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iPASOLINK 100/200

SECTION I INSTALLATION
CONTENTS
1

OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

CARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

UNPACKING IDU and ODU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

MOUNTING IDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1


4.1

4.2

Replace FAN Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4.3

Replace Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

MOUNTING ODU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1


5.1

5.2

5.3

5.4
6

Mount SFP Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Antenna Direct Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3


5.1.1

Basic Installation for Antenna & ODU . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5.1.2

With Hybrid/Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

5.1.3

With TX Span Attenuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36

5.1.4

With Ortho-Mode Transducer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39

Feeder Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45


5.2.1

For Coaxial Cable Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45

5.2.2

For Waveguide Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-49

5.2.3

For Waveguide Connection with Hybrid . . . . . . . . . . . . . . . . . . . . . . . 5-54

Other Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60


5.3.1

Wall Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60

5.3.2

Rack Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-64

Hybrid Combiner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-66

TERMINATING CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1


6.1

5D Coaxial Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

6.2

8D Coaxial Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32

6.3

Other Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44

WIRING and FORMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

GROUNDING THE FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

WATERPROOFING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

10

START-UP and SHUT-DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1


10.1 Start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.2 Shut-down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2

Installation

NWD-107460-07E
May 2012

- 2/END -

10.3 System #2 ODU Expansion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3


11

ORIENTING ANTENNA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

NWD-107460-07E

Installation

OVERVIEW

1-1

1. OVERVIEW
The standard installation is summarized in this section. Included herein is
information on typical installation work flow and guides for IDU installation, ODU
installation, Antenna (ANT) installation, waveguide connection and coaxial cable
connections. The installation flow diagram is shown below.
This product is a part of radio link system, and is intended to be connected with a
external antenna.
This product will be installed and operated by professional.
After installation, the professional person shall make sure that the system shall
comply with the relevant limits for general public exposure specified as basic
restrictions or reference levels in the council Recommendation 1999/519/EC.
Unpacking of IDU
(see para 3.)

Unpacking of ODU
(see para 3.)

IDU Mounting
(see para 4.)

ODU Mounting
(see para 5.)

Cable Termination
(see para 6.)

Wiring and Forming


(see para 7.)

Frame Grounding
(see para 8.)

Waterproof
Protection
(see para 9.)
Antenna
Orientation
(see para 11.)

Figure 1-1 Typical Installation Flow Diagram

Installation

NWD-107460-07E

1-2/END

OVERVIEW

This page is intentionally left blank.

NWD-107460-07E

Installation

CARDS

2-1

2. CARDS
Each unpacked component of the [ ] GHz [ ] MB digital radio system must be
checked as shown below.

Contens List

Installation

Drawing No.

IDU and ODU

Figure 2-1

Mounting Bracket

Figure 2-2

Installation Kit

Figure 2-3 and Figure 2-4

NWD-107460-07E

2-2

CARDS

1
3

(*1)

(6-11 GHz)

(13-42 GHz)

iPASOLINK 200

iPASOLINK 200

(Optional slots are mounted.)

(Optional slots are blanked.)


iPASOLINK 100
FUSE(250V/12.5AH)

FUSE(250V/12.5AH)

iPASOLINK 100

(Optional slots are mounted.)

FUSE(250V/12.5AH)

(Optional slots are blanked.)


No.

Description

TRP-( )G-1D (ODU)

MDP-400MB-1B (IDU)

O-Ring (Attached to the waveguide type ODU)

Power Connector (Housing (AMP: 1-178288-4 (x1 ea)) or DK-3100S-04R (x1 ea) and
Socket contacts (AMP: 1-175218-2 (x4 ea)))

Cylindrical Fuse (ES1-12500 (250 V 10 A)) (*2)

Notes
*1. One more ODU and additional software-key are provided for
HS / Twinpath / 2+0 / 2way configuration. (iPASOLINK 200)
*2.

One spare fuse is provided in the packing box of IDU.

Figure 2-1 Contents of Basic Unit Package

NWD-107460-07E

Installation

CARDS

2-3

(Supplied with Antenna)

No.

Description

Pole Mounting Bracket for Coaxial Cable (6/7/8 GHz)/Waveguide Connection Type

Pole Mounting Bracket for Antenna direct Mounting Type

Figure 2-2 Pole Mounting Bracket

Installation

NWD-107460-07E

CARDS

Installation

D-Sub Connector

AUX-S

MSE-S

MDR Connector
ODU (6-11 GHz)
N-P Connector

Lug (FG)

Lug (FG)

16E1-S

ODU (13-42 GHz)


N-P Connector

STM1-S

Power Supply Connector

SFP Module Connector


PS-S
TNCP Connector

D-Sub Connector (Female)

Lug (FG)

MDR Connector

SFP Module Connector

USB Connector
Modular Connector

FAN Unit
(Replaceable)

Power Supply
Connector

2-4

NWD-107460-07E

Figure 2-3 Installation Kit Packing List of IDU and ODU for 1+0 System

2-5

NWD-107460-07E

D-Sub Connector

AUX-S

MSE-S
MDR Connector
ODU (6-11 GHz)
N-P Connector

Lug (FG)

Lug (FG)

16E1-S

ODU (13-42 GHz)


N-P Connector

STM1-S
SFP Module Connector

TNCP Connector

Lug (FG)

PS-S

Modular
USB Connector Connector

SFP Module
Connector

D-Sub Connector
(Female)

MDR Connector

TNCP
Connector

ODU (6-11 GHz)

FAN Unit
(Replaceable)
Power Supply
Connector

ODU (13-42 GHz)


Lug (FG)

Lug (FG)

N-P Connector

Figure 2-4 Installation Kit Packing List of IDU and ODU for 1+1 System

CARDS

Installation

N-P Connector

Power Supply Connector

2-6/END

CARDS

This page is intentionally left blank.

NWD-107460-07E

Installation

UNPACKING IDU and ODU

3-1

3. UNPACKING IDU and ODU


The unpacking procedures for the IDU and ODU are shown in following chart.
IDU:

Procedure 3-1

ODU:

Procedure 3-2

Note

Procedure 3-1

When conveying the IDU or ODU to another place, the original packing
should be used to avoid damage.

Unpacking Method for IDU

Open the top cover of the packing box.

Recycle Mark

Packing label
Care Mark

Installation

NWD-107460-07E

3-2

NWD-107460-07E

UNPACKING IDU and ODU

Take out the accessories, IDU wrapped in the poly sheet and cushioning
materials (pads),

Take out the IDU from the poly sheet.

Inspect the IDU.

Installation

UNPACKING IDU and ODU

Procedure 3-2

3-3

Unpacking Method for ODU

Open the top cover of the packing box.


Recycle Mark

Care Mark

Package Label
or
Recycle Mark

Package Label
Care Mark

Installation

NWD-107460-07E

3-4/END

UNPACKING IDU and ODU

Take out the ODU, cushioning materials (pads) and poly sheet,

TOP PAD

POLY SHEET

BOTTOM PAD

INNER PACKING BOX

NWD-107460-07E

Take out the ODU from the poly sheet.

Inspect the ODU.

Installation

MOUNTING IDU

4-1

4. MOUNTING IDU
The installation procedure for the IDU explains in Procedure 4-1. The IDU should be
installed in the radio station.
Procedure 4-1

Mounting Methods of the IDU

The supporting brackets are attached on front position of the IDU.

Front
position

position
iPASOLINK 200

iPASOLINK 100

Side view

Side view

Align the IDU to the mounting position on the 19-inch rack,

Spring washer

Screw

Flat washer

Spring washer

Screw

Installation

Flat washer

NWD-107460-07E

4-2

MOUNTING IDU

Fix each side of the IDU to the 19-inch rack with the two screws,

IDU

To mount the IDU in a 19-inch rack, space for heat dissipation is not required for
the top, bottom, and rear of the equipment because built-in forced air cooling fan
is provided.

