Technologie

Drries
Droop + Rein
Scharmann
Berthiez

Berthiez

Vertical Turning Machines

Vertical Grinding Machines

High-Speed Turning Lathe

TVM
The TVM range of turning lathes has been
designed to achieve maximum productivity:

- Complete cast iron design

- High flexibility during the turning

process

- Extremely high table speed

- Flexibility due to different pallet

changing systems

- Turning and milling on the same

machine
- High static and dynamic positioning
accuracy
- High, long-term reliability
The main design features ensure
optimum performance, accuracy and
repeatability:
- Rectangular ram cross section
- Large-dimension recirculating ball

Swivel head

screw to reinforce axis stiffness

- Main drive with backlash free
kinematic chain
TVM 1400/125 F2

Swivel head

TVM 1400/125 F2

Grinding attachment and dressing

attachement

Ram guide
Linear roller bearings on four faces
of the ram

Ram with integrated

milling spindle

High-speed bearing
Preloaded precision
roller bearing
Silent chain drive
free from backlash
Two stage gearbox

Bearing for
high load
High-precision
thrust ball bearing

High-Speed Turning Lathe

TVM
Pallet changer from simple twin pallet changer up to

multi-pallet system. Pallet type with automatic clamping chucks possible.

TVM 1400/125 F2

TVM 2000/160 T2

TVM 2000/160 T2

TVM 1400/80 F1

Aircraft turning operation

Technical Data
High Speed Turning

High Speed Turning

Heavy Duty Turning

Swing diameter

mm

1,400

1,400

2,000

Turning diameter

mm

1,250

1,400

1,800

Turning height: standard/optional

- fixed crossrail

mm

800

800 / 1,000

1,000 / 1,200

- traversable crossrail

mm

800 / 1,100

1,300

1,300 / 1,600 / 1,900

Crossrail adjustment, optional

mm

300

800

800 / 1,000 / 1,300

Moveable crossrail positioning steps

mm

300

100

100

Table diameter

mm

800

1,000

1,000

1,250

Max. table speed

rpm

1,000

800

800

630
63 / 92

63 / 92

6.5 /10.4 /12.2

8.1/13 /15.4

13 /15.4

13 /15.4

24.3 / 28.6

3,500

10,000

Main drive power/optional

40 / 63 / 92

kW

Max. table drive torque

kNm

Max. load

1,400

1,600
315 / 400

kg

3,500
T1

T2

T2

kN

40

60

60

Turning Specifications
Cutting force

1,250

kN

15

20

20

Ram cross section

mm

210 x 190

210 x 240

210 x 240

Ram travel

mm

800

1,000 / 1,250

1,000 / 1,250 / 1,600

Min. ram swing diameter

mm

285

330

330

Feed force

Max. rapid traverse

mm/min.

