SM Arf15 PDF

SERVICE MANUAL
CODE: 00ZARF16//A1E
DIGITAL COPIER/PRINTER/
MULTIFUNCTIONAL SYSTEM OPTION
FINISHER/PUNCH MODULE
AR-F15
AR-F16
AR-PN4
MODEL
AR-F15
AR-F16
AR-PN4
CONTENTS
CHAPTER 1 GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
CHAPTER 2 FINISHER UNIT BASIC OPERATION . . . . . . . . . . . . . . . . . . . . . 2-1
CHAPTER 3 SADDLE STITCH UNIT BASIC OPERATION . . . . . . . . . . . . . . . 3-1
CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION . . . . . . . . . . . . 4-1
CHAPTER 5 MECHANICAL CONSTRUCTION. . . . . . . . . . . . . . . . . . . . . . . . . 5-1
CHAPTER 6 MAINTENANCE AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . 6-1
CHAPTER 7 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
NOTE: This manual is based on the AR-F11/F12/PN3 manuals.
The sections marked with F15/F16 or PN4 are different sections from the
AR-F11/F12/PN3 manuals.
Parts marked with are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
This document has been published to be used

for after sales service only.
The contents are subject to change without notice.
General Precautions for Installation/Servicing/Maintenance for the Finisher

AR-F15/F16, Hole punch unit AR-PN4
The installation and service should be done by a qualified service technician.
1. When installing the Finisher AR-F15/F16, Hole punch unit AR-PN4 to the Plain Paper Copier,
be sure to follow the instructions described in the Unpacking/Set-Up Procedure for the
AR-F15/F16/AR-PN4 booklet which comes with each unit of the AR-F15/F16/AR-PN4.
2. The AR-F15/F16, AR-PN4 should be installed by an authorized/qualified person.
3. Before starting installation, servicing or maintenance work, be sure to turn off and
unplug the copier first.
4. When selecting the installation site, avoid placing the AR-F15/F16 and copier on different levels or inclined floors.
5. When servicing or maintaining the AR-F15/F16/AR-PN4, be careful about the rotating
or operation sections such as gears, pulleys, sprockets, cams, belts, etc.
6. When parts are disassembled, reassembly is the reverse of disassembly unless otherwise noted in this manual or other related materials. Be careful not to reassemble small
parts such as screws, washers, pins, E-rings, toothed washers to the wrong places.
7. Basically, the machine should not be operated with any parts removed or disassembled.
8. Delicate par ts for preventing safety hazard problems (such as breakers,
thermofuses, fuses, door switches, sensors, etc. if any) should be handled/installed/
adjusted correctly.
9. Use suitable measuring instruments and tools.
10. During servicing or maintenance work, be sure to check the serial No. plate and other
cautionary labels (if any) to see if they are clean and firmly fixed. If not, take appropriate actions.
11. The PC board must be stored in an anti-electrostatic bag and handled carefully using
a wristband, because the ICs on it may be damaged due to static electricity. Before
using the wrist band, pull out the power cord plug of the copier and make sure that
there is no uninsulated charged objects in the vicinity.
12. For the recovery and disposal of used AR-F15/F16/AR-PN4s, consumable parts, packing materials, used batteries, and RAM-ICs including lithium batteries, it is recommended that the relevant local regulations/rules.
13. After completing installation, servicing and maintenance of the AR-F15/F16/AR-PN4,
return the AR-F15/F16/AR-PN4 to its original state, and check operation.
14. When you move the finisher, do not move it in the direction of the arrow as shown in
the figure below otherwise it might fall down.
INTRODUCTION
This Service Manual contains basic data and figures for the Finisher (AR-F15)/Saddle
Finisher (AR-F16) needed to service the machine in the field.
This manual comprises the following chapters:
Chapter 1
Chapter 2
Chapter 3
Chapter 4
Chapter 5
Chapter 6
Chapter 7
General Description introduces the finishers features, specifications, and

names of parts, and shows how to operate the finisher.
Finisher Unit Basic Operation discusses the principles of operation used for
the finisher mechanical and electrical systems. It also explains the timing at
which these systems are operated.
Saddle Finisher Unit Basic Operation discusses the principles of operation
used for the saddle stitch units mechanical and electrical systems. It also
explains the timing at which these systems are operated.
Puncher (option) Unit Basic Operation discusses the principles of operation
used for the puncher units mechanical and electrical systems. It also explains
the timing at which these systems are operated.
Mechanical System discusses how the finisher is constructed mechanically,
and shows how it may be disassembled/assembled and adjusted.
Maintenance and Inspection provides tables of periodically replaced parts
and consumables and durables, together with a scheduled servicing chart.
Troubleshooting shows how to troubleshoot possible faults and gives electrical parts arrangement diagrams, LED/check pin diagrams by PCB, and self
diagnosis tables.
Appendix contains diagrams showing tables of signals, overall circuit diagrams and tables of solvents/oils.
Descriptions regarding installation are not mentioned in this Service Manual as the
Finisher (AR-F15)/Saddle Finisher (AR-F16)s packing boxes contain Installation Procedures.
The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form
of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this
Service Manual and all relevant Service Information bulletins, and be able to identify and
isolate faults in the machine.
CONTENTS
CHAPTER 1 GENERAL DESCRIPTION
I.
II.
FEATURES ..................................1-1
SPECIFICATIONS ....................... 1-2
A. Finisher specifications
(AR-F15/F16) ........................... 1-2
B. Punch unit specifications
(AR-PN4) ..................................1-8
C. Engine specification
(AR-F15/F16/PN4) .................. 1-9
D. Cross Section ......................... 1-11
III. Using the Machine ..................... 1-15
A. Removing Paper Jams from the
Finisher Unit ........................... 1-15
B. Supplying the Finisher Unit with
Staples ...................................1-16
C. Removing Staple Jams from the
Finisher Unit ........................... 1-18
D. Removing Paper Jams from the

Saddle Stitch Unit
(Saddle Finisher) .................... 1-19
E. Supplying the Saddle Stitch
Unit with Staples
(Saddle Finisher) .................... 1-21
F. Removing Staple Jams from the
Saddle Stitch Unit
(Saddle Finisher) .................... 1-22
G. Removing Paper Jams from the
Puncher Unit (option) ............. 1-24
H. Removing Punched Scrap from
the Puncher Unit (option) ....... 1-26
IV. MAINTENANCE BY THE
USER ........................................ 1-27
A. Maintenance by the User ....... 1-27
CHAPTER 2 FINISHER UNIT BASIC OPERATION

I.
BASIC OPERATION .................... 2-1

A. Outline ...................................... 2-1
B. Outline of Electrical Circuitry .... 2-2
C. Inputs to and Outputs from the
Finisher Controller PCB ...........2-4
II. FEED/DRIVE SYSTEM ............. 2-10
A. Outline .................................... 2-10
B. Type of Delivery Paths............ 2-15
C. Feeding and Delivering ..........2-18
D. Job Offset ...............................2-21
ii
E.
F.
G.
H.
Staple Operation .................... 2-24

Stapler Unit ............................ 2-32
Tray Operation ........................ 2-38
Detecting the Height of
Stack on the Tray .................... 2-40
I. Shutter Operation ................... 2-42
J. Buffer Path Operation ............. 2-46
K. Detecting Jams ...................... 2-51
III. POWER SUPPLY SYSTEM ....... 2-56
CHAPTER 3 SADDLE STITCH UNIT

BASIC OPERATION
I.
BASIC OPERATION .................... 3-1

A. Outline ...................................... 3-1
B. Electrical Circuitry .................... 3-2
Saddle Stitch Controller PCB ... 3-3
II. FEEDING/DRIVE SYSTEM ......... 3-8
A. Outline ...................................... 3-8
III. PAPER OUTPUT
MECHANISM............................. 3-14
A. Outline .................................... 3-14
B. Controlling the Inlet
Flappers ................................. 3-17
C. Controlling the Movement of

Sheets .................................... 3-21
D. Aligning the Sheets ................ 3-23
E. Controlling the Phase of the
Crescent Roller ...................... 3-26
IV. STITCHING SYSTEM ............... 3-28
V. FOLDING/DELIVERY
SYSTEM .................................... 3-31
VI. CHECKING FOR A JAM ........... 3-38
VII. POWER SUPPLY ...................... 3-43
CHAPTER 4 PUNCHER UNIT (OPTION)

BASIC OPERATION
I.
BASIC OPERATION .................... 4-1

A. Outline ...................................... 4-1
B. Inputs to and Outputs from
Punch Driver PCB .................... 4-2
II. PUNCH OPERATION .................. 4-5
A. Outline ...................................... 4-5

B. PUNCH OPERATION ............... 4-7
C. Horizontal Registration
Operation ............................... 4-11
iii
CHAPTER 5 MECHANICAL CONSTRUCTION

I.
FINISHER UNIT .......................... 5-1

A. Externals and Controls ............. 5-1
B. FEEDING SYSTEM ................. 5-9
C. PCBs ...................................... 5-13
II. SADDLE STITCH UNIT ............. 5-14
A. Externals and Controls ...........5-14
B. SADDLE UNIT ....................... 5-17
C. PCBs ...................................... 5-27
D. Accessory .............................. 5-28
III. PUNCHER UNIT (OPTION) ...... 5-29

A. Externals and Controls ........... 5-29
B. Puncher Driver System .......... 5-30
C. PCBs ...................................... 5-41
CHAPTER 6 MAINTENANCE AND INSPECTION

I.
PERIODICALLY REPLACED
PARTS ......................................... 6-1
A. Finisher Unit ............................. 6-1
B. Saddle Stitch Unit .................... 6-1
C. Puncher Unit (option) ............... 6-1
II.
CONSUMABLES AND
DURABLES ................................. 6-2
A. Finisher Unit ............................. 6-2
III.PERIODICAL SERVICING ............. 6-2
CHAPTER 7 TROUBLESHOOTING
I.
ADJUSTMENTS .......................... 7-1

A. Electrical System
(finisher unit) ............................ 7-1
B. Electrical System
(saddle stitch unit) .................... 7-5
C. Electrical System
(puncher unit (option)) .............. 7-7
II. ARRANGEMENT OF
ELECTRICAL PARTS .................. 7-9
A. Finisher Unit ............................. 7-9
B. Saddle Stitch Unit .................. 7-16
C. Puncher Unit (option) ............. 7-22
D. Light-Emitting Diodes (LED)
and Check Pins by PCB .........7-26
iv
III. TROUBLESHOOTING ............... 7-28

A. Finisher Unit ........................... 7-28
B. Saddle Stitch Unit .................. 7-38
C. Puncher Unit (option) ............. 7-45
APPENDIX
A. FINISHER UNIT GENERAL
TIMING CHART .......................... A-1
B. SADDLE STITCH UNIT
GENERAL TIMING CHART ........ A-2
C. PUNCHER UNIT (option)
D. SIGNAL AND
ABBREVIATIONS ....................... A-4
E. ACTUAL WIRING CHART .......... A-6
F. SOLVENTS AND OILS ............. A-11
CHAPTER 1
GENERAL DESCRIPTION
I. FEATURES ..................................1-1
II. SPECIFICATIONS ....................... 1-2
A. Finisher specifications
(AR-F15/F16) ............................. 1-2
B. Punch unit specifications
(AR-PN4) ...................................1-8
C. Engine specification
(AR-F15/F16/PN4) .................... 1-9
D. Cross Section .......................... 1-11
III. Using the Machine ..................... 1-15
A. Removing Paper Jams from the
Finisher Unit............................. 1-15
B. Supplying the Finisher Unit with
Staples ..................................... 1-16
C. Removing Staple Jams from the
Finisher Unit............................. 1-18
D. Removing Paper Jams from the

Saddle Stitch Unit
(Saddle Finisher) ..................... 1-19
E. Supplying the Saddle Stitch
Unit with Staples
(Saddle Finisher) ..................... 1-21
F. Removing Staple Jams from the
Saddle Stitch Unit
(Saddle Finisher) ..................... 1-22
G. Removing Paper Jams from the
Puncher Unit (option) ............... 1-24
H. Removing Punched Scrap from
the Puncher Unit (option) ......... 1-26
IV. MAINTENANCE BY THE
USER ........................................ 1-27
A. Maintenance by the User ......... 1-27
I. FEATURES
1.
Accommodates large quantities of sheets

Normally, the finisher holds a stack of sheets 250 mm in height in its two bins (small-size
paper: equivalent to 2000 sheets)/140 mm in height (large-size paper: equivalent to 1000
sheets)
2.
Has high paper transportation performance

The finisher is capable of handling papers between 60 and 256 gm/m.
3.
Offers a job offset function

The finisher has a job offset function for sorting non-stapled stacks of copies.
4.
Offers four types of auto stapling

The finisher offers a choice of four stapling modes (1-point stapling at rear, diagonal stapling at front, diagonal stapling at rear, 2-point stapling).
5.
Uses a buffer roller

The use of a buffer roller enables the finisher to accept copies without interruption from
the host machine even during stapling or offset operation.
6.
Has a saddle stitch function (Saddle Finisher AR-F16)

The finisher can staple along the center of paper and fold it in two (up to 15 sheets).
7.
Offers a punch function (option)

The use of the puncher unit enables the finisher to punch sheets for binders before they are
output. (The puncher unit is capable of handling papers between 60 and 256 gm/m. It cannot handle special paper, postcards and transparencies.)
8.
Insert function (option)

Enable the use of special type of paper and printed paper in addition to the staple sorting or
the hole punching mode (Available when the optional staple sorting and the hole punching
mode units are installed.) This paper is not run through fuser (heat).
ITEM
F15/F16
PN4
Finisher
Punch unit
F15/F16
Stapler for Finisher

5000 staples
Stapler for Saddle
Stitch 2000 staples
MODEL
AR-F15
AR-F16
AR-PN4A
AR-PN4B
AR-PN4C
AR-PN4D
NOTE
Saddle stitch finisher
2 holes (6.5)
2 holes/3 holes automatic selection(8.0)
4 holes (6.5) (80mm pitch)
4 holes (6.5) (70, 21mm pitch)
Staple cartridge
x3
Staple cartridge
x3
5000 x 3
SF-SC11
20
2000 x 3
AR-SC3
40
Europe
North America
France
Sweden
Cartridge for AR-F15/16

Common with S55,S55N,FN8/9
For AR-F16 (Saddle Stitch Finisher)
Common with FN9
1-1
II. SPECIFICATIONS
A.
1.
Finisher specifications (AR-F15/F16)

Finisher (AR-F15)
(1) Stack section

Type
Stacking method
Transport speed
Tray type
Output paper size
Paper weight
Paper transport
reference
Mode type
Offset paper size
Offset volume
Stacking performance
Matching
Output paper capacity
1-2
Floor installation
Upper/Lower tray: Ascent/descent type offset tray
55 to 70 sheet/minute
Upper/Lower Tray
Ascent/descent type offset tray
AB series
A4, B5, A5R, 16K, A3, B4, A4R, B5R, 8K, 16KR
Inch series
8.5 x 11, 5.5 x 8.5R, 11 x 17, 8.5 x 14, 8.5 x 13,
8.5 x 11R, 7.25 x 10.5R
Plain paper: 60 to 105 g/m2
Thick paper: 106 to 256 g/m2
Center reference
Non-staple, staple
A3, A4, A4R, B4, B5, 8K, 16K, 11 x 17, 8.5 x 14, 8.5 x 13, 8.5 x 11, 8.5 x 11R
30mm
Non-offset
In horizontal direction: max. 30mm
In vertical direction: max. 50mm
(In the non-staple mode on the offset tray)
Offset
In horizontal direction:
15mm or less for a same set,
15mm or more between different sets
Max. deviation width 2.5mm
<Tray1 / Tray2>
Non-staple:
2000 sheets (250mm 7mm)
A4, B5, A5R, 16K, 8.5 x 11, 5.5 x 8.5R: 80g/m2
A3, B4, A4R, B5R, 8K, 16KR, 11 x 17, 8.5 x 14, 8.5 x 13,
8.5 x 11R, 7.25 x 10.5R: 80g/m2
Stacking limit:
Tray1: Stack capacity from Tray1 & Tray2 = less than 2000 sheets
Tray2: Stack capacity from Tray2 = less than 2000 sheets
Staple:
110mm 7mm or 750 sheets or 100 sets
A4, B5, 8.5 x 11, 16K (S size)
A3, B4, A4R, 11 x 17, 8.5 x 14, 8.5 x 13, 8.5 x 11R, 8K (L size)
Height of mixed load
Paper detection
Reliability
Life
Dimensions
Occupied dimensions
Weight
Power source
Power consumption
When power is turned 29mm 7mm

on. (When there is
paper on the tray.)
Size mixed load
74mm 7mm
(No bind, mixed load)
Staple mixed load
74mm 7mm or 50 sets
(Bind, mixed load)
Mode mixed load
29mm 7mm or 50 sets
(No bind / Bind,
* Limitation on the height (number of copies) when
Mixed load)
there is some paper in the paper exit section.
Available
MCBJ: Based on the main unit
MCBF: Based on the main unit
Based on the main unit
(W) 785 x (D) 630 x (H) 1150mm
1165 x 630mm (shifted 380mm for removal of misfed paper)
51Kg
Supplied from main unit (DC24V, 3.0A)
72W
(2) Staple section

Paper size to be
stapled
One-point staple in the

front (Slant staple)
One-pint staple at the
back (Slant staple)
One-pint staple at the
back
Two-point staple
A3, B4, A4, A4R, B5, 8K, 16K, 11 x 17, 8.5 x 14,
8.5 x 13, 8.5 x 11, 8.5 x 11R
A3, B4, A4, B5, 8K, 16K, 11 x 17, 8.5 x 11
A4R, 8.5 x 14, 8.5 x 13, 8.5 x 11R
A3, B4, A4R, A4, B5, 8K, 16K, 11 x 17, 8.5 x 14,
8.5 x 13, 8.5 x 11, 8.5 x 11R
Stapling capacity
S size: 50 sheets
L size: 30 sheets
Mixed stapling: 30 sheets
Max.: 2 sheets of 256g/ m paper + 48 sheets of 80g/ m paper
Staple load system
Staple cartridge (5,000 staples)
Staple empty detection Available
Manual stapling
Not available
1-3
(Stapling position)
Staple in the front
Paper transport
direction
* Stapling position when viewed with the

copy surface up
Paper width
4.4 2.5 mm
(30)
4.4 2.5 mm
One-point staple at the back
5.0 2.5 mm
Paper transport direction
A4 Long
LG Long, LT Long
A
204.0
210.0
(6.0 2.5 mm)
Paper width
A
One-point staple in the front (Slant staple)
4.0 2.5 mm
(30)
Paper transport direction
A3 Long, A4 Short
B4 Long, B5 Short
LD Long, LT Short
A
291.0
251.0
273.5
Paper width
A
Two-point staple
A3 / A4
B4 / B5
LD / LT
A4R
LT-R / LG
8K / 16K
1-4
A
83 4
63 4
74 4
62.5 4
62.5 4
(6.0 2.5mm)
5.0 4 mm
B
203 4
183 4
194 4
138.5 4
144.5 4
Paper width
B
Paper transport
direction
2. Saddle stitch finisher (AR-F16)

(1) Stack section
Type
Stacking method
Transport speed
Tray type
Output paper size
Paper weight
Paper transport
reference
Mode type
Offset paper size
Offset volume
Stacking performance
Matching
Output paper capacity
Floor installation
Upper/Lower tray: Ascent/descent type offset tray
55 to 70 sheets/minute
Upper/Middle Tray
Ascent/descent type offset tray
Lower Tray
Book tray for saddle stitch
AB series
A4, B5, A5R, 16K, A3, B4, A4R, B5R, 8K, 16KR
Inch series
8.5 x 11, 5.5 x 8.5R, 11 x 17, 8.5 x 14, 8.5 x 13,
8.5 x 11R, 7.25 x 10.5R
Plain paper: 60 to 105 g/m2
Thick paper: 106 to 256 g/m2
Center reference
Non-staple, staple
A3, A4, A4R, B4, B5, 8K, 16K, 11 x 17, 8.5 x 14, 8.5 x 13, 8.5 x 11, 8.5 x 11R
30mm
Non-offset
In horizontal direction: max. 30mm
In vertical direction: max. 50mm
(In the non-staple mode on the offset tray)
Offset
In horizontal direction:
15mm or less for a same set,
15mm or more between different sets
Max. deviation width 2.5mm
<Tray1 / Tray2>
Non-staple:
A4, B5, A5R, 16K, 8.5 x 11, 5.5 x 8.5R: 80g/m2
A3, B4, A4R, B5R, 8K, 16KR, 11 x 17, 8.5 x 14, 8.5 x 13,
8.5 x 11R, 7.25 x 10.5R: 80g/m2
Stacking limit:
Tray1: Stack capacity from Tray1 & Tray2 = less than 2000 sheets
Tray2: Stack capacity from Tray2 = less than 2000 sheets
Staple:
A4, B5, 8.5 x 11, 16K
A3, B4, A4R, 11 x 17, 8.5 x 14, 8.5 x 13, 8.5 x 11R, 8K
1-5
Height of mixed load
Paper detection
Reliability
Life
Dimensions
Occupied dimensions
Weight
Power source
Power consumption
When power is turned 29mm 7mm

on
Size mixed load
74mm 7mm
(No bind, mixed load)
Staple mixed load
74mm 7mm or 50 sets
(Bind, mixed load)
Mode mixed load
29mm 7mm or 50 sets
(No bind / Bind,
* Limitation on the height (number of copies) when
Mixed load)
there is some paper in the paper exit section.
Available
MCBJ: Based on the main unit
MCBF: Based on the main unit
Based on the main unit
(W) 785 x (D) 630 x (H) 1150mm
1165 x 630mm (shifted 380mm for removal of misfed paper)
Saddle available: 71Kg
Supplied from main unit (DC24V, 3.0A)
72W
(2) Staple section

Paper size to be
stapled
One-point staple in the A3, B4, A4, A4R, B5, 8K, 16K, 11 x 17, 8.5 x 14,
front (Slant staple)
8.5 x 13, 8.5 x 11, 8.5 x 11R
One-point staple at the A3, B4, A4, B5, 8K, 16K, 11 x 17, 8.5 x 11
back (Slant staple)
One-point staple at the A4R, 8.5x14, 8.5x13, 8.5x11R
back
Two-point staple
Number of sheets
stapled
A3, B4, A4R, A4, B5, 8K, 16K, 11 x 17, 8.5 x 14,
8.5 x 13, 8.5 x 11, 8.5 x 11R
S size: 50 sheets
L size: 30 sheets
Mixed stapling: 30 sheets
Max.: 2 sheets of 256g/ m paper + 48 sheets of 80g/ m paper
Staple load type
Staple cartridge type (5,000 staples)
Staple empty detection Available

Manual stapling
Not available
(3) Saddle stitch section (Non-printed area in the center of paper)

Stitch method
Folding position
Saddle stitching paper
size
Weight allowed for
saddle stitching
1-6
Center 2-position binding, bundle 2-folding

Center folding (adjustment available)
A3, A4R, B4, 8K, 11x17, 8.5x11R
60g/m2 to 256g/m2
One cover paper 1 sheet (Thick paper) 106 to 256 g/m2
Number of sheets
stapled
Number of sets loaded
Staple load type
Staple empty detection
Paper empty detection
Binding position
Max.: 15 sheets (256g/m2 1 sheet + 80g/m2 14 sheets)

10 sets (11 to 15 sheets), 20 sets (6 to 10 sheets), 25 sets (1 to 5 sheets)
Staple cartridge type (2,000 staples)
Available
Available
1.0mm or less
* Binding position adjustment for paper center is available.
Image inhibit area
A3 long
83.0
203.0
B4 long
63.0
183.0
A4 long
39.5
159.5
LD long
74.0
194.0
LT long
42.0
162.0
The center margin of 4mm or more is required.

4mm or more
1-7
B.
Punch unit specifications (AR-PN4)
Finisher available for

Finisher and saddle stitch finisher
installation of the punch module
Kind of hole punch
2-hole / 3-hole / 4-hole/ 4-hole (Broad space)
One of the above four punch unit can be attached.
Paper size to be punch
2-hole
A3, A4, A4R, B4, B5, B5R, 11 x 17, 8.5 x 14,
8.5 x 13, 8.5 x 11, 8.5 x 11R, 8K, 16K, 16KR
3-hole *1
3-hole: A3, A4, 11 x 17, 8.5 x 14, 8.5 x 13, 8.5 x 11
2-hole: A4R, 8.5 x 11R
4-hole
A3, A4
4-hole
A3, A4, A4R, B4, B5, B5R, 11 x 17, 8.5 x 14,
(Broad space) 8.5 x 13, 8.5 x 11, 8.5 x 11R
Paper weight
64 to 256g/m2
Life
1000K (80g/m2)
Power consumption
Supplied from finisher
External dimensions
WxDxH
95 x 560 x 170mm
Weight
About 3.5kg
*1 : Hole punch changes from three holes to two holes automatically.
(Kind of hole punch)
Kind
2-hole
Hole position
A: 80 1mm
B: 12 3mm
Hole size
6.5mm
A
B
3-hole
A: 108 1mm
B: 12 3mm
8.0mm
A: 80 1mm
B: 12 3mm
6.5mm
A: 70 1mm
B: 12 3mm
C: 21 1mm
6.5mm
4-hole
A A A
B
4-hole
(Broad space)
A
C
B
1-8
C. Engine specification (AR-F15/F16/PN4)

Paper capacity
Tray1/Tray2
Tray3 (Only saddle stitch

Finisher)
Staple position
Punch (OPTION)
4000 sheets (small size), 2000 sheets (large size)

Lift type tray
2000 sheets (small size: 80 g/m)
1000 sheets (large size: 80 g/m)
Face-down
Job offsetting
Paper full detection
Multi-position stapler (1 edge 3 positions)
Stapling Time
Less than 1.0 second (1 position)
Stapling sheet capacity
50 sheets (small size: 80 g/m)
30 sheets (large size: 80 g/m)
Staple quantity :
5000 staples
Stapler type :
Flat clinch
Saddle stitch tray
Saddle stitch sheet capacity 15 sheets (60 pages)
The basic output pattern and staple position are showed in the
followings.
Available paper width
182mm to 297mm (2 holes/2 to 3 holes)
270mm to 297mm (4 holes)
Available paper length
182mm to 432mm
Staple position
Paper exit direction
Back side of the paper
(Media supported)
Tray #
Tray 1
Tray 2
Tray 3
Mode
Face-down
Non-staple mode
Offset mode
Size
All supported sizes
11 x 17, Legal, Letter, Letter-R,

Foolscap, B5, A4, A4R, B4, A3, 8K,
16K *1
Staple mode
Foolscap, B5, A4, A4R, B4, A3, 8K,
16K, 16KR *1
Punch
Executive-R, Foolscap, B5, B5R, A4,
A4R, B4, A3
Saddle stitch mode only A3, A4R, B4
Letter-R, 11 x 17, 8K *1
Weight
60 to 256 g/m
60 to 256 g/m
60 to 256 g/m
60 to 256 g/m
60 to 90 g/m
90 to 256 g/m *2
*1. China destination only

*2. Only one sheet per one bundle.
1-9
(Combination of functions)
Offset
Staple
Punch
Saddle stitch
Offset
Staple
Punch
Saddle stitch
(Staple sheet capacity)

Size
B5
A4
Letter
Letter-R
A4R
Legal
Foolscap
B4
A3
11 x 17
Saddle stitch
Capacity
50 sheets
30 sheets
15 sheets (60 pages)
(Sheet capacity of stack trays)
Tray 1
Tray 2
Select output mode *1

Cascade output mode
Random output mode
2000 sheets (Max)
(200 - N) sheets *2
2000 sheets
2000 sheets
*1. This mode is selected by key operator program

*2. N is a number of sheets stacked at tray 2
NOTE: 180 degrees image rotation should be needed for staple mode. So all of the mode (including staple
mode) executes 180 degrees image rotation.
1-10
D.
1.
Cross Section
Finisher Unit
[1]
[2] [3] [4] [5] [6]
[16]
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
Tray 1/2
Shutter
Delivery roller
Swing guide
Feed roller 2
Height sensor
Wrap flapper
Buffer roller
Buffer inlet flapper
[8] [9] [10] [11]
[7]
[17]
[10]
[11]
[12]
[13]
[14]
[15]
[16]
[17]
[15]
[14] [13] [12]
Saddle stitch flapper

Inlet feed roller
Feed roller 1
Vertical path
Stapler
Feed belt
Tray lift motor
Saddle stitch unit
(saddle finisher AR-F12)
Figure 1-204
1-11
2.
Saddle Stitch Unit
[6]
[7]
[8]
[5]
[9]
[4]
[10]
[3]
[11]
[2]
[12]
[1]
[1]
[2]
[3]
[4]
[5]
[6]
Guide plate
Paper folding roller
Delivery guide plate
Holding roller
Stitch (front, rear)
Inlet roller
[7]
[8]
[9]
[10]
[11]
[12]
No.1 flapper
No. 2 flapper
Stitch mount
Paper pushing plate
Crescent roller
Paper positioning plate
Figure 1-205
1-12
3.
Puncher Unit (option)
[1]
[2]
[3]
[5]
[6]
[4]
[7]
[8]
[9]
[1]
[2]
[3]
[4]
[5]
Punch motor
Cam
Hole puncher (Punch blade)
Die
Photosensor PCB
[6]
[7]
[8]
[9]
LED PCB
Horizontal registration motor
Scrap full detector PCB unit
Punched scrap container
Figure 1-206
1-13
4.
Inserter section (optional)

[1]
[3]
[2]
[4]
[5]
[6]
[10]
[7]
[9]
[8]
[1]
[2]
[3]
[4]
[5]
Tray
Pickup roller
Feed roller
Transport roller 1
Transport roller 2
[6]
[7]
[8]
[9]
[10]
Transport roller 3
Transport roller 4
Transport roller 5
Transport roller 6
Reverse roller
Figure 1-207
1-14
III. Using the Machine

A.
3) Open the upper cover, and check the inside of

the finisher.
Removing Paper Jams

from the Finisher Unit
If the host machine indicates the finisher

paper jam message, perform the following to
remove the jam.
1) Holding the finisher unit as shown, move it to
detach it from the host machine.
Figure 1-303
4) Lift the buffer roller cover, and remove the
jam.
Figure 1-301
2) Remove any jam visible from the outside.
Figure 1-304
5) Lift the buffer roller, and remove the jam.
Figure 1-302
Figure 1-305
1-15
6) Return the buffer roller and the buffer roller

cover to their original positions, and close the
upper cover.
B.
Supplying the Finisher

Unit with Staples
If the host machine indicates the finisher unit

staple supply message, perform the following to
supply it with staples.
1) Open the front cover.
Figure 1-306
7) Connect the finisher to the host machine.
Figure 1-308
2) Shift down the blue lever.
Figure 1-307
8)
Operate as instructed on the display.
Figure 1-309
3) When the staple cartridge has slightly slid
out, hold and pull it out.
Figure 1-310
1-16
4) Hold the empty staple case on its sides, and

slide it out.
Figure 1-311
5) Set a new staple case.
6) Pull the length of tape (used to hold the staples in place) straight out.
Figure 1-313
7) Push in the stapler unit until the blue lever
returns to its original position.
Figure 1-312
Reference:
You may set no more than one staple cartridge at
a time.
Make sure that the new cartridge is one
specifically designed for the finisher unit.
Figure 1-314
8) Check to make sure that the stapler has been
locked in place, and close the front cover.
Figure 1-315
1-17
C.
Removing Staple Jams

from the Finisher Unit
4) When the staple cartridge has slightly slid

out, hold and pull it out.
If the host machine indicates the finisher unit

staple jam message, perform the following to
remove the jam.
1) Remove the stack waiting to be stapled from
the delivery tray.
Figure 1-319
5) Shift down the tab on the staple cartridge.
Figure 1-316
2) Open the front cover.
Figure 1-320
6) Remove all staples that have slid out of the
staple case.
Figure 1-317
3) Shift down the blue lever.
Figure 1-321
Figure 1-318
1-18
7) Return the tab on the staple cartridge to its

original position.
8) Return the staple cartridge to its original

position, and close the front cover.
D.
Removing Paper Jams

from the Saddle Stitch
Unit (Saddle Finisher)
If the host machine indicates the saddle stitch

unit paper jam message, perform the following to
remove the jam.
1) Holding the saddle stitch unit as shown,
move it to detach it from the host machine.
Figure 1-322
Reference
When the cover has been closed, the stapler unit
will automatically execute idle punching several
times to advance the staples.
Figure 1-323
2) Open the front lower cover.
Figure 1-324
1-19
3) Turn the knob on the left side.
6) Open the inlet cover, and remove the jam.
Figure 1-328
Figure 1-325
4) Turn the knob on the right side while pushing
it in.
7) Close the front lower cover.
Figure 1-329
Figure 1-326
5) Remove the jam.
Figure 1-327
1-20
8)
Connect the finisher unit.
9) Operate as instructed on the display.
E.
Supplying the Saddle

Stitch Unit with Staples
(Saddle Finisher)
3) Pull the stitch unit to the front once, and then

shift it up.

unit staple supply message, perform the following
to supply it with staples.
Figure 1-332
4) Hold the empty cartridge on its sides, and
remove it.
Figure 1-330
2) Slide out the stitch unit.
Figure 1-333
5) Set a new cartridge.
Figure 1-331
Figure 1-334
Reference
You must always replace both cartridges at the
same time.
1-21
6) Pull the stitch to the front once, and then

return it to its original position.
F.
Removing Staple Jams

from the Saddle Stitch
Unit (Saddle Finisher)

unit staple jam message, perform the following to
remove the jam.
Figure 1-335
7) Push in the stitch unit, and close the front
cover.
Figure 1-337
2) Slide out the stitch unit.
Figure 1-336
Figure 1-338
3) Pull the stapler of the stitch unit to the front
once, and then shift it up.
Figure 1-339
1-22
4) Hold the cartridge on its sides, and remove it.
7) Return the cartridge to its original position.
Figure 1-340
Figure 1-343
5) Push down on the area identified as A, and

pull up the tab identified as B.
8) Pull the stitch of the stitch unit to the front

once, and then return it to its original position.
Figure 1-341
6) Remove the staple jam, and return the tab B
to its original position.
Figure 1-344
9) Push the stitch unit back to its original position, and close the front lower cover.
Figure 1-342
Figure 1-345
Reference
Whenever you have removed a staple jam, be sure
to execute staple edging.
1-23
G.
Removing Paper Jams

from the Puncher Unit
(option)
4) Holding the finisher unit as shown, move it to

detach it from the most machine.
If the display indicates a paper jam on the

puncher unit, perform the following to remove the
jam:
1) Open the front cover of the puncher unit.
Figure 1-349
5) Remove any jam visible from the outside.
Figure 1-346
2) Align the triangle mark on the knob within
the range marked by .
Figure 1-350
6) Open the upper cover, and check the inside of
the finisher.
Figure 1-347
3) Close the front cover of the puncher unit.
Figure 1-351
7) Lift the buffer roller cover, and remove the
jam.
Figure 1-348
Figure 1-352
1-24
8) Return the buffer roller and the buffer roller

cover to their original position, and close the
upper cover.
Figure 1-353
9) Connect the finisher to the host machine.
Figure 1-354
10) Operate as instructed on the display.
1-25
H.
Removing Punched Scrap

from the Puncher Unit
(option)
4) Return the punched scrap container to its

original position.
If the display indicates a punched scrap full

state on the puncher unit, perform the following to
remove the punched scrap:
1) Open the front cover of the puncher unit.
Figure 1-358
Figure 1-355
2) Slide out the punched scrap container.
Figure 1-356
3) Discard the punched scrap.
Figure 1-357
1-26
IV. MAINTENANCE BY THE USER

A.
No.
1
2
Maintenance by the User

Item
Replacing the staple cartridge (finisher unit)
Replacing the staple cartridge (saddle stitch
unit)
Timing
When the appropriate indication is made on
the host machines display.
Caution:
The finisher unit and the saddle stitch unit use different cartridge types. Be sure that the appropriate
type is used for each.
Table 1-401
1-27
CHAPTER 2
FINISHER UNIT BASIC OPERATION
1. This chapter discusses the purpose and role of each of the finishers functions, and the principles of operation used for the finisher mechanical and electrical systems. It also explains the
symbol in drawings indicates transmistiming at which these systems are operated. The
together with the signal name indicates
sion of mechanical drive, and signals marked by
the flow of electrical signals.
2. In descriptions of digital circuits on the finisher, 1 indicates a high signal voltage level, while
0 indicates a low signal voltage level. Voltage values differ according to circuit.
A microprocessor is used on the finisher. A description of microprocessor operation is omitted
in this chapter as it is practically impossible to check internal operation of the microprocessor.
Descriptions in this chapter also assume that PCBs will not be repaired at user sites. For this
reason, descriptions of circuits on PCBs is limited to block diagrams. Two types of block diagrams are provided for separate functions: diagrams indicating details from sensors up to input
sections of major PCBs, and diagrams indicating details from the output sections of major
PCBs up the loads.
I.
BASIC OPERATION .................... 2-1

A. Outline ....................................... 2-1
B. Outline of Electrical Circuitry...... 2-2
Finisher Controller PCB ............. 2-4
II. FEED/DRIVE SYSTEM ............. 2-10
A. Outline ..................................... 2-10
B. Type of Delivery Paths ............. 2-15
C. Feeding and Delivering ............ 2-18
D. Job Offset ................................2-21
E.
F.
G.
H.
Staple Operation ...................... 2-24

Stapler Unit .............................. 2-32
Tray Operation.......................... 2-38
Detecting the Height of
Stack on the Tray......................2-40
I. Shutter Operation .................... 2-42
J. Buffer Path Operation .............. 2-46
K. Detecting Jams ........................ 2-51
I.
BASIC OPERATION
A.
Outline
The finisher is designed to deliver copies arriving from its host machine, and its modes of
delivery include simple stacking, job offset (Note), and staple.
All operations involved in these modes are controlled by the finisher controller PCB, according
to the appropriate commands from the host machine.
In the case of the Saddle Finisher, copies from the host machine may be routed to the saddle
stitch unit.
Tray drive system
Control system
Swing guide drive system

Alignment drive system
Stapler drive system
Delivery drive system
Feeder drive system
Shutter drive system
Saddle stitch unit control system

