Beruflich Dokumente
Kultur Dokumente
P1
VVC
(Valve
Pressure
Drop)
(Velocity at
Vena Contracta)
P1
P2
(Outlet Pressure)
PVC
V1
P2
(Pressure at
Vena Contracta)
V2
Gaseous Noise
PVC
P1
P2
PV
Cavitation in Liquids
(Vapor
Pressure)
PVC
V1
V2
P1
P2
PV
(P1 - Pv)
(P1 - P2)
Where:
(Vapor
Pressure)
P1
PV
(Vapor
Pressure)
P2
PVC
Figure 6: Pressure Profile for Flashing
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
schoked =
(200 - 56)
= 1.39
(500 - 7.5)
(500 - 200)
= 1.64
sure compared with test pressures, the flow path geometry and the fluid purity. By researching these factors,
methods of scaling the index for such variables have
been established. This geometry and pressure scaling
is not accounted for in the use of liquid pressure recovery factor (FL) and liquid cavitation factor (Fi) in previous
valve sizing equations.
Globe valves experience minimal cavitation damage
when operating at low pressure (Sigmas between 2
and 1.7). Generally, in these cases, no cavitation control
trim is necessary. However, at between Sigma 1.7 and
1.15, some cavitation control is usually required. When
the Sigma index for a valve is less than 1.15, the
potential for severe cavitation damage exists and a
staged pressure drop severe service trim must be
included in the valves sizing.
Design
Application
For Sigmas
Se
ee
Pages
Tiger-Tooth
approaching
1.002
6-9
ChannelStream
1.002
10 - 14
MicroCav
1.004
15
CavControl
1.15
16 - 18
Design
SPL Reduction
See Pages
Tiger-Tooth Trim
Expanding teeth
Up to 30 dBA
4-7
MegaStream Trim
Multi-hole trim
Up to 28 dBA
19 - 25
MegaStream Plate1
Up to 15 dBA
26 - 27
MegaStream Diffuser1
Up to 15 dBA
28 - 29
MegaStream Silencer1
Up to 30 dBA
30 - 31
Up to 30 dBA
32
Any one of these downstream noise reduction devices in series with a valve can be selected to attenuate noise to the acceptable
SPL required. For example, a MegaStream plate or diffuser, when installed downstream from a standard Valtek control valve,
provides about the same dBA reduction as a one or two-stage MegaStream valve, but at a lower cost. For extremely high
pressure drops where multi-stage valve trim may be considered, a cost-effective option may be to install a MegaStream plate,
diffuser or silencer downstream from a smaller one or two-stage MegaStream valve.
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
Design
A cross-sectioned view of the Tiger-Tooth control valve
stack is shown in Figure 8. The basic Tiger-Tooth design
involves highly engineered concentric grooves (or teeth)
machined into the face and backside of a series of
circular stacked discs (called a stack), which also acts as
a seat retainer. Legs separate one disc from another,
providing the correct distance between individual discs.
For easy assembly, the entire stack is tack-welded into
one concentric unit and clamped in a conventional globe
or angle body valve.
With Tiger-Tooth trim, flow passes from the center of the
stack through the teeth in a radial, wave-like manner to
the outlet, undergoing a series of sudden contractions
and expansions. This process reduces fluid pressure in
steps without the large, single pressure drop typical of
conventional trims.
Valtek control valves with Tiger-Tooth trim are manufactured in sizes 1.5 through 36-inch, utilizing conventional
Valtek globe-style bodies. Both unbalanced and pressure-balanced designs are available (Figures 9 and 10).
For smaller parts inventory and lower cost, many parts
are interchangeable with conventional Valtek Mark One
5
4
FLOW
3
Liquid Applications
With Tiger-Tooth trim, a series of small, multiple pressure drops prevent cavitation from occurring at any point
inside the valve. The amount of pressure drop that can
be taken without cavitation occurring is proportional to
the difference between the local static pressure and
vapor pressure. The expanding Tiger-Tooth design is
used with liquids to eliminate most of the pressure drop
as the flow first enters the trim. Because the fluid flows
under the plug, the smaller teeth in any passage are
encountered first, resulting in a higher pressure drop. As
the fluid progresses through the stack, the expanding
tooth pattern allows the pressure to be reduced in a
series of successively smaller pressure drops without
excursions below the vapor pressure avoiding the
formation of cavitation altogether.
Velocity Control
One of the fundamental design considerations with
Valtek control valves with Tiger-Tooth trim is the establishment of acceptable velocities at every point as the
flow passes through the valve. For liquid applications,
maintaining valve outlet velocities below 30 feet per
second is desirable although higher velocities may
be acceptable depending upon the application and
process fluid.
For gaseous control valve applications, keeping the
maximum outlet gas velocity below 0.33 Mach is desirable, although higher velocities may be acceptable
based on the application.
Velocities must be assessed for the most difficult flowing
conditions at the following critical points (as shown in
Figure 11):
1. The inlet passageway to the valve
2. The internal flow area of the Tiger-Tooth stack at all
plug positions
3. The flow area between the teeth, including inlet and
outlet area of the stack
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
2
1
Flow Characteristics
Tiger-tooth trim is generally designed with a linear flow
characteristic. Deviation from the linear characteristic
inherent in a stacked disc design is reduced by lead-in
areas machined into the valve plug and each individual
disc. This permits the next flow passage to begin passing flow before the first passage has reached full capacity. Bi-linear or tri-linear trim can be furnished with
portions of the stack having different flow capacities,
permitting a flow characteristic approaching an equal
percentage characteristic. Tiger-Tooth trim can also be
manufactured with a full-open area at the top of the stack
to provide additional flow capacity and tolerance for
large solids entrained in the process.
Available Materials
Stack
Plug
Seat Ring 316 stainless steel, 316 stainless steel with Alloy 6 overlay,
other alloys as required
Expanding Tiger-Tooth
Sudden Expansion
Sudden Contraction
Flow Capacity
The required flow capacity for an
application can be determined
through the standard ISA sizing
equations. The main difference in
sizing a standard globe valve and
a Tiger-Tooth valve is that the
Tiger-Tooth valve is far less likely
to choke in either a gas or liquid
application.
