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Energy Technology

Topic 2:
Coal-fired thermal power plants
Combustion and Steam cycle
Plant description

Energy Technology

2 Coal-fired thermal power plants

Learning objectives
To describe the main characteristics of coal and the combustion
process
Solve practical exercises on combustion
To describe some of the main technologies and equipments
related to the use of coal (and biomass and urban waste): boilers,
thermal power plant with steam turbine,
To apply the acquired knowledge to the study of practical cases:
Rankine cycle, cycle efficiency, overall efficiency, consumption of
fuel, calculation of power rates, costs...

Energy Technology

2 Coal-fired thermal power plants

Contents

Introduction
Coal
Combustion
The steam cycle
First numerical example (T2-I)
The boiler of a thermal power plant
Second numerical example (T2-II)
Exercise proposal (T2-III)
New trends
Energy Technology

Introduction

2 Coal-fired thermal power plants

The classical thermal power plant

Energy Technology

Introduction
3

Rankine Cycle
(Steam)

Generator
Boiler

Turbine

2 Coal-fired thermal power plants

Fuel
4
Pump

Qc

Condenser

Qf

s
6

Energy Technology

Introduction
Energy transformation in the classical thermal
power plant
2 Coal-fired thermal power plants

Thermal

Energy
Boiler

Generator
Turbine

Fuel

Mechanical
4 Energy

Chemical
Energy

Electric
Energy

Pump

Energy Technology

Condenser
7

2 Coal-fired thermal power plants

Introduction
Thermodynamics
Remember:
1st principle of Thermodynamics:
Energy can not be created nor destroyed, but
transferred from one form to another.
2on principle of Thermodynamics:
In this conditions, energy suffers degradation...

Heat
8

Energy Technology

Introduction

Remember:

Energy Degradation: irreversibility and losses

2 Coal-fired thermal power plants

All real processes have some degree of


irreversibility that results in unusable energy
Some actions that cause degradation are:
Transportation
Storage
Conversion
Energy
transfer:
electricity...

heat,

Energy Technology

chemical

energy,
9

Introduction

Remember:

Energy Degradation: irreversibility and losses

2 Coal-fired thermal power plants

Some of the irreversible physical phenomena are:


Mechanical friction
Electrical heating (Joule effect)
Loss of pressure ( Joule-Thomson effect)
Temperature homogenization
Concentration homogenization
.

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Energy Technology

Introduction
Energy Degradation: irreversibility and losses

2 Coal-fired thermal power plants

Example: classical thermal power plant

Thermal
Energy
Boiler
Fuel

Generator

Turbine

Electric
Energy

Mechanical

4 Energy

T > 1000C

Chemical
Energy

T < 600C

Pump

Energy Technology

Condenser
11

Introduction
Energy conversion and efficiency
Output

2 Coal-fired thermal power plants

Input
energy

Power plant

Energy
Eo

Ei
Residual
energy
Er

Energy efficiency:
= Eo / Ei

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Energy Technology

Coal

2 Coal-fired thermal power plants

EU primary energy
consumption (2011)
Bioenergy
Hydro 7.8%

Total: 1 659 Mtoe


Other renewable
1.7%

1.6%

Coal
17.3%

Nuclear
14.2%

Gas
24.3%

Oil
33.1%

Source: IEA WEO 2013


Energy Technology

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Coal

2 Coal-fired thermal power plants

EU electricity energy
production by source
(2011)
Bioenergy
4.7%

Total: 3 257 TWh


Wind
5.5%

Other renewable
1.6%
Coal
27.2%

Hydro
9.6%

Oil
2.3%

Source:
IEA WEO 2013

Nuclear
27.8%

Gas
21.4%

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Energy Technology

Coal

2 Coal-fired thermal power plants

World electricity
energy production by
source (2011)
Hydro
15.8%

Total: 22 133 TWh

Bioenergy
1.9%

Wind
2.0%

Other renewable
0.6%
Coal
41.3%

Nuclear
11.7%

Source: IEA WEO 2013

Gas
21.9%
Energy Technology

Oil
4.8%
15

Coal
Historical perspective
2 Coal-fired thermal power plants

Evolution of world consumption of primary energy


Wilkinson: use of mineral-coal
coke in metallurgy

Newcomen
1712

Watt Trevithick
1775 1801

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2 Coal-fired thermal power plants

Coal
Mineral coal is a sedimentary rock of vegetal origin
Accumulation of plants in basins
Biochemical carbonisation: release of CO2 and CH4
(anaerobic reactions in still water with bacteria),
C enrichment
Geochemical carbonisation: chemical and metamorphic
process (loss of H2O and volatile components).

