G 240 4/5/6/7 Planer Spare Parts and Instructions

G 240 4/5/6/7
MOULDER
Code
3650142 004
Language
GB
_________________________________________________________________________________________________________________
INSTRUCTIONS
SPARE PARTS
10/0
10/09
/09
GRIGGIO
Via Ca' Brion, 40 35011

Tel. ++39 049 9299711
WOODWORKING MACHINERY
http://www.griggio.com
Reschigliano (PD) ITALY

Fax ++39 049 9201433
E-mail:info@griggio.com
CONTENTS
1.
SKILLED PERSONNEL .......................................................3
17.
SECOND LOWER PLANER SHAFT ADJUSTMENT .........17
2.
MACHINE IDENTIFICATION ...............................................3
18.
UNIVERSAL SHAFT ADJUSTMENT .................................17
3.
GUARANTEE.......................................................................3
19.
LOWER ROLLER UNDERTABLE ADJUSTMENT .............18
4.
MACHINE STORAGE AND OPERATING ENVIRONMENT .3
20.
FEEDING DEVICE ADJUSTMENT ....................................18
5.
UNLOADING AND POSITIONING .......................................3
21.
CLEANING AND LUBRICATING. ......................................18
6.
TECHNICAL DATA ..............................................................4
22.
BELT TENSIONING AND REPLACEMENT .......................19
6.1.
TECHNICAL FEATURES G 240 P4 .....................................4
23.
MACHINE STARTING AND STOPPING............................19
6.2.
24.
FEEDING BY INVERTER ..................................................21
6.3.
TECHNICAL FEATURES G 240 P5U...................................7
25.
ELECTRONIC DISPLAY MODEL TC-501B .......................21
6.4.
25.1.
SPECIFICATIONS .............................................................21
6.5.
TECHNICAL FEATURES G 240 P 6U..................................9
25.2.
FEATURES .......................................................................21
6.6.
TECHNICAL FEATURES G 240 P 7U..................................9
25.3.
MAIN PANEL ILLUMINATION ...........................................22
6.7.
ELECTRICAL CONNECTION ............................................11
25.4.
MANIPULATION PROCEDURE ........................................22
6.8.
PNEUMATIC FEED ...........................................................11
25.4.1. PARAMETERS SETUP .....................................................22
6.9.
SUCTION...........................................................................11
25.4.2. CURRENT VALUE SETTING: ...........................................23
6.10.
NOISE PRODUCTION VALUES ........................................11
25.4.3. CLEAR CURRENT VALUE: ...............................................24
7.
DUST PRODUCTION ........................................................12
8.
OPERATING INSTRUCTIONS ..........................................12
25.4.4. ADDING 0.01 TO CURRENT VALUE (OR ADDING

CONTINUOUSLY). ............................................................24
8.1.
OPERATORS TRAINING..................................................12
9.
SAFETY WARNINGS ........................................................13
10.
TOOL ASSEMBLY .............................................................14
11.
PREPLANER TABLE AND INFEED FENCE ......................15
12.
GENERAL ADJUSTMENT OF THE MECHANICAL

DIGITAL INDICATOR ........................................................15
25.4.5. REDUCING 0.01 TO CURRENT VALUE (OR REDUCING

CONTINUOUSLY). ............................................................25
25.5.
CONNECTION SKETCH MAP...........................................25
25.6.
REFERENCE TABLE FOR PARAMETERS SETTING.......26
25.7.
MAXIMAL EXTERIOR SIZE AND INSTALLING SIZE ........26
26.
TROUBLESHOOTING.......................................................27
FIRST LOWER PLANER SHAFT ADJUSTMENT ..............15
27.
PROBLEM - PROBABLE CAUSE - CURE .........................27
RIGHT-HAND VERTICAL PLANER SHAFT ADJUSTMENT

(SECOND SHAFT).............................................................15
27.1.
PROBLEMS WITH THE CUTTER......................................28
27.2.
ELECTRIC PROBLEMS ....................................................29
15.
LEFT-HAND VERTICAL PLANER SHAFT ADJUSTMENT

(THIRD SHAFT).................................................................16
28.
LIST OF NORMALLY REPLACED STANDARD

COMPONENTS .................................................................29
16.
UPPER HORIZONTAL PLANER SHAFT ADJUSTMENT

(FOURTH SHAFT) .............................................................16
28.1.
BEARING LIST ..................................................................29
13.
14.
Read this instruction manual carefully prior to installing the machine. Do not postpone learning these instructions
once you have already started using the machine; do not allow unauthorized and untrained operators to work on the
machine.
Documents containing operating instructions should be kept in an easily accessible place for future
reference.
IMPORTANT:
FOR A BETTER UNDERSTANDING OF THIS MANUAL, ATTENTION SHOULD BE PAID TO THE SYMBOLS
SHOWN BELOW.
This symbol refers to

information which should be observed in order to avoid possible risks and/or
dangers
information on the machine itself or instructions for its correct operation
operations to be carried out on electrical/electronic components or on live parts
For a better understanding of this manual, attention should be paid to the symbols shown below.
No.
Symbol
Meaning
When closing the safety cover, pay attention to your fingers
Voltage inside! Danger!
Electrical shock! Danger!
Attention
Open switchboard only

when main switch is in
position O
Pneumatic Power source
havent been cut off after main
switch is disconnected
Make sure that electrical and air supply are disconnected at the
same time.
Use the protective cover while the machine is running.
Use the safety cover while the machine is running.
Beware of trapping fingers while parts are rotating.
Attention
8
FEED CAN WORK ONLY

AFTER
ALL OF SHAFTS START UP
ATTENTION: FEED CAN WORK ONLY AFTER

ALL OF SHAFTS START UP
1.
SKILLED PERSONNEL
With qualified personnel are meant those persons who apply to the characteristics described in point C.2,
chapter 7 " Advice For Use"
IMPORTANT
Read this instruction manual thoroughly before starting to set up the machine. Do not stop learning these concepts
until you are working and do not allow unskilled or unsuitably trained people work with the machine.
For future reference the documents containing the instructions for use must be kept in a place where they
may be easily found for consultation.
2.
MACHINE IDENTIFICATION
This instruction manual for use and maintenance refers to

4 SPINDLES PLANER
The machine identification plate, stating name and address of the manufacturer, serial number, technical data on the
motors installed, model, MAX weight is fixed to the rear base of the machine.
3.
GUARANTEE
It is advisable not to carry out any repair or job not stated in this instruction manual.
All operations (e.g. disassembly - repair of parts of the machine) marked by the symbol under the title must be carried
out only either by the manufacturer's technicians or by technicians appointed by the manufacturer.
The manufacturer offers a six-monthl guarantee, which starts from the time when the machine is started up on the
user's premises.
The manufacturer's guarantee does not cover any the electrical part.
4.
MACHINE STORAGE AND OPERATING ENVIRONMENT
The machine should be used in environments with the following characteristics:

a)
b)
c)
d)
e)
5.
Room temperature ranging 5 to 40.

Relative moisture ranging 30% to 95%.
The machine can be used in locations up to 1000 metres above sea level.
Storage and transport temperature: -25~55.
Store in a roofed area.
UNLOADING AND POSITIONING
Before unloading the machine, check the weights to be lifted reported in the table of the technical features, (see
Contents), then remove everything is on the machine that might hinder the unloading operation.
Unload the machine by a crane and sling it either with robust ropes and steel cables as shown in figure 1-2, or with a
fork lift truck to be placed under the base (Fig. 1/A). These means shall have a capacity higher than the global weight
to unload. To protect the paint from the rope friction, put rags between the ropes and the machine.
Lift slowly, check the machine balance, lay gently.
Use rollers to carry the machine to the work station.
Put the machine in the position marked in the working area, placing it where the connection to the electric line is the
easiest, and near a coupling of the chip suction plant.
While machining long pieces, pay attention not to cause any crush danger between the machine and the fixed parts of
the surrounding area.
A min distance of 800 mm is required between the back side of the cover and the wall.
The machine has to be steady and solidly anchored to obtain the best performance.
Base plate for the installation: Installation and anchoring of this machine does not normally require foundation bolts. If
required, Fig. 2- 2A 2B shows the sizes of 8 foundation bolts.
Check levelling until the base plate rests on a flat surface:
insert shims (2) under the adjusting screw (1) Fig. 3Place a gauge (4) on the machine table, preferably in the machine central part.
Adjust the machine using adjusting screw (1); error tolerance is 0.1mm/m
Anchor the machine to the floor by fitting expansion bolts in the holes in the support platforms.
6.
TECHNICAL DATA
6.1.
TECHNICAL FEATURES G 240 P4
NO.
Item
Width
mm
Thickness
mm
20-230 (for the