Wall

NWD-107460-07E

Installation

MOUNTING IDU

4-3

4.1 Mount SFP Module


The Small Form-factor Pluggable (SFP) is a compact, hot-pluggable transceiver
designed to support for Gigabit Ethernet (GbE) or SDH (STM-1 optional) in the
iPASOLINK.
It offers three options of SFP modules as follows:
1)

Single Mode Fiber (SMF): This SFP complies with GbE along with SDH and
Fiber Channel. The SFP operates with 1310 nm laser transmitter and has a
duplex LC connector.

2)

Multi Mode Fiber (MMF): This SFP complies with 1.25 Gbps 1000 Base-SX
Gigabit Ethernet. The SFP operates with 850 nm laser transmitter and has a
duplex LC connector.

3)

Electrical SFP

The SFP modules also accept LC fiber connectors with Polished Connector (LC-PC)
or Ultra Polished Connector (LC-UPC).
The SFP modules purchasing from NEC are recommendable to use.
Note:

Third party SFP transceiver module is out of guarantee.

Connectors for the SFP module.

Installation

NWD-107460-07E

4-4

MOUNTING IDU

Procedure 4-2

Mount the SFP module by the following steps:


Step 1

Step 2

Step 2

NWD-107460-07E

Installation

MOUNTING IDU

4-5

Step 3

Step 3

Step 4

SFP modules are mounted.

Note

Installation

A distinct detent click will be heard when the SFP is fully and properly
inserted.

NWD-107460-07E

4-6

MOUNTING IDU

4.2 Replace FAN Unit


When replacing the FAN unit used in the IDU, perform the following procedures.
Notes
1.

NEC recommends replacement of the FAN unit approximately every


three years, even if the FAN unit operates normally.

2.

In the case FAN alarm occurred, replace the FAN unit immediately.

3.

The FAN unit can be replaced under power-on condition


(hot-swappable).

(1) Dismount of the defective FAN


Perform the steps in order of 3-2-1 shown after the following figure.
(2) Mount of the new FAN
Perform the steps in order of 1-2-3 shown after the following figure.

Step 1

Step 1

NWD-107460-07E

Installation

MOUNTING IDU

4-7

Step 2

Step 2

Step 3

Step 3

Step 4

After FAN unit mount.


(The state that replaement was completed.)

Installation

NWD-107460-07E

4-8/END

MOUNTING IDU

4.3 Replace Fuse


When the power is supplied to the power supply connector but the IDU can not be
powered, check the conduction of fuse in the IDU.
1.

Disconnect power supply cable from power supply connector.

Fuse cap

Power supply
connector

Figure 4-1 IDU Front View


2.

Disconnect cables connected to the IDU in the following order.


2-1. Disconnect IF cable from IF IN/OUT connector.
The adapter is reused.
2-2. Disconnect ground cable from the ground terminal.

3.

Loosen fuse cap on the IDU.

4.

Dismount the fuse from the fuse holder.

5.

Check conduction of the broken fuse using tester.

6.

Check conduction of the reserved fuse using tester.

7.

Replace the broken fuse with reserved one.

8.

Set the replaced fuse to the fuse holder.

9.

Fasten the cap of the fuse on the IDU.

10.

Connect power supply cable to power supply connector.

11.

Check that the power is on.

This step is the end of the procedure.

NWD-107460-07E

Installation

MOUNTING ODU

5-1

5. MOUNTING ODU
The procedures for mounting and demounting the ODU are described here. There are
two types of mounting for the Antenna Direct Mounting type and Feeder Connecting
type. The ODU should be installed in the radio station.
The tools for installation are listed in Table 5-1.
Table 5-1 Tools
Tools
Wrench or Monkey Wrench
Screwdriver
Torque Wrench

Caution.
1. How to use small and large O-rings are shown in following table. Two
(small and large) O-rings are attached in 18 to 42 GHz band Andrew/RFS
direct mount antenna. 11/13/15 GHz band antenna does not have small Oring (Small O-ring is not used for Andrew/RFS direct mount antenna). If the
small O-ring is used for ODU direct mount installation, a gap may occur
between ODU and antenna for RF interface. Therefore it may happen
transmit or receive level down.
2. Do not apply silicon grease at O-ring.

System
1+0

Attachenent Position of
O-Ring (Between:)

O-Ring
Remarks
Small Size

Large Size

ANT ODU

Not used

Used

Antenna direct mounting

ANT WG/ODU

Used

Not used

Waveguide connection

ANT Hybrid/Coupler

Not used

Used

Antenna direct mounting

ANT WG/Hybrid/Coupler

Used

Not used

Waveguide connection

(18-42 GHz BAND)


1+1

(18-42 GHz BAND)

Note

Installation

11/13/15 GHz antenna for direct mount is not possible to connect the
ordinary waveguide flanges.

NWD-107460-07E

5-2

MOUNTING ODU

Position of
Large size
O-ring

Position of
Small size
O-ring

for Waveguide Connection

for Antenna Direct Mounting


ANDREW Antenna
Position of
Large size
O-ring

Position of
Small size
O-ring

for Antenna Direct Mounting

for Waveguide Connection


RFS Antenna
Notes

Do not use both small O-ring and large O-ring simultaneously.

2.

O-ring size is different with frequency band as follows:

10-11 GHz Band

35
m

4 mm

4 mm

4 mm

40

32
m

m
m

1.

13-23 GHz Band

26-42 GHz Band

18/23 GHz Band

.8
10

1.8 mm

15
.

1.8 mm

6m

m
m

Large size O-ring for Antenna Direct Mounting

32/42 GHz Band

Small size O-ring for Waveguide Connection

NWD-107460-07E

Installation

MOUNTING ODU

5-3

5.1 Antenna Direct Mounting


5.1.1

Basic Installation for Antenna & ODU


Note

The details are referred to the installation manual which is attached to


the antenna.

Installation of Bracket
1

Install the bracket to the antenna pole,

Mount antenna to the bracket,


ANDREW Pole Mount Bracket
for other reflector type

ANDREW Pole Mount Bracket


for 1 or 2 ft reflector type

Lock washer

Clamp Bracket

Washer

Protective cap
Nut*

Washer
Lock washer
Nut

Three(3) screws*
(Apply screwtight to threads
before fitting to antenna)

Note * Tightening torque of 22 Nm for M10.

Installation

NWD-107460-07E

5-4

MOUNTING ODU

RFS SB1 Type Bracket

NWD-107460-07E

Installation

MOUNTING ODU

5-5

Note

The values in the following table are valid for screws and bolts which
have been greased according to the installation instructions.

Torques for RFS


Bolt

M5

Nm

M6

Nm

M8

17

Nm

M10

35

Nm

M12

50

Nm

U-Bolt, V-Bolt (Pipe mount & safety collar)

M10

20

Nm

Hexagonal brass nut of fine adjustment (Azimuth, Elevation)

M8

Nm

M10

10

Nm

M12

17

Nm

Hexagonal socket stainless steel screws

M3

0.2

Nm

(Feed systems install on aluminium mounting plate)

M4

0.4

Nm

M8 x 30

Nm

Exceptions
Fixing screw of the azimuth fine adjustment spindle

M12 x 55 17

Nm

B4.2

Nm

Special application: NOT greased


Fixing screw of the plastic radome

Installation

NWD-107460-07E

5-6

MOUNTING ODU

Mount Assembly (RFS C-Mount Type)

Pipe diameter: 48-114 mm


RFS C-Mount type Bracket

NWD-107460-07E

Installation

MOUNTING ODU

5-7

RFS C-Mount type Bracket

Installation

NWD-107460-07E

5-8

MOUNTING ODU

Fix the ODU to the bracket by tightening the M6 screws (four locations),
Notes
1.

Being careful, tighten alternately and gradually four screws.

2.

Figure shows V polarization.

3.

Be careful not to damage the O-ring (Antenna).

4.

The tightening torque is 4.0 Nm 10%.


