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SFRC solution
M. di Prisco
Outline
transient phases during segment production
bending resistance in FRC structures
shear resistance in FRC structures
KRd factor
TBM jack pushing: strut and tie model with and
without fibres, 2D and 3 D conditions
Adhesion: 2 kN/m2
Humidity: 0.5 kN/m3
ACCIDENTAL SETTINGS
Scheme 1
Scheme 2
STOCKPILING
Considering both:
External
Internal
Disalignment
ACCIDENTAL SETTINGS
f cd
f cd
N Sd
f Fts / F
Asl
y
M Rd
e su
e Fu
hardening
softening
f Ftu / F
du(wu) 20 dSLS
or
dpeak 5 dSLS
Pu > Pcr
Du
dpeak
dSLS
Load
MAX
SLS
CR
crack
formation
SLS
PEAK
ultimate displacement
Displacement
displacement at the maximum load
displacement at service load computed by performing a
linear elastic analysis with the assumptions of uncracked
condition and initial elastic Youngs modulus.
Experimental programme
30
30
S1
30
30
2x
2x
P1
P2
30
30
3x
3x
30
Post-tensioned beams
30
R0
S0
30
30
3x
30
2x
Mechanical properties
fck [MPa]
Cement CEM I 52.5R
[kg/m3]
Agg. < 12mm
[kg/m3]
M2
60
400
569
403
676
Filler [kg/m3]
96
Plasticizer/cement
Water /binder
2.2%
0.39
Class 4a
Df [mm]
Lf [mm]
Aspect ratio
Tensile Strength [Mpa]
Type
F4
0.8
60
75
1192
hooked
end
Fibre dispersion
2000
[MPa]
1600
1200
steel
800
400
0
0
Model Code 90
0.02
0.04
0.06
S2C
d peak
S1
30
R0
30
Constraint check
30
30
400
P [ kN ]
peak
m =1
300
SLE
200
100
R0B
S1C
S0A
0
0
30
60
d [ mm]
90
120
Rigid-plastic method
f Fu ,d ( f R3 ,k ) /( 3 * 1.5 ) 0.44 MPa
M Rd f Ftud bh
h
6kNm
2
e Fu 0.02
lcs 300mm
hh
hh
( f Ftsd f Ftud )b
6.57 kNm
2
6
Pu 2M Rd K Rd 17 ,08kN
5
4
3
2
f k f m ks
1
0
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
CTODm [mm]
P = P (fm)
300
Load [kN]
250
P = P (fk)
200
150
100
50
0
0
V
V0
2
5
KRd = KRd
Pmax,k f m
1.4
(V/V0 , Pmax/Pcr) =
Pmax,m f k
Load condition
Surcharge
d SLU
d SLS
35
rebar : s 0.15%
SLU
Material design values
SLS
w = 1.5
3
0.18
f Ftuk
VRd,F
k 100 1 1 7.5
0
.
15
ck
cp bW d
fctk
[tensioni in MP
21
Brittleness
effect
Strain
effect
30
fc
f ck
fck in MPa
1/ 3
ke
Strain
effect
Brittleness
effect
ke
Sigrist V., 2011, Generalized Stress Field
Approach for Analysis of Beams in Shear, ACI
Structural Journal, V. 108 (4), pp. 479-487.
Level I
Level II
Level III
Level IV
(7.7-7))
0.75 k dg
min 45
min 29 7000e x
wu 0.2 1000e x 0.125mm
(7.7-8))
32
1
16 d g
26
Verification at SLS
esh
31
ENGINEERING FRAMEWORK
Tunnel Boaring Machine TBM Tunnel
Ring
Shield
Hydraulic
jack
Advancing
direction
Cutter head
Structural problems
spalling
hydraulic
jacks
in-plane actions
(placing situation)
hydrauli
c jacks
splitting
hydraulic
jacks
Schntgen 2000
D-REGIONS
Basic concepts
check lb
90
Courtesy by J. Walraven
Engineering problem
b1
0.3 f b h 1 f ct 0.6b2 h1
b2
f yk
Asx
x
h1 0.6 b2 f cc
*
cc 1 1
b
0.3 f cc* b1 1 1 0.6 b2 x f cc
b2
f cc*
b2 b1
2
x
b2 b1 1
f cc
2
Materials
Plain concrete
(PC)
Cement Type: CEM I 42.5 (300
Kg/m3)
Aggregates 8/16: 1035 kg/m3
Aggregates 0/8: 207 kg/m3
Aggregates 0/5: 828 kg/m3
w/c ratio: 0.6
Dmax aggregates : 16 mm
Super-plasticizer: 1%
Rcm=34.64 MPa
SFRC
150
0
15
150
96
150
96
600
Uniaxial
compression tests
reduced friction (fc)
Splitting
tests (fct,sp)
MPa
MPa
12
40.97
2.368
12
32.23
3.319
12