cutter diameter <
130mm)
8-160 (for the
cutter diameter <
160mm)
Size of workpiece
Feeding speed
Infeed table
4
5
-1
m min
6-24
mm
mm
2000
10
Adjustable distance for pre-planer fence
mm
10
Adjustable distance for outfeed table (pad addition)
mm
Max. 1
Length
Height adjustment
-1
r min
6000
Planer shaft diameter
mm
40
Tools min/max diameter
mm
Profile cutter max

length
mm
110 - 145
250 (including
shaving milling
machine)
20mm larger than
profile cutter
Speed
Technical
parameter
Unit
Il 1st lower horizontal planer shaft
Shaving milling
machine OD
Shaving milling
machine thickness
Max removal
Vertical movement
Horizontal movement
Motor power
mm
mm
12
mm
10
mm
mm
kW (HP)
-1
Speed
20
20
5,5 (7,5)
r min
6000
mm
40
mm
125 - 200
mm
110 - 200
mm
180
mm
10
mm
mm
40
60
nd
2nd and 3rd vertical planer shaft
2 shaft tools min/max

diameter
rd
diameter
Milling cutter max
length
Max removal
Vertical movement
Horizontal movement
Motor power
kW (HP)
25.5 (2x7.5)
NO.
Item
-1
Speed
th
4 upper horizontal planer shaft
r min
6000
mm
40

Milling cutter max length
mm
mm
110 - 200
240
Max removal
mm
10
160
40
7.5 (10)
Vertical movement
Horizontal movement
Motor power
Upper steel roller
OD/ID
Upper rubber roller
OD/ID
Steel feeding roller (lower)
OD/ID
Lower roller wheel
OD / Length
Feeding nip roller
Technical
parameter
Unit
mm
mm
kW (HP)
mm
140/ 35
mm
140/ 35
mm
96/ 25
mm
96/253
10
Motor power when feeding
kW (HP)
3 (4)
11
Motor power when lifting feeding beam
kW (HP)
1.1 (1.5)
12
Chips conveying pipe OD/ID
mm
13
Total motor power (4 shafts)
kW (HP)
150/ 138
28.1 38
14
Dimension 4 shafts (length x width x height)
mm
372017501700
15
Weight (4 shafts)
kg
2750
6.2.
NO.
Item
Feeding speed
Infeed table
Width
mm
Thickness
mm
Size of workpiece
4
5
Technical
parameter
Unit
-1
m min
Length
mm
Height adjustment
Speed
1st lower horizontal planer shaft
mm
mm
mm
-1
r min
mm
mm
Profile cutter max length
mm
Shaving milling machine OD
mm
Shaving milling machine

thickness
Max removal
Vertical movement
Horizontal movement
Motor power
mm
mm
mm
mm
kW (HP)
20-230 (for the

cutter diameter <
130mm)
8-160 (for the
cutter diameter <
160mm)
6-30
2000
10
10
Max. 1
6000
40
110 - 145
250 (including
shaving milling
machine)
20mm larger than
profile cutter
12
10
20
20
5,5 (7,5)
NO.
Item
-1
Speed
th
Feeding nip roller
6000
mm
40
mm
125 - 200
mm
110 - 200
mm
180
Max removal
mm
10
Vertical movement
Horizontal movement
mm
mm
40
60
kW (HP)
-1
Speed

5 lower horizontal planer shaft
r min

nd
diameter
rd
diameter
Milling cutter length
Motor power
Technical
parameter
Unit
25.5 (2x7.5)
r min
6000
mm
40
mm
110 - 200
mm
240
Max removal
mm
10
Vertical movement
Horizontal movement
mm
mm
160
40
Motor power
Upper steel roller OD/ID
Upper rubber roller OD/ID
Lower steel feeding roller
OD/ID
Lower roller wheel OD/Length
kW (HP)
mm
mm
mm
96/ 25
96/253
3 (4)
1,1 (1,5)
10
mm
kW (HP)
11
kW (HP)
12
mm
13
kW (HP)
14
Dimension with 5 shafts (length x width x height)
15
Weight (5 shafts)
mm
kg
2x7,5 (2x10)
140/ 35
140/ 35
150/ 138
35.6 (48)
3900x1730x1800
3850
6.3.
TECHNICAL FEATURES G 240 P5U

N.B. FOR OTHER TECHNICAL SPECIFICATIONS, PLEASE SEE G 240 P5
NO.
Item
th
3
4
6.4.
r min
mm
mm
mm
240
Max removal
mm
10
Motor power
Weight (5 shafts)
Item
mm
mm
kW (HP)
-1
r min
mm
mm
mm
mm
mm
mm
160
40
7,5 (10)
6000
40
110 - 200
200
10
400
410
0 - 90
kW (HP)
mm
kg
7,5 (10)
4600x1730x1800
4050
Technical
parameter
Unit
Width
mm
Thickness
mm
Size of workpiece
-1
Feeding speed
Infeed table
m min
mm
Length
6000
40
110 - 200
NO.
1
-1
Speed
Vertical movement
Horizontal movement
Motor power
Speed
Max removal
Vertical movement
Horizontal movement
Rotation
5 universal planer shaft
Technical
parameter
Unit
Height adjustment
mm
10
mm
10
Speed
mm
-1
r min
mm
mm
mm

OD
thickness
Max removal
Vertical movement
Horizontal movement
Motor power
20-230 (for the cutter

diameter < 130mm)
8-160 (for the cutter
diameter < 160mm)
6-30
2300
mm
mm
mm
mm
mm
kW (HP)
Max. 1
6000
40
110 - 145
250 (including
shaving milling
machine)
20mm larger than
profile cutter
12
10
20
20
5,5 (7,5)
NO.
Item
-1
Speed
6 shaft
lower horizontal planer shaft
10
Feeding nip roller
6000
mm
40
mm
125 - 200
mm
110 - 200
mm
180
Max removal
mm
10
Vertical movement
Horizontal movement
mm
mm
40
60
kW (HP)
-1
Speed
4th and 5th shaft

upper horizontal planer shafts
r min

nd
diameter
rd
diameter
Milling cutter length
Motor power
Technical
parameter
Unit
25.5 (2x7.5)
r min
6000
mm
40
mm
110 - 200
mm
240
Max removal
mm
10
Vertical movement
Horizontal movement
Motor power
Speed
mm
mm
kW (HP)
-1
r min
mm

Max removal
Vertical movement
Horizontal movement
Motor power
Lower steel feeding
roller.OD/ID
Lower roller wheel
OD/Length
mm
mm
mm
mm
mm
kW (HP)
mm
mm
160
40
2x7,5 (2x10)
6000
40
110 - 200
240
10
160
40
5,5 (7.5)
140/ 35
140/ 35
mm
96/ 25
mm
96/253
11
kW (HP)
4 (5.5)
12
kW (HP)
1,1 (1,5)
13
mm
14
kW (HP)
15
16
Weight (6 shafts)
mm
kg
150/ 138
42.1 57.2
4700x1700x1700
4550
6.5.
TECHNICAL FEATURES G 240 P 6U

N.B. FOR OTHER TECHNICAL SPECIFICATIONS, PLEASE SEE G 240 P6
NO.
Item
-1
Speed
th
6 universal planer shaft
r min
6000
mm
40

Max removal
Vertical movement
Horizontal movement
Rotation
mm
mm
mm
mm
mm
110 - 200
200
10
400
410
0 - 90
Motor power
2
Weight (6 shafts)
6.6.
mm
7,5 (10)
4800x1730x1800
kg
Item
4850
Technical
parameter
Unit
Width
mm
Thickness
mm
Size of workpiece
Feeding speed
Infeed table
4
5
-1
m min
20-230 (for the

cutter <
130mm)
8-160 (for the
cutter <
160mm)
6-30
Length
mm
2300
Height adjustment
mm
10
mm
10
mm
Max. 1
-1
Speed
kW (HP)
TECHNICAL FEATURES G 240 P 7U
NO.
Technical
parameter
Unit
r min
6000
mm
40
mm
mm
Shaving milling machine OD
mm
110 - 145
250 (including
shaving milling
machine)
20mm larger than
profile cutter

thickness
Max removal
Vertical movement
Horizontal movement
Motor power
mm
mm
mm
mm
kW (HP)
12
10
20
20
5,5 (7,5)
NO.
Item
Unit
Speed
nd
2 shaft tools min/max diameter
rd
3 shaft tools min/max diameter
2nd and 3rd vertical planer shaft Milling cutter length
Max removal
Vertical movement
Horizontal movement
Motor power
r min
mm
mm
mm
mm
mm
mm
mm
kW (HP)
Speed
4th and 5th shaft

upper horizontal planer shafts
7 shaft
universal planer shaft
-1
6000
40
r min
mm
110 - 200

