Beruflich Dokumente
Kultur Dokumente
SERVICE
INSTRUCTION
Models
R410A
Indoor unit
Outdoor unit
AS* G09LECB
AS* G12LECB
AO* G09LECAN
AO* G12LECAN
CONTENTS
1. DESCRIPTION OF EACH CONTROL OPERATION
1. COOLING OPERATION................................................................................................ 01-01
2. HEATING OPERATION................................................................................................. 01-02
3. DRY OPERATION......................................................................................................... 01-03
4. AUTO CHANGEOVER OPERATION............................................................................ 01-04
5. INDOOR FAN CONTROL.............................................................................................. 01-05
6. OUTDOOR FAN CONTROL.......................................................................................... 01-07
7. LOUVER CONTROL..................................................................................................... 01-08
8. COMPRESSOR CONTROL.......................................................................................... 01-09
9. TIMER OPERATION CONTROL................................................................................... 01-10
10. ELECTRONIC EXPANSION VALVE CONTROL........................................................ 01-13
11. TEST OPERATION CONTROL................................................................................... 01-13
12. PREVENT TO RESTART FOR 3 MINUTES (3 MINUTES ST)................................... 01-13
13. FOUR-WAY VALVE EXTENSION SELECT................................................................ 01-13
14. AUTO RESTART......................................................................................................... 01-13
15. MANUAL AUTO OPERATION (Indoor unit body operation)....................................... 01-14
16. FORCED COOLING OPERATION.............................................................................. 01-14
17. COMPRESSOR PREHEATING.................................................................................. 01-14
18. 10C HEAT OPERATION............................................................................................ 01-15
19. ECONOMY OPERATION............................................................................................ 01-15
20. BASE HEATER OPERATION...................................................................................... 01-15
21. DEFROST OPERATION CONTROL........................................................................... 01-16
22. OFF DEFROST OPERATION CONTROL................................................................... 01-18
23. VARIOUS PROTECTIONS.......................................................................................... 01-19
2. TROUBLE SHOOTING
2-1 ERROR DISPLAY....................................................................................................... 02-01
2-1-1 INDOOR UNIT AND WIRED RMOTE CONTROLLER DISPLAY (OPTION)...... 02-01
2-1-2 WIRED REMOTE CONTROLLER DISPLAY (OPTION)..................................... 02-02
2-2 TROUBLE SHOOTING WITH ERROR CODE............................................................ 02-03
2-3 TROUBLE SHOOTING WITH NO ERROR CODE...................................................... 02-24
2-4 SERVICE PARTS INFORMATION.............................................................................. 02-29
3. APPENDING DATA
3-1 FUNCTION SETTING................................................................................................. 03-01
3-1-1 INDOOR UNIT.................................................................................................... 03-01
3-1-2 Procedures to change the Function Setting for wireless RC.............................. 03-03
3-2 Thermistor Resistance Values.................................................................................... 03-05
R410A
1 . DESCRIPTION OF EACH
CONTROL OPERATION
1. COOLING OPERATION
Maximum
speed
Maximum
speed
AO*G09LECAN
18rps
62rps
64rps
AO*G12LECAN
18rps
80rps
96rps
When the compressor operates for 30 minutes continuously at over the maximum speed ,
the maximum speed is changed from Maximum speed to Maximum speed .
( Fig. 1 : Limit of maximum speed based on outdoor temperature )
When outdoor
temperature drops
When outdoor
temperature rises
36C
34C
30C
19C
10C
0C
Hi
Me
Lo
Quiet
09LECAN A zone
64rps
50rps
42rps
30rps
B zone
64rps
50rps
42rps
30rps
C zone
64rps
50rps
42rps
30rps
D zone
42rps
35rps
30rps
23rps
E zone
52rps
45rps
40rps
29rps
F zone
52rps
45rps
40rps
29rps
A zone
B zone
96rps
96rps
61rps
61rps
51rps
51rps
33rps
33rps
C zone
96rps
61rps
51rps
33rps
D zone
57rps
42rps
36rps
27rps
E zone
57rps
42rps
36rps
27rps
F zone
57rps
42rps
36rps
27rps
A zone
32C
B zone
21C
C zone
12C
12LECAN
D zone
2C
E zone
F zone
01-01
2. HEATING OPERATION
Maximum
speed
AO*G09LECAN
18rps
119rps
AO*G12LECAN
18rps
130rps
01-02
3. DRY OPERATION
Operating
speed
09LECAN X zone
30rps
12LECAN X zone
33rps
J zone
23rps
J zone
25rps
Y zone
0rps
Y zone
0rps
Room
temperature rises
Ts+1.5C
Ts+0.5C
Ts -1.5C
X zone
Ts -0.5C
J zone
Y zone
01-03
YES
Room temp.
>Ts+2C ?
NO
NO
TS : Setting temperature
Room temp.
<Ts- 2C ?
YES
YES
HEATING OPERATION
COOLING OPERATION
Thermostat remains
in OFF state for 6 minutes or
longer?
Thermostat remains
in OFF state for 6 minutes or
longer?
NO
YES
System stops
or operation command other than
auto changeover operation?
YES
NO
System stops
or operation command other than
auto changeover operation?