2.98
0.215
P/2
b = 150 mm
hN = 105 mm
a = 150 mm
hN
CTOD
f If
N=
bhN
f eq0-0.6
f eq0.6-3
CTOD
0.6mm
2.4mm
fIf=4.30 MPa
feq0-0.6=3.45 MPa
feq0.6-3=3.31 MPa
Experimental set-up
a
b = 270 mm
t = 60 mm
=b/a
Z
(mm)
LVDT
60
135/160
LVDT
1b/c=1
b/c=1.5
1.5
2b/c=2
b/c=2.5
2.5
b/c=3
3
0
-200
-150
-100
x (N/mm2)
-50
50
30
LVDT
30
-250
270
60
100
(
270
z (mm)
(b)
LVDT
(a)
200
4.0
4.0
30
300
dd
Experimental tests
PC
=b/a=1-1.5-2-3
SFRC
=b/a=1-1.5-2-2.5-3
Rear
1 moir test
Rear
Front
Test results
P
500
400
SFRC P
PC
=1
400
= 1.5
300
P [KN]
P [KN]
300
FRC1.5_media
PC1.5_media
200
FRC1_media
PC1_media
200
100
100
P
0
0
D [mm]
300
=2
0.5
250
D [mm]
150
P [KN]
P [KN]
1.5
=3
200
[kN, mm]
200
FRC2_media
PC2_media
C3_ media
P3 _media
100
100
50
0
0
D [mm]
D [mm]
Crack Patterns
PC
=1
=2
=3
SFRC
COD
[mm]
COD
[mm]
PC
=1
PC
=2
1.2
top
middle
bottom
PC
=3
top
middle
bottom
0.8
COD
[mm]
top
middle
bottom
0.4
0
0
0.4
0.8
1.2
1.6 D [mm] 2
0
0
0.4
1.2 D [mm]
0.8
COD
[mm]
COD
[mm]
SFRC
=2
top
middle
bottom
top
middle
bottom
0.4
0.8
1.2
1.6 D [mm] 2
1.2 D [mm]
top
middle
bottom
0
0
0.8
SFRC
=3
0.4
COD
[mm]
SFRC
=1
0
0
0.4
0.8
1.2
1.6 D [mm] 2
0.4
0.8
1.2
1.6 D [mm] 2
Concentrated pression
p /f
pa/f
cm
a
cm
pa/fcm
1.2
1.2
0.8
0.8
SFRC w=1.5mm
SFRC w=0.3mm
PC w=1.5mm
PC w=0.3mm
0.4
0.4
1
1.5
Pre-peak
2.5
1.5
Post-peak
2.5
Concentrated pression
1.6
pa/pppeak
/peak(=1)
(=1)
a
2
Load peak
First cracking
w=1.5mm
Model Code
pa/peak(=1)
PC
1.6
Load peak
w=0.3mm
w=1.5mm
Model Code =3.42%
SFRC
1.2
1.2
0.8
0.8
0.4
0.4
0
1
1.5
2.5
no valley
1.5
2.5
fcm
a/2
fcm
T=As fy
b/2
pat/2
b/2
a/2
pa*a*t/2 a/4
x
a/4
x
pa*a*t/2
b/2
b/4
Reinforced
concrete
pat/2
b/4
SFRC
ffTt
Ftu
pa/fcm
1.6
1.2
18
0.8
1+16
0.4
1
1+1
0
1
1.5
2.5
HPFRC
Component
Conetnt
600 kg/m3
Water
200 l/m3
Sand 0-2mm
983 kg/m3
Slag
500 kg/m3
Superplasticizer
33 l/m3
Fibres
100 kg/m3
110 N/mm2
11.05 N/mm2
14.09 N/mm2
14.00 N/mm2
Experimental set-up
3 Nominally identical tests
b = 270 mm
t = 60 mm
=b/a = 1 / 1.5 / 2 / 3
t
Z
(mm)
4.0
4.0
30
300
LVDT
(a)
(b)
(a)
1b/c=1
b/c=1.5
1.5
2b/c=2
b/c=2.5
2.5
b/c=3
3
0
-250
-200
-150
-100
x (N/mm2)
-50
x (MPa)
50
LVDT
270
30
LVDT
30
100
60
135/160
LVDT
270
z (mm)
60
LVDT
200
270
135
Test results
P
=1
d
Test results
P
= 1.5
d
Test results
P
=2
d
Test results
P
=3
Test results
P
b/a
2.3
4.7
6.9
10.7
NSC
0.89
1.18
1.75
2.48
HSC
0.6
0.59
0.73
1.15
c,max/fc
UHSC UHPC-1-HT UHPC-2-HT
0.41
0.87
0.96
0.38
1.04
1.44
0.56
1.28
1.66
0.81
1.73
2.22
Size effect
1.2
1.0
sp
P0
bi e0
ae
lbp
1
e0
e0 k
h
1.3a e 0.1
Development length
Trasmission length
Development length
Bursting
lbs hbs (direct anchorage)
lbs
h 0.6l l
2
bs
bpt
bpt
(indirect anchorage)
1
n1 n2 t2 n1t1
N bs 2
1 Fsd
zbs
bs 2 N bs / bbs lbs
bs bursting
D-region stresses
131
132
cr = 1.77 MPa
ct = 1.16 MPa
<
133
PANAMA tunnel
200
Type A
Load (kN)
150
Type C
Type B
100
50
Type B
A
0
0
Displacement (mm)
10
134
GASKETS
SHEAR-OFF OF THE MOUNTING GROOVE EDGES
il = 0.04 m
Shear action:
V sc 1.35 p 0.0085 m
V sc 12.0 kN m
fctk0.05
c
<
lcg= 0.0085 m
0.04 m
1
V r dct 56 kN m
ct,d
Zsd
0.5 0.8d s
<
Tensile strength of un-reinforced concrete:
Rd, ct
f ctk ,0.05
Rd,ct 1.39
2.80 MPa
135
Requirements
28-day characteristic compressive strength of at least 40 MPa.