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Coal
Immediate analysis:

Fixed
Volatile Mineral H2O
carbon matter matter

Coals(1)
Fixed C.* Volatile*
Anthracite
>90%
<10%

H2O
2%

Bituminous
Lignite

~70%
~55%

~30%
~45%

8% C(80)H(5)O(10)
40% C(60)H(5)O(25)

Peat

~50%

~50%

75% C(60)H(5)O(30)

(1)

(%)*

Dry and mineral-matter free


(dry ash-free)

2 Coal-fired thermal power plants

Chemical composition: C, H, O, S, N

Classification varies from one country to another


Energy Technology

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2 Coal-fired thermal power plants

Combustion

Introduction
Reactions
Products
Energy
Combustion Temperature

Energy Technology

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Combustion
Introduction

2 Coal-fired thermal power plants

Need to study the combustion:


To know the temperature of the flame and of the
combustion gases (maximum obtainable work,
boilers design, materials,)
To determine the gases composition
Pollution levels (legislation)
Corrosion

Energy Technology

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Combustion
Reactions
Real combustion takes place with air

2 Coal-fired thermal power plants

O2 (21 % volume)
Air approxim. composition:
N2 (79 % volume)
1 kmol O 2 x

0.79 m 3 N 2 1 kmol N 2
1 m 3air
22.4m 3 O 2
x
x
x
3.76 kmol N 2
3
22.4m 3 O 2
1 m 3 air
1 kmol O 2 0.21 m O 2

For each mol of O2 we have 3.76 mol of N2


For each m3 of O2 we have 3.76 m3 of N2
Energy Technology

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Combustion
Reactions

2 Coal-fired thermal power plants

Main exo-energetic reactions of the complete combustion


C + O2 + 3.76 N2 CO2 + 3.76 N2
H2 + O2 + 1.88 N2 H2O + 1.88 N2
S + O2 + 3.76 N2 SO2 + 3.76 N2

(8100 kcal/kg)
(28700 kcal/kg)
(2500 kcal/kg)

CmHn + (m+n/4)O2 + 3.76(m+n/4)N2


m CO2 + n/2 H2O + 3.76(m+n/4)N2

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Energy Technology

Combustion
Reactions

2 Coal-fired thermal power plants

Main exo-energetic reactions of the incomplete combustion


C + O2 + 1.88 N2 CO + 1.88 N2
2 CO + O2 + 3.76 N2 2 CO2 + 3.76 N2

(2440 kcal/kg)
(5660 kcal/kg C)

Excess of air needed for a complete combustion

Energy Technology

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11

Combustion
Reactions

Reactions

Air excess coefficient:


2 Coal-fired thermal power plants

n = real air / minimum air


Coal (solid)
Petroleum (liquid)
GN (gaseous)

between 1.5 and 2


between 1.1 and 1.2
between 1 and 1.1

Air excess:
e = real air minimum air 100 (%)
minimum air
Energy Technology

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Combustion

2 Coal-fired thermal power plants

Products
CO2, greenhouse effect, production directly linked to
the carbon content of the fuel
SO2, acid rain
NOx, acid rain, formed at the high combustion
temperatures
HC, mainly in automobiles, unburned
CO, toxic, formed in incomplete combustions
Flying ashes, appear when burning coal, can be
filtered with relative easiness

Energy Technology

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12

Combustion
Energy

2 Coal-fired thermal power plants

Higher Heating (or Gross Calorific) Value, HHV

The amount of heat released during the combustion of a fuel

En catal: poder calorfic superior (PCS)

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Combustion
Energy

2 Coal-fired thermal power plants

Lower Heating (or net calorific) Value, LHV

It is obtained by subtracting from the HHV the latent heat of


vaporization of the water vapor formed during the combustion of
the fuel
En catal: poder calorfic inferior (PCI)
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13

Combustion

2 Coal-fired thermal power plants

Net calorific value (LHV): H2O remains vapour


Values are only indicative (specially for coal)

