Beruflich Dokumente
Kultur Dokumente
Review
School of Materials and Chemical Engineering, Xian Technological University, Xian 710032, PR China
b School of Energy and Power Engineering, Xian Jiaotong University, Xian 710049, PR China
Received 9 February 2006; received in revised form 28 July 2006; accepted 28 July 2006
Abstract
This paper summarizes and reviews the various synthesizing approaches of one-dimensional nano-structured polyaniline (PANI) and several
potential applications of the nanomaterial. The synthesizing approaches can be generally categorized into template synthesis and non-template
synthesis according to whether template(s), hard (physical template) or soft (chemical template), is (are) used or not. However, though the various
approaches established, preparation of one-dimensional nano-structured PANI with controllable morphologies and sizes, especially well oriented
arrays on a large scale is still a major challenge. Furthermore, the formation mechanisms of the nanostructures are still unclear. On the other hand,
one-dimensional nano-structured PANI exhibits high surface area, high conductivity, as well as controllable chemical/physical properties and good
environmental stability, rendering the nanomaterial promising candidate for application ranging from sensors, energy storage and flash welding to
digital nonvolatile memory.
2006 Elsevier B.V. All rights reserved.
Keywords: Polyaniline; Synthesis; Template; Nanofiber; Nanotube; Nanowire; Surface area; Sensor
Contents
1.
2.
3.
4.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Synthesis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1. Hard template synthesis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2. Soft template synthesis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3. Combined soft and hard template synthesis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4. Seeding polymerization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5. No-template synthesis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.1. Interfacial polymerization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.2. Radiolytic synthesis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.3. Rapid mixing reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.4. Sonochemical synthesis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.5. Electrochemical approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1. Sensor application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2. Energy storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3. Field emission application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4. Flash welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5. Digital nonvolatile memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Corresponding author.
E-mail address: victordhzhang@126.com (D. Zhang).
0921-5107/$ see front matter 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.mseb.2006.07.037
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Concluding remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Acknowledgment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Introduction
Intrinsically conducting polymers, including polyacetylene,
polyaniline (PANI) (Fig. 1), polypyrrole, polythiophene, poly
(p-phenylene-vinylene), etc., are termed organic polymers that
possess the electrical, electronic, magnetic, and optical properties of a metal while retaining the mechanical property, processability, etc. commonly associated with a conventional polymer,
and more commonly known as synthetic metals [1]. Of these
polymers, PANI has elicited the most interest since its electric
conductivity was found by MacDiarmid et al. [2] in 1985, due
to its wide range of conductivity from insulating to metallic
regime, unique redox tunability, good environmental stability,
low cost, ease of synthesis, and promising applications in various fields, such as metallic corrosion protection [3,4], electromagnetic interference shielding [5], electrostatic discharge [6],
sensors [7], actuators [8], to mention just a few. PANI and its
derivatives are generally synthesized by chemical or electrochemical oxidative polymerization of the monomers, although
some other approaches such as plasma polymerization [911],
electroless polymerization [12,13] and solid-state polymerization [14,15] were also reported. Note that the intractability, i.e.,
infusibility and insolubility, is the main factor that hampers the
applications of PANI, dispersing of the polymer in conventional
polymers was considered one of the most effective approaches to
address this problem from both the scientific and technological
point of view [3,16]. Accordingly, synthesis of nano-structured
PANI, on one hand, is the key step in preparing highly dispersed
blend of PANI with other processable polymers, and thus to
improve the processability of PANI. On the other hand, some
special physical and chemical properties differing from the bulk
material will be achieved on nano-structured PANI and will render it for new applications [17], such as chemical sensors, energy
conversion and storage, light-emitting display devices, microelectronics, optical storage, and so on. In comparison with the
PANI nanoparticles, which are mainly synthesized by dispersion
technique and electrochemical method and have been the subject
of a recent review [18], one dimensional nano-structured PANI,
including nanofibers, nanowires, nanorods, nanotubes, nanofibrils, nanobelts and nanoribbons, presents several advantages in
fabricating nano-devices and in preparing nanoscale electrical
Fig. 1. Molecular structure of PANI in emeraldine base (a) and emeraldine salt
(b) form, where A represents the dopant anion.
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100 nm were obtained and it was revealed that both the electric
quantity in electropolymerization and the ethanol affected the
morphology of the final PANI. For example, 90% (area fraction in SEM images) of nanofibers with diameters of 2050 nm
was observed on platinum deposited quartz substrate electrode
with 30 min of polymerization, while fibers with diameters larger
than 100 nm were obtained with polymerization time of 15 min.