(Saddle Finisher)
Tray drive system
Figure 2-101
Note:
The term job offset refers to shifting each sorting job, separating a single
stack into several stacks.
2-1
B.
Outline of Electrical Circuitry
The finishers sequence of operation is controlled by the finisher controller PCB. The finisher
controller PCB is a 16-bit microprocessor (CPU), and is used for communication with the host
machine (serial) in addition to controlling the finishers sequence of operations.
The finisher controller PCB responds to the various commands coming from the host machine
through a serial communications line to drive solenoids, motors, and other loads. In addition, it
communicates the finishers various states (information on sensors and switches) to the host machine through a serial communications circuit.
In the case of the Saddle Finisher, the finisher controller PCB not only communicates with the
saddle stitch controller PCB but also communicates the saddle stitch units various states (information on sensors and switches) to the host machine.
The ICs used on the finisher controller PCB are designed for the following:
IC1 (CPU)
Controls sequence of operations.
IC2 (EP-ROM)
Backs up adjustment values.
IC3
Contains sequence programs.
IC6/IC7 (RAM)
Backs up initial setting data.
IC4 (communications IC)
Communicates with the host machine and the saddle stitch unit.
IC9 (regulator IC)
Generates PWM.
Figure 2-102 shows the flow of signals between the finisher and the options controller.
2-2
Saddle stitch
controller PCB
(Saddle Finisher)
Punch driver PCB

(Puncher unit (option))
Host machine
(DC controller PCB CPU)
Finisher controller
PCB communication
Motor
IC1
CPU
Solenoid
IC2
EEP-ROM
Switch
IC4
IC
Sensor
IC3
EP-ROM
IC6/IC7
RAM
IC9
Regulator IC
Connecting with inserter

Saddle stitch
controller PCB
(Saddle Finisher)
Punch driver PCB

(Puncher unit (option))
Host machine
(DC controller PCB CPU)
Inserter driver PCB

(Inserter unit (option))
Finisher controller
PCB communication
Motor
IC1
CPU
Solenoid
IC2
EEP-ROM
Switch
IC4
IC
Sensor
IC3
EP-ROM
IC6/IC7
RAM
IC9
Regulator IC
Figure 2-102
2-3
C.
1.
Inputs to and Outputs from the Finisher Controller PCB

Inputs to the Finisher Controller PCB
Figure 2-103
2-4
2.
Figure 2-104
2-5
3.
Figure 2-105
2-6
4.
Inputs to and Outputs from the Finisher Controller PCB
Figure 2-106
2-7
5.
Outputs from the Finisher Controller PCB
Figure 2-107
2-8
6.
Outputs from the Finisher Controller PCB

Finisher controller PCB
Stapler shift motor
According to rotation
direction/speed, changes
between + and - in sequence.
Staple motor
between + and -.
Tray 1 lift motor

J115-1
-1
-2
-2
between + and -.
Tray 2 lift motor

between + and -.
Swing motor
between + and -.
Second feed motor
between + and -.
Inlet feed motor
between + and - in sequence.
Figure 2-108
2-9
II. FEED/DRIVE SYSTEM

A.
Outline
The finisher is designed to operate according to the commands from its host machine to deliver
arriving copies to trays in the appropriate mode: simple stacking, job offset, stapling.
See Figure 2-201 for a diagram of the three modes of delivery (four for the Saddle Finisher).
Method of delivery
Normal
delivery
Simple stacking
Job offset
Staple
Front diagonal
Rear 1-point
Rear diagonal
2-point
Saddle stitch delivery (Saddle Finisher only)
Figure 2-201
Normal delivery tray
Normal delivery tray
To saddle stitch unit

(Saddle Finisher)
Figure 2-202
2-10
1.
a.
Normal Delivery
Simple Stacking
The finisher delivers copies directly to the tray.
Tray
Tray
Copies
Copies
Delivery roller
Feed roller 1
Feed roller 2
Figure 2-203
2-11
b.
Job Offset
The finisher forwards all copies of each sort job to the stapling tray. The first sort job on the
stapling tray is delivered with a shift to the front of about 30 mm, and the second sort job is delivered without being shifted. Whether the first copy or the last copy of a sort job should be shifted is
determined by the host machine.
Tray
Each sort job is stacked

alternately.
Figure 2-204
Swing guide
Stopper
Stapling tray
Delivery roller
Feed roller 1
Figure 2-205
Results of Delivering 4 Sets
Copies handled
by job offset
Direction of delivery
Figure 2-206
2-12
c.
Stapling
The finisher stacks copies arriving from its host machine on the stapling tray. Then, it staples
and delivers the copies to the appropriate tray.
Tray
Copies
Staple
Swing guide
Stapling
tray
Delivery roller
Stopper
Feed roller 1
Figure 2-207
Paper width/2
Front diagonal stapling
2-point stapling
Rear 1-point stapling

Rear diagonal stapling
Figure 2-208
2-13
2.
Saddle Stitch Delivery (Saddle Finisher)

A copy arriving in the finisher from the host machine is routed to the saddle stitch by the paper
deflecting plate. The saddle stitch executes stitching and saddling operations on the copy and then
delivers it to the saddle stitch tray.
For discussions of stacks in the saddle stitch, see Chapter 3.
To saddle stitch
Figure 2-209
2-14
B.
Type of Delivery Paths
The finisher has three different paper paths for delivery, each selected to suit paper size and
delivery mode.
1.
Straight Path
When stacking copies shown in Table 2-201, the copies pass under the buffer roller.
Copy size
Typical copy examples
The paper length is less than 182mm, or the paper width is less than
182mm, or the paper length is 251mm or more.
F15/F16
A3, A3-wide, B4, A4-R, B5-R, A5-R, LD, LG, LT-R, ST-R, Postcard, thick paper
Table 2-201
Delivery roller
Buffer roller
Figure 2-210
2.
Buffer Paper Path 1

When stacking copies shown in Table 2-202, the copies pass over the buffer roller, increasing
the distance between copies.
Copy size
The paper length is 182mm or more, and the paper width is 182mm or
more, and the paper length is 250mm or less.
A4, B5, LT (excluding thick paper)
Table 2-202
Buffer roller
Feed roller 2
Delivery roller
Figure 2-211
2-15
F15/F16
3.
Buffer Paper Path 2

This is the paper path when copy sizes shown in Table 2-203 are stacked. A maximum of three
copies (three originals or more in the staple mode) are wrapped round the buffer roller, during
which job offset and stapling are performed on the stapling tray.
Copy size
Length 182 to 232mm, and width 182 to 297mm
A4, B5, LT, (excluding transparencies and thick stock)
Table 2-203
The following shows paper delivery operation in the case of three originals in the staple mode.
1) The first copy is moved in the direction of the buffer roller.
Buffer roller
First copy
Figure 2-212
2) The first copy wraps around the buffer roller and, at the same time, the second copy arrives
from the host machine.
First copy
Figure 2-213
2-16
Second copy
3) The second copy is laid over the first copy and, at the same time, the third copy arrives from the
host machine.
First copy Second copy
Third copy
Figure 2-214
4) The first, second and third copies are simultaneously pulled into the stapling tray.
Second copy
Third copy
First copy
Figure 2-215
Cauiton:
The third copy as explained here is moved through buffer paper path 1. This fact is omitted from the
discussion to avoid interrupting the sequence of operations.
2-17
C.
Feeding and Delivering
1.
Outline
The finisher moves copies arriving from the host machine to the delivery tray, stapling tray, or
the saddle stitch unit (Saddle Finisher) according to the mode of delivery. On the stapling tray, the
copies are subjected to job offset or stapling as instructed by the host machine.
The first feed motor (M1), second feed motor (M8) and inlet feed motor (M9) are stepping
motors, and delivery motor (M2) is a DC motor. These motors are controlled by the microprocessor
(CPU) on the finisher controller PCB, and rotate either clockwise or counterclockwise.
The paper paths are equipped with the following four sensors for detection of paper (arrival,
passage):
Inlet sensor (PI1)
Delivery sensor (PI3)
Stapling tray sensor (PI4)
Buffer path paper sensor (PI14)
In addition, each delivery tray is equipped with a sensor designed to detect the presence/absence of paper on it.
No.1 tray paper sensor (PI11)
No.2 tray paper sensor (PI12)
If a copy fails to reach or move past each sensor within a specific period of time, the finisher
controller PCB identifies the condition as a jam, and stops the ongoing operation, and at the same
time, informs the host machine of the condition. When all doors are closed after the paper jam is
removed, the buffer path inlet paper sensor (PI17) checks whether or not copies are being detected
in addition to the above four sensors (inlet sensor, delivery sensor, stapling tray sensor and buffer
path paper sensor). If the sensors detect a copy, the finisher unit judges that paper jams have not
completely been removed, and sends the paper jam removal signal to the host machine again.
2-18
SL6
SL5
M5
M8
M1
PI20
M7
PI10
M2
PI19
Stapler shift motor drive signal
Flapper solenoid drive signal FLPSL

Belt escape solenoid drive signal BESCPSL
Stapler motor drive signal
Buffer outlet solenoid drive signal EXITSL

Buffer inlet solenoid drive signal EXTSL
Inlet feed motor drive signal
First feed motor drive signal
Second feed motor drive signal
Tray 1 lift motor drive signal

Paddle solenoid drive signal PDLSL
Shift motor clock detection signal 2 SFTCLK12
Alignment motor drive signal

Delivery motor drive signal
Delivery motor clock signal DELCLK
Swing motor drive signal
Swing motor clock signal SWGCLK
Shift motor clock detection signal 1 SFTCLK11
Escape solenoid drive signal ESCPSL
Tray 2 lift motor drive signal

Shift motor clock signal 1 SFTCLK 21
Shift motor clock signal 2 SFTCLK 22
M9
PI9
SL3
SL2
SL1
SL7
M6
M3
M4
PI24
M10
PI23
Figure 2-216
2-19
2-20
PI4
PI12
Figure 2-217
PI3
Inlet paper detection signal PENT
Buffer path inlet paper

detection signal BUFENTR
Delivery detection signal PDEL
Buffer path paper

detection signal BUFPASS
Stapling tray paper detection signal STPTY
No. 1 tray paper detection signal FSTTRAY
No. 2 tray paper detection signal SNDTRAY
PI17
PI11
PI14
PI1
D.
Job Offset
1.
Outline
In the job offset mode, sort jobs and entire copy groups are shifted to the front for delivery to
the tray, and other copies are delivered to the tray without a shift.
The copies are shifted by the alignment plate. The alignment plate is checked by the alignment
plate home position sensor (PI6) to find out whether it is at the home position.
The finisher controller PCB drives the alignment motor (M3) at power-on to return the alignment plate to its home position.
The finisher controller PCB stops the delivery motor (M2) when the trailing edge of the copy
has moved past the feed roller 2. Then, the finisher controller PCB rotates the delivery motor counterclockwise, and drives the swing motor (M7). As a result, the drive of the delivery motor is transmitted to the swing guide to move up the guide. When the swing guide open sensor (PI18) detects
the swing guide, the delivery motor stops, and the swing guide is held at the up position.
When the swing guide has moved up, the feed belts attached to the feed roller 2 move the copy
to the stapling tray. The presence of paper on the stapling tray is monitored by the stapling tray
sensor (PI4). (The first sheet is fed to the stapling tray while the swing guide is moving up.)
The finisher controller PCB drives the alignment motor (M3) in advance, and keeps the alignment plate in wait at a point 10 mm behind the trailing edge of a sheet. Whenever one sheet is
moved to the stapling tray, each sheet is aligned, and when the 3rd or last sheet in a sort job/group
is fed to the stapling tray, the escape solenoid (SL6) moves the guide plate away and under the
stapling tray. From then on, the alignment motor shifts the sheets to the front by 30 mm.
When the copy has been shifted, the finisher controller PCB rotates the alignment motor counterclockwise to move the alignment plate to a point 10 mm behind the trailing edge of the sheet.
This alignment operation is repeated until alignment of the 3rd or last sheet in a sort job is completed. At this time, the swing guide is moved down and is closed, and the delivery motor rotates
clockwise to deliver the sheet.
2-21
F15/F16
F15/F16
Alignment plate
Guide plate
Alignment plate
home position sensor (PI6)
Alignment motor (M3)
Paper
Escape solenoid
(SL6)
Figure 2-218
Sequence of Operation (job offset)
Start signal
Host machine delivery signal
Inlet sensor (PI1)

Inlet feed motor (M9)
First feed motor (M1)
Second feed motor (M8)
Delivery motor (M2)
Staple tray sensor (PI4)
Alignment plate home
position sensor (PI6)
Swing motor (M7)
Swing guide open
sensor (PI18)
Swing guide closed
detecting switch 1 (MS2)
Escape solenoid (SL6)
: Motor CW rotation
Figure 2-219
2-22
: Motor CCW rotation
2.
Flow of Job Offset Operations
1) The swing guide moves up and, at the same time, the feed belts move the sheet to the stapling
tray.
Swing guide
Offset sheet
Feed roller 2
Knurled belts
Tray 1/2
Delivery
roller
Stapling tray
Stopper
Figure 2-220
2) The alignment plate shifts the sheet to the front.
Alignment plate
Existing stack
Offset sheet
Figure 2-221
3) The swing guide moves down and, at the same time, the delivery roller delivers the sheet.
Offset sheet
Swing guide
Feed roller 2
Knurled belts
Tray 1/2
Delivery
roller
Stapling tray
Stopper
Figure 2-222
2-23
E.
Staple Operation
1.
Outline
The stapler unit staples a stack of as many sheets as specified.
The stapling position differs according to the selected staple mode and paper size.
The stapler unit is checked by the stapler shift home position sensor (PI7) to find out whether it
is at the home position.
When starting operation after power-on, the finisher controller PCB drives the stapler shift
motor (M4) to return the stapler unit to the home position. If the stapler is already at the home
position, it is kept as it is in wait.
Stapler shift
motor (M4)
Sheets
Stapler
Stapler shift home

Figure 2-223
2-24
Paper width/2
2-point stapling
Front diagonal stapling
Rear 1-point stapling

Rear diagonal stapling
Figure 2-224
2-25
2.
First Sheet
The finisher controller PCB stops the delivery motor (M2) as soon as the trailing edge of the
first sheet has moved past the feed roller 2. Then, it rotates the delivery motor clockwise to switch
the gear drive to the swing motor (M7), causing the swing guide to move up. When the swing guide
open sensor (PI18) finds the swing guide at the up position, the swing motor stops, maintaining the
swing guide at the up position.
When the swing guide has moved up, the knurled belts of the feed roller 2 move the sheet to the
stapling tray. (The first sheet is fed to the stapling tray while the swing guide is moving up.) The
presence of paper on the stapling tray is detected by the stapling tray sensor (PI4).
The finisher controller PCB drives the alignment motor (M3) when the stapling tray paper
sensor has detected paper to put sheets in order. The alignment plate is kept in wait in advance at a
point 10 mm behind the trailing edge of the paper.
The swing guide is kept in wait at the up position until the last sheet is output onto the stapling
tray.
Swing guide
First sheet
Feed roller 2
Knurled belts
Tray 1/2
Delivery roller
Stapling tray
Stapler
Figure 2-225
2-26
Swing guide
Swing guide open
sensor (PI18)
Swing guide closed
detecting switch 1,2
(MS2/MS6)
Delivery roller
Swing motor
clock sensor
(PI20)
Delivery motor
clock sensor
(PI10)
Swing motor (M7)

Delivery motor (M2)
Figure 2-226
2-27
3.
Second and Subsequent Sheets

The finisher controller PCB turns on the belt escape solenoid (SL7) before the trailing edge of
the second and subsequent sheets have moved past the feed roller 2 to make the knurled belt escape.
This operation is performed to reduce the time it takes for the trailing edge of the paper to fall on the
stapling tray, and to improve the product duty. The finisher controller PCB turns on the paddle
solenoid (SL5) as soon as the trailing edge of the second and subsequent sheets have moved past the
feed roller 2, causing the drive of the second feed motor (M8) to rotate the paddle. The sheets are
pushed by the paddle and moved to the stapling tray. Almost simultaneously with the trailing edge
of the sheet falling into the stapling tray, the belt escape solenoid turns off to return the knurled belts
that were in the escape position to its original position, and feed the sheet onto the stapling tray.
When the sheet has been output onto the stapling tray, the finisher controller PCB rotates the alignment motor (M3) to put the sheets in order.
Swing guide
Paddles
Second and
subsequent
sheets
Feed roller 2
Knurled belts
SL7
Tray 1/2
Delivery
roller
Stapling tray
Figure 2-227
2-28
Belt escape solenoid
Stapler
Knurled belts
Escape direction
Belt escape
solenoid (SL7)
Figure 2-228
Paddles
Paddles
Paddle
solenoid (SL5)
Second and
subsequent sheets
First sheet
Stapler
M8
Second feed motor
Stopper
Figure 2-229
2-29
4.
Last Sheet
When the last sheet has been put in order, the finisher controller PCB turns on the alignment
motor (M3) to move the alignment plate to the alignment position (to butt the plate against the
stack). Then, the finisher controller PCB rotates the swing motor (M7) counterclockwise to move
down the swing guide.
The finisher controller PCB moves the stapler according to the staple mode for stapling.
From then on, it rotates the delivery motor (M2) clockwise to deliver the stack to the tray.
Swing guide
Sheets
Feed roller 2
Knurled belts
Tray 1/2
Delivery
roller
Stapling tray
Stapler
Figure 2-230
2-30
Swing guide
Delivery roller
Swing motor (M7)
Delivery motor (M2)
Figure 2-231
2-31
F.
Stapler Unit
Stapling is executed by the staple motor (M6). A single rotation of the cam by the motor results
in one stapling operation.
The cam is checked by the staple home position sensor (PI22) to find out whether it is at the
home position.
The stapler motor is controlled by the microprocessor (IC1) on the finisher controller so that it
is rotated clockwise or counterclockwise.
When the stapling home position sensor is off, the finisher controller PCB rotates the stapler
motor clockwise until the sensor turns on so as to return the stapling cam to its initial state.
The presence/absence of the staple cartridge is detected by the staple switch (MS8). The presence/absence of staples inside the staple cartridge is detected by the staple detecting switch (MS9).
The staple edge sensor (PI21) is used to find out whether a staple has been edged out to the end of
the cartridge.
The finisher controller PCB does not drive the staple motor (M6) unless the swing guide closed
detecting switch 2 (MS6) is on (i.e., the swing guide is closed). This is to protect against injuries
that could occur when a finger is stuck inside the stapler.
2-32
Staple detection signal
Cartridge detection signal
Stapling home
position detection signal
Staple motor drive

signal
Staple edge detection signal
Figure 2-232
M6
Figure 2-233
2-33
Start signal
Inlet sensor (PI1)
First sheet
Stacking
Second sheet
Stapling
Delivery

Delivery motor (M2)
Alignment guide home
Swing guide open
sensor (PI18)
Swing guide closed
detecting switch 1 (MS2)
Paddle solenoid (SL5)
(SL7)
Staple motor (M6)
Staple home position
sensor (PI22)
Stapler shift motor (M4)
: Motor CW rotation
Figure 2-234
2-34
5.
Shifting the Stapler Unit

The stapler unit is moved by the stapler shift motor (M4). Its home position is detected by the
stapler shift home position sensor (PI7). When the start signal arrives from the host machine, the
stapler moves to the center of its movement range. This movement occurs regardless of the selected
mode of delivery, as no specific mode is recognized at this point in time. When the command for
stapling arrives from the host machine after the first sheet has reached the host machine pre-registration sensor, the stapler moves to the staple wait position to suit the appropriate stapling position
and paper size.
See Figures 2-235 and later for an idea of the wait position according to the stapling mode.
a.
Front Diagonal Stapling

The position is the same as the stapling position.
Stopper
Stapling tray delivery

direction
Stopper
Guide plate
Stapler
Figure 2-235
2-35
b.
Rear 1-Point Stapling

The stapler is kept in wait at the center position. The stapler is moved to and from the stapling
position for each stapling operation.
Stopper
Stapling position
Wait position

direction
Stapler
Stopper
Guide plate
Figure 2-236
c.
Rear Diagonal Stapling

For A4, LT and B5 sizes, the stapler is kept in wait toward the rear away from the stapling
position. The stapler is moved to and from the stapling position for each stapling operation.
Stapler
Wait position
Stapling position
Stopper

direction
Stopper
Guide plate
Figure 2-237
2-36
d.
2-Point Stapling
The stapler is kept in wait at the center of the paper. Stapling occurs at two points, first at the
rear and then at the front.
Stopper
Stapling position
Wait position
Stapler

direction
Stapling position
Stopper
Guide plate
Figure 2-238
2-37
G.
Tray Operation
The finisher has two delivery trays-upper tray 1 and lower tray 2. The upper and lower trays
move up and down independently.
Tray 1 is moved up and down by the tray 1 lift motor (M5), and tray 2 by the tray 2 lift motor
(M10).
The tray 1 position is detected by counting the clock pulses of tray 1 lift motor clock sensors 1
and 2 (PI9 and PI19) in relation to the tray 1 home position sensor (P18). The tray 2 position is
detected by counting the clock pulses of tray 2 lift motor clock sensors 1 and 2 (PI23 and PI24) in
relation to the tray 2 home position sensor (PI25).
When the tray is already at the home position, it is moved away from the home position once,
then returned to that position.
When both tray 1 and tray 2 are at the home position, the above operation is performed for tray
1 and tray 2 in this order.
The finisher controller PCB moves up and down the tray selected by the host machine so that it
is positioned at the delivery slot.
The upper limit of the tray is detected by the tray coming close detecting switch (MS9). The
finisher controller PCB stops the drive (up) of the tray 1 lift motor (M5) as soon as the tray upper
limit detecting switch turns on.
The height of the stack on the tray is identified by the height sensor (PS1), which measures its
distance from the top of the stack. The tray is moved down when the distance between the top of the
stack and the delivery assembly drops to a specific measurement.
The finisher controller PCB cuts off the +24V power of the tray 1 lift motor (M5) as soon as the
safety zone switch (MS3) turns on while the shutter and the swing guide are open, stopping the
operation of the finisher.
2-38
Tray 1 lift
motor
One way
gear
Tray 1 lift
motor clock
sensor / and 2
Tray coming close

detection switch
Rack
Tray 2 lift
motor
One way
gear
Tray 2 lift motor
clock sensor / and 2
Figure 2-239
2-39
H.
Detecting the Height of Stack on the Tray
1.
Outline
The number of sheets delivered to the tray and the number of sets (number of stapling operations) are stored in memory by the finisher controller PCB. The height of the stack is checked by the
height sensor (PS1). See Table 2-204 for the maximum loading capacity of each tray.
The finisher controller PCB stops operation when the conditions in Table 2-204 occur, informing the host machine that the tray is full.
Non-staple sort
Stacking
mode
F15/F16
Height
Small-size
Large-size
Staple sort
Mixed sizes
Small-size
250 mm high 140 mm high 74 mm high

(2000 sheets) (1000 sheets) (500 sheets)
110 mm high
(750 sheets/
100 sets)
Large-size
Mixed sizes
74 mm high 22 mm high
(500 sheets/ (500 sheets/
100 sets)
100 sets)
Notes: 1. The capacity for the non-staple sort mode is approximate and computed based on 80 g/m2 paper.
2. Alignment for stacks containing 750 sheets or more is not guaranteed.
3. Stacking height precision is 7 mm.
Table 2-204
F15/F16
Caution:
1. The term small-size stands for A4, LT, B5 and 16K.
2. The term large-size stands for A3, A4-R, B4, LG, LD, LT-R, Foolscap and 8K.
2-40
Height sensor (PS1)

Paper
Figure 2-240
2-41
I.
Shutter Operation
When the tray 1 passes the delivery slot, the finisher controller PCB closes the shutter mounted
on the delivery slot before moving the tray, preventing the existing stack on the tray by the delivery
slot and intrusion of the hands.
The shutter moves up (to close) when the second feed motor (M8) rotates counterclockwise,
and is held in position when the motor stops. When the second feed motor rotates counterclockwise
once again, it moves down (to open) to enable delivery.
When the shutter is held at the up position, claws slide out of the swing guide to engage the
back of the shutter. This way, the existing slack and the swing guide engage while the tray is moved,
preventing the guide from opening. The claws slide in when the shutter is moved down to release
the engagement.
The upward movement of the shutter is monitored by the shutter closed detecting switch (MS4),
and the downward movement is monitored by the shutter open sensor (PI5).
See the following diagrams for how these operations take place.
1) The second feed motor rotates counterclockwise to move the shutter up.
M8
Second feed motor
Figure 2-241
2-42
2)
The tray 1,2 lift motor rotates, and the new tray moves to the stacking lower limit. The distance
of movement is detected by the tray 1 lift motor clock sensor 1/2 (PI9/19) or tray 2 lift motor
clock sensor 1/2 (PI22/PI24).
Tray 1 lift motor M5
M10
Tray 2 lift motor
Figure 2-242
3) The second feed motor rotates counterclockwise, and the shutter moves down.
M8
Second feed motor
Figure 2-243
2-43
4) The tray lift motor rotates, and the tray moves to suit the height of the stack. The appropriate
height in relation to the existing stack is checked by the height sensor (PS1).
Height sensor (PS1)
M10
Tray 2 lift motor
Figure 2-244
Claw
Shutter
Claw
Shutter closed
detecting
switch (MS4)
Shutter open
sensor (PI5)
M8
One-way cam
Second feed motor
Figure 2-245
2-44
Sequence Operations (shutter drive)

Move from Tray 1 to Tray 2
Shutter
closed
Tray moved
Shutter
opened

Tray 1 lift motor (M5)
Shutter closed detecting
switch (MS4)
Shutter open
sensor (PI5)
Correct height detected
Height sensor (PS1)

Motor CW rotation
Motor CCW rotation
Figure 2-246
2-45
J.
Buffer Path Operation
1.
Outline
This machine is provided with a buffer paper path for continuously receiving paper from the
host machine during stapling and job offset operation on the stapling tray. A maximum of three
copies (three originals or more in the staple mode) are wrapped around the buffer roller. During this
time, job offset and stapling are performed on the stapling tray.
The following shows operation on the buffer paper path.
First sheet
SL2
OFF
1) When the first sheet arrives, the buffer inlet solenoid (SL2) remains off. The first sheet enters
the buffer path.
Buffer inlet solenoid
Figure 2-247
2) When the leading edge of the sheet has moved past the buffer path inlet paper sensor (PI17), the
buffer outlet solenoid (SL3) turns on so as to cause the sheet to wrap around the buffer roller.
Buffer outlet
solenoid
Buffer path inlet paper
sensor (PI17)
ON
SL3
Figure 2-248
2-46
3) When the leading edge of the sheet has moved past the buffer path paper sensor (PI14), the
buffer roller stops and waits for the second sheet.
First sheet
Second sheet
Buffer path paper
sensor (PI14)
Figure 2-249
4) When the second sheet arrives and its leading edge reaches the inlet sensor (PI1), the buffer
roller starts to operate once again.
First sheet
Second sheet
Inlet sensor (PI1)
Figure 2-250
2-47
5) The buffer roller continues to rotate, and the second sheet overlaps the first sheet.
Second sheet
First sheet
Figure 2-251
6) When the trailing edge of the second sheet has moved past the buffer path paper sensor (PI14),
the buffer roller stops and waits for the third sheet.
Second sheet
First sheet
Third sheet
Buffer path paper
sensor (PI14)
Figure 2-252
2-48
7) When the third sheet arrives and its leading edge reaches the inlet sensor (PI1), the buffer roller
starts to operate once again.
Second sheet
First sheet
Third sheet
Inlet sensor (PI1)
Figure 2-253
8) When the leading edge of the third sheet reaches the inlet sensor (PI1), the buffer outlet solenoid (SL3) turns off so that the path is directed in the direction of delivery. (The actual switchover will occur after the trailing edge of the first sheet has moved past the flapper.)
Second sheet
First sheet
Buffer outlet
solenoid
SL3
OFF
Third sheet
Inlet sensor (PI1)
Figure 2-254
2-49
9) The buffer roller continues to rotate, the third sheet overlaps the first and second sheets, and the
three sheets are fed together towards the delivery roller.
Figure 2-255
2-50
K. Detecting Jams
The following sensors are used to detect the presence/absence of paper and to make sure that
sheets are moved properly:
Inlet sensor (PI1)
Buffer path paper sensor (PI14)
A jam is identified with reference to the presence/absence of paper at each specific sensor at the
times programmed in the memory of the microprocessor (CPU) on the finisher controller PCB.
When the CPU identifies a jam, it suspends the finishers delivery operation and informs the
host machine DC controller of the presence of a jam. After the paper jam is removed, the buffer path
inlet paper sensor (PI17) checks whether or not copies are being detected in addition to the above
four sensors (inlet sensor, delivery sensor, stapling tray sensor and buffer path paper sensor). If the
sensors detect a copy when all doors are closed, the finisher unit judges that paper jams have not
completely been removed, and sends the paper jam removal signal to the host machine again.
The tray 1 paper sensor (PI11) and tray 2 paper sensor (PI12) are not used to detect jams.
PI3
PI14
PI1
PI4
Figure 2-256
No.
Sensor names
PI1
Inlet sensor
PI3
Delivery sensor
PI4
Stapling tray sensor
PI14
Buffer path paper sensor
Table 2-205
2-51
1.
Inlet Sensor Delay Jam

The inlet sensor does not detect paper when feeding an equivalent of 400 mm from when the
host machine delivery signal has been issued.
Equivalent of 400 mm
Jam check
Jam check
Normal
Inlet sensor (PI1)
Jam
Inlet sensor (PI1)

Figure 2-257
2.
Inlet Sensor Stationary Jam

The sheet does not move past the inlet sensor when an equivalent of twice the feeding length of
the sheet has been fed after the sensor turned on.
Equivalent of size x 2
Jam check
Jam check
Normal
Inlet sensor (PI1)
Jam
Inlet sensor (PI1)
Figure 2-258
3.
F15/F16
Buffer Path Paper Sensor Delay Jam

The buffer path paper sensor does not detect paper when an equivalent of 550 mm has been fed
after the inlet sensor turned on.
Jam check
Jam check
Inlet sensor (PI1)
Inlet sensor (PI1)
Buffer path paper

sensor (PI14)
Normal
Buffer path paper

sensor (PI14)
Figure 2-259
2-52
Jam
4.
F15/F16
Buffer Path Paper Sensor Stationary Jam

The sheet does not move past the buffer path paper sensor when an equivalent of twice the
feeding length of the sheet has been fed after the sensor turned on.
Jam check
Buffer path paper
sensor (PI14)
Jam check
Normal
Buffer path paper

sensor (PI14)
Jam
Figure 2-260
5.
a.
F15/F16
Delivery Sensor Delay Jam

Straight Path
The delivery sensor does not detect paper when an equivalent of 363 mm has been fed after the
inlet sensor turned on.
F15/F16
Jam check
Inlet sensor (PI1)
Jam check
Normal
Inlet sensor (PI1)
Second feed motor

(M8)
Second feed motor

(M8)
Jam
Figure 2-261
2-53
b.
F15/F16
Buffer Path
The delivery sensor does not detect paper when an equivalent of 652 mm has been fed after the
inlet sensor turned on.
F15/F16
Jam check
Inlet sensor (PI1)
Jam check
Normal
Jam
Inlet sensor (PI1)
Second feed motor

(M8)
Second feed motor

(M8)
Figure 2-262
6.
Delivery Sensor Stationary Jam

The sheet does not move past the delivery sensor when an equivalent of twice the feeding
length of the sheet has been fed after the delivery sensor turned on.
Jam check
Jam check
Normal
Second feed motor

(M8)
Second feed motor

(M8)
Delivery motor (M2)
Delivery motor (M2)
Figure 2-263
2-54
Jam
7.
Stapling Tray Sensor Stationary Jam

The sheet does not move past the stapling tray sensor 1 sec after the delivery motor (M2) turned
on.
1 sec
1 sec
Jam check
Stapling tray
sensor (PI4)
Delivery motor (M2)
Jam check
Normal
Stapling tray
sensor (PI4)
Jam
Delivery motor (M2)
Figure 2-264
F15/F16
8.
Staple Jam
When the staple motor (M6) is rotating clockwise, the staple home position sensor (PI22) does
not turn on within 0.5 sec. after it has turned off. However, the sensor turns on within 0.5 sec. after
the motor has been rotated counterclockwise.
9.
Power-On Jam
One of the inlet sensor (PI1), delivery sensor (PI3), buffer path paper sensor (PI4) or buffer path
inlet paper sensor (PI17) detects paper at power-on.
10. Door Open Jam
One of the joint sensor (PI15), door open sensor (PI16) or door switches (MS1) detects the
cover open during operation (including front door switch (MS2P) when the optional puncher unit is
mounted).
11. Punch Jam
The punch home sensor (PI3P) does not turn on again within 200 msec after turning off.
2-55
III. POWER SUPPLY SYSTEM

1.
F15/F16
Outline
The finisher controller PCB is supplied with 24 VDC power when the host machine is turned
on. Power is also supplied from the finisher controller PCB to the saddle stitch controller PCB. In
addition, power is also supplied to the punch driver PCB when the optional puncher unit is mounted.
Some of the 24 VDC power used to drive motors is cut off when the door switch (MS1) is open.
The power to the saddle stitch controller PCB, however, will not be cut off.
Figure 2-301 is a block diagram showing the power supply system.
F15/F16
Power source
Figure 2-301
2.
Protection Functions
The 24 VDC power line used to drive motors and solenoids is equipped with a circuit breaker
(CB1) for protection against overcurrent. The 24 V line used to drive the first feed motor (M1),
alignment motor (M3), and stapler shift motor (M4) are equipped with a fuse, which is designed to
blow when an overcurrent occurs.
2-56
2-57
CHAPTER 3
SADDLE STITCH UNIT
BASIC OPERATION
1. This chapter discusses the purpose and role of each of the saddle stitch functions, and the
principles of operation used for the stitch mechanical and electrical systems. It also explains
the timing at which these systems are operated.
The
by
symbol in drawings indicates transmission of mechanical drive, and signals marked

together with the signal name indicates the flow of electrical signals.
2. In descriptions of digital circuits on the stitch, 1 indicates a high signal voltage level, while
0 indicates a low signal voltage level. Voltage values differ according to circuit.
A microprocessor is used on the stitch. A description of microprocessor operation is omitted in
this chapter as it is practically impossible to check internal operation of the microprocessor.
PCBs up the loads.
I.
BASIC OPERATION .................... 3-1

A. Outline ....................................... 3-1
B. Electrical Circuitry ...................... 3-2
Saddle Stitch Controller PCB ..... 3-3
II. FEEDING/DRIVE SYSTEM .........3-8
A. Outline ....................................... 3-8
III. PAPER OUTPUT
MECHANISM............................. 3-14
A. Outline ..................................... 3-14
B. Controlling the Inlet
Flappers ...................................3-17
C. Controlling the Movement of

Sheets...................................... 3-21
D. Aligning the Sheets .................. 3-23
E. Controlling the Phase of the
Crescent Roller ........................ 3-26
IV. STITCHING SYSTEM ............... 3-28
V. FOLDING/DELIVERY
SYSTEM .................................... 3-31
VI. CHECKING FOR A JAM ........... 3-38
VII. POWER SUPPLY ...................... 3-43
CHAPTER 3 SADDLE STITCH UNIT BASIC OPERATION
I.
A.
BASIC OPERATION
Outline
The unit stitches (2 points) a stack of sheets delivered by the finisher unit and folds it in two
for delivery. All these operations are controlled by the saddle stitch controller PCB in response to
commands from the host machine via the finisher unit.
Finisher unit control system
Guide plate drive system

drive system
Control system
Alignment drive system
Saddle stitch drive system

Delivery drive system
Feed drive system
Paper pushing plate
drive system
drive system
Figure 3-101
3-1
B.
Electrical Circuitry
The sequence of operations used for the saddle stitch is controlled by the saddle stitch controller PCB. The saddle stitch controller PCB has a microprocessor. This microprocessor is used to
control the sequence of operations and to handle serial communications with the finisher controller
PCB, driving solenoids and motors in response to the various commands from the finisher controller PCB.
The saddle stitch controller PCB is also used to communicate the state of various sensors and
switches to the finisher controller PCB in serial.
The functions of the major ICs mounted on the saddle stitch controller PCB are as follows:
Q1
Controls the sequence of operations.
Q2
Contains the sequence program.
Q3
Controls the sequence of operations.
Q4
Handles IPC communications.
Electrical circuitry block diagram
Sensors
Switches
Saddle stitch
controller PCB
Motors
Q1 CPU
Solenoids
Q2
ROM
Q3
RAM
Q4
Communications IC
Finisher controller
PCB
Figure 3-102
3-2
Host machine
C.
1.
Inputs to and Outputs from the Saddle Stitch Controller PCB

Inputs to the Saddle Stitch Controller PCB
Saddle stitch controller PCB
PI1S
J107-1
-2
-3
J11-15
-14
-13
+5V
LUNGECLK
When the paper pushing plate

motor is rotating, alternately
between 1 and 0.
PI2S
J104-3
-1
-2
J11-10
-12
-11
+5V
FDR
When the front door is open,

0.
PI3S
J103-3
-1
-2
J11-7
-9
-8
+5V
EJCVR
When the delivery cover is

open, 0.
PI4S
J102-1
-2
-3
J11-6
-5
-4
+5V
FLDCLK
When the paper folding motor

is rotating, alternately between
1 and 0.
PI5S
J101-3
-1
-2
J11-1
-3
-2
+5V
JOGHP
When the alignment plate is

at home position, 1.
PI6S
J100-3
-1
-2
PI7S
J106-3
-1
-2
Delivery cover
sensor
Paper folding
motor clock
sensor
Alignment
plate home
position sensor
Tray paper
sensor
Paper
positioning
plate home
position sensor
J303-1
-3
-2
J203-3
-1
-2
J309-1
-3
-2
-1
-3
-2
J209-3
-1
-2
-3 -4
-1 -6
-2 -5
-1
-3
-2
J302
J202A
J202
Front door
open/closed
sensor
J502
J402A
J402
Paper pushing
plate motor
clock sensor
-3
-1
-2
J6-7
+5V
-9
TRYPAR
-8
-6
-4
-5
J6-4 +5V
-6
PAPPOS
-5
When paper is present on the

tray, 1.
When the paper positioning

plate is at the home position
sensor, 1.
Figure 3-103
3-3
2.
Inlet cover sensor
PI11S
PI12S
Crescent roller
phase sensor
Guide home
position sensor
PI13S
J525-3
-1
-2
J10-6 +5V
-8 INLTCVR
-7
-2
-4
-3
-3
-1
-2
-2
-4
-3
-3 J9-1 +5V
-1 -3 DELV
-2 -2
When paper is present at the

paper positioning plate, 1.
When the inlet cover is

closed, 1.
When paper is present in

the delivery sensor unit, 1.
J126-3
-1
-2
J9-4 +5V
-6 FDRLHP
-5
When the flag of the crescent

roller is at the sensor, 1.
J127-3
-1
-2
J9-7 +5V
-9 GIDHP
-8
When the guide is at home

position, 1.
J128-3
-1
-2
J9-10 +5V
-12 LUNGEHP When the paper pushing plate
is at home position, 1.
-11
PI15S
J129-3
-1
-2
J9-13 +5V
-15 LUNGETOP When the paper pushing plate
is at the leading edge, 1.
-14
PI16S
J131-3
-1
-2
J13-1 +5V
-3 STPLHP*
-2
When the stitch unit is

housed, 0.
J13-4 +5V
-6 VPJM
-5
When paper is present in the

vertical path, 1.
Paper pushing
plate top position
sensor
Stitch unit IN
sensor
PI17S
Vertical path
paper sensor
PI21S
J132-3
-1
-2
-1
-3
-2
-4
-2
-3
J130-3
-2
-1
J18-1 +5V
-3 PAFLDHP* When the paper folding roller
is at home position, 0.
-2
Figure 3-104
3-4
J6-1 +5V
-3 PPOSPAR
-2
PI14S
Paper pushing
plate home
position sensor
Paper folding
home position
sensor
-3
-1
-2
J124-3
-1
-2
J308
J308A
J208
Delivery sensor
-1
-3
-2
J225
J225
J125
PI9S
J105-3
-1
-2
J425
J425
J325
PI8S
Paper positioning
plate paper sensor
J301
J301A
J201
3.