Hole for guide pin

O-ring

ODU(7-11 GHz)

ODU(13-42 GHz)

ANDREW VHLP Type Bracket

NWD-107460-07E

Installation

MOUNTING ODU

5-9

Hole for guide pin

O-ring

RFS SB1 type Bracket


ODU (7-11 GHz)

ODU (13-42 GHz)

Hole for guide pin

Note

Set the ODU to the bracket after


polarization of the ODU is confirmed.

O-ring

RFS C-Mount type Bracket

ODU (7-11 GHz)

ODU (13-42 GHz)

Notes

Installation

1.

Figure shows V polarization.

2.

Be careful not to damage the O-ring (Antenna).

3.

The tightening torque is 4.0 Nm 10%.

NWD-107460-07E

5-10

MOUNTING ODU

Insert guide pin on the hole of bracket to set the position of screws,

Guide pin

Caution: Align flanges on antenna and ODU correctly, and fix the ODU with
four screws.
ODU flange
Antenna flange

ODU

Antenna

Fix the ODU to the bracket with four screws.

Screws
Screws

Screws

Screws

ODU (7-11 GHz)


ODU (13-42 GHz)
Note

NWD-107460-07E

Torque: 4.0 Nm 10%

Installation

MOUNTING ODU

5-11

No.1 ODU

Member of tower

Member of tower

ODU

Pole

Pole
No.1 ODU

Pole

(S)
1+0 System
ODU (7-11 GHz)
Member of tower

No.2 ODU

(S)
ODU

No.2 ODU

Pole

ODU (7-11 GHz)


1+1 SD System

Member of tower
ODU (13-42 GHz)
1+1 SD System
Note

Installation

1+0 System
ODU (13-42 GHz)

Antenna separation (S) is given by path calculation depending on the


system parameter.

NWD-107460-07E

5-12

MOUNTING ODU

Procedure 5-1

Change of Polarization of Antenna

(1)) ODU Direct Mounting Type Antenna (ANDREW example #1)


Notes
1.

The details are referred to the installation manual which is attached to


the antenna. The installation or removal of the antenna requires qualified
experienced personnel.

2.

The antenna is set to V-polarization when shipped from the factory.

Keep the antenna stand horizontally,

If you change to H polarization, loosen the four screws with the Allen key
wrench and then rotate the Transition hub of feed, keeping the antenna stand
horizontal.
Transition hub
2 Screws

2 Screws

Note

NWD-107460-07E

Do not remove the screw complete from the screw hole.


Hold the feed horn with hand.

Installation

MOUNTING ODU

5-13

Holding the feed with hand, rotate the feed 90 degrees,

Check that the aperture part of the Transition hub is rotated 90 degrees, then fix it
with the screws that were loosened in step 2,
Top

Top

Polarization
V

Polarization
H

Check that the aperture part of the Transition hub is rotated 90 degrees, then fix it
with the screws that were loosened in step 2
Note

When a large and a small gasket are included in the antenna package.
Please use the large one. (The small gasket is not used in antenna
mount.)

(2)) ODU Direct Mounting Type Antenna (ANDREW example #2)


Notes
1.

The details are referred to the installation manual which is attached to


the antenna. The installation or removal of the antenna requires qualified
experienced personnel.

2.

The antenna is set to V-polarization when shipped from the factory.

Keep the antenna stand horizontally,

Loosen six screws with Allen wrench until transition can rotate freely,

Notes

Installation

1.

Do not remove the screw complete from the screw hole.

2.

Because of the screwtight is applied, the strength to loosen screw is


necessary.

NWD-107460-07E

5-14

MOUNTING ODU

Rotate the transition hub 90 degrees until timing pin locates in timing concavity,
Transition hub

Transition hub
Transition Hub

Timing Pin
Vertical Polarized Application

Horizontally Polarized Application

Tighten six screws when transition hub is located. (Tightening torque is 5.0 Nm
10%.)
(3)) ODU Direct Mounting Type Antenna (RFS example)
Notes
1.

The details are referred to the installation manual which is attached to


the antenna. The installation or removal of the antenna requires qualified
experienced personnel.

2.

The antenna is set to V-polarization when shipped from the factory.


Drain plug

Drain plug

RFS C-Mount

RFS SB1

1.
2.
3.
4.

Unscrew the 4 screws M3 at the refined


steel ring,
Hold the feed tightly at the waveguide,
Rotate carefully the feed 90 degrees,
Mount the feed to the refined steel ring
and lock the 4 screws M3.

NWD-107460-07E

1.
2.
3.
4.

Loosen the 4 screws M3,


Hold the feed tightly at the waveguide,
Rotate the casting plate carefully the
feed 90 degrees,
Lock the 4 screws M3.

Installation

MOUNTING ODU

5-15

Antenna top
Vertical

Horizontal

4 screws (M3)

Polarization V

Installation

Polarization H

NWD-107460-07E

5-16

MOUNTING ODU

Procedure 5-2

Change of Polarization of ODU

When vertical polarization is required, rotate the ODU so as to go up the plate


marked with V.

When horizontal polarization is required, remove the guide pin fixed on the plate
marked with V.

Screw in the guide pin removed in step 2 to the screw hole of the plate marked
with H.

Rotate the ODU so as to go up the plate marked with H.


Guide pin

Guide pin

Plate marked with H

Plate marked with V


Notes
1.

When the ODU is mounted on to the NEC Hybrid/CouplerHybrid/


Coupler, only V polarization is applied.

2.

When the Waveguide or coaxial cable is connected between the ODU


and antenna, the ODU in V polarization for up position is recommended
for installation.
Plate marked with V

Plate marked with H

UP

UP

RX LEV
MON
IFL

RX LEV
MON

IFL

FG

FG

H Polarization

V Polarization

7-11 GHz ODU


V/H Polarization Conversion

NWD-107460-07E

Installation

MOUNTING ODU

5-17

Guide pin

Plate marked with V

UP

I -R
V Polarization
Plate marked with H

Guide pin

UP

I -R
H Polarization
13-42 GHz ODU
V/H Polarization Conversion

Installation

NWD-107460-07E

5-18

MOUNTING ODU

5.1.2

With Hybrid/Coupler
This section explains the antenna direct mounting type ODU installation with
Hybrid/Coupler.
Mounting
Note

The details are referred to the installation manual which is attached to


the antenna.

Hole for guide pin

O-ring

Mounting hole for


Hybrid/Coupler

Note

The tightening torque is 4.0 Nm 10%.


Be careful not to damage the O-ring (Antenna).

ANDREW VHLP type Bracket


Hole for guide pin

Hole for guide pin

O-ring

O-ring

Mounting hole for


Hybrid/Coupler
Mounting hole for
Hybrid/Coupler
RFS C-Mount type Bracket

RFS SB1 type Bracket

NWD-107460-07E

Note

The tightening torque is 4.0 Nm 10%.


Be careful not to damage the O-ring (Antenna).

Installation

MOUNTING ODU

5-19

[A] 10-42 GHz Hybrid/Coupler


1

Fix the bracket and handle to the Hybrid/Coupler,

PUSH

Handle

M5 Head cap screw


M5x12(10ea)

Bracket

Hybrid/Coupler

Note

Tightening torque is 3.0 Nm 10%.

Check the polarization and install the Hybrid/Coupler to the antenna by


tightening the M6 screws (four locations).

.
Flat washer

Guide pin

M6 Screw

ANT
Short Plate
ODU Port

O-ring

Hybrid/Coupler
O-ring

Notes
1. Be careful not to damage the O-ring.
2. Tightening torque is 4.0 Nm 10%.

Installation

NWD-107460-07E

5-20

MOUNTING ODU

Insert the O-rings to the two ODU ports of the Hybrid/Coupler,

Install the two ODUs with hex screws (four locations) using the Allen key
wrench.
Note

Be careful not to damage the O-rings (Hybrid/Coupler).

For 10/11 GHz ODU


ODU

O-ring

ODU

O-ring
ODU

Note

NWD-107460-07E

Tightening torque is 4.0 Nm 10%.