Tool holder
Milling Specifications

20,000

16,000

16,000

Berthiez/Capto/KM

Berthiez/Capto/KM

Berthiez/Capto/KM

F1

F2

F2

Spindle power

kW

15

25

25

Spindle speed

rpm

25 - 3,500

25 - 2,500

25 - 2,500

C-axis Position

360,000

360,000

360,000

C-axis Interpolation

360,000

360,000

360,000

C-axis speed / feed

rpm

Tool interface

0.01 - 5

0.01 - 5

0.01 - 3.4

ISO 50 / HSK / KM

ISO 50 / HSK / KM

ISO 50 / HSK / KM

Accessories
Milling accessories

Angular head 90 or

Angular head 90 or

Angular head 90 or

swivel head with manual

swivel head with manual

swivel head with manual

tilting
Grinding accessories
Facing head

or automatic tilting

or automatic tilting

Spindle or grinding motor

Spindle or grinding motor

spindle

spindle

hydraulic facing head, special facing head on request

12 / 20 / 30

Tool changer

30 / 50

Tool changer capacity

- Berthiez tool changer

12 / 20

- Modular tools

20 / 30

12 / 20 / 30
30 / 50
60 / 80 / 120

Chain magazine capacity for modular tools

Pallets

Twin pallet 1,000-1,250

Twin pallet 800

Option
Swing diameter with pallets
Max. pallet load

60 / 80 / 120

Twin pallet 800-1,000

or multi-pallet type

or multi-pallet type

2,000
4,000 10,000

mm

1,250

1,250

kg

2,000

2,000

Modular Vertical Grinding Machine

RVM
The RVM range of grinding machines

provides solutions for demanding highprecision applications. The high level of

technology is the guarantee for longterm competitiveness:

- High rigidity due to massive cast iron

design

- Rigid high-performance spindles

suitable for the lastest grinding wheel

technology
- High spindle speed
- High positioning accuracy
- Long-life performance and quality
- Ergonomic
RVM vertical grinding machines are
suitable for high-precision machining
especially in the highly demanding bearing industry and aerospace. The stability
of the high-precision bearings of these
machines meet the extraordinary production requirements of our customers.

Automatic grinding wheel change,

grinding wheel screen and coolant
nozzles.

High-speed milling heads:

can be changed automatically
to the grinding spindle.
Rigid and precise design in proven
technology
Maximum stiffness and ideal damping
due to cast iron design:
Bed, column, crossrail and crossrail head.

Modular tool magazine and

Thermosymmetrical design:

work piece measuring.

ribbed box type design

Constant crossrail section for high rigidity.

Grinding wheel dressing attachment

with diamond wheel.

Linear guidance of X- and Y-axis with

roller pack and constant, hydraulic
preload. This solution guarantees a
maximum long-term accuracy
and geometrical precision.

Modular Vertical Grinding Machine

RVM

Machine bed
Swing diameter

mm

Grinding diameter

mm

Grinding height under grinding

mm

wheel, other heights on request

Table diameter

mm

Max. table speed

rpm

Main drive power

kW

/Option
Max. table drive torque
Max. load

Nm
kg

**MC = Motor torque

Type :1 or 2 columns
Crossrail head
Grinding ram travel
Feed force

mm
kN

Max. feed rate

m/min.

Max. rapid traverse

m/min.

Option : 2nd crossrail head

Grinding spindle tilt

degree

(Type : monospindle)
tilt lead

degree

Grinding spindle power

Spindle speed (for conventional

kW

grinding wheel or CBN)

rpm

Min. grinding wheel diameter

mm

Max. grinding wheel diameter

mm

Control
Accessories
Additional grinding spindle
Dressing attachment fixed or swivelling
Continuous dressing attachment
Moveable coolant nozzle
Tables
Work piece measuring
Grinding wheel measuring
Process
High-performance grinding machine type RVM 2800/220

Technical Data
RVM 800

RVM 1000

RVM 1250

RVM 1600

RVM 2000

RVM 2500

800

1,100

1,600

2,000

2,300

2,800

800

1,100

1,600

2,000

2,300

2,500

500 / 700

600 / 800

600 / 800 / 1,000

600 / 800 / 1,000

600 / 800 / 1,000

600 / 800 / 1,000

630 / 800

800 / 1,000

1,250 / 1,400 / 1,600

1,600 / 1,800 / 2,000

2,000 / 2,200

2,500

120

500

250

120

250

120

200

75

130

75

130

10

30

23

23 MC

12

23 MC

12

23 MC

12

23 MC

12

820

410

810

1,490

2,100

1,650

2,800

2,750

4,275

2,750

4,275

1,000

2,000

10,000

15,000

20,000

25,000

1/2

1/2

1/2

1/2

630 / 800

630 / 800

630 / 800 / 1,000

630 / 800 / 1,000

630 / 800 / 1,000

630 / 800 / 1,000

10

10

20

20

20

20

10

10

10

10

10

10

no

no

yes

yes

yes

yes

+ / - 60

+ / - 60

+ / - 60

+ / - 60

+ / - 60

+ / - 60

1 (Hirth)