Paper sensor PCB
PI18S
J123-5
-4
-3
-2
-1
PI19S
No.2 paper sensor
-1
-2
-3
-4
-5
J304
J304A
J204
No.1 paper sensor

-5
-4
-3
-2
-1
J10-1
-2
-3
-4
-5
+5V
1STPA
2NDPA
3RDPA
PI20S
When paper is present at

the No.1 paper sensor, 1.
No.3 paper sensor

Stitch unit (front)
-3
-7
-6
-1
-2
J316-5
-3
-7
-6
-1
-2
-5
Stitch unit (rear)
-7
-6
MS4S
-5
J121
Staple
sensor (rear)
MS5S
J306
Stitch home
position
sensor (rear)
J120
MS6S
J315-5
J305
Staple
sensor (front)
MS7S
J8-3
-1
-2 HKEMP1
-7
-6
J8-10
J4-1
-2
-2
closed, 1.
J110-3
J4-3
-2
-4
MS2S
FDROPN
MS3S
J111-2
-1
-3
-2
J305
J205
Delivery door switch

N.O.
When the stitcher unit is

at the home position for
stitching, 0.
When no staple is present,
0.
INLTCVRMS When the inlet door is
Front door switch

N.O.
When the stitch unit is at

the home position for
stitching, 0.
When no staple is present,
0.
+24V
J109-3
MS1S
STCHHP2*
-8
HKEMP2
-9
Inlet door switch

N.O.
STCHHP1*
JD2
JD1
Stitch home
position
sensor (front)
-1
J4-5
-2
-6
+24U
DELVMS
When the front door is

closed, 1.
When the delivery door

is closed, 1.
Figure 3-105
3-5
4.
Outputs from the Saddle Stitch Controller PCB

+24V
No.1 paper deflecting solenoid

SL1S
-2
J118
-1
-2
J15-1
-1
-2
-2
J15-3
-1
-4
-2
J15-5
When 0, the solenoid turns ON.

FLPSL1*
+24V
No.2 paper deflecting solenoid

SL2S
-2
J117
-1

FLPSL2*
+24V
Feed plate contact solenoid
Feed motor
M1S
-2

-1
-6 RLNIPSL*
J5-1 A
-1
-4
-2
-3
-2 A*
-2
-3 B
-1
-4 B*
-3
J115A
SL4S
J116
-1
-4
The pulse signals change according

to the rotation of the motor.
Paper folding motor

J112-2
J4-8
M2S
-1
-7
J119-5
J12-1
The states (+ and -) change according

+24V
Guide motor
-2
-2 B*
-3 A*
-4 B
-1
-5 A
-4
M3S
Paper positioning plate motor
-3
J114-5
-4
M4S
-3
-2
-1
Alignment motor
J113-5
M5S
-7 B*
-8 A*
-9 B
-10 A
-1
-5 A
Figure 3-106
3-6

+24V
J7-1
-2
-3
+24V
J7-6
-2 B*
-3 A*
-4 B
-4


5.
Outputs from the Saddle Stitch Controller PCB
Figure 3-107
3-7
II. FEEDING/DRIVE SYSTEM

A.
Outline
The stitch unit aligns the sheets coming from the finisher unit and stitches the resulting stack
for delivery to the delivery tray according to the commands coming from the finisher controller
PCB.
The machines operation consists of the following:
1. Receive sheets.
2. Aligns the sheets
3. Stitches the stack.
4. Feeds the stack.
5. Folds and delivers the stack.
1) Receive sheets
3) Stitches the stack
2) Aligns the sheets
5) Folds and
delivers the stack
4) Feeds the stack
Figure 3-201
3-8
1.
Receiving Sheets
The stitch unit receives sheets from the finisher unit and outputs them inside the vertical path in
vertical orientation.
The vertical path, while sheets are being output, is configured by two paper deflecting plates.
The position of the sheets being output is set by the paper positioning plate so that the center of
the stack matches the stapling/folding position.
Sheets coming later are output closer to the delivery slot, and the volume of paper that may be
output is as follows:
15 sheets (maximum of 14 sheets of 80 g/m2 + 1 sheet of 256 g/m2)
Direction of
delivery
Second sheet
First sheet
Figure 3-202
3-9
2.
Aligning the Sheets

The alignment plates operate to put the sheets in order each time a sheet of paper is output to
the vertical path assembly. The alignment plates are mounted at the edge of the vertical path assembly.
The alignment plates also operate after stapling to prepare the stack for delivery.
Sheets
Alignment plate
Alignment plate
Figure 3-203
3-10
3.
Stitching
When all sheets have been output, the two stitchers stitch the stack. The stitchers are positioned
so that they face the center of a stack.
The two stitchers are not operated simultaneously so as to prevent the paper from wrinkling
between two staples and to limit the load on the power supply.
If only one sheet of paper arrives from the host machine, stitching does not take place and the
sequence goes to the next operation (stack feeding).
Stitcher
Staple
Figure 3-204
3-11
4.
Feeding the Stack

The unit folds the stitched stack of sheets, and then feeds it to the point of delivery. This point
is where the center of the stack, i.e., stapling position, matches the height of the paper pushing plate
and the paper folding roller nip.
The stack is moved forward by operating the paper positioning plate. When the plate is operated, the guide plate which has been covering the paper folding rollers, also moves down so that the
paper folding rollers directly face the stack.
Paper pushing guide

Guide plate
Figure 3-205
3-12
5.
Folding/Delivering the Stack

The paper pushing plate pushes against the center of the stack to move it in the direction of the
paper folding rollers. In response, the paper folding rollers pick the stack along its center and fold
it in two. The paper folding rollers together with the delivery roller then move the stack along to
output it on the delivery tray.
Paper folding
roller
Delivery roller
Figure 3-206
3-13
III. PAPER OUTPUT MECHANISM

A.
Outline
The paper output mechanism serves to keep a stack of sheets coming from the finisher in place
for the next steps (stapling, folding).
The paper inlet is equipped with the No.1 flapper and the No.2 flapper, which operate to configure the paper path to suit the size of paper. The paper positioning plate is kept in wait at a
predetermined location to suit the size of paper. The paper positioning plate is driven by the paper
positioning plate motor (M4S), and the position of the plate is identified in reference to the number
of motor pulses coming from the paper positioning plate home position sensor (PI7S). A sheet
moved by the inlet roller is handled by the feed rollers and the crescent roller and held in a predetermined position. The feed plate serve to move sheets by coming into contact with or moving away
from sheets as needed.
The alignment plates put the stack into order each time a sheet is output. The alignment plates
are driven by the alignment motor (M5S), whose position is identified in reference to the number of
motor pulses coming from the alignment plate home position sensor (PI5S).
To prevent interference between paper and the paper folding rollers when the paper is being
output, the folding rollers are designed to be covered by a guide plate. The guide plate moves down
before paper is folded so as to expose the paper folding rollers.
The inlet is equipped with the No.1, No.2 and No.3 paper sensors (PI18S, PI19S, PI20S) each
suited to a specific paper size, and the paper positioning plate is equipped with a paper positioning
plate paper sensor (PI8S).
3-14
M6S/
M7S
M1S
M3S
Feed plate contact solenoid drive signal RLNIPSL
SL2S
M4S
Paper pushing plate motor clock signal LUNGECLK
No.1 paper deflecting

solenoid drive signal
FLPSL1
solenoid drive signal FLPSL2
SL1S
Paper folding motor clock signal FLDCLK

drive signal
Paper folding motor drive signal
Paper pushing plate motor drive signal
Alignment motor drive signal
Stitcher motor drive signal

(front/rear)
Guide motor drive signal
Feed motor drive signal
Saddle stitcher controller

PCB (1/2)
M5S
SL4S
M8S
PI1S
M2S
PI4S
Saddle stitcher controller PCB (2/2)
Figure 3-301
3-15
Figure 3-302
3-16
B.
Controlling the Inlet Flappers
1.
Outline
The two flappers mounted at the paper inlet are operated to configure the feed path according to
the size of paper. The flappers are used to enable the following:
1. To detect the passage of the trailing edge of the paper being moved by an appropriate sensor.
2. To prevent the following sheet from butting against the top of the existing stack,
Table 3-301 shows the relationship between sensors and paper sizes.
Sensor
A3/LD
B4
A4-R/LT-R
No.1 paper sensor (PI18S)
Used
Used
Used
Not used
Used
Used
Not used
Not used
Used
Table 3-301
Each flapper is driven by its own solenoid.
Table 3-302 shows the relationship between solenoids and paper sizes.
Solenoid
A3/LD
B4
A4-R/LT-R

solenoid (SL1S)
OFF
ON
ON

solenoid (SL2S)
OFF
OFF
ON
Table 3-302
3-17
2.
A3/LD Paper Path (3 sheets)
No.1 paper sensor

Passage of paper
PI18S
No.1 paper deflecting SL1S OFF
solenoid
Non-passage of paper
No.2 paper sensor
OFF
PI19S
No.2 paper deflecting SL2S
Non-passage of paper
solenoid
No.3 paper sensor
PI20S
Top edge
PI18S
PI19S
PI20S
PI18S
PI19S
PI20S
Entry of First sheet
Entry of Second sheet
Entry of Third sheet
Figure 3-303
3-18
3.
B4 Paper Path (3 sheets)
Passage of paper
No.1 paper sensor

PI18S
SL1S
No.2 paper sensor

PI19S
ON
Passage of paper
OFF
SL2S
No.3 paper sensor Non-passage of paper
PI20S
PI18S
PI19S
Top edge
PI20S
PI18S
PI19S
PI20S
Figure 3-304
3-19
4.
A4-R/LT-R Paper Path (3 sheets)
No.1 paper sensor

PI18S
Passage of paper
SL1S
No.2 paper sensor

PI19S
ON
Passage of paper
ON
SL2S
Passage of paper
No.3 paper sensor
PI20S
PI18S
PI19S
PI20S
Top edge
PI18S
PI19S
PI20S
Figure 3-305
3-20
C.
Controlling the Movement of Sheets
When the leading edge of a sheet has moved past the inlet flapper, the intermediate feed roller
and the crescent roller start to move the sheet forward.
The intermediate feed roller is normally not in contact with the path bed. When the leading
edge of a sheet reaches the intermediate feed roller contact section, the feed plate contact solenoid
(SL4S) causes the roller to come into contact with the path bed so as to move the sheet. The contact
is broken as soon as the leading edge of the sheet reaches the paper positioning plate. This series of
operations is executed each time a sheet arrives.
When the leading edge of the first sheet reaches the paper positioning plate, the paper positioning plate paper sensor (PI8S) turns ON. The arrival of the second and subsequent sheets will not be
checked since the first sheet will still be over the sensor.
The crescent roller keeps rotating while sheets are being output, butting the leading edge of
each sheet against the paper positioning plate, and ultimately, keeping the leading edge of the stack
in order.
The alignment plate motor (M5S) drives the alignment plates for each sheet so as to put both
left and right edges of the sheet in order.
1) The solenoid turns ON while paper is being moved so that the feed plate comes into contact.
Intermediate feed roller
Feed motor
M1S
ON
SL4S
Feed plate contact
solenoid
Figure 3-306
3-21
2) The solenoid turn OFF when the paper butts against the paper positioning plate. The feed motor
continues to rotate.
M1S
OFF
SL4S
Figure 3-307
3) The solenoid turns ON when the next sheet arrives, and the feed plate comes into contact.
M1S
ON
SL4S
Figure 3-308
3-22
D.
Aligning the Sheets
The alignment motor (M5S) drives the alignment plates each time a sheet is output, putting
both left and right edges of the sheet in order. The alignment plate motor is a 4-phase stepping
motor. The position of the alignment plate is identified in reference to the number of motor pulses
from the alignment plate home position sensor (PI5S).
The following briefly describes what takes place when the saddle stitching mechanism operates on two sheets.
1) When the first sheet has been output, the alignment plates butt against the left and right edges
of the stack (first alignment). The alignment plates leave the home position in advance and
remain in wait at points 10 mm from the edges of the stack.
Sheets
Alignment
plate
Paper positioning
plate
Alignment
plate
Alignment plate
home position sensor
(PI5S)
Figure 3-309
2) The alignment plates move away from the edges of the stack over a short distance and then butt
against the edges once again (Second alignment).
Figure 3-310
3-23
3) The alignment plates escape to points 10 mm from the edge of the stack.
Figure 3-311
4) When the following stack arrives, steps 1 through 3 above are repeated.
5) The alignment plates butt against the stack once again, during which stitching takes place.
Figure 3-312
6) The alignment plates escape to points 10 mm from the edges of the stack, after which folding
and delivery take place.
Figure 3-313
7) When the first sheet of the following stack reaches the No.1 paper sensor, the guide moves to a
point 10 mm from the edge of the stack to be ready for the next alignment operation.
Figure 3-314
3-24
In case of 2 sheets:
Entry of Entry of 1st sheet of follow1st sheet 2nd sheet
ing stack entry
[1]

position sensor (PI5S)
[2] [3] [4]
Alignment motor (M5S)

motor (M4S)
: Alignment
: Escape
[1]: Move to wait position
[2]: Stapling period
[3]: Paper folding/delivery period
[4]: Move to following stack size wait position
Figure 3-315
Alignment plate
Alignment motor
M5S
Alignment plate
Stack
Alignment plate
home position
sensor (PI5S)
Figure 3-316
3-25
E.
Controlling the Phase of the Crescent Roller
1.
Outline
If alignment was executed with the crescent roller in contact with the stack of sheets, the resulting friction against the roller causes the stack to move inappropriately (Figure 3-317). To prevent
this problem, the phase of the roller is identified and used to determine the timing of alignment.
The phase of the crescent roller is identified by the crescent roller phase sensor (PI12S). The
flag for the crescent roller phase sensor is mounted to the crescent roller shaft. The flag will leave
the sensor while the roller shaft rotates, turning the sensor ON or OFF, enabling the assumption that
the crescent roller is positioned at the opposite side of the stack (Figure 3-319). The alignment
plates are operated to correspond with this change in the state of the sensor.
Crescent roller
phase sensor (PI12S)
Alignment plates
Flag
Crescent roller
M1S
Feed motor
Stack
Figure 3-317
3-26

Alignment plates
Crescent roller
phase sensor(PI12S)
Sensor flag
Crescent roller
If the crescent roller

was in contact with the
stack, alignment operation could be obstructed.
Figure 3-318
Alignment operation is
started when the flag has
covered the sensor and
the crescent roller is
away from the stack.
Figure 3-319
First sheet
Crescent roller phase

sensor (PI12S)
Second sheet
Feed motor
stops
Alignment operation
Feed motor (M1S)
Figure 3-320
3-27
IV. STITCHING SYSTEM

1.
Outline
The stitching system stitches the center of an output stack with staples.
To enable stitching at two locations on a stack, two stitcher units (front, rear) are used. Each
stitcher unit is equipped with a stitcher motor (M7S, M6S) for drive, a stitcher home position
sensor (MS7S, MS5S) for detection of position and a staple sensor (MS6S, MS4S) for detection of
the presence/absence of staples.
The stitcher base is designed so that it may be drawn out to the front from the saddle stitcher for
replacement of the staple cartridge or removal of a staple jam. The stitcher unit in sensor (PI16S) is
used to make sure that the stitcher base is properly fitted to the saddle stitch unit.
Safety switches are not mounted for the saddle stitch unit (front, rear), as the location does not
allow access by the user.
Stitcher (rear)
Stitcher (front)
Stack
Figure 3-401
3-28
2.
Stitcher Unit Operation

The stitcher base unit consists of two stitchers and stitcher bases. The stitchers are fixed in
position, and are not designed to slide or swing.
Stitching is executed by driving the rotary cam by the stitcher motor (M7S, M6S). The front
and rear stitcher units are operated with a time delay so as to prevent wrinkling of paper and to limit
the load applied to the power supply. (A time delay for initiating the stitcher motor startup current
helps decrease the load on the power supply.)
The stitcher home position sensor (MS7S, MS5S) is used to monitor the movement of the
rotary cam, enabling identification of individual stitcher operations. The presence/absence of staples
inside the staple cartridge fitted to the stitcher is detected by the staple sensor (MS6S, MS4S).
The alignment plates keep both edges of the stack in place while stitching takes place.
Figure 3-402
Stitcher home position sensor
(front) (MS7S)
Stitcher motor (front) (MS7)
Stitcher home position
sensor (rear) (MS5S)
Stitcher motor (rear) (M6S)
Alignment motor (M5S)
Alignment
Escape
Figure 3-403
3-29
Cam
Mount
Figure 3-404
3-30
V.
FOLDING/DELIVERY SYSTEM
1.
Outline
The paper folding mechanism consists of a guide plate, paper folding rollers, paper pushing
plate, and paper positioning plate.
The guide plate is used to cover the folding rollers while sheets are output so as to prevent
sheets from coming into contact with the folding rollers during output. Before the stack is folded,
the guide plate moves down to enable the folding rollers to operate.
The folding rollers are driven by the paper folding motor (M2S), and the drive of the motor is
monitored by the paper folding motor clock sensor (PI4S). The mechanism is also equipped with a
paper folding home position sensor (PI21S) for detecting the position of the paper folding rollers.
The paper pushing plate is driven by the paper pushing plate motor (M8S), and the drive of the
paper pushing plate motor is monitored by the paper pushing plate motor clock sensor (PI1S). The
paper pushing plate home position sensor (PI14S) and the paper pushing plate top position sensor
(PI15S) are used to detect the position of the paper pushing plate.
After being folded into two by the paper folding rollers, a stack is moved ahead by the delivery
roller for delivery. The delivery roller is driven by the paper folding motor. The delivery sensor
(PI11S) is mounted to the delivery assembly to detect delivery of paper. The tray paper sensor
(PI6S) is used to detect the presence/absence of paper on the tray, but does not detect jams. The
vertical path paper sensor (PI17S) serves to detect the presence of paper after jam removal.
3-31
2.
Controlling the Movement of Stacks

When a stack has been stitched (2 points), the paper positioning plate lowers so that the stack
will move to where the paper folding rollers come into contact with the stack and where the paper
pushing plate is located. The position of the paper positioning plate is controlled in reference to the
number of motor pulses coming from the paper positioning home position sensor (PI7S).
At the same time as the paper positioning plate operates, the guide plate lowers so that folding
may take place.
Stitching
ends
motor
Equivalent of specific
number of pulses
Guide motor
Guide home position
sensor (PI13S)
Figure 3-501
3-32
3.
Folding a Stack
A stack is folded by the action of the paper folding rollers and the paper pushing plate.
The paper pushing plate pushes against the center of a stack toward the roller contact section.
The paper pushing plate starts at its home position and waits at the leading edge position until the
stack has been drawn to the paper folding roller and is gripped for a length of 10 mm. When the
paper folding roller has gripped the stack for a length of about 10 mm, the paper pushing plate
motor starts to rotate once again, and the paper pushing plate returns to its home position. The stack
gripped in this way by the paper folding roller is drawn further by the paper folding roller and then
is moved by the delivery roller to the paper tray.
Half of the peripheral area of the paper folding rollers excluding the center part is punched out.
This punched out area only feeds the paper as the paper feeding roller (lower) contacts the paper
feeding roller (upper) only at the center of the roller to prevent the paper from wrinkling. As the
paper feeding roller (lower) contacts the paper feeding roller (upper) at their entire surfaces on the
remaining half of the peripheral area, paper folding starts from this half of the peripheral area, and
paper is fed while it is being folded. The stop position of the paper folding rollers is in this half of
the peripheral area.
The paper folding start and stop positions on the paper folding rollers is controlled according to
the motor clock signals from the paper folding home position sensor (PI21S).
Paper pushing plate top

Paper pushing plate home

Paper folding
roller (upper)
Sensor flag
Paper folding home
Paper pushing plate
Paper folding
roller (lower)
M8S
M2S Paper pushing plate motor
Stack of sheets
Paper folding motor
Figure 3-502
3-33
Paper pushing plate top position sensor

(PI15S)

Sensor flag
Paper folding home
Paper pushing plate
M8S
M2S
Paper pushing plate motor
Paper folding motor
Figure 3-503
[Paper folding start position]
Stack of sheets
Paper pushing plate

Paper feed inlet
Delivery outlet
Sensor flag
Paper folding home
Paper folding/feeding is performed.
Paper feeding is performed.
Figure 3-504
3-34
[Paper folding roller stop position]
Delivery outlet
Paper feed inlet
Sensor flag
Paper folding home
Paper folding/feeding is performed.
Paper feeding is performed.
Figure 3-505
Paper folding motor (M2S)

Paper pushing plate
motor (M8S)
Equivalent of 10mm by paper folding motor
Delivery sensor (PI11S)

Tray paper sensor (PI6S)
Paper folding home
: Motor CW
: Motor CCW
Figure 3-506
3-35
4.
Double Folding a Stack

To fold a stack consisting of 10 or more A4-R or LT-R sheets, folding is executed twice for the
same sheet.
The paper folding rollers rotate in reverse for an equivalent of 20 mm after gripping the stack
for a length of 20 mm, enabling the paper folding rollers to apply an increased degree of pressure
along the crease on the stack. Then, the paper folding rollers rotate normally, and the paper pushing
plate returns to its home position while the stack is being delivered.
This way, a stack requiring a large force may properly be folded with less pressure.
1) The paper pushing plate pushes the stack in the direction of the paper folding rollers.
Paper pushing plate
M2S
M8S
Paper folding motor
Figure 3-507
2) The paper folding rollers grip the stack for a length of about 20 mm.
20 m
(approm
x.)
M2S
Paper folding motor
Figure 3-508
3-36
3) The paper folding rollers rotate in reverse, pushing back the stack for a length of about 20 mm
(reverse feeding).
20 m
(appr m
ox.)
M2S
Paper folding motor
Figure 3-509
4) The paper folding rollers rotate again, feeding out the stack. The paper pushing plate returns to
its home position.
M2S
M8S
Paper folding motor
Figure 3-510
Gripping of paper stack
Equivalent of 20 mm
Equivalent of 20 mm (reverse feeding)
Paper folding motor (M2S)

Paper pushing plate
motor (M8S)
Delivery sensor (PI11S)
Tray paper sensor (PI6S)
Paper folding home
: Motor CW
: Motor CCW
Figure 3-511
3-37
VI. CHECKING FOR A JAM

1.
Checking for a Jam

The saddle stitch unit identifies any of the following conditions as a jam, and sends the jam
signal to the host machine. In response, the host machine may stop copying operation and indicate
the presence of a jam on its control panel.
PI18S
PI19S
PI20S
PI8S
Figure 3-601
No.
Sensor
PI8S
Paper positioning plate paper detection sensor
PI11S
Delivery sensor
PI14S
Paper pushing plate home position sensor
PI15S
Paper pushing plate top position sensor
PI17S
Vertical path paper sensor
PI18S
No.1 paper sensor
PI19S
No.2 paper sensor
PI20S
No.3 paper sensor
Table 3-601
3-38
2.
Inlet Delay Jam

The No.1 paper sensor (PI18S) on the paper sensor PCB does not turn ON for a specific period
of time after the inlet sensor (PI1) of the finisher turned ON.
Inlet sensor (PI1)
Inlet sensor (PI1)
No.1 paper
(PI18S)
sensor
No.1 paper
sensor (PI18S)
Feed motor
Feed motor
Delivery speed (mm/sec)
Jam
Load stops
Delivery speed (mm/sec)
Figure 3-602
3.
Inlet Stationary Jam

The No.1 paper sensor (PI18S), No.2 paper sensor (PI19S), and No.3 paper sensor (PI20S) on
the paper sensor PCB do not turn OFF when the stack has been fed for a specific period after the
No.1 paper sensor (PI18S) turns ON. The paper sensor used varies according to the paper size.
a.
A3/LD Stack
No.1 paper sensor

(PI18S)
Feed motor
Normal
No.1 paper sensor

(PI18S)
Feed motor
Jam
Load stops
T: feeding of (paper length x 1.5) mm
Figure 3-603
3-39
b.
B4 Stack
No.1 paper sensor

(PI18S)
Normal
No.1 paper sensor

(PI18S)
Jam
No.2 paper sensor

(PI19S)
Normal
No.2 paper sensor

(PI19S)
Jam
Feed motor
Feed motor
Load stops

Note: The diagram shows two sensors
checking for jams. Single detection,
however, uses only one sensor.
Figure 3-604
c.
A4-R/LT-R Stack
No.1 paper sensor

(PI18S)
Normal
No.1 paper sensor

(PI18S)
Jam
No.2 paper sensor

(PI19S)
Normal
No.2 paper sensor

(PI19S)
Jam
No.3 paper sensor

(PI20S)
Normal
No.3 paper sensor

(PI20S)
Jam
Feed motor
Feed motor
Load stops

Note: The diagram shows three sensors checking
for jams. Single detection, however, uses
only one sensor.
Figure 3-605
3-40
4.
a.
Delivery Delay Jam

By delivery sensor
The delivery sensor (PI11S) does not turn ON within a specific period of time after the paper
pushing plate top position sensor has turned ON.
position sensor

position sensor
Normal
Delivery sensor
Delivery sensor
Paper folding motor
Paper folding motor
Jam
Load stops
T: Equivalent of 180 mm
T: Equivalent of 180 mm
Figure 3-606
5.
a.
Delivery Stationary Jam

By vertical path paper sensor
The vertical path paper sensor (PI17S) does not turn OFF within a specific period of time
(feeding) after the delivery sensor (PI11S) has turned ON, i.e., the trailing edge of the stack does
not leave the vertical path paper sensor.
Vertical path paper
sensor (PI17S)
Normal
Vertical path paper

sensor (PI17S)
Delivery sensor
Delivery sensor
Paper folding motor
Paper folding motor
T: Feeding of
Paper length
-130
+ 50 mm
T: Feeding of
Paper length
Jam
-130
+ 50 mm
Note: The length 130 mm is the length of the feeding

path from the vertical path paper sensor to the
delivery paper sensor, while the length 50 mm
is a margin.
Figure 3-607
3-41
b.
By delivery sensor
The delivery sensor (PI11S) does not turn OFF within a specific period of time (feeding) after
it has turned ON.
Normal
Delivery sensor
Paper folding motor
Paper folding motor
T: Feeding of
Paper length
Jam
Delivery sensor
1.5 mm
T: Feeding of
Load stops
Paper length
1.5 mm
Figure 3-608
6.
Power-ON Jam
Any of the No.1 paper sensor (PI18S), No.2 paper sensor (PI19S), No.3 paper sensor (PI20S),
Vertical path paper sensor (PI17S) or delivery sensor (PI11S) on the paper sensor PCB detects
paper at power-ON.
7.
Door Open Jam

The front door open/closed sensor (PI2S), outlet cover sensor (PI3S), or inlet cover sensor
(PI9S) finds that the respective cover is open during operation.
8.
Stitcher Staple Jam

When the stitcher motor (M7S/M6S) is rotating clockwise, the stitcher home position sensor
(MS7S/MS5S) does not turn ON within 0.5 secs after it has turned OFF. In addition, the sensor
turns ON within 0.5 secs after the motor has been rotated counterclockwise.
9.
Saddle Feeding Delay Jam (by the paper sensor for the paper positioning plate)
The paper sensor for the paper positioning plate is not turned ON at the start of the push (folding) operation.
Reference:
When all doors are closed after the user has removed the jam, the saddle stitch unit checks whether the
vertical path paper sensor (PI17S) has detected the presence of paper. If the sensor has detected paper,
the unit will identify the condition as being faulty jam removal and send the jam signal to the host
machine once again.
3-42
VII.POWER SUPPLY
1.
Outline
When the host machine power switch is turned ON, 24V and 5V power lines are supplied by
the finisher controller PCB.
The 24V power is used to drive solenoids. The 24V power from the finisher controller PCB to
solenoids does not pass through any protective mechanisms (microswitches, or the like).
The 24V power to motors, on the other hand, will not be supplied if any of the three door
switches is open.
The 5V power is used to drive sensors and ICs.
Inlet door
switch
F15/F16
J19-1
Front door
switch
Delivery
door switch
J1-1
Motor systems
Circuit
breaker
Solenoids
Finisher
controller
PCB
Saddle stitch
controller PCB
J3-2
J2-5
24V
Power source
24V
5V
Sensors
Logic
Figure 3-701
2.
Protective Mechanisms
The 24 VDC power supply used for motors and solenoids is equipped with a circuit breaker
(CB1). The 24V power supply used to drive the feed motor (M1S), alignment motor (M5S), and the
paper positioning plate motor (M4S) is equipped with a fuse designed to blow when an overcurrent
flows.
3-43
CHAPTER 4
PUNCHER UNIT (OPTION)
BASIC OPERATION
1. This chapter discusses the purpose and role of each of the puncher units functions, and the
principles of operation used for the puncher unit mechanical and electrical systems. It also
explains the timing at which these systems are operated.
The
by
symbol in drawings indicates transmission of mechanical drive, and signals marked

together with the signal name indicates the flow of electrical signals.
2. In descriptions of digital circuits on the puncher unit, 1 indicates a high signal voltage level,
while 0 indicates a low signal voltage level. Voltage values differ according to circuit.
PCBs up the loads.
I.
BASIC OPERATION .................... 4-1

A. Outline ....................................... 4-1
B. Inputs to and Outputs from
Punch Driver PCB ...................... 4-2
II. PUNCH OPERATION .................. 4-5
A. Outline ....................................... 4-5

B. PUNCH OPERATION ................ 4-7
C. Horizontal Registration
Operation ................................. 4-11
CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION
I. BASIC OPERATION
A.
Outline
The puncher unit (option) is attached on the feed path between the host machine and the finisher.
The puncher unit does not have a paper feed mechanism. Paper from the host machine is fed by
feed drive from the finisher via the puncher unit. When the trailing edge of the paper from the host
machine reaches the puncher unit, the paper stops temporarily, and the punch shaft is rotated to punch
the trailing edge of the paper. This operation is controlled by the finisher controller PCB, and each of
the parts on the finisher is driven by the punch driver PCB.
Punch driver PCB
Finisher unit control system
Punch
drive
system
Horizontal
registration
drive
system
Figure 4-101
4-1
B.
1.
Inputs to and Outputs from Punch Driver PCB

Inputs to Punch Driver PCB (1/3)
Punch driver PCB
PI1P
Horizontal
registration home
position sensor
PI2P
Punch motor
clock sensor
PI3P
Punch home
position sensor
J102-3
-2
-1
J1A-1
+5V
-2
-3 SREGHP
J105-1
-2
-3
J1B-6
+5V
-5
-4 PUNCHCLK
J104-2
-3
-1
J1B-2
+5V
-3
-1 PUNCHHP*
When the punch slide

unit is at the home
position, 1.
When the punch motor

is rotating, alternatly
between 1 and 0.
When the hole puncher is

at the home position, 0.
+24V
J5-1
-2
Front door
switch
N.O.
UDROPN
Always 1.
FDROPN
When the front door is

closed, 1.
J5-3
MS2P
-4
Photosensor PCB
+5V
+5V
PTR1
PTR2
PTR3
PTR4
PTR5
J11-2
-3
-4
-5
-6
-7
J115-2
-3
-4
-5
-6
-7
J7-12
-11
-10
-9
-8
-7
-1
-1
-13
Figure 4-102
4-2
SREG1*
SREG2*
SREG3*
SREG4*
PAEND*
When a paper is detected,

0.
2.
Outputs from Punch Driver PCB (2/3)

Punch driver PCB
LED PCB
LED5
LED4
LED3
LED2
LED1
J10-6
-5
-4
-3
-2
-6
-5
-4
-3
-2
J116-6
-5
-4
-3
-2
J7-1
-2
-3
-4
-5
-1
-1
-1
-6
LEDON5
LEDON4
LEDON3
LEDON2
LEDON1
Scrap full detector PCB

LED6
When 1, LED is ON.
+5V
J112-3
J1B-8
-4
PTR6
LEDON*
When light is blocked, 0.