In choosing a valve for a particular
application, the user should consider not only the CV, but also the
velocity and the Sigma value or
pressure ratio that must be accommodated. The typical Tiger-tooth
trim information given in the tables
on page 9 is not intended to provide a complete listing of all available designs. Rather, it can be
useful in estimating capabilities of
a particular valve size and pressure class.
FLOW
7 Teeth
6 Teeth
5 Teeth
4 Teeth
3 Teeth
2 Teeth
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
10
12
14
16
Trim No.
(Seat Dia.)
1.50
1.12
1.12
1.00
2.25
1.75
1.25
1.25
3.00
2.25
1.50
1.50
4.00
3.25
2.25
2.25
5.38
4.00
2.75
2.75
7.50
5.50
4.00
3.50
8.50
6.00
4.50
4.00
9.00
6.25
4.00
4.00
12.00
8.00
5.50
4.00
CV
24
12
7
4
44
22
12
7
80
36
18
9
150
75
37
18
270
130
65
32
500
250
125
65
600
300
150
75
700
350
175
80
1100
550
225
110
Stroke
P1/P2
Max.
2.0
2.0
2.0
2.0
2.5
2.5
2.5
2.5
3.0
3.0
3.0
3.0
4.0
4.0
4.0
4.0
6.0
6.0
6.0
6.0
7.5
7.5
7.5
7.5
8.0
8.0
8.0
8.0
8.00
8.00
8.00
8.00
12.00
12.00
12.00
12.00
4.0
9.0
16.0
30.0
5.0
10.0
17.0
31.0
4.7
10.0
20.0
42.0
4.4
10.0
20.0
34.0
5.0
10.0
20.0
40.0
5.0
10.0
20.0
40.0
5.0
10.0
20.0
40.0
5.0
10.0
20.0
40.0
5.0
10.0
20.0
40.0
No. of
Teeth
Body
Size
Trim No.
(Seat Dia.)
CV
Stroke
P1/P2
Max.
Sigma
Min.
No. of
Teeth
2
2-3
3-4
4-5
2
3-4
5-6
6-7
2
3-4
5-6
6-8
2
3-4
5-6
6-7
2
2-3
4-6
6-7
2
3-4
5-6
6-7
2
3-4
5-6
6-7
2
4
6
8
2
4
6
8
1.5
to
2
1.38
1.12
1.12
1.12
22
13
7
4
2.0
2.0
2.0
2.0
5.0
9.0
18.0
34.0
0.17
0.052
0.013
0.004
2
2-3
3-4
4-5
2.25
1.75
1.25
1.25
40
22
12
7
3.0
2.5
2.5
2.5
6.5
9.0
17.0
31.0
0.10
0.052
0.014
0.004
2
3-4
5-6
6-7
3.00
2.25
1.62
1.62
72
36
18
9
3.0
3.0
3.0
3.0
5.0
13.0
20.0
40.0
0.17
0.025
0.010
0.0026
2
3-4
5-6
6-7
3.50
3.00
2.50
2.12
130
75
37
18
4.0
4.0
4.0
4.0
5.0
9.0
19.0
35.0
0.17
0.052
0.012
0.003
2
3-4
5-6
6-7
5.50
4.00
2.75
2.75
250
125
60
30
6.0
6.0
6.0
6.0
5.0
10.0
21.0
36.0
0.17
0.042
0.009
0.003
2
3-4
5-6
6-7
10
6.50
5.00
3.50
3.50
410
200
100
50
7.5
7.5
7.5
7.5
5.0
10.0
20.0
40.0
0.17
0.042
0.010
0.0025
2
3-4
5-6
6-7
12
7.50
5.50
4.00
4.00
500
250
125
60
8.0
8.0
8.0
8.0
5.0
9.0
20.0
40.0
0.17
0.052
0.010
0.0025
2
3-4
5-6
6-7
Trim No.
CV
Stroke P1/P2
Sigma No. of
(Seat Dia.)
Max.
Min.
Teeth
9.50
750
12.0
5.5
0.14
2
7.00
375
12.0
11.0
0.034
3-4
5.00
200
12.0
20.0
0.010
5-6
18
9.50
900
12.0
5.0
0.17
2
7.50
450
12.0
10.0
0.042
3-4
5.50
225
12.0
20.0
0.010
5-6
20
10.75
1100
12.0
4.7
0.20
2
8.25
550
12.0
9.0
0.052
3-4
6.00
275
12.0
19.0
0.011
5-6
24
12.50
1500
18.0
5.5
0.14
2
9.50
750
18.0
11.0
0.034
3-4
7.00
375
18.0
22.0
0.0085 5 - 6
30
18.50
2800
24.0
5.0
0.17
2
13.00
1400
24.0
10.0
0.042
3-4
9.50
700
24.0
20.0
0.010
5-6
36
22.00
4000
24.0
5.0
0.17
2
16.00
2000
24.0
10.0
0.042
3-4
11.25
1000
24.0
20.0
0.010
5-6
*Outlet body size; inlet sizes can vary depending on application.
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
Trim No.
(Seat Dia.)
CV
Stroke
P1/P2
Max.
Sigma
Min.
No. of
Teeth
1.5
to
2
1.38
1.12
1.12
1.12
22
13
7
4
2.0
2.0
2.0
2.0
5.0
9.0
18.0
34.0
0.17
0.052
0.013
0.004
2
2-3
3-4
4-5
2.00
1.50
1.25
35
18
9
2.5
2.5
2.5
5.0
10.0
20.0
0.17
0.042
0.010
2
3-4
5-6
2.50
1.75
1.75
55
28
14
3.0
3.0
3.0
5.0
12.0
24.0
0.17
0.029
0.007
2
3-4
5-6
3.50
2.50
2.25
100
50
25
4.0
4.0
4.0
5.0
10.0
20.0
0.17
0.042
0.010
2
3-4
5-6
4.75
3.50
2.62
200
100
50
6.0
6.0
6.0
5.0
10.0
20.0
0.17
0.042
0.010
2
3-4
5-6
FLOW
FLOW
E0034
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
E0035
11
Although ChannelStream trim uses many pressure reduction mechanisms, the gradual reduction in pressure
through the trim occurs principally as a result of five
physical mechanisms:
Flow Characteristics
Maintenance
Many comparative anti-cavitation valves utilize cage
designs that can experience sticking problems between
the plug head and the cage. The standard ChannelStream cartridge avoids such problems since the
cartridges smooth, continuous inner-stage surface
allows close-clearance plug motion.