Installation

MOUNTING ODU

5-21

For 26-42 GHz ODU


ODU

O-ring

ODU

O-ring
ODU

ODU

ODU

Note

Installation

Tightening torque is 4.0 Nm 10%

NWD-107460-07E

5-22

MOUNTING ODU

Demounting from Hybrid/Coupler


1

Loosen the four (or six) bolts fixed the ODU,

Then demount the ODU.


Note

When demounting the ODU from Hybrid/Coupler, mount the attached


SHORT PLATE to the demounted port of the Hybrid/Coupler to avoid RF
power leaking from the hybrid/coupler and for waterproofing.
Short plate

Mounting hole for


Short plate

Mounting Short plate to the


ODU port

Note

NWD-107460-07E

Tightening torque is 3.0 Nm 10%.

Installation

MOUNTING ODU

5-23

Change of Polarization of Hybrid/Coupler


Note

The hybrid/coupler is set to V-polarization when shipped from the


factory.

If you change the polarization from V to H, loosen two screws, rotate the
transition hub and put it to the Hybrid/Coupler.
Note

There are two types Hybrid/Coupler. One uses two pieces transition
hubs and another uses one piece.
Guide pin
Cross-recessed
head machine screw
M2.6 (2ea)

Transition
Hub

V Polarization

H Polarization

Two Pieces Transition Hub Type

Hybrid/Coupler

V Polarization

Cross-recessed
head machine screw
M2.6 (2ea)

H Polarization
V Polarization
One Piece Transition Hub Type

Installation

Then fix it with the two screws that were loosened in step 1.

NWD-107460-07E

5-24

MOUNTING ODU

[B] 7/8 GHz Hybrid


This Hybrid/coupler is designed to be attached to 0.6 to 1.8 m antennas with interface
for direct mounting of ODU.
1

Hybrid assembly

Spring Washer M5 (8ea.)

Hexagon Socket
Head Cap Screw
M5 x 14 (8ea.)

Hybrid
Support

Note

Tightening torque is 3.0 Nm 10%.

Polarization coarse alignment

Cross-Recessed
Head Machine Screw
M2.6 (2ea.)

V Polarization
(Shipment condition)

NWD-107460-07E

H Polarization

Installation

MOUNTING ODU

5-25

Installation to antenna

Antenna

Flat Washer M6 (4ea.)


Spring Washer M6 (4ea.)
Hexagon Socket
Head Cap Screw
M6 x 20 (4ea.)

Tighten the each screw


equally and carefully by
wrench at diagonal
position.

Short Plate
In case of removing ODU,
attach this short plate t
the ODU port.

O-Ring
Hybrid
Packing (Supplied by Antenna.)
Attachment of Short Plate

Note

Tightening torque is 4.0 Nm 10%.

Attachment of Main ODU


Hexagon Socket
Head Cap Screw M6
(Supplied by NEC
with ODU)

NEC ODU
(Main ODU)
O-Ring (Paking)

O-Ring
(Packing)

"V" direction of ODU


Connection part details

Top View

Note

Installation

Tightening torque is 4.0 Nm 10%.

NWD-107460-07E

5-26

MOUNTING ODU

Attachment of Standby ODU

NEC ODU
(Main ODU)

"V" direction of ODU

O-Ring
(Packing)

NEC ODU
(Standby ODU)

Top View

Table 5-2 Hybrid Parts List


No.

Parts Name

Qty

Hybrid

Support

O-Ring

M5 x 14 Hexagon Socket Head Cap Screw (SS)

M5 Spring Washer (SS)

M6 x 20 Hexagon Socket Head Cap Screw (SS)

M6 Flat Washer (SS)

M6 Spring Washer (SS)

SS: Stainless Steel

NWD-107460-07E

Installation

MOUNTING ODU

5-27

[C] 7/8 GHz Coupler


This Hybrid/coupler is designed to be attached to 0.6 to 1.8 m antennas with interface
for direct mounting of ODU.
1

Coupler assembly

Spring Washer M5 (8ea.)


Hexagon Socket
Head Cap Screw
M5 x 14 (8ea.)

Coupler

Support

Note

Tightening torque is 3.0 Nm 10%.

Polarization coarse alignment

Cross-Recessed
Head Machine Screw
M2.6 (2ea.)

V Polarization
(Shipment condition)

Installation

H Polarization

NWD-107460-07E

5-28

MOUNTING ODU

Installation to antenna

Antenna

Flat Washer M6 (4ea.)


Spring Washer M6 (4ea.)
Hexagon Socket
Head Cap Screw
M6 x 20 (4ea.)

Tighten the each screw


equally and carefully by
wrench at diagonal
position.

Short Plate
In case of removing ODU,
attach this short plate t
the ODU port.

Coupler

O-Ring

Packing (Supplied by Antenna)


Attachment of Short Plate

Note

Tightening torque is 4.0 Nm 10%.

Attachment of Main ODU


Hexagon Socket
Head Cap Screw M6
(Supplied by NEC
with ODU)

NEC ODU
(Main ODU)

O-Ring (Paking)

O-Ring
(Packing)

"V" direction of ODU


Connection part details

Top View

Note

NWD-107460-07E

Tightening torque is 4.0 Nm 10%.

Installation

MOUNTING ODU

5-29

Attachment of Standby ODU

NEC ODU
(Main ODU)

"V" direction of ODU

O-Ring
(Packing)

NEC ODU
(Standby ODU)

Top View

Table 5-3 Coupler Parts List


No.

Parts Name

Qty

Coupler

Support

O-Ring

M5 x 14 Hexagon Socket Head Cap Screw (SS)

M5 Spring Washer (SS)

M6 x 20 Hexagon Socket Head Cap Screw (SS)

M6 Flat Washer (SS)

M6 Spring Washer (SS)

SS: Stainless Steel

Installation

NWD-107460-07E

5-30

MOUNTING ODU

[D] 13/15 GHz Hybrid, 15 GHz Coupler


This Hybrid/coupler is designed to be attached to 0.2 to 1.8 m antennas with interface
for direct mounting of ODU.
1

Hybrid/Coupler assembly

Spring Washer M5 (8ea.)

Hexagon Socket
Head Cap Screw
M5 x 12 (8ea.)

Hybrid/Coupler
Support

Note

Tightening torque is 3.0 Nm 10%.

Polarization coarse alignment

Cross-Recessed
Head Machine Screw
M2.6 (2ea.)

V Polarization

NWD-107460-07E

H Polarization

Installation

MOUNTING ODU

5-31

Installation to antenna

Antenna

Flat Washer M6 (4ea.)


Spring Washer M6 (4ea.)

Tighten the each screw

Hexagon Socket
Head Cap Screw
M6 x 20 (4ea.)

equally and carefully by


wrench at diagonal
position.

Short Plate
In case of removing ODU,
attach this short plate t
the ODU port.

O-Ring
Hybrid/Coupler
Packing (Supplied by Antenna)
Attachment of Short Plate

Note

Tightening torque is 4.0 Nm 10%.

Attachment of Main ODU


NEC ODU
(Main ODU)

Hexagon Socket
Head Cap Screw M6
(Supplied by NEC
with ODU)

O-Ring
(Packing)

O-Ring
(Packing)

"V" direction of ODU


Connection part details

Top View

Note

Installation

Tightening torque is 4.0 Nm 10%.

NWD-107460-07E

5-32

MOUNTING ODU

Attachment of Standby ODU


Top View

NEC ODU
(Main ODU)

O-Ring
(Packing)

NEC ODU
(Standby ODU)

"V" direction of ODU

Table 5-4 Hybrid/Coupler Parts List


No.

Parts Name

Qty

Hybrid/Coupler

Support

O-Ring

M5 x 12 Hexagon Socket Head Cap Screw (SS)

M5 Spring Washer (SS)

M6 x 20 Hexagon Socket Head Cap Screw (SS)

M6 Flat Washer (SS)

M6 Spring Washer (SS)

SS: Stainless Steel

NWD-107460-07E

Installation

MOUNTING ODU

5-33

[E] 18/23 GHz Hybrid


This Hybrid is designed to be attached to 0.2 to 1.8 m antennas with interface for
direct mounting of ODU.
1

Hybrid assembly

Spring Washer M5 (8ea.)