9
DFULL
10
-2
-1
Punch motor
J113-1
J114-1
J2-1
According to direction of
motor rotation, changes
between + and -.
M1P
-2
-2
-2
-1
J101-4
J1A-7
-2
-3
-8
-3
-2
-9
-4
-1
-10
Horizontal registration
motor
M2P
B*
A*
B
The pulse signal is switched

according to motor rotation.
Figure 4-103
4-3
3.
Outputs from Punch Driver PCB (3/3)

Punch driver PCB

J21A-14
-13
-12
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
J3A-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
J21B-13
-12
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
J3B-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
+24V
J23-4
-3
-2
-1
J4-4
-3
-2
-1
Figure 4-104
4-4
+5V
II. PUNCH OPERATION

A.
Outline
The puncher unit is located on the feed path between the host machine and the finisher, and
successively punches holes when the paper stops temporarily. When the trailing edge of the paper
reaches the puncher unit, the inlet roller of the finisher unit temporarily stops the paper and holes are
punched on the trailing edge of the paper.
The puncher unit consists of a die and hole puncher (punch blade).
The hole puncher is driven by the punch motor (M1P). The hole puncher is attached to the
eccentric cam of the punch shaft, and rotary action of the punch shaft is converted to reciprocal
motion to perform punching.
Punch motor (M1P) is a DC motor. The home position of the punch shaft is detected by punch
home position sensor (PI3P). To stop the DC punch motor accurately at its home position, the punch
motor clock sensor (PI2P) counts a predetermined number of clock pulses to stop the punch motor. A
single punch operation is performed by rotating the punch shaft 180 from its home position.
Five light sensors (photosensor PCB) are located at the upper side of the inlet paper feed path of
the puncher unit and a set of five LEDs (LED PCB) are located at the lower side. These sensors and
LEDs function as five sensors. The frontmost sensor (LED5, PTR5) are the trailing edge sensor and
are used for detecting the trailing edge of the paper. The remaining sensors (LED1 to LED4, PTR1 to
PTR4) are horizontal registration sensors, and are used for detecting the inner position of the paper
for determining the hole punching position.
The punch motor, puncher unit and above sensors comprise the punch slide unit. This unit moves
backwards and forwards according to the size of the paper. Backward and forward movement is
driven by the horizontal registration motor (M2P). The home position of the punch slide unit is
detected by the horizontal registration home position sensor (PI1P). The horizontal registration motor
(M2P) is a 2-phase stepping motor.
The punch motor and horizontal registration motor is driven by the punch driver PCB according
to control signals from the finisher controller PCB.
Punch scraps caused by punching are stored in the punched scrap container. Scrap full detection
is performed by a reflective sensor (LED6 and PTR6 on the scrap full detector PCB unit).
4-5
5
4
2
Punch driver PCB (2/2)
Figure 4-201
4-6
Horizontal registration motor (M2P) drive signal
Horizontal registration home position (PI1P) detection signal SREGHP
Scrap full detection signal

(LED6,PTR6) DFULL
Punch home position (PI3P)

detection signal PUNCHHP
Punch motor clock (PI2P)

detection signal PUNCHCLK
Punch motor (M1P) drive signal
Horizontal registration detection signal

(LED1 to 4, PTR1 to 4) SREG1 to 4
Trailing edge detection signal PAEND
Punch driver PCB (1/2)
3
PTR1
3
LED1
B.
PUNCH OPERATION
The hole puncher is driven by the punch motor (M1P). The hole puncher home position is detected by the punch home position sensor (PI3P).
In all, there are four types of puncher units depending on the destination: 2-hole type (Puncher
unit AR-PN3B), 2-/3-hole Dual Use (Puncher unit AR-PN3A), and two 4-hole types (Puncher unit
AR-PN3C and Puncher unit AR-PN3D). With the 2-hole and 4-hole types, the hole puncher is
moved reciprocally and punching is performed by the punch shaft rotating 180 from its home position. With the 2-/3-hole dual use type, too, the hole puncher is moved reciprocally and punching is
performed by the punch shaft rotating 180 from its home position. However, half of the peripheral
area of the punch shaft can be used as a 2-hole type while the other half can be as a 3-hole type.
Whether the punch shaft is used as a 2-hole punch or a 3-hole punch depends on the instructions from
the host machine.
1.
2-/4-hole Type
At the home position, the punch home position sensor is ON. Punching of the first sheet ends
when the punch shaft has rotated in the forward direction 180, and the state of the punch home
position sensor has changed from OFF to ON. Punching of the second sheet ends when the punch
shaft has rotated in the reverse direction 180, and the state of the punch home position sensor has
changed from OFF to ON.
The following illustrates punching when two sheets are punched.
1) A hole is punched in the trailing edge of the first sheet.
Sensor flag
Punch home
position sensor
(PI3P)
Punch shaft
Eccentric
cam
Die
Hole
puncher
Sheet
Die
[punch shaft stopped/
home position]
Punched scrap
[punch shaft rotated 90
in the forward direction /
hole punched]

in the forward direction /
punch operation completed]
Figure 4-202
4-7
2) A hole is punched in the trailing edge of the second sheet.

home position]

in the reverse direction/
hole punched]
Figure 4-203
4-8

2.
2-/3-hole Dual Use Type

At the home position, the punch home position sensor is ON. To punch two holes, punching of
the first sheet ends when the punch shaft half peripheral area has rotated in the forward direction
180, and the state of the punch home position sensor has changed from OFF to ON. At this time, the
3-hole puncher is moved reciprocally in the escape direction (hole puncher rise direction) on the
remaining half peripheral area on the punch shaft. Punching of the second sheet ends when the punch
shaft half peripheral area has rotated in the reverse direction 180, and the state of the punch home
position sensor has changed from OFF to ON. Also at this time, the 3-hole puncher is moved reciprocally in the escape direction (hole puncher rise direction) on the remaining half peripheral area on
the punch shaft. To punch three holes, the 2-hole puncher is moved reciprocally in the escape direction (hole puncher rise direction).
The following illustrates punching when two sheets are punched with two holes.
1) A hole is punched in the trailing edge of the first sheet.
Sensor flag
Punch home
position
sensor (PI3P)
Punch shaft
Eccentric
cam
Hole
puncher
Die
Sheet
Die
home position]
Punched scrap
[punch shaft is rotated 90
in the forward direction/
hole punched]

Figure 4-204
When two holes are punched, the 3-hole puncher is fed reciprocally in the escape direction (hole
puncher rise direction) as shown below.

home position]

hole puncher rises to
topmost position]

hole puncher returns to
original position]
Figure 4-205
4-9
2) A hole is punched in the trailing edge of the second sheet.

home position]

hole punched]

Figure 4-206
When two holes are punched, the 3-hole puncher is fed reciprocally in the escape direction (hole
puncher rise direction) as shown below.

home position]

hole puncher rises to
topmost position]
Figure 4-207
4-10

hole puncher returns to
original position]
C.
Horizontal Registration Operation
Horizontal registration drive of the punch slide unit is performed by the horizontal registration
motor (M2P). The home position of the punch slide unit is detected by the horizontal registration
home position sensor (PI1P). The punch slide unit detects the trailing edge of the paper by the trailing
edge sensor (LED5, PTR5) and horizontal registration sensors (LED1 to 4, SREG1 to 4) and is
moved to the trailing edge position matched to the paper size.
The following shows horizontal registration operation.
1) When the leading edge of the paper from the host machine is detected by the trailing edge sensor
(LED5, PTR5) on the puncher unit, the horizontal registration motor (M2P) starts to move the
punch slide unit towards the front.
Punch slide unit

Horizontal registration motor (M2P)
Trailing edge detection sensor

(LED5, PTR5)
Sheet delivery direction
Sheet
Figure 4-208
4-11
2) After the horizontal registration sensors (LED1 to 4, PTR1 to 4) detect the edge of the paper at its
inner side in keeping with the paper size signals arriving from the host machine, the horizontal
registration motor (M2P) drives the punch slide unit to a predetermined position further towards
the front, and stops the unit at this position.
Horizontal registration sensor 1(LED1,PTR1)

: detects the edge of A3, A4, LT, and LD papers
Horizontal registration sensor 2 (LED2,PTR2)
detects the edge of B4, B5, LT-R, and LG papers
: detects the edge of A4-R paper
: detects the edge of B5-R paper
Figure 4-209
3) When the trailing edge sensor (LED5, PTR5) detects the trailing edge of the paper, drive of the
inlet feed motor (M9) and first feed motor (M1) on the finisher is stopped to stop paper feed.
Next, the punch motor (M1P) is driven to punch holes in the paper.
Punch
Figure 4-210
4-12
4) When punching ends, drive of the inlet feed motor (M9) and first feed motor (M1) on the finisher
is started, the horizontal registration motor (M2P) is operated in the reverse direction, and the
punch slide unit is returned to its home position where it comes to a stop.
5) Even if paper to be punched continues to arrive, the punch slide unit returns to its home position
for each arriving sheet, and steps 1 to 4 are repeated.
Trailing edge detection

sensor (LED5, PTR5)
Horizontal registration sensor
(LED1 to 4, PTR1 to 4)
Punch home position
sensor (PI3P)
Horizontal registration home
position sensor (PI1P)
motor (M2P)
Punch motor (M1P)
: Motor CW
: Motor CCW
Figure 4-211
4-13
III. POWER SUPPLY SYSTEM

1.
Outline
24V power and 5V power are supplied from the finisher controller PCB when the power switch
on the host machine is turned ON.
24V power is used for driving motors, while 5V power is used for driving sensors and the ICs on
the punch driver PCB.
24V power to the motors is not supplied when either of the two door switches on the puncher
unit is open.
Front door
switch
(MS2P)
J23-4
J4-4
24V
Finisher
controller
PCB
24V
Motor system
Punch driver PCB

5V
J23-2
Sensors
J4-2
5V
5V
Logic
Figure 4-301
2.
Protection Function
The 24V power supplies for the punch motor (M1P) and horizontal registration motor (M2P) are
equipped with a fuse designed to blow when an overcurrent flows.
4-14
4-15
CHAPTER 5
MECHANICAL CONSTRUCTION
This chapter describes the mechanical features and operations, and disassembly and assembly
procedures.
Be sure to observe the following points when disassembling and assembling the machine:
1.
Before performing disassembly and assembly, be sure to unplug the power plug for safetys
sake.
2. Assemble parts by following the disassembly procedure in reverse unless otherwise mentioned.
3. Assemble screws, etc., making sure that their type (length and diameter) and location of use are
correct.
4. In principle, do not operate the machine with any parts removed.
I.
FINISHER UNIT ..........................5-1

A. Externals and Controls .............. 5-1
B. FEEDING SYSTEM ................... 5-9
C. PCBs........................................ 5-13
II. SADDLE STITCH UNIT ............. 5-14
A. Externals and Controls ............ 5-14
B. SADDLE UNIT .........................5-17
C. PCBs........................................ 5-27
D. Accessory ................................5-28
III. PUNCHER UNIT (OPTION) ......5-29

A. Externals and Controls ............ 5-29
B. Puncher Driver System ............ 5-30
C. PCBs........................................ 5-41
I.
FINISHER UNIT
A.
Externals and Controls
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
Upper door
End cap
Front door
Front lower door
Tray 1
Tray 2
Grate-shaped upper guide (6)
Grate-shaped lower guide (6)
Saddle delivery tray
Sub-support upper cover (2)
Sub-support lower cover (2)
Rear cover (3)
Rear lower cover (4)
Figures in parentheses ( ) indicate the
number of mounting screws.
[7]
[2]
F15/F16
[1]
[5]
[3]
[8]
[6]
[4]
[9]
Figure 5-101
F15/F16
[12]
[10]
[13]
[11]
Figure 5-102
5-1
1.
Removing the Front Door

Assembly
1) Open the front door assembly [1].
2) Remove the screw [2], and remove the bushing [3] (center).
3) Remove the screw [4], and remove the bushing (top) [5]. Then, remove the front door
assembly.
[5]
[4]
[1]
[3]
[2]
Figure 5-103
F15/F16
2. Removing the Rear Cover

1) Open the upper door assembly [1].
2) Remove the three screws [2], and lift the
rear cover [3] to remove.
[1]
[2]
[3]
[1] Upper door assembly

[2] Screws
[3] Rear cover
Figure 5-104
5-2
3.
Removing the Upper Door

Assembly
1) Open the upper door assembly [1].
2) Remove the two claws [2], and remove the
upper door assembly.
[1]
[2]
Figure 5-105
4. Removing the Front Cover

2) Remove the screw [2], and remove the front
cover [3].
[1]
[2]
[3]
Figure 5-106
5-3
5. How to Lower the Tray 1/2 Unit

1) Insert a screwdriver or similar object into
the hole [2] while supporting the tray assembly [1].
2) Release the tray lift motor one-way gear,
and lower the tray 1/2 unit.
[1]
[2]
Figure 5-107
6. Removing the Tray 1 Unit
1) Open the upper cover and remove the end
caps [1].
2) Remove the prop upper cover [2] and the
prop lower cover [3].
[1]
F15/F16
[2]
[3]
Figure 5-108
3) Remove the harness [1] from the bracket
[2].
4) Disconnect the three connectors [3]. Remove the screw [4], and remove the bracket.
5) Lift the tray 1 unit to remove.
[3]
[2]
[4]
[1]
Figure 5-109
5-4
7. Removing the Tray 2 Unit

1) Remove the tray 1 unit.
2) Disconnect the two connectors [1] and
grounding wire [2] and remove harness [3].
3) Lift the tray 2 unit to remove.
[3]
[1]
[2]
Figure 5-110
8. Removing the Tray 1/2 Lift Motor
1) Remove the tray 1/2.
2) Remove two screws [1], and two lift blocks
[2].
3) Remove the five screws [3], and remove the
tray from the tray unit.
[2]
[2]
[1]
[3]
[3]
Figure 5-111
4) Release the two harness stops [1].
Remove the four screws [2], and remove
the tray frame [3]. Release the claws [4] to
remove.
[2]
[3]
[2]
[1]
[4]
[4]
Figure 5-112
5-5
5) Disconnect the connector [1], and remove

the two screws [2].
[2]
[1]
Figure 5-113
6) Pull out the motor slightly, and remove the
parallel pin [1] and the motor.
[1]
Figure 5-114
9.
1)
2)
3)
4)
Removing the Grate-Shaped

Upper Guide
Remove the slide guide [1] and end caps
[2].
Release the tray lift motor gear clutch [6]
with a screwdriver or similar object while
supporting the tray assembly, and gently
lower the tray assembly down to its lowest
position.
Remove the five screws [3] (M4).
Remove the screw [4] (M3), and remove
the grate-shaped upper guide [5].
[5]
[2]
[1]
[3]
[3]
[4]
[6]
Figure 5-115
5-6
[2]
10. Removing the Grate-Shaped

Lower Guide
1) Remove the tray assembly.
2) Remove the five screws [1] (M4), and remove the front sub-support [2].
3) Remove the three screws [3] (M4).
4) Remove the three screws [4] (M3), and open
the grate-shaped lower guide [5] to the front.
Caution:
To remove a sub-support, remove the front
sub-support [2]. The rear sub-support [6] is
adjustable. If the rear sub-support [6] has
been removed, be sure to adjust the rear subsupport screw to the marking at which it was
set prior to the removal, or adjust parallelism
referring to "11. Installing the Rear SubSupport."
[1]
[3]
[2]
[4]
[5]
[6]
Figure 5-116
4) Free the harness [9] from the harness stop
[8].
5) Disconnect the two connectors [10], and remove the grate-shaped lower guide [7].
[10]
[8]
[9]
[7]
Figure 5-117
5-7
11. Installing the Rear Sub-Support

1) Install the front sub-support [1]. Loosely
fasten the rear sub-support [2].
2) Install tray 2. Fasten the rear sub-support
so that the tray drive gear [3] is placed at
the center of the rack gear [4] of the rear
sub-support when tray 2 is at the upper limit
position and the lower limit position.
3) Move tray 2 by hand and check that it moves
smoothly.
[4]
[2]
[3]
[1]
Figure 5-118
F15/F16
12. Removing the Right Guide

Assembly
1) Remove the rear cover (see I-A-2).
3) Remove the one screw [2], and remove the
right guide assembly [3].
[3]
[1]
[2]
Figure 5-119
5-8
B.
FEEDING SYSTEM
[4]
[1]
1. Removing the Swing Unit

1) Remove the tray assembly (see I-A-5).
2) Remove the grate-shaped upper guide (see
I-A-6).
3) Remove the grate-shaped lower guide (see
I-A-7).
4) Remove the harness from the two harness
stops [1], and disconnect the four connectors [2].
5) Remove the screw [3], and remove the stapler stay holder [4].
[3]
[2]
Figure 5-120
6) Remove the three screws [5], and slide out
the swing unit [6] towards you.
[6]
[5]
[5]
[5]
Figure 5-121
7) Remove the claws of the two knurled belt
holders (front [7a], rear [7b]) and remove
the swing unit.
[7a]
Figure 5-122a
5-9
[7b]
Figure 5-122b
2. Removing the Feed Drive Unit
1) Remove the finisher controller PCB (see IC-1).
2) Remove the ground lead [1] and the three
screws [2], and pull down PCB base [3] towards you.
[3]
[2]
[2]
[1]
Figure 5-123
3) Remove the harness leads [5] from the two
edge saddles [4], and remove the PCB base.
[5]
[4]
[4]
Figure 5-124
5-10
4) Remove the three screws [6], and remove

the feed drive unit [7].
[6]
[7]
[6]
[6]
Figure 5-125
Caution:
Before re-attaching the removed feed drive
unit back on the finisher unit, loosen the move
gear stop screw [8] to relieve the tension, and
then fasten the screw after attaching the feed
drive unit.
The move gear attachment must be adjusted
also when removing and attaching the swing
unit.
If you forget to fasten the screw, the gear teeth
may disengage, resulting in defective feed.
[8]
Figure 5-126
3.
Removing the Buffer Roller

Assembly
1) Remove the finisher controller PCB (see IC-1).
2) Remove the feed drive unit (see I-B-2).
3) Remove the screw [1], and remove the guide
support plate assembly [2] to slide out the
harness leads [3] towards the buffer roller
assembly side.
[1]
[3]
[2]
Figure 5-127
5-11
4) Remove the front cover (see I-A-4).

5) Remove the screw [4], and remove the guide
support plate assembly [5]. Then, remove
the buffer roller assembly [6].
[6]
[4]
[5]
Figure 5-128
4. Removing the Stapler
1) Open the front cover, and move the stapler
assembly to the front.
2) Remove the screw [1], and slide out the stapler assembly [2].
[2]
[1]
Figure 5-129
3) Disconnect the connector [4] of the stapler
assembly [3].
[4]
[3]
Figure 5-130
5-12
4) Remove the two screws [6] from the stapler cover [5], and remove the stapler.
[6]
[5]
Figure 5-131
C.
PCBs
[2]
1.
Removing the Finisher Controller

PCB
1) Remove the rear cover.
2) Disconnect the 17 connectors [1].
3) Remove the four screws [2], and remove
the finisher controller PCB [3].
[3]
[2]
[2]
[1]
Figure 5-132
5-13
II. SADDLE STITCH UNIT

A.
1.
Removing the Front Lower Door

Assembly
1) Open the front lower door assembly [1].
2) Remove the screw [2] and remove the bushing [3], and then remove the front lower
door assembly.
[3]
[2]
[1]
Figure 5-201
2. Removing the Rear Lower Cover

the rear lower cover [2].
[1]
[1]
[2]
Figure 5-202
5-14
3. Removing the Front Inside Cover

1) Open the front lower door assembly [1].
2) Remove the screw [2], and remove the folding roller knob [3].
3) Remove the five screws [4], and remove the
front inside cover [5].
[4]
[1]
[5]
[4]
[2]
[3]
[4]
Figure 5-203
4.
Removing the Saddle Delivery

Tray Assembly
1) Lift up the open/close lever [2] of the saddle
delivery tray assembly [1], and open the
saddle delivery tray assembly.
[1]
[2]
Figure 5-204
2) Remove the door shaft [3] in the direction
of the arrow, and slide out towards the front
of the saddle delivery tray assembly [4].
[4]
[3]
Figure 5-205
5-15
3) Remove the harness leads from the harness

stop [5] and edge saddle [6].
4) Disconnect the two connectors [7], and remove the saddle delivery tray assembly [8].
[5]
[6]
[7]
[8]
Figure 5-206
5.
Removing Upper Delivery Guide

Assembly
I-A-10).
2) Remove the two screws [1] and ground lead
[2], and remove the upper delivery guide
assembly [3].
[2]
[1]
[3]
[1]
Figure 5-207
[1]
6. Removing the PCB Cover

the PCB cover [2].
[2]
[1]
Figure 5-208
5-16
B.
SADDLE UNIT
1. Removing the Saddle Unit

I-A-7).
2) Remove the right guide assembly (see I-A8).
3) Remove the front lower door assembly (see
II-A-1).
4) Remove the rear lower cover (see II-A-2).
5) Remove the front inside cover (see II-A-3).
6) Remove the saddle delivery tray assembly
(see II-A-4).
[1]
[2]
Figure 5-209
7) Remove harness stop [3] and harness lead

[4].
8) Remove the upper delivery guide (see IIA-5).
9) Remove the PCB cover (see II-A-6).
10) Disconnect two connectors [1] and remove
the two screws [2].
[4]
[3]
Figure 5-210
5-17
11) Remove the screw [5].
[5]
Figure 5-211
[6]
[6]
12) Remove the two screws [6], and remove the

saddle stitch unit [7] by moving it in the
pick-up direction.
[7]
Figure 5-212
Caution:
When removing the saddle unit from the
finisher unit body, prevent the timing belt [8]
from catching on the communications cable
bracket [9].
[8]
[9]
Figure 5-213
5-18
2.
1)
2)
3)
4)
5)
Removing the Paper Folding

Roller
Remove the front lower door assembly (see
II-A-1).
Remove the front inside cover (see II-A-3).
Remove the upper delivery guide (see IIA-5).
Remove the PCB cover (see II-A-6).
Disconnect the two connectors [1].
[1]
Figure 5-214
6) Disconnect two connectors [2], remove the

three screws [3], and remove the paper
pushing motor mount [4].
[4]
[2]
[3]
[2]
Figure 5-215
5-19
7) Remove the tension springs (front [5], rear

[6]).
[5]
Figure 5-216
[6]
Figure 5-217
5-20
8) Remove the two C-rings [7], and remove

the sensor flag [8] and two bearings [9] at
the rear.
[9]
[7]
[8]
Figure 5-218
9) Remove the two C-rings [10], and remove
the two gears [11] at the front.
[11]
[10]
Figure 5-219
5-21
10) Remove the two bearings [12].
[12]
Figure 5-220
[16]
11) Open the saddle delivery tray assembly

[13].
12) Remove the two screws [14], and remove
the two alignment plates [15].
13) Slide the paper folding roller [16] to the
front, and pull it out in the delivery direction.
[14]
[14]
[15]
[13]
Figure 5-221
3. Installing the Paper Folding Roller
1) Attach the gear [2] so that the grooved section [1] on the gear is facing the grooved
section [1] on the paper folding roller to
align the phases.
[2]
[1]
Figure 5-222
5-22
4. Removing the Stitcher Mount Unit

1) Remove the front inside cover (see II-A-3).
2) Remove the E-ring [1], and remove the roll
[2] and the shaft [3].
[2] [1]
[3]
Figure 5-223
3) Pull out the stitcher mount unit [4] to the
front.
[4]
Figure 5-224
5.
1)
2)
3)
4)
Adjusting the Stitcher Position

Remove the front lower door (see II-A-1).
Remove the front inside cover (see II-A-3).
Open the front door assembly.
Pull out the stitcher mount unit to the front,
then pull out the stitcher towards you and
then pull the stitcher down.
the stitcher mount unit cover [2].
[1]
[2]
Figure 5-225
5-23
6) Remove the stitcher positioning tool [3]

from the back of the cover.
[3]
Figure 5-226
7) If you must adjust the front stitcher, remove
the center guide plate [5] and front guide
plate [4] (one screw each). If you must adjust the rear stitcher, remove the center
guide plate [5] and the rear guide plate [6]
(one screw each).
[6]
[5]
[4]
Figure 5-227
[9]
8) If you must adjust the front stitcher, loosen

the two screws [8] on the stitcher mount
[7]. If you must adjust the rear stitcher,
loosen the two screws [9].
[8]
[7]
Figure 5-228
5-24
9) Insert the tool [10] into the staple slot of

the stitcher [9].
[9]
[10]
Figure 5-229
10) Shift down the stitcher, and turn the stitcher
gear so that the boss on the tool [11] and
the recess of the mount match. Then, tighten
the screws [12] on the mount to fix the two
in place.
[11]
[12]
Figure 5-230
6.
Removing the Positioning Plate

Unit
1) Remove the saddle stitch controller PCB
(see II-C-1).
2) Disconnect the two connectors [1], remove
the three harness stops [2], and remove the
harness leads [3] from the two edge saddles
[4].
3) Remove the two screws [5], slide the positioning plate unit [6] once towards the front
and remove from the rear side.
[2]
[3]
[6]
[1]
[5]
[4]
Figure 5-231
5-25
7.
Removing the No.1 and No.2

Paper Deflecting Plates
1) Remove the rear cover (see I-A-2).
2) Remove the lower rear cover (see II-A-2).
3) Remove the claw [1] of the No.1 deflecting
plate bushing, and pull out the No.1 deflecting plate shaft [2] toward the rear. (The procedure is the same for the No.2 paper deflecting plate.)
[1]
[2]
Figure 5-232
4) After detaching the front shaft of the No.1
paper deflecting plate [3] from the front side
plate, remove the No.1 paper deflecting
plate.
[3]
Figure 5-233
5-26
C.
PCBs
[1]
[2] [3]
[2] [2]
[1]
1.
Removing the Saddle Stitch

Controller PCB
1) Remove the PCB cover (see II-A-6).
2) Remove the four screws [1] and 14 connectors [2], and remove the saddle stitch controller PCB [3].
[1]
[2]
[1]
Figure 5-234
5-27
D.
Accessory
1.
Support tray
Install the support tray (accessory) to the
saddle delivery tray when the paper stacking on
the saddle delivery tray is significantly deteriorated, causing paper to drop, etc.
* 2 screws are needed to install the support tray.
* Refer to the pats list for the parts numbers and
so on.
1) Take off the saddle delivery tray (see II-A4).
2) Install the support tray [2] to the saddle delivery tray [1] with 2 screws.
[2]
[3]
[1]
Figure 5-235
3) Install the saddle delivery tray.
Figure 5-236
5-28
III. PUNCHER UNIT

(OPTION)
A.
PN4
[1]
[2]
[1] Front door

[2] Punch cover (6)
Figures in parentheses ( ) indicate the
number of mounting screws.
Figure 5-301
1. Punch Cover Disassembly

1) Remove the punch cover fixing screws (6
pcs.), and lift the punch cover slightly to
remove it from the finisher.
PN4
Figure 5-302
5-29
B.
Puncher Driver System
[1]
[3]
[2]
1. Removing the Punch Motor

1) Remove the upper cover (see III-A-2).
2) Disconnect the connector [1].
punch motor [3].
Figure 5-304
5-30
2.
Removing the Horizontal

Registration Motor
1) Remove the right guide assembly (see IIIA-1).
2) Disconnect the connector [1].
3) Remove the two screws [2], and slide the
horizontal registration motor [3] in the direction of the arrow.
[2]
[1]
[3]
Figure 5-305
3.
Removing the Punch Unit

Caution:
When removing the punch unit, the punch unit
section sometimes opens.
If necessary, perform work with the punch unit
section in an open state.
[3]

3) Remove the E-ring [1], washer [2] and
puncher spring [3].
[2]
[1]
Figure 5-306
5-31
4) Turn the gear [4] in the direction of the arrow, and move the punch unit section [5] to
the front side.
[5]
[4]
Figure 5-307

the sensor mount (upper) [7]. Then, remove
the connector on the photosensor PCB.
[6]
[8]
[6]
[7]
[6]
Figure 5-308
5-32
6) Disconnect the connector [9] and remove

the screw [10], and remove the horizontal
registration sensor [11].
[11]
[10]
[9]
Figure 5-309
7) Turn the gear [12] in the direction of the

arrow, and move the punch unit section [13]
to the inner side.
[13]
[12]
Figure 5-310
5-33
8) Remove the tie wrap with lock [14] while

holding its claw between your fingers. (The
tie wrap must be removed without being
cut.)
9) Disconnect the three connectors [15] and
remove the screw [16], and remove the harness guide [17].
[15]
[15]
[14]
[16]
[17]
Figure 5-311
10) Lift up the front side of the punch unit section [18] first, then move in the direction of
the arrow to remove the punch unit section
[18].
[18]
Figure 5-312
11) Disconnect the connector [19] on the LED
PCB.
[19]
Figure 5-313
5-34
12) Remove the slide shaft support [20], the

sensor mount (lower) [21] and the puncher
knob [22] from the punch unit section.
[20]
Caution:
The slide shaft support [20] is not attached to
punch unit sections that are currently set as
consumable parts.
When replacing the punch unit section, be sure
to attach the slide shaft support that was in
use beforehand.
If you forget to attach the slide shaft support,
the machine may malfunction.
[22]
[21]
Figure 5-314
5-35
4.
Removing the Punch Unit Harness
[1]
Caution:
When removing the punch unit, the punch unit
section sometimes opens.
If necessary, perform work with the punch unit
section in an open state.
1) Remove the punch unit from the finisher

assembly.
4) Disconnect the four connectors [2] on the
punch driver PCB [1].
[2]
[2]
Figure 5-315
5) Remove the two tie wraps with lock [14]

while holding its claw between your fingers. (The tie wraps must be removed without being cut.)
6) Disconnect the three connectors [4].
7) Free the harness [6] from the three harness
stops [5].
[4]
[4]
[5]
[3]
[5]
[3]
[6]
[5]
Figure 5-316
5-36
8) Turn the gear [7] in the direction of the arrow, and move the punch unit section [8] to
the front side.
[8]
[7]
Figure 5-317
9) Remove the three screws [9] and sensor

mount (upper) [10]. Disconnect the connector [11] on the photosensor PCB and the
connector [12] on the LED PCB.
[9]
[11]
[9]
[10]
[12]
[9]
Figure 5-318
5-37
10) Draw out the punched scrap container [13].
[13]
Figure 5-319
11) Remove the two tie wraps with lock [14]

while holding its claw between your fingers. (The tie wraps must be removed without being cut.)
[14]
Figure 5-320
12) Disconnect the three connectors [15], and

free the harness [16] from the harness stop
[17].
[15]
[17]
[16]
Figure 5-321
5-38
13) Free the harness [19] from the four harness

stops [18].
[18]
[18]
[19]
[18]
Figure 5-322
14) Disconnect the connector [20] of the horizontal registration and the connector [21]
of the horizontal registration home position
sensor, and remove the pun.
[20]
[21]
Figure 5-323
5-39
5.
Installing the Punch Unit Harness

Caution:
If the punch unit harnesses shift away from
their installation positions, this may cause
defective operation. The punch unit harnesses
must be firmly installed at the positions
described below.
[1]
[2]
1) Fasten the punch unit harnesses at the positions where the two tie wraps [1] of the
punch unit harnesses are outside the two
respective harness fasteners [2].
[1]
[2]
Figure 5-324
PI2P
PI3P
[1]
M1P
Photosensor PCB
LED PCB
PI1P
M2P
[1]

MS1P
Punch
driver PCB
MS2P
Figure 5-325
5-40
C.
PCBs
1. Removing the LED PCB

1) Remove the punch unit assembly (see IIIB-3).
2) Remove the screw [1] and the LED PCB
[2].
[2]
[1]
Figure 5-326
2. Removing the Photosensor PCB

sensor plate [2].
3) Disconnect the connector [2], and remove
the photosensor PCB [4].
[4]
[3]
[2]
[1]
Figure 5-327
5-41
3.
Removing the Scrap Full Detector

PCB Unit
2) Remove the screw [1], disconnect the connector [2], and remove the scrap full detector PCB unit [3].
[3]
[2]
[1]
Figure 5-328
4. Removing the Punch Driver PCB
1) Remove the puncher unit from the finisher.
2) Remove the four screws [1], disconnect four
connectors [2], and remove the punch driver
PCB [3].
[3]
[1]
[2]
[1]
[1]
[2]
Figure 5-329
5-42
5-43
CHAPTER 6
MAINTENANCE AND INSPECTION
I.
PERIODICALLY REPLACED
PARTS ......................................... 6-1
A. Finisher Unit............................... 6-1
B. Saddle Stitch Unit ...................... 6-1
C. Puncher Unit (option) ................. 6-1
II.
CONSUMABLES AND
DURABLES ................................. 6-2
A. Finisher Unit ............................... 6-2
III. PERIODICAL SERVICING .......... 6-2
I.
A.
PERIODICALLY REPLACED PARTS

Finisher Unit
The finisher unit does not have parts that must be replaced on a periodical basis.
B.
Saddle Stitch Unit

The saddle stitch unit does not have parts that must be replaced on a periodical basis.
C.

The puncher unit does not have parts that must be replaced on a periodical basis.
6-1
II. CONSUMABLES AND DURABLES

Some of the parts of the machine may need to be replaced one or more times because of wear or
tear during the machines warranty period. Replace them as necessary.
A.
Finisher Unit
No.
Name
Qty
Estimated Life
Remarks
Stapler
500,000 operations
5,000 operations/cartridge
Feed belt
1,000,000 copies
Paddle
1,000,000 copies
Paddle unit
Paddle rubber only
II. PERIODICAL SERVICING

Item
Interval
Work
Host machine minimum servicing interval
Cleaning
Feed belt
Paddle
Transmission sensor
(Puncher Unit)
(option)
6-2
Remarks
Use moist cloth
Use dry cloth
6-3
CHAPTER 7
TROUBLESHOOTING
I.
ADJUSTMENTS .......................... 7-1

A. Electrical System
(finisher unit) .............................. 7-1
B. Electrical System
(saddle stitch unit) ...................... 7-5
C. Electrical System
(puncher unit (option)) ............... 7-7
II. ARRANGEMENT OF
ELECTRICAL PARTS .................. 7-9
A. Finisher Unit............................... 7-9

D. Light-Emitting Diodes (LED)
and Check Pins by PCB ........... 7-26
III. TROUBLESHOOTING ............... 7-28
A. Finisher Unit ............................. 7-28
I. ADJUSTMENTS
A.
Electrical System (finisher

unit)
1.
Adjusting the Height Sensor (PS1)

Perform the following adjustments whenever you have replaced the finisher controller
PCB or the height sensor (PS1).
1) Set SW3 on the finisher controller PCB as
indicated.
2.
Adjusting the Alignment Position

If you have replaced the finisher controller
PCB or if an alignment fault occurs, adjust as
follows. Performing the steps will affect all paper sizes.
1) Remove the rear cover of the finisher unit.
2) Set SW3 of the finisher controller PCB as
indicated.
ON
ON
Figure 7-102
1
Figure 7-101
2) Place a paper on the tray.
3) Press SW1 on the finisher controller PCB.
This causes the finisher to execute automatic adjustment, in which the tray unit will
shift.
At the end of adjustment, trays will return
to their home positions.
During adjustment, LED1 flashes. At the
end of adjustment, LED1 turns and remains
ON.
If automatic adjustment fails, the mechanism stops while the tray in question is being adjusted (at the same time, LED1 turns
OFF).
4) Shift all bits on SW3 to OFF, and turn OFF
the host machine once.
3) If you are using A4 paper, press SW1 on

the finisher controller PCB. If you are using LT paper, press SW2 on the finisher
controller PCB.
Pressing SW1/2 will open the swing guide
and cause the alignment plate to move to
A4/LT positions.
4) Place 10 sheets of A4/LT paper between
the alignment plate and the guide plate, butting them against the stoppers.
5) Press SW1 or SW2 on the finisher controller PCB, and butt the alignment plate against
the sheets.
Pressing SW1 will shift the alignment plate
to the front in 0.35 mm increments.
Pressing SW2 will shift the alignment plate
to the rear in 0.35 mm increments.
7-1
Alignment plate
Shift by SW2
Shift by SW1
A4/LT paper
Stopper
Stopper
3) If you are using A4 paper, press SW1 on

the finisher controller PCB. If you are using LT paper, press SW2 on the finisher controller PCB.
Pressing SW1/2 will open the swing guide
and cause the feed belt to rotate.
4) Within 5 secs after pressing the switch, place
one sheet of A4/LT paper between the alignment plate and the guide plate, butting it
against the stoppers.
When the finisher detects the paper, it will
lower the swing guide and execute stapling
(rear, 1-position). Take out the stapled paper manually as delivery will not be executed.
Alignment Stapler
plate
Guide plate
Figure 7-103
6) Press SW1 and SW2 simultaneously to
store the adjustment value (this will lower
the swinging guide).
7) Shift all bits of SW3 to OFF, and install the
rear cover of the finisher unit.
Adjusting the Staple Position (stapler movement range)
Adjust as follows if you have replaced the
finisher controller PCB. Performing the steps
will affect all paper sizes and all stapling positions.
1) Remove the rear cover from the finisher
unit.
indicated.
Stopper
3.
ON
Guide plate
Figure 7-105
2
Figure 7-104
7-2
Stopper
5) If the stapling position is correct, set all bits

on SW3 to OFF to end the adjustments. If
you need to change the stapling position,
on the other hand, go to the next step.
6) To suit the position of the staple on the paper, press SW1 or SW2 on the finisher controller PCB as many times as necessary.
Pressing SW1 will shift the stapling position to the front in 0.3 mm increments.
Pressing SW2 will shift the stapling position to the rear in 0.3 mm increments.
2912mm (A4)/
2732mm (LT)
Staple
4.
Adjusting the Buffer Roller Winding

Amount
Perform this adjustment in the following
instances:
a. When the finisher controller PCB or the
EEPROM (Q2) on the finisher controller
PCB has been replaced
b. When something causes the winding
amount to fluctuate
The "winding amount" is the amount of difference between the First and Second sheets
wound onto the buffer roller device in the
feed direction.
Second sheet
Paper delivery
direction
Third sheet
Paper
Shift by SW2
Shift by SW1
Feeding direction
Winding
amount
First sheet
Figure 7-106
7) Press SW1 and SW2 simultaneously.
This will open the swing guide, and cause
the feed belt to rotate. Placement of one sheet
of A4/LT paper will cause the finisher to
start stapling.
8) Check the stapling position. If good, set all
bits of SW3 to OFF. If re-adjustments are
necessary, go back to Step 6.
Caution:
The settings held by the finisher controller
PCB are changed as soon as SW1 or SW2
is pressed. As such, to recover the previous
settings after the press, you must press the
other of the two switches as many times
as you pressed previously.
Figure 7-107
indicated.
ON
Figure 7-108
2) Turn the host machine OFF then back ON
again.
3) Set the mode setting on the host machine to
"1" and the number of originals (A4 or LT)
to "3" in the staple mode.
4) Press the copy start key.
Copying starts, three sheets for the first copy
are output as a stack on the staple tray, and
copying stops with the copies held at the
delivery roller.
5) Remove the stack of sheets from the finisher delivery taking care to prevent the offset of the output sheets from changing.
7-3
6) Measure the winding amount (shift) of the

stack of sheets, and compare this amount
with the standard amounts.
This amount should be measured at the center of the paper leading edge.
10) Turn the host machine OFF, and then set

SW3 on the finisher controller PCB as indicated.
ON
First sheet and Second sheet:

0 1mm
First sheet and Third sheet:
4mm or less
Second sheet and Third sheet:
4mm or less
Figure 7-111
Paper delivery
direction
Third sheet
Second sheet
First sheet
11) Press SW1 or SW2 on the finisher controller PCB as necessary.

Each press of SW1 increments the winding
amount in 1.05mm increments.
Each press of SW2 decrements the winding amount in 1.05mm increments.
Figure 7-109
7) If the amount is within the standard, turn
the host machine OFF, and then set all bits
of SW3 to OFF. If the amount is outside
the standard, perform the following.
8) Turn the host machine OFF, and set SW3
on the finisher controller PCB as indicated.
If EEPROM (Q2) on the finisher controller PCB has been replaced, proceed to step
10).
ON
Paper
delivery
direction
Third sheet
Second sheet
First sheet
Movement of
Movement of
direction of
direction of
1st sheet by SW2 1st sheet by SW1
Figure 7-112
1
Figure 7-110
9) Turn the host machine ON, and then press
SW2 on the finisher controller LCB.
The current setting values are displayed at
LED1.
Adjustment value 0 Lights for 1 second
(once)
Adjustment value +N Blinks (lights for 0.2
second) for N times.
Adjustment value -N Lights for 1 second
(once), and blinks
(lights for 0.2 second)
for N times.
F15/F16
The adjustment width is 1.05mm for each

N=1.
Table 7-101
7-4
12) Repeat steps 1) though 6) twice. Check that

the winding amount is within the standard
in both times.
13) Turn the host machine OFF, and set all bits
of SW3 to OFF.
This completes the adjustment.
F15/F16
B.
Electrical System (saddle

stitch unit)
Adjusting the Folding Position

The folding position is adjusted by changing the settings of bits 6 through 8 of DIPSW1
on the saddle stitch controller PCB to match the
stitching position (i.e., adjusting the distance over
which the paper positioning plate is moved to
the folding position from the stitching position.)
If you have replaced the saddle stitch controller PCB, be sure to set the new DIPSW1 so
that the settings will be the same as those on the
old DIPSW1. If, for any reason, you must
change the following position, perform the following steps:
1) Remove the PCB cover, and set bits 1
through 4 of DIPSW1 on the saddle stitch
controller PCB as indicated.
Mark
1.
A3/LD paper
Insert direction
ON
Figure 7-114
2
Do not change bits 5 through 8.