FLOW
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
Flow Capacity
In choosing a valve for a particular application, the user
should consider not only the CV, but also the velocity and
the Sigma value that must be accommodated. The
required flow capacity of an application can be determined through the standard ISA sizing equations. The
main difference in sizing a standard globe valve and a
ChannelStream valve is that the ChannelStream valve
is far less likely to choke, thus providing more flow for a
given flow capacity and pressure drop.
Available Materials
Cartridge
(standard design)
Cartridge/Plug
(low flow design)
Plug
(standard design)
Seat Ring
Flow
Direction
Trim
Size
FL
Fi
choked*
incipient*
Globe
over
under
full area
all
0.85
0.90
0.76
0.81
1.38
1.23
1.73
1.52
Rotary Disk
90O open
full
0.56
0.49
3.17
4.16
damage
Ball
90 open
full
0.60
0.54
2.78
3.43
CavControl
over seat
all
0.92
0.85
1.18
1.20
ChannelStream
over seat
all
~1.0**
***
**
1.30 to 1.001
*These Sigma values do not include size and pressure scale factors for proper application to actual service requirements.
** Choking will not occur when properly applied.
***Does not apply to multi-staged trim valves.
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
13
Stroke
CV
min.
Body
Size
4
Stroke
CV
min.
3.00
3.00
3.00
3.00
3.00
85
53
32
20
12
.200
.080
.025
.007
.002
Bore
Area
10.3
8.3
6.49
4.91
3.14
1.5
1.38
1.25
1.12
2
3
4
1.50
1.50
1.50
17
11
6
.170
.070
.020
1.77
1.48
.99
1.38
1.25
1.12
2
3
4
1.50
1.50
1.50
18
12
7
.170
.070
.020
1.77
1.49
.99
2.50
2.38
2.00
1.62
1.25
2
3
4
5
6
2.50
2.50
2.50
2.50
2.50
50
34
20
12
7
.200
.080
.025
.007
.002
5.41
4.91
3.55
2.41
1.49
5.25
4.75
4.25
3.25
3.00
2
3
4
5
6
4.00
4.00
4.00
4.00
4.00
170
100
65
40
25
.200
.080
.025
.007
.002
22.7
18.7
15.0
10.3
7.67
3.50
3.12
2.75
2.38
1.88
2
3
4
5
6
3.00
3.00
3.00
3.00
3.00
85
54
33
21
12
.200
.080
.025
.007
.002
10.3
8.3
6.51
4.91
3.14
10
5.25
4.75
4.25
3.50
3.00
2
3
4
5
6
4.00
4.00
4.00
4.00
4.00
175
105
65
40
25
.200
.080
.025
.007
.002
22.7
18.7
15.1
10.3
7.67
6.50
6.00
5.50
5.00
4.50
7.75
7.25
6.75
6.25
5.75
2
3
4
5
6
2
3
4
5
6
6.00
6.00
6.00
6.00
6.00
8.00
8.00
8.00
8.00
8.00
310
200
130
85
55
490
310
200
140
95
.200
.080
.025
.007
.002
.230
.090
.028
.008
.002
34.5
29.5
24.8
20.6
16.8
48.7
42.7
37.1
31.9
27.1
12
6.50
6.00
5.50
5.00
4.50
2
3
4
5
6
6.00
6.00
6.00
6.00
6.00
320
200
130
85
55
.200
.080
.025
.007
.002
34.5
29.5
24.8
20.6
16.8
9.75
9.00
8.38
7.88
7.38
2
3
4
5
6
8.00
8.00
8.00
8.00
8.00
630
390
250
170
120
.230
.090
.028
.008
.002
76.6
65.4
56.7
50.3
44.2
14
10
8.75
8.38
7.88
7.38
6.88
2
3
4
5
6
7.50
7.50
7.50
7.50
7.50
530
350
230
155
105
.230
.090
.028
.008
.002
61.9
56.7
50.3
44.2
38.5
10.25
9.50
8.75
8.00
7.38
2
3
4
5
6
8.00
8.00
8.00
8.00
8.00
670
420
270
180
130
.240
.095
.030
.008
.002
84.5
72.8
61.9
51.8
44.2
12
9.75
9.00
8.38
7.88
7.38
2
3
4
5
6
8.00
8.00
8.00
8.00
8.00
640
400
260
180
125
.230
.090
.028
.008
.002
76.6
65.4
56.7
50.3
44.2
Stroke
CV
min.
11.00
10.25
9.50
8.75
8.00
2
3
4
5
6
8.00
8.00
8.00
8.00
8.00
720
460
300
200
135
.240
.095
.030
.008
.002
97.2
84.5
72.8
61.9
51.8
Stroke
CV
min.