NO
NO
01-04
YES
Cooling/ Fan
Dry
Speed (rpm)
Hi
Me+
Me
Lo
Quiet
Cool air prevention
S-Lo
Hi
Me
Lo
Quiet
* Soft Quiet
1440
1370
1200
980
700
600
480
1440
1200
920
680
600
X zone: 680
J zone: 600
2. FAN OPERATION
The airflow can be switched in 5 steps such as Auto, Quiet, Low, Med, Hi, while the indoor fan only runs.
When Fan mode is set at [Auto], it operates on [Me] Fan Speed.
3. COOLING OPERATION
Switch the airflow [Auto], and the indoor fan motor will run according to a room temperature, as shown in Fig. 4.
On the other hand, if switched in [Hi] ~ [Quiet], the indoor motor will run at a constant airflow of [Cool]
operation modes Quiet, Lo, Me, Hi,as shown in Table 5.
( Fig.4 : Airflow change - over ( Cooling : Auto ) )
TR-Ts =
> 2.5 C
Hi mode
TR-Ts =
> 2 C
Me mode
2 C > TR-Ts =
> 1 C
Lo mode
1 C > TR-Ts
TR : Room temperature
Ts : Setting temperature
4. DRY OPERATION
5. HEATING OPERATION
Switch the airflow [Auto], and the indoor fan motor will run according to a room temperature, as shown in Fig. 5.
On the other hand, if switched in [Hi] [Quiet], the indoor motor will run at a constant airflow
of [Heat] operation modes Quiet, Lo, Me, Hi, as shown in Table 5.
( Fig.5 : Airflow change - over ( Heating : Auto ) )
When the room
temperature rises
TR-Ts =
> - 1 C
- 1 C > TR-Ts =
> - 2 C
- 2 C > TR-Ts
Lo
TR-Ts =
> - 1.5 C
Me
Me+
01-05
TR : Room temperature
Ts : Setting temperature
The maximum value of the indoor fan speed is set as shown in Fig. 6, based on the detected
temperature by the indoor heat exchanger sensor on heating mode.
(Fig.6 : Cool air prevention control)
<Before 7 minutes upon running the compressor>
Indoor heat exchanger
temperature rises
47C
40C
40C
35C
37C
32C
30C
28C
S-Lo
47C
40C
40C
35C
Lower of "Lo" and "setting fan speed"
30
60
180
X zone
J zone
680rpm
600rpm
Y zone
0
480rpm
01-06
Cooling
680rpm
60
180
60
10
30
(sec)
AC Motor
DC Motor
AO*G09/ 12LECAN
2. Fan Speed
( Table8 : Outdoor fan speed )
(rpm)
Zone
AO*G09LECAN
AO*G12LECAN
Cooling
Heating
Dry
230
150
150
760/ 470
330
230/ 200
760/ 470
850/ 750/ 680/ 550/ 450
230
330
230/ 200
Refer to Fig.8
( Fig.8 : Outside air temperature zone selection )
Outside air
temperature rises
12C
2C
Outside air
temperature drops
D zone
10C
F zone
0C
G zone
* The outdoor fan speed mentioned above depends on the compressor frequency.
(When the compressor frequency increases, the outdoor fan speed also changes to the higher
speed. When the compressor frequency decreases, the outdoor fan speed also changes to the
lower speed.)
* After the defrost control is operated on the heating mode, the fan speed keeps at the higher speed
as table9 without relating to the compressor frequency.
( Table9 : Outdoor fan speed after the defrost )
AO*G09LECAN
850rpm
AO*G12LECAN
900rpm
01-07
7. LOUVER CONTROL
1. VERTICAL LOUVER CONTROL
(Function Range)
Each time the button is pressed, the air direction range will change as follow:
(Operation Range)
Cooling / Dry mode / Heating mode / Fan mode
Use the air direction adjustments within the ranges shown above.
The vertical airflow direction is set automatically as shown, in accordance with the type of operation selected.
Cooling / Dry mode
Heating mode
Horizontal flow
Downward flow
When the temperature of the air being blown out is low at the start of heating operation or during
defrosting, the airflow direction temporarily becomes
to prevent cold air being blown onto the body.
During use of the Cooling and Dry modes, do not set the Air Flow Direction Louver in the Heating
range (
) for long period of time, since water vapor many condense near the outlet louvers and
drop of water may drip from the air conditioner. During the Cooling and Dry modes, if the Air Flow
Direction Louvers are left in the heating range for more than 30minutes, they will automatically
return to position .
During Monitor operation in AUTO CHANGEOVER mode, the airflow direction automatically
becomes , and it cannot be adjusted.
2. SWING OPERATION
When the swing signal is received from the remote controller, the vertical louver starts to swing.
(Swinging Range)
Cooling mode / Dry mode / Fan mode(
Heating mode / Fan mode(
)
When the indoor fan is either at S-Lo or Stop mode, the swinging operation is interrrupted
and the louver stops at the memorized position.
01-08
8. COMPRESSOR CONTROL
1. OPERATION SPEED RANGE
The operation speed of the compressor is different based on the operation mode as
shown in the Table 10.