Figure 7-113
2) Remove the rear cover of the saddle stitch
unit, and tape the actuator of the inlet cover
open sensor (PI9S) and the inlet cover open
detection switch (MS1S) of the saddle stitch
unit in place.
3) Before inserting the paper, mark the top of
the paper (you will be using two sheets of
A3 or LD paper).
4) Press SW2 on the saddle stitch controller

PCB so that the feed motor (M1S) starts to
rotate. (Press SW2 three seconds or more if
LD paper is used).
5) Open the inlet cover, and insert two sheets
of paper (push them in by hand until the
leading edge of the sheets butts against the
paper positioning plate).
Sheets Mark
Figure 7-115
6) Close the inlet door while holding it down
with your hand.
7) Press SW2 on the saddle stitch controller
PCB.
The saddle stitch unit will stitch the
sheets, and fold and deliver the stack automatically.
7-5
8) Measure the distance (L) between the stitching position and the folding position. Then,
perform positive width adjustment or
negative width adjustment to suit the relationship between the stitching position and
the folding position.
If the stitching position is below the folding
position, perform positive width adjustment.
If the stitching position is above the folding
position, perform negative width adjustment.
Mark
Positive Width Adjustment
9) Change the settings of bits 6 through 8 on

DIPSW1 referring to Table 8-102 below.
If the width adjustment is 0,
The stitching position and the folding position match, requiring no change.
If for positive width adjustment,
Set DIPSW1 so that the difference resulting from subtraction of the interval from the
appropriate setting in Table 8-102 is provided.
For instance, if the DIPSW1 is currently set
to +2 and the interval is +1 mm, set
DIPSW1 to reflect -2.
If for negative width adjustment
Set DIPSW1 so that the sum resulting from
addition of the interval from the appropriate setting is provided.
For instance, if the DIPSW1 is currently set
to -1 and the interval is +0.5 mm, set
DIPSW1 to reflect +1.
Folding position
Stitching position
DIPSW1 bit settings
Unit: mm
Example: If L is 1 mm, provide +1 mm.
bit 6
bit 7
bit 8
Settings
(in units of 0.5 mm)
OFF
ON
ON
+3
OFF
ON
OFF
+2
OFF
OFF
ON
+1
OFF
OFF
OFF
ON
OFF
ON
ON
ON
OFF
ON
ON
ON
Do not touch the following:
Mark
Negative Width Adjustment
bit 6
bit 7
bit 8
ON
OFF
OFF
Table 7-102
10) Set bits 1 through 4 on DIPSW1 to OFF.
Stitching position
Folding position
Unit: mm
Example: If L is 0.5 mm, provide -0.5 mm.
Figure 7-116
7-6
2.
Stitching Position (adjusting center

stitching)
Use the host machine adjustment mode to
perform the following:
C.
Electrical System (puncher

unit (option))
1.
Sensor output adjustment

Perform this adjustment when the punch
driver PCB, transmission sensor (photosensor
PCB/LED PCB) or reflection sensor (scrap full
detection PCB unit) has been replaced.
2) Set bits 1 through 6 of DIPSW3 on the finisher controller PCB as indicated.

Press SW2 when setting a 2-/3-hole model
(AR-PN3A). Pressing this switch registers
the number of punch holes to the punch
driver PCB.
Number of
Punch Holes
DIPSW3 bit
settings
bit 7
bit 8
2-hole
(AR-PN3B)
OFF
OFF
SW1
2-/3-hole
(AR-PN3A)
OFF
OFF
SW2
4-hole
(AR-PN3C)
ON
OFF
SW1
4-hole
(AR-PN3D)
ON
ON
SW1
Figure 7-117
Table 7-103

Pressing this switch automatically adjusts
sensor output.
4) Set all bits on DIPSW3 to OFF.
2.
Registering the number of punch

holes
This operation registers which puncher unit
is attached to the IC on the punch driver PCB
so that the puncher unit can be identified by the
finisher. For this reason, this operation must be
performed when the punch driver PCB has been
replaced.
5) Set all bits on DIPSW3 to OFF.

3.
Checking the sensitivity level of the

transmission sensor
How dirty the transmission sensor
(photosensor PCB/LED PCB) can be checked
by the number of times that LED1 on the finisher controller PCB lights. For this reason, how
dirty the transmission sensor is serves as a guide
for when to perform cleaning during periodic
maintenance.
Push
switch
Figure 7-119
Figure 7-118
3) Set bits 7 and 8 on DIPSW3 on the finisher
controller PCB to match the number of
punch holes of the attached puncher unit
according to Table 8-103.
7-7

Pressing this switch lights LED1 on the finisher controller PCB as indicated in Table
8-104 so that you can check the sensitivity
level of the transmission sensor.
Sensitivity Level
Number of
lit LEDs
Sensor not dirty
Lit 1X
Sensor slightly dirty
Lit 2X
Sensor dirty
Lit 3X
Table 7-104
4) Set all bits of DIPSW3 to OFF.
7-8
II. ARRANGEMENT OF ELECTRICAL PARTS

A.
Finisher Unit
7-9
1.
Sensors
PI9
PI19
PI23
PI24
PI18
PI17
PS1
PI10
PI14
PI3
PI16
PI20
PI6
PI4
PI11
PI8
PI1
PI12
PI5
PI21
PI22
PI7
PI25
Figure 7-201
7-10
PI15
Name
Photointerrupter
Height sensor
Notation
Function
PI1
Detects paper in the inlet area
PI3
Detects paper in the delivery area
PI4
Detects paper on the stapling tray
PI5
Detects the state (open) of the shutter
PI6
Detects alignment plate at home position
PI7
Detects the stapler at home position
PI8
Detects the tray at home position
PI10
Detects delivery motor clock pulses
PI11
Detects paper on tray 1
PI12
Detects paper on tray 2
PI14
Detects paper in the buffer path
PI15
Detects the finisher joint
PI16
Detects the state (open) of the door
PI17
Detects paper at the inlet to the buffer path
PI18
Detects the state (open) of the swing guide
PI9
Detects tray 1 lift motor clock pulses 1 (on sensor PCB)
PI19
PI20
Detects swing guide clock
PI21
Detects edging of staples (inside stapler)
PI22
Detects staple drive home position (inside stapler)
PI23
PI24
PI25
Detects tray home position
PS1
Detects the height of the stack on the tray
Table 7-201
7-11
2.
Microswitches
MS9
MS2
MS6
MS3
MS1
MS4
MS7
MS8
Figure 7-202
Name
Microswitches
Notation
Function
MS1
Detects the state (open) of the front door and the upper door
MS2
Detects the state (closed) of the swing guide 1
MS3
Detects the safety range
MS4
Detects the state (closed) of the shutter
MS6
Detects the state (closed) of the swing guide 2
MS7
Detects the cartridge (inside stapler)
MS8
Detects the presence/absence of staples (inside stapler)
MS9
Detects the tray coming close
Table 7-202
7-12
3.
Motors
M5
M10
M7
M2
M8
M1
M9
M3
M4
M6
Figure 7-203
Name
Motor
Notation
M1
M2
M3
M4
M5
M6
M7
M8
M9
M10
Function
First Feed motor
Delivery motor
Alignment motor
Stapler shift motor
Tray 1 lift motor
Staple motor
Swing motor
Second feed motor
Inlet feed motor
Tray 2 lift motor
Table 7-203
7-13
4.
Solenoids
SL2
SL5
SL3
SL1
SL7
SL6
Figure 7-204
Name
Solenoid
Notation
Function
SL1
Flapper solenoid
SL2
Buffer inlet solenoid
SL3
Buffer outlet solenoid
SL5
Paddle solenoid
SL6
Escape solenoid
SL7
Table 7-204
7-14
5.
PCBs
[4]
[4]
[1]
[3]
[4]
[2]
Figure 7-205
Reference
Name
[1]
[2]
Relay PCB 4
[3]
Relay PCB 3
[4]
Sensor PCB
Table 7-205
7-15
B.
1.
Saddle Stitch Unit

Photointerrupters
PI18S
PI19S
PI20S
PI16S
PI9S
PI21S
PI14S
PI2S
PI11S
PI17S
PI6S
PI13S
PI5S
PI8S
PI3S
PI7S
PI4S
PI1S
Figure 7-206
7-16
PI15S
PI12S
Name
Photointerrupter
Notation
Function
PI1S
Detects clock pulses from the paper pushing plate motor
PI2S
Detects the state (open) of the front door
PI3S
Detects the state (open) of the delivery cover
PI4S
Detects clock pulses from the paper folding motor
PI5S
Detects the alignment plates at home position
PI6S
Detects paper on the tray
PI7S
Detects paper positioning plate at home position
PI8S
Detects paper on the paper positioning plate
PI9S
Detects the state (open) of the inlet cover
PI11S
Detects paper in the delivery area
PI12S
Detects the phase of the crescent roller
PI13S
Detects the guide at home position
PI14S
Detects the paper pushing plate at home position
PI15S
Detects the paper pushing plate at top position
PI16S
Detects the state (in) of the stitcher unit
PI17S
Detects paper in the vertical path
PI18S
Detects paper (No. 1; on paper sensor PCB)
PI19S
PI20S
PI21S
Detects the paper folding at home position
Table 7-206
7-17
2.
Microswitches
MS1S
MS4,5S
MS6,7S
MS2S
MS3S
Figure 7-207
Name
Microswitches
Notation
MS1S
MS2S
MS3S
MS4S
MS5S
MS6S
MS7S
Function
Detects the state (open) of the inlet door
Detects the state (open) of the front door
Detects the state (open) of the delivery door
Detects the presence of staples (rear)
Detects stitching home position (rear)
Detects the presence of staples (front)
Detects stitching home position (front)
Table 7-207
7-18
3.
Motors
M6S
M7S
M4S
M3S
M1S
M5S
M2S
M8S
Figure 7-208
Name
Motor
Notation
Function
M1S
Feed motor
M2S
Paper folding motor
M3S
Guide motor
M4S
M5S
Alignment motor
M6S
Stitcher motor (rear)
M7S
Stitcher motor (front)
M8S
Table 7-208
7-19
4.
Solenoids
SL1S
SL2S
SL4S
Figure 7-209
Name
Solenoid
Notation
Function
SL1S
No. 1 paper deflecting plate solenoid
SL2S
No. 2 paper deflecting plate solenoid
SL4S
Table 7-209
7-20
5.
PCBs
[2]
[1]
Figure 7-210
Reference
Name
[1]
[2]
Paper sensor PCB
Table 7-210
7-21
C.
1.

Photointerrupters
Pl2P
Pl3P
PI1P
Figure 7-211
Name
Photointerrupter
Notation
Function
PI1P
Horizontal registration home position detection
PI2P
Punch motor clock detection
PI3P
Punch home position detection
Table 7-211
7-22
2.
Microswitches
MS2P
Figure 7-212
Name
Microswitch
Notation
MS2P
Function
Front door open detection
Table 7-212
7-23
3.
Motors
M1P
M2P
Figure 7-213
Name
Motor
Notation
Function
M1P
Punch motor
M2P
Table 7-213
7-24
4.
PCBs
[1]
[3]
[2]
[4]
Figure 7-214
Reference
Name
[1]
Punch driver PCB
[2]
Photosensor PCB
[3]
LED PCB
[4]
Table 7-214
7-25
D.
Light-Emitting Diodes (LED) and Check Pins by PCB
This section discusses the LED s and check pins used in the machine that are needed in the
field.
Caution:
The VRs and check pins not discussed in this section are for factory use only. Making adjustments
and checks using these will require special tools and instruments and adjustments must be to
high accuracy. Do not touch them in the field.
1.
Finisher Controller PCB
12
8 1
J3
1
10
B J12
10
B
J14
7
J2
12
J6
11
B
J9
11
10
1
J11
J16
7
1
SW1 SW2
J24
8
1
J17
14
11
SW3
B J21
1
J10
14
6
1
LED2
4
J23
1
J7
LED1
7
1
J5
J8
1
15
11
J1
J19
1 2
Figure 7-215
Switch
Function
SW1
Adjust the height sensor/alignment plate position/stapling position and move the
trays up, etc.
SW2
Adjust the alignment plate position/staple position and move the trays down, etc.
SW3
Adjust the height sensor/alignment plate position and stapling position, etc.
Table 7-215
7-26
2.
Saddle Stitch Controller PCB

SW1
15
J18
1
J11
J13
3 1
J2
7
SW2
1
10
1
J10
J7
8
1
1
10
J9
J4
15
1
CB1
1
J6
J1
J8
1
14
J15
1
J5
1
J12
1
Figure 7-216
Switch
Function
DIPSW1 (bits 1-2) Starts correction of discrepancy between stitching position and folding position.
DIPSW1 (bits 6-8) Stores corrected settings for stapling position and folding position.
SW2
Starts correction of discrepancy between stitching position and folding position.
Table 7-216
7-27
III. TROUBLESHOOTING
A.
1.
Finisher Unit
Fault in communication with host machine
Cause
Step
Finisher controller
PCB, Host machine DC
controller PCB
Turn the host machine OFF

then ON. Is the problem
corrected?
Yes
End.
Wiring
Is the wiring between the

finisher controller PCB and
the host machine controller
PCB normal?
No
Correct it.
Finisher controller
PCB, Host machine DC
controller PCB
Replace the finisher

controller PCB and the host
machine DC controller PCB.
Is the problem corrected?
Yes
End.
No
Malfunction of the
host machine.
2.
Checks
Action
Yes/No
Fault in communication with saddle stitch unit

Cause
Step
Checks
Action
Yes/No
Finisher controller
PCB, Saddle stitch
controller PCB

corrected?
Yes
End.
Wiring

the saddle stitch controller
PCB normal?
No
Correct it.
Power supply
Measure the voltage

between J19-1 (+) and J19-2
() on the finisher controller
PCB. Is it 24 VDC?
No

controller PCB.
Yes
Replace the saddle

stitch controller PCB.
Saddle stitch controller

PCB
7-28
3.
Faulty height sensor (communication)

Cause
Step

corrected?
Yes
End.
Wiring

the sensors normal?
No
Correct the wiring.
Power supply
Measure the voltage

PCB. Is it 5 VDC?
No

controller PCB.
Yes
Adjust the height

sensor once again. If
an error occurs again,
replace the height
sensor.
Action
Height sensor (PS1)
4.
Checks
Action
Yes/No
Faulty height sensor (disconnection)

Cause
Step
Checks
Yes/No
Connector
Is J6 on the finisher controller

PCB, J114 on the height sensor,
or the relay connector J212 or
J213 disconnected?
Yes
Connect the
connector.
Power supply
Measure the voltage

PCB. Is it 5 VDC?
No

controller PCB.
Height sensor (PS1)

sensors normal?
Yes
Replace the height

sensor.
No
Correct the wiring.
Wiring
7-29
5.
Faulty height sensor (adjustment)

Cause
Step
Checks
Action
Yes/No
Adjustment
Try making adjustments using

the DIP switch once again. Is
the problem corrected?
Yes
End.
Wiring

sensors normal?
No
Correct the wiring.
Power supply
Measure the voltage

PCB. Is it 5 VDC?
No

controller PCB.
Yes
Replace the height

sensor.
Height sensor (PS1)
6.
Faulty back-up RAM

Cause
Step
Finisher controller
PCB, punch drive PCB

corrected?
Yes
End.
Replace the finisher controller

PCB and punch driver PCB. Is
Yes
End.
7.
Checks
Yes/No
Action
Faulty delivery motor

Step
Checks
Yes/No
Deliver roller
Turn the delivery roller by hand.

Does it turn smoothly?
No
Correct mechanical
operation.
Delivery motor clock

sensor (PI10)
Check the delivery motor clock

sensor. Is the sensor normal?
No
Replace the sensor.
Does the voltage between J11-4

and J11-5 on the finisher
controller PCB change to 24
VDC as soon as the delivery
motor starts to rotate?
No

controller PCB.
Yes
Check the wiring

from the motor to the
controller PCB. If
normal, replace the
motor.
Cause
7-30
Action
8.
Faulty alignment motor

Cause
Step
Checks
Yes/No
Action

Check the alignment plate

home position sensor. Is it
normal?
No
Replace the sensor.
Wiring

the alignment plate motor
normal?
No
Correct the wiring.
Alignment plate
Is there any mechanical

obstacle in the path of the
alignment plate?
Yes
Remove the
mechanical obstacle.
Replace the alignment

motor. Is the problem
corrected?
Yes
End.
No

controller PCB.
9.
Faulty staple motor

Cause
Step
Checks
Action
Yes/No
Wiring

stapler and the finisher
controller PCB normal?
No
Correct the wiring.
Stapler
Replace the stapler. Is the

problem corrected?
Yes
End.
No

controller PCB.
7-31
10. Faulty stapler shift motor

Cause
Step
Checks
Yes/No
Stapler shift home

Check the stapler shift home

position sensor. Is the sensor
normal?
No
Replace the sensor.
Wiring

the stapler shift motor
normal?
No
Correct the wiring.
Stapler shift base
Is there any mechanical

obstacle in the path of the
stapler shift base?
Yes
Remove the
mechanical obstacles.
Stapler shift motor (M4)
Replace the stapler motor. Is

Yes
End
No

controller PCB.
Action
11. Faulty swing motor (related to MS6)

Cause
Step
Checks
Yes/No
Action
Swinging mechanism
Turn the swing motor in

reverse by hand. Does the
swing guide move up and
down?
No
Correct the swing

mechanism.
Swing guide closed

detection switch 2 (MS6)
Is the swing guide closed

detection switch 2 normal?
No
Replace the
microswitch.
Swing motor (M7)
Does the swing motor rotate

in reverse at a specific
timing?
No
Replace the motor.
Yes

controller PCB.
7-32
12. Faulty swing motor (related to PI18)

Cause
Step
Checks
Yes/No
Action
Swinging mechanism
Turn the delivery motor in

swing guide move up and
down?
No
Correct the swinging

mechanism.
Swing guide open

sensor (PI18)
Is the swing guide open

sensor normal?
No
Replace the sensor.
Swing motor (M7)
Does the swing motor rotate

timing?
No
Replace the motor.
Yes

controller PCB.
13. Faulty swing motor (related to MS3)

Cause
Safety range switch
(MS3)
Swing guide closed

detection switch 2
(MS6)
Step
Checks
Yes/No
Action
Check the safety range switch.

Is the switch normal?
No
Replace the switch.
Is the safety range detection

switch pressed correctly?
No
Correct mechanical
operation.
Check the swing guide

closed detection switch 2. Is
the switch normal?
No
Replace the switch.
Is the swing guide closed

detection switch 2 pressed
correctly?
No
Correct mechanical
operation.
Yes

controller PCB.
7-33
14. Faulty swing motor (related to PI20)

Cause
Step
Checks
Yes/No
Action
Swing motor clock

sensor (PI20)
Check the swing motor clock

No
Replace the sensor.
Does the voltage of the

swing motor between J11-6
and -7 on the finisher
controller PCB reach 24 V at
a specific rotation timing?
No

controller PCB.
Yes
Check the wiring

from the motor to the
finisher controller
PCB. If normal,
replace the motor.
Action
15. Faulty tray 1 lift motor (related to PI8)

Step
Checks
Yes/No
Tray 1 home position

sensor (PI8)
Check the tray 1 home

position sensor. Is it normal?
No
Replace the sensor.
Tray 1 lift mechanism
Check the tray 1 lift

mechanism. Is the
mechanism normal?
No
Correct the
mechanism.
Is the tray 1 lift motor supplied

with 24 VDC by the finisher
controller PCB as soon as the
tray is driven?
No

controller PCB.
Wiring
Check the wiring from the

finisher controller PCB to
the tray 1 lift motor. Is the
wiring normal?
No
Correct the wiring.
Yes
Replace the tray 1 lift

motor.
Yes/No
Action
Cause
16. Faulty tray 2 lift motor (related to PI25)

Cause
Step
Checks

(PI25)
Check the tray 2 lift

mechanism. Is the
mechanism normal?
No
Correct the
mechanism.
Is the tray 2 lift motor supplied

with 24 VDC by the finisher
controller PCB as soon as the
tray is driven?
No

controller PCB.
Wiring
Check the wiring from the

finisher controller PCB to
the tray 2 lift motor. Is the
wiring normal?
No
Correct the wiring.
Yes

motor.
7-34
17. Faulty tray 1 motor (related to PI9/PI19)

Cause
Step
___
2
Checks
Does the tray 1 move up/
down?
Action
No
Go to step 2.
Yes
Go to step 4.
Is the motor supplied with

power by the finisher
controller PCB as soon as
the tray 1 moves up/down?
Yes
Go to step 3.
No

controller PCB.
Is there a fault in the tray 1

lift mechanism?
Yes
Correct the tray 1 lift

mechanism.
No

motor.
No
Replace the sensor

PCB.
Yes

controller PCB.

Tray 1 lift motor clock
sensor 1/2 (PI9/19)
Yes/No
Is the tray 1 lift motor clock

sensor 1/2 normal?
18. Faulty tray 2 motor (related to PI23/24)

Cause
Step
___
2
Checks
Does the tray 2 move up/
down?
Action
No
Go to step 2.
Yes
Go to step 4.
Is the motor supplied with

power by the finisher
controller PCB as soon as
the tray 2 moves up/down?
Yes
Go to step 3.
No

controller PCB.
Is there a fault in the tray 2

lift mechanism?
Yes
Correct the tray 2 lift

mechanism.
No

motor.
No
Replace the sensor

PCB.
Yes

controller PCB.

Tray 2 lift motor clock
sensor 1/2 (PI23/24)
Yes/No
Is the tray 2 lift motor clock

sensor 1/2 normal?
7-35
19. Faulty second feed motor (related to PI5)

Cause
Step
Checks
Yes/No
Second feed motor

(M8)
Does the second feed motor

timing?
No
Replace the second

feed motor or the
finisher controller
PCB.
Shutter mechanism
Are the shutter and the

shutter upper/lower bar
engaged correctly?
No
Engage them
correctly.
Turn the feed roller 2 in

move up/down?
No
Correct mechanism
from the shutter upper/
lower bar to the gear of
the feed roller 2.
Is the shutter open detection

sensor normal?
No
Replace the sensor.
Yes

controller PCB.
Shutter open detection

sensor (PI5)
Action
20. Faulty second feed motor (related to MS4)

Step
Checks
Yes/No
Second feed motor

(M8)
Does the second feed motor

rotate in reverse at a specific
timing?
No
Replace the second

feed motor or the
finisher controller
PCB.
Shutter mechanism
Are the shutter and the

engaged correctly?
No
Engage them
correctly.
Turn the feed roller 2 in

move up/down?
No
Correct the
mechanism from the
shutter upper/lower
bar to the gear of the
feed roller 2.
Is the shutter closed

detection switch normal?
No
Replace the switch.
Yes

controller PCB.
Cause
Shutter closed detection

switch (MS4)
7-36
Action
21. Faulty second feed motor (related to MS3)

Cause
Safety range switch
(MS3)
Shutter closed detection

switch (MS4)
Step
Checks
Yes/No
Action
Check the safety range

switch. Is the switch
normal?
No
Replace the switch.
Is the safety range detection

switch passed correctly?
No
Correct mechanical
operation.
Check the shutter closed

detection switch. Is the
switch normal?
No
Replace the switch.
Is the shutter closed

detection switch pressed
correctly?
No
Correct the
mechanism.
Yes

controller PCB.
7-37
B.
1.
Saddle Stitch Unit

Faulty paper positioning plate
Cause
Step
Checks
Yes/No

(PI7S)
Check the paper positioning

plate home position sensor.
Is the sensor normal?
No
Replace the sensor.

PCB
Do the paper positioning

plates operate at a specific
timing?
Yes
Replace the saddle

stitcher controller
PCB.
No
Check the
positioning plate
drive mechanism. If a
fault is found, correct
it. Otherwise, go to
step 3.
Yes
End.
No
Replace the saddle

Yes/No
Action

motor (M4S)
3
PCB
2.
Replace the paper

positioning plate motor. Is
Action
Faulty paper folding motor

Cause
Step
Checks
Paper folding motor

clock sensor (PI4S)
Check the paper folding

motor clock sensor. Is the
sensor normal?
No
Replace the sensor.
Paper folding home

Check the paper folding

home position sensor. Is the
sensor normal?
No
Replace the sensor.

PCB
Does the paper folding

motor operate at a specific
timing?
Yes
Replace the saddle

No
Check the paper

folding roller drive
mechanism. If a fault
is found, correct it.
Otherwise, go to step
4.
Yes
End.
No
Replace the saddle

Paper folding motor

(M2S)
4
PCB
7-38
Replace the paper folding

corrected?
3.
Faulty guide motor

Step
Checks
Yes/No
Guide home position

sensor (PI13S)
Check the guide home

normal?
No
Replace the sensor.

PCB
Does the guide motor

operate at a specific timing?
Yes
Replace the saddle

No
Check the guide plate

drive mechanism. If a
step 3.
Yes
End.
No
Replace the saddle

Action
Cause
Guide motor (M3S)
Replace the guide motor. Is


PCB
4.
Action
Faulty alignment motor

Step
Checks
Yes/No

Check the alignment plate

home position sensor. Is the
sensor normal?
No
Replace the sensor.

PCB
Does the alignment motor

operate at a specific timing?
Yes
Replace the saddle

No
Check the alignment

plate drive
3.
Yes
End.
Cause
Alignment motor
(M5S)
3
PCB
Replace the alignment

corrected?
Replace the saddle

7-39
5.
Faulty stitcher
Step
Checks
Yes/No
Action
Stitcher (installation)
Are the front and rear

stitchers and bases installed
correctly?
No
Install them correctly.
Stitching home position

switch (MS7S/MS5S)
Is the stitching home position

switch of the front and the rear
stitchers normal?
No
Replace the front or

rear stitcher.

PCB
Do the front and the rear

stitchers operate at a specific
timing?
Yes
Check the wiring

between the stitcher and
the saddle stitch
controller PCB. If
normal, replace the
controller PCB.
No
Replace the front or

the rear stitcher.
Cause
Stitcher motor (M7S/

M6S)
6.
Faulty paper pushing plate motor (related to PI14S)

Cause
Step
Checks
Action
Yes/No
Paper pushing plate

(PI14S)
Check the paper pushing

plate home position sensor.
Is the sensor normal?
No
Replace the sensor.
Paper pushing top


plate top position sensor. Is
the sensor normal?
No
Replace the sensor.

PCB
Does the paper pushing

plate motor operate at a
specific timing?
Yes
Replace the saddle stitch

controller PCB
No
Check the paper

pushing plate drive
mechanisms. If a
step 3.
Replace the paper pushing

plate motor. Is the problem
corrected?
Yes
End.
No
Replace the saddle

Paper pushing plate

motor (M8S)
4
PCB
7-40
7.

Checks
Yes/No
Action
Cause
Step
Paper pushing top


plate top position sensor. Is
the sensor normal?
No
Replace the sensor.

PCB

specific timing?
Yes
Replace the saddle

No
Check the paper

pushing plate drive
3.

corrected?
Yes
End.
No
Replace the saddle

Yes/No
Action
Paper pushing plate

motor (M8S)
3
PCB
8.

Cause
Step
Checks
Paper pushing plate

motor clock sensor
(PI1S)

plate motor clock sensor. Is
the sensor normal?
No
Replace the sensor.

PCB

specific timing?
Yes
Replace the saddle

No
Check the paper

pushing plate drive
3.

corrected?
Yes
End.
No
Replace the saddle

Paper pushing plate

motor (M8S)

PCB
7-41
9.
Disconnected sensor connector (related to PI13S)

Step
Checks
Yes/No
Guide home position

sensor (PI13S;
disconnected)
Are the connectors of the

guide home position sensor
and the saddle stitch
controller PCB connected
correctly?
No
Connect the
connectors.
Wiring

sensor and the saddle
stitcher broken?
Yes
Correct the wiring.
Power supply
Is 5 VDC present at J9-7 on

the saddle stitch controller
PCB?
No
Replace the saddle

Ground
Is J9-8 on the saddle stitch

controller PCB grounded
correctly?
No
Cause
Action
10. Disconnected sensor connector (related to PI14S)

Step
Checks
Yes/No
Paper pushing plate

(PI14S; disconnected)

paper pushing plate home
position sensor and the
saddle stitch controller PCB
connected correctly?
No
Connect the
connectors.
Wiring

stitcher broken?
Yes
Correct the wiring.
Power supply
Is 5 VDC present at J9-10

on the saddle stitch
controller PCB?
No
Replace the saddle

Ground

correctly?
No
Cause
7-42
Action
11. Disconnected sensor connector (PI15S)

Cause
Step
Checks
Yes/No
Action
Paper pushing plate

home position top
position sensor (PI15S;
disconnected)

paper pushing plate top
saddle stitch controller PCB
connected correctly?
No
Connect the
connectors.
Wiring

stitcher broken?
Yes
Correct the wiring.
Power supply
Is 5 VDC present at J9-13

on the saddle stitch
controller PCB?
No
Replace the saddle

Ground

correctly?
No
Step
Checks
Yes/No
Switch actuator
Check the switch actuator of

the inlet door. Do the switch
and the sensor operate
correctly?
No
Correct the
mechanism.
Inlet door switch

(MS1S)
Check the inlet door switch.

No
Replace the switch.
Inlet cover sensor

(PI9S)
Measure the voltage at J108 on the saddle stitch

controller PCB with the inlet
cover open. Is it 5 V?
Yes
The sensor is faulty.

Replace the sensor.
Power supply, wiring
Measure the voltage

PCB. Is it 24 V?
No

controller PCB.
Yes
Check the wiring

between J19 on the
finisher controller
PCB and J1 on the
saddle stitch
controller PCB. If a
it. Otherwise, replace
the saddle stitch
controller PCB.
12. Faulty microswitch

Cause
Action
7-43
13. Faulty microswitch (related to MS2S)

Action
Step
Checks
Yes/No
Switch actuator
Check the switch actuator of

the front door. Do the switch
and the sensor operate
correctly?
No
Correct the
mechanism.
Front door switch

(MS2S)
Check the front door switch.

No
Replace the switch.
Front door open/closed

sensor (PI12S)

controller PCB with the
front door open. Is it 5 V?
Yes

Replace the sensor.
No
Replace the saddle

Yes/No
Action
Cause
14. Faulty microswitch (related to MS3S)

Cause
Step
Checks
Switch actuator
Check the delivery door

switch actuator. Do the
switch and the sensor
operate correctly?
No
Correct the
mechanism.
Delivery switch (MS3S)
Check the delivery door switch.

No
Replace the switch.
Delivery cover sensor

(PI3S)

controller PCB with the
delivery door open. Is it 5
V?
Yes

Replace the sensor.
No
Replace the saddle

7-44
C.
1.

Faulty punch motor
Cause
Step
Checks
Action
Yes/No
Punch motor clock

sensor (PI2P)
Check the punch motor clock

No
Replace the sensor.
Punch home position

sensor (PI3P)
Check the punch home

normal?
No
Replace the sensor.
Wiring

punch home position sensor
and the finisher controller
PCB normal?
No
Correct the wiring.
Punch mechanism
Is there any trouble with the

punch mechanism?
Yes
Correct the punch

mechanism.
No
Replace the punch

motor.
No

controller PCB.
Yes
End.
Punch motor (M1P)

Punch driver PCB
2.
Replace the punch driver

PCB. Is the problem
corrected?
Faulty horizontal registration motor

Cause
Step
Checks
Action
Yes/No
(PI1P)
Check the horizontal

registration home position
No
Replace the sensor.
Wiring

horizontal registration home
finisher controller PCB
normal?
No
Correct the wiring.
mechanism
Is there any problem with

the horizontal registration
mechanism?
Yes
Correct the horizontal

registration
mechanism.
No
Replace the horizontal

registration motor.
No

controller PCB.
Yes
End.
motor (M2P)
Punch driver PCB
Replace the punch driver

PCB. Is the problem
corrected?
7-45
APPENDIX
A. FINISHER UNIT GENERAL

TIMING CHART .......................... A-1
B. SADDLE STITCH UNIT
C. PUNCHER UNIT (option)
D. SIGNAL AND
ABBREVIATIONS ....................... A-4
E. ACTUAL WIRING CHART .......... A-6
F. SOLVENTS AND OILS ............. A-11
Operation
Swing guide closed detecting

switch (MS2)
Staple home position sensor

(PI22)
19 Tray 1 lift motor (M5)
18 Height sensor (PS1)
17 Stapler shift motor (M4)
16
15 Staple motor (M6)
14 Belt escape solenoid (SL7)
13 Paddle solenoid (SL5)
12
11 Swing guide open sensor (PI18)
10 Swing motor (M7)
9 Alignment position home

8 Alignment motor (M3)
7 Staple tray sensor (PI4)
6 Delivery motor (M2)
5 Second feed motor (M8)
4 First feed motor (M1)
3 Inlet feed motor (M9)
2 Delivery sensor (PI2)
1 Inlet sensor (PI1)
Operation start signal

A4, 2 Sheets, 1-Point Stapling (rear), 1 Set
A. FINISHER UNIT GENERAL TIMING CHART
: Motor CW rotation
APPENDIX
A-1
A-2
Finisher unit flapper solenoid

(SL1)
No. 1 paper deflecting solenoid

(SL1S)
Alignment plate home position

sensor (PI5S)
Crescent roller phase sensor

(PI12S)

(front) (MS7S)
Guide home position sensor

(PI13S)
17

home position sensor (PI7S)

(M4S)
Paper pushing plate

home position sensor (PI14S)
Paper pushing plate top position

sensor (PI15S)
20
21
22
23
28
Paper folding home position

sensor (PI21S)
27 Tray paper sensor (PI6S)
26 Delivery sensor (PI11S)
25 Paper folding motor (M2S)
24 Paper pushing plate motor (M8S)
Paper positioning plate paper

sensor (PI8S)
19
18 Guide motor (M3S)

(rear) (MS5S)
16
15 Stitcher motor (rear) (M6S)
14
13 Stitcher motor (front) (M7S)
12
11 Alignment motor (M5S)
10
No. 2 paper deflecting solenoid

(SL2S)
9
(SL4S)
6 No. 3 paper sensor (PI20S)
3 Feed motor (M1S)
Operation
Initialize
Copy Start Key ON

1st sheet delivery
Delivery signal
A4R, 3 Sheets, Stitching, 1 Set

2nd sheet delivery
3rd sheet delivery
Stitching
Stack
feeding
Folding,/delivery
B. SADDLE STITCH UNIT GENERAL TIMING CHART
: Motor CW rotation
APPENDIX
Operation
Trailing edge detection sensor
(LED5, PTR5)
Horizontal registration sensor
(LED 1 to 4, PTR 1 to 4)
Punch home position sensor
(PI3P)
Horizontal registration home
position sensor (PI1P)
(M2P)
Alignment plate home position

sensor (PI6)
Swing guide closed detecting

switch (MS2)
23 Escape solenoid (SL6)
22 Tray 1 lift motor (M5)
21 Height sensor (PS1)
20 Belt escape solenoid (SL7)
19 Paddle solenoid (SL5)
18
17 Swing guide open sensor (PI18)
16 Swing motor (M7)
15
14 Alignment motor (M3)
13 Staple tray sensor (PI4)
12 Delivery motor (M2)
11 Second feed motor (M8)
10 First feed motor (M1)
8 Delivery sensor (PI3)
7 Inlet sensor (PI1)
6 Punch motor (M1P)
Operation start signal

A4, 2 Sheets, Punching, Job offset (front)
C. PUNCHER UNIT (option) GENERAL TIMING CHART
: Motor CW rotation
APPENDIX
A-3
APPENDIX
D. SIGNAL AND ABBREVIATIONS

The following presents the abbreviations of signals used in this manual and in drawings, and
the meanings of each signal.
Reference:
Signals enclosed by brackets [ ] are electrical signals. However, the state 1 or 0 of these analog
signals cannot be indicated. Otherwise, the state of digital signals 1 or 0 can be indicated.
Finisher unit
BESCPSL
BUFENTR
BUFPASS
CRTSET
DELCLK
DROPN
DRSW
ENTSL
ESCPSL
EXITSL
FLPSL
FSTTRAY
HOOKEMP
HOOKTOP
JOGHP
JOINT
PDEL
PDLSL
PENT
SFTCLK1
SFTCLK2
SHUTCLD
SNDTRAY
STOPN
STPCON
STPDRHP
STPHP
STPTY
SWGCLK
SWGGCLD
SWGOPN
TRAYSAF
TRYHP1, TRYHP2
TRYLMT
BELT ESCAPE SOLENOID DRIVE Signal

BUFFER PATH INLET PAPER DETECT Signal
BUFFER PATH PAPER DETECT Signal
CARTRIDGE DETECT Signal
DELIVERY MOTOR CLOCK DETECT Signal
DOOR OPEN DETECT Signal
DOOR SWITCH Signal
BUFFER INLET SOLENOID DRIVE Signal
ESCAPE SOLENOID DRIVE Signal
BUFFER OUTLET SOLENOID DRIVE Signal
FLAPPER SOLENOID DRIVE Signal
TRAY 1 PAPER DETECT Signal
HOOK EMPTY DETECT Signal
HOOK STOP POSITION DETECT Signal
ALIGNMENT PLATE HP DETECT Signal
JOINT DETECT Signal
DELIVERY DETECT Signal
PADDLE SOLENOID DRIVE Signal
INLET PAPER DETECT Signal
SHIFT MOTOR CLOCK DETECT Signal 1
SHIFT MOTOR CLOCK DETECT Signal 2
SHUTTER CLOSED DETECT SWITCH Signal
TRAY 2 PAPER DETECT Signal
SHUTTER OPEN DETECT Signal
STAPLER CONNECT DETECT Signal
STAPLER DRIVE HP DETECT Signal
STAPLER HP DETECT Signal
STAPLE TRAY PAPER DETECT Signal
SWING GUIDE CLOCK DETECT Signal
SWING GUIDE CLOSED DETECT SWITCH Signal
SWING GUIDE OPEN DETECT Signal
TRAY SAFETY SWITCH Signal
TRAY HOME POSITION DETECT Signal
TRAY UPPER LIMIT DETECTING SWITCH Signal
Saddle stitch unit

1STPA
2NDPA
3RDDPA
DELV
DELVMS
EJCVR
A-4
No.1 PAPER SENSOR DETECT Signal

DELIVERY DETECT Signal
DELIVERY DOOR OPEN DETECT SWITCH Signal
DELIVERY DOOR OPEN DETECT Signal
APPENDIX
FDR
FDRLHP
FDROPN
FLDCLK
FLPSL1
FSPSL2
GIDHP
HKEMP1
HKEMP2
INLTCVR
INLTCVRMS
JOGHP
LUNGECLK
LUNGEHP
LUNGETOP
PAFLDHP
PAPPOS
PPOSPAR
RLNIPSL
STCHHP1
STCHHP2
STPLHP
TRYPAR
VPJM
FRONT DOOR OPEN DETECT Signal