The reason for the formation of nanofibers was, on one hand,
the ethanol molecules wrapped the PANI particles due to the
strong H-bonding between them and prevented thus the aggregation of PANI particles during their polymerization, on the other
hand, the increased forming rate of crystalline nucleus due to
the presence of ethanol is favorable for electrosynthesizing of
PANI nanofibers. Thanks to the one-dimensional aggregation
structures of 5,10,15,20-tetrakis(4-sulfonatophenyl)porphyrin
in water, nanorods of PANI with diameters of 2050 nm and
lengths of 2001000 nm were also prepared by electrochemical
oxidative polymerization in the presence of sulfonated porphyrin
with various porphyrin concentrations [66]. The aspect ratios of
the PANI nanorods were affected by the sweeping potentials and
cycles. The density of the PANI nanorods, i.e. the crowdedness
of the nanorods, increased with the concentrations of porphyrin,
indicating that the aggregated sulfonated porphyrin functioned
as soft template in directing the morphology of PANI.
Additionally, the equilibrium adsorbed surfactant aggregates
can also be used as soft templates for synthesizing nanostructured PANI, as well as polypyrrole, with controlled morphology on flat surfaces [60]. Aniline and sodium dodecyl sulfate
(SDS), a kind of surfactant, were allowed to aggregate on highly
oriented pyrolytic graphite surfaces in the first step, and then the
oxidant was added to start the polymerization. Finally, the substrate was rinsed to remove the excessive ingredients, resulting
well aligned PANI nanowires parallel to the surface, as well as
other morphologies on the substrates.
More importantly, uniform dendritic PANI nanofibers, with
diameters and lengths of 6090 nm and several hundreds of
nanometers, respectively, were chemically synthesized with a
special surfactant gel formed by a mixture of hexadecyltrimethylammonium chloride (C16 TMA), acetic acid, aniline, and water
at 7 C [89]. The lengths of the PANI branches decreased
with decreasing of the C16 TMA concentration, and finally
PANI nanoparticles were resulted with a C16 TMA concentration of 0.05 mol/L. However, when the C16 TMA was replaced
by cetyltrimethylammonium bromide (CTAB), PANI nanobelts
with thickness, width, and length in the range of 4050,
300400 nm, and about several micrometers, respectively, were
prepared by the same group at 7 C with the concentration
of CTAB vary from 0.05 to 0.25 M [90]. Note that only PANI
nanoparticles with diameters of 70100 nm were obtained with
0.25 M CTAB when the synthesis was carried out at room temperature, it was assumed that the surfactant played a templatelike role in the synthesis of PANI nanobelts.
2.3. Combined soft and hard template synthesis
In order to fabricate highly oriented PANI nanostructures, a
novel method combing the soft and hard template synthesizing
technique was employed [32]. Typically, aniline and the surfactant, e.g. C3-ABSA, was dissolved in deionized water to form a
homogenous emulsion and ultrasonicated for a while. The hard
template, e.g. a porous, hydrophilic Al2 O3 , was immersed in the
emulsion and ultrasonicated for another while. Afterwards, the
APS solution was added rapidly to initiate the polymerization.
With different reacting time, the oriented PANI nanotubes and
nanofibers were produced within the pores of the hard template.
No oriented nanofibers was obtained neither with NSA as the
soft template nor with a hydrophobic Al2 O3 as the hard template
solely, revealing that both the dopant and the surface property
of the hard template affect the alignment of PANI nanofibers or
nanotubes. The fact that one nanotube or nanofiber was grown
in a regular hexagon shaped pore, and two or more in a irregular
shaped pore, differing from the fact that one fiber or tube in one
pore during the direct use of Al2 O3 as the hard template, indicated that both the soft and hard template affected the formation
of the nanofibers or nanotubes. The lengths of the nanofibers or
nanotubes can be roughly controlled by varying the polymerization time.
2.4. Seeding polymerization
By adding a small amount of various nanofibers like the PANI
nanofibers in diameter of 50 nm, the single-walled carbon nanotubes bundles in diameter of 20 nm, nanofibrous hexapeptide
in diameter of 12 nm, and the V2 O5 nanofibers in diameter of
15 nm, into the reacting solution of aniline and APS, Zhang
et al. [31]. invented the so-called nanofiber seeding method
for preparation of PANI nanofibers. Typically, about 14 mg
of these seeding nanofibers were added firstly into a stirred
solution of aniline (0.14 M) in hydrochloric acid (1.0 M), and
a solution of 0.04 M APS was added then to the mixture to initiate the polymerization. The resulting dark-green precipitate of
PANI was isolated after 1.5 h and dried under dynamic vacuum.
