ stop
Thermo switch
Oil level switch
Vibration damper, A2
Flexible hose, 1 Bsp
Recommended lub. oil list
G03-0007
D03-0007
HL16-114
M7336
E20202
E20202005
E00009-V.3
3-2828
3-3197
322H
PRS-30
TMS-80
VH 600M
4-1813
Part No.
4492
1941
4332
7756
7746
4356
4606
4598
Electric Motor
Data Sheet
Part no.
Construction
ABB
M3AA 200 MLB6
Supply
Volts/Cycles/Phases
Rated current, In
Starting current
440V / 60Hz / 3
45,9 A
6.1 x In
Output
Rated power
Power factor at FL (cos)
Efficiency at FL
Speed synchronous / FL
Sperre Industri AS
Tel +47 70 16 11 00
Fax +47 70 16 11 10
E-mail:industri@sperre.com
7336
IEC 60072
IMB3
200M
IP55
F/B
Aluminium
Acc. to instr.man
63122ZC3/6322
62102ZC3/6333
218 kg
Installation
27.0 kW
0.84
91.7%
1200/1180RPM
Sperre Rotterdam BV
Tel +31 180 463 299
Fax +31 180 463 264
E-mail:rotterdam@sperre.com
Starting method
Duty type
Rotation (seen against shaft end)
Wiring connection
Cable gland entries
DOL / Y-D
S1
CW
DELTA
2xM40/1xM16
Sole suppliers of
genuine spare parts
Comment
Program description:
The starter is designed with a MAN 0 AUT switch,
In MAN mode the compressor will run regardless of the start / stop pressure switch. It is not recommended to leave the compressor
running unattended in MAN mode although the parameters temperature, lub. Oil and motor overload is surveyed.
In 0 mode the compressor is switched off, but the starter is still powered.
In AUT mode the compressor is controlled by the start / stop pressure switch.
The starter is equipped with a common alarm signal lamp and a common alarm signal output. The alarm signal is a voltage free contact
programmed to be closed when the compressor condition is normal. This means that the alarm signal is open if the PLC is not running, or
there is a fault condition detected. When an existing alarm condition and a new alarm occurs, the remote alarm output goes from open to
close for one second before returning to open.
Following parameters will give alarm:
High temperature. It the temperature exceeds the setting of the temperature switch the compressor will stop and alarm will be given. The
alarm will remain until the reset button is pressed. The text HIGH TEMPERATURE will be displayed on the PLC and will remain in the
display until the reset button is pressed.
Lubrication oil failure. If the Lub. Oil level / pressure falls under the setting of the Lub. Oil switch the compressor will stop and alarm will be
given. The alarm will remain until the reset button is pressed. The text LUB. OIL FAILURE will be displayed on the PLC and will remain in
the display until the reset button is pressed.
El-motor overload. If the thermal overload relay releases, the compressor will stop and alarm will be given. The alarm will remain until the
thermal relay is reset. The text EL_MOTOR OVERLOAD will be displayed on the PLC and will remain in the display until the thermal
relay is reset.
Emergency stop. If the emergency stop push button is activated, the compressor will stop and alarm will be given. The alarm will remain
until the emergency stop push button is released and the reset button is pressed. The text EMERGENCY STOP ACTIVATED will be
displayed on the PLC and will remain in the display until the reset button is pressed.
The progtam is designed to autostart after blackout if the compressor is set to AUT mode, timer B2 will delay the start. If the compressor
is in MAN mode and there is a power blackout then the compressor will not restart when the power returns, but have to be switched to 0
and back to MAN (or AUT).
The starter is designed with an emergency run switch. When this switch is operated the PLC is overridden, and the alarm functions are
therefore not active.
This switch is intended for emergency run only and the compressor must not be left running unattended.
The program contains an hour counter with a time to service function. When the compressor is running the hour counter is shown in the
display. When the service timer have counted down to 0 the alarm lamp will go flashing to indicate time for service. To reset service
indication press reset button.