1.50
1.50
1.50
1.50
20
12
7
4
.170
.070
.020
.006
Bore
Area
2.41
1.77
1.13
.99
14
1.62
1.38
1.12
1.12
2
3
4
5
1.50
1.50
1.50
1.50
20
12
7
4
.170
.070
.020
.007
2.41
1.77
1.13
.99
2.50
2.38
2.00
1.69
1.69
2
3
4
5
6
2.50
2.50
2.50
2.50
2.50
50
32
20
12
7
.180
.075
.022
.007
.002
5.41
4.91
3.55
2.41
1.49
Class 2500
Body
Size
Bore
Area
1.5
1.62
1.38
1.12
1.12
2
3
4
5
1.50
1.50
1.50
1.50
20
12
7
4
.170
.070
.020
.006
2.41
1.77
1.23
.99
1.62
1.38
1.25
1.12
2
3
4
5
1.50
1.50
1.50
1.50
20
12
7
4
.170
.070
.020
.006
2.41
1.77
1.23
.99
2.38
2.00
1.75
1.50
1.25
2
3
4
5
6
2.50
2.50
2.50
2.50
2.50
45
27
18
11
7
.180
.075
.022
.007
.002
4.91
3.55
2.76
2.07
1.48
3.25
3.00
2.62
2.25
1.75
2
3
4
5
6
3.00
3.00
3.00
3.00
3.00
75
50
30
20
12
.200
.080
.025
.007
.002
8.95
7.67
5.94
4.43
2.76
4.75
4.25
3.50
3.00
2.50
2
3
4
5
6
4.00
4.00
4.00
4.00
4.00
150
90
55
33
22
.200
.080
.025
.007
.002
18.7
15.0
10.3
7.67
5.41
NOTE: Body Size is in inches. Trim Number is in inches of seat diameter. Stroke is maximum plug lift in inches.
Bore area of the cartridge is in square-inches.
14
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
Design
The MicroCav design utilizes a special plug that is
closely guided within the seat ring. The plug head is
designed with a series of special-engineered grooves
that continually expand as they progress diagonally
along the length and around the circumference of the
plug head (Figures 19 and 20) allowing the grooves
to continually intersect with each other. The fluid passes
through the grooves, experiencing a continual increase
in flow area while allowing for staged pressure reduction. Staged pressure reduction takes place as the fluid
impinges upon itself when the grooves intersect.
Flow Characteristic
MicroCav trim has a modified equal percentage characteristic and a 40 to 1 rangeability.
Available Materials
Plug
Seat Ring
See Valtek Mark One Control Valves technical bulletin for basic
valves materials of construction.
1.25*
1.25 A
1.50
0.120
0.50 F
0.75
1.00*
1.25 B
1.50
0.100
0.50 G
0.75
0.80*
1.00 A
1.50
0.080
0.50 H
0.75
0.70*
1.00 B
1.50
0.070
0.38 A
0.75
0.50
0.69 A
1.00
0.050
0.38 B
0.75
0.42
0.69 B
1.00
0.040
0.38 C
0.50
0.35
0.69 C
0.75
0.030
0.38 D
0.50
0.30
0.50 A
0.75
0.020
0.38 E
0.50
0.25
0.50 B
0.75
0.015
0.38 F
0.50
0.21
0.50 C
0.75
0.010
0.38 G
0.50
0.18
0.50 D
0.75
0.007
0.38 H
0.05
0.15
0.50 E
0.75
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
15
Design
CavControl trim utilizes a number of small, diametrically
opposed flow holes through the walls of a special seat
retainer (Figure 21). Flow direction for valves with
CavControl trim is always over the plug. As the valve
plug lifts off the seat, increasing pairs of holes are
opened. Each hole emits a jet of cavitating liquid, which
impinges in the center of the retainer upon the jet of liquid
emitted through the opposing hole (Figure 22). The
impinging fluid jets form a fluid cushion and an area of
pressure recovery that cause the collapse of the vapor
bubbles in the fluid stream away from metal parts.
Stepped holes are used to ensure orifice type flow rather
than tube type flow through the retainer; thus, the vena
contracta is established externally rather than inside the
retainer itself. The turbulence of the imping-ing flow
promotes the collapse of vapor bubbles at the center of
the seat retainer, minimizing damage to valve trim.
CavControl trim fits standard Valtek bodies, with both
pressure-balanced and unbalanced trims available.
As with all Valtek control valves, CavControl is designed
to allow for easy maintenance, reliability, performance
and high interchangeability of parts with other valve
models. Designs are simple, straightforward and require no special tools.
Available Materials
Seat
Retainer
Plug
Seat Ring
See Valtek Mark One Control Valves technical bulletin for basic
valves materials of construction.
1.5
10
12
Unbalanced
Pressure balanced
Linear
Equal %
Linear
Equal %
0.75A
1.00
10.0
9.0
NA
NA
0.75B
0.75
8.0
7.0
NA
NA
0.75C
0.75
6.0
6.0
NA
NA
0.75D
0.75
4.0
4.0
NA
NA
0.75E
0.75
2.5
2.5
NA
NA
0.75F
0.75
1.5
1.5
NA
NA
1.62B
1.50
32.0
32.0
32.0
32.0
1.62C
1.00
24.0
24.0
24.0
24.0
1.62D
1.00
16.0
16.0
16.0
16.0
1.25A
0.75
10.0
10.0
10.0
10.0
1.25B
0.75
6.0
6.0
6.0
6.0
1.25C
0.75
4.0
4.0
4.0
4.0
1.62A
2.00
46.0
40.0
46.0
40.0
1.62B
1.50
35.0
35.0
35.0
35.0
1.62C
1.00
24.0
24.0
24.0
24.0
1.62D
1.00
16.0
16.0
16.0
16.0
1.25A
0.75
10.0
10.0
10.0
10.0
1.25B
0.75
6.0
6.0
6.0
6.0
1.25C
0.75
4.0
4.0
4.0
4.0
2.5
2.00
90.0
70.0
90.0
70.0
2.25A
1.50
65.0
46.0
65.0
46.0
2.25B
1.50
44.0
44.0
44.0
44.0
1.88A
1.00
28.0
28.0
28.0
28.0
1.88B
1.00
16.0
16.0
16.0
16.0
1.5
0.75
10.0
10.0
10.0
10.0
3.75A
2.50
165.0
140.0
165.0
140.0
110.0
3.75B
2.00
140.0
110.0
140.0
3.00A
2.00
95.0
95.0
95.0
95.0
3.00B
2.00
65.0
65.0
65.0
65.0
1.88A
1.50
44.0
44.0
44.0
44.0
1.88B
1.50
28.0
28.0
28.0
28.0
4.75A
3.00
350.0
310.0
350.0
310.0
4.75B
2.50
240.0
195.0
240.0
195.0
4.75C
2.50
160.0
160.0
160.0
160.0
3.25
2.00
110.0
110.0
110.0
110.0
6.50A
4.0
600.0
500.0
600.0
500.0
410.0
6.50B
3.00
540.0
410.0
540.0
6.50C
3.00
330.0
330.0
330.0
330.0
6.50D
3.00
240.0
240.0
240.0
240.0
838.0A
4.0
940.0
900.0
940.0
900.0
838.0B
3.00
670.0
600.0
670.0
600.0
838.0C
3.00
510.0
510.0
510.0
510.0
838.0D
3.00
300.0
300.0
300.0
300.0
975.0A
4.0
1000.0
800.0
1000.0
800.0
975.0B
4.0
800.0
700.0
800.0
700.0
975.0C
4.0
600.0
600.0
600.0
600.0
975.0D
4.0
400.0
400.0
400.0
400.0
17
Class 900-1500
Body
Size
1.5
10
18
Trim
No.