CRESCENT ROLLER PHASE DETECT Signal
FRONT DOOR OPEN DETECT SWITCH Signal
FOLD MOTOR CLOCK Signal
FLAPPER DRIVE Signal 1
FLAPPER DRIVE Signal 2
PAPER GUIDE HOME POSITION DETECT Signal
HOOK EMPTY DETECT Signal 1
HOOK EMPTY DETECT Signal 2
INLET COVER OPEN DETECT Signal
INLET COVER OPEN SWITCH Signal
ALIGNMENT HP DETECT Signal
LUNGE MOTOR CLOCK Signal
LUNGE HOME POSITION DETECT Signal
LUNGE TOP POSITION DETECT Signal
PAPER FOLD HOME POSITION DETECT Signal
PAPER POSITION PLATE HP DETECT Signal
PAPER POSITIONING GUIDE PAPER DETECT Signal
FEED PLATE CONTACT SOLENOID DRIVE Signal
STITCHING HP DETECT Signal 1
STITCHING HP DETECT Signal 2
STITCHER IN DETECT Signal
TRAY PAPER DETECT Signal
VERTICAL PATH PAPER DETECT Signal
Puncher unit (option)

DFULL
FDROPN
LEDON
LEDON1
LEDON2
LEDON3
LEDON4
LEDON5
PAEND
PUNCHHP
PUNCHCLK
SREG1
SREG2
SREG3
SREG4
SREGHP
UDROPN
DUST FULL DETECT Signal

FRONT DOOR OPEN DETECT SWITCH Signal
LED ON Signal
LED1 ON Signal
LED2 ON Signal
LED3 ON Signal
LED4 ON Signal
LED5 ON Signal
PAPER END DETECT Signal
PUNCH HOME POSITION DETECT Signal
PUNCH MOTOR CLOCK DETECT Signal
SIDE REGISTRATION DETECT Signal 1
SIDE REGISTRATION HOME POSITION DETECT Signal
UPPER DOOR OPEN DETECT SWITCH Signal
A-5
The cable is
[Q599 FG3-1373 SADDLE MAIN BUNDLE WIRE]
unless otherwise specified.
The cable color is purple unless otherwise specified.
PF4123K***, PF4123Q***
A-6
PI 12S Semi-circular
roller phase detection
PI 13S Guide home

position detection
PI 14S
Paper pressing plate
home position detection
PI 15S
lead edge detection
PI 21S
Third paper detection
PI 20S
Second paper detection
PI 19S
First paper detection
PI 9S
Entry port cover
open detection
PI 8S
Paper positioning
plate paper detection
PI 7S
Paper positioning home
position detection
PI 6S
Tray paper detection
PI 11S
Paper exit
detection
PI 5S
Alignment plate
home position
detection
PI 4S
Paper folding
motor clock
detection
PI 1S
Paper pressing
plate motor clock detection
PI 2S
Front door open
detection
PI 3S
Paper exit cover
open detection
MS 3S
Paper exit cover
open detection
MS 2S
Front door
open detection
MS 1S
Entry port door
close detection
M8S
Paper pressing
plate motor
M2S
Paper folding
motor
APPENDIX
E. ACTUAL WIRING CHART
FINISHER (1/2)
Rear stitch
motor
Front stitch
motor
MS 4S
Staple drive HP detection
MS 5S
Cartridge detection
M 6S
Rear stitch motor
MS 6S
MS 7S
Cartridge detection
M 7S
Front stitch motor
M 5S
Alignment motor
M 4S
Paper positioning
motor
M 3S
Guide motor
M 1S
Transport motor
SL 4S
Transport plate
contact solenoid
SL 2S
Second polarizing
plate solenoid
SL 1S
First polarizing plate
solenoid
PI 18S
Paper holding home
position detection
PI 16S
Saddle staple unit connection detection
PI 17S
Vertical path paper detection
APPENDIX
A-7
APPENDIX
FINISHER (2/2)
PF4123K***, PF4123Q***
The cable is
[K533 4G1-2237 ASM-MAIN]
The cable with saddle is
[K534 4GI-2236 ASM-MAIN(SAD)]
MS 3
Safety area detection
PI 25
sensor
PI 8
sensor
Q582
4F1-2104
TRAY SENSOR
RELAY HARNESS
PI 9
Tray 1 lift motor
clock detection 1
PI 19
Tray 1 lift motor
clock detection 2
PI 11
Tray 1 paper
detection
M5
Tray 1 lift motor
Q583
4F1-2105
TRAY NEAR
CONNECT SW
HARNESS
Q582
4F1-2104
TRAY SENSOR
RELAY HARNESS
MS 9
Tray approach
detection
PI 12
Tray 2 paper
detection
PI 23
Tray 2 lift motor
clock detection 2
PI 24
Tray 2 lift motor
clock detection 2
ML0
Tray 2 lift motor
Q529
FF3-4080
SHUTTER OPEN/CLOSE
DETECTION BUNDLE
WIRE
MS4
Shutter open/close
detection
PI5
hutter open
detection
Q528
FF3-4074
FRONT DOOR
OPEN/CLOSE SW
CABLE
Q525 (1/2)
FF3-4072
FRONT DOOR
RELAY CABLE
MS 1
Front door, upper
door open detection
PI 16
Door open detection
PS
Tray paper stack
height detection
SL 1
Flapper solenoid
Q520
FF3-4131
GUIDANCE
EVACUATION CABLE
SL 2
Buffer entry port
solenoid
SL 7
Belt siding solenoid
Q519
FF3-4021
GUIDANCE
CABLE
MS 2
Oscillation guide
close detection 1
MS 6
Oscillation guide
close detection 2
SL 6
Siding solenoid
PI 10 Paper exit
motor clock detection
PI 6 Alignment
guide home position
sensor
Q581
FF3-4018
GUIDANCE MAIN
BUNDLE WIRE
PI 4 Staple tray
paper detection
M3
Alignment motor
PI 20
Oscillation guide
clock detection
SL 5
Paddle solenoid
Q518
FF3-4020
GUIDANCE OPEN
DETECTION
CABLE
PI 18
Oscillation guide
open detection
M7
Oscillation motor
Q587
FF3-4019
GUIDANCE MAIN
5 BUNDLES WIRE
M2
Paper exit motor
PI 3
Paper exit paper
detection
EARTH CABLE
A-8
APPENDIX
Q584
4F1-21D6
TRANSPORT
MOTOR BUNDLE WIRE
Q58B
FF3-4022
BUFFER UNIT
BANDLE WIRE
Q502
FF3-4069
STAPLE HP CABLE
Q503
FF3-4077
SHIFT MOTOR
RELAY BUNDLE
WIRE
Q504 F
F3-4078
STAPLE CABLE
Q500
FF3-4071
SADDLE RELAY
BUNDLE WIRE
A-9
A-10
P500
4G1-2191
PUNCH RELAY HARNESS
YA1032P***
The cable color is yellow unless otherwise specified.
P501
4G1-2196
PUNCH UNIT BUNDLE WIRE
LED PWB
Photo sensor PWB
Dust full detection PWB
PI 3P
M 2P
Horizontal resist motor
PI 1P
Horizontal resist home position detection
M 1P
Punch motor
MS 2P
Entry port door detection
APPENDIX
PUNCH UNIT (1/1)
APPENDIX
F. SOLVENTS AND OILS

No.
1
Name
Cleaner
Lubricant
Description
Cleaning:
e.g., glass,
plastic,
rubber parts,
external
covers
Drive, friction
parts, lead cam
Composition
Hydrocarbon
(fluorine family)
Alcohol
Surface activating
agent
Water
Silicone oil
Remarks
Do not bring near fire.
Procure locally.
Isopropyl alcohol may be
substituted.
A-11
Memo
Memo
LEAD-FREE SOLDER
The PWBs of this model employs lead-free solder. The LF marks indicated on the PWBs and the Service Manual mean Lead-Free solder.
The alphabet following the LF mark shows the kind of lead-free solder.
Example:
<Solder composition code of lead-free solder>
Lead-Free
5mm
Solder composition
code (Refer to the
table at the right.)
Solder composition
Solder composition code
Sn-Ag-Cu
Sn-Ag-Bi
Sn-Ag-Bi-Cu
Sn-Zn-Bi
Sn-In-Ag-Bi
Sn-Cu-Ni
Sn-Ag-Sb
Bi-Sn-Ag-P
Bi-Sn-Ag
(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD

When repairing a lead-free solder PWB, use lead-free solder thread.
Never use conventional lead solder thread, which may cause a breakdown or an accident.
Since the melting point of lead-free solder thread is about 40C higher than that of conventional lead solder thread, the use o f the exclusive-use
soldering iron is recommendable.
(2) NOTE FOR SOLDERING WORK

Since the melting point of lead-free solder is about 220C, which is about 40C higher than that of conventional lead solder, a nd its soldering capacity is
inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land separation or may exceed
the heat-resistive temperature of components. Use enough care to separate the soldering iron from the PWB when completion of soldering is
confirmed.
Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently.
If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron tip after
completion of soldering work.
If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine filer.
CIRCUIT DIAGRAM
CODE: 00ZARF16/C1//
DIGITAL COPIER/PRINTER/
MULTIFUNCTIONAL SYSTEM OPTION
FINISHER/PUNCH UNIT
AR-F15
AR-F16
AR-PN4
MODEL
AR-F15
AR-F16
AR-PN4
CONTENTS
[1] ACTUAL WIRING CHART . . . . . . . . 1-1
[2] CIRCUIT DIAGRAM . . . . . . . . . . . . . 2-1
Parts marked with are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
This document has been published to be used

for after sales service only.
The contents are subject to change without notice.
The cable is
[Q599 FG3-1373 SADDLE MAIN BUNDLE WIRE]
The cable color is purple unless otherwise specified.
PF4123K***, PF4123Q***
AR-F15/F16/PN4 ACTUAL WIRING CHART / 1 - 1
PI 12S Semi-circular
roller phase detection
PI 13S Guide home

position detection
PI 14S
home position detection
PI 15S
lead edge detection
PI 21S
Third paper detection
PI 20S
Second paper detection
PI 19S
First paper detection
PI 9S
Entry port cover
open detection
PI 8S
Paper positioning
plate paper detection
PI 7S
Paper positioning home
position detection
PI 6S
Tray paper detection
PI 11S
Paper exit
detection
PI 5S
Alignment plate
home position
detection
PI 4S
Paper folding
motor clock
detection
PI 1S
Paper pressing
plate motor clock detection
PI 2S
Front door open
detection
PI 3S
Paper exit cover
open detection
MS 3S
Paper exit cover
open detection
MS 2S
Front door
open detection
MS 1S
Entry port door
close detection
M8S
Paper pressing
plate motor
M2S
Paper folding
motor
[1] ACTUAL WIRING CHART
1. FINISHER (1/2)

Rear stitch
motor
Front stitch
motor
MS 4S
MS 5S
Cartridge detection
M 6S
Rear stitch motor
MS 6S
MS 7S
Cartridge detection
M 7S
Front stitch motor
M 5S
Alignment motor
M 4S
Paper positioning
motor
M 3S
Guide motor
M 1S
Transport motor
SL 4S
Transport plate
contact solenoid
SL 2S
Second polarizing
plate solenoid
SL 1S
First polarizing plate
solenoid
PI 18S
Paper holding home
position detection
PI 16S
Saddle staple unit connection detection
PI 17S
Vertical path paper detection
FINISHER (2/2)
PF4123K***, PF4123Q***
The cable is
[K533 4G1-2237 ASM-MAIN]
The cable with saddle is
[K534 4GI-2236 ASM-MAIN(SAD)]
MS 3
Safety area detection
PI 25
sensor
PI 8
sensor
Q582
4F1-2104
TRAY SENSOR
RELAY HARNESS
PI 9
Tray 1 lift motor
clock detection 1
PI 19
Tray 1 lift motor
clock detection 2
PI 11
Tray 1 paper
detection
M5
Tray 1 lift motor
Q583
4F1-2105
TRAY NEAR
CONNECT SW
HARNESS
Q582
4F1-2104
TRAY SENSOR
RELAY HARNESS
MS 9
Tray approach
detection
PI 12
Tray 2 paper
detection
PI 23
Tray 2 lift motor
clock detection 2
PI 24
Tray 2 lift motor
clock detection 2
ML0
Tray 2 lift motor
Q529
FF3-4080
SHUTTER OPEN/CLOSE
DETECTION BUNDLE
WIRE
MS4
Shutter open/close
detection
PI5
hutter open
detection
Q528
FF3-4074
FRONT DOOR
OPEN/CLOSE SW
CABLE
Q525 (1/2)
FF3-4072
FRONT DOOR
RELAY CABLE
MS 1
Front door, upper
door open detection
PI 16
Door open detection
PS
Tray paper stack
height detection
SL 1
Flapper solenoid
Q520
FF3-4131
GUIDANCE
EVACUATION CABLE
SL 2
Buffer entry port
solenoid
SL 7
Belt siding solenoid
Q519
FF3-4021
GUIDANCE
CABLE
MS 2
Oscillation guide
close detection 1
MS 6
Oscillation guide
close detection 2
SL 6
Siding solenoid
PI 10 Paper exit
motor clock detection
PI 6 Alignment
guide home position
sensor
Q581
FF3-4018
GUIDANCE MAIN
BUNDLE WIRE
PI 4 Staple tray
paper detection
M3
Alignment motor
PI 20
Oscillation guide
clock detection
SL 5
Paddle solenoid
Q518
FF3-4020
GUIDANCE OPEN
DETECTION
CABLE
PI 18
Oscillation guide
open detection
M7
Oscillation motor
Q587
FF3-4019
GUIDANCE MAIN
5 BUNDLES WIRE
M2
Paper exit motor
PI 3
Paper exit paper
detection
EARTH CABLE
Q584
4F1-21D6
TRANSPORT
MOTOR BUNDLE WIRE
Q58B
FF3-4022
BUFFER UNIT
BANDLE WIRE
Q502
FF3-4069
STAPLE HP CABLE
Q503
FF3-4077
SHIFT MOTOR
RELAY BUNDLE
WIRE
Q504 F
F3-4078
STAPLE CABLE
Q500
FF3-4071
SADDLE RELAY
BUNDLE WIRE
P500
4G1-2191
PUNCH RELAY HARNESS
YA1032P***
The cable color is yellow unless otherwise specified.
P501
4G1-2196
PUNCH UNIT BUNDLE WIRE
LED PWB
Photo sensor PWB
Dust full detection PWB
PI 3P
M 2P
Horizontal resist motor
PI 1P
Horizontal resist home position detection
M 1P
Punch motor
MS 2P
Entry port door detection
PUNCH UNIT (1/1)
[A506]
[A506]
[A505]
[A505]
[A506]
[A506]
[A506]
[A506]
[A504]
[A506]
[A503]
STPLM[3:0]
[A501]
[A503]
STPLHPS[1:0]
[A505]
GAIDOM[2:0]
[A504]
JOGM[2:0]
5VB
L2
[A506]
[A506]
BK2125HM601
TUKICW
BUS1B2
BUS1B1
BUS1B0
BUS1A0
BUS1A1
BUS1A2
BUS1A3
BUS1A4
BUS1A5
BUS1A6
STPLHPS1
STPLHPS0
SENS4_1
SENS4_0
JOGM2
GAIDOM2
GAIDOM1
GAIDOM0
TUKICCW
ORIPWM0
JOGM1
JOGM0
TRAY_SENS0
[A504]
SLOUT[1:0]
STPLM3
STPLM2
STPLM1
STPLM0
GAID_HP0
HANGETSU_S
HANS0
PUSHSW0
SUHP0
RESET
PPHP0
SENS4_3
+5V
C3
9 PB7
8 PB6
7 PB5
6 PB4
5 PB3
4 PB2
3 PB1
VCC1
2 PB0
1U,16V
28 D1
27 D0
[A502]
26 VSS2
25 P95
24 P94
23 P93
22 P92
21 P91
20 P90
19 RES0
18 PC7
17 PC6
16 PC5
15 PC4
14 PC3
13 PC2
12 PC1
11 PC0
10 VSS1
DICF-32CS-E
[A507]
PAPER_S
16
15
14
13
12
11
10
17
18
19
20
21
22
23
24
25
26
27
28
BUS1A1
BUS1A0
BUS1A20
BUS1A10
BUS1B3
BUS1B4
BUS1B5
BUS1B6
BUS1B2
BUS1B1
BUS1A2
BUS1A11
BUS1B7
BUS1A3
BUS1A9
BUS1B0
BUS1A4
BUS1A8
BUS1A17
BUS1A5
BUS1A13
BUS1A6
[A502]
5VB
Q3
LC3564BM-70
13 I/O3
14 GND
11 I/O1
12 I/O2
2
0.1U,50V
HD6413003TF10
Q1
7 A3
8 A2
5 A5
6 A4
3 A7
4 A6
9 A1
10 A0
PA7 112
29 D2
BUS1A7
BUS1A14
PA6 111
30 D3
29
PA5 110
31 D4
ORIDIR0
BUS1A7
BUS1A12
PA4 109
32 D5
ORIDIR1
BUS1A12
30
31
SLOUT0
FEEDM0
PA3 108
33 D6
FEEDM2
PA2 107
34 D7
SLOUT1
+5V
PA1 106
35 VSS3
1U,16V
BUS1B0
TUKIPWM
PA0 105
36 D8
TRAYHP
P84 104
37 D9
BUS1B1
BUS1A15
PAPERPOSM0
P83 103
38 D10
BUS1B2
BUS1A16
JOG_HP
BUS1B3
FEEDM1
C1
PAPERPOSM1
1 NC
2 A12
24
I/O4 15
I/O6 17
I/O5 16
I/O8 19
I/O7 18
A10 21
CS1 20
A11 23
OE 22
A9
CS2 26
A8 25
VCC 28
WE 27
BUS1B3
BUS1B4
BUS1B5
BUS1B6
BUS1B7
BUS1A18
BUS1A10
BUS1A20
BUS1A11
BUS1A9
BUS1A8
BUS1A21
C162
A22 97
44 VCC2
32
A21 96
45 A0
BUS1A0
+5V
39 D11
1U,16V
A20 95
46 A1
BUS1A1
SENS5_1
P82 102
40 D12
BUS1B4
C2
AVSS 94
47 A2
BUS1A2
BUS1A3
ORI_CLK
P80 100
41 D13
BUS1B5
L6
P77 93
48 A3
VSS6 99
42 D14
BUS1B6
P76 92
49 A4
BUS1A4
TUKI_CLK0
P81 101
BK2125HM601
P75 91
50 A5
BUS1A5
SLOUT2
BUS1A6
SOLTMR0
P74 90
51 A6
PAPERPOSM2
A23 98
43 D15
BUS1B7
P73 89
52 A7
BUS1A7
C10
RESET
AVCC 84
82
81
80
79
78
77
MD1
MD0
LWR
HWR
RD
AS
C6
69
68
67
66
65
64
63
62
61
60
59
58
57
CLK
P62
P61
P60
A19
A18
A17
A16
A15
A14
A13
A12
A11
STBY 70
BUS1A11
BUS1A12
BUS1A13
BUS1A14
BUS1A15
BUS1A16
[A506]
24VDOWN0
10
Q7
[A505]
[A505]
HC00
Q7
HC00
Q7
BUS1A17
BUS1A18
BUS1A19
15P,50V
15P,50V
HC00
ORITOP0
EJCT_SENS0
1000P,50V
C8
71 HC-49U/S 9.950000MHZ
BUS1A20
BUS1A21
100,1/10W
RES
C7
72
X1
100,1/10W
R449
R450
0.1U,50V
C5
[A503]
[A503]
[A506]
[A506]
[A507]
[A505]
[A506]
+5V
+5V
[A504]
[A505]
NMI
VSS5 73
EXTAL 74
XTAL 75
VCC3 76
83
MD2
5VB
HARI_KEN0
HARI_KEN1
NUKE2_0
NUKE4_0
NUKE1_0
NUKE3_0
NUKE5_0
NUKE6_0
[A501]
PST591DMT
VCC 3
2 M-RST
GND 4
Q5
4.7K,1/10W
R3
1 VOUT
BUS1B[7:0]
P72 88
53 VSS4
Q2
BUS1A8
2
1
+5C
P71 87
54 A8
C11
BK2125HM601
2
P70 86
55 A9
BUS1A9
L4
VREF 85
56 A10
BUS1A10
2
1
0.1U,50V
TRAY_M0
TRAY_M1
BUS1C1
BUS1C0
DQ4 62
30P,50V
R22
HC14
6
Q4
M38881M2-010GP
R24
4.7K,1/10W
1U,16V
C9
D1
+5U
R25
R21
Q23
1K,1/10W
2SC3735
CSALA12M2T55
1SS270A
100P,50V
C17
1K,1/10W
X2
C16
30P,50V
1K,1/10W
Q15
18 P12
17 CLK
16 CTS1
15 CTS2
14 CTS3 10K,1/10W
13 TXD1
12 RXD1
11 TXD2
10 RXD2
9 TXD3
8 RXD3
7 INTR
6 BM
5 S
4 R
3 W
2 DQ0
1 DQ1
C15
1000P,50V
C14
R477
TRAY_M2
LED3
BUS1C1
BUS1C0
10K,1/10W
R4
10K,1/10W
R448
BUS1A19
BUS1A20
BUS1A21
BUS1B0
BUS1B1
BUS1B2
BUS1B3
BUS1B4
BUS1B5
BUS1B6
BUS1B7
BUS1A[21:0]
+5C
DQ5 61
22 P10
2
1
2
1
DQ6 60
23 XIN
DQ2 64
19 CNVSS
BUS1A0
26 P07
TRAY_P_S3
0.1U,50V
2
1
2
1
BUS1A1
27 P06
TRAY_P_S2
DQ3 63
20 RST
DQ7 59
24 XOUT
2
1
21 INT
LED1
BUS1A2
A0 57
1
2
VCC 58
25 VSS
BUS1A3
A1 56
BUS1A4
A2 55
28 P05
BUS1A5
A3 54
29 P04
BUS1A6
A4 53
30 P03
PULLOUTS4_3
A5 52
31 P02
A6 51
32 P01
PULLOUTS4_1
50
+5U
P00 33
PB7 34
PB6 35
PB5 36
PB4 37
PB3 38
PB2 39
PB1 40
PB0 41
PA7 42
PA6 43
PA5 44
PA4 45
PA3 46
PA2 47
PA1 48
PA0 49
A7
HOOKS1
HOOKS0
+5U
470,1/10W
J2P
J2P
J6P
J6P
J6P
J6P
COVER0
[A506]
J17
J17
J2
1
J2
4
J2
J2
[A506]
DIPSW[7:0]
[A505]
[A502]
DOORSW[2:0]
[A505]
1/8
[A503]
HOOKS[1:0]
ORI_HP
10K,1/10W
R23
ORI_NUKE
DIPSW7
DIPSW6
DIPSW5
DIPSW4
DIPSW3
DIPSW2
DIPSW1
DIPSW0
DOORSW2
DOORSENS1
DOORSENS0
DOORSW1
DOORSW0
BUS1A7
R20
PULLOUTS4_0
2
1
1
2
PULLOUTS4_2
2
AR-F15/F16/PN4 CIRCUIT DIAGRAM / 4 - 1

1
SS DC CONTROLLER (SH4K)
[4] CIRCUIT DIAGRAM
1. AR-F15
BUS1C[1:0]
J10P
J4
J4
J10P
J10P
J4
EJCT_COVER
J10P
J4
FRONT_DOOR
J10P
J4
IRIGUCHI_COVER
33U,50V
Q7
C72
GND
VCC
HC14
Q15
[A503]
24S0
TBC6011-21-0941
14
14
CB1
+5V
0.1U,50V
C65
GND
VCC
0.1U,50V
+24U
C26
C21
470U,35V
J10P
J2P
J1
J4
J2P
J1
Q8
C66
GND
VCC
HC02
HZS16-2
ZD4
HZS16-2
ZD3
HZS16-2
ZD2
0.1U,50V
C71
GND
VCC
HC14
Q16
0.1U,50V
14
14
RN1402
100P,50V
C25
RN1402
Q27
100P,50V
C23
RN1402
Q26
100P,50V
14
C74
GND
VCC
HC14
Q17
+5V
C67
0.1U,50V
Q118
C122
GND
VCC
HC02
Q11
0.1U,50V
+24V
+5V
+5V
14
PA7
DOORSW2
10K,1/10W
R47
PA3
DOORSW1
10K,1/10W
R45
PA2
DOORSW0
10K,1/10W
R358
14
0.1U,50V
C120
GND
VCC
HC14
Q117
0.1U,50V
C69
GND
VCC
HC74
Q12
14
2
1
HC00
2
1
2
1
C70
GND
VCC
HC08
Q13
7
14
14
DOORSW[2:0]
R62
R64
10K,1/10W
4.7K,1/10W
R63
10K,1/10W
P45[CCW]
ORIDIR1
PB2
ORIPWM0
P44[CW]
ORIDIR0
0.1U,50V
C148
GND
VCC
HC14
Q168
0.1U,50V
2
1
2
1
2
1
CLR
13
HC14
12
10
HC74
Q12
Q117
D5
1SS270A
PR
4
1
R61
HC14
Q117
L8
10K,1/10W
11
11
HC14
13
D6
HC14
Q168
1SS270A
10
12
Q32
11
Q9
RN1402
UPC358G2
1 1
Q8
HC02
1SS270A
D7
ICP5
ICP-N70
1
13
HC08
12
Q13
11
Q7
HC00
Q168
13
12
BK2125HM601
1K,1/10W
+5V
2
1
R60
2
1
0.1U,50V
+5V
C27
15K,1/4W
R50
R58
56K,1/10W
+24R
12
11
R51
Q8
HC02
Q28
13
Q31
2SJ175
UPC358G2
Q9
C158
0.01U,50V
2SK2415
6.8K,1/4W
R56
RN1402
Q33
10K,1/10W
R57
2
10K,1/10W
R52
15K,1/4W
R53
0.01U,50V
2SJ175
Q29
C157
2SK2415
Q30
6.8K,1/4W
0.1,2W
C28
R359
R46
R48
4.7K,1/4W
4.7K,1/4W
4.7K,1/4W
0.1U,50V
2
1
2
1
2
1
2
1
2
1
1
2
2
1
R55
C29
1000P,50V
ETH3
J10P
J10P
J4
J4
7
8
ORI MTR
2/8
STPLM[3:0]
P43
P42
P41
P40
C156
+5V
HARI_KEN1
12K,1/10W
R473
12K,1/10W
R474
0.01U,50V
STPLM3
R472
+5V
R471
10K,1/10W
HC14
Q168
R490
HC14
CP3
10K,1/10W
Q168
HC14
Q168
10K,1/10W
R491
2200P,50V
C115
TICPIN-1/NOTMNT
0.01U,50V
C153
CP4
C113
2200P,50V
R489
R488
HC14
10K,1/10W
Q168
R335
HC02
Q11
HC02
Q11
3.3K,1/10W
12
11
HC02
HC02
Q11
R329
3.3K,1/10W
Q11
TICPIN-1/NOTMNT
10K,1/10W
12K,1/10W
12K,1/10W
AN1
STPLM2
+5V
C152
0.01U,50V
STPLM1
AN0
+5V
C149
0.01U,50V
HARI_KEN0
STPLM0
R70
R81
R65
10
13
R330
RN1402
0.01U,50V
2
+5V
Q45
RN1402
R331
Q40
100,1/10W
10K,1/10W
R339
2200P,50V
C116
10K,1/10W
R337
2SK2229
Q42
2SJ378
24S0
[A502]
10K,1/10W
R333
2200P,50V
C114
R93
Q36
2SK2229
10K,1/10W
Q34
2SJ378
1K,1/4W
R77
1K,1/4W
R500
2.4K,1/4W
R96
0.1U,50V
C126
C154
2.4K,1/4W
1
R80
2.4K,1/4W
R92
0.01U,50V
RN1402
Q108
UPC358G2
C140
330K,1/10W
1
Q44
100,1/10W
R336
C139
R76
C150
2.4K,1/4W
Q39
Q108
R499
100,1/10W
0.01U,50V
UPC358G2
+5V
R497
100,1/10W
330K,1/10W
R498
Q38
RN1402
0.01U,50V
24S0
[A502]
ICP-S2.3
ICP8
2
1
10K,1/10W
10K,1/10W
R86
check
10K,1/10W
2
4
check
2
1
2
1
2
2SK2229
Q43
2SJ378
Q41
1K,1/4W
R94
0.01U,50V
ICP-S2.3
ICP9
2SK2229
Q37
3
2SJ378
Q35
1K,1/4W
R78
C151
0.01U,50V
R332
R338
1
2
1
8
2
1
2
1
1
1
2
2
1
2
1
2
0.1,1W
2
1
0.1,1W
J14P
J14P
J14P
J8
J8
J8
J8
STPL MT1
J14P
ETH4
J8
J8
11
J8
12
C155
J14P
J14P
J14P
J8
13
STPL MT2
J14P
14
HOOKS[1:0]
STPLHPS[1:0]
PC2
HOOKS1
PA1[IPC]
STPLHPS1
PC3
HOOKS0
PA0[IPC]
STPLHPS0
Q17
HC14
Q17
HC14
C39
C41
1000P,50V
10K,1/10W
R108
1000P,50V
C40
1000P,50V
10K,1/10W
R102
1000P,50V
C38
1
2
2
1
2
1
2
1
2
1
D11
D15
D10
D14
R98
10K,1/10W
R107
10K,1/10W
R104
10K,1/10W
R101
10K,1/10W
1SS270A
1SS270A
1
2
1
2
1SS270A
1
2
1SS270A
+5U
+5U
1
2
+5U
1
2
+5U
4.7K,1/10W
4.7K,1/10W
4.7K,1/10W
R97
R100
R103
R106
2
4.7K,1/10W
10
J8
J14P
J8
J8
2
J8
J8
J8
HOOK SENSE1
J14P
J14P
STAPLE H.P1
J14P
HOOK SENSE2
J14P
J14P
STAPLE H.P2
3/8
JOGM[2:0]
PB1
PB7
PB0
PA3
PA5
PA4
R433
JOGM1
JOGM2
JOGM0
FEEDM2
FEEDM1
FEEDM0
C137
R308
270,0.125W
56K,1/10W
+5V
PH
I1
VCC
GND2
GND1
VMM1
TEA3718SDP
I0
VR
GND3
GND4
VMM2
R303
1,1W
2.4K,1/10W
R306
R304
2.4K,1/10W
10
11
12
13
14
15
16
10K,1/10W
R432
R301
+5V
330P,50V
C103
47K,1/10W
2200P,50V
C102
1,1W
R305
2200P,50V
C101
MA
RN2402
0.1U,50V
10K,1/10W
0.51,1/2W
R430
R434
1K,1/10W
820P,50V
15
13
11
2
820P,50V
OUTB
REFB
TDB
RSB
RSA
INA
REFA
OUTA
PH
I1
VCC
GND2
GND1
VMM1
MB
TDA
INB
GNDB
OUTB
VS
OUTA
14
12
10
E
MA
I0
VR
GND3
GND4
VMM2
+5V
TEA3718SDP
GNDA
SMA7022MU
Q101
MB
10K,1/10W
820P,50V
C138
R436
Q102
+5V
10K,1/10W
R431
2
1
R302
47K,1/10W
C135
56K,1/10W
Q154
C104
10
11
12
13
14
15
16
0.1U,50V
2
1
J10P
J10P
J10P
J10P
J7
J7
J7
J7
J7
JOG MTR
J10P
491001
ICP2
FEED MOTOR
J4P
J4P
J4P
J4P
0.1U,50V
A*
J5
J5
J5
J5
C131
B*
2
1
ICP1
PA1
PA0
B*
A*
491001
22U,50V
SOLTMR0
PAPERPOSM1
PAPERPOSM2
P55
HC14
R317
RN2402
Q104
11
+5V
R119
Q15
270,0.125W
SLOUT2
RESET
[A502]
SOLPWM0
PAPERPOSM0
+24V
2
1
+5V
C133
10K,1/10W
Q155
330P,50V
2
1
R427
C134
2
1
2
1
C132
1K,1/10W
820P,50V
2
1
2
1
0.51,1/2W
R437
+5V
10
11
12
D
K
CLR
PR
10
1
R312
HC74
Q12
2.4K,1/10W
R315
1,1W
R313
P47
P46
+5V
R310
330P,50V
C107
R120
15
13
11
OUTB
REFB
TDB
RSB
RSA
INA
REFA
OUTA
R476
+24V
INB
GNDB
OUTB
VS
OUTA
GNDA
TDA
14
12
10
100,1/10W
R475
100,1/10W
SMA7022MU
Q103
HC08
Q13
HC08
Q13
100,1/10W
47K,1/10W
2200P,50V
C106
1,1W
R314
R501
SLOUT1
SLOUT0
100,1/10W/NOTMNT
C105
HC08
Q13
2200P,50V
10
SLOUT[1:0]
2.4K,1/10W
13
R307
R309
R435
3.3K,1/10W
27,1/10W
2
1
2
1
C136
1
2
2
1
R311
Q170
2SK2463
Q48
2SK2463
2SK2463
+5V
Q47
491002
ICP7
2
ICP3
J7
J8P
J10P
J10P
J10P
10
J7
J7
J7
J7
PAPER POS MTR

J10P
J8P
J8P
J15
J15
J15
J15
J15
A7
A*
B*
J15
8
J15
+24U
J8P
J8P
J8P
4/8
J15
PICK_UP_SL
N.C
J10P
FLAP SL2
J8P
J8P
FLAP SL1
N.C
491001
1
AK04
2
1
C108
47K,1/10W
2
1
2
1
2
1
330P,50V
D17
D18
D19
AK04
S5688B
2
1
2
10K,1/10W
R316
R318
2
1
27,1/10W
3.3K,1/10W
2
1
2
1
2
1
2
1
2
1
2
1
2
1
R428
R429
HANGETSU_S
PB5
PB6
GAIDOM1
GAIDOM2
GAIDOM0
ORITOP0
PB4
GAIDOM[2:0]
P82
SENS5_1
[A507]
GAID_HP1
P95
GAID_HP0
P94
270,0.125W
R326
RN2402
+5V
C50
1000P,50V
C51
1000P,50V
R321
1,1W
2.4K,1/10W
R324
R322
2.4K,1/10W
C79
1000P,50V
13
Q17
C49
1000P,50V
C54
1K,1/10W
R153
HC14
Q16
HC14
Q16
HC14
Q16
1000P,50V
HC14
Q106
12
RN1402
Q58
D36
+5U
+5U
R151
+5U
+5U
330P,50V
C112
47K,1/10W
R320
+5V
15
13
11
10K,1/10W
R209
10K,1/10W
R210
10K,1/10W
R135
+5U
10K,1/10W
R130
Q105
OUTB
REFB
TDB
RSB
RSA
INA
REFA
OUTA
+5U
R408
+5U
TDA
INB
GNDB
OUTB
VS
OUTA
14
12
10
+5V
220,1/4W
R150
RN2402
Q151
J15P
J15P
J15P
J9
J9
J9
J9
J9
14
15
J12
J5P
J5P
J5P
J5P
J12
J12
J12
J12
GAIDO MTR
J5P
491001
J9
J9
12
13
J9
11
10
J9
J9
J9
J9
J9
ICP4
J15P
J15P
J15P
TUKI_TOP_S
J9
J9
TUKI H.P
J15P
J15P
J15P
GAIDO H.P
J15P
J15P
J15P
J15P
J15P
J15P
EJCT SENS
HANGETSU_SENS
R208
220,1/4W
+5U
220,1/4W
R139
10K,1/10W
GNDA
SMA7022MU
R128
220,1/4W
R134
10K,1/10W
4.7K,1/10W
NUKE6_0
R129
220,1/4W
R411
10K,1/10W
R140
+5U
NUKE3_0
PULLOUTS4_1
10K,1/10W
R141
R152
2200P,50V
R136
10K,1/10W
1K,1/10W
C111
1,1W
R323
R131
10K,1/10W
1K,1/10W
C110
D35
2200P,50V
1SS270A
2
1
2
1
2
1
EJCT_SENS0
R325
R327
2
1
2
1
2
1
+5U
R319
+5U
47K,1/10W
C109
A*
B*
+24V
TUKI_CLK0
PA5[IPC]
DOORSENS1
PA4[IPC]
DOORSENS0
P80
ORI_CLK
P83
JOG_HP
HC14
1
Q15
C53
R161
1000P,50V
R166
1000P,50V
1K,1/10W
R365
1000P,50V
C57
10K,1/10W
C56
10K,1/10W
C55
1K,1/10W
R156
1000P,50V
D42
C125
1000P,50V
R160
R165
10K,1/10W
+5U
1K,1/10W
R366
R164
10K,1/10W
10K,1/10W
+5U
10K,1/10W
R155
+5U
R410
+5U
4.7K,1/10W
R413
+5U
4.7K,1/10W
R412
+5U
4.7K,1/10W
4.7K,1/10W
R367
PULLOUTS4_3
PULLOUTS4_2
4.7K,1/10W
R154
+5U
PULLOUTS4_0
1K,1/10W
R159
1SS270A
D37
10K,1/10W
10K,1/10W
R147
1
+5U
R146
2
1
330P,50V
1
2
2
1
2
1
2
1
2
1
1SS270A
1
2
1
2
D39
1
D38
D40
1SS270A
1
2
D41
2
1SS270A
1
2
1SS270A
1SS270A
2
1
2
1
3.3K,1/10W
27,1/10W
2
1
1SS270A
2
1
2
1