Creator:
Checked:
Date:
Torgeir
1/23/02 9:28 AM/8/7/12 11:45 AM
Project:
Installation:
File:
E20202.lsc
Customer:
Diagram No.:
Page:
High
B002
Trg
hi
B018
B019/3
Rem = off
20:00s+ En B035
B16
I1
B017
RS
Par
&
I4
I2
(S1 Man)
Rem=Off
&
B022
2/B029/Trg
B001
>1
Trg
I5
(S1 Aut)
B002
B004
Rem=Off
B023
X1
Rem = off
01:00s-
&
Prio = 6
Quit = off
STARTUP IN
PROGRESS
(B002-Cur)
(B002-On-)
(F1 Overload)
B025
Par
Rem = off
30:00m+
01:00s
Q1
B014
&
I6
(F12 Temp)
Q2
B019
I
B002
I4
&
B007
R
B010
I4
&
En
&
Par
B013
B009/R
B017/3
B010/1
B022/4
Creator:
Checked:
Date:
Torgeir
1/23/02 9:28 AM/8/7/12 11:45 AM
B034
>1
En
Inv
B015
2/B037/Trg
>1
B032
En
Rem = off
00:50s00:50s
B020
Q3
>1
Prio = 4
Quit = off
LUB. OIL
FAILURE
RS
Par
Rem = off
Ral
2/B036/Trg
S
R
M1
Par
B06
B008
(S3 Reset)
(K1 Compressor)
B024
P
Par
Prio = 1
Quit = off
B011 EL-MOTOR
Trg
B09
OVERLOAD S
T
I4
R RS
Par
Rem = off
Rem = off
03:00s+
B014/4
I7
En
Par
Prio = 5
Quit = off
PRESS RESET
AFTER BLACKOUT IN MAN.
B031 OPERATION
En
Par
Q2
Inv
Rem = off
05:00s+
>1
En
B012
En
B003
&
B024/En
Trg
B021
R
I3
RS
Par
Prio = 0
Quit = off
HOURCOUNTER
(B007-Tot
TIME TO
SERVICE(B007-Ti
B005
&
M2
B030
Par
I4
(F11 Start/Stop)
B023/En
B020/3
Par
B026/1
Prio = 3
Quit = off
EMERGENCY
STOP
B25 ACTIVATED
B026
B002
I8
X2
En
Par
B035
B033
En
P
Par
Prio = 2
Quit = off
HIGH
TEMPERATURE
Project:
Installation:
File:
(H3 Alarm)
E20202.lsc
B027
M2
>1
2/B038/Trg
Customer:
Diagram No.:
Page:
1/2
B001/3
2/B028/1
Rem = off
01:00s+
1/B031 Trg B036
T
Rem = off
01:00s+
1/B009 Trg B037
B039
M3
>1
1/M2
B028
Q4
>1
Rem = off
01:00s+
1/B006 Trg B038
T
Rem = off
01:00s+
Creator:
Checked:
Date:
Torgeir
1/23/02 9:28 AM/8/7/12 11:45 AM
Project:
Installation:
File:
E20202.lsc
Customer:
Diagram No.:
Page:
2/2
(Remote Alarm)
Parameter
B002(On-Delay) :
Rem = off
20:00s+
B005(On-Delay) :
Rem = off
05:00s+
B006(Latching Relay) :
Rem = off
B007(Hours Counter) :
B009(Latching Relay) :
Rem = off
B011(On-Delay) :
Rem = off
03:00s+
Rem = off
30:00m+
01:00s
B016(Latching Relay) :
Rem = off
B018(Message texts) :
Prio = 0
Quit = off
HOURCOUNTER
(B007-Tota)
TIME TO
SERVICE(B007-Time)
B021(Off-Delay) :
Rem = off
01:00s-
B023(Message texts) :
Prio = 6
Quit = off
STARTUP IN
PROGRESS
(B002-Curr)
(B002-On-D)
B024(Message texts) :
Prio = 5
Quit = off
PRESS RESET
AFTER BLACKOUT IN MAN.