Stroke
Unbalanced
Linear
Equal %
Pressurebalanced
Linear
Body
Size
1.00
9.0
8.0
NA
NA
0.75B
0.75
8.0
7.0
NA
NA
0.75C
0.75
6.0
6.0
NA
NA
0.75D
0.75
4.0
4.0
NA
NA
0.75E
0.75
2.5
2.5
NA
NA
0.75F
0.75
1.5
1.5
NA
NA
1.62B
1.00
21.0
21.0
21.0
21.0
1.62C
1.00
16.0
16.0
16.0
16.0
1.62D
0.75
12.0
12.0
12.0
12.0
1.25A
0.75
10.0
10.0
10.0
10.0
1.25B
0.75
6.0
6.0
6.0
6.0
1.25C
0.75
4.0
4.0
4.0
4.0
1.62A
1.00
30.0
30.0
30.0
30.0
1.62B
1.00
24.0
24.0
24.0
24.0
1.62C
1.00
16.0
16.0
16.0
16.0
1.62D
0.75
12.0
12.0
12.0
12.0
1.25A
0.75
10.0
10.0
10.0
10.0
1.25B
0.75
6.0
6.0
6.0
6.0
1.25C
0.75
4.0
4.0
4.0
4.0
2.5
2.00
90.0
65.0
90.0
65.0
2.25A
1.50
65.0
55.0
65.0
55.0
2.25B
1.50
44.0
44.0
44.0
44.0
1.88A
1.00
28.0
28.0
28.0
28.0
1.88B
1.00
16.0
16.0
16.0
16.0
1.50
0.75
10.0
10.0
10.0
10.0
3.75
2.00
140.0
110.0
140.0
110.0
3.00A
2.00
95.0
75.0
95.0
75.0
3.00B
1.50
65.0
65.0
65.0
65.0
1.88A
1.50
44.0
44.0
44.0
44.0
1.88B
1.00
28.0
28.0
28.0
28.0
4.75A
2.50
240.0
160.0
240.0
160.0
4.75B
2.50
160.0
140.0
160.0
140.0
3.25
2.00
110.0
110.0
110.0
110.0
3.00
1.50
65.0
65.0
65.0
65.0
6.50
3.00
500.0
330.0
500.0
330.0
5.50A
3.00
330.0
295.0
330.0
295.0
5.50B
2.50
240.0
240.0
240.0
240.0
8.38
3.00
700.0
460.0
700.0
460.0
7.38A
3.00
460.0
300.0
460.0
300.0
7.38B
3.00
300.0
200.0
300.0
200.0
5.50
2.50
200.0
150.0
200.0
150.0
1.5
Pressurebalanced
Stroke
0.75A
0.75B
0.75C
0.75D
1.00
0.75
0.75
0.75
Linear
8.0
6.0
4.0
2.5
Equal %
7.0
6.0
4.0
2.5
Linear
NA
NA
NA
NA
Equal %
NA
NA
NA
NA
0.75E
1.62
1.25A
1.25B
1.25C
1.62A
0.75
0.75
0.75
0.75
0.75
1.00
1.5
12.0
10.0
6.0
4.0
30.0
1.5
12.0
10.0
6.0
4.0
30.0
NA
12.0
10.0
6.0
4.0
30.0
NA
12.0
10.0
6.0
4.0
30.0
1.62B
1.62C
1.25A
1.25B
1.25C
2.25A
2.25B
1.00
0.75
0.75
0.75
0.75
1.50
1.50
24.0
16.0
10.0
6.0
4.0
65.0
44.0
24.0
16.0
10.0
6.0
4.0
44.0
28.0
24.0
16.0
10.0
6.0
4.0
65.0
44.0
24.0
16.0
10.0
6.0
4.0
44.0
28.0
1.88A
1.88B
1.50
3.00A
3.00B
1.88A
1.00
0.75
0.75
2.00
1.50
1.50
28.0
16.0
10.0
110.0
65.0
44.0
16.0
10.0
6.5
70.0
55.0
44.0
28.0
16.0
10.0
110.0
65.0
44.0
16.0
10.0
6.5
70.0
55.0
44.0
1.88B
4.75A
4.75B
3.25
3.00
1.00
2.50
2.50
2.00
1.50
28.0
195.0
160.0
110.0
65.0
28.0
160.0
110.0
65.0
50.0
28.0
195.0
160.0
110.0
65.0
28.0
160.0
110.0
65.0
50.0
Equal %
0.75A
Unbalanced
Trim
No.
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
Attenuation (dBA)
25
20
4-STAGE
15
3-STAGE
2-STAGE
10
1-STAGE
5
0
8 10
P1 / P 2
20
40
60 80 100
19
20
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
Turbulence Control
MegaStream trim effectively lowers the sound pressure
levels associated with any turbulence generated within
the valve. This turbulence is often carried into the
downstream piping, where the localized pressure
4
FLOW
Flow Characteristics
22
Trim Part
Available Materials
Attenuator
Plug
Seat Ring
See Valtek Mark One Control Valves technical bulletin for basic
valves materials of construction.