Hexagon Socket
Head Cap Screw
M5 x 12 (8ea.)

Hybrid
Support

Note

Tightening torque is 3.0 Nm 10%

Polarization Coarse alignment

Cross-Recessed
Head Machine Screw
M2.6 (2ea.)

V Polarization

Installation

H Polarization

NWD-107460-07E

5-34

MOUNTING ODU

Installation to antenna
Flat Washer M6 (4ea.)
Spring Washer M6 (4ea.)

Antenna

Tighten the each screw


equally and carefully by
wrench at diagonal
position.

Hexagon Socket
Head Cap Screw
M6 x 20 (4ea.)

Short Plate
In case of removing ODU,
attach this short plate t
the ODU port.

O-ring
Hybrid
Packing (Supplied by Antenna)
Attachment of Short Plate

Note

Tightening torque is 4.0 Nm 10%.

Attachment of Main ODU


NEC ODU
(Main ODU)

Hexagon Socket
Head Cap Screw M6
(Supplied by NEC
with ODU)

O-ring (Packing)
O-Ring
(Packing)

"V" direction of ODU


Connection part details

Top View

Note

NWD-107460-07E

Tightening torque is 4.0 Nm 10%.

Installation

MOUNTING ODU

5-35

Attachment of Standby ODU


NEC ODU
(Main ODU)

Top View

O-Ring
(Packing)

NEC ODU
(Standby ODU)

"V" direction of ODU

Table 5-5 Hybrid Parts List


No.

Parts Name

Qty

Hybrid

Support

O-Ring

M5 x 12 Hexagon Socket Head Cap Screw (SS)

M5 Spring Washer (SS)

M6 x 20 Hexagon Socket Head Cap Screw (SS)

M6 Flat Washer (SS)

M6 Spring Washer (SS)

SS: Stainless Steel

Installation

NWD-107460-07E

5-36

MOUNTING ODU

5.1.3

With TX Span Attenuator


This section explains the antenna direct mounting type ODU installation with TX
Span Attenuator (TX SPAN ATT).
Mounting
1

Check the polarization of the antenna connection unit of the TX ATT (Refer to
"Change of Polarization of TX ATT" to be hereinafter described.).

TX ATT
Antenna connection unit

Fix the TX ATT to the antenna by tightening the M6 screws (four locations),

Installation to Antenna
Flat washer M6 (4ea)
Guide pin

Hexagon socket
head cap screw
M6 x 30 (4ea)

Antenna
Tighten the each
screw equally and
carefully by wrench
at diagonal position.

TX ATT
Packing (Supplied by antenna)
Note Tightening torque (M6) is 4.0 Nm 10%.

42A

32/42 GHz Band ODU Mounting with TX SPAN ATT (1/2)

Insert the O-rings to port of the ODU,

Fix the ODU with hex screws (four locations) using the Allen key wrench.
Note

NWD-107460-07E

Be careful not to damage the O-rings (TX ATT).

Installation

MOUNTING ODU

5-37

Attachment of ODU
ODU should be attached
by turning V up.

Hexagon socket
head cap screw M6
(Supplied by NEC with ODU)

ODU

O-ring
TX ATT
(Packing)
Top view
TOP
Antenna
TX ATT

O-ring
(Packing)
38A

ODU

ODU connection unit

Note Tightening torque is 4.0 Nm 10%.


Side view
32/42 GHz Band ODU Mounting with TX SPAN ATT (2/2)

Installation

NWD-107460-07E

5-38

MOUNTING ODU

Change of Polarization of TX SPAN ATT


Note

The TX ATT is set to V-polarization when shipped from the factory.

If you change to H polarization, loosen two screws, rotate the antenna connection
unit and put the TX ATT horizontally,
Guide pin

TX ATT

Antenna
connection unit

V Polarization
2

Check that aperture of the connection unit is rotated as shown below, then fix it
with the two screws that were loosened in step 1.

Cross-recessed
Head machine screw
M2.6 (2ea)

Plate-1
Plate-2
V Polarization

H Polarization

32/42 GHz Band TX SPAN ATT Polarization Change

NWD-107460-07E

Installation

MOUNTING ODU

5.1.4

5-39

With Ortho-Mode Transducer


This section explains the antenna direct mounting type ODU installation with OrthoMode Transducer (OMT).
There are two types of O-rings for antenna mounting to the OMT depending on the
frequency band.
Caution: Do not apply silicon grease to O-ring.

Position of Large size


O-ring

Position of Large size


O-ring

For Antenna Direct Mounting


ANDREW Antenna

10-11 GHz Band

m
35

4 mm

4 mm

4 mm

32

40

m
m

O-ring size is different with frequency band as follows:

m
m

Note

For Antenna Direct Mounting


RFS Antenna

13-23 GHz Band

26-42 GHz Band

.8
10

1.8 mm

15
.

1.8 mm

6m

m
m

Large size O-ring for Antenna Direct Mounting

13-23 GHz Band


42 GHz Band
Small size O-ring for Waveguide connection

Installation

NWD-107460-07E

5-40

MOUNTING ODU

For the antenna direct mounting of the ODU, following OMT is used.
Frequency
Band

Frequency
Range (GHz)

Interface WG Inner
Dia. (mm)
(ANT Side)

11 G

10.4 11.7 GHz

18.0

13 G

12.75 13.25 GHz

15.0

15 G

14.5 15.35 GHz

13.5

18 G

17.7 19.7 GHz

10.5

23 G

21.2 23.6 GHz

9.0

26 G

24.5 26.5 GHz

8.0

28 G

27.5 29.5 GHz

7.0

32 G

31.8 33.4 GHz

6.5

42 G

40.5 43.5 GHz

4.8

Interface
(ODU Side)
NEC Original

Cautions:
1. For connecting the OMT to the antenna, the circular type waveguide flange
of the antenna is applied to the system. When the V/H flange is mounted to
the antenna, it must be changed to a circular type.
2. When mounting the ODU to the OMT, confirm the polarization for Main
Master and SUB Master ODU. The installation of the corresponding ODUs
in the opposite station must have the same polarization in order to make
into line Main Master and SUB Master MODEMs.

Fix the bracket and handle to the OMT,

M5 Head cap screw

Note

NWD-107460-07E

Tightening torque is 3.0 Nm 10%.

Installation

MOUNTING ODU

5-41

Fix the OMT to the antenna by tightening them with M6 screws (four locations),

Guide pin

M6 Screw

Flat washer M6

ANT
Short plate
ODU Port

O-ring

O-ring
Notes
1. Be careful not to damage the O-ring.
2. Tightening torque is 4.0 Nm 10%.

Loosen the two screws and move the short plate if it is fixed to the ODU port.
(see figure in step 9),

Set the two ODUs to vertical polarization for OMT mounting. If the guide pin
behind the plate marked H is mounted, remove the guide pin,
Note

The ODU should be attached by turning the plate marked V up position


for both Main Master ODU and SUB Master ODU.

Insert the guide pin removed in step 4 behind the plate marked V,
Note

Remove the protection metallic plate covering the waveguide hole on


ODU.
Guide pin

Plate marked with V

Installation

NWD-107460-07E

5-42

MOUNTING ODU

Plate marked with V


UP

RX LEV
MON

IFL

RX LEV
MON

FG

ODU (10/11 GHz)

Main Master

IFL

FG

Sub Master

Plate marked with V


UP

ODU (13-42 GHz)


Main Master

Sub Master

Insert the O-rings to the two ODU ports of the OMT (see figure in step 9.),

Insert the guide pin into the hole of the OMT and set the position of screws,
Guide pin

NWD-107460-07E

Confirm which polarization is applied to the Master ODU.