Fuel
Oil Products
Coal Anthracite
Bituminous
Lignite
Natural gas

Net calorific Value


10,000 kcal/kg 41,900 kJ/kg
7,000 kcal/kg 29,300 kJ/kg
6,000 kcal/kg 25,000 kJ/kg
4,500 kcal/kg 18,800 kJ/kg
9,000 kcal/m3 36,000 kJ/m3
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Combustion
Theoretical combustion temperature

LHV ni C p ,i (T )dT
2 Coal-fired thermal power plants

T2

T1

LHV : Heat released during the combustion of 1 kg (solids,


liquids) or m3 (gases) of fuel

ni : Number of mols of the i combustion product present in the


gases, per kg or m3 of fuel
Cp,i (T): Specific heat capacity of the i product (per mol)
T2: Flame Temperature [K]
T1: air Temp. at the entrance of the combustion chamber [K]
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14

Combustion

CO2?

2 Coal-fired thermal power plants

Example

4000 t/year

Coal fired thermal


power plant

Lignite:
moisture+ash 50 %
carbon 60 % (dry, ash-free)

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Energy Technology

Combustion
Example

2 Coal-fired thermal power plants

subtracting

4000 t/year
Lignite

water+ ashes
2000 t/year

Quantity of
carbon

Dry ash-free lignite

1200 t/year

Carbon

C + O2 + 3.76 N2 CO2 + 3.76 N2


Lignite
water+ash: 50 %
Carbon: 60 %

12 kg/kmol C

12+16+16= 44
kg/kmol CO2

1200 *44/12 = 4400 t/year CO2

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Combustion
Example

2 Coal-fired thermal power plants

LHV = 2500 kcal/kg

4000 t/year

Coal fired thermal


power plant

Final
Energy ?

Lignite:
moisture+ash 50 %
carbon 60 % (dry, ash-free)

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Energy Technology

Combustion
Example
Primary Energy:
4000 103 kg/year * 2500 kcal /kg =
2 Coal-fired thermal power plants

10 109 kcal/year * 1kWh/860 kcal =


1,16 107 kWh /year

4000 t/year

E final = E primary * facility


Coal fired thermal
power plant

Lignite:
LHV = 2500 kcal/kg

Final energy:
10 109 kcal/year* 0,35 =
3,5 109 kcal/year =
4,07 106 kWh /year

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16

The steam cycle

2 Coal-fired thermal power plants

Ideal Rankine cycle


The turbine
Real Rankine cycle
Enhancing efficiency
Cycle variants

34

Energy Technology

The steam cycle


Ideal Rankine cycle

2 Coal-fired thermal power plants

Qc

Wideal
2
1

Qf

Energy Technology

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17

The steam cycle


Ideal Rankine cycle

2 Coal-fired thermal power plants

Wideal

Qf

TT =

Theoretical Thermal Cycle

2
1

Qc

(h3-h4)-(h2-h1)
(h3-h2)

The work of the pump can be


neglected !!
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Energy Technology

The steam cycle


The turbine

i =

2 Coal-fired thermal power plants

(h3-h4)
(h3-h4s)
3

real
ideal
4s

S
Energy Technology

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18

The steam cycle


Real Rankine cycle

2 Coal-fired thermal power plants

Qc

Wreal = i Wideal
Wreal
Real Thermal Cycle

2
1

Qf

40 4

T =
S

(h3-h4) i (h3-h40)
=
(h3-h2)
(h3-h2)

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Energy Technology

The steam cycle


Enhancing efficiency

2 Coal-fired thermal power plants

Elevation of the Turbine admission Temp.


Increase of !!!
Material limits.
Turbines steel
T < 540 C

S
Energy Technology

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19

The steam cycle


Enhancing efficiency

2 Coal-fired thermal power plants

Enhancing
efficiency
Lowering of condensation
Pressure
Tcond
Difficulties:
large volume
of condenser (cost)
large turbine outlet
pipes
liquid fraction
S
40

Energy Technology

The steam cycle


Enhancing efficiency

2 Coal-fired thermal power plants

Increase of working
Pressure
Enhancing
efficiency

S
Energy Technology

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20

The steam cycle


Enhancing efficiency
Increase of working Pressure
Theoretically
Actually:
liquid fraction

2 Coal-fired thermal power plants

turbine internal
efficiency is lower
But it allows re-heat!!
S
42

Energy Technology

The steam cycle


Cycle variants

2 Coal-fired thermal power plants

Re-heat superheating
Qr

S
Energy Technology

Efficiency
increases
43

21

The steam cycle


Cycle variants

Regenerative feed-water heating

2 Coal-fired thermal power plants

Efficiency
increases

Energy Technology

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2 Coal-fired thermal power plants