The morphology of all the seeded PANI products was fibrillar with fiber diameters in the range of 2060 nm. In contrast,
when the reaction is seeded with spheres, for example, the particulate PANI and the nanospheres of polypyrrole, nanofibrous
morphology was obtained just like that in the unseeded reaction.
One of the advantages of the seeded approach is that bulk quantities of doped PANI nanofibers could be produced in one step
without the need of conventional templates, and hence the need
for tedious post-processing. Besides, PANI oligomers [91], Au
nanoparticles with average diameters of 15 nm [92] and carbon
nanotubes [93] were also used as the seeds in preparing PANI
nanofibers. Very recently, Zhang et al. [94] confirmed that the
PANI nanofibers prepared in chemical oxidative polymerization
with APS as the oxidant were resulted from the rodlike structure of aniliniumperoxydisulfate ion clusters formed during the
induction period, which acted as the in situ generated seeds in
directing the morphology of the final product.
2.5. No-template synthesis
To distinguish from the commonly called template-free synthesis of the soft template synthesis method, the phrase no-
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template synthesis was coined here to name the method for synthesizing one-dimensional nano-structured PANI without any
templates, hard or soft.
2.5.1. Interfacial polymerization
Initially, PANI or its composite films were produced via
interfacial polymerization approach in which aniline was codissolved with the surfactant [95] or polymers [96] in the organic
phase, while APS in aqueous acidic phase, giving rise to the
films at the interface of the two immiscible liquids. However,
both nanofibers [17,25] and nano-particles [97] of the polymer
were produced recently, rendering the approach one of the general and facile among a variety to synthesize one-dimensional
nano-structured PANI.
In a typical reaction [17,26,93,98,99], aniline was dissolved
in the organic phase, which can either be one with density lower
than water such as hexane, benzene, toluene, etc. or be one
higher, such as carbon tetrachloride, methylene chloride, etc.,
with various concentrations. Meanwhile, APS was dissolved in
an aqueous acid solution, covering a great variety of acids such
as HCl, sulfuric acid, CSA, toluene sulfonic acid, among others.
And then, the two solutions were gently transferred to a reaction
vessel such as a beaker or a vial, generating an interface between
the two layers. Green PANI was formed firstly at the interface as
the reaction proceeds and migrated gradually into the aqueous
phase until the whole aqueous phase is filled homogeneously
with dark-green PANI at last. Finally, the aqueous phase was
collected after sufficient time of reaction by dialysis or filtration to remove the impurities like excess dopants, etc., yielding
PANI nanofibers in the form of a water dispersion or powder.
Dedoped PANI nanofibers can be obtained by further washing
or dialyzing with ammonia.
In consideration of the formation mechanisms, it was revealed
that interfacial polymerization suppressed effectively the secondary growth of PANI, which occurred naturally in the conventional synthesis of PANI, leading thus to the exclusive formation
of nanofibers [28]. The monomer and oxidant, separated in two
phases, met only at the interface and reacted there then, forming
PANI nanofibers. The nanofibers formed moved away rapidly
from the interface and diffused into the water phase due to their
hydrophilicity. As such, the nanofibers were continuously withdrawn from the interface, allowing formation of new nanofibers
at the interface.
As far as the synthesizing parameters (such as the solvents,
polymerization temperature, and monomer concentration) are
concerned, it was demonstrated that all aqueous/organic systems
produce similar PANI nanofibers, whose morphology was unaffected in the subsequent dedoping process [17,98]. However,
both the diameters and the quality/uniformity of the nanofibers
were affected by the acids and their concentrations [98]. For
example, the average diameters of the fibers synthesized in HCl,
CSA, perchloric acid, and other acids (such as sulfuric acid,
nitric acid and 4-toluenesulfonic acid) are 30, 50, 120, and
3050 nm, respectively [98]. In the case of strong acids like
HCl and CSA, the lower the concentration of the acid, the lower
the fraction of nanofibers in the final product. While in the case
of medium or weak acids like tartaric acid or pyrrolidone-5-
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aniline and APS were added into the system [29], resulting to
the formation of more primary PANI nanofibers (Fig. 2). One of
the advantages of the approach is its scalability in comparison
with others such as interfacial polymerization or rapid mixing
reaction.