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
10
12
14
0.81
0.50
1.25
1.00
1.62
1.00
2.62
2.00
1.25
3.50
2.62
1.62
5.00
3.50
3.00
2.25
6.25
5.00
4.00
3.00
2.62
2.00
8.00
6.00
4.50
3.50
3.00
2.62
9.50
7.38
6.00
5.00
4.00
3.00
2.62
10.00
8.00
6.50
5.00
4.00
3.50
2.62
1
2
1
2
1
2
1
2
3
1
2
3
1
2
3
4
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
7
1
2
3
4
5
6
7
0.75
0.75
1.00
0.75
1.50
0.75
2.00
1.50
1.00
2.50
2.00
1.50
3.00
2.50
2.00
2.00
4.00
3.00
2.50
2.50
2.00
1.50
6.00
4.00
3.00
2.50
2.50
2.00
6.00
4.00
4.00
4.00
2.50
2.50
2.00
6.00
6.00
4.00
3.00
2.50
2.50
2.00
Unbalanced
Pressurebalanced
Linear Equal %
10.3
10.0
5.1
5.0
23.7
23.0
15.7
15.3
41.4
40.2
20.5
19.9
98
95
63
61
32
31
174
169
110
107
55
53
380
370
220
215
157
152
97
94
630
610
415
405
275
265
170
165
123
119
77
75
1010
980
630
610
385
375
245
240
176
170
127
123
1440
1400
930
900
620
600
425
415
280
275
174
169
125
121
1500
1450
1000
970
720
700
470
460
315
305
230
220
142
137
Linear Equal %
NA
NA
NA
NA
23.7
23.0
15.7
15.3
41.4
40.2
20.5
19.9
98
95
63
61
32
31
174
169
110
107
55
53
380
370
220
215
157
152
97
94
630
610
415
405
275
265
170
165
123
119
77
75
1010
980
630
610
385
375
245
240
176
170
127
123
1440
1400
930
900
620
600
425
415
280
275
174
169
125
121
1500
1450
1000
970
720
700
470
460
315
305
230
220
142
137
16
18
20
24
30
36
12.00
9.00
7.25
6.00
5.00
4.00
3.25
13.25
10.00
8.25
6.75
5.50
4.50
3.75
14.75
11.00
9.00
7.50
6.00
5.00
4.25
17.75
13.25
11.00
9.00
7.25
6.00
5.00
20.00
16.50
13.50
11.00
9.00
7.50
6.25
26.50
20.00
16.25
13.25
11.00
9.00
7.50
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
6.00
6.00
4.00
4.00
3.00
2.50
2.50
8.00
6.00
6.00
4.00
3.00
3.00
2.50
8.00
6.00
6.00
4.00
4.00
3.00
2.50
8.00
8.00
6.00
6.00
4.00
4.00
3.00
8.00
8.00
8.00
6.00
6.00
4.00
4.00
8.00
8.00
8.00
8.00
6.00
6.00
4.00
Pressurebalanced
Equal % Linear Equal %
2000
2050
2000
1280
1320
1280
890
920
890
620
640
620
430
445
430
285
295
285
193
199
193
2450
2500
2450
1550
1600
1550
1120
1150
1120
780
800
780
530
550
530
360
370
360
245
255
245
3000
3100
3000
1890
1950
1890
1350
1400
1350
950
980
950
640
660
640
440
460
440
310
320
310
4300
4500
4300
2750
2850
2750
1990
2050
1990
1380
1430
1380
930
960
930
640
660
640
440
450
440
6100
6250
6100
4250
4400
4250
3050
3150
3050
2100
2150
2100
1440
1490
1440
990
1030
990
680
700
680
9800 10100
9800
6200
6400
6200
4400
4550
4400
3050
3150
3050
2150
2200
2150
1450
1500
1450
990
1020
990
Unbalanced
Linear
2050
1320
920
640
445
295
199
2500
1600
1150
800
550
370
255
3100
1950
1400
980
660
460
320
4500
2850
2050
1430
960
660
450
6250
4400
3150
2150
1490
1030
700
10100
6400
4550
3150
2200
1500
1020
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
23
1.5
10
12
24
0.81
0.72
0.62
0.50
0.38
1.25
1.00
1.00
0.81
1.62
1.25
1.00
0.81
2.62
2.00
2.00
1.62
1.25
3.50
3.00
2.62
2.25
1.62
5.00
4.00
3.50
3.00
3.00
2.25
6.25
5.00
5.00
4.00
4.00
3.00
2.62
8.00
7.38
6.25
5.00
4.50
3.50
3.00
2.62
9.50
8.00
7.38
6.25
6.00
5.00
4.00
3.50
2.62
PressureUnbalanced
balanced
Stages Stroke
Linear Equal % Linear Equal %
1
0.75
8.3
8.0
NA
NA
1
0.75
7.3
7.1
NA
NA
1
0.75
6.5
6.3
NA
NA
2
0.75
4.6
4.5
NA
NA
2
0.75
3.4
3.3
NA
NA
1
1.50
21.1
20.4
21.1
20.4
1
0.75
16.6
16.1
16.6
16.1
2
0.75
14.8
14.3
14.8
14.3
2
0.75
12.6
12.2
12.6
12.2
1
1.50
32.6
31.6
32.6
31.6
1
1.50
26.5
25.7
26.5
25.7
2
0.75
18.0
17.4
18.0
17.4
2
0.75
14.7
14.3
14.7
14.3
1
2.50
84
81
84
81
1
2.00
64
62
64
62
2
2.00
53
51
53
51
2
1.50
47
45
47
45
3
1.50
31
30
31
30
1
3.00
147
142
147
142
1
2.50
125
121
125
121
2
2.50
92
89
92
89
2
2.00
84
81
84
81
3
2.00
53
52
53
52
1
4.00
315
300
315
300
1
3.00
250
245
250
245
2
3.00
190
184
190
184
2
2.50
170
165
170
165
3
2.50
138
134
138
134
4
2.00
90
88
90
88
1
6.00
510
190
510
490
1
4.00
410
400
410
400
2
4.00
340
330
340
330
2
3.00
295
285
295
285
3
3.00
235
230
235
230
4
2.50
156
151
156
151
5
2.50
111
107
111
107
1
6.00
810
790
810
790
1
6.00
740
720
740
720