(Table 10 : Compressor operation speed range)
Cooling
Heating
Dry
Minimum
Maximum
Minimum
Maximum
Minimum
Maximum
AO*G09LECAN
18rps
64rps
18rps
119rps
23rps
30rps
AO*G12LECAN
18rps
96rps
18rps
130rps
25rps
33rps
119rps
108rps
97rps
87rps
74rps
56rps
80sec
60sec
60sec
180sec
60sec
60sec
Time
10C
14C
40C
Under
Over
Under
Over
Under
Over
39rps
26rps
18rps
30rps
[ Heating ]
- 3C
7C
14C
40C
Under
Over
Under
Over
Under
Over
Under
Over
30rps
30rps
26rps
18rps
30rps
01-09
PROGRAM TIMER
SLEEP TIMER
ON timer : When the clock reaches the set time, the air conditioner will be turned on.
Operation mode
Stop mode
2. PROGRAM TIMER
The program timer allows the OFF timer and ON timer to be used in combination one time.
Operation mode
Operation mode
Stop mode
Stop mode
Set time
Operation mode
Set time
Set time
Stop mode
Set time
Operation will start from the timer setting (either OFF timer or ON timer) whichever is closest
to the clock's current timer setting.
The order of operations is indicated by the arrow in the remote control unit's display.
SLEEP timer operation cannot be combined with ON timer operation.
01-10
3. SLEEP TIMER
If the sleep is set, the room temperature is monitored and the operation is stopped automatically.
If the operation mode or the set temperature is change after the sleep timer is set, the operation is
continued according to the changed setting of the sleep timer from that time ON.
In the cooling operation mode
When the sleep timer is set, the setting temperature is increased 1C.
It increases the setting temperature another 1C after 1 hour.
After that, the setting temperature is not changed and the operation is stopped at the time
of timer setting.
Set temperature rises
( Ts : Set temperature )
+2C
+1C
Ts
Stop of operation
Set
60min
Stop of operation
Set
30min
01-11
30min 30min
WEEKLY TIMER
2. WEEKLY TIMER
This timer function can set operation times of the each day of the week.
All days can be set together,the weekly timer can be used to repeat the timer setting for all of the days.
ON
OFF
ON
Setting day
Set time
OFF
Setting day
ON
OFF
Setting day
Set time
ON
OFF
Set time
Set time
Normal tmp.
01-12
01-14
Mode
Heating
Setting temperature
10C
Fan mode
Auto
Mode
Target temperature
Cooling/ Dry
Heating
Setting temp.+1C
Setting temp.-1C
When outdoor
temperature drops
OFF
5C
2C
ON
01-15
The defrost operation starts when the outdoor heat exchanger temperature sensor (Tn) detects
the temperature lower than the values shown in Table 18.
(Table 18 : Condition of starting Defrost Operation)
Compressor integrating operation time
Normal defrost
Less than 35 minutes
Tn <
> -10C)
= -17C (at outside air temp. =
Tn <
= Outside air temp.- 7C
or Tn <
= - 20C
(at -20C =
< outside air temp. < -10C)
Tn <
= Outside air temp.- 7C
or Tn <
= - 30C
(at outside air temp. < -20C)
Tn -Tn10 < -5deg
Tn -Tnb < -2deg
However, Tn <
= -6C
Tn10 : Temperature of continuous operation at 10 minutes.
Tnb : Back 5 minutes temperature
Compressor integrating operation time
Integrating defrost
More than 240 minutes
(For continuous operation)
Defrost operation is released when the conditions become as shown in Table 19.
(Table 19 : Defrost Release Condition)
Release Condition
Outdoor heat exchanger temperature sensor value is higher than +16C or
Compressor operation time has passed 15 minutes.
01-16
Integrating defrost
Normal defrost
Outside temp. =
> -10C
-20C<
= Outside temp.< -10C
Tn -Tn10<-5deg
Tn -Tnb <-2deg
However,Tn<
= 6C
Tn <
= - 17C
Tn <
=
Outside temp.- 7C
or
Tn <
= - 20C
Tn <
=
Outside temp.- 7C
or
Tn <
= - 30C
Compressor
OFF count :
40 times
(Less than 10min.)
Continuous operation
Compressor
integrating
operation:
Over 240 min.
Compressor
integrating
operation:
Over 213 min.
Outdoor
heat exchanger
temperature:
Below - 3C
Outdoor
heat exchanger
temperature:
Below - 5C
Defrost start
Defrost Indicator:
[Operation lamp]
7 sec ON / 2 sec OFF
Defrost end
01-17
In heating operation, the outdoor heat exchanger temperature is less than -4C,
and compressor operation integrating time lasts for more than 30 minutes.
Defrost start
Defrost Indicater:
[Operation lamp]
7 sec ON / 2 sec OFF
Defrost end
01-18
104C
Temperature
Temperature
101C
110C
6.5A / 6.0A
8.0A / 7.5A
8.0A / 7.5A
8.0A / 7.5A
OT : Outdoor Temperature
AO* G12LECAN
OT (Control / Release)
17C
12C
5C
6.5A / 6.0A
8.0A / 7.5A
8.5A / 8.0A
9.5A / 9.0A
OT : Outdoor Temperature
[ Cooling ]
AO* G09LECAN
OT (Control / Release)
46C
42C
3.5A / 3.0A
4.0A / 3.5A
5.5A / 5.0A
OT : Outdoor Temperature
AO* G12LECAN
OT (Control / Release)
46C
42C
4.0A / 3.5A
5.0A / 4.5A
6.5A / 6.0A
OT : Outdoor Temperature
01-19
Temperature
Temperature
7C
4C
13C
*1. When the temperature rises.
*2. When the temperature drops.
Stable zone
50C
01-20
R410A
2 . TROUBLE SHOOTING
2. TROUBLESHOOTING
2-1 ERROR DISPLAY
2-1-1 INDOOR UNIT AND WIRED REMOTE CONTROLLER DISPLAY
Please refer the flashing pattern as follows.
Indoor Unit : AS*G 09/ 12LECB
The OPERATION, TIMER and ECONOMY lamps operate as follows according to the error contents.
Indoor Unit Display
Error Contents
OPERATION
(Green)
TIMER
(Orange)
ECONOMY
(Green)
1 times
1 times
Continuous
11
1 times
2 times
Continuous
12
3 times
2 times
Continuous
32
3 times
5 times
Continuous
35
4 times
1 times
Continuous
41
4 times
2 times
Continuous
42
5 times
1 times
Continuous
51
6 times
2 times
Continuous
62
6 times
4 times
Continuous
64
10
IPM error
6 times
5 times
Continuous
65
11
7 times
1 times
Continuous
71
12
7 times
3 times
Continuous
73
13
7 times
4 times
Continuous
74
14
8 times
4 times
Continuous
84
15
9 times
4 times
Continuous
94
16
9 times
5 times
Continuous
95
17
9 times
7 times
Continuous
97
18
9 times
9 times
Continuous
99
19
10 times
1 times
Continuous
A1
20
02-01
When " Er " in Temperature Display is displayed, inspection of the air conditioning system is necessary.
Please consult authoilzed servise personnel.
Unit number (usually 0)
Error code
SU MOTU WETH FR SA
Up to 16 memorized error codes may be displayed for the indoor unit connected to the remote controller.
1. Stop the air conditioner operation.
2. Press the SET TEMPERATURE buttons
or more to start the self-diagnosis.
Error code
Error history number
SU MO TU WE TH FR SA
3. Press the SET TEMPERATURE button to select the error history number.
Lower
0
F
1
E
Raise
2
d
3
c
4
b
5
A
6
9
7
8
02-02
Indicate or Display:
Refer to error code table.
Detective details:
Detective Actuators:
When the indoor unit cannot receive the serial signal from Outdoor unit
more than 2minutes after power ON, or the indoor unit cannot receive
the serial signal more than 15seconds during normal operation.
2. External cause
NO
YES
Check Point 1-2: Check external cause such as noise
OK
OK
BLACK
RED
WHITE
BLACK
02-03
Indicate or Display:
Refer to error code table.
Detective details:
When the outdoor unit cannot receive the serial signal from Indoor unit
more than 10seconds.
Forecast of Cause:
1. Connection failure 2. External cause
5. Outdoor unit Main PCB
NO
YES
Check Point 1-2: Check external cause such as noise
OK
OK
BLACK
RED
WHITE
BLACK
02-04
Trouble shooting 2
INDOOR UNIT Error Method:
Remote controller communication
error
Detective Actuators:
Indoor unit Controller PCB
Wired remote control
Indicate or Display:
Refer to error code table.
Detective details:
When the indoor unit cannot receive the signal from Wired Remote Control
more than 1minute during normal operation.
Forecast of Cause:
1. Terminal connection abnormal
OK
02-05
Trouble shooting 3
INDOOR UNIT Error Method:
Indicate or Display:
Detective details:
Detective Actuators:
Indoor unit Controller PCB
Forecast of Cause:
1. External cause
NO
YES
Check Point 2 :
Check Indoor unit electric components
Note : EEPROM
EEPROM(Electronically Erasable and
Programmable Read Only Memory) is a nonvolatile memory which keeps memorized
information even if power is turned off. It can
change the contents electronically.
To change the contents, it uses higher
voltage than normal, and it can not change a
partial contents. (Rewriting shall be done
upon erasing the all contents.)
There is a limit in a number of rewriting.
02-06
Trouble shooting 4
INDOOR UNIT Error Method:
INDOOR UNIT
Manual auto switch error
Indicate or Display:
Refer to error code table.
Detective details:
Detective Actuators:
Indoor unit Controller PCB
Indicator PCB
Manual auto switch
Forecast of Cause :
1. Manual auto switch failure
OK
02-07
Indicate or Display:
Trouble shooting 5
INDOOR UNIT
UNIT Error Method:
Detective details:
Detective Actuators:
Indoor unit Controller PCB
Room temperature thermistor
Forecast of Cause :
1. Connector connection failure
2.Thermistor failure
OK
Check Point
Point 22 :: Remove connector and check Thermistor resistance value
-10C
-5C
0C
5C
10C
15C
20C
25C
58.2
44.0
33.6
25.9
20.2
15.8
12.5
10.0
30C
35C
40C
45C
8.0
6.5
5.3
4.3
Resistance Value (k )
Temperature
Resistance Value (k )
OK
Check Point
Point 33 :: Check voltage of Controller PCB (DC5.0V)
Make sure circuit diagram of indoor unit and check terminal voltage at Thermistor (DC5.0V)
THERMISTOR
(PIPE)
THERMISTOR
(ROOM TEMP.)
