Beruflich Dokumente
Kultur Dokumente
1.
Introduction
Coconut milk powder is obtained by spray drying coconut milk or coconut
Market
The market for the product is both domestic and international.
3.
Packaging
The product is packed in foil pouches in quantities of 500 grams and 1
kilogram.
4.
Production capacity
The plant will operate to a capacity of processing 25000 nuts per shift or
50000 nuts per day. The yield of various products from processing 50000
nuts per day is as follows:
1.
2.
3.
4.
5.
The total quantity of nuts processed per annum of 300 working days on full
capacity utilisation would be 150 lakh nuts. The yield of various products are:
The time period required for achieving full capacity utilisation is one year.
1
5.
Sales revenue
1.
Coconut cream powder @ Rs. 300 per kilogram - Rs. 990 lakhs
2.
3.
4.
Desiccated coconut powder @ Rs. 150 per kilogram - Rs. 1350 lakhs
5.
6.
6.
Coconut oil
Coconut milk, coconut cream and spray dried coconut cream powder:
The kernel is detached from the shell and grated. The gratings are passed
over a stainless steel vibratory sieve to remove fibrous material or traces of shell
if any. The kernel gratings are steamed and pressed to remove milk. The milk is
centrifuged to separate oil and then pumped to the pastueriser where it is
sterilized. For manufacture of coconut cream, the coconut milk is taken to the
vacuum concentrator and then evaporated to one third its volume. The cream is
spray dried and packed in aluminum foil pouches.
Coconut oil:
The oil is obtained by high speed centrifugation of the milk obtained after
pressing the kernel. The oil being edible grade can be used for cooking
directly.
Coconut fibre:
The fibre obtained before halving the nuts is collected and sold to the coir
industry manufacturers.
The shell is first broken into pieces by use of disintegrators and then
ground to a fine powder. The powder is packed in HDPE bags.
7.
Quality specifications
8.
9.
10.
Sl
Description
1
Raw material store
2
Nut cracking area
3
Processing section
4
Packing section
5
Spray drying area
6
Spare parts store
7
Finished goods store
8
Laboratory
9
Boiler area
10
Administration area
11
Fibre storage area
12
Shell storage area
13
Toilet space
14
Incenerator and waste disposable area
15
Security office
14
Total
Cost of construction Rs. 800 per square foot
Total cost of civil works Rs. 217.60 lakhs
Total cost of land and civil works Rs. 227.60 lakhs
Sq. feet
5000
1000
10000
1000
2000
500
1000
1000
2000
1000
500
1000
500
200
500
27200
11.
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
Testing equipment
n) Testing equipment comprising hot air oven, ashing oven, kjeldhal apparatus,
soxhlet apparatus, centrifuge, vortex stirrer, pH meter, precision weighing
scales, glassware and chemicals.
o) Cost of testing equipment - Rs. 1.00 lakh.
Total cost of processing and testing equipment inclusive of taxes and
duties - Rs. 415.00 lakhs.
12.
Project cost
12.
Sl
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Project cost
Rs. Lakhs
Description
Land
Civil works
Plant machinery
Laboratory equipment
Rs. lakhs
10.000
217.600
414.000
1.000
30.000
0.000
25.000
3.500
2.000
20.700
5.000
2.000
0.000
0.250
10.000
0.100
50.000
5.000
50.000
846.150
13.
a.
Sl
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
7
General Manager
Food Technologist
Maintenance Engineer (Civil)
Maintenance Engineer (Mech)
Maintenance Engineer (Elect)
Production Supervisors
Packing machine operators
Boiler operators
Generator foreman
Refrigeration mechanics
Storekeeper
Skilled workers
Unskilled workers
Sales staff
Administrative staff
Van drivers
Security staff
Total
b.
Sl
1
2
c.
Sl
1
2
3
1
1
1
1
1
2
2
2
2
2
1
10
20
5
4
4
10
69
Total
salary /
month
(Rs. lakhs)
0.250
0.100
0.100
0.100
0.100
0.120
0.100
0.100
0.080
0.100
0.050
0.600
0.600
0.300
0.320
0.160
0.300
3.480
No of
persons
25000
Value
(Rs. lakhs)
100.00
1.000
101.000
Value
(Rs. lakhs)
75.000
12.500
87.500
d.
Sl
1
2
3
4
e.
Sl
1
2
3
4
5
6
7
8
9
10
11
12
13
f.
Sl
1
2
3
4
5
14.
Sl
1
2
3
4
Description
Rent for processing shed
Postage and stationery
Telephones, fax etc.
Consumable stores
Repairs and maintenance
Local transports, loading and unloading
Advertisement and publicity @ 5% of sales
Insurance
Sales expenses @ 1% of sales
Miscellaneous expenses @ 1% of sales
Trade incentives @ 2% of sales
Taxes @ 4%
Total contingent expenses
Rs. lakhs
6.000
0.250
3.000
9.250
Rs. lakhs
0.000
0.050
0.100
0.250
1.037
0.600
13.413
0.091
2.682
2.682
5.365
10.730
37.000
Rs. lakhs
846.150
282.050
564.100
50.000
15.
Sl
1
2
3
4
5
6
7
8
9
16.
Financial analysis
Description
Total recurring cost per year
Depreciation on land and building
Depreciation on machinery
Depreciation on furnaces
Depreciation on moulds and fixtures
Depreciation on office equipment
Interest on long term loan @ 12%
Interest on short term borrowings@ 12%
Total cost of production
Rs. lakhs
2858.760
22.760
41.300
2.500
1.000
0.200
67.680
22.588
3016.788
Sl
Item
Qty
(MT)
Rate/kg
(Rs)
Total
Rs. lakhs
Coconut
330
300
990.00
cream powder
Coconut oil
1050
70
735.00
Coconut shell
2850
228.00
900
150
1350.00
powder
Desiccated
coconut
powder
Animal feed
150
Total
5280
17.
Sl
1
2
3
4
5
6.00
3309.00
Viability analysis
Description
Net profit before income tax (Rs. lakhs)
Net profit ratio
Internal rate of return
Break even percentage
Debt service coverage ratio
Value
292.212
8.8%
28.2%
41%
2.102
10