2
6.00
530
510
530
510
2
4.00
460
445
460
445
3
4.00
350
335
350
335
4
3.00
230
225
230
225
5
2.50
164
159
164
159
6
2.50
116
112
116
112
1
6.00
11 4 5
1110
1145
1110
1
6.00
960
930
960
930
2
6.00
740
720
740
720
2
6.00
670
650
670
650
3
6.00
530
510
530
510
4
4.00
365
355
365
355
5
3.00
245
240
245
240
6
3.00
173
168
173
168
7
2.50
112
108
112
108
14
16
18
20
24
9.50
9.00
7.38
6.50
5.50
4.50
4.00
3.00
2.62
10.50
10.00
8.00
7.38
6.50
5.50
4.00
3.50
3.00
11.50
11.00
9.00
8.00
7.38
6.00
5.00
4.00
3.00
13.00
12.50
10.00
9.50
8.00
6.50
5.50
4.50
3.50
15.50
15.00
12.00
11.00
9.50
8.00
6.50
5.50
4.50
1
1
2
2
3
4
5
6
7
1
1
2
2
3
4
5
6
7
1
1
2
2
3
4
5
6
7
1
1
2
2
3
4
5
6
7
1
1
2
2
3
4
5
6
7
6.00
6.00
6.00
6.00
6.00
4.00
3.00
2.50
2.50
8.00
8.00
6.00
6.00
6.00
6.00
3.00
3.00
2.50
8.00
8.00
6.00
6.00
6.00
6.00
4.00
3.00
2.50
8.00
8.00
8.00
6.00
6.00
6.00
6.00
4.00
3.00
8.00
8.00
8.00
8.00
6.00
6.00
6.00
6.00
4.00
Pressurebalanced
Equal % Linear Equal %
1210
1250
1210
1150
1180
1150
820
850
820
750
780
750
540
560
540
380
400
380
275
280
275
173
178
173
123
127
123
1530
1570
1530
1460
1510
1460
1080
1120
1080
1020
1050
1020
800
830
800
590
610
590
360
375
360
265
275
265
189
195
189
1880
1940
1880
1810
1870
1810
1370
1410
1370
1240
1280
1240
1020
1060
1020
730
750
730
510
530
510
340
350
340
210
215
210
2400
2500
2400
2300
2400
2300
1710
1760
1710
1640
1690
1640
1250
1290
1250
880
910
880
630
650
630
430
445
430
275
285
275
3400
3500
3400
3300
3400
3300
2450
2550
2450
2300
2350
2300
1780
1830
1780
1300
1340
1300
890
920
890
630
650
630
430
445
430
Unbalanced
Linear
1250
1180
850
780
560
400
280
178
127
1570
1510
1120
1050
830
610
375
275
195
1940
1870
1410
1280
1060
750
530
350
215
2500
2400
1760
1690
1290
910
650
445
285
3500
3400
2550
2350
1830
1340
920
650
445
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
1.5
10
12
0.72
0.62
0.50
0.38
1.00
0.81
0.72
0.62
1.25
1.00
1.00
0.81
2.00
1.50
1.50
1.25
2.62
2.00
2.00
1.62
1.62
3.50
3.00
2.62
2.38
2.00
1.62
5.00
4.00
4.00
3.50
3.50
3.00
2.62
5.50
5.00
5.00
4.00
3.50
2.62
2.00
6.50
6.00
5.00
4.00
4.00
3.00
2.62
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
3
1
1
2
2
3
4
1
1
2
2
3
4
5
1
1
2
2
3
4
5
1
1
2
2
3
4
5
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
1.50
0.75
0.75
0.75
2.00
2.00
2.00
1.50
2.50
2.00
2.00
2.00
2.00
3.00
2.50
2.50
2.50
2.00
2.00
4.00
3.00
3.00
3.00
3.00
2.50
2.50
4.00
4.00
4.00
3.00
3.00
3.00
2.50
6.00
6.00
4.00
3.00
3.00
2.50
2.50
Pressurebalanced
Linear Equal % Linear Equal %
6.2
6.1
NA
NA
5.4
5.2
NA
NA
3.7
3.6
NA
NA
3. 0 0
2.9
NA
NA
13.0
12 . 6
13.0
12.6
10.6
10 . 3
10.6
10.3
8.2
7.9
8.2
7.9
7.4
7.1
7.4
7.1
21.6
21 . 0
21.6
21.0
17.9
17 . 3
17.9
17.3
15.0
14 . 6
15.0
14.6
12.9
12 . 5
12.9
12.5
52
50
52
50
40
39
40
39
34
33
34
33
29
29
29
29
87
85
87
85
68
66
68
66
56
55
56
55
49
48
49
48
40
39
40
39
17 7
171
177
171
15 5
150
155
150
11 9
115
119
115
11 0
106
110
106
79
77
79
77
54
53
54
53
33 0
320
330
320
27 0
260
270
260
22 5
220
225
220
21 0
200
210
200
16 5
160
165
160
11 7
114
117
114
82
79
82
79
46 0
440
460
110
42 0
410
420
410
34 0
330
340
330
29 5
290
295
290
22 0
210
220
210
13 9
135
139
135
88
86
88
86
65 0
630
650
630
60 0
590
600
590
45 0
440
450
440
36 0
350
360
350
31 0
300
310
300
19 8
192
198
192
14 4
140
144
140
Unbalanced
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
25
Design
Figure 34:
Two-stage MegaStream Plate
Table 14: MegaStream Plate CV
ANSI Class 150 - 600
26
Size
1-stage
2-stage
3-stage
11/2
2
3
4
6
8
10
12
14
16
18
20
24
13
23
52
92
208
371
580
835
1136
1484
1879
2320
3340
8
15
34
60
136
243
380
547
774
972
1231
1520
2188
6
11
26
46
104
185
290
417
568
742
939
1160
1670
Figure 36:
Three-stage
MegaStream Plate
(with lifting ring)
NOTE: All values shown at maximum CV per given size; reduced CV values are
available upon request. CV data determined with standard 0.19-inch diameter
hole size; varying hole sizes will change the above values.