Max removal
Vertical movement
Horizontal movement
mm
mm
mm
mm
240
10
160
40
kW (HP)
-1
2x7,5 (2x10)
r min
6000
mm
40
mm
110 - 200
mm
240
Max removal
Vertical movement
Horizontal movement
Motor power
mm
mm
mm
kW (HP)
-1
Speed
10
6000
40
125 - 200
110 - 200
180
10
40
60
25,5 (2x7,5)
mm
Speed
6 shaft
-1
Motor power
Technical
parameter
r min
10
160
40
5,5 (7.5)
6000
mm
40
mm
110 - 200
mm
200
Max removal
Vertical movement
Horizontal movement
mm
mm
mm
10
400
410
Rotation
0 - 90
Motor power
Lower steel feeding roller OD/ID
Lower roller wheel OD/Length
11
Feeding nip roller
12
13
14

kW (HP)
mm
mm
mm
mm
kW (HP)
kW (HP)
mm
15
kW (HP)
16
17

Weight (7 shafts)
10
mm
kg
7,5 (10)
140/ 35
140/ 35
96/ 25
96/253
4 (5,5)
1,1 (1,5)
150/ 138
42.1 57.2
5600x1700x1800
5400
6.7.
ELECTRICAL CONNECTION
The connection of the machine to the main power must be carried out by a skilled electrician in accordance with the
specifications of the standards in force.
Turn the main switch to "0".
Ensure that the main power line is not under tension before starting to connect the machine.
The manufacturer of the machine is not responsible for general protection against short circuit.
The user must connect the machine to the power line, fitting a set of three fuses. For this purpose the following table
shows the recommended values of the fuses which had better be type SIEMENS 5SB NEOZED, depending on the
power absorbed by the machine and the line voltage.
The same table recommends the minimum wire section to be used for connection. The wire entry is on the rear of
the machine.
- The conductors must be connected to the terminals marked:
L1 - L2 - L3
and the yellow and green earth wire to the terminal:
PE
A good earth socket is recommended.
The neutral lead is not connected.
Start the machine for a few seconds to ensure that the tool is turning in the direction indicated by the arrows on the
plate of the casing. If not, switch off the machine, disconnect the power and invert the two phases.
6.8.
PNEUMATIC FEED
Pneumatic feed: dry, filtered and lubricated compressed air. Pressure used must be by 0,5~0,8 Mpa. For
connection use a plastic pipe by 8mm outer diameter.
6.9.
SUCTION
Before starting up the machine, connect it to a suction hood. The connection has to be done in such a way that the
machine automatically activates the suction hood.
For instance, an induction coil can be installed on a supply cable properly connected to the electric system of the
suction hood. The user will be charged for this modification and has to ask a skilled electrician to carry it out..
With 4-shaft machines connected to 4 flexible hoses (150 mm inner diameter, hardly inflammable type), the suction
plant should provide a capacity of at least 8740 m /h.



Suction speed should be at least 30-34 m/sec.
6.10.
NOISE PRODUCTION VALUES
- NOISE PRODUCTION LEVEL:

LWA=85,1dB
LWA=85,9dB
LWA=86,7dB
4 spindles
5 spindles
6 spindles
- ENVIRONMENTAL FACTOR
K = 2 dB (A)
Attention!
Prolonged exposure to a level higher than 85 dB (A) may cause damage to your health; users are always
recommended to make use of suitable personal protection systems (e.g. headphones , ear plugs).
The values shown are production levels and are not necessarily levels for safe working. While there is a
relationship between production levels and exposure levels, this may not be used reliably to determine whether any
further precautions are necessary. Factors which influence the real level of exposure for workers include the
duration of exposure, the characteristics of the buildings, other sources of dust and noise etc., for example the
number of machines and other processes being carried out nearby. The allowed level of exposure may also vary
from one country to another. Anyway, this information will enable the user to make a better assessment of the
dangers and risks involved.
11
7.
DUST PRODUCTION
In this type of machine the only material harmful for our health is sawdust.
Dust production has been checked by Fachausschu Holz and is clearly below the currently allowed limit value of 2
3
mg/m .
3
- DUST CHECK
<mg/m .
8.
OPERATING INSTRUCTIONS
The Straightening-Profiling machine has to be used only by people trained for its safe utilization as well as for the
right use of the protecting devices, and who perfectly know what kind of dangers exist while operating.
Our machine has been manufactured only for wood working.
Any other utilization is not according to law. In such cases, the manufacturer is not responsible for any possible
damage; the user is the sole responsible for any risk.
The manufacturer rules concerning safety, operation and servicing and the measures mentioned along with the
technical data must be respected.
The special accident-prevention rules and other technical rules concerning safety must be respected.
The machine has to be used, serviced and repaired only by experts informed of the possible dangers.
The manufacturer is by no means responsible for any arbitrary alteration of the machine and the following
damages.
Use the machine exclusively with the original accessories supplied by the manufacturer.
Even if the necessary precautions are taken, further risks exist, such as:
- the overalls can get entangled in the various tools or in other working parts of the machine;
- danger of hurting oneself with the tools;
- danger of hurting oneself between the fences and the worked pieces, or with other working parts of the
machine;
- wounds caused by splinters of breaking tools;
- wounds caused by parts of pieces being ejected during operation;
- wounds caused by pneumatic devices;
- fire risk;
- risks connected with the electric system;
- risks caused by loud noise;
- risks caused by dust.
8.1.
OPERATORS TRAINING
All operators working on straightening machines have to be adequately trained for their use, adjustment and
operation. In particular:
These machines can be used exclusively by properly trained people. Their training has to include any information
about the risks caused by the machine and the suitable precautions to take.
Operators have to be instructed in the correct use and periodical inspections of the protections and of the safety
devices as well.
Clear out the working area surrounding the machine for its safe operation. The floor has to be perfectly flat and
without any material, such as chips and shavings.
Provide for a proper general and localized lighting for each work station.
If necessary, make use of safety devices such as hearing protectors during the machine operation. Use gauntlets to
displace tools and raw materials.
While operating, the machine has never to be left with no-one on duty.
Any machine default or trouble, protections and tools included, has to be signalled as soon as it is found, and the
adequate measures have to be taken.
The safety rules concerning cleaning, servicing, defaults shooting and curing are to be respected.
12
The operator needs to be informed of the noise levels the ordinary utilization of the machine generates, and of the
factors affecting the exposure to the noise. These factors consist of:
- right tool choice
- right speed choice;
- tool and machine maintenance;
- type of material to be machined;
- importance and utilization of all necessary fences;
- right use of the hearing protectors.
9.
SAFETY WARNINGS
If you do not comply with the safety warnings or use the machine improperly, you are responsible for the
risk of accident for yourselves and for other people.
This machine has been manufactured to be commonly used in a joinery and to guarantee the greatest safety
along with the best performances; nonetheless, the greatest safety depends on you.
Do not forget that the use of any machine-tool involves certain risks.
In case a fire breaks out, do not use water to extinguish the flames; use only powder type fire extinguishers.
Pay the greatest attention before beginning any work.
Work only when guards are correctly positioned and perfectly efficient.
If you stop the machine to adjust or disassemble some of its components, position main switch Q1 onto
position 0
Stop the machine completely before cleaning it and before removing any guard for servicing through main
switch Q1.
The overall cleaning of the machine, the workbench and the surrounding floor, is greatly responsible for safety.
Since some objects can cause serious accidents, always take off your rings, your watch, your bracelets; button
up your cuffs; take off your tie, which can entangle in the most various places; gather your hair properly; use
accident-preventing shoes, as worldwide recommended.
Always make use of eye protectors.
Never work too long or too short pieces for the machine capacity; only pieces correctly borne and safely driven
by the machine can be worked.
The working cycle has to be started only when the tool holder shaft rotates at its highest speed.
If any drawback occurs, stop the machine immediately. Do not move away chips or splinters while the piece to
be machined is being fed.
Never use cracked and deformed tools.
Never use tools at a higher speed than the values reported on themselves and in the tables applied on the
machine.
Make sure that rotating tools are perfectly balanced, sharpened, keyed and clamped.
Before assembling any tool in its seat or shaft, make sure that the supporting surfaces are clean, perfectly flat
and without any dent.
Never start up the machine before having properly installed all casings on tools, belts, chains, etc.
Clamp to the prescribed couple screws, bolts or ring nuts, having care to respect the ordinary clamping values
and not to use levers or striking on the wrenches.
SAFETY INSTRUCTIONS
The machine connection to the mains has to be done by a skilled technician.
Any operation concerning the electric system is to be done by an electrotechnician.
Any adjusting or equipping operation has to be done when tools are standstill.
To avoid jamming, move the main switch onto 0 and wait until tools come to a complete stop.
Brake motor machines are fitted with a long duration braking device. If braking time is higher than the one
prescribed, for any adjustment see the section about the brake motor.
In order to guarantee a safe and efficient working, use tools appropriate to the material to be machined.
The tool must turn in the right direction of rotation. The operator has to be sure that the machine works in the
desired direction, and that the material is fed in the direction opposite to the shaft rotation.
Provide for a safe control of the piece to be machined (see section EXAMPLES MACHINING TYPES).
Carefully check each wooden piece condition before operating. Pieces can dangerously turn back if they have
knots, splittings or foreign objects, such as rivets.
13
10. TOOL ASSEMBLY