OPERATION
B025(Latching Relay) :
Rem = off
Rem = off
01:00s+
Creator:
Checked:
Date:
Torgeir
1/23/02 9:28 AM/8/7/12 11:45 AM
Project:
Installation:
File:
E20202.lsc
Customer:
Diagram No.:
Page:
Parameter
B031(Message texts) :
Prio = 1
Quit = off
EL-MOTOR
OVERLOAD
B032(Message texts) :
Prio = 4
Quit = off
LUB. OIL
FAILURE
B033(Message texts) :
Prio = 2
Quit = off
HIGH
TEMPERATURE
Rem = off
00:50s00:50s
B035(Message texts) :
Prio = 3
Quit = off
EMERGENCY
STOP
ACTIVATED
Rem = off
01:00s+
Rem = off
01:00s+
Rem = off
01:00s+
Creator:
Checked:
Date:
Torgeir
1/23/02 9:28 AM/8/7/12 11:45 AM
Project:
Installation:
File:
E20202.lsc
Customer:
Diagram No.:
Page:
Connection
Label
I1
S0 Emcy Stop
I2
S1 Man
I3
S1 Aut
I4
S3 Reset
I5
F1 Overload
I6
F12 Temp
I7
I8
F11 Start/Stop
I9
I10
I11
I12
I13
I14
I15
I16
I17
I18
I19
I20
I21
I22
I23
I24
S1
S2
S3
S4
S5
S6
S7
S8
AI1
Creator:
Checked:
Date:
Torgeir
1/23/02 9:28 AM/8/7/12 11:45 AM
Project:
Installation:
File:
E20202.lsc
Customer:
Diagram No.:
Page:
Connection
Label
AI2
AI3
AI4
AI5
AI6
AI7
AI8
Q1
K1 Compressor
Q2
Y3 Drain Valve
Q3
H3 Alarm
Q4
Remote Alarm
Q5
Q6
Q7
Q8
Q9
Q10
Q11
Q12
Q13
Q14
Q15
Q16
AQ1
AQ2
X1
X2
X3
X4
X5
X6
X7
X8
X9
X10
X11
X12
Creator:
Checked:
Date:
Torgeir
1/23/02 9:28 AM/8/7/12 11:45 AM
Project:
Installation:
File:
E20202.lsc
Customer:
Diagram No.:
Page:
Partlist
Main voltage
Control voltage
Motor rated power
Motor rated Current
Max rating of associated fuses
Ref
M1
Q1
K1
F1
A1
P2
S0
S1
S3
S7
H2
H3
T2
F4 F5
F6
F11
F12
F13
Y3
MPS: E20202005
440 V
220 V
27 kW
45,9 A
100 A
Description
MOTOR
MAIN SWITCH 55A
MAIN CONTACTOR 50A
BIMETAL 37-50A
LOGIC MODULE, PROGRAM: E20202
HOUR COUNTER
STOP PUSH BUTTON
SWITCH 3 WAY
PUSH BUTTON BLACK
SWITCH 2 WAY
SIGNAL LAMP GREEN
SIGNAL LAMP RED
TRANSFORMER 440/220V 150VA
FUSES 2A 450V
FUSES 0,5A 450V
SWITCH BOARD h:500 b:400 d:250
PRESSURE SWITCH
THERMO SWITCH
LEVEL SWITCH
DRAIN VALVE
Partnr
7336
14 747 11
66245
66323
45 103 75
43 082 09
43 032 88
43 033 23
43 032 64
43 033 -2
43 030 07
43 030 08
66 800 -2
68212
68205
24 902 12
7756
7746
4356
4332
4332
Technical data
Function ............... : Open when de-energized
Valve design......... : Pilot operated diaphragm valve
Poppet type pilot.
Nominal diameter. : 14.5 mm
Port sizes .............. : BSP
Mounting.............. : Direct pipe mounting
Unrestricted position
Working pressure . : Max 40 bar
Pressure drops ...... : p min. 0.3 bar for opening
p min 0 bar for closing
p max 40 bar
Flow factor ........... : Kv = 60
Weight.................. : 880 g (incl. coil)
Material specification
Sperre Industri AS
Tel +47 70 16 11 00
Fax +47 70 16 11 10
E-mail:industri@sperre.com
Sperre Rotterdam BV
Tel +31 180 463 299
Fax +31 180 463 264
E-mail:rotterdam@sperre.com
Sole suppliers of
genuine spare parts
Data Sheet
Pressure switch PRS-30
Part no.