2.5.5. Electrochemical approach
Aside from the above-mentioned chemical no-template
approaches, one-dimensional nano-structured PANI was
also synthesized by electrochemical no-template approaches
[108110]. PANI nanofibrils, as well as microfibrils or rods,
have been found by Langer et al. [111115] in electrochemically synthesizing PANI from an aqueous medium at pH 1
without any templates. The nanofibrils doped with fullerene
derivatives exhibited diameters of 10100 nm and lengths of
5002000 nm [115]. Both single nanofibrils and their networks
were obtained with controlled charge flows [114]. Latterly, large
arrays of uniform and oriented nanowires of PANI with diameters less than 100 nm were synthesized by Liang et al. [116]
and Liu et al. [117] on a variety of substrates by a three-step
electrochemical deposition procedure, also without using any
templates. Typically, a large current density was adopted for a
while (0.08 mA/cm2 for 0.5 h) to create the nucleation sites on
the substrates in the first step; in the second step, a reduced current density was followed (0.04 mA/cm2 for 3 h); finally, a much
reduced current was followed (0.02 mA/cm2 for 3 h). The stepwise growth produced uniform and oriented nanowires on both
flat substrates and particles and textured surfaces. For example,
nanowires with diameters of 5070 nm and lengths of 800 nm
were formed perpendicular to a Pt substrate. When the substrates
were colloidal silica particles, the nanowires produced were oriented perpendicular to the particle surfaces. PANI nanowires
were also fabricated to bridge a sharp scanning tunneling microscope tip and an Au electrode by electrochemical polymerization, and the diameter can be reduced by mechanical stretching
of the nanowires [23]. For example, assuming the volume of the
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4. Applications
Apart from the above-mentioned similar properties of the
one-dimensional nano-structured PANI to that of the conventional granular PANI powders, several unique properties, such as
large surface area, were exhibited by the one-dimensional nanostructured PANI, rendering this important class of new materials
promising candidates for applications ranging from sensors to
energy storages and electron field emissions.
3. Properties
4.1. Sensor application
As revealed by the FTIR spectra, UVvis spectra, and the
X-ray diffraction, all the PANI nanotubes [57,58], nanofibers
[27,31,68,82], nanowires [67], nanorods [58], as well as microtubes [85], have backbone structures similar to that of the
conventional prepared granular PANI. In some cases, the Einstein shifts observed in the FTIR and UVvis spectra were
originated from the interaction between the PANI chains and
some small molecules, such as ethanol [68], not from the
chemical structures. For electrochemical prepared oriented
PANI nanowires [117], polarized infrared spectroscopy suggested that the PANI molecules were aligned perpendicular to
the axis of the nanofibers. For the hard-template synthesized
PANI nano- [36] and micro-tubes/fibers [119], they exhibited
a highly ordered layer (ca. 5 nm in thickness) on the outer surface, in which the PANI chains are aligned perpendicular to
the axis of the nano- or micro-structures, and progressively
disordered layers toward the center of the nano- or microstructures. Conductivity measurement of the hard-template synthesized PANI nanotubules [49,119] showed that the conductivities decreased with the increasing of the diameters, and
finally reaches the conductivity of the conventional PANI powder. This was resulted from the decreasing proportion of the
highly ordered layer in the materials with increasing of diameters and from the higher conductivity of the highly ordered
layer than that of the disordered inner part of the fibers/tubes
[120]. The analogous conductivity decrease was also observed
for electrochemically template-synthesized PANI nanoribbons
[51].
The four-probe conductivity of the PANI pellet consisting
of both granular particles and nanofibers [53], or the PANI
nanofibers pellet [31,61,91] was similar to their counterpart synthesized by the conventional procedure, and was affected by the
doping acid and doping degree, and so on. The directly measured electrical conductivity of a single PANI nanotube, which
was synthesized by the soft template method, is ca.30 S/cm
[73,74], far more higher than the 102 S/cm order of magnitude
[73,74,76] for the nanotube pellet due to the large intertubular
contact resistance [73,74].
BrunauerEmmettTeller (BET) surface area of the PANI
nanofibers decreased with increasing of the fiber diameters [98].
For example, BET surface area of dedoped PANI nanofibers
with diameters of 30, 50, and 120 nm are 54.6, 49.3, and
37.2 m2 /g, respectively. In addition, the BET surface area of
doped PANI nanofibers was lower than that of the dedoped
ones, which is in consistent with the results of the conventional
PANI.
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