Tools shall be manufactured in conformity with the European Standard pr EN 847-1.
On tools to be used on machines with integrated feeding must be marked permanently and clearly with:
- the manufacturers name or the trade-mark;
- outside diameter x cutting length x hole diameter;
- allowed speed area;
- MEC;
- year of manufacturing (it can be a code).
- Make sure that the tool in use is chosen, sharpened, maintained and adjusted in conformity with the directions of
the tool manufacturer.
- Tools have to be sharpened and properly assembled with tools and supports carefully balanced.
- Take the necessary precautions while handling the tools; use gauntlets as often as you can.
- The tools made of only one material must not have any flaw.
- The tools and their components have to be fastened so that they do not loosen while operating.
- Screws and locking nuts have to be tightened to the couple prescribed by the manufacturer through appropriate
tools.
- Implement extensions and hammer clamping are not allowed.
- The clamping surfaces have to be free from dirt, grease, oil and water.
- The use of detachable rings or tool bushes is allowed only if they are supplied by the manufacturer.
- Remove resin from light metal alloy tools only with solvents not etching aluminium.
- Precaution is needed while repairing tools for wood machining.
- The design of complex tools (with built-up cutting edges) has not to be altered during repair.
- Compound tools have to be repaired only by skilled and trained technicians who must know the design features
as well as the safety level to be reached.
- Tool repair will include the utilization of spare parts according to the specifications of the original parts supplied
by the manufacturer.
- For one-piece tools, take the necessary precautions so that the regrinding of the cutting edge does not weaken
the body of the tool and the edges connection on the body.
For assembly proceed as follows:
- Position the starting switches on "0".
- Position the main switch on 0 and lock it.
- Assemble tool (Fig. 6-7)(3) on shaft (1), using spacer rings (2) if necessary.
- Screw snap ring (4) and fasten with double head spanner (5/6) holding part (6) and turning part (5) clockwise.
- To assemble shaving milling cutter (Fig. 7)(7) on the preplaner shaft follow the above-mentioned instructions, not
forgetting to offset the cutting edges of the milling cutter with those of the tool.
- Replace all guards of the chip suction hoods.
- Make sure that the tool is properly assembled with regard to the shaft direction of rotation.
To change cutters, loosen locking screws of wedge (Fig. 6)(1), so that springs push the cutter upwards; then
remove the cutter in axial direction.
After setting up the new cutter, install the tool on the adjusting device. To guarantee a perfect parallelism to the table,
it is sufficient to put the cutter on the adjuster reference line (Fig. 6A)(1) and proceed as follows:
- screw clamp screws (Fig. 6)(2) first moderately, then with greater strength, starting from the central screws, then
alternatively from one end to another; do not use extensions or hammers; use wrench only. Repeat until you have
changed all cutters. Once cutters have been replaced or sharpened, check that the thickness corresponds to the
value of the indicator.
Interchangeable TERSA knives slide on one side inside a longitudinal groove, parallely to a wedge that, pushed by
the centrifugal force, guarantees a uniform and steady locking along all the head length. Adjustment is automatic by
means of the perfect adjusting of the reverse profiles of the groove and the cutter.
Tools must be changed as follows:
- unlock the tool stopping device giving a light blow to the self-locking bolt (Fig. 6B)(1);
- remove the reversible tool and introduce a new reversing section, or change tool (2).
Then start up the machine. Thanks to the centrifugal force, tools automatically lock.
Cutter position adjustment procedure with respect to tables
Cutter adjustment to vertical reference fence and horizontal table should be made by taking the right-hand vertical
shaft as an example.
Apply the tool gauge to the side of the vertical reference fence, then adjust cutters until one of the edges touches the
gauge itself. While adjusting, manually turn the cutter opposite to the cutting direction, up to a point when friction
between the edge and the gauge can be barely perceived but not heard: this indicates proper adjustment of the
cutter. Once this is done, move on to set the digital indicator. (Fig. 6)
14
11. PREPLANER TABLE AND INFEED FENCE

- To adjust preplaner table (Fig. 7)(1), loosen handle (2) and adjust it on the straightening value of the lower edge,
considering that the max. bending of the piece can be 10 mm.
Reference "0" of the millimetre plate corresponds to the working table.
- To adjust side fence (3) loosen handle (4) and adjust it on the desired straightening value of the vertical wall, still
considering that the max. piece bending is 10 mm.
Reference "0" of the millimetre plate relates to the first fixed right fence, placed behind the preplaner shaft.
If adjusting the preplaner shaft sliding capacity is needed, release or tension spring (5).
In order to make easier to feed andload short (min length 250 mm) and thin pieces, the machine can be equipped
with an additional infeed driving roller (6).
Besides, when this unit is inserted, it is possible to maintain the natural bending of the piece on the lower side and
on the infeed fence side. To work long pieces, take off this unit.
12. GENERAL ADJUSTMENT OF THE MECHANICAL DIGITAL INDICATOR

Adjust the planer shaft using a tool gauge, then adjust the mechanical digital indicator following the instructions
provided below:
a) Slacken the holding screw in the digital indicator adjusting ring.
b) Set the adjusting ring to the value required and make sure the final direction of the digital indicator is in line with
the vertical/horizontal shaft movement; finally, re-tighten the holding screw.
c) The first digit beyond the marked line on the mechanical digital indicator indicates a 0.1 mm decimal
adjustment.
13. FIRST LOWER PLANER SHAFT ADJUSTMENT

General procedure for planer shaft adjustment
The planer shaft can be adjusted in two directions:
axially, along the planer shaft itself and radially, along the tool radius; positioning is shown on the mechanical digital
indicator.
a) Slacken the lock handle
b) Turn the (vertical or horizontal) adjusting screw by using the crank so as to set the planer shaft position at the
desired height, displayed in the mechanical digital indicator.
c) Lock using the handle.
Lower milling cutter - functions and requirements
Besides planing, the lower milling cutter (1) is equipped with a shaving tool which can produce a machining angled
to the right on the lower part of the wooden raw element, thus obtaining two references, one perpendicular to the
other. When this machining touches element (2), the workpiece is moved on to the subsequent machining of the
right vertical planer shaft (4). The shaving milling cutter, concentric to the rotary planer, has a diameter 20 mm
larger than the latter. (Fig.9)
Lower planer axial adjustment
a) The cutting planes of the shaving milling cutter and of the horizontal milling cutters are assembled on the same
shaft. As a result, the cutting unit position with respect to the side fence (2) (Fig. 10) must be set by axially
adjusting the lower planer shaft.
b) Place the tool gauge (3) against the side fence (2).
c) Slacken the lock screw (4), turn screw (5) and adjust the axial position of the cutting unit (1 3 ) until the working
edge of the shaving milling cutter (1) touches gauge (2) (Fig. 10)
d) Tighten the lock screw (4).
Radial adjustment
Place the tool gauge (2) on the machine table (3) (Fig. 8).
a) Slacken the lock handle.
b) Turn the adjusting screw until the cutting edge of tool (1) touches lightly reference gauge (2).(Fig. 8)
c) Lock using the handle.
14. RIGHT-HAND VERTICAL PLANER SHAFT ADJUSTMENT (SECOND SHAFT)