BLACK
BLACK
BLACK
BLACK
1
2
3
4
1
2
3
4
CN4
02-08
Trouble shooting 6
INDOOR
UNIT Error Method:
INDOOR UNIT
Indoor unit Heat Ex. sensor error
Indicate or Display:
Detective Actuators:
Detective details:
2.Thermistor failure
OK
Check Point
Point 22 :: Remove connector and check Thermistor resistance value
-30C
-20C
-10C
-5C
0C
5C
10C
20C
Resistance Value (k )
1131.9
579.6
312.3
233.2
176.0
134.2
103.3
62.9
Temperature
30C
40C
50C
60C
63C
Resistance Value (k )
39.6
25.6
17.1
11.6
10.4
OK
THERMISTOR
(ROOM TEMP.)
BLACK
BLACK
BLACK
BLACK
1
2
3
4
1
2
3
4
CN4
02-09
Trouble shooting 7
INDOOR UNIT Error Method:
Indicate or Display:
Refer to error code table.
Detective Actuators:
Detective details:
Forecast of Cause:
1. Fan rotation failure 2. Fan motor winding open 3. Motor protection by surrounding temperature rise
4. Control PCB failure 5. Indoor unit fan motor failure
Check Point 1 : Check rotation of Fan
Rotate the fan by hand when operation is off.
(Check if fan is caught, dropped off or locked motor)
>>If Fan or Bearing is abnormal, replace it.
OK
OK
OK
02-10
Trouble shooting 9
OUTDOOR UNIT Error Method:
Outdoor unit main PCB error
Detective Actuators:
Outdoor unit Main PCB
Indicate or Display:
Refer to error code table.
Detective details:
Access to EEPROM failed due to some cause after outdoor unit started.
Forecast of Cause:
1. External cause (Noise, temporary open, voltage drop)
Check Point 1-1 : Reset Power Supply and operate
NO
YES
02-11
Trouble shooting 10
OUTDOOR
UNIT Error Method:
INDOOR
UNIT
PFC circuit error
Detective Actuators:
Indicate or Display:
Refer to error code table.
Detective details:
When inverter output DC voltage is higher than 415V for over 3 seconds,
the compressor stops.
If the same operation is repeated 5 times, the compressor stops permanently.
Forecast of Cause :
1. External cause
Check Point 1 : Check external cause at Indoor and Outdoor (Voltage drop or Noise)
Instant drop : Check if there is a large load electric apparatus in the same circuit.
Momentary power failure : Check if there is a defective contact or leak current
in the power supply circuit.
Noise : Check if there is any equipment causing harmonic wave near electric line.
(Neon bulb or electric equipment that may cause harmonic wave)
Check the complete insulation of grounding.
OK
OK
02-12
Trouble shooting 11
OUTDOOR UNIT Error Method:
IPM error
Detective Actuators:
Outdoor unit Main PCB
Compressor
Indicate or Display:
Refer to error code table.
Detective details:
When more than normal operating current to IPM in Main PCB flows,
the compressor stops.
After the compressor restarts, if the same operation is repeated within 40sec,
the compressor stops again.
If
and
repeats 5 times, the compressor stops permanently.
Forecast of Cause :
1. Defective connection of electric components
3. Outdoor Heat Exchanger clogged
OK
OK
OK
OK
02-13
Trouble shooting 12
OUTDOOR
UNIT Error Method:
INDOOR UNIT
Indicate or Display:
Detective Actuators:
Detective details:
2.Thermistor failure
OK
Check Point
Point 22 :: Remove connector and check Thermistor resistance value
Thermistor Characteristics (Approx. value)
Temperature
10C
20C
30C
Resistance Value (k )
62.5
40.0
-5C
0C
Temperature
40C
50C
60C
70C
80C
Resistance Value (k )
26.3
17.8
12.3
8.7
6.3
5C
3.4
2.6
2.0
OK
Check Point
Point 33 :: Check voltage of Main PCB (DC5.0V)
Make sure circuit diagram of outdoor unit and check terminal voltage at Thermistor (DC5.0V)
THERMISTOR
(PIPE)
THERMISTOR
(DISCHARGE)
THERMISTOR
(OUTDOOR)
BLACK 1 1
BLACK
2 2
BLACK
3 3
BLACK
4 4
BLACK
BLACK
1 1
2 2
3 3
CN71
CN70
02-14
Trouble shooting 13
OUTDOOR UNIT Error Method:
Indicate or Display:
Refer to error code table.
Detective Actuators:
Outdoor unit Main PCB
Heat exchanger temperature thermistor
Detective details:
When Heat exchanger temperature thermistor open or
short-circuit is detected at power ON or while running the compressor.
Forecast of Cause :
1. Connector connection failure
2.Thermistor failure
OK
Check Point
Point 22 :: Remove connector and check Thermistor resistance value
Thermistor Characteristics (Approx. value)
Temperature
-5C
0C
5C
10C
20C
30C
12.4
9.6
6.0
3.8
Resistance Value (k )
95.6
50.3
27.8
21.0
16.1
Temperature
40C
50C
60C
70C
80C
2.5
1.7
1.2
0.8
0.6
Resistance Value (k )
OK
Check Point
Point 33 :: Check voltage of Main PCB (DC5.0V)
Make sure circuit diagram of outdoor unit and check terminal voltage at Thermistor (DC5.0V)
THERMISTOR
(PIPE)
THERMISTOR
(DISCHARGE)
THERMISTOR
(OUTDOOR)
BLACK 1 1
BLACK
2 2
BLACK
3 3
BLACK
4 4
BLACK
BLACK
1 1
2 2
3 3
CN71
CN70
02-15
Trouble shooting 14
OUTDOOR UNIT Error Method:
Indicate or Display:
Refer to error code table.