Early-age (4-6 hours) mean compressive strength of at least 25 MPa.
28-day mean equivalent flexural strength of at least 2.9 MPa.
Practical Considerations
Adequate placeability with 30 kg/m3 of steel fibers.
Maximum cement content of 400 kg/m3.
Cement and aggregates should be those normally used in the
prefabrication plant.
Component
kg/m
400
Sand 0/5 mm
Gravel 5/14 mm
745
558
Grava 12/22 mm
Water
559
132.2
Superplasticizer
4.8
136
Property
Test result
at 4+0,5
hours
at 5+0,5
hours
at 6+0,5
hours
3 cm
2430 kg/m3
62,8 MPa
(2,4%)
18,7 MPa
(3,7%)
25,0 MPa
(3,1%)
28,2 MPa
(2,4%)
137
Toughness Characterization
Belgian standard was
chosen for determining the
equivalent flexural strength
(deflection limit of 1.5 mm).
50
40
30
20
Load (kN)
Dramix 80/60
Tests with
Dramix 65/60
45 kg/m3Wirand
of 1.0/50
Novocon 1060
fibres
Duoloc 471.0
10
0
0
Flecha (mm)
138
139
Requirements
Adequate flexural strength during demolding and
storage in order to avoid cracking.
Resistance against cracking or crushing due to the
reactions of the actuators of the tunnelling machine
during the boring operation.
Ability to resist the soil pressure during service.
140
Posibles eccentricidades
respecto
el eje de supports
apoyo
Possible
eccentricities
between
Eccentricities in the
reaction of the
actuators of the
tunelling machine,
especially in the
radial direction, can
generate high
localized tensile
stresses.
141
142
40
Dramix 80/60
Dramix 65/60
Load
(kN)
Carga (kN)
Material
Characterization
Comparison of the
performance of
different fibres.
Evaluation of
reference
compressive and
flexural strengths,
and toughness.
Accelerated curing
was simulated in a
environmental
chamber.
143
30
Wirand
Novocon
Duoloc
20
Dramix 80/60 BN
Dramix 65/60 BN
Wirand 50x1 mm
Novocon HE 1060
Duoloc 471.0
10
0
0
0.25
0.5
0.75
Flecha (mm)
Deflection (mm)
1.25
1.5
Load (kN)
60
Carga (kN)
Material
Characterization
Comparison of the
performance of
different fibres.
Evaluation of
reference
compressive and
flexural strengths,
and toughness.
Accelerated curing
was simulated in a
environmental
chamber.
144
40
20
60 kg/m3
45 kg/m3
30 kg/m3
0
0
0.5
1.5
Flecha (mm)
Deflection (mm)
2.5
145
146
147
148
Load (kN)
149
LVDT lateral 2
LVDT cara
regleada
150
151
152
To check preferential
orientation:
Fibre count made on
halved core. Differences
should not be more than
10% of the lower value.
To check segregation:
10 cm
Radial core
20 cm
153
Load [kN]
20000
15000
Service
Load
Load
10000
5000
0
0
0,5
1,5
Displacement [mm]
2,5
3,5
154
Sezione longitudinale
5
Aree di carico
Original
dei martinetti
Design
Proposal
3
2
4 Staffe sotto
le zone di carico
Staffe 8/200 mm
4
Sezione trasversale
500
350
450
Vantages:
50 1) smaller
100 encumbrance
100
Pilastrino
2) simpler
construction
10 14
3) simpler casting
155
PANAMA tunnel
Type A
fR1
fR2
fR3
fR4
Type C
Type B
CMOD4
CMOD2
CMOD3
2
CMOD1
0
0.0
0.5
1.0
1.5
2.0
CMOD [mm]
2.5
3.0
3.5
4.0
156
PANAMA tunnel
Serviceability conditions
250
200
M [kNm]
150
100
50
0
-1000
1000
2000
3000
4000
5000
6000
7000
8000
N [kN]
157
PANAMA tunnel
200
Type A
Load (kN)
150
Type C
Type B
100
50
Type B
0
0
Displacement (mm)
10