Vertical adjustment
a) Insert a spacer ring 10mm in thickness in the vertical shaft. (Fig. 13)
b) Place the gauge on the table.
c) Slacken the lock handle, adjust the planer shaft vertically until the gauge is level with the spacer ring.
d) Set the mechanical digital indicator at 10 mm.
e) Lock using the handle
15
Horizontal adjustment
b) Mount a rotary planer on the shaft with a known radius (example 62.5mm). (Fig. 11)
To adjust the tools, place a gauge on the left-hand reference fence.
c) Slacken the lock handle, adjust the planer shaft horizontally until the working edge of the milling cutter touches
the gauge.
d) Set the mechanical digital indicator at 62.5mm.
Machine table and reference fence
a) When small diameter milling cutters are used in the vertical shafts, introduce an insert (1) (Fig. 12) to
compensate for the space created on the table
b) Set the fence (2) according to the milling cutter diameter. When adjusting, slacken the lock screw on the rear
side of the protection.
15. LEFT-HAND VERTICAL PLANER SHAFT ADJUSTMENT (THIRD SHAFT)

Vertical adjustment
b) Place the gauge on the table.
c) Slacken the lock handle, adjust the planer shaft vertically until the gauge is perfectly aligned between the table
and the spacer ring.
a) Use as reference a workpiece machined on four sides, then measure its width with a gauge.
b) Place it between the vertical fence and the milling cutter.
c) Slacken the lock handle, adjust the planer shaft horizontally until the working edge of the milling cutter touches
the reference workpiece.
d) Set the mechanical digital indicator at the height measured with the gauge
Front and rear presser adjustment.
a) Adjust the vertical presser located at the shaft inlet, position its end at approx. 3 mm from the milling cutter. (Fig.
14)
b) Adjust the horizontal fence, located on the shaft outlet, aligned with the cutters using a gauge or a workpiece as
reference.
c) Complete all adjustments, position the left-hand vertical shaft unit based on the width of the element to be
machined, by setting the horizontal movement.
d) Lock using the handle
Machine table and reference fence
a) When small diameter milling cutters are used in the vertical shafts, introduce an insert (1) (Fig. 12) to
compensate for the space created on the table
16. UPPER HORIZONTAL PLANER SHAFT ADJUSTMENT (FOURTH SHAFT)

a) Insert a spacer ring 10mm in thickness in the horizontal shaft. (Fig. 15)
b) Position the gauge between the spacer ring and the vertical fence.
c) Slacken the lock handle, adjust the planer shaft horizontally until the gauge is perfectly aligned between the
spacer ring and the vertical fence.
e) Lock using the handle.
Vertical adjustment
a) Use as reference a workpiece machined on four sides, then measure its height with a gauge.
b) Place it between the table and the milling cutter (Fig. 15).
c) Slacken the lock handle, adjust the planer shaft vertically until the working edge of the milling cutter touches
the reference workpiece.
d) Set the mechanical digital indicator at the height measured with the gauge
16
Infeed and outfeed presser adjustment.

a) Adjust the vertical presser (2) located at the shaft inlet and position its end at approx. 3 mm from the milling
cutter. (Fig. 14)
b) The vertical presser (1), located at the shaft outlet, should be adjusted in different directions:
- horizontally, to bring the presser as close as possible to the milling cutter
- axially, to centre the presser with respect to the workpiece width
- vertically, using as reference a gauge or a workpiece, until the presser is perfectly aligned with the cutters.
17. SECOND LOWER PLANER SHAFT ADJUSTMENT

(FIRTH SHAFT IN 5-SHAFT MACHINES / SIXTH SHAFT IN 6-SHAFT MACHINES)
a) Insert a spacer ring 10mm in thickness in the horizontal shaft. (Fig. 17)
b) Position the gauge between the spacer ring and the vertical fence.
c) Slacken the lock handle, adjust the planer shaft horizontally until the gauge is perfectly aligned between the
spacer ring and the vertical fence.
e) Lock using the handle.
Vertical adjustment
a) The outfeed table should be vertically adjusted if using this shaft for finishing the lower part of the workpiece.
b) To carry out this operation, proceed as follows:
c) Slacken the table lock screw
d) Insert a shim under the table of a size equal to the thickness to be removed
e) Tighten the lock screws
f)
Place a gauge between the outfeed table and the milling cutter
g) Slacken the lock handle, adjust the planer shaft vertically until the working edge of the milling cutter touches
the reference gauge
h) Lock using the handle
18.
UNIVERSAL SHAFT ADJUSTMENT
The spindle/universal shaft unit can be adjusted in three directions: horizontal, vertical and angular.
The combination of horizontal and vertical adjustments allows spindle positioning as for any other shaft preceding
this one, to carry out other profile turning or precise finish sanding.
A combination of the three adjustments allows positioning the spindle at any working angle on a 360r ange, to carry
out special profiles, even with acute angles.
This command allows moving the spindle unit horizontally with respect to the table.
Slacken the lock handle.
Adjust using screw ( 2) (Fig. 19) and reading the position on the mechanical digital indicator
Lock using the handle.
Vertical adjustment
This command allows moving the spindle unit vertically with respect to the lower or upper part of the table.
Slacken the lock handle.
Adjust using screw ( 1) (Fig. 19) and reading the position on the mechanical digital indicator
Lock using the handle.
This axis allows positioning the spindle in the lower or upper part of the table.
Angular adjustment
This command allows tilting the spindle unit 0 to 90.
Slacken the lock screws ( 3 ) (Fig. 19).
Adjust tilt using screw ( 4) (Fig. 19) and reading the angle on the vernier scale.
Lock using screws ( 3 ) (Fig. 19).
17
19. LOWER ROLLER UNDERTABLE ADJUSTMENT

a)
b)
The motor-powered lower roller must be vertically adjusted so that it protrudes by 0.05 mm max. with respect to
the table.
Vertical adjustment should be carried out by using the two screws located at the lower ends of the roller itself;
lock by tightening the nuts.
20. FEEDING DEVICE ADJUSTMENT

Feeding roller vertical position adjustment
To adjust the vertical position of the feeding unit, proceed as follows:
- Position the unit at a reference height from the table (for example, 30 mm), reading the height on the index on
the plate located at the infeed section.
- Adjust the steel rollers so that the lower part of the diameter is 27 mm in height with respect to the table
- Adjust the rubber rollers so that the lower part of the diameter is 25 mm in height with respect to the table
Feeding unit vertical adjustment
To position the feeding unit based on the thickness of the finished workpiece, use the upstroke and downstroke
switches and check the level on the index on the plate located at the infeed section.
Air pressure adjustment
Pressure adjustment in the steel and rubber roller is carried out separately by acting on the filter-air regulator unit
handwheel and reading the value on the pressure gauge (normally set at 0.3 Mpa).
21. CLEANING AND LUBRICATING.

Frequent maintenance ensures your machine will last longer and always provide optimal performances.
Plus, also overall cleaning of the machine and of the surrounding floor will improve overall safety.
Frequent cleaning:
Clean the machine using a solvent and compressed air to avoid the formation of scales, particularly on the table,
slideways, shafts and cavities, wherever residues of dust and chips are visible.
When using compressed air, avoid pointing the jet towards fences and supports, to prevent chips from
accumulating in the tool support and in the spindle bearings.
When cleaning and lubricating, make sure not to apply grease to belts or drive pulleys, as this might compromise
machine operation.
If required, clean belts with a cloth or a rag and use kerosene or turpentine for the pulleys.
Avoid all contact between belts and solvents or lubricants.
Besides the above mentioned items, clean or lubricate all moving parts, rods, threaded bars, pins and any other part
which may be prone to oxidizing.
Lubrication:
Prior to any repair and maintenance operation, disconnect the electrical and pneumatic mains power supply.
Lubricate at a temperature higher than 120C and use lubricant ZG-3 ,ZG-0, gear oil 90#, motor oil N46.
Roller gearbox:
check oil level through the indicator. Oil should be added or replaced when below the required level or when level is
not visible.
a)
b)
Slacken the drain cap and let all impurities flow out from then bottom, then close.
Pour oil through the filter until the level is up to the line marked on the indicator.
18
Lubricated parts
Shaft bearings
Belt tensioning
bearings
Milling cutter spindle
moving elements:
chains, threaded
screws, bevel gears, etc,
milling cutter spindle
sliding sleeve
Swallow-tailed movable
table for vertical shafts
(lubricate at centralized
oil injection point)
Lubrication
frequency
Lubricant
Standard lubricating
volume
High temperature
lubricant (heat test
higher than 120 C)
Once every six

month
Injection as defined
Grease type CA ZG-3
Once a month
Grease covered
Grease type CA ZG-0
Once a month
Considerable grease
spillage
Feeding unit;
roller gearbox
Gear oil 90
Feeding unit;
roller shaft bearings
Grease type CA ZG-3
Feeding unit; cardan

joint
Grease type CA ZG-3
Feeding unit; lifting

reduction gears
Grease type CA ZG-3
Table
Motor oil N46
Change oil after

500 hours the first
time; after 2000
hours the second
time.
Subsequently
every two years
Once every 6
months
Once every
change
Once every 6
months
As needed and
based on type of
wood being
machined
8001250 cm
Notes
As defined
Considerable grease
spillage
Grease covered
As defined
Press 45 times
Manual oil
pump
22. BELT TENSIONING AND REPLACEMENT