1
2
1
2
2
1
2
2
1
1
1
3
+5U
+5U
+5U
Q150
RN2402
J11
J11
J11
1
2
J11
J11
6
J11
5
J11
J11
J11
8
J15P
J15P
J15P
12
11
10
J15P
J15P
J15P
15
14
13
J11
J11
J11
J11
J11
J11
FRONT_DOOR
J15P
J15P
J15P
5/8
EJCT_COVER
J15P
J15P
J15P
ORI CLK
J15P
J15P
J15P
JOG H.P
TUKI CLK SENS
+5U
220,1/4W
R163
RN2402
Q153
220,1/4W
R158
+5U
Q152
220,1/4W
R145
RN2402
PC1
PC0
PUSHSW0
DIPSW[7:0]
HANS0
SUHP0
PA6[IPC]
COVER0
SENS4_1
SENS4_0
12
10
Q16
Q16
1000P,50V
C130
10K,1/10W
R424
1000P,50V
C129
10K,1/10W
R405
1000P,50V
DIPSW7
DIPSW6
DIPSW5
DIPSW4
DIPSW3
DIPSW2
DIPSW1
C62
10K,1/10W
R191
C61
1000P,50V
13
DIPSW0
HC14
C60
1000P,50V
11
Q16
HC14
C59
1000P,50V
D52
D118
D120
D51
1SS270A
D117
R180
R185
R189
+5U
R404
10K,1/10W
+5U
10K,1/10W
R423
10K,1/10W
+5U
+5U
+5U
R402
+5U
+5V
220,1/4W
R421
220,1/4W
R403
J10
J10
J10
J10
J10
J10
J10
J10
J13
J13
J13
J7P
J7P
J7P
J7P
16
15
14
13
12
11
10
ADE08C
SW1
J13
J13
6
7
J13
J13
PASS SENS
J7P
J7P
J7P
STAPLE UNIT SENS
J8P
J8P
J8P
IRIGUCHI_COVER
J8P
J8P
3rd_P_SENS
J8P
2nd_P_SENS
J8P
J8P
1st_P_SENS
JPM1030-0301
SW2
10K,1/10W
220,1/4W
R188
10K,1/10W
R187
NUKE5_0
R422
+5U
10K,1/10W
R420
10K,1/10W
R190
+5U
R184
NUKE4_0
10K,1/10W
+5U
R179
10K,1/10W
10K,1/10W
R174
10K,1/10W
10K,1/10W
10K,1/10W
1SS270A
1SS270A
D119
4.7K,1/10W
R5
10K,1/10W
4.7K,1/10W
R6
1SS270A
1SS270A
R175
2
1
2
1
2
1
2
1
HC14
1SS270A
2
1
4.7K,1/10W
R7
2
1
2
1
2
1
4.7K,1/10W
R8
SENS4_3
2
1
4.7K,1/10W
R9
PC6
2
1
+5U
2
1
4.7K,1/10W
R398
2
1
4.7K,1/10W
R399
TRAY_SENS0
PPHP0
PC4
PAPER_S
HC14
HC14
1000P,50V
C48
C64
1000P,50V
Q17
C58
1000P,50V
11
Q17
HC14
24VDOWN0
10
Q17
2
1
2
1000P,50V
C12
+5V
R14
10K,1/10W
R200
RN1402
Q59
10K,1/10W
R126
2
+5U
R199
+5U
ZD1
HZS16-2
1K,1/10W
+24R
R168
R123
2
J9P
J9P
J9P
J6
J6
J9P
J9P
J9P
J6
J6
J6
J6
6
TRAY_P_SENS
J9P
J9P
J9P
J6
J6
3
J6
2
PAPER SENS
PAPER POS H.P
220,1/4W
R198
220,1/4W
220,1/4W
10K,1/10W
R124
R125
+5U
+5U
+5U
10K,1/10W
NUKE2_0
10K,1/10W
10K,1/10W
R170
10K,1/10W
R169
+5U
2
1
2
1
4.7K,1/10W
R400
2
1
2
1
2
1
2
1
4.7K,1/10W
R401
2
1
2
1

2
1
6/8
R357
10K,1/10W
LED1
LED3
ORI_HP
PB3[CCW]
TUKICCW
GAID_HP1
PA2
TUKIPWM
PA7[CW]
1000P,50V
C161
10K,1/10W
R495
R354
SEL2110RTP1
LED1
1SS270A
D109
HC14
Q117
10K,1/10W
R355
1SS270A
D22
10K,1/10W
4.7K,1/10W
R356
R494
R353
1K,1/10W
R32
10K,1/10W
HC14
Q117
1K,1/10W
+5U
Q8
HC14
RN2402
Q162
10K,1/10W
R493
1SS270A
ORI_NUKE
D107
Q117
1SS270A
D108
HC02
+5V
C117
R343
+5U
R496
+5U
4.7K,1/10W
UPC358G2
Q109
15K,1/4W
+5U
10
220,1/4W
R492
RN2402
+24R
RN1402
Q112
470,1/10W/NOTMNT
Q171
R426
HC02
Q8
+24U
+5V
0.1U,50V
C119
2
R349
R344
J3P
J3P
J3P
J3P
J3P
J3P
R351
15K,1/4W
J16
J16
J16
J18
J18
J18
10K,1/10W
R348
R346
10K,1/10W
UPC358G2
ORI_HP
Q115
2SJ175
2SK2415
Q109
C160
0.01U,50V
Q113
6.8K,1/4W
1
2
Q111
56K,1/10W
ICP-N70
R347
RN1402
0.1U,50V
R345
2SJ175
Q114
0.01U,50V
C159
2SK2415
Q116
6.8K,1/4W
0.1,2W
C118
J4
10
TRAY_P_S3
R452
RN2402
Q163
12
R502
+5V
HC14
HC14
Q15
HC14
Q15
+5V
10K,1/10W
Q15
10K,1/10W
R503
+5V
270,0.125W/NOTMNT
TRAY_M2
TRAY_M0
TRAY_M1
J4
TRAY_P_S2
TRAYHP
ETH5
J10P
J10P
TUKI MTR
C63
C147
1000P,50V/NOTMNT
1000P,50V/NOTMNT
C146
1,1W/NOTMNT
C142
R466
+5U
Q164
OUTB
REFB
TDB
RSB
RSA
INA
REFA
OUTA
+5U
10K,1/10W
R462
+5U
R455
+5V
+5U
10K,1/10W
R460
+5U
10K,1/10W
R467
J14P
J14P
J14P
J14P
J14P
14
13
12
A*
B*
7/8
J14
J14
J14
J14
J14P
J14
J14
11
J14
J14
J14
10
TRAY_P_S3
J14P
J14P
J14P
J14
J14
J14
J14
J14
TRAY_P_S2
220,1/4W/NOTMNT
R463
TRAYHP
J14P
J14P
J14P
J14P
J14P
TRAY_MT
ETH1
+24U
491001/NOTMNT
220,1/4W/NOTMNT
220,1/4W
R373
10K,1/10W
R374
14
12
10
R464
10K,1/10W
R194
+5U
INB
GNDB
OUTB
VS
OUTA
GNDA
TDA
SMA7022MU/NOTMNT
NUKE1_0
15
13
11
10K,1/10W
10K,1/10W
R195
330P,50V/NOTMNT
C141
2200P,50V/NOTMNT
2.4K,1/10W/NOTMNT
C143
2200P,50V/NOTMNT
1,1W/NOTMNT
R457
R456
R458
R454
+5V
47K,1/10W/NOTMNT
2.4K,1/10W/NOTMNT
R459
1000P,50V/NOTMNT
13
ICP10
1000P,50V
HC14
2
1
1
2
2
1
2
1
1
2
1
TUKICW
2
1
2
1
R453
R451
3.3K,1/10W/NOTMNT
2
1
27,1/10W/NOTMNT
2
1
47K,1/10W/NOTMNT
Q117
2
1
2
1
2
2
1
2
1
2
1
330P,50V/NOTMNT
C144
C145
2
1
2
1
2
1
4
2
8
1
4
2
8
1
1
1
2
2
2
1
ICP6
10U,50V/NOTMNT
C22
2K,1/10W
R35
R34
2
1
2
1
2
1
J6P
R36
2
1
51K,1/10W
R38
3.83K,1/10W
2
1
3.83K,1/10W
2K,1/10W
R37
R39
J2
2.2,1/2W
2200P,50V
2
1
7.5K,1/10W
R33
+5V
R40
1.5K,1/4W
R207
1.5K,1/4W
R41
[A504]
SOLPWM0
10K,1/10W
1K,1/10W
R44
E2 10
E1 9
13
14
15
7 GND
8 C1
OCON
ROUT
VCC 12
C2 11
TCON
FB
ININ1 ININ2
N.IN1 N.IN2
16
5 CT
6 RT
Q6
UPC494C
R42
2
1
2
1
J6P
D3
2
2SJ378
Q25
1
L1
2
TICPIN-1
CP1
R-12A083FG
1SS270A
D4
J2
+24R
AK04
2
1
1
2
check
R43
2
TICPIN-1/NOTMNT
CP2
0.56,1 W
check
2
1
3
470U,35V
C20
330,1/4W
470U,35V
C19
+5V
ETH2
JNT1
+5U
8/8
[A505]
[A505]
PG3/_CS1
PG4/_CS0
BUF_PS0
ENTRANS_S0
[A509]
[A507]
34 P66/_CS6/_IRQ2
+5V
38 P64/_IRQ0
37 P65/_IRQ1
36 VSS7
35 VSS6
33 P67/_CS7/_IRQ3
ENTM0
32 PA7/A23/_IRQ7
31 PA6/A22/_IRQ6
30 PA5/A21/_IRQ5
29 PA4/A20/_IRQ4
28 VSS5
27 PA3/A19
26 PA2/A18
25 PA1/A17
24 PA0/A16
23 PB7/A15
22 PB6/A14
21 PB5/A13
20 PB4/A12
19 VSS4
18 PB3/A11
17 PB2/A10
16 PB1/A9
15 PB0/A8
14 PC7/A7
13 PC6/A6
12 PC5/A5
11 PC4/A4
10 VSS3
9 PC3/A3
8 PC2/A2
7 PC1/A1
6 PC0/A0
5 VCC1
4 VSS2
3 VSS1
FEEDM_STEP0
SWINGM_CK0
EJECTM_CK0
FEED2M_STEP0
R398
[A508]
[A507]
[A509]
[A509]
[A508]
ADDRESS19
ADDRESS18
ADDRESS17
ADDRESS16
ADDRESS15
ADDRESS14
ADDRESS13
ADDRESS12
ADDRESS11
ADDRESS10
ADDRESS9
ADDRESS8
ADDRESS7
ADDRESS6
ADDRESS5
ADDRESS4
ADDRESS3
ADDRESS2
ADDRESS1
ADDRESS0
+5V
[A501]
EEPROM0
C1
SHIFTCK1
10K,1/16W
SHIFTCK0
FEED2M3
[A506]
HD6432655A00F
IC1
PREGS5
2
1
1U,16V
C3
101
102
+5V
PF4/_HWR 92
PF5/_RD 91
DUST0
24VS0
P21/PO1/TIOCB3 78
P20/PO0/TIOCA3 79
WDTOVF 80
RES 81
NMI 82
STBY 83
VCC4 84
XTAL 85
P62/_DREQ1 70
+5V
VSS10 65
P60/_DREQ0/_CS4 66
VSS11 67
VSS12 68
P61/_TEND0/_CS5 69
[A502]
DATA[15:0]
HIGHT0
HIGHT1
[A502]
ADDRESS[25:0]
[A507]
[A507]
[A509]
STPL_TRAY0
PUNCH_CLK0
FEEDM0
FEEDM1
S00
[A512]
G2A
G1
HC138
IC16
18 P12
17 CLK
16 CTS1
15 CTS2
14 CTS3
13 TXD1
12 RXD1
11 TXD2
HC14
+5V
9 TXD3
8 RXD3
7 INTR
6 BM
5 S
4 R
3 W
2 DQ0
1 DQ1
10 RXD2
IC30
1000P,50V
[A505]
C5
[A503]
[A503]
[A503]
[A503]
[A505]
EEPROM[3:1]
ADDRESS17
ADDRESS19
ADDRESS22
ADDRESS21
ADDRESS20
IC36
SHIFTM2_1
SHIFTM2_0
IPC_TXD
IPC_RXD
SAD_TXD
R17
10K,1/16W
SAD_RXD
+5V
ADDRESS20
ADDRESS23
ADDRESS24
DATA8
DATA9
[A507]
[A508]
ADDRESS18
ENTM[3:0]
[A507]
[A504]
PWMG_SIN
P63/_TEND1 71
[A504]
PWMG_SCLK
P27/PO7/TIOCB5/TMO1 72
[A512]
P26/PO6/TIOCA5/TMO0 73
[A512]
PREGM0
[A512]
PUNCHM_PWM0
PREGM1
[A506]
SWINGM_PWM0
P25/PO5/TIOCB4/TMCI1 74
[A506]
EJECTM_PWM0
P24/PO4/TIOCA4/TMRI1 75
P23/PO3/TIOCD3/TMCI0 76
[A505]
ADDRESS23
ADDRESS24
ADDRESS25
EEPROM1
EEPROM2
EEPROM3
ENTM0
ENTM1
ENTM2
ENTM3
[A512]
[A509]
[A512]
[A506]
SHIFTM_PWM0
EXTAL0
[A504]
EXTAL 86
VSS13 87
FAI_OUT
[A504]
R358 100,1/16W
R359 100,1/16W
R360 100,1/16W
PF7/FAI 88
VCC5 89
PF6/_AS 90
PF3/_LWR 93
PF2/_WAIT/_BREQO 94
PF1/_BACK 95
PF0/_BREQ 96
P50/TXD2 97
P51/RXD2 98
VSS14 99
P52/SCK2
VSS15 100
P53/_ADTRG
JOGM[1:0]
PREGS[5:0]
P22/PO2/TIOCC3/TMRI0 77
PREGS4
[A509]
VCC2
RA1
FEED2M2
EJECT_S0
DATA0
39
100,0.0625
PE0/D0
[A510]
MD2 125
PE1/D1
C2
BUF_EP0
0.1U,50V
128
PG2/_CS2
[A508]
PG1/_CS3 127
PG0/_CAS/_OE 126
PE2/D2
40
41
DATA1
DATA2
42
MD1 124
PE3/D3
DATA3
43
MD0 123
VSS8
44
RA2
P10/PO8/TIOCA0/_DACK0 122
45
DATA4
100,0.0625
FEED2M1
P11/PO9/TIOCB0/_DACK1 121
PE4/D4
FEED2M0
P12/PO10/TIOCC0/TCLKA 120
PE5/D5
46
DATA5
STPLMM1
P14/PO12/TIOCA1 118
PD1/D9
P13/PO11/TIOCD0/TCLKB 119
PE6/D6
47
PE7/D7
48
STPLMM0
P15/PO13/TIOCB1/TCLKC 117
PD0/D8
49
0.1U,50V
FEED2M[3:0]
100,0.0625
50
DATA8
DATA6
JOGM1
P16/PO14/TIOCA2 116
PD2/D10
DATA9
RA3
DATA7
JOGM0
P17/PO15/TIOCB2/TCLKD 115
PD3/D11
51
DATA10
DATA11
52
VSS16 114
VSS9
53
RA4
AVSS 113
PD4/D12
54
2
DATA12
PREGS3
P47/AN7/DA1 112
PD5/D13
55
DATA13
4
DATA14
PREGS2
P46/AN6/DA0 111
PD6/D14
56
6
DATA15
PREGS1
P45/AN5 110
PD7/D15
57
8
P44/AN4 109
PREGS0
P43/AN3 108
VCC3
58
100,0.0625
P42/AN2 107
P30/TXD0
59
[A503]
TXD
P41/AN1 106
P31/TXD1
[A503]
60
[A503]
DSR
P32/RXD0
61
RXD
62
12
Y4
Y3
15
Y0
G2B
14
Y1
13
11
Y5
Y2
10
Y6
Y7
IC4
M38881M2-010GP
X2
CNVSS
19
VREF 104
P33/RXD1
RST
20
P40/AN0 105
P34/SCK0
63
2
1
INT
21
C6
P10
30P,50V
1
2
XIN
22
DATA10
DQ2 64
DATA11
DQ3 63
DATA12
DQ4 62
DATA13
DQ5 61
DATA14
DQ6 60
DATA15
DQ7 59
ADDRESS0
A0 57
ADDRESS1
ADDRESS3
R2
10K,1/16W
R3
10K,1/16W
Q9
CSA12.2MTZ12.288MHZ
P07
26
A1 56
P06
27
TRAYS1
AVCC 103
P35/SCK1
64
[A503]
DTR
EEPROM1
23
C7
XOUT
24
2
1
A4 53
P03
30
ADDRESS2
A2 55
P05
28
TRAYS0
A3 54
P04
29
VCC 58
VSS
25
30P,50V
A5 52
P02
31
ADDRESS4
A6 51
P01
32
ADDRESS5
EEPROM3
ADDRESS6
EEPROM2
STPLMM[1:0]
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
PA1
PA2
PA3
PA4
PA5
PA6
PA7
PB0
PB1
PB2
PB3
PB4
PB5
PB6
PB7
P00
ADDRESS7
3 DI
4 DO
4
[A509]
[A509]
[A510]
R1
IC2S
DICF-8CS-E
STPLHP0
VCC 3
VCC 8
NC 7
TEST 6
GND 5
+5V
PST591DMT
GND 4
2 M-RST
IC8
1 VOUT
[A503]
S_RESET
RESET0
FAN_ALM
TRAYS[1:0]
[A504]
10K,1/16W
S-93C46ADP
1 CS
2 SK
3
[A510]
[A502]
IC2
0.1U,50V
C8
STPL_READY0
[A510]
HOOK0
CARTRIDGE0
[A510]
[A510]
PWMG_CSB
STPL_CON0
[A504]
PWMG_WRB
LAMP0
PWMG_OCB
[A509]
[A504]
LAMP1
[A509]
[A504]
FAN_ON
[A509]
1U,16V
C4
+5V
1/12
+5V
RT1N141C
50
A7
PA0
EEPROM0
[A501]

5
2
1
1
2
2
C10
0.1U,50V
C9
2
1
0.1U,50V
DC CONTROLLER (SH4K)
2. AR-F16
[A509]
DIP_SW[7:0]
[A509]
PUSH_SW[1:0]
[A503]
IPC_CONT
DATA[15:0]
0.1U,50V
C173
20
19
18
17
16
15
14
13
12
11
10
[A509]
+5V
A5 26
A4 25
A3 24
A2 23
A1 22
A0 21
15 D4
16 D3
17 D2
18 D1
19 D0
20 OE
[A501]
[A509]
[A509]
[A507]
[A506]
JOG_HP0
TRAY_HP0
SHATER_S0
SWING_S0
SAD_CONNECT0
[A503]
[A507]
[A507]
[A507]
STPLMM_HP0
JOINT0
UPPERC_S0
[A512]
EEPDI0
PUSH_SW0
PUSH_SW1
PUNCH_U4
+5V
PUNCH_U3
PUNCH_U2
PUNCH_U1
PUNCH_U0
ADDRESS3
ADDRESS2
ADDRESS1
ADDRESS0
ADDRESS24
ADDRESS23
ADDRESS22
M27C4002-80XF1
A7 28
A6 27
GND2 30
A8 29
13 D6
14 D5
11 GND1
12 D7
A10 32
A9 31
A12 34
A11 33
7 D11
8 D10
9 D9
10 D8
A14 36
A13 35
5 D13
6 D12
[A512]
PUNCH_U[4:0]
RESET0
ADDRESS23
DATA8
DATA9
DATA10
DATA11
DATA12
DATA13
DATA14
DATA15
DATA0
DATA1
DATA2
DATA3
DATA4
DATA5
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
DATA2
DATA1
DATA0
+5V
ADDRESS1
ADDRESS2
ADDRESS3
ADDRESS4
ADDRESS5
ADDRESS6
[A505]
IC62C256-45U
13 I/O2
14 VSS
11 I/O0
12 I/O1
9 A1
10 A0
7 A3
8 A2
5 A5
6 A4
I/O4 16
I/O3 15
I/O6 18
I/O5 17
CS 20
I/O7 19
OE 22
A10 21
A9 24
A11 23
A13 26
A8 25
VCC 28
WE 27
[A509]
C174
DATA9
DATA10
DATA9
DATA8
ADDRESS1
ADDRESS2
ADDRESS3
ADDRESS4
ADDRESS5
ADDRESS6
ADDRESS7
ADDRESS8
ADDRESS13
ADDRESS15
P60 64
25 P17
24 P16
23 P15
22 P14
21 P13
20 P12
19 P11
18 P10
17 P07
16 P06
15 P05
14 P04
+5V
P46 51
P47 52
P50 53
P51 54
P52 55
P53 56
P54 57
P55 58
P56 59
P57 60
GND5 61
GND6 62
VDD3 63
12 GND2
UPD65625GC-052-7EA
P61 65
13 VDD1
P62 66
P63 67
P64 68
P65 69
P66 70
P67 71
P70 72
P71 73
P72 74
P73 75
11 GND1
IC5
DATA3
DATA4
DATA5
DATA6
DATA7
ADDRESS21
ADDRESS11
ADDRESS23
ADDRESS12
ADDRESS10
ADDRESS9
ADDRESS14
ADDRESS25
+5V
0.1U,50V
10 P03
9 P02
8 P01
7 P00
6 A3
5 A2
4 A1
3 A0/HWRB
2 WRB
1 RDB
RA17
ADDRESS1
ADDRESS2
ADDRESS3
ADDRESS4
ADDRESS5
ADDRESS6
ADDRESS7
ADDRESS8
ADDRESS9
ADDRESS10
ADDRESS11
ADDRESS12
ADDRESS13
ADDRESS14
ADDRESS15
ADDRESS16
ADDRESS7
26 P20
DIP_SW0
DATA6
ADDRESS17
27 P21
DIP_SW1
38
28 P22
DIP_SW2
A16 38
A15 37
DIP_SW3
3 D15
4 D14
29 P23
DIP_SW4
DATA7
3 A7
4 A6
30 P24
ADDRESS8
ADDRESS13
31 P25
DIP_SW5
ADDRESS18
32 P26
DIP_SW6
39
C11
CSB 100
DIP_SW7
40
1U,16V
RESETB 99
DBS 98
33 P27
VCC 40
A17 39
OPEN6
P83/D11 93
P82/D10 92
34 P30
1 VPP
2 CE
SHIFTCK2_1
35 P31
SHIFTCK2_0
P81/D9 91
P80/D8 90
36 P32
IC6
37 P33
ADDRESS19
6
5
1 A14
2 A12
DATA15
ADDRESS15
DATA13
DICF-40CS-E
DATA11
2
1
IC3S
IC3
SOLOUT2
SOLOUT0
+5V
38 GND3
ADDRESS[25:0]
SOLOUT1
IC7
I/O3
I/O4
I/O5
I/O6
I/O7
CS
A10
OE
A11
A9
A8
A13
WE
VCC
15
16
17
18
19
20
21
22
23
24
25
26
27
28
SOLOUT[7:0]
C14
[A504]
[A511]
EJECTM_W0
EJECTM_W1
PUNCHM0
PUNCHM1
SWINGM_W0
SWINGM_W1
OPEN[4:0]
[A511]
STPLM_W1
[A506]
[A506]
[A512]
[A512]
[A506]
[A506]
[A510]
[A512]
STPLM_W0
[A508]
PREG_I0
STEPMOFF0
[A508]
ENTM_I1
[A508]
[A508]
[A507]
[A507]
0.1U,50V
ENTM_I0
FEED2M_I1
FEED2M_I0
FEEDM_I1
FEEDM_I0
[A512]
[A512]
EEPCS0
EEPDO0
[A512]
EEPSK0
[A505]
[A507]
[A505]
SHIFTM_1
[A510]
SHIFTM_0
HIGHT_ON0
[A506]
[A506]
DATA11
DATA12
DATA13
DATA14
DATA15
ADDRESS21
ADDRESS11
ADDRESS23
ADDRESS12
ADDRESS10
ADDRESS9
ADDRESS14
ADDRESS24
STPLMM_I0
JOGM_I0
IC62C256-45U
13 I/O2
14 VSS
11 I/O0
12 I/O1
9 A1
10 A0
7 A3
8 A2
5 A5
6 A4
3 A7
4 A6
1 A14
2 A12
C13
+5V
C15
1U,16V
0.1U,50V
TRAY_HP2
GND8 89
GND7 88
OPEN4
39 GND4
SOLOUT7
2
1
P87/D15 97
P86/D14 96
8
10K,0.0625
P85/D13 95
P84/D12 94
DATA8
D1 81
D0 80
45 P40
DATA14
D7 87
D6 86
40 VDD2
C12
46 P41
1U,16V
SOLOUT6
47 P42
DATA12
D5 85
D4 84
41 P34
2
1
SOLOUT5
P77 79
P76 78
48 P43
SOLOUT4
49 P44
DATA10
D3 83
D2 82
42 P35
OPEN3
43 P36
R352
OPEN2
10K,1/16W
OPEN1
R351
OPEN0
+5V
C175
2
SOLOUT3
P75 77
P74 76
50 P45

1
44 P37
10K,1/16W
0.1U,50V
2/12
IPC_RXD
[A501]
S_RESET
[CPU 63p]
DTR
[CPU 59p]
TXD
[CPU 60p]
DSR
[IPC 13p]
IPC_TXD
IPC_CONT
[A502]
[CPU 61p]
RXD
[IPC 12p]
[A509]
10K,1/16W
R407
10K,1/16W
R406
HC14
13
IC21
HC14
HC14
12
HC14
IC40
IC40
HC14
10
+5U
IC40
IC21
11
10K,1/16W
R4
RT1P141C
IC40
HC14
Q57
IC40
C18
100P,50V
R6
RT1N141C
Q10
R52
1K,1/16W
R41
1K,1/16W
1K,1/16W
C34
100P,50V
HC14
IC40
HC14
+5U
D1
1
2
+5U
R7
1SS270A
R49
2SC3735
Q1
2SC3735
Q3
1K,1/16W
1
1K,1/16W
+5U
RXD
S_RESET
DTR
TXD
DSR
56,1/16W
R405
56,1/16W
R404
1K,1/16W
R9
+5U
R20
1K,1/16W
1
+5U
1K,1/16W
R21
1K,1/16W
R18
R19
4.7K,1/16W
4.7K,1/16W
R22
100P,50V
C35
1
2
+5U
D20
1SS270A
2
1
2
1
11
10
J11P
J11P
J11P
J11P
J11P
J11P
J11P
J11P
J11P
J2
J2
J2
J2
J2
J2
J2
J2
J2
PPC I/F
[IC5 36p]
SAD_CONNECT0
[IPC 11p]
SAD_TXD
[IPC 10p]
SAD_RXD
10K,1/16W
R408
HC14
6
1K,1/16W
R10
IC21
2
2
1K,1/16W
R13
D2
2
1SS270A
R14
4.7K,1/16W
100P,50V
C17
+5U
1
2
1
2
1
2
2SC3735
Q2
R12
R15
+5U
470,1/10W
+5U
+5U
R16
+24R
10K,1/16W
4.7K,1/16W
1K,1/16W
R11
2
1
1
2
2
1
2
1
2
1
1SS270A
D19
D3
D18
1
2
1
2
1
2
1SS270A
1SS270A
1
2
1
J8P
J8P
J8P
J8P
J8P
J8P
J8P
J8P
J3
J3
J3
J3
J3
J3
J3
J3
SADDLE I/F
3/11
J11P
J11P
J11P
J11P
J11P
J2P
J2P
J2P
J11P
J11P
J11P
J11P
J7
J7
J7
J7P
J7P
J7P
SHATTER_OPEN_SW
J5
J5
SWING_GUIDE_SW2
J5
J5
+24VSTPL
+24VMOVE
SWING_GUIDE_SW1
J5
J5
J5
AREA_SW
J5
J5
DOOR_SW
J1
J1
J19
J2P
C19
10U,50V
C31
3.3,0.5W
R377
10U,50V
C188
3.3,0.5W
R374
560U,35V
J19
CB1
R375
22K,1/16W
R379
4.7K,1/16W
1
R380
22K,1/16W
R45
4.7K,1/16W
R378
22K,1/16W
R43
4.7K,1/16W
1
R376
4.7K,1/16W
1
ETH2
TBC6011-21-0941
ZD1
C29
C30
C32
ZD3
C33
HZS16-2
100P,50V
HZS16-2
ZD4
100P,50V
HZS16-2
ZD2
100P,50V
HZS16-2
100P,50V
+24V
Q5
RT1N141C
Q8
RT1N141C
Q7
RT1N141C
Q6
RT1N141C
+5V
+5V
+5V
+5V
2K,1/10W
51K,1/10W
R28
[IC5 43p]
OPEN1
10K,1/16W
R47
[IC5 44p]
OPEN0
10K,1/16W
R46
[IC5 41p]
OPEN3
10K,1/16W
R44
[IC5 42p]
OPEN2
10K,1/16W
R42
C21
3.83K,1/10W
1
2K,1/10W
1
2
3.83K,1/10W
2
1
2
1
2
R27
1
R26
2200P,50V
J11P
7.5K,1/10W
R29
2
1
E2 10
E1 9
7 GND
8 C1
OPEN1
OPEN0
OPEN3
[IC5 37p]
OPEN4
TICPIN-1
10U,50V
C36
3.3,0.5W
R381
12
11
R30
820,1W
R31
10
[A502]
OPEN[4:0]
HC02
IC22
HC02
13
+5V
330,1/4W
2
1
10K,1/16W
IC22
CP10
C2 11
UPC494C
VCC 12
6 RT
OCON 13
5 CT
ROUT 14
4 TCON
ININ2 15
2 ININ1
3 FB
N.IN2 16
1 N.IN1
IC9
2SJ527(L)
2
HC02
IC22
3
HC02
IC22
C22
ETH1
JNT1
+5V
+5V
+5U
PWMG_SCLK
[CPU 73p]
SHIFT_BREAK
[A505]
PWMG_SIN
[CPU 72p]
PWMG_OCB
[IC5 36p]
PWMG_WRB
[IPC 35p]
RESET0
[A501]
PWMG_CSB
0.56,1W
1
2
[IPC 34p]
KE1-8012/NOTMNT
L1
+24VSHIFT
[A505]
JP105
R33
ELC-12E001/FH3-0613
CP1
TICPIN-1
ICP-N25
ICP11
4.7K,1/16W
R48
ICP-N70
ICP12
D4
2
1SS270A
Q4
470U,35V
C20
R32
D5
AK06
2.2,1W
1
2
J2
J11P
2
1
2
1
check
2
1
R24
R25
470U,35V
R401
2
1
2
1
2
1
2

1
2
1
+24U
R400
R23
10K,1/16W
GND
OCB
C28
C25
[A501]
XIN
XOUT
PWM4
PWM3
PWM2
PWM1
VCC
680P,50V
4.7U,50V
EXTAL0
C26
M66242FP
SCLK
SIN
WRB
RB
CSB
IC38
2
1
+24R
10K,1/16W
2
1
0.1U,50V
8
10
11
12
13
14
+5V
C23
C24
C27
0.1U,50V
C171
100,1/16W
2.2K,1/16W
R37
22P,50V
R34
15P,50V
15P,50V
1
100,1/16W
R371
+5V
FS741BZB
4 LF
[A501]
[A506]
FAI_OUT
[A507]
[A505]
PWM3
VSS 5
PWM2
SHIFTM2_PWM0
S08
IC17
VDD 8
3 REF_OFF MODOUT/RS1 6
2 XOUT REFOUT/RS0 7
1 XIN
IC10
+5V
4/12
2
1
J2
10K,1/16W
2
1
R382
2K,1/16W
check
R399
1
2
1
2
1
2
10K,1/16W
1
2
1
X1
2
1
R35
R38
2
1
10,1/16W
2K,1/16W
R39
10K,1/16W
1
2
R383
2
1
AT-51 16MHZ
10K,1/16W
R36
SHIFTM_PWM0
[IPC 18p]
SHIFTM2_1
[IPC 17p]
SHIFTM2_0
[A504]
SHIFT_BREAK
[A504]
SHIFTM2_PWM0
[IC5 93p]
OPEN6
[IC5 67p]
SHIFTM_1
[IC5 68p]
SHIFTM_0
[A504]
SHIFT_BREAK
[CPU 79p]
10K,1/16W
R50
10K,1/16W
R53
R54
10K,1/16W
+5V
R348
10K,1/16W
C172
+5V
100P,50V
10K,1/16W
R51
R59
10K,1/16W
10K,1/16W
R60
Q65
RT1N141C
13
12
10
HC00
IC23
HC00
IC23
HZS16-2
ZD7
HC00
IC23
HC00
IC23
11
R385
C189
12
11
HC02
IC24
HC02
IC24
10U,50V
4.7K,1/16W
R386
HC02
IC24
3.3,0.5W
HC02
IC24
J5
11
J11P
10
J11P
J5
13
10
Q11
RT1N141C
Q18
RT1N141C
Q17
Q21
2.4K,1/4W
R64
1
2SK2925(L)
AK06
2
D24
2SJ529(L)
1K,1/10W
R63
0.01U,50V
C39
R61
R58
2.4K,1/4W
2.4K,1/4W
2
Q15
AK06
2
2SK2925(L)
D22
Q13
2SJ529(L)
RT1N141C
Q12
1K,1/10W
R55
0.01U,50V
C37
Q19
[A504]
+24VSHIFT
22K,1/16W
RT1N141C
R384
2.4K,1/4W
1
R57
[A504]
R62
2SK2925(L)
Q22
AK06
2
D25
2SJ529(L)
Q20
0.01U,50V
C40
2SK2925(L)
Q16
2SJ529(L)
1K,1/10W
AK06
2
D23
Q14
1K,1/10W
R56
0.01U,50V
C38
J7P
J7P
J7
J7
4
3
SHIFT MTR1
J7
J7
2
J7P
1
J7P
SHIFT MTR2
C41
16
[IC5 91p]
SHIFTCK2_0
[IC5 92p]
SHIFTCK2_1
[CPU 128p]
SHIFTCK0
[CPU 1p]
C56
14
12
10
14
HC14
11
13
IC25
HC14
IC25
HC14
IC25
HC14
IC25
14
1000P,50V
C67
1000P,50V
C65
1000P,50V
C63
1000P,50V
C61
10K,1/16W
R77
1
10K,1/16W
R73
1
10K,1/16W
R69
10K,1/16W
R65
0.1U,50V
0.1U,50V
S00
GND
VCC
IC36
+5U
+5U
+5U
+5U
14
C16
C53
14
0.1U,50V
HC08
GND
VCC
1000P,50V
C68
22K,1/16W
R79
1000P,50V
C66
22K,1/16W
R75
1000P,50V
C64
22K,1/16W
R71
1000P,50V
C62
22K,1/16W
R67
C47
14
0.1U,50V
HC02
GND
VCC
IC22
IC28
0.1U,50V
HC14
GND
VCC
IC40
C52
14
0.1U,50V
HC02
GND
VCC
C46
14
0.1U,50V
HC14
GND
VCC
IC21
IC27
C59
C51
14
0.1U,50V
HC02
GND
VCC
IC26
C45
16
0.1U,50V
HC4040
GND
VCC
IC20
C58
HC08
GND
VCC
IC33
C50
14
0.1U,50V
HC14
GND
VCC
C43
14
0.1U,50V
HC74
GND
VCC
IC18
IC25
0.1U,50V
HC02
GND
VCC
IC32
C49
14
C57
C42
0.1U,50V
S08
GND
VCC
IC17
0.1U,50V
HC02
GND
VCC
IC24
0.1U,50V
HC14
GND
VCC
IC31
SHIFTCK1
+5V
+5V
0.1U,50V
HC138
GND
VCC
2
1
IC16
2
1
2
1
2
1
+5V
2
1
+5V
TRAY_SW
1
2
2
1
2
1
2
1
C54
14
R68
R72
R76
R80
1
220,1/4W
+5U
220,1/4W
+5U
220,1/4W
+5U
220,1/4W
+5U
0.1U,50V
HC32
GND
VCC
C48
14
0.1U,50V
HC00
GND
VCC
IC23
IC29
+24VSHIFT
2
1
2
1
C55
14
0.1U,50V
HC14
GND
VCC
IC30
A9
WJ24P
A7
WJ24P
A8
WJ24P
A12
WJ24P
A10
WJ24P
A11
WJ24P
B1
WJ24P
B2
WJ24P
B3
WJ24P
B6
WJ24P
B4
WJ24P
B5
WJ24P
SHIFT CLK2_1
SHIFT CLK2_2
SHIFT CLK1
SHIFT CLK2
2
1
2
1
2
1
2
1
2
1
2
1
5/12
J14
J14
J14
J14
J14
J14
J14
J14
J14
J14
J14
J14
C176
C178
2
1
2200P,50V/NOTMNT
2200P,50V/NOTMNT
1
2
1
1
2
1
C177
C179
2200P,50V/NOTMNT
2200P,50V/NOTMNT
2
1
2
1
2
1
2
2
1
2
1
2
1
2
1

2
2
1
[IC5 25p]
SWING_S0
[IC5 46p CCW]
SWINGM_W0
[IC5 45p CW]
SWINGM_W1
[CPU 77p]
SWINGM_PWM0
EJECTM_W0
[IC5 50p CCW]
EJECTM_W1
[IC5 49p CW]
[CPU 78p]
EJECTM_PWM0
EJECT_S0
[CPU 127p]
R85
R91
R92
10K,1/16W
+5V
10K,1/16W
+5V
10K,1/16W
+5V
10K,1/16W
R84
+5V
10
R86
HC14
IC21
HC02
IC27
HC02
11
IC27
10K,1/16W
+5V
HC02
IC26
HC02
IC26
R93
10K,1/16W
+5V
12
11
HC02
IC27
HC02
IC26
HC02
C75
HC02
IC27
12
11
C69
13
13
1000P,50V
10K,1/16W
IC26
1000P,50V
10
10
HC14
R81
10K,1/16W
Q27
Q31
Q33
+5U
D28
+24V
+5U
1000P,50V
Q32
AK06
2SJ527(L)
220,1/4W
R101
1
2
2SK2796(L)
Q34
C76
22K,1/16W
R100
1
0.01U,50V
C74
2SK2796(L)
Q28
1K,1/10W
D29
1
2.4K,1/4W
2SJ527(L)
Q26
AK06
R95
ICP-N50
D27
+5U
1
0.01U,50V
1K,1/10W
ICP4
R97
+24V
C72
R88
1
ICP-N50
ICP3
2.4K,1/4W
R90
1
0.01U,50V
2SJ527(L)
AK06
C73
R94
D26
1K,1/10W
RT1N141C
R98
1
AK06
2SK2796(L)
Q30
RT1N141C
Q29
2.4K,1/4W
1
Q25
1K,1/10W
C70
4.7K,1/16W
R83
1000P,50V
1
0.01U,50V
2SJ527(L)
RT1N141C
R96
2
1
C71
R87
2SK2796(L)
Q24
RT1N141C
Q23
2.4K,1/4W
1
R82
10K,1/16W
R89
IC31
2
1
+5U
4
J10P
5
J10P
6
J10P
7
J10P
10
J10P
8
J10P
9
J10P
J11
J11
J11
SWING OPEN SENS
J11
J11
SWING_MT
J11
J11
EJECT_MT
J11
J11
2
J10P
3
J10P
J11
1
J10P
EJECT SENS
[A504]
PWM3
[A501]
JOGM[1:0]
TICPIN-1
CP2
[IC5 71p]
10K,1/16W
R387
[A502]
SOLOUT[7:0]
13
12
HC32
IC29
[CPU 116p]
JOGM1
11
Q35
RT1P141C
JOGM_I0
[A510]
STEPMR0
[CPU 115p]
JOGM0
SOLOUT5
33,1/16W
R104
270,1/4W
[IC5 78p]
+5V
2
1
1
2
R102
check
3.3K,1/16W
SOLOUT1
[IC5 72p]
SOLOUT7
[IC5 73p]
SOLOUT0
[IC5 75p]
SOLOUT2
[IC5 76p]
SOLOUT3
R108
1
13
12
10
10
R113
HC08
IC28
HC08
IC28
HC08
IC28
HC08
IC28
+5V
47K,1/16W
R115
470,1/10W
1
R119
470,1/10W
1
R118
470,1/10W
1
R117
470,1/10W
1
R116
R114
2SK3065
Q41
2SK3065
Q40
2SK3065
Q39
2SK3065
Q38
2SK3065
Q37
10K,1/16W
15 OUTB
13 REFB
11 TDB
9 RSB
7 RSA
5 INA
3 REFA
Q36
IC11
SMA7029M
1 OUTA
2SD1509
470,1/10W
1
+5V
11
330P,50V
3.3K,1/16W
HC08
C78
C79
2200P,50V
IC33
1,1W
R107
R120
1,1W
1
R106
1
C77
2200P,50V
10K,1/16W
1
2
2.4K,1/16W
[IC5 79p]
SOLOUT6
R105
2.4K,1/16W
1
2
[IC5 77p]
SOLOUT4
R103
1
1
2
2
1
1
2
1
2200P,50V/NOTMNT
2
1
2
1
2
1
R109
1
2
1
1
2
1
2
1
2
1
1
1
2200P,50V/NOTMNT
2200P,50V/NOTMNT
2
1
2
2
1
2
C180
C182
1
2
2
1