First numerical example on a steam cycle


T2-I
A facility with a steam turbine produces 20 MW electricity. It works with
steam at 40 bar and 450C, and the condensation temperature is 29C.
The following efficiencies are known
Internal Turbine (isentropic) i = 0.79
Mechanical turbine m = 0.97
Electric generator e = 0.98
Steam generator (boiler) B = 0.88
The facility uses fuel-oil with a lower heating value of 41.3 MJ/kg.
1. Draw the steam cycle
2. The efficiencies of the cycle and the total efficiency of the facility
3. The thermal power and the hourly fuel consumption
4. The thermal power dissipated in the condenser
5. The thermal power expulsed in the chimney

Energy Technology

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Numerical example on a steam cycle

2 Coal-fired thermal power plants

Qc

Wideal
2
1

Qf

Energy Technology

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Numerical example on a steam cycle

2 Coal-fired thermal power plants

Point 3:
P3 = 40 bar
T3 = 450 C

Thermodynamic tables
www.katmarsoftware.com/wasp.htm

Energy Technology

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2 Coal-fired thermal power plants

Energy Technology
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2 Coal-fired thermal power plants

EnergyTechnology
Technology
Energy

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Numerical example on a steam cycle

Point 3:
h3= 3330.8 kJ/kg

2 Coal-fired thermal power plants

s3 = 6.938 kJ/kg K

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2 Coal-fired thermal power plants

P3 = 40 bar
T3 = 450 C

Energy Technology

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25

Numerical example on a steam cycle


Point 3:

h3= 3330.8 kJ/kg

2 Coal-fired thermal power plants

P3 = 40 bar
T3 = 450 C

s3 = 6.938 kJ/kg K

Point 4:

s4s = s3 = 6.938 kJ/kg K

T4 = 29 C
P4 = 0.04 bar

s4s = sL (1-x) + sv x = 6.938 kJ/kg K


sL = 0,4225 kJ/kg K
sv = 8,4736 kJ/kg K
X = 0.805
h4s = hL (1-x) + hv x = 2079.2 kJ/kg
hL = 121.4 kJ/kg
hv = 2553.5 kJ/kg
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Numerical example on a steam cycle

2 Coal-fired thermal power plants

Point 1:
T1 = 29 C
P1 = 0.04 bar

Saturated liquid
h1= hL = 121.4 kJ/kg

Point 2:
Pump work:
P2

WPump v dP 10 3 m 3 / kg (40 0,04) 105 ( N / m 2 )


P1

4000 Nm / kg 4kJ / kg

h2= h1 + WPump =125.4 kJ/kg


Energy Technology

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Numerical example on a steam cycle


Isentropic efficiency of the turbine

i =
3

(h3-h4)

= 0.79

(h3-h4s)

2 Coal-fired thermal power plants

h4real = 2342.0 kJ/kg

ideal 40 4
real

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Numerical example on a steam cycle


Thermal cycle efficiency

2 Coal-fired thermal power plants

T =

(h3-h4r)

= 0.3085

(h3-h2)

Plant overall efficiency

g =B T m e = 0.258

Energy Technology

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27

Numerical example on a steam cycle


Plant global efficiency

2 Coal-fired thermal power plants

g =T b m e = 0.258

77.5 MW

global =0.258

20 MW

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Energy Technology

Numerical example on a steam cycle

2 Coal-fired thermal power plants

Mechanical losses + electric


losses 1.0 MW

P mech.

77.5 MW

20 MWe

68.2 MW

Condenser losses
Boiler losses

47.2 MW

9.3 MW

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28

2 Coal-fired thermal power plants

The boiler of a thermal power plant

General overview
The combustion chamber
The steam drum
The convection pass
Steam temperature control
The air heater
Boiler efficiency

58

Energy Technology

The boiler of a thermal power plant


General overview

2 Coal-fired thermal power plants

Gas-Steam
Heat exchangers

Air

Combustion
gases

Pre-heater of air

Energy Technology

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The boiler of a thermal power plant

2 Coal-fired thermal power plants

General overview
Air
Boiler
Tubular
Air
preheater furnace exchangers preheater
1300oC
T gas