Detective details:
Detective Actuators:
Outdoor unit Main PCB
Outdoor temperature thermistor
Forecast of Cause :
1. Connector connection failure
2.Thermistor failure
OK
Check Point
Point 22 :: Remove connector and check Thermistor resistance value
Thermistor Characteristics (Approx. value)
Temperature
-10C
-5C
0C
5C
10C
Resistance Value (k )
224.3 159.7
115.2
84.2
62.3
46.6
35.2
26.9
20.7
Temperature
15C
20C
25C
30C
35C
40C
45C
50C
55C
Resistance Value (k )
16.1
12.6
10.0
8.0
6.4
5.2
4.2
3.5
2.8
OK
Check Point
Point 33 :: Check voltage of Main PCB (DC5.0V)
Make sure circuit diagram of outdoor unit and check terminal voltage at Thermistor (DC5.0V)
THERMISTOR
(PIPE)
THERMISTOR
(DISCHARGE)
THERMISTOR
(OUTDOOR)
BLACK 1 1
BLACK
2 2
BLACK
3 3
BLACK
4 4
BLACK
BLACK
1 1
2 2
3 3
CN71
CN70
02-16
Trouble shooting 15
OUTDOOR UNIT Error Method:
Current sensor error
Indicate or Display:
Refer to error code table.
Detective details:
Detective Actuators:
Outdoor unit Main PCB
When Input Current Sensor has detected 0A, while Inverter Compressor is
operating at higher than 56rps, after 1minute upon starting the Compressor.
(Except during the defrost operation)
Forecast of Cause :
1. Defective connection of electric components
Check Point 1-1 : Reset Power Supply and operate
2. External cause
NO
YES
Check Point 2 :
Check connections of Outdoor Unit Electrical Components
Check if the terminal connection is loose.
Check if connector is removed.
Check erroneous connection.
Check if cable is open.
>>Upon correcting the removed connector or mis-wiring,
reset the power.
OK
02-17
Trouble shooting 16
OUTDOOR UNIT Error Method:
Indicate or Display:
Refer to error code table.
Trip detection
Detective Actuators:
Outdoor unit Main PCB
Compressor
Detective details:
"Protection stop by overcurrent generation after inverter compressor start
processing completed'' generated consecutively 10 times.
* The number of generations is reset if the start-up of
the compressor succeeds.
Forecast of Cause : 1. Outdoor unit fan operation defective, foreign matter on hear exchanger,
excessive rise of ambient temperature
2. Inverter PCB failure
3. Inverter compressor failure (lock, winding short)
Check Point 1 : Check the outdoor unit fan operation, heat exchanger, ambient temperature
No obstructions in air passages?
Heat exchange fins clogged
Outdoor unit fan motor check
Ambient temperature not raised by the effect of other heat sources?
Discharged air not sucked in?
OK
OK
02-18
Trouble shooting 17
OUTDOOR UNIT Error Method:
Compressor motor control error
Detective Actuators:
Outdoor unit Main PCB
Compressor
Indicate or Display:
Refer to error code table.
Detective details:
If the detected rotor location is out of phase with actual rotor location
more than 90, the compressor stops.
After the compressor restarts, if the same operation is repeated
within 40sec, the compressor stops again.
If
and
repeats 5 times, the compressor stops permanently.
Forecast of Cause :
1. Defective connection of electric components
OK
OK
OK
02-19
3. Compressor failure
Indicate or Display:
Trouble shooting 18
OUTDOOR UNIT Error Method:
Detective details:
Detective Actuators:
Forecast of Cause:
1. Fan rotation failure 2. Motor protection by surrounding temperature rise
4. Outdoor unit fan motor
OK
OK
OK
RED
FAN MOTOR
BLACK
WHITE
YELLOW
BROWN or BLUE
FM
Read wire
DC voltage
Red - Black
White - Black
15 1.5V
Trouble shooting 19
INDOOR UNIT Error Method:
4-way valve error
Detective Actuators:
Indoor unit Controller PCB
Heat Ex. temperature thermistor
Room temperature thermistor
4-way valve
Indicate or Display:
Refer to error code table.
Detective details:
When the indoor heat exchanger temperature is compared with
the room temperature, and either following condition is detected
continuously two times, the compressor stops.
Cooling or Dry operation
[Indoor heat exchanger temp.] - [Room temp.] > 10degC
Heating operation
[Indoor heat exchanger temp.] - [Room temp.] < - 10degC
If the same operation is repeated 5 times,
the compressor stops permanently.
Forecast of Cause :
1. Connector connection failure
5. Controller PCB failure
2. Thermistor failure
3. Coil failure
OK
OK
OK
02-21
Trouble shooting 20
OUTDOOR
UNIT Error Method:
INDOOR UNIT
Discharge temperature error
Indicate or Display:
Detective Actuators:
Detective details:
Forecast of Cause :
<Heating operation>
<Cooling operation>
Check Point 1 : Check if 3-way valve(gas side) is open.