7756
Construction:
Pressure switch type ........ : Diaphragm
Fluids controlled.............. : Hydraulic oils, fresh water,
sea water, air
Weight ............................. : 0.75 kg
Adjustment:
Range of switching point ... : 3,5 - 35 bar
(50,75 - 507,5 psi)
Min. diff. at low setting ...... : 1,7 bar (24,65 psi)
Min. diff. at high setting ..... : 2,55 bar (36,97 psi)
Max. diff. at high setting .... : 20 bar (290 psi)
Design:
Max temperature.............. :
Max. permissible pressure :
Per cycle
Occasional surge
Destruction pressure ........ :
Mechanical life.................:
Installation:
Fluid connection.................. : " BSP
El. connector type ............... : DIN 43650A, 4-pin male,
plug PG11
Enclosure............................. : IP65
70C
45 bar (652,5 psi)
80 bar (1160 psi)
160 bar (2320 psi)
6
5 x 10 operating cycles
Ship approvals:
DNV, LRS, GL, BV, RINA
CE marked acc. to 89/336/EC, 92/31EEC, 93/68/EEC
50,8
3,5
2000
290
20
Range
Plage
PRESSURE SWITCH
3500
508
35
N6
PH
350
PRS-30
Electrical wiring:
Sperre Industri AS
Tel +47 70 16 11 00
Fax +47 70 16 11 10
E-mail: industri@sperre.com
Sperre Rotterdam BV
Tel +31 180 463 299
Fax +31 180 463 264
E-mail: rotterdam@sperre.com
9
1,7
SPERRE
www.sperre.com
IEC/EN60 947-5-1
Ui : 250V
IP65IP65
AC15
Ue : 240V
Ie
:
1,5A
France
Ie : 1,5A France
2
3
1
11
900 130,5
170 24,7
12
20
13
290
14
PB
Differential
Ecart
Sole suppliers of
genuine spare parts
Data Sheet
Temperature switch TMS-80
Part no.
7746
Construction:
Temperature switch type ............. : Rigid sensor
Weight ......................................... : 0.35 kg
Environmental conditions:
Operation temperature ................. :
Enclosure ..................................... :
Vibration stability
Sinusoidal 20g, 25 Hz - 2 Hz ... :
Shock resistance
Shock 50 g/6 ms, 500 g/1 ms .. :
Free fall ................................... :
-40 to +70C
IP65, IEC 529
IEC 68-2-6
IEC 68-2-27
IEC 68-2-32
Electrical specifications:
Switch.......................................... : SPDT
Contact load: AC15 .................. : 0.5 A, 250 V
DC13 .................. : 12 W, 125 V
Adjustment:
Performance:
Setting range ..................................: 50-100C
Differential .....................................: 3C
Permissible operating temp. ...........: 200C
Installation:
Process connection.......................: " BSP
El. connector type ........................: DIN 43650A, PG11
Material:
Wetted Parts:
Sensor pocket ...: Brass
Enclosure Parts: Housing ...........: AlMGSi1
Plug fixture ......: Glass filled polyamid
Ship approvals:
DNV, ABS, LRS, GL, BV, RINA, MRS, KRS
CE marked acc. to EN 60 947-5-1
Electrical wiring:
Sperre Industri AS
Tel +47 70 16 11 00
Fax +47 70 16 11 10
E-mail: industri@sperre.com
Sperre Rotterdam BV
Tel +31 180 463 299
Fax +31 180 463 264
E-mail: rotterdam@sperre.com
Sole suppliers of
genuine spare parts
Data Sheet
Oil level switch
Part no.
Technical data:
Nominal pressure ..................... :
Weight ..................................... :
Max. medium temp. ................. :
Max. ambient temp. ................. :
Switching hysteresis ................ :
Switching-on point reffered to
center position : ........................ :
Electrical specifications:
Max. switching current .......:
Max. switching voltage .......:
Max. rating .........................:
Protection class ...................:
4356
PN25
0.35 kg
110C
80C
ca. 1-4 mm
-4 to 0 mm
1A
230 VAC/ 48 VDC
26 VA / 20 W
IP 65
Material:
Body ............................. : Brass (Cu Zn 39Pb)
Float ball ....................... : PVDF
Installation:
Process connection ....... : " BSP
El. connector type .......... : Plug connector DIN 43650 type
A ISO 4400 including cable box, suitable for cables of
outside dia. 4.5 - 7 mm.
Sperre Industri AS
Tel +47 70 16 11 00
Fax +47 70 16 11 10
E-mail: industri@sperre.com
Sperre Rotterdam BV
Tel +31 180 463 299
Fax +31 180 463 264
E-mail: rotterdam@sperre.com
Sole suppliers of
genuine spare parts
Data Sheet
Flexible hoses
1.
2.
3.
A
(inch)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
Opening
of the
spanner
(mm)
Minimum
bending
radius
(mm)
Sperre
part no.
1
1
1
2
600
600
800
800
800
800
500
470
670
600
600
580
31
38
43
57
70
80
25
33
38
50
57
70
22
29
38
50
54
66
27
33
38
50
60
70
180
240
300
420
500
635
4595
4596
4597
4598
4599
4601
(1)
(2)
PN40
(3)
PN40
4666
4667
4668
4669
4687
(DN15)
(DN20)
(DN25)
(DN32)
(DN40)
7495
7492
7493
7494
7496
(DN15)
(DN20)
(DN25)
(DN32)
(DN40)
Hose construction :
Tube : Oil resistant synthetic rubber
Reinforcement : Two high tensile steel wire braids
Cover : Abrasion and weather resistant synthetic rubber
Temperatur range : - 40C to + 100C
Flexible hoses acc. to SAE 100 R2
Sperre Industri AS
Tel +47 70 16 11 00
Fax +47 70 16 11 10
E-mail:industri@sperre.com
Sperre Rotterdam BV
Tel +31 180 463 299
Fax +31 180 463 264
E-mail:rotterdam@sperre.com
www.sperre.com
Sperre China
Tel +86 21 65070436
Fax +86 21 65070402
E-mail:china@sperre.com
Synthetic oil
Mineral oil
ANDEROL 555
BP ENERSYN RX 100
CASTROL AIRCOL SN 100
COSMO RECIPRO SX 100
DAPHNE MARINE COMPR. 100
ESSO / EXXON ZERICE S 100
ESSO / EXXON SYNNESTIC 68
FAMM CETUS DE 100
MOBIL RARUS 827
NIPPON OIL CO. FAIRCOL SA 100
STATOIL FRIDGEWAY S 100
SHELL CORENA AP 68
TOTAL LUBMARINE BARELF AL 100
STATOIL COMPWAY SX68
BP ENERGOL RC 68
CASTROL AIRCOL PD 100
CALTEX RPM COMPR. OIL 68
COSMO RECIPRO 100
ESSO / EXXON EXXCOLUB 77
FAMM COMPRESSOR OIL EP VDL 100
GENERAL COMPOL A 100
MITSUBISHI COMPR. OIL 100
MOBIL RARUS 427
PHILLIPS COMPR. OIL 68
SHELL CORENA P 68
STATOIL COMPWAY 68
TOTAL DACNIS P
Quantities, application points and intervals for lubrication oil and grease.
Sperre Industri AS
Tel +47 70 16 11 00
Fax +47 70 16 11 10
E-mail:industri@sperre.com
Sperre Rotterdam BV
Tel +31 180 463 299
Fax +31 180 463 264
E-mail:rotterdam@sperre.com
Sole suppliers of
genuine spare parts
Crank case
Air
Lub. Oil for Air compressor
Grease for El.motor
Compressor
Quantity
Application
Change
Quantity
Grease
Grease
type
[Liters]
point
interval
[Grams]
Application
interval
HLF2/77
1,8
HL2/77
4,0
Bearings lubricated for life time
HL2/90
4,0
HL2/105
4,0
HL2/120
10,0
20
HL2/140
10,0
20
HL2/160
10,0
20
HV1/85
1,5
20
HV1/120
2,0
20
HV1/140 *
4,0
20
HV1/156 *
4,0
20
HV2/200
8,0
30
HV2/210
8,0
30
HV2/219
8,0
30
HV2/220
20,0
30
HV2/240
20,0
30
HV2/270
30
24,0
HV2/285
30
24,0
HV2/300
30
24,0
* Cylinder lubrication from separate oil tank. (HV1/140A and HV1/156A does not have a separate cylinder
lubrication system, and these compressor models should be run on synthetic lub. oil only).