300oC

130oC

20oC

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Energy Technology

The boiler of a thermal power plant


General overview

2 Coal-fired thermal power plants

Superheater

Re-heat superheater
Turbine

Economizer
Steam
generator

Energy Technology

Feed water

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30

The 455 MW boiler of a thermal power plant

2 Coal-fired thermal power plants

Energy Technology

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2 Coal-fired thermal power plants

Heating: mainly
radiation over the walls

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Fuel: pulverized coal

31

The boiler of a thermal power plant

2 Coal-fired thermal power plants

The combustion chamber


Complete Combustion (time of
combustion) x (gas velocity) <
(chamber length)
Water walls (usually)
Heat evacuation, avoid CHF
(pipes perforation)
Natural or forced water
circulation
It is where the steam is generated

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The boiler of a thermal power plant

2 Coal-fired thermal power plants

The combustion chamber

Energy Technology

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The boiler of a thermal power plant

2 Coal-fired thermal power plants

The steam drum


Function
Water reservoir
Mixture Chamber
Steam separation

Contains
Separating equipment (separators and dryers)
Feed-water inlet
Additives distribution
Continuous purge

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The boiler of a thermal power plant

2 Coal-fired thermal power plants

The steam drum. Steam-water separation

Steam drum

Vertical cyclone separator


Energy Technology

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The boiler of a thermal power plant

2 Coal-fired thermal power plants

The steam drum

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The boiler of a thermal power plant

2 Coal-fired thermal power plants

Convection pass
Superheater (primary
and secondary)
Reheat superheater
Economizer
Banks of tubes of the
steam generator (SG)
(in low pressure
boilers)

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34

The boiler of a thermal power plant

2 Coal-fired thermal power plants

Convection pass
The fraction of heat transferred to the watersteam circuit depends on the pressure at
which steam is generated
At low pressures, water vaporization takes a
larger fraction of the energy.
Heat fraction transferred by the flue gas

Low P
SG + econom

SH + RH

High P
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The boiler of a thermal power plant

2 Coal-fired thermal power plants

Steam temperature control

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35

The boiler of a thermal power plant

2 Coal-fired thermal power plants

Air preheater

Its function is to recover the residual heat that


flue gas still contains after the economizer
while preheating the air before it enters the
combustion chamber
There are to types of air heaters:
- Tubular type
- Regenerative type
Large power plants have regenerative type air
preheaters

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The boiler of a thermal power plant


Air preheater

2 Coal-fired thermal power plants

Regenerative air preheaters: Rotating-plate type

Ljungstrm Air preheater


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The boiler of a thermal power plant


Air preheater

2 Coal-fired thermal power plants

Regenerative air preheaters: Stationary-plate type

Rothemhle Air preheater


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The boiler of a thermal power plant


Boiler Efficiency

2 Coal-fired thermal power plants

c =

Q abs cycle
Q combustion

It depends on the losses:


Boiler (convection and radiation to the environment)
Chimney ( water steam, sensible heat)
Fuel (water, scoria, fouling...)
Combustion (unburned)

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The boiler of a thermal power plant

2 Coal-fired thermal power plants

Boiler Efficiency
Example of fouling in an array of tubes

Energy Technology

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Coal Burners
Function
2 Coal-fired thermal power plants

Location
Types
Other technologies

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Reminder: coal composition

Coal burners
Immediate analysis:

Fixed
Volatile Mineral H2O
carbon matter matter

Coals(1)
Fixed C.* Volatile*
Anthracite
>90%
<10%

H2O
2%

Bituminous
Lignite

~70%
~55%

~30%
~45%

8% C(80)H(5)O(10)
40% C(60)H(5)O(25)

Peat

~50%

~50%

75% C(60)H(5)O(30)

(1)

(%)*

Dry and mineral-matter free


(dry ash-free)

2 Coal-fired thermal power plants

Chemical composition: C, H, O, S, N

Classification varies from one country to another


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Coal burners

2 Coal-fired thermal power plants

Function
The objective of the burner is to obtain and to
maintain the fuel combustion, assuring its
intimate mixture with air
A burner has to provide regulation capability
in some degree

Energy Technology

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Coal burners

2 Coal-fired thermal power plants

Location
The place where burners are placed are
selected in order to achieve:
Complete combustion in the chamber
Avoid flame impact on the walls
Temperature of the flying ashes low enough
(recirculation of the combustion gases)
NOx reduction (injection of air above the
burners)