OK
OK
OK
OK
OK
Check Point 4 : Check the discharge thermistor
Discharger thermistor characteristics check.
(Check by disconnecting thermistor from PCB.)
* For the characteristics of the thermistor, refer to the "Trouble shooting 12".
OK
Check Point 5 : Check the refrigerant amount
Leak check
02-22
Forecast of Cause:
OK
Check Point 2 : Check external cause at Indoor and Outdoor (Voltage drop or Noise)
Instant drop ----- Check if there is a large load electric apparatus in the same circuit.
Momentary power failure ----- Check if there is a defective contact or leak current in
the power supply circuit.
Noise ----- Check if there is any equipment causing harmonic wave near electric line.
(Neon bulb or electric equipment that may cause harmonic wave)
Check the complete insulation of grounding.
OK
YES
Check Fuse in Main PCB.
>> If Fuse is open, check if the wiring between Terminal and Main PCB
is loose, and replace Fuse.
Check Varistor in Main PCB.
>> If Varistor is defective, there is a possibility of an abnormal power supply.
Check the correct power supply and replace Varistor.
Upon checking the normal power supply, replace Varistor.
02-23
NO
Trouble shooting 22
Forecast of Cause:
OK
Check Point 2 : Check external cause at Indoor and Outdoor (Voltage drop or Noise)
Instant drop ----- Check if there is a large load electric apparatus in the same circuit.
Momentary power failure ----- Check if there is a defective contact or leak current in the power supply circuit.
Noise ----- Check if there is any equipment causing harmonic wave near electric line.
(Neon bulb or electric equipment that may cause harmonic wave)
Check the complete insulation of grounding.
OK
YES
Check Fuse in Main PCB.
>> If Fuse is open, check if the wiring between Terminal and Main PCB is loose,
and replace Fuse.
Check Varistor in Main PCB.
>> If Varistor is defective, there is a possibility of an abnormal power supply.
Check the correct power supply and replace Varistor.
Upon checking the normal power supply, replace Varistor.
OK
If the symptom does not change by above Check 3, replace Main PCB.
02-24
NO
Trouble shooting 23
Forecast of Cause:
OK
Turn off Power and check/ correct followings.
Is there loose or removed communication line of Indoor Unit and Outdoor Unit?
OK
Check Point 2 : Check external cause at Indoor and Outdoor (Voltage drop or Noise)
Instant drop ----- Check if there is a large load electric apparatus in the same circuit.
Momentary power failure ----- Check if there is a defective contact or leak current in the power supply circuit.
Noise ----- Check if there is any equipment causing harmonic wave near electric line.
(Neon bulb or electric equipment that may cause harmonic wave)
Check the complete insulation of grounding.
OK
02-25
Trouble shooting 24
Forecast of Cause:
No Cooling / No Heating
OK
OK
Attention
OK
Pipe (In)
Check Point 4 :
Check Indoor/ Outdoor installation condition
Pipe (Out)
OK
MPa MPa
02-26
Pipe (In)
Pipe (Out)
Trouble shooting 25
Abnormal Noise
Forecast of Cause :
1. Abnormal installation (Indoor/ Outdoor)
2. Fan failure (Indoor/ Outdoor)
3. Compressor failure (Outdoor)
OK
OK
OK
Check if vibration noise by loose bolt or contact noise
of piping is happening.
OK
Is Compressor locked?
>> Check Compressor (PARTS INFORMATION 1,2)
Trouble shooting 26
Forecast of Cause:
Water Leaking
OK
OK
OK
Is Fan rotating?
02-27
MPa MPa
Compressor
Diagnosis method of Compressor ( If Outdoor Unit LED displays Error, refer to Trouble shooting )
Does not start up
Abnormal noise
Defective Compressor
can be considered.
(due to inside dirt clogging
or broken component)
MPa MPa
Replace Compressor
Check if strainer is clogged.
(PARTS INFORMATION 3)
Replace Compressor
Check Main PCB, connection of Compressor,and winding
resistance. (Refer to the next page).
>> If there is no failure, the defect of Compressor can be
considered. (Compression part broken or valve defective.)
Replace Compressor
02-28
Inverter Compressor
C(W)
(BLACK)
S(V)
(WHITE)
R(U)
(RED)
Resistance Value :
0.7 at 20C
02-29
CN40
1
2
3
4
5
6
1
2
3
4
5
6
RED
BLUE
ORANGE
YELLOW
WHITE
EXPANSION
VALVE COIL
EV
Resistance value
White - Red
Yellow - Red
Orange - Red
DC
at 20C
Blue - Red
If Resistance value is abnormal, replace EEV.
If it is open,
it has no temp. difference between Inlet and Outlet.