1 (Hirth)

1 (Hirth)

1 (Hirth)

1 (Hirth)

1 (Hirth)

7 25

7 25

7 25

35 - 45

7 45

7 45

7 45

6,000 12,000

5,000 12,000

6,000 12,000

4,000 - 5,000

4,000 12,000

4,000 12,000

4,000 12,000

60 150

60 200

60 150

200

250

60 250

60 250

60 250

120 500

120 500

120 500

500

600

120 600

120 600

120 600

Siemens 840 D

Siemens 840 D

Siemens 840 D

Siemens 840 D

Siemens 840 D

Siemens 840 D

1 or 2 additional motor grinding spindles on request

9,000 rpm diamond roll diameter = 125 mm
on request
on request
special tables on request: magnetic, electromagnetic or permanent electric
by probing system
by laser
Contact grinding wheel/work piece, process monitoring, exhaust, fire alarm device, coolant emulsion or oil

10

HSC 200 High-Speed Grinding Machine

for Rotor Tips
Grinding on a HSC grinding machine

Apart from the economic advantages, the

HSC

Working Range

allows minimum clearance between rotor

production on this machine minimizes

Table dimensions

and seal surface and therefore guaran-

noise level. Therefore HSC 200 is an eco-

Grinding height above table

tees a reduction in fuel consumption. The

nomic investment as regards financial

Max. work piece diameter

machining of rotor blade tips on this

issues as well as the environment.

Work piece length

The main feature of the HSC 200 grinding

Grinding diameter (max.) with grinding wheel dia. 800 mm

machine is the high rotational speed of

Max. work piece weight

the workpiece. Grinding is carried out at

Z-axis, horizontal table traverse

almost the operating speed of the engine

X-axis, horizontal grinding ram traverse

rotor. The centrifugal force holds the

B-axis, pivoting angle of grinding spindle

blades steady and no additional clamping

U-axis, traverse of diamond roll

of the blades is necessary.

W-axis, tailstock

As clamping can be avoided, total pro-

Power

cessing time is reduced considerably -

Grinding spindle drive power

from 12 hours to 3 hours approx. on the

Work piece drive power at 4.000 rpm

HSC 200. On top of fuel saving, additional

Connected value

high-speed grinding machine represents

Max. grinding wheel diameter

a technological leap ahead.

Grinding wheel thickness

Grinding dia.

(min.) with grinding wheel dia. 400 mm

kW

cost savings are realized through the

reduced process time.

Speed and feed

Rotational speed of grinding spindle continuously variable
Clockwise and counter-clockwise
Rotational speed of grinding spindle

continuously variable
alternation

Table feed range

Grinding ram feed range
X-axis and Z-axis rapid traverse
Total weight of basic machine
Accuracy according to German Standards VDI/DGQ 3441
Axes positioning
Positioning accuracy
Positioning repeatability
Reversal error
Adjusting accuracy of grinding wheel angle
Min. positioning increments in X, Z und U
Work piece accuracy
Angle position of grinding wheel
Positioning repeatability of grinding wheel
Positioning accuracy of grinding spindle
Positioning repeatability of grinding spindle
Positioning accuracy of table
Min. feed increment
Concentricity of work piece adapter
Accuracy of laser measuring

11

Know-How and
M a n u f a c t u re r s w a r ra n t y

Service
Targets

mm

6,700 x 800

mm

660 or 800

mm

1,100 or 1,500

mm

200 - 2,000

mm

800

mm

25 - 76

mm

200

mm

1,100 or 1,500

kg

1,000 / 1,500

mm

2,075

mm

660

degree

+/- 20

mm

210

mm

1,800

You use machines made by Berthiez or

by DS Technologie group: In order to

ensure the quality level and to improve

productivity, we offer the manufacturers

competence.