1
2
1
C181
C183
1
2200P,50V/NOTMNT
TDA 2
+5V
ICP6
A8
WJ20P
A7
WJ20P
FLAP SL
A11
WJ22P
A10
WJ22P
NC
7
J9P
BUFFER OUT SL
B10
WJ20P
B9
WJ20P
AK06
NC
NC
9
J9P
A10
WJ20P
A9
WJ20P
B8
WJ20P
B7
WJ20P
J9
J9
J9
J9
J9
J9
J9
J9
J24
J12
J12
J12
J12
J24
J24
J12
J12
J12
J12
J9
J9
ESCAPE SL
B2
WJ22P
B1
WJ22P
PADDLE_SL
+24V
B11
WJ22P
B9
WJ22P
B10
WJ22P
B6
WJ22P
B7
WJ22P
B8
WJ22P
BUFFER INT SL
6/12
JOG MOTOR
ICP-N25
ICP5
8
J9P
D11
AK06
D10
AK06
D9
AK06
D8
AK06
D7
S5688B
D6
+24V
ICP-N38
330P,50V
RB_SL
INB 14
GNDB 12
VS 8
OUTB 10
OUTA 6
GNDA 4
2
1
2
1
1
2
1
1
2
1
2
1
2
1
47K,1/16W
C80
R110
1
1
2
1
2
1
2
2
1
1
1
1
2
CP5
FEEDM1
[CPU 71p]
TICPIN-1
FEEDM_I1
[IC5 59p]
FEEDM_I0
[IC5 60p]
STEPMR0
[A510]
Q66
+5V
R129
HC74
11
12
Q9
Q8
Q7
Q6
Q5
Q4
Q3
Q2
Q1
Q0
+5V
Q11
Q10
HC4040
MR
CP
IC20
RT1P141C
Q43
HC14
IC21
11
10
33,1/16W
1K,1/16W
R124
HC32
IC29
CP4
RT1P141C
TICPIN-1
[CPU 70p]
FEEDM0
HIGHT1
[CPU 64p]
HIGHT_ON0
[IC5 69p]
PWM2
[A504]
check
check
R127
CLR
PR
2.4K,1/16W
R133
1
2.4K,1/16W
1
2
C191
4.7K,1/16W
2
1
R402
1000P,50V
C85
R131
C86
330P,50V
C87
1000P,50V
0.68,1W
R132
C84
+5V
[CPU 33p]
FEEDM_STEP0
1000P,50V
+5V
0.68,1W
1
2
C81
1000P,50V
R121
1K,1/16W
2
1
D12
+5U
SMA7029M
IC12
15 OUTB
13 REFB
11 TDB
9 RSB
7 RSA
5 INA
3 REFA
C82
Q42
INB 14
GNDB 12
OUTB 10
VS 8
OUTA 6
GNDA 4
+5V
RT1N141C
1K,1/16W
R122
1
10U,50V
TDA 2
4.7K,1/16W
R125
HC32
IC29
1SS270A
D13
1SS270A
1 OUTA
1000P,50V/NOTMNT
1
10K,1/16W
R389
R130
IC18
15
14
12
13
10
HC32
IC29
1
2
CP3
R390
R128
HIGHT0
[CPU 62p]
1K,1/10W
270,1/4W
10
13
2
1
+5U
+5U
2
1
2
+24V
TICPIN-1
4.7K,1/16W
2
1
330P,50V
2
1
R134
1
2
2
1
1
47K,1/16W
check
R135
2
1
6
J6P
5
J6P
1
J6P
2
J6P
3
J6P
4
J6P
4
J4P
J10
J10
J10
J10
J10
J10
J6
J6
J6
2
J4P
3
J4P
J6
1
J4P
FEED MOTOR 1
ICP-N50
ICP7
1000P,50V
C83
4.7K,1/16W
R126
10K,1/16W
R123
[IC5 24p]
SHATER_S0
[IC5 35p]
UPPERC_S0
[IC5 21p]
STPLMM_HP0
[IC5 34p]
JOINT0
[CPU 38p]
ENTRANS_S0
HC14
R159
1
C100
R171
1
1000P,50V
C108
10K,1/16W
R175
1
1000P,50V
C106
1000P,50V
C104
1000P,50V
10K,1/16W
C98
1000P,50V
10K,1/16W
IC25
HC14
IC25
2
2
1
2
1
2
1
R155
1
R160
1
R167
1
10K,1/16W
10K,1/16W
+5U
+5U
+5U
10K,1/16W
R176
10K,1/16W
R172
1
10K,1/16W
+5U
1
2
+5U
1
2
1
R169
22K,1/16W
R161
22K,1/16W
R157
22K,1/16W
22K,1/16W
R173
22K,1/16W
R177
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
47K,1/16W
C88
R158
1
R162
1
R170
1
A3
WJ20P
A1
WJ20P
A2
WJ20P
A6
WJ20P
A4
WJ20P
A5
WJ20P
B3
WJ20P
B1
WJ20P
B2
WJ20P
R178 2
220,1/4W
B6
WJ20P
B4
WJ20P
B5
WJ20P
SHATTER_OPEN_SENS
1000P,50V
C109
+5U
220,1/4W
R174
1
1000P,50V
C107
+5U
UPPER_COVER_SENS
220,1/4W
1000P,50V
C105
+5U
1000P,50V
NC
NC
9
J11P
10
J11P
11
J11P
7
J11P
8
J11P
STPL MOVE H.P
220,1/4W
C101
+5U
JOINT_SENS
220,1/4W
1000P,50V
C99
+5U
ENTRANCE_SENS
J12
J12
J12
J12
J12
J12
J12
J12
J12
J12
J12
J12
J17
J17
J17
J17
J17
7/12
[A501]
ENTM[3:0]
[A501]
FEED2M[3:0]
[CPU 101p]
[CPU 102p]
[CPU 98p]
[CPU 97p]
[CPU 121p]
[CPU 122p]
[CPU 120p]
[CPU 119p]
ENTM2
ENTM3
ENTM1
[IC5 55p]
TICPIN-1
ENTM_I1
[A502]
CP7
ENTM_I0
[A502]
STEPMR0
[A510]
ENTM0
[A501]
TICPIN-1
CP6
[IC5 57p]
FEED2M_I1
[IC5 58p]
FEED2M_I0
STEPMR0
[A510]
[A501]
[IC5 56p]
ENTM0
FEED2M2
FEED2M3
FEED2M1
FEED2M0
RT1P141C
RT1P141C
Q46
[CPU 34p]
D
K
+5V
Q45
+5V
IC18
RT1P141C
Q44
R138
+5V
+5V
1
10K,1/16W
R391
33,1/16W
CLR
PR
HC74
RT1P141C
Q67
[CPU 30p]
4
1
FEED2M_STEP0
1
2
check
check
270,1/4W
RA5
RA5
RA5
RA5
33,1/16W
R148
330,1/4W
R392
1
1
2
R145
1
1
2
R136
1
1
2
R146
1
1K,1/10W
1K,1/10W
2
1
R137
1
2
R147
1
4.7K,1/16W
3
4.7K,1/16W
10K,0.0625
10K,0.0625
2.4K,1/16W
R152
1
2.4K,1/16W
1
2
R149
10K,0.0625
10K,0.0625
2.4K,1/16W
R142
2.4K,1/16W
1
2
R139
C93
C94
330P,50V
C95
1000P,50V
+5V
0.68,1W
R151
0.68,1W
1
2
C91
330P,50V
1000P,50V
R150
C90
1000P,50V
+5V
0.68,1W
R141
0.68,1W
1
2
R140
1000P,50V
C89
2
1
2
+5V
+5V
15 OUTB
13 REFB
11 TDB
9 RSB
7 RSA
5 INA
3 REFA
1 OUTA
SMA7029M
IC14
15 OUTB
13 REFB
11 TDB
9 RSB
7 RSA
5 INA
3 REFA
1 OUTA
SMA7029M
IC13
INB 14
GNDB 12
VS 8
OUTB 10
OUTA 6
GNDA 4
TDA 2
INB 14
GNDB 12
OUTB 10
VS 8
OUTA 6
GNDA 4
TDA 2
+5V
+5V
+24V
2
1
47K,1/16W
47K,1/16W
R144
1
R143
1
2
1
1
2
1
2
1
330P,50V
330P,50V
2
1
R154
1
2
1
47K,1/16W
C92
47K,1/16W
C96
+24V
5
J11P
6
J11P
1
J11P
2
J11P
3
J11P
4
J11P
J17
J17
J17
J17
J17
J17
10U,50V/NOTMNT
C97
J16
J16
J16
J16
J16
J16
J16
ENTRANCE FEED MOTOR
ICP-N50
ICP9
5
J7P
6
J7P
7
J7P
1
J7P
2
J7P
3
J7P
4
J7P
FEED MOTOR2
ICP-N50
ICP8
2
1
1
2
1
R153
1
2
1

2
8/12
[IC5 18p]
[IC5 19p]
[A502]
DIP_SW6
DIP_SW5
DIP_SW4
DIP_SW3
DIP_SW2
DIP_SW1
DIP_SW0
[IC5 32p]
[IC5 31p]
[IC5 30p]
[IC5 29p]
[IC5 28p]
[IC5 27p]
[IC5 26p]
PUSH_SW1
DIP_SW7
HC14
R188
RA7
100P,50V
C120
1000P,50V
C119
1000P,50V
C118
1000P,50V
C116
1000P,50V
R192
C114
10K,1/16W
10K,0.0625
IC30
HC14
10K,1/16W
R183
10K,1/16W
R179
10K,1/16W
IC30
PUSH_SW0
TRAYS1
TRAYS0
[IC5 33p]
DIP_SW[7:0]
[A502]
PUSH_SW[1:0]
[CPU 106p]
24VS0
[CPU 37p]
BUF_PS0
[CPU 126p]
BUF_EP0
[IC5 90p]
TRAY_HP2
[IC5 23p]
TRAY_HP0
[IPC 27p]
[IPC 28p]
R189
R193
10K,1/16W
10K,1/16W
10K,1/16W
R204
1
+5U
+5U
+5U
+5U
+5U
+5U
+5V
R211
22K,1/16W
R206
22K,1/16W
R202
1000P,50V
C117
22K,1/16W
R194
1000P,50V
C115
22K,1/16W
R190
1000P,50V
C113
22K,1/16W
R185
1000P,50V
C111
22K,1/16W
R181
10K,0.0625
RA6
+5V
10K,1/16W
1SS270A
D14
10K,1/16W
R184
10K,1/16W
R200
1000P,50V
C112
1000P,50V
C110
10K,1/16W
R180
[A501]
TRAYS[1:0]
R208
SW2
+5V
B3F-1000
10
R182
1
SW3
20
19
18
17
16
15
14
13
12
11
220,1/4W
R207
1
220,1/4W
R203
1
220,1/4W
R195
1
220,1/4W
R191
1
220,1/4W
R186
1
WJ24P
WJ24P
WJ24P
J14
J14
A6
J14
A5
A4
J14
J14
B9
J14
B8
B7
WJ24P
WJ24P
WJ24P
J14
J14
A3
J14
A2
A1
B12
B11
B10
J24
J24
J24
2
3
J24
J24
5
6
R210
+24U
J24
2.4K,1/16W
J9P
J9P
J9P
BUF_P_SENS
J9P
J9P
J9P
1K,1/16W
R66
[A503]
IPC_CONT
10K,1/16W
R209
[A502]
J14
J14
J14
BUF_ENT_SENS
WJ24P
WJ24P
WJ24P
TRAY H.P SENS2
WJ24P
WJ24P
WJ24P
TRAY H.P SENS
SECOND TRAY SENS
FIRST TRAY SENS
220,1/4W
ADE10C
10K,1/16W
R212
+5V
SW1
+5U
+5U
+5U
+5U
+5U
+5U
1K,1/16W
1
2
B3F-1000
2
1
1
2
1
10
HC14
11
IC30
HC14
IC30
[IPC 26p]
FAN_ALM
[IPC 39p]
FAN_ON
[IPC 37p]
LAMP0
[IPC 38p]
LAMP1
SWINGM_CK0
[CPU 32p]
[CPU 31p]
EJECTM_CK0
[IC5 22p]
JOG_HP0
[CPU 66p]
STPL_TRAY0
1000P,50V
C190
10K,1/16W
1
R394
10K,1/16W
R224
10K,1/16W
R221
HC14
C123
1000P,50V
C125
1000P,50V
13
13
C127
10K,1/16W
1
2
R395
1000P,50V
C129
1000P,50V
CP8
IC21
HC14
TICPIN-1
12
12
IC30
2
1
2
1
2
1
2
1
2
1
2
1
check
+5V
R217
LED1
10K,1/16W
+5U
+5U
+5U
C128
AK06
D30
R227
RN2424
R220
+5U
+5U
1000P,50V
C126
220,1/4W
+5U
1000P,50V
3.3K,1/16W
R228
R216
1
J9
J9
J9
J9
J9
J9
WJ22P
A9
WJ22P
A8
WJ22P
A7
B3
J3P
J3P
J3P
FAN
WJ22P
B5
WJ22P
B4
WJ22P
J20
J20
J20
+5V
J9
J9
J9
J9
J9
J9
EJECT_CLK
A6
WJ22P
A4
WJ22P
A5
WJ22P
JOG H.P SENS
A3
WJ22P
A1
WJ22P
A2
WJ22P
SWINGM_CLK
STPLTRAY EMP SENS
220,1/4W
+5U
C124
3.3K,1/16W
Q69
+24V
1000P,50V
C130
22K,1/16W
R226
1000P,50V
+5U
R393
4.7K,1/16W
1
SEL2110RTP1
R396
SEL2110RTP1
LED2
10K,1/16W
R225
10K,1/16W
R222
10K,1/16W
Q68
RT1N141C
10K,1/16W
R213
2
1
2
1
2
1
R215
R219
R223
2
1
2
1
2
10K,1/16W
22K,1/16W
4.7K,1/16W
2
1
2
1
2
1
2
1
2
1
2
1
2
1
1
2
1
2
1
2
1
1
2
1
2
9/12
[A506][A507]
[A508]
STEPMR0
[IC5 53p]
STEPMOFF0
[IC5 70p]
STPLMM_I0
[A501]
STPLMM[1:0]
[IPC 30p]
HOOK0
[IPC 32p]
CARTRIDGE0
[IPC 29p]
STPLHP0
[IPC 33p]
STPL_CON0
HC14
R238
C132
C134
R230
R241
Q47
CP9
+5V
10K,1/16W
R239
10K,1/16W
R235
10K,1/16W
R233
10K,1/16W
10K,1/16W
RT1P141C
TICPIN-1
1000P,50V
C135
1000P,50V
1000P,50V
C133
1000P,50V
RT1P141C
Q48
[CPU 118p]
STPLMM1
+5V
[CPU 117p]
C131
1000P,50V
10K,1/16W
R232
10K,1/16W
STPLMM0
IC31
HC14
IC31
R229
10K,1/16W
STPL_READY0
33,1/16W
R261
270,1/4W
+5U
+5U
+5U
+5U
+5U
3.3K,1/16W
+5U
J15P
R372
100,1/16W
R373
C141
J8
J8
J8
J8
J8
J8
J8
330P,50V
+5V
IC15
15 OUTB
13 REFB
11 TDB
9 RSB
7 RSA
5 INA
3 REFA
1 OUTA
SMA7029M
HOOK SENSE
NO CARTRIDGE
STAPLE H.P
CONNECT
READY
C142
C143
2200P,50V
1,1W
2200P,50V
12
11
10
R264
2.4K,1/16W
1
2
R265
1,1W
R263
2.4K,1/16W
R262
100,1/16W
J15P
J15P
J15P
4.7K,1/16W
R243
J15P
4.7K,1/16W
R240
J15P
J15P
10K,1/16W
R237
1K,1/16W
R234
10K,1/16W
R231
47K,1/16W
[IPC 31p]
2
1
INB 14
GNDB 12
OUTB 10
VS 8
OUTA 6
TDA 2
GNDA 4
+5V
2
1
check
R259
330P,50V
10U,50V/NOTMNT
C145
+24VMOVE
1
2
2
1
2
1
47K,1/16W
C144
R267
2
1
2
1
R266
2
1
R260
ICP10
J8
2
J15P
1
J15P
STPL MOVE MOTOR
J8
J8
J8
J8
5
J15P
4
J15P
3
J15P
ICP-N25
IC31
HC14
10/12
+5V
R270
3.3K,1/16W
1
2
R273
0.01U,50V
C147
10K,1/16W
1
2
R272
0.01U,50V
C146
10K,1/16W
1
2
HC08
HC02
Q51
+5V
HC08
IC33
13
12
RT1P141C
IC32
HC08
IC33
4
IC33
HC02
RT1P141C
IC32
2
IC5 52p]
[CCW]
STPLM_W0
3.3K,1/16W
1
2
STPLM_W1
[IC5 51p]
[CW]
R268
R271
+5V
10K,1/16W
10K,1/16W
1
2
11
D33
12
11
HC02
HC02
13
10
R284
1
2
33K,1/16W
2
1SS270A
D34
RT1N141C
IC32
IC34
BA10358F
IC32
Q52
R285
100K,1/16W
1SS270A
1
Q50
RT1N141C
2
1
2
Q49
+5V
2.4K,1/4W
R276
2.4K,1/4W
R277
R269
C148
+5V
33K,1/16W
2
1000P,50V
C150
1SS270A
D17
0.1U,50V
C149
2
1
R281
1
Q55
+24VSTPL
R279
10K,1/16W
R280
10K,1/16W
BA10358F
IC34
3
D31
2SK2925(L)
68K,1/16W
+24U
AK06
2SJ529(L)
Q53
1K,1/10W
R274
C151
0.01U,50V
R397
R282
R275
1
3
2SK2925(L)
AK06
2SJ529(L)
Q56
D32
Q54
0.01U,50V
C152
1K,1/10W
0.1,2W
2
2
1
R278
2
2
2
1
1
2
2
1
1
2200P,50V/NOTMNT
C185
2200P,50V/NOTMNT
C184
0.01U,50V
22K,1/16W
13
J15P
14
J15P
15
J15P
J8
J8
J8
STPL MTR
11/12
[A501]
R316
10K,1/16W
[IC5 64p]
EEPDO0
[IC5 66p]
[CPU 105p]
DUST0
[IC5 20p]
EEPDI0
C165
R325
R324
1000P,50V
10K,1/16W
[IC5 53p]
STEPMOFF0
[CPU 75p]
PREGM1
R323
[IC5 54p]
PREG_I0
[CPU 74p]
PREGM0
R314
10K,1/16W
R330
22K,1/16W
+5U
+5U
+5U
+5U
R322
+5U
R328
+5U
22K,1/16W
+5U
B5R
A4R
B4
A4
R_EDGE
B1
22K,1/16W
R326
22K,1/16W
J21
J21
J21
J21
A5
WJ28P
A6
WJ28P
A7
WJ28P
A8
WJ28P
J21
J21
J21
J21
J21
J21
A11
WJ28P
J21
J21
A10
WJ28P
A12
WJ28P
J21
[IC5 14p]
[IC5 7p]
[IC5 10p]
[IC5 9p]
[IC5 8p]
A9
WJ28P
[A502]
PUNCH_U[4:0]
J21
J21
J21
J21
J21
WJ28P
B6
WJ28P
B5
WJ28P
B4
WJ28P
B3
WJ28P
B2
WJ28P
A1
WJ28P
A2
WJ28P
A3
WJ28P
A4
WJ28P
R327
22K,1/16W
R320
EDGE_LED
22K,1/16W
R318
22K,1/16W
R315
22K,1/16W
R312
22K,1/16W
R309
22K,1/16W
22K,1/16W
R331
22K,1/16W
RA10
22K,0.0625
4.7K,1/16W
R319
10K,1/16W
R317
10K,1/16W
470,1/10W
R311
10K,1/16W
470,1/10W
R308
10K,1/16W
470,1/10W
R305
10K,1/16W
R321
1K,0.0625
RA9
1K,0.0625
RA8
C164
1000P,50V
[IC5 48p]
[IC5 65p]
C163
1000P,50V
PUNCHM0
EEPSK0
C162
1000P,50V
[CPU 76p]
EEPCS0
C161
1000P,50V
[IC5 47p]
R329
10K,1/16W
R313
10K,1/16W
R310
C160
1000P,50V
PUNCHM_PWM0
PREGS5
[CPU 112p]
10K,1/16W
R307
10K,1/16W
R304
PUNCHM1
PREGS4
[CPU 111p]
PREGS3
PREGS2
[CPU 109p]
[CPU 110p]
PREGS1
PREGS0
[CPU 108p]
[CPU 107p]
R306
2
1
+5U
4
3
2
1
2
1
2
1
2
1
2
6
5
2
1
PUNCH_U4
PUNCH_U0
[CPU 69p]
PUNCH_CLK0
PUNCH_U3
PUNCH_U2
PUNCH_U1
12
10
HC14
10K,1/16W
R344
6
8
5
7
1K,0.0625
2
3
R338
10K,1/16W
RA11
13
IC31
HC14
11
IC31
C168
C170
R332
10K,1/16W
R345
10K,1/16W
R339
10K,1/16W
R335
10K,1/16W
RA12
10K,0.0625
1000P,50V
1000P,50V
1000P,50V
C167
1000P,50V
C166
2
1
2
1
2
1
2
1
PREGS[5:0]
2
1
+5U
2
1
4
3
2
1
6
5
+5U
2
+5U
1
2
+5U
1
2
+5U
1
2
1
2
1
8
7
2
1
2
1
+24VMOVE
+5V
PUNCH_U_COVER
PUNCH_U_UMU
PUNCH_CLK
4.7K,1/16W
R346
PUNCH_F_COVER
4.7K,1/16W
R340
P_HP
NC
NC
NC
NC
REG_HP
22K,1/16W
R337
22K,1/16W
R334
J4P
J4P
J4P
J4P
J23
J23
J23
3
J23
2
J21
J21
J21
J21
J21
J21
J21
J21
J21
J21
B12
WJ28P
B13
WJ28P
B14
WJ28P
A13
WJ28P
A14
WJ28P
B11
WJ28P
B10
WJ28P
B9
WJ28P
B8
WJ28P
B7
WJ28P
12/12
J3
J3
J3
J3
J3
J3
J3
J3
J3
J3
J4
J4
J4
WJ28P
B6
WJ28P
B3
WJ28P
B2
WJ28P
B1
+5V
+5V
C17
1K,1/10W
R30
1
1000P,50V
WJ28P
B9
WJ28P
B10
WJ28P
B11
WJ28P
B12
WJ28P
B13
WJ28P
B14
J4P
J4P
J4P
BA10358F
10K,1/10W
+24V
10K,1/10W
R44
+5V
R43
+5V
ETH1
10K,1/10W
Q11
100U,16V
C7
R39
100U,35V
C6
C9
HC02
VCC
GND
Q7
+5V
+5V
D1
J4P
1K,1/10W
R56
1K,1/10W
R55
1K,1/10W
R54
1K,1/10W
R53
1K,1/10W
R52
14
100P,50V
C15
DTC114EKA
Q15
100P,50V
C14
DTC114EKA
Q14
J4
1SS270A
Q17
0.1U,50V
C10
R41
150,1/4W
R50
150,1/4W
R49
150,1/4W
R48
150,1/4W
R47
150,1/4W
R46
R42
Q11
BA10358F
4.7K,1/4W
4.7K,1/4W
HZS18-2
ZD2
HZS18-2
ZD1
Q21
2SA1015Y
Q20
2SA1015Y
Q19
2SA1015Y
2SA1015Y
Q18
2SA1015Y
2
1
+24V
1
2
1
2
1
2
1
2
1
2
+24V
+24V
+24U
10U,50V
C16
+5V
+5V
0.1U,50V

1
2
1
J7
J7
J7
J7
J7
11
J13P
10
J13P
9
J13P
8
J13P
7
J13P
J4P
J4P
J4P
J4P
J13P
J13P
J13P
J13P
J13P
J13P
J5
J5
J5
J5
J7
J7
J7
J7
J7
J7
J7
12
J13P
J7
13
J13P
FRONT_COVER_SW
UPPER_COVER_SW
LED_PCB
PHOTO_SENS_PCB
J3
J3
J3
J3
J3
J3
J3
B7
WJ28P
A1
WJ28P
A2
WJ28P
A3
WJ28P
B4
WJ28P
B8
WJ28P
B5
WJ28P
R40
10K,1/10W
+5V
1K,1/10W
R57
3
2SA1015Y
Q16
R45
1
150,1/4W
1
2
P_DRIVER_PCB (SH4K)
+5V
+5V
+5V
R34
+5V
+5V
220,1/4W
R33
220,1/4W
J1
J1
B11
WJ22P
B10
WJ22P
B9
WJ22P
B8
WJ22P
B7
WJ22P
J1
J1
J1
J1
J1
DUST_SENS_PCB
J1
J1
B5
WJ22P
B6
WJ22P
J1
B4
WJ22P
PUNCH_CLK_SENS
J1
J1
B2
WJ22P
B3
WJ22P
J1
B1
WJ22P
PUNCH_H/P_SENS
J1
A6
WJ22P
J1
A5
WJ22P
A4
WJ22P
DUSTBOX_SENS
J1
A3
WJ22P
J1
A2
WJ22P
A1
WJ22P
REG_H/P_SENS
1/2
3. AR-PN4
A14
A11
WJ28P
A6
WJ28P
A5
WJ28P
A7
WJ28P
A4
WJ28P
J3
J3
J3
J3
J3
A10
WJ28P
J3
J3
A8
WJ28P
A9
WJ28P
WJ28P
A12
WJ28P
A13
WJ28P
J3
J3
J3
J3
+5V
22K,1/10W
R16
+5V
R15
22K,1/10W
2
22K,1/10W
22K,1/10W
R13
R58
1
R59
1
R60
1
R61
R7
470,1/10W
R9
470,1/10W
R8
470,1/10W
R11
R14
+5V
12
HC02
Q7
HC02
Q7
11
470,1/10W
470,1/10W
470,1/10W
470,1/10W
R12
HC02
DTC114EKA
S-93C46ADP
4 DO
3 DI
2 SK
1 CS
DICF-8CS-E
HC02
Q7
8
Q7
DTC114EKA
Q12S
Q12
13
Q6
GND 5
NC1 6
NC2 7
VCC 8
Q5
10
+5V
R2
TEA3718SDP
I0 9
C 10
7 I1
GND3 12
VR 11
GND4 13
5 GND2
6 VCC
VMM2 14
4 GND1
MA 15
2 T
3 VMM1
E 16
8 PH
R1
2
5.6K,1/10W
1 MB
Q8
15K,1/10W
2
R5
1K,1/10W
2
R102
1K,1/10W
2
R101
15K,1/10W
1
2
0.1U,50V
Q4
2SK2415
2SJ175
Q2
Q3
R23
2SK2415
2SJ175
Q1
+24U
ICP2
ICP-N70
1
2
2
1
2
1
2
1
820P,50V
C101
R22
C18
0.68,1/2W
+5V
C102
2
5.6K,1/10W
R4
0.1U,50V
820P,50V
10K,1/10W
1
10K,1/10W
1
10K,1/10W
1
10K,1/10W
1
56K,1/10W
1
2
R25
2
1
C19
2
1
Q22
C 10
I0 9
TEA3718SDP
8 PH
VR 11
GND3 12
7 I1
GND4 13
5 GND2
6 VCC
VMM2 14
4 GND1
E 16
MA 15
J2
J2
3 VMM1
2 T
1 MB
J2P
J2P
PUNCH_MOTOR
+5V
0.1U,50V
2
1
1K,1/10W
820P,50V
2
1
C5
2
1
P_DRIVER_PCB (SH4K)
2
22K,1/10W
R35
1
2
10K,1/10W
2
10K,1/10W
R37
R36
R10
R38

1
R20
C4
2
1
2
1
56K,1/10W
1
2
R21
2
1
2
1
C3
2
1
2
1
1K,1/10W
820P,50V
0.1U,50V
C1
+24U
ICP1
22U,50V
2
1
2
2
1
C2
1
1
ICP-N25
0.68,1/2W
R19
C11
0.1U,50V
J1
J1
J1
J1
A8
WJ22P
A9
WJ22P
A10
WJ22P
A11
WJ22P
J1
A7
WJ22P
PUNCH_REG_MOTOR
2/2
Memo
LEAD-FREE SOLDER
The PWBs of this model employs lead-free solder. The LF marks indicated on the PWBs and the Service Manual mean Lead-Free solder.
The alphabet following the LF mark shows the kind of lead-free solder.
Example:
<Solder composition code of lead-free solder>
Lead-Free
5mm
Solder composition
code (Refer to the
table at the right.)
Solder composition
Solder composition code
Sn-Ag-Cu
Sn-Ag-Bi
Sn-Ag-Bi-Cu
Sn-Zn-Bi
Sn-In-Ag-Bi
Sn-Cu-Ni
Sn-Ag-Sb
Bi-Sn-Ag-P
Bi-Sn-Ag
(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD

When repairing a lead-free solder PWB, use lead-free solder thread.
Never use conventional lead solder thread, which may cause a breakdown or an accident.
Since the melting point of lead-free solder thread is about 40C higher than that of conventional lead solder thread, the use of the exclusive-use
soldering iron is recommendable.
(2) NOTE FOR SOLDERING WORK

Since the melting point of lead-free solder is about 220C, which is about 40C higher than that of conventional lead solder, and its soldering capacity is
inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land separation or may exceed
the heat-resistive temperature of components. Use enough care to separate the soldering iron from the PWB when completion of soldering is
confirmed.
Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently.
If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron tip after
completion of soldering work.
If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine filer.

!"#$%&'()*+
,-(./012
345
5mm
b
z
i
n
s
p

6789:;<=
> ?@ :
AB> 89 C1DE)FGHIJGK;L,M ?D @ :
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NOLP \\R S AB FMP QR STU-- ];^L_`[ Yabc)deLf)DM

L CghijI klmnopqrst^L,`[ d=uvwx`bO YVWj@ :
yz{L|rU-VW U}~LI YU[) ZUD@ :

U})3 L-
-)=`[ 67 U}@ :
67b)U}L@`b %`VIM U}@ :
CAUTION FOR BATTERY REPLACEMENT

(Danish)
ADVARSEL !
Lithiumbatteri Eksplosionsfare ved fejlagtig hndtering.
Udskiftning m kun ske med batteri
af samme fabrikat og type.
Levr det brugte batteri tilbage til leverandoren.
(English)
Caution !
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type
recommended by the manufacturer.
Dispose of used batteries according to manufacturers instructions.
(Finnish)
VAROITUS
Paristo voi rjht, jos se on virheellisesti asennettu.
Vaihda paristo ainoastaan laitevalmistajan suosittelemaan
tyyppiin. Hvit kytetty paristo valmistajan ohjeiden
mukaisesti.
(French)
ATTENTION
Il y a danger dexplosion s il y a remplacement incorrect
de la batterie. Remplacer uniquement avec une batterie du
mme type ou dun type quivalent recommand par
le constructeur.
Mettre au rebut les batteries usages conformment aux
instructions du fabricant.
(Swedish)
VARNING
Explosionsfara vid felaktigt batteribyte.
Anvnd samma batterityp eller en ekvivalent
typ som rekommenderas av apparattillverkaren.
Kassera anvnt batteri enligt fabrikantens
instruktion.
(German)
Achtung
Explosionsgefahr bei Verwendung inkorrekter Batterien.
Als Ersatzbatterien drfen nur Batterien vom gleichen Typ oder
vom Hersteller empfohlene Batterien verwendet werden.
Entsorgung der gebrauchten Batterien nur nach den vom
Hersteller angegebenen Anweisungen.
CAUTION FOR BATTERY DISPOSAL

(For USA, CANADA)
"BATTERY DISPOSAL"
THIS PRODUCT CONTAINS A LITHIUM PRIMARY
(MANGANESS DIOXIDE) MEMORY BACK-UP BATTERY
THAT MUST BE DISPOSED OF PROPERLY. REMOVE THE
BATTERY FROM THE PRODUCT AND CONTACT YOUR
LOCAL ENVIRONMENTAL AGENCIES FOR INFORMATION
ON RECYCLING AND DISPOSAL OPTIONS.
"TRAITEMENT DES PILES USAGES"
CE PRODUIT CONTIENT UNE PILE DE SAUVEGARDE DE
MMOIRE LITHIUM PRIMAIRE (DIOXYDE DE MANGANSE)
QUI DOIT TRE TRAITE CORRECTEMENT. ENLEVEZ LA
PILE DU PRODUIT ET PRENEZ CONTACT AVEC VOTRE
AGENCE ENVIRONNEMENTALE LOCALE POUR DES
INFORMATIONS SUR LES MTHODES DE RECYCLAGE ET
DE TRAITEMENT.
All rights reserved.

Printed in Japan.
No part of this publication may be reproduced,
stored in a retrieval system, or transmitted,
in any form or by any means,
electronic; mechanical; photocopying; recording or otherwise
without prior written permission of the publisher.
Trademark acknowledgements
Microsoft Windows operating system is a trademark or copyright of Microsoft
Corporation in the U.S.A. and other countries.
Windows 95, Windows 98, Windows Me, Windows NT 4.0, Windows 2000,
and Windows XP are trademarks or copyrights of Microsoft Corporation in the
U.S.A. and other countries.
IBM and PC/AT are trademarks of International Business Machines Corporation.
Acrobat Reader Copyright 1987- 2002 Adobe Systems Incorporated. All rights
reserved. Adobe, the Adobe logo, Acrobat, and the Acrobat logo are trademarks of
Adobe Systems Incorporated.
All other trademarks and copyrights are the property of their respective owners.
SHARP CORPORATION
Digital Document System Group
Products Quality Assurance Department
Yamatokoriyama, Nara 639-1186, Japan
2003 November Printed in Japan

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SERVICE MANUAL

This document has been published to be used

General Precautions for Installation/Servicing/Maintenance for the Finisher

General Description introduces the finishers features, specifications, and

D. Removing Paper Jams from the

CHAPTER 2 FINISHER UNIT BASIC OPERATION

BASIC OPERATION .................... 2-1

Staple Operation .................... 2-24

CHAPTER 3 SADDLE STITCH UNIT

BASIC OPERATION .................... 3-1

C. Controlling the Movement of

CHAPTER 4 PUNCHER UNIT (OPTION)

BASIC OPERATION .................... 4-1

A. Outline ...................................... 4-5

CHAPTER 5 MECHANICAL CONSTRUCTION

FINISHER UNIT .......................... 5-1

III. PUNCHER UNIT (OPTION) ...... 5-29

CHAPTER 6 MAINTENANCE AND INSPECTION

ADJUSTMENTS .......................... 7-1

III. TROUBLESHOOTING ............... 7-28

D. Removing Paper Jams from the

CHAPTER 1 GENERAL DESCRIPTION

Accommodates large quantities of sheets

Has high paper transportation performance

Offers a job offset function

Offers four types of auto stapling

Uses a buffer roller

Has a saddle stitch function (Saddle Finisher AR-F16)

Offers a punch function (option)

Insert function (option)

Stapler for Finisher

Cartridge for AR-F15/16

CHAPTER 1 GENERAL DESCRIPTION

Finisher specifications (AR-F15/F16)

(1) Stack section

CHAPTER 1 GENERAL DESCRIPTION

Height of mixed load

When power is turned 29mm 7mm

(2) Staple section

One-point staple in the

CHAPTER 1 GENERAL DESCRIPTION

* Stapling position when viewed with the

One-point staple at the back

Paper transport direction

(6.0 2.5 mm)

One-point staple in the front (Slant staple)

Paper transport direction

CHAPTER 1 GENERAL DESCRIPTION

2. Saddle stitch finisher (AR-F16)

CHAPTER 1 GENERAL DESCRIPTION

Height of mixed load

When power is turned 29mm 7mm

(2) Staple section

Staple load type

Staple cartridge type (5,000 staples)

Staple empty detection Available

(3) Saddle stitch section (Non-printed area in the center of paper)

Center 2-position binding, bundle 2-folding

CHAPTER 1 GENERAL DESCRIPTION

Max.: 15 sheets (256g/m2 1 sheet + 80g/m2 14 sheets)

* Binding position adjustment for paper center is available.

Image inhibit area

The center margin of 4mm or more is required.