CLOSE
Example : Hot Gas
OPEN
Example : Hot Gas
Pipe (In)
Pipe (In)
Pipe (Out)
Pipe (Out)
Pipe (In)
Pipe (Out)
02-30
Pipe (Out)
Pin number
(wire color)
1 (Blue)
2 (Yellow)
3 (White)
4 (Black)
5
6 (Red)
Terminal function
(symbol)
1 (Red)
2
3
4 (Black)
5 (White)
6 (Yellow)
7 (Brown or Blue)
DC voltage (Vm)
No function
No function
Earth terminal (GND)
Control voltage (Vcc)
Speed command (Vsp)
Feed back (FG)
02-31
R410A
3 . APPENDING DATA
Function Number
Setting Value
00
01
11
02
No indication
03
Function Number
Standard
Setting Value
00
01
30
02
Warmer control
03
Function Number
Standard
Setting Value
00
Lower control
Slightly warmer control
01
31
02
Warmer control
03
Function Number
Setting Value
00
40
01
03-01
Function Number
Setting Value
00
42
01
* If setting value is "00" : Room temperature is controlled by the indoor unit temperature sensor.
* If setting value is "01" : Room temperature is controlled by either indoor unit temperature sensor
or remote controller unit sensor.
Function Number
A
B
C
Setting Value
00
01
44
02
03
Function Number
Operation/Stop mode
(Setting forbidden)
Setting Value
00
46
01
02
1-8. Indoor unit fan control for energy saving (Only cooling mode)
Enable or disable indoor unit fan control when the outdoor unit is stopped.
(
Factory setting)
Setting Description
No
Yes
Function Number
Setting Value
00
49
01
03-02
10C HEAT
(2) Press the SET TEMP. ( ) ( ) buttons to select the Function Number.
(Press the MODE button to switch between the left and right digits.)
10C HEAT
Function Number
Setting Value
10C HEAT
(4) Press the SET TEMP. ( ) ( ) buttons to select the Setting Value.
(Press the MODE button to switch between the left and right digits.)
(5) Press the TIMER MODE button. It makes a signal to indoor unit.
(Indoor unit recognize the setting.)
(6) Press the START/STOP button. It makes a signal to indoor unit.
(Indoor unit run the setting.)
10C
HEA
T
(7) Press the RESET button to cancel the function setting mode.
(8) After completing the FUNCTION SETTING, be sure to turn of the
power and turn it on again.
CAUTION
After turning off the power, wait 10 seconds or more
before turning on it again.
The FUNCTION SETTING doesn't become effective
if it doesn't do so.
03-03
10C HEAT
CAUTION
03-04
-10.0
-5.0
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
Resistance(k ) Voltage(V)
58.2
44.0
33.6
25.9
20.2
15.8
12.5
10.0
8.0
6.5
5.3
4.3
0.73
0.93
1.15
1.39
1.66
1.94
2.22
2.50
2.77
3.03
3.27
3.48
-5.0
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
50.0
55.0
60.0
65.0
Resistance(k ) Voltage(V)
233.2
176.0
134.2
103.3
80.3
62.9
49.7
39.6
31.7
25.6
20.8
17.1
14.1
11.6
9.7
0.88
1.10
1.36
1.63
1.92
2.21
2.51
2.79
3.06
3.30
3.53
3.73
3.90
4.05
4.19
-30.0
-25.0
-20.0
-15.0
-10.0
-5.0
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
50.0
55.0
60.0
65.0
70.0
75.0
80.0
85.0
90.0
95.0
100.0
105.0
110.0
115.0
120.0
Resistance(k ) Voltage(V)
1013.1
729.1
531.6
392.3
292.9
221.1
168.6
129.8
100.9
79.1
62.5
49.8
40.0
32.4
26.3
21.6
17.8
14.8
12.3
10.3
8.7
7.4
6.3
5.4
4.6
4.0
3.4
3.0
2.6
2.3
2.0
0.06
0.09
0.12
0.16
0.21
0.28
0.36
0.46
0.57
0.71
0.86
1.03
1.23
1.43
1.65
1.88
2.11
2.34
2.57
2.79
3.00
3.19
3.37
3.54
3.69
3.83
3.96
4.07
4.17
4.26
4.33
-30.0
-25.0
-20.0
-15.0
-10.0
-5.0
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
50.0
55.0
60.0
65.0
70.0
75.0
80.0
Resistance(k ) Voltage(V)
95.6
68.9
50.3
37.2
27.8
21.0
16.1
12.4
9.6
7.6
6.0
4.8
3.8
3.1
2.5
2.1
1.7
1.4
1.2
1.0
0.8
0.7
0.6
03-05
0.24
0.32
0.43
0.57
0.73
0.92
1.14
1.39
1.65
1.93
2.21
2.49
2.77
3.02
3.26
3.48
3.67
3.85
4.00
4.13
4.25
4.35
4.43
-30.0
-25.0
-20.0
-15.0
-10.0
-5.0
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
50.0
55.0
60.0
65.0
70.0
75.0
80.0
Resistance(k ) Voltage(V)
224.3
159.7
115.2
84.2
62.3
46.6
35.2
26.9
20.7
16.1
12.6
10.0
8.0
6.4
5.2
4.2
3.5
2.8
2.4
2.0
1.6
1.4
1.2
0.73
0.97
1.25
1.56
1.90
2.26
2.61
2.94
3.24
3.52
3.76
3.96
4.14
4.28
4.40
4.50
4.59
4.65
4.71
4.76
4.79
4.83
4.85
1116,Suenaga,Takatsu-ku,Kawasaki 213-8502,Japan