Energy Technology

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Coal burners
Types

2 Coal-fired thermal power plants

Of pulverized coal:
Long flame: low volatile content coals (anthracite)
Turbulent

Cyclone

Energy Technology

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Coal burners

2 Coal-fired thermal power plants

Types. Long Flame

Energy Technology

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Coal burners

2 Coal-fired thermal power plants

Types. Turbulent

http://www.youtube.com/watch?v=RO70D4vP1wk
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Coal burners

2 Coal-fired thermal power plants

Types. Cyclone

For coal with low melting


point ashes
Energy Technology

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Coal burners
Other technologies

2 Coal-fired thermal power plants

Grate burners
Fluidized bed combustion
Gasification

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2 Coal-fired thermal power plants

The complete power plant


Other equipments:
Turbine
Condenser
Cooling tower
Flue gas cleaning installations
Coal pulverizers
....
The power plant efficiency

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The complete power plant

2 Coal-fired thermal power plants

General overview

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43

The complete power plant

2 Coal-fired thermal power plants

The turbine

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The complete power plant

2 Coal-fired thermal power plants

The condenser

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The complete power plant

2 Coal-fired thermal power plants

Cooling tower

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The complete power plant

2 Coal-fired thermal power plants

Flue gas cleaning installations

Electrostatic precipitator for flying ash filtering


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The complete power plant

2 Coal-fired thermal power plants

Flue gas cleaning installations

Scrubber for sulfur retention


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The complete power plant

2 Coal-fired thermal power plants

Pulverizers

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The complete power plant

2 Coal-fired thermal power plants

The coal park

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The complete power plant

2 Coal-fired thermal power plants

The power plant efficiency


Boiler: B
Real cycle: T ( includes the turbine i ,...)
Mechanical efficiency of the turbine: m
Generator: g
Losses 0/1 (when not included in boiler): L
Self-consumption 0/1: C
= B T (1-L) m g (1-C)

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2 Coal-fired thermal power plants

2nd numerical example


on a steam cycle
(T2-II)

Exercise example on a steam cycle


T2-II
Humos

Vapor, 45 bar 530 C

2 Coal-fired thermal power plants

Vapor, 180 bar 530 C

Turbinas
Media y
Baja
Presin

Caldera
Turbina
Alta
Presin

Gas natural

Generador

Aire

W
Condensador

48

Exercise example on a steam cycle


T2-II
Se conocen los siguientes datos de una central termoelctrica con ciclo de
vapor:

2 Coal-fired thermal power plants

Potencia elctrica = 200MW


Combustible: gas natural
En relacin con el ciclo termodinmico:
El vapor entra a la turbina de alta presin a 180 bar y 530 C
La presin a la que se efecta el recalentamiento es de 45 bar
El vapor es admitido en la turbina de media presin a 530 C
La condensacin a la salida de la turbina de BP se efecta a 0,058 bar
Los rendimientos internos (isoentrpicos) de las turbinas de alta presin y la de
presin media-baja son, respectivamente: AP = 85 % , BP = 87 %.
El producto del rendimiento mecnico de turbina y alternador es MG = 96%.
La eficiencia de la caldera es del 88%

Exercise example on a steam cycle


T2-II

2 Coal-fired thermal power plants

Se pide:
1. Dibujar el ciclo y determinar les entalpas de los puntos reales (1,2,3,4)
2. Determinar el rendimiento trmico del ciclo de vapor ideal y real
3. Determinar el rendimiento total de la planta.
4. Cul es la produccin de vapor (kg/s) de la caldera?
5. Determinar el consumo de gas natural

49

Exercise example on a steam cycle


1
Diagrama del ciclo y entalpas
PUNTO

20

Entalpa
(kJ/kg)

Entropa
(kJ/kg K))

180

530

3359

45

310

2974

6.3366

45

530

3508

7.1183

0.058

35.5

2188

7.1183

180

36.8

170

--------

W (6)

Temperatura
(C)

20 (ideal)

40 (ideal)

Presin
(bar)

6.3366

40 4
S

Tablas termodinmicas
www.katmarsoftware.com/wasp.htm

2 Coal-fired thermal power plants

2 Coal-fired thermal power plants

50

2 Coal-fired thermal power plants

Exercise example on a steam cycle


2
T

1 3

2 Coal-fired thermal power plants

20 2

6
5

Ciclo trmico terico

40 4

3359

TT =

2974

3508

2188

(h1-h20) + (h3-h40) -(h6-h5)


(h1- h6) +(h3-h20)

3359

170

3508

2974

51

Exercise example on a steam cycle


2
Ciclo trmico terico
3359

2 Coal-fired thermal power plants

TT =

2974

3508

2188

(h1-h20) + (h3-h40) -(h6-h5)


(h1- h6) +(h3-h20)

3359

170

3508

= 0.458

2974

Exercise example on a steam cycle


2

2 Coal-fired thermal power plants

Ciclo trmico real

T =

(h1-h2) + (h3-h4) -(h6-h5)


(h1- h6) +(h3-h2)

52

Exercise example on a steam cycle


2

2 Coal-fired thermal power plants

Ciclo trmico real

T =

iAP =

(h1-h2) + (h3-h4) -(h6-h5)


(h1- h6) +(h3-h2)
(h1-h2)

= 0,85 iBP =

(h1-h20)

(h3-h4)
(h3-h40)

= 0,87

Exercise example on a steam cycle


2
Ciclo trmico real

2 Coal-fired thermal power plants

385

(h1-h20) iAP + (h3-h40) iBP


T =
(h1- h6) +(h3-h2)

iAP =

1320

3359

(h1-h2)
(h1-h20)

170

= 0,85

3508

3031

iBP =

(h3-h4)
(h3-h40)

= 0,87

53

Exercise example on a steam cycle


2
Ciclo trmico real

2 Coal-fired thermal power plants

T =

(h1-h20) iAP + (h3-h40) iBP


= 0,403
(h1- h6) +(h3-h2)

Exercise example on a steam cycle


3

2 Coal-fired thermal power plants

Rendimiento global de la planta

global = caldera T MG =
= 0,88 0,403 0,98 = 0,347

54

Exercise example on a steam cycle


4
Produccin de vapor

2 Coal-fired thermal power plants

Las dos expansiones de vapor en la turbina permiten transformar la


energa trmica del vapor en mecnica y posteriormente en elctrica en
el generador. La potencia elctrica producida en la planta (200 MWe)
resulta de:

vapor [(h1-h2) + (h3-h4)] MG = 200 103


m
kW

vapor 138,3 kg / s
m

Exercise example on a steam cycle


5

2 Coal-fired thermal power plants

Consumo de gas natural


El calor a aportar en la caldera en forma de gas natural ha de permitir
calentar el agua desde las condiciones de 6 hasta 1 y tambin el
recalentamiento intermedio (de 2 a 3). Es necesario considerar las
prdidas en la caldera (eficiencia 88%)

vapor [(h1-h6) + (h2-h3)]


m

caldera

QGN

= PGN = 576,1 MW

PGN
576100 kW
m3
m3

16,04
57770
PCIGN 35900 kJ
s
h
Nm3

55

Exercise proposal
T2-III

2 Coal-fired thermal power plants

A coal-fired power plant, with a net electrical output


of 100 MW, has a steam cycle that follows the scheme
below (represented in the T-S diagram).
1
Low
pressure
turbine

1 3

2s 2

Boiler
HP

Pump

6
5

4s 4

Energy Technology

113

Exercise proposal

2 Coal-fired thermal power plants

Steam cycle data:

Energy Technology

114

56

Exercise proposal

2 Coal-fired thermal power plants

The parameters of the plant are as follows:

Boiler's efficiency B = 91 %
High pressure turbine's internal efficiency: HP = 86 %
Medium and low pressure turbines efficiency: LP = 88 %
Pumps internal efficiency: P = 80 %
Turbine's mechanical efficiency: m = 97 %
Electric generator's efficiency: G = 99 %

Energy Technology

115

Exercise proposal

2 Coal-fired thermal power plants

The coal used has the following properties:


Composition
Moisture and ash: 22 %
Carbon (dry, ash-free): 82%
Sulphur(dry, ash-free): 3 %

Lower heating value 5900 kcal/kg


Cost 100 /t

Energy Technology

116

57

2 Coal-fired thermal power plants

Exercise proposal
Neglect the pumps work in what concerns the
cycle efficiency.
Solve the following questions justifying the
hypotheses you believe to be opportune:
1.
2.
3.
4.
5.

Thermal cycle efficiency (T)


Steam mass flow in the turbine
Hourly coal consumption
Fuel cost per kWhe produced
CO2 hourly production

Energy Technology

117

58

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