Check the indication of polarization on the upper side of OMT,

Installation

MOUNTING ODU

5-43

Fix the two ODUs with hex screws (four locations) using the allen key wrench.
Note

Be careful not to damage the O-rings.

Hex screw

H Polarization side
ODU

ODU

O-ring

O-ring

ODU
V Polarization side

Note Tightening torque is 4.0 Nm 10%.


ODU (10/11 GHz)
Hex screw

H Polarization side

ODU
Hex screw
ODU
O-ring
O-ring

V Polarization side

ODU

Note Tightening torque is 4.0 Nm 10%.

ODU (13-42 GHz)

Installation

Hex screw

NWD-107460-07E

5-44

MOUNTING ODU

Cautions:
1. Tighten all screws with lighter torque at first, then full torque as specified.
2. When either ODU is demounting for ODU replacing or other reasons, fix the
attached short plate to the demounted port of the OMT to avoid leaking of
RF power from the OMT and for waterproof.
3. To avoid occurrence of bit errors due to microphonic properties, when
installing the SUB Master ODU, protect the Main Master ODU from
mechanical knocks.

Short plate

Fixing hole for


short plate

Fixet short plate


to ODU port

Note

NWD-107460-07E

Tightening torque is 3.0 Nm 10%.

Installation

MOUNTING ODU

5-45

5.2 Feeder Connection


5.2.1

For Coaxial Cable Connection


6/7/8GHz ODU MOUNTING BRACKET INSTALLATION
This Mounting Bracket is designed in order to install 6/7/8 GHz ODU with N-type
connector or Waveguide interface to a pole. The diameter of the pole is from 48.5 to
114.3 millimeters.

Mounting Bracket
Table 5-6 Mounting Bracket Prts List
Item

Description

Qty

Bracket

Holder-1 (with two M6 taps)

Holder-2

M8 Stud Bolt (SS)

M8 Hexagon Nut (SS)

20

M8 Flat Washer (SS)

M616 Hexagon Socket Head Screw (SS)

M6 Spring lock Washer (SS)

M6 Flat Washer (SS)

10

Cap

11

Band (Cable Clamp)

SS: Stainless Steel


Note

Installation

Tightening torque is 4 Nm 10% (M6 Screw).


Tightening torque is 11 Nm 10% (M8 Screw).

NWD-107460-07E

5-46

MOUNTING ODU

Standard Installation

Reverse Installation

A nut is assembled to a stud bolt until a nut has come to a complete stop,
Assembly of the Holder-1 (2 sets)
Stud bolt M8

Hexagon nut M8

Holder-1
Hexagon nut M8 (4 ea)

Note

Tightening torque is
11 Nm 10%.

Flat washer M8 (2 ea)

NWD-107460-07E

Stud bolt M8 (2 ea)


2 Taps M6

Fixed nut

Approx. 56 mm

Installation

MOUNTING ODU

5-47

Fix the two Holder-1 to the Bracket at four bolts,

Assembly of the Bracket


Holder-1 Assembly

Bracket
Flat washer M6 (4 ea)
Spring lock washer M6 (4 ea)
Hexagon socket head screw M616 (4 ea)

Note

Tightening torque is
4 Nm 10%.

Mount the Bracket to the pole, point to the opposite station and tighten it with
four Stud bolts,

Installation to the Pole


Flat washer M8 (4 ea)

Pole ( 48.5 to 114.3 mm)

Hexagon nut M8 (8 ea)

Holder-2 (2 ea)

A=B

Note

Tightening torque is
11 Nm 10%.

Holder
Bolt end

Cap (4 ea)

Note

Installation

Since a bolt projects from a Holder when a pole diameter is small, please
attach the Cap to a bolt end.

NWD-107460-07E

5-48

MOUNTING ODU

Mount the ODU on to the Bracket and tighten four bolts (M6) at upper and lower
parts of the ODU,
Attachment of the ODU
Hexagon socket head screw M6

Note

Top view

Tightening torque is
4 Nm 10%.

Right angle side

Connect the Coaxial cable to the RF IN/OUT connector of the ODU,


Example

Connection of the Coaxial Cable

Pole

N-type connector

Antenna
Band
ODU
Coaxial cable
Coaxial
cable

Install the Coaxial cables between the antenna and the ODU.
Notes

NWD-107460-07E

1.

Fix the Coaxial cable to the pole or member with Band (cable ties) after
antenna orientation has been completed.

2.

Wrap the Coaxial cable connection points with a self-bonding tape for
waterproof. (The self-bonding tape shall be prepared by customer.)

Installation

MOUNTING ODU

5.2.2

5-49

For Waveguide Connection


10-42 GHz ODU MOUNTING BRACKET INSTALLATION
This Mounting Bracket is designed in order to install 10-42 GHz ODU with antenna
direct mount interface to a pole. The diameter of the pole is from 48.5 to 114.3
millimeters.

Mounting Bracket
Table 5-7 Mounting Bracket Parts List
Item

Description

Qty

Bracket (with Adapter)

Holder-1 (with two M6 taps)

Holder-2

M8 Stud Bolt (SS)

M8 Hexagon Nut (SS)

20

M8 Flat Washer (SS)

M616 Hexagon Socket Head Screw (SS)

M6 Spring Lock Washer (SS)

M6 Flat Washer (SS)

10

Cap

11

O-Ring (for ODU)

12

O-Ring (for Waveguide)

13

Screw of Waveguide Connecting


for 10/11 GHz M414 Hexagon Head Screw with Washer (SS)

for 13/15 GHz M412 Hexagon Head Screw with Washer (SS)

for 18/23/26/28/32/42 GHz M310 Hexagon Head


Screw with Washer (SS)

SS: Stainless Steel


Note

Installation

Tightening torque is 4 Nm 10% (M6 Screw).


Tightening torque is 11 Nm 10% (M8 Screw)

NWD-107460-07E

5-50

MOUNTING ODU

Standard Installation

Reverse Installation

A nut is assembled to a stud bolt until a nut has come to a complete stop,
Assembly of the Holder-1 (2 sets)
Stud Bolt M8

Hexagon Nut M8

Stud Bolt M8 (2 ea)


Hexagon Nut M8 (4 ea)

Note

Holder-1

Tightening torque is
12 Nm 10%.

Flat Washer M8 (2 ea)

NWD-107460-07E

2 Taps M6

Fixed Nut

Approx. 56 mm

Installation

MOUNTING ODU

5-51

Fix the two Holder-1 to the Bracket at four bolts,


Assembly of the Bracket
Holder-1 Assembly
Bracket (with Adapter)
Flat Washer M6 (4 ea)
Spring Lock Washer M6 (4 ea)
Hexagon Socket Head Screw M616 (4 ea)

Note

Tightening torque is
4 Nm 10%.

Mount the Bracket to the pole, point to the opposite station and tighten it with
four Stud bolts,
Installation to the Pole

Flat washer M8 (4 ea)

Pole ( 48.5 to 114.3 mm)

Hexagon nut M8 (8 ea)

Note

Tightening torque is
12 Nm 10%.

Holder-2 (2 ea)
A

A=B

Holder
Bolt end

Cap (4 ea)

Installation

NWD-107460-07E

5-52

MOUNTING ODU

Note

Since a bolt projects from a Holder when a pole diameter is small, please
attach the Cap to a bolt end.

Mount the ODU on to the Bracket and tighten four bolts (M6) at upper and lower
parts of the ODU. Please equip the terminal area of ODU and Adapter with Oring, and join together after that,
Attachment of the ODU
Hexagon Socket Head Screw M6

Note
Adapter

Tightening torque is
4 Nm 10%.