A technical and economic examination

will allow assessing the quality level and
profitability of a service visit.

Services

Service and original spare parts supply

for the following brands:

Reconditioning: punctual or regular

service under a maintenance contract.
15

Berthiez

kW

100

Rebuild: Part or total modification of

kVA

200

a machine to ensure the quality level.

Cornac

Modernization in order to increase pro-

Cridan

ductivity and quality by

rpm

300 - 2,000

rpm

100 - 3,000

rpm

100 - 6,000

mm/min

0.01 - 8,000

mm/min

0.01 - 8,000

mm/min

8,000

kg

60,000

Improving dynamic performances:

Exchange of CNC control and servosystem.
Automation: Installation of automatic
tool changer, pallet changer etc. ...
Securing of higher accuracy and
reliability.
Machine installation/relocation to

Z-axis X-axis
Pa

0.015

0.004

Ps

0.005

0.002

0.003

0.001

degree

+/- 0.001

mm

0.001

improve production process and work

Drries
D ro o p + R e i n
F ro r i e p
HES
Jungenthal

flow.

Kllmann

Training of operating, programming and

Scharmann

maintenance personnel.

Schiess
S c h i e s s F ro r i e p

sec`s arc

+/-

sec`s arc

+/- 2.5

mm

0.005

mm

0.003

mm

0.01

mm

0.001

mm

0.01

mm

+/- 0.008

Semo
SFAC
S u n d s t ra n d
Wa n d e re r
Wo t a n

Technologie
Drries
Droop + Rein
Scharmann
Berthiez
Headquarters:
DS Technologie
Werkzeugmaschinenbau GmbH
Hugo-Junkers-Strae 12-32
D-41236 Mnchengladbach-Rheydt
Tel. +49 /2166 / 454 -0
Fax +49 /2166 / 454 -300
www.ds-technologie.de
information@ds-technologie.de

Products:
Drries
Vertical Turning Machines
Vertical Machining Centers
Droop + Rein
Portal Machining Centers
High Speed Machining Centers
Scharmann
Horizontal Machining Centers
Boring Mills
Berthiez
Vertical Turning Machines
Vertical Grinding Machines
Horizontal High Speed Grinding Machines
DS Aircraft
Machining Centers

Sites, Subsidiaries and Service

Centers:
DS Technologie
Werkzeugmaschinenbau GmbH
Product line Droop + Rein
Hofkamp 2
D-33719 Bielefeld
Tel. +49 /5 21/ 58 04 -0
Fax +49 /5 21/17 80 06
DS Technologie Service Center GmbH
Mittelhuser Str. 76-79
D-99089 Erfurt
Tel. +49 / 3 61 / 74 08 90
Fax +49 /3 61 / 73 2119
DS Technologie
Werkzeugmaschinenbau GmbH
Service Center South
Berglesweg 9
D-86420 Diedorf
Tel. +49 / 8238 / 6 0720
Fax +49 / 8238 / 6 0722
DS Technologie
Werkzeugmaschinenbau GmbH
Beijing Office
Room 704, Kun Tai Building
No. 10 Chao Wai Da Jie
Chaoyang District
100020 Beijing
PR China
Tel. +86 /10 / 65 99 55 56
Fax +86 /10 / 65 99 55 59

Service
DS Technology (USA), Inc.
7861 Palace Drive
Cincinnati, OH 45249
USA
Tel. +1/513 / 247-2590
Fax +1/513 / 247-2599

Berthiez SAS
5, rue Barrouin
F-42029 St. Etienne Cdex1
France
Tel. +33 / 4 / 77 92 39 92
Fax +33 / 4 / 77 92 39 93

9.2003 - 1500 E PD - 03/395

DS Technology (UK) Ltd.

43/45 Phoenix Park
Avenue Close, Nechells
Birmingham B7 4NU
United Kingdom
Tel. +44 /121 / 359 36 37
Fax +44 /121 / 35918 68