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
A
1 Stage
2 Stage
3 Stage
150
300
600
1 /2
0.8
19
0.9
22
1.5
38
3.4
86
3.8
95
3.8
95
0.8
19
1.3
32
1.5
38
4.1
105
4.4
111
4.4
111
0.9
22
1.4
35
1.9
48
5.4
137
5.9
149
5.9
149
0.9
22
1.4
35
1.9
48
6.9
175
7.1
181
7.6
194
1.3
32
1.6
41
2.4
60
8.8
222
9.9
251
10.5
267
1.4
35
1.9
48
2.4
60
11.0
279
12.1
308
12.6
321
10
1.9
48
2.4
60
2.9
73
13.4
340
14.3
362
15.8
400
12
2.4
60
2.8
70
3.4
86
16.1
410
16.6
422
18.0
457
14
2.4
60
2.8
70
3.4
86
17.8
451
19.1
486
19.4
492
16
2.4
60
2.9
73
3.9
99
20.3
514
21.3
540
22.3
565
18
2.4
60
2.9
73
3.9
99
21.6
549
23.5
597
24.1
613
20
2.8
70
3.6
92
4.8
121
23.9
607
25.8
654
26.9
683
24
2.8
70
3.6
92
4.8
121
28.3
718
30.5
775
31.1
791
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
27
Available Models
As with the MegaStream plate, the MegaStream diffuser (Figure 37) can also be used in series with any
style of valve to reduce the sound pressure level (up to
15 dBA), while eliminating the need for expensive valve
trim. MegaStream diffusers share high pressure drops
with the control valve, yet control the sound pressure
level by passing the flow through many small openings
to eliminate excessive turbulence and energy.
Design
Correct hole size and spacing are critical in determining
the performance characteristics of the diffuser, Flowserve
custom-engineers each diffuser for a particular application. By design, the length of the diffuser and the number
of holes vary to accommodate the flow capacity required. Thus, the capacity of the diffuser is significantly
greater than the MegaStream plate.
Inlet Size
ANSI Rating
Flow Direction
One-way only
Materials of
Construction
28
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
Type GDS
1
2
3
4
6
8
10
12
14
16
18
20
24
36
141
313
544
1232
2361
3722
5377
6752
8902
11346
14100
20460
C
11.0
17.5
17.5
32.5
46.5
70.0
76.5
91.0
100.0
114.0
128.5
143.0
168.5
D
279
445
445
826
1181
1778
1943
2311
2540
2896
3264
3632
4280
150
3.4
1.5
9.3
4.2
18.2
8.3
30.6
13.9
76.0
34.5
113.0
51.3
173.0
78.5
249.0 112.9
319.0 144.7
413.0 187.3
597.0 270.8
873.0 396.0
1248.0 566.1
Size Max
(in.)
CV
Type GDI
E
D
Type GDI
Size
(in.)
Max
CV
1
2
3
4
6
8
10
12
14
16
18
20
24
36
141
313
544
1232
2361
3722
5377
6752
8902
11346
14100
20460
Size
(in.)
Max
CV
1
2
3
4
6
8
10
12
14
16
18
20
36
141
313
544
1232
2361
3722
5377
6752
8902
11346
14100
C
11.0
17.5
26.0
32.5
46.5
70.0
76.5
91.0
100.0
114.0
128.5
143.0
168.5
279
445
660
826
1181
1778
1943
2311
2540
2896
3264
3632
4280
D
1.3
2.4
3.5
4.5
6.6
8.6
10.8
12.8
14.0
16.0
18.0
20.0
24.0
33
60
89
114
168
219
273
324
356
406
457
508
610
E
3.5
4.5
6.6
8.6
12.8
16.0
20.0
24.0
30.0
36.0
36.0
42.0
48.0
150
89
4.1
1.9
114
9.6
4.4
168
22.1 10.0
219
38.7 17.6
324
96.6 43.8
406 138.0 63.0
508 209.0 94.8
610 296.0 134.3
762 391.0 177.4
914 510.0 231.3
914 690.0 313.0
1067 1003.0 455.0
1219 1418.0 643.2
Type GDV
Type GDV
E4
C
17.0
25.5
34.5
44.0
55.0
80.0
87.0
104.0
115.0
128.0
144.0
150.0
432
648
876
1118
1397
2032
2210
2642
2921
3251
3658
3810
3.5
89
4.5 114
6.6 168
8.6 219
12.8 324
16.0 406
20.0 508
24.0 610
30.0 762
36.0 914
36.0 914
42.0 1067
150
13.1
5.9
29.6 13.4
71.1 32.3
93.7 42.5
188.0 85.3
325.0 147.4
460.0 208.7
652.0 295.7
880.0 399.2
1166.0 528.9
1448.0 656.8
1978.0 897.2
Notes: All dimensions are in inches/mm and weights are in lbs/kg and are for estimations only.
(1) Actual diffuser diameter.
(2) Series designates pressure rating of diffuser identical to pressure rating of same class flange.
(3) Typical diameter. Pressure rating of head equal to schedule 40 pipe of same diameter.
Diffuser rating per note 2. E = 2D.
(4) Typical diameter. Actual diameter established so that exit velocity < 400 ft./sec.
See MegaStream control valve bulletin for one and two-stage MegaStream valve dimensions.
Contact factory for Tiger-Tooth attenuator and in-line silencer dimensions.
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
29
30
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
31
Regional Headquarters
1350 N. Mt. Springs Prkwy.
Springville, UT 84663
Phone 801 489 8611
Facsimile 801 489 3719
12 Tuas Avenue 20
Republic of Singapore 638824
Phone (65) 862 3332
Facsimile (65) 862 4940
FCD
32 VLATB103-02