Adapter
ODU
Right angle side

Top view
O-ring (for ODU)

When the attachment screw of the ODU is hard, please loosen the fixed four
screw of adapter once,
Loosen the fixed four screws

Adapter
Bracket

NWD-107460-07E

Please adjust the position of adapter to compensate for attachment of ODU. Then
tighten four bolts (M6) of the ODU,

Installation

MOUNTING ODU

5-53

Connect the waveguide to the adapter of the mounting bracket,


Example

Connection of the Waveguide


Pole

Flexible waveguide
Antenna

ODU

Flexible waveguide
Flexible waveguide

O-ring (for waveguide)

Screw of waveguide
connecting

Table 5-8 Waveguide Flange Type


Frequency Band

Installation

Adapter

Waveguide

10/11 GHz

PDR100

PDR100

13 GHz

PBR120

UBR120

13/15 GHz

PBR140

UBR140

18/23 GHz

PBR220

UBR220

26 GHz

PBR260

UBR260

28/32/42 GHz

PBR320

UBR320

Install the waveguide between the antenna and the ODU.

NWD-107460-07E

5-54

5.2.3

MOUNTING ODU

For Waveguide Connection with Hybrid


18/23 GHz Hybrid (FI)
This Hybrid is designed to be connect to waveguide with interface for direct
mounting of ODU. (Waveguide flange type: Hybrid side-PBR220, Waveguide sideUBR220.)
Tightening Torque

M3

0.6 Nm 10%

M5

3.0 Nm 10%

M6

4.0 Nm 10%

Hybrid assembly,
PUSH

Handle
Hexagon socket
head cap screw
M5 12 (10 ea)

Bracket

Hybrid

NWD-107460-07E

Installation

MOUNTING ODU

5-55

Installation to pole mount,


Case-1
Hexagon nut M6 (Double) (8 ea)*

Hexagon head screw


M6 35 (4 ea)*

Flat washer M6 (4 ea)*


Short Plate
In case you remove ODU,
Please attach this Short plate
to the ODU port.

Note

Flat washer M6
(4 ea)*

*: Supplied by Pole Mount.

O-ring
Pole mount

Hybrid

Attachment of short plate

Attachment of main ODU,


ODU should be attached by turning V up.
ODU (Main ODU)

O-ring I/D 32
(Packing)

Hexagon socket head


cap screw M6

O-ring I/D 32
(Packing)

Connection part details

Pole mount

Top view

Installation

NWD-107460-07E

5-56

MOUNTING ODU

Attachment of standby ODU,

ODU (Main ODU)

Pole mount
O-ring I/D 32
(Packing)

ODU (Standby ODU)


ODU should be attached by turning V up.

Top view

Connection of waveguide,
Hybrid
Pole mount

Do not Remove
*

O-ring I/D 32
(Packing)

Hexagon head screw


with Washer M310 (4 ea)

Waveguide flange
Flange type PBR220

Caution*:

Please connect the Flexible


Waveguide in the same
direction as Hybrid.

NWD-107460-07E

Hybrid
Flexible waveguide
Flange type UBR220

Installation

MOUNTING ODU

5-57

Caution: Be careful not to damage the Hybrid. Connection part will be


damaged if excessive power is applied to the Hybrid by
Waveguide.
Table 5-9 Hybrid (Fl) Parts List (for Mounting Bracket)
No.

Parts Name

Qty

Hybrid (Waveguide flange interface type)

Bracket

Handle

O-ring Inner Dia. 32 (for ODU)

O-ring Inner Dia. 15.6 (for Waveguide)

M5 12 Hexagon socket head cap screw (SS)

14 (4 part for spare.)

M3 10 Hexagon head screw with washer (SS)

M6 35 Hexagon socket head cap screw, Nut, Washer set (SS)

*: Supplied by Pole Mount.


SS: Stainless Steel

Installation to mounting bracket,


Case-2

Mounting bracket
Short Plate
In case you remove ODU,
Please attach this Short
plate to the ODU port.

O-ring

Attachment of short plate


Hybrid

Hexagon Head Screw M6 20 (4 ea)


Flat Washer M6 (4 ea)

Installation

NWD-107460-07E

5-58

MOUNTING ODU

Attachment of main ODU,

O-ring I/D 32
(Packing)

Hexagon socket head


cap screw M6

ODU (Main ODU)

Connection part details

Mounting bracket

O-ring I/D 32
(Packing)

ODU should be attached


by turning V up.

Top view

Attachment of standby ODU,

ODU (Main ODU)

O-ring I/D 32
(Packing)

Mounting bracket

ODU (Standby ODU)


ODU should be attached by turning V up.

Top view

NWD-107460-07E

Installation

MOUNTING ODU

5-59

Connection of waveguide,
Mounting bracket
Hybrid
O-ring I/D 15.6
(Packing)

Do not remove.
*

Hexagon head screw


with washer M3 10
(4 ea)
Flexible waveguide
Flange type UBR220

Waveguide flange
Flange type PBR220

Caution*:

Please connect the Flexible


Waveguide in the same
direction as Hybrid.

Table 5-10 Hybrid (Fl) Parts List (for Mounting Bracket)


No.

Parts Name

Qty

Hybrid (Waveguide flange interface type)

Bracket

Handle

O-ring Inner Dia. 32 (for ODU)

O-ring Inner Dia. 15.6 (for Waveguide)

M5 12 Hexagon socket head cap screw (SS)

14 (4 part for spare.)

M6 20 Hexagon socket head cap screw (SS)

M6 Flat washer (SS)

M3 10 Hexagon head screw with washer (SS)

SS: Stainless Steel

Installation

NWD-107460-07E

5-60

MOUNTING ODU

5.3 Other Mounting


5.3.1

Wall Mounting
For the antenna direct mounting type ODU, wall mounting installation is explained in
following procedure.
1

Using a center punch and hammer, mark the drilling holes for the ODU wall
mount bracket. Dimensions are shown below.

Wall
2

Unit: mm

Using an electric drill for concrete, drill the guide holes,


M10

L
D
L

Change the concrete drill to enlarge the holes and drill the anchor bolt holes,
L

NWD-107460-07E

Installation

MOUNTING ODU

5-61

Remove debris from the specified hole and insert a plug-bolt into it,
Anchor bolt

Make sure to insert the plug-bolt fully,

Tighten hardly the bolt using a wrench or monkey wrench,


Note

Anchor bolts of M10 bolt shall be prepared by the customer.

Loosen the bolt and remove it.

Bolt

Washer

Installation

NWD-107460-07E

5-62

MOUNTING ODU

Fix the ODU wall mounting bracket to the wall with the six bolts (M6) of the
anchor volt,

Flat washer*
Spring washer*
Flange adaptor
Bolt*

Note

The BOLT, FLAT WASHER and SPRING WASHER are of the Anchor
bolt.

Mount the ODU onto the bracket and fix the ODU using the four bolts (M6) on
the ODU,
Guide pin
(V)

Transducer

Transducer

Guide pin
(V)

ODU (10/11 GHz)

ODU (13-42 GHz)


Note

NWD-107460-07E

The tightening torque is 4.0 Nm 10%.

Installation

MOUNTING ODU

5-63

10 Connect the wave guide to the transducer for the ODU.

Waveguide

O-ring

A
ODU 10/11 GHz)
Bolt (M4)
Spring washer

Washer

Notes
1.

Tightening torque is 1.4 Nm 10% (up to 15 GHz).


Tightening torque is 0.6 Nm 10% (18 GHz or higher).

2.

Be careful not to damage the O-ring.

Waveguide
O-ring

Bolt(M4)
Spring washer

ODU 13-42 GHz)


Washer

Details of A

For 10/11 GHz

For 13-42 GHz

Refer to 5.2.2 ODU Mounting for Waveguide Connection

Installation

NWD-107460-07E

5-64

5.3.2

MOUNTING ODU

Rack Mounting
For the antenna direct mounting type ODU, rack mounting installation is explained in
following procedure.
1

Fix the ODU rack mounting bracket into the 19-inch rack using the six fixing
bolts,
ODU mounting bracket
Flat washer

Spring washer

19-inch rack

Bolt
Flange adaptor

Mount the ODU onto the bracket and tighten the four fixing bolts (M6) on the
ODU,

Guide pin
ODU

Note

NWD-107460-07E

The tightening torque is 4.0 Nm 10%.

