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In the present study an experimental investigation of the mixed convection heat transfer in a coil-in-shell
heat exchanger is reported for various Reynolds and Rayleigh numbers, various tube-to-coil diameter ratios
and dimensionless coil pitch. The purpose of this article is to assess the inuence of the tube diameter, coil
pitch, shell-side and tube-side mass ow rate over the performance coefcient and modied effectiveness of
vertical helical coiled tube heat exchangers. The calculations have been performed for the steady-state and
the experiments were conducted for both laminar and turbulent ow inside coil. It was found that the mass
ow rate of tube-side to shell-side ratio was effective on the axial temperature proles of heat exchanger.
The results also indicate that the NTU relation of the mixed convection heat exchangers was the same as
that of a pure counter-ow heat exchanger.
2010 Elsevier Ltd. All rights reserved.
1. Introduction
Reports on extensive numerical and experimental investigations
are available to be used for both laminar and turbulent ow in straight
tubes. However, ow through or over coiled pipes with curvature and
torsion is still under exploration. Heat exchangers are vastly used in
many industrial processes. Use of helical coils adds efciency to the
heat exchanger performance. Shell-and-coil heat exchangers have
been used mainly in solar domestic hot water (SDHW) systems
because of their high heat transfer and smaller space requirement,
their use in heat recovery systems for space heating also has been
reported [1]. Therefore, it is worthy to study heat transfer, pressure
drop and thermal performance of the shell side of helical or spiral
coil used in heat exchangers. In spite of numerical and experimental
studies which have been carried out in relation to tube-side heat
transfer coefcient, there are not many investigations on the shell-side
mixed convection heat transfer coefcient of shell-and-coil heat
exchangers.
The heat transfer and performance of a spirally coiled, nned-tube,
in a steel shell heat exchanger was investigated by Wongwises et al.
[2]. The spiral coil consists of a tube with 9.6 mm in diameter, having
four turns and six layers. Air and water were used for shell side and
tube side, respectively. They have illustrated that with increasing mass
ow rate in tube side the effectiveness of the heat exchanger decreased
and had a slight increase with increasing water mass ow rate.
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N. Ghorbani et al. / International Communications in Heat and Mass Transfer 37 (2010) 775781
Nomenclature
Ac,f
Ap
C
Cr
D, d
De
Dhx
g
h
H
He
k
L
LMTD
N
NTU
Nu
P
Pr
Q
Ra
Re
Rm
T
UA
V
Prandtl number,
VD
Reynolds number,
Greek symbols
Modied effectiveness
Subscripts
C
Coil
c
Cold water
h
Hot water
i
Inner, tube side
s
Shell
t
tube
N. Ghorbani et al. / International Communications in Heat and Mass Transfer 37 (2010) 775781
777
Fig. 1. a) Apparatus for heat exchanger experiments, b) Schematic diagram of a shell-and-coil mixed convection heat exchanger.
with circular cross-section by Conte et al. [17]. The focus of their study
was concentrated on exploring the convective heat transfer from conical
and helical coils with comparative studies. The same numerical
investigation method was applied to two differentially coiled pipes
(helical and conical) and for different Reynolds numbers corresponding
to ve cases of exterior ow arrangement. The results showed better
heat transfer performance for cases of conical coils whereas much ow
turbulence was observed due to an effective ow arrangement.
Although there are many works done in tube-side of helical coiled
tube heat exchangers also on the natural convection on shell-side,
there are not many investigations on forced and mixed convection
considering the both side of the heat exchanger. The present study
covers both laminar and turbulent ow regimes inside the coiled tube
depending on different mass ow rates.
Table 1
Geometrical characteristics of the heat exchanger.
No. Dt,o
(mm)
Dt,i
(mm)
Dc
(mm)
Ds,i
(mm)
Ds,o
(mm)
H
(mm)
p
(mm)
1
2
3
7.77
10.82
10.82
125.71
128.31
128.31
88.9
88.9
88.9
157
157
157
383
383
383
16.47
16.47
23.57
23.25
23.25
16.25
9.47
12.59
12.59
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N. Ghorbani et al. / International Communications in Heat and Mass Transfer 37 (2010) 775781
Table 2
Experimental uncertainties of important parameters.
Parameter
Uncertainty
Parameter
Uncertainty
LMTD
NTU
5.8%
11.97%
1%
1%
1.6%
1%
2.47%
heaters and a valve that was installed at the inlet of the heat exchanger
to control the ow rate. Cold water in the shell side was taken from
urban water supply. The temperature of the inlet water of coiled tube to
the heat exchanger was controlled by a thermostat. Four different
constant temperatures of 50, 60, 70, and 80 C were considered for inlet
mass ow rate of coil. These temperatures are in accord with the outlet
temperature of a at plate solar collector. The temperature of shell-side
inlet was equal to the temperature of tap water. The ow rate was
measured using a calibrated measuring cylinder and a stopwatch
positioned at the outlet of heat exchanger. The mean mass ow rates of
shell-side and coil-side are 0.024, 0.05, 0.09 and 0.113 kg/s respectively.
These mass ow rates are selected according to the outlet mass ow
rate of a solar collector working in SDHW system [7].
The coil was formed carefully by using 9.52 and 12.5 mm OD
straight copper tubing. Care was taken to locate the coil into the
middle of the circular space between inner and outer shells of heat
exchanger. The specication of heat exchanger is shown in Table 1.
Temperatures were measured by four K-type thermocouples placed
at equally distanced locations in order to measure the coil surface and
the uid temperature. Four other thermocouples were located at inlets
and outlets of heat exchanger to measure the temperatures of the hot
and cold uids. A data acquisition device made by Advantech model USB
4718 having a capacity of 8 analog input channels was used to record all
temperature measurements. All tests were performed under steadystate conditions. A Visual Basic code was written to retrieve and store
N. Ghorbani et al. / International Communications in Heat and Mass Transfer 37 (2010) 775781
axial temperature prole of the coil surface is far from being linear for
those gures. This deviation from a linear prole is inuenced by the
mass ow rate ratio. The nonlinearity is such that the proles tend to be
concave up, which means that the coil surface temperature is higher
than usual at the top and then it drops faster than usual while moving
towards the bottom of the heat exchanger. The value of Rm 1 seems to
be the critical point. For Rm signicantly less than unity the curves
deviate greatly from being linear whereas the curves are close to a
straight line for Rm 1. The linear temperature prole means that the
shell-side heat transfer coefcient is constant along the axis of the heat
exchanger. There is a notable drop in coil surface temperature. The
curves suggest that the shell-side heat transfer coefcient is no longer
constant. Since it is reasonable to assume that the heat ux is uniform,
the product (hoT) is constant along the coil surface. Therefore a
smaller temperature difference means a higher ho value. The magnitude
of ho starts from a low value at the top and gradually increases to
its highest value at the bottom of the heat exchanger. Obviously this
situation is not desirable since the hot stream forfeits its heat very
quickly and therefore the heat exchanger does not operate at its full
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N. Ghorbani et al. / International Communications in Heat and Mass Transfer 37 (2010) 775781
Th;i Tc;o
Th;i Tc;i
As can be seen in Fig. 12, the slope of the curve falls rapidly as the
value of the corrected mass ow rate increases. For all mass ow rate
ratios less than unity, a slight decrease will result in a considerable
improvement of heat exchanger effectiveness, while for values larger
than 2 the modied effectiveness remains nearly unchanged. This
means that for a certain heat exchanger, increment of tube-side mass
ow rate will always downgrade the effectiveness.
The data can be correlated by a simple power equation. Eq. (2) is
recommended for predicting the effectiveness of heat exchanger in
the range of Rm from 0.33 to 5.
= 0:4744
m s
m c
0:4627
2
m s
m c
cp;c
cp;s
0:4627
m c
m s
Th;i Tc;i
0:5373
Th;i Tc;i
Fig. 13. Comparison of effectiveness data with standard heat exchanger congurations.
0:8 h
i
D
Dt
0:8 0:4
Nui = 1 + 3:6 1 t
0:0023Rei Pri
Dc
Dc
In order to establish the effectivenessNTU relations for the shelland-coil heat exchangers, the data was plotted together with the plots
for some standard congurations in Fig. 13. As it could be observed in
Fig. 13, the NTU relationship for parallel and counter-ow
concentric tube heat exchangers, cross ow with both uids unmixed
and cross ow with the Cmin uid mixed are plotted for the case
Cr = 0.5 as an average value. In addition, for the sake of comparison
the general NTU for all heat exchangers with Cr = 0 has also been
presented in the same gure.
From Fig. 13 the effectiveness of the parallel-ow concentric tube
heat exchanger is the lowest of all and is far below the values observed
in current experiments. The case of Cr = 0 would over predict the
effectiveness if used for the current case. This case can be attributed to
the situation where the ow rate of one of the uids is so small that it
can be considered stagnant. If the relationship of the cross-ow type
heat exchanger with one of the uids mixed is used for current
situation, the data would be under predicted and therefore the
relationship is not suitable. Two cases that can closely predict the data
are the cross ow with both uids unmixed and the counter-ow
concentric tube heat exchangers. Among them, the counter-ow
conguration is closest in reality and also on the graph. In order to
double check this observation, Fig. 14 must be considered.
Fig. 14. The effectivenessNTU data compared with the counter-ow concentric tube
heat exchanger for different values of Cr.
N. Ghorbani et al. / International Communications in Heat and Mass Transfer 37 (2010) 775781
In Fig. 14, the results of the current experiment are compared with
the standard counter-ow relations for different Cr values of 0.2, 0.5
and 0.8. It can be resulted that the current data are reasonably
correlated by counter-ow relations. In conclusion, it is suggested to
use the NTU relations of counter-ow heat exchanger to predict
the effectiveness of the mixed convection shell-and-coil heat
exchangers and also for design purposes. The standard counter-ow
relation, taken from Kays and London [20] is reproduced here as
Eq. (8):
=
1 expNTU 1Cr
:
1Cr expNTU 1Cr
4. Conclusions
In the present study, an experimental investigation of the mixed
convection heat transfer in helically coiled tube heat exchanger, as
one of the most applicable compact heat exchangers is reported. The
mass ow rate of tube-side to shell-side ratio (Rm) was found to be
effective on the axial temperature proles of heat exchanger. The
results indicate that for Rm greater than unity, the temperature
proles were of quadratic form from bottom to top of the heat
exchanger. The proles were linear for Rm close to unity and when the
mass ow rate ratio was considerably less than unity, the temperature
proles were of the logarithmic form. With increasing mass ow rate
ratio the logarithmic mean temperature difference was decreased.
The modied effectiveness decreased with increasing mass ow rate
ratio. An equation was found to correlate the modied effectiveness
data to the mass ow rate ratio for 0.15 b Rm b 5. The NTU relation
of the mixed convection heat exchangers was same to those of a pure
counter-ow heat exchanger.
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