During the first usage period of the machine, belts will break in and this will unavoidably reduce tension.
After a few days' usage, re-adjust belt tension, without overtensioning, to avoid overloading and damaging motor
and shaft bearings.
Inspect belts at least once every 2 months to check for wear and restore an optimal tensioning.
Tension is to be checked by applying pressure on belts halfway through their length: a belt sagging of approx. 10
mm should be noticed.
To tension or replace belts, lockout the main switch after setting it to "0", then remove the machine rear guard.
Belt tensioning - upper and lower horizontal shafts
a) Slacken the nut in the tie-rod fixed to the motor flange.
b) Axially adjust the motor by acting on the tie-rod until belts are tensioned as indicated above
c) Re-tighten the tie-rod nut.
Belt tensioning - left- and right-hand vertical shafts
a) Slacken the 4 motor flange fastening screws.
b) Tension the belt by prying on the motor flange using the wrench supplied (1) (Fig. 18)
c) Tighten the motor flange screws
When replacing the belt, make sure the arrow printed on the external side indicates the shaft direction of rotation.
23. MACHINE STARTING AND STOPPING

- Make sure the emergency mushroom buttons are not pressed; if they are, give the mushroom button turn to the
left;
- Make sure that air system pressure is correct
- Make sure the upper guard is properly closed;
- Make sure the suction plant is on;
- Set the main switch to "1";
19
Normal spindle start and stop

To start the spindle automatically, press the corresponding 'START' buttons.
For normal spindle stopping, press the corresponding 'STOP' button
EMERGENCY STOP
In a danger, the machine can be stopped by using the emergency mushroom buttons located at the working
positions of introduction and extraction of the workpiece.
After each normal stopping operation, a timed microswitch prevents the immediate opening of the upper guard, to
allow all inner parts to come to a stop.
If the stop occurs following the emergency mushroom button activation, microswitch timing starts from the moment
the switches are switched to "0".
Feeding unit height adjustment
Press the corresponding upstroke button and the unit will lift gradually. Press the corresponding downstroke
button and the unit will lower gradually. Adjust the feeding unit height based on the thickness of the finished
product.
MANUAL TEST POWER mode selector switch
- Turn the selector switch to MANUAL TEST :
- this allows individual activation of spindles
- feeding unit lifting is by a maintained action, with gradual movement
- feeding is by a maintained action and can proceed only by pulses
- when pressing the BACK-FEED button (black with arrow pointing towards the infeed section), the feeding
direction is reversed, so the workpiece can go back by pulses.
- If the selector switch is turned to MANUAL TEST :
- this allows individual activation of spindles
- it is not possible to lift the feeding unit
- feeding is continuous according to the adjustment carried out by the inverter potentiometer
- the BACK-FEED button is disabled
Control board selector switch
- With the control board selector switch on its right position, all control board buttons are enabled, while all
onboard panel buttons (with the exception of the emergency mushroom button) are disabled.
With the control board selector switch on its left position and the MANUAL TEST POWER selector switch on
MANUAL TEST :
the following control board buttons are enabled:
- spindle start, emergency mushroom button
the following buttons on the onboard push-button panel are enabled:
- Maintained output selector switch for feeding by pulses with forward or backward direction
- Maintained output selector switch for the feeding unit upstroke and downstroke
- Selector switch to determine the direction of rotation of the universal shaft (if present)
- Emergency mushroom button
Feeding
Feeding can be continuous or by pulses.
Prior to introducing the workpiece, start feeding by pressing the green light button
To stop the feeding unit only, press the corresponding "STOP" button
To reverse the feeding direction, press the "BACK-FEED" button.
Upper guard
- Opening of the upper guard is delayed to allow spindle stopping.
Opening is enabled when the green indicator lights up
- If the raw wooden piece entering the machine exceeds the maximum removal size (10 mm) the stroke-arresting
device activates and stops the machine through a microswitch.
The white light button "on" status indicates that the machine is powered.
The orange light indicator "on" status indicates that a motor protection has tripped.
Before carrying out any repair or opening the electrical cabinet, the machine should be disconnected from the mains
supply, locked out and tagged out.
20
24. FEEDING BY INVERTER

WARNING: CHANGE SPEED ONLY WHEN THE MACHINE IS ON.
- Feeding speed 0/30m/min is displayed on screen and can be changed by using the potentiometer after starting the
movement by the corresponding button.
- In order not to damage the inverter, wait approx. 10 seconds between turning the machine off and turning it back
on (operation carried out from the main switch).
- Important: if the electrical compartment is opened, the inverter maintains dangerous voltages for a short time also
after turning the machine off.
25. ELECTRONIC DISPLAY MODEL TC-501B

FOR THE GROUP OF TOWING
RUN
MM
MM I NCH
RUN
I NCH
+ -
TC- 501B
TC-
CLR
SET
TC-501B is a kind of electronic equipment installed in numerical controlled lathe to examine the process and display
current coordinate values. In the operating process, sensors examine the direction and the distance, then display
process coordinate values with numeral tubes.
25.1.
1.
2.
3.
25.2.
1.
2.
3.
4.
SPECIFICATIONS
Power Input: AC (0 110V 220V) 50/60HZ 20%.
Signals Input: Standard AB Square Wave Signals (DC9V12V).
Safety Limit Switch: Travel Safety Proximity Switch.
FEATURES
Controlled by monochip, safely and steadily.
Local parameters (Fixed parameters of first installation) can be setup.
There are two kinds of measurement units, mm and inch selectable at first installation.
Two ways, as follows, to set current dimension value, but the setting is forbidden in the process of motors
running.
First way: for vernier control and current value resetting.
Press CLR key to reset current coordinate value.
Add 0.01 once press + key.
Reduce 0.01 once press - key.

Second way: for setting original coordinate value.
Press CLR key persistently till the number on the tiptop digit begin to twinkle.
Press + key, then add 1 on the certain digit, which numbers circled between 0 to 9.
After setting, press - key to save and enter next digit.
The next digit begin to twinkle and on setting.
Repeat step 3-5 to setup.
After setup, press CLR key to exit setup.

The default value of unit is mm (mm light on). Pressing + and - key to boot-strap and enter setup.
Scale and precision: Six digits numbers displayed. The first digit shows sign (show nothing when the
number is positive number, and show - when the number is negative number) and other digits show
numbers. There are three digits before radix point and two after it.
The scale is -999.99mm 999.99mm (-999.99 inch 999.99 inch).
Store current data when power supply off.
21
25.3.
MAIN PANEL ILLUMINATION

RUN
MM
MM I NCH
RUN
I NCH
+ -
TC- 501B
CLR
SET
Illumination:
1. Normal situation:
Press CLR key: Clear current coordinate values.
Press + key: Add 0.01 on current coordinate values.
Press - key: Reduce 0.01 on current coordinate values.

2. Press CLR key to boot-strap and enter the state for parameters setting.
Press CLR key: Save parameters.
Press + key: Add 0.01 on current digit and cycled among 0-9.
Press - key: Finish current digit setting and enter to next digit.
3. Press + and - keys to boot-strap and ready for switching between mm and inch. (Dont forget to modify
corresponding parameters)
4. Indicator lights:
Run: Motor running.
Mm: Measurement.
Inch: Measurement.
5. Display: Display six digits totally.
The tiptop digit shows sign (It shows nothing when the value is positive number and show - when it
is negative value).
The rest digits show number values. Three digits before radix point and two digits after radix point.
Scale: -999.99mm 999.99mm (or -999.99inch 999.99inch).
25.4.
MANIPULATION PROCEDURE
25.4.1.
PARAMETERS SETUP
When first started up, the machine directly enters the state of parameter setup. (See sketch map b below).
When machine is first installed or reinstalled to another lathe, parameters should be setup depended on current
circs according to the following steps:
a.
Press CLR/SET key to turn on TC-501B.
+ -
TC- 501B
501A
TC-
RUN
RUN
MM
MM I NCH
RUN
I NCH
I NCH
CLR
SET
RUN
MM
MM I NCH
+ -
TC- 501B
501A
TC-
(a)
b.
c.
(b)
Keep on press CLR/SET key until the tiptop digit number begins to blink.
Press + key to set current digit. Add 1 on current digit once press the key. The number cycles among 0-9.
TC- 501B
501A
TC-
d.
CLR
SET
+ -
RUN
RUN
MM
MM I NCH
RUN
I NCH
I NCH
CLR
SET
RUN
MM
MM I NCH
+ -
TC- 501B
501A
TC-
CLR
SET
(c)
(c)
Press - key to save current digit setting and enter next digit. Current digit stops blink and next one begins
to blink.
22
+ -
TC
TC-- 501A
501B
RUN
RUN
MM
MM I NCH
RUN
I NCH
I NCH
CLR
SET
RUN
MM
MM I NCH
+ -
TC
TC-- 501A
501B
(d)
CLR
SET
(e)
e.
Repeat upwards two steps to set each digit.
f.
After setting, press CLR/SET key to save and exit setting state.
RUN
MM
MM I NCH
RUN
I NCH
+ -
TC- 501B
501A
TC-
CLR
SET
(f)
25.4.2.
CURRENT VALUE SETTING:
If current value is quite different to wanted value, the number can be set by every digits independently according to
the following steps:
a. Keep on press CLR/SET key until the tiptop digit number begins to blink.
+ -
TC- 501B
501A
TC-
b.
c.
RUN
RUN
MM
MM I NCH
RUN
I NCH
I NCH
CLR
SET
RUN
MM
MM I NCH
+ -
TC- 501B
501A
TC-
CLR
SET
(a)
(b)
Press + key to set current digit number. Add 1 on the digit by one press and the numbers cycled among 0-9.
Press - key to save current digit setting and enter next digit. Current digit number stops blink and next one
begins to blink.
RUN
MM
MM I NCH
RUN
I NCH
+ -
TC- 501B
501A
TC-
d.
e.
CLR
SET
(c)
Repeat upwards two steps to set each digit.
After setting, press CLR/SET key to save and exit setup.
+ -
TC- 501B
501A
TC-
RUN
RUN
MM
MM I NCH
RUN
I NCH
I NCH
CLR
SET
RUN
MM
MM I NCH
+ -
TC- 501B
501A
TC-
(e)
(e+)
23
CLR
SET
25.4.3.
CLEAR CURRENT VALUE:
Press CLR/SET key shortly to clear current value.

a. Before press CLR/SET key, the main panel display is illuminated by the sketch map below.
+ -
TC- 501B
501A
TC-
RUN
RUN
MM
MM I NCH
RUN
I NCH
I NCH
CLR
SET
RUN
MM
MM I NCH
+ -
TC- 501B
501A
TC-
(a)
b.
c.
CLR
SET
(b)
Press CLR/SET key.

Release CLR/SET key.
RUN
MM
MM I NCH
RUN
I NCH
+ -
TC- 501B
501A
TC-
CLR
SET
(c)
25.4.4.
ADDING 0.01 TO CURRENT VALUE (OR ADDING CONTINUOUSLY).
Press + key shortly to add 0.01 to current value. Keep on press + key to add to current value continuously,
adding 0.01 every 0.5 second.
a.
Before press + key, the main panel display is illuminated by the sketch map below.
+ -
TC
TC-- 501A
501B
b.
c.
RUN
RUN
MM
MM I NCH
RUN
I NCH
I NCH
CLR
SET
RUN
MM
MM I NCH
+ -
TC
TC-- 501A
501B
CLR
SET
Press + key once.

The value turn to 0.01 when loosen the key.
+ -
TC- 501B
501A
TC-
RUN
RUN
MM
MM I NCH
RUN
I NCH
I NCH
CLR
SET
RUN
MM
MM I NCH
+ -
TC- 501B
501A
TC-
(c)
CLR
SET
(c+)
If keep on press the key, add 0.01 to the current value in a certain period of time, for example, added to 0.08.
24
25.4.5.
REDUCING 0.01 TO CURRENT VALUE (OR REDUCING

CONTINUOUSLY).
Press - key shortly to reduce 0.01 to current value. Keep on press - key to reduce to current value continuously,
reducing 0.01 every 0.5 second.
a.
Before press - key, the main panel display is illuminated by the sketch map below.
+ -
TC- 501B
501A
TC-
b.
c.
RUN
RUN
MM
MM I NCH
RUN
I NCH
I NCH
CLR
SET
RUN
MM
MM I NCH
+ -
TC
TC-- 501A
501B
(a)
Press - key once.
The value turn to -0.01 when release the key.
+ -
TC- 501B
501A
TC-
CLR
SET
(b)
RUN
RUN
MM
MM I NCH
RUN
I NCH
I NCH
CLR
SET
RUN
MM
MM I NCH
+ -
TC- 501B
501A
TC-
(c)
CLR
SET
(c+)
If keep on press the key, reduce 0.01 to the current value in a certain period of time, for example, reduced to 0.08.
25.5.
CONNECTION SKETCH MAP
25
25.6.
REFERENCE TABLE FOR PARAMETERS SETTING
Formula: journey parameter = journey distance when motor rotate one circle (mm) 8x1000000.
Setting 6 digits parameter, add zero in the front if number less than 6 digits.
25.7.
MAXIMAL EXTERIOR SIZE AND INSTALLING SIZE
26
26. TROUBLESHOOTING
FAULT
TROUBLESHOOTING
FAULT REMEDY
The display does not show

the numbers.
Check whether the 220V or 110V AC

electrical power supply voltage is
normal.
Check whether the fuse has blown or is
broken.
If both the above points have been
verified, the control circuit is out of order.
Reconnect the correct electrical

voltage.
The numbers displayed are not correct.
Correct the dimensions on the

programmer according to the real
dimensions.
Calculate and enter the parameter
again.
If the numbers are still displayed in
an irregular fashion, send the
programmer to the supplier for
repair.
If the indicator lights do not come on,
replace the proximity switch.
The display shows the

numbers, but in an irregular
fashion.
The parameter is not correct.

After completing steps 1 and 2, turn off
the power switch and then turn it on
again.
The display shows the
numbers, but when the
bottom/top motor is running,
the number does not change
according to the machine's
modification of the real
dimensions.
If the proximity switch is used with

normal induction, the coming on and
going off of the indicator light of the
switch corresponds to the top or bottom
indexing of the table.
If the distance between the sensor and
the disc is greater than 1 mm.
If the ENCODER is used, verify that the
ENCODER functions according to the
top and bottom indexing of the table.
Incorrect values displayed.
Verify whether the A B phase complies

with the correct value of the 12 VDC
encoder signal.
Check the data reset of the programmer
and the encoder's resolution
Replace with a new 1A fuse.

Send to the supplier for repair.
Adjust the distance between the

sensor and the disc, which must be
less than 1 mm.
If the ENCODER's axial connector
and the table are disassembled or
damaged, replace them with new
ones and carry out the repair.
If there are no changes in the A B
phases, replace the ENCODER.
The programmer's parameter does
not conform to the table. Correct the
parameter.
27. PROBLEM - PROBABLE CAUSE - CURE

No.
1
Problem
Defects are noticeable
on the machined piece
The workpiece twists
Walls delimiting the
width of the machined
workpiece are not
parallel to each other.
Irregular marks on the
workpiece surface, due
to vibration.
Irregular feeding
Probable cause
Cutters are not perfectly aligned
to the reference fence or table
a) The feeding nip roller
deflects
b) cutters are worn
a) The cutter edge is not
parallel to the machine
table.
b) cutters are worn
Pressure exerted on the piece is
not properly adjusted
a) Feeding pressure on the
wooden workpiece is
excessive.
b) The feeding unit position is
too high
27
Cure
Adjust the tool with respect to the fence or
table
a)
Re-adjust the nip roller at the centre
of the workpiece to be machined
b)
Sharpen the cutters
a) Adjust the tool with respect to the table
b) Sharpen the cutters
Re-adjust roller pressure

a) Reduce pressure exerted on the sides
and upper part of the workpiece.
b) Adjust the feeding unit height
No.
Problem
The workpiece with
respect to the
reference fence
Feeding roller signs are

visible on the
workpiece surface
Black signs are visible

on the workpiece
Signs are visible on the

rubber roller
27.1.
No.
a) The thickness of the raw

material being removed is
too thin
b) High removal from the first
c) feeding unit pressure too
high
a) the cutter is damaged
because of a low feeding
speed.
b) The wooden piece
remained for a certain time
inside the machine.
c) Cutter is worn.
The raw wooden piece has a
pointed surface
Cure
a) Re-adjust the nip roller at the centre of
the workpiece to be machined.
b) Make sure that all components exert a
pressure on the workpiece
a) select a wooden piece with a larger
section of raw material to be removed.
b) reduce the thickness of the material to
be removed in the first lower horizontal
planer shaft.
c) reduce feeding unit pressure
a) Increase feeding speed.
b) Do not leave the workpiece under the

planer shaft for a long time during
machining
c) Re-sharpen the cutter
Reduce the pressure on the outfeed roller
accordingly
PROBLEMS WITH THE CUTTER

Problem
Cutter is very worn
Cutter edge broken
Cutter turning is
irregular
Probable cause
a) The axial position of the
feeding roller is not correct.
b) Pressure exerted on the
upper wall is not correct
Mounting cutters on
planer shaft is
impossible
Probable cause
The cutter material is not
suitable for the type of wood
to be machined
a) The cutter was
sharpened using an
excessively high
temperature
b) Rear angle too large.
a) Cutter was not
dynamically balanced
b) Blades used were not
balanced.
c) Multiple types of blades
mounted together and/or
different weight
d) Pieces of wood remain
trapped between cutter
and planer shaft base.
All cutter lock nuts are not
properly tightened
28
Cure
Select cutter materials suitable for the type of
wood, for example high speed steel, alloy steel
(Stellite), alloy steel (Hardmetal)
a) Upon subsequent sharpening, select a
suitable grinder wheel, lower sharpening
speed and pay particular attention to cutter
cooling.
b) Reduce the rear angle.
a) Carry out a dynamical balancing test on the
cutter.
b) Balance the blades
c) Mount blades of the same type. (of the
same weight).
d) Prior to assembling, clean the joint inside.
Tighten cutter lock nuts uniformly
27.2.
No.
1
ELECTRIC PROBLEMS
Problem
Machine does not
start
Cannot start the

planer shaft motor or
continuous feeding
Probable cause
Cure
No power supply or
insufficient voltage
a) The emergency stop
button was pressed
Check idle switch, emergency stop button and

switch
a) Press the emergency stop button
b) Cover was opened
b) Close the cover
c) Idle switch on control

transformer overheated
c) Press the idle switch
d) Motor air button was

switched off
d) Press the air button
e) Insufficient air supply
e) Modify air pressure
f)
f)
Feeding limit switch was

pressed
Check limit switch
28. LIST OF NORMALLY REPLACED STANDARD COMPONENTS

28.1.
BEARING LIST
No.
Bearing
description
Model
Q.ty
Assembled in
1
2
3
4
5
6
7
8
9
10
Ball bearings
Ball bearings
Ball bearings
Ball bearings
Ball bearings
Ball bearings
Ball bearings
Ball bearings
Ball bearings
Ball bearings
6010-2RS
6006-2RS
6005
6005-2RS
6006
6007
32006
6207
6207VV
6009VV
4
7
6
7
14
4
8
4
8
8
11
Ball bearings
6007-2RS
12
13
16005
6007-2RS
2
2
Z90505
Feeding lift beam
AxK1528
AxK2035
12
AxK3047
AxK1730
Planer shaft lifting
19
Ball bearings
Ball bearings
Ball outer surface with
bearing
Thrust roller and
groupware system
Thrust roller and
groupware system
Thrust roller and
groupware system
Thrust roller and
groupware system
Thrust bearing
Gearbox
Feeding nip roller
Feeding gearbox
Feeding nip roller
Feeding gearbox
Feeding gearbox
Feeding gearbox
Feeding gearbox
Planer shaft
Planer shaft
Forward pressure element in left-hand planer shaft, side
nip roller
Lifting for planer shaft
Machine on
AS1528
23
20
Thrust bearing
AS2035
26
21
Thrust bearing
AS1730
22
Thrust bearing
As3047
Planer shaft lifting, upper planer shaft

Adjustment bar for left- and right-hand vertical shaft on
control panel
Planer shaft lifting
Adjustment bar for left- and right-hand planer shaft on
control panel
14
15
16
17
18
Planer shaft lifting, upper planer shaft

Adjustment bar for left-hand planer shaft on control
panel
Adjustment bar for left- and right-hand planer shaft on
control panel
29

G 240 4/5/6/7 Planer Spare Parts and Instructions

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G 240 4/5/6/7 Planer Spare Parts and Instructions

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G 240 4/5/6/7

Via Ca' Brion, 40 35011

Reschigliano (PD) ITALY

SKILLED PERSONNEL .......................................................3

SECOND LOWER PLANER SHAFT ADJUSTMENT .........17

MACHINE IDENTIFICATION ...............................................3

UNIVERSAL SHAFT ADJUSTMENT .................................17

LOWER ROLLER UNDERTABLE ADJUSTMENT .............18

MACHINE STORAGE AND OPERATING ENVIRONMENT .3

FEEDING DEVICE ADJUSTMENT ....................................18

UNLOADING AND POSITIONING .......................................3

CLEANING AND LUBRICATING. ......................................18

TECHNICAL DATA ..............................................................4

BELT TENSIONING AND REPLACEMENT .......................19

TECHNICAL FEATURES G 240 P4 .....................................4

MACHINE STARTING AND STOPPING............................19

TECHNICAL FEATURES G 240 P5 .....................................5

FEEDING BY INVERTER ..................................................21

TECHNICAL FEATURES G 240 P5U...................................7

ELECTRONIC DISPLAY MODEL TC-501B .......................21

TECHNICAL FEATURES G 240 P6 .....................................7

TECHNICAL FEATURES G 240 P 6U..................................9

TECHNICAL FEATURES G 240 P 7U..................................9

MAIN PANEL ILLUMINATION ...........................................22

ELECTRICAL CONNECTION ............................................11

MANIPULATION PROCEDURE ........................................22

PNEUMATIC FEED ...........................................................11

25.4.1. PARAMETERS SETUP .....................................................22

25.4.2. CURRENT VALUE SETTING: ...........................................23

NOISE PRODUCTION VALUES ........................................11

25.4.3. CLEAR CURRENT VALUE: ...............................................24

DUST PRODUCTION ........................................................12

OPERATING INSTRUCTIONS ..........................................12

25.4.4. ADDING 0.01 TO CURRENT VALUE (OR ADDING

SAFETY WARNINGS ........................................................13

TOOL ASSEMBLY .............................................................14

PREPLANER TABLE AND INFEED FENCE ......................15

GENERAL ADJUSTMENT OF THE MECHANICAL

25.4.5. REDUCING 0.01 TO CURRENT VALUE (OR REDUCING

CONNECTION SKETCH MAP...........................................25

REFERENCE TABLE FOR PARAMETERS SETTING.......26

MAXIMAL EXTERIOR SIZE AND INSTALLING SIZE ........26

FIRST LOWER PLANER SHAFT ADJUSTMENT ..............15

PROBLEM - PROBABLE CAUSE - CURE .........................27

RIGHT-HAND VERTICAL PLANER SHAFT ADJUSTMENT

PROBLEMS WITH THE CUTTER......................................28

ELECTRIC PROBLEMS ....................................................29

LEFT-HAND VERTICAL PLANER SHAFT ADJUSTMENT

LIST OF NORMALLY REPLACED STANDARD

UPPER HORIZONTAL PLANER SHAFT ADJUSTMENT

BEARING LIST ..................................................................29

This symbol refers to

When closing the safety cover, pay attention to your fingers

Voltage inside! Danger!

Electrical shock! Danger!

Open switchboard only

Use the protective cover while the machine is running.

Use the safety cover while the machine is running.

Beware of trapping fingers while parts are rotating.

FEED CAN WORK ONLY

ATTENTION: FEED CAN WORK ONLY AFTER

This instruction manual for use and maintenance refers to

MACHINE STORAGE AND OPERATING ENVIRONMENT