Installation

MOUNTING ODU

5-65

Connect the wave guide to the transducer for the ODU.

ODU
Waveguide
A
O-ring

Bolt*
Spring washer

Washer

Notes
*

M4: Up to 15 GHz.
M3: 18 GHz or higher.

1.

Tightening torque is 1.4 Nm 10% (up to 15 GHz).


Tightening torque is 0.6 Nm 10% (18 GHz or higher).

2.

Be careful not to damage the O-ring.

Details of A

For 10/11 GHz

For 13-42 GHz

Refer to 5.2.2 ODU Mounting for Waveguide Connection.

Installation

NWD-107460-07E

5-66/END

MOUNTING ODU

5.4 Hybrid Combiner Installation


When you attach two Hybrids to one Dual pol. antenna, for 1+1 or 2(1+1) system in
6/7/8 GHz rotate the antenna 90 degree counter clockwise, as shown below, to avoid
hitting the hybrids to the antenna pole and its structures if necessary.
.

Rotate counter
clockwise 90
degrees.

To ODU

To ODU
WG Flange

LOW LOSS cable

NWD-107460-07E

Installation

TERMINATING CABLES

6-1

6. TERMINATING CABLES
In this section, list of tools, materials and the method for cable termination are
described. The list of applicable cable is shown in Table 6-1.
Table 6-1 List of Applicable Cable
Applicable Cable
5D Coaxial
Cable

8D Coaxial
Cable

Other Cables

Connector Type

Model#

Procedure#

for IDU

TNC-P

L-angle

TNC150(R0)

Procedure 6-1

for IDU

TNC-P

L-angle

300PTR-C-NC

Procedure 6-2

for IDU

TNC-P

L-angle

TNC156(R0)

Procedure 6-3

for ODU

N-P

L-angle

300PNR-C-NC

Procedure 6-4

for ODU

N-P

Straight

300PNM-C-NC

Procedure 6-5

for ODU

N-P

Straight

N435(R0)

Procedure 6-6

for IDU

TNC-P

L-angle

TNC141(R0)

Procedure 6-7

for ODU

N-P

L-angle

N-LP-8DFB(B)

Procedure 6-8

for ODU

N-P

Straight

N416(R0)

Procedure 6-9

for power supply

AMP

Housing &
socket contacts

AMP: 1-178288-4 or Procedure 6-10


DK-3100S-04R

for 120 ohms


balanced signal

D-sub

Crimping

---

Procedure 6-11

for auxiliary signal

D-sub

High Density

---

Procedure 6-12

Notes

Installation

In 1+1 system, the difference between the No.1 channel IF cable length
and the No.2 channel IF cable length should be within 100 m.
(differential absolute delay time: within 500 ns)

When the N (Male) straight connector is attached to the IF cable, use of


the TNC (Male) - N (Female) (NJ-TNCP-LA) L-angle adapter is needed
to connect to the IDU.

Use shielded cables which are connected to the D-Sub/RJ-45 connector


to suppress interference from affecting the signal and to reduce
electromagnetic radiation which may interfere with other signal cables.

NWD-107460-07E

6-2

TERMINATING CABLES

The necessary tools and materials are summarized in Table 6-2.


Table 6-2 Tools and Materials List
No.

Name

Remarks

Knife

Measure/Ruler

Cutter

Nipper

File

Spanner (14 mm, 16 mm)

Torque spanner (14 mm, 15 mm, 16 mm)

Clearance gauge

Comb

10

Tweezers

11

Scissors

For IF coaxial connector

91558-1
12

Hand Crimping Tool

TC-CD-111
TC-CD-112
09 88 999 0596

NWD-107460-07E

For power supply connector


For D-Sub connector
For D-Sub high density connector

Installation

TERMINATING CABLES

6-3

6.1 5D Coaxial Cable


Procedure 6-1

TNC-P Connector used for IDU IF IN/OUT


(L-angle:TNC150(R0))

Outlines of parts [Applicable cable: 5D-FB-E]


Cable jacket

Aluminum tape

Connector body

Clamp

Clamp nut

Center conductor
Braided wire

Insulator

Tools

knife, cutter, nipper, tweezers, file, measure,


clearance gauge, etc.
spanner, torque spanner 14 mm

Insertion of parts, remove of jacket of cable.


(1) The clamp nut is inserted as shown.
(2)

Remove 8 mm of jacket only.


Cable

Clamp nut

Note

Installation

(8 mm)

*Cut the jacket edge squarely.

Do not damage the braided wire.

NWD-107460-07E

6-4

TERMINATING CABLES

Tools

knife
cutter
measure, etc.

Insertion of parts.
(1) The clamp is inserted as shown.

(2)

Braided wire is turned back to clamp side.


Clamp

Braided wire
Aluminum tape
Center Conductor

Insulator

Defective example

The amount of the braid


is not uniform.

NWD-107460-07E

Installation

TERMINATING CABLES

6-5

Remove of braided wire, insulator.


(1) The insulator and an aluminum tape are cut along an end face of turned up
braided wire.

Aluminum tape

Insulator

Center conductor

Note

Installation

Do not damage the braided wire and the center conductor.

NWD-107460-07E

6-6

TERMINATING CABLES

(2) The braided wire is cut according to flange of clamp.


2)
Center conductor

Flange

Aluminum tape
1)

Braided wire
2)
1)

Center conductor

Flange

Tools

NWD-107460-07E

cutter
nipper

Installation

TERMINATING CABLES

6-7

Center conductor processing.


(1) Remove of the center conductor as shown.
(2) Chamfer the center conductor.
Center conductor
1 mm

6 mm 1

Center conductor

Tools
Note

Installation

nipper
file, etc.

Do not damage the center conductor.(burr, etc.)

NWD-107460-07E

6-8

TERMINATING CABLES

Connector assembly
(1) The cable center conductor must be straight and aligned with the connector
inner contact. Insert the cable into the connector body until stopped; the center
conductor must be inserted into the connector inner contact fingers.

Connector body

(2) Tighten the connection to the torque value of 9 to 11 Nm.


(Refer to step (a) through (e)).

Clamp nut

(a)

NWD-107460-07E

Hold of cable and connector body.

Installation

TERMINATING CABLES

6-9

(b)

Tightening only of clamp nut by finger.

* Keep the hold of the cable.

Installation

Do not turn connector body.

(c)

Hold of connector body by spanner.

(d)

Hold of cable

NWD-107460-07E

6-10

TERMINATING CABLES

(e)

Set the torque spanner.


Tightening only of clamp nut by torque spanner.
Tightening the connection to the torque value of 9 to 11 Nm.

Holding only

14mm

9-11 Nm

14mm

Notes
1

When inserting, do not put the chip which is braided wire inside the
central conductor and the connector body.

Do not turn connector body, turn clamp nut attachment.

Tools

NWD-107460-07E

spanner (14 mm)


torque spanner (14 mm)
clearance gauge, measure

Installation

TERMINATING CABLES

6-11

Procedure 6-2

TNC-P Connector used for IDU IF IN/OUT


(L-angle: 300PTR-C-NC)

Outlines of parts [Applicable cable: 5D-FB-E]


Cable jacket

Braided wire

Aluminum tape

Center conductor
Insulator

Tools

Connector body

Parts A

Parts B

knife, cutter, nipper, tweezers, file, comb,


measure, clearance gauge, etc.
spanner, torque spanner; 16 mm, 15 mm

Remove of Jacket of cable


Remove 6.5 mm of Jacket only, exposing braided wire.
6.5 mm

Note

Tools

Do not damage the braided wire.

knife
cutter
measure, etc.

The braided wires processing-1


(1) Fold the braided wire around jacket.
(2) Remove 5.0 mm of insulator.
(3) Remove all insulator/tape residue from the center conductor.

Installation

NWD-107460-07E

6-12

TERMINATING CABLES

Note

Tools

Do not damage the center conductor.

cutter
measure etc.,

Insertion of parts
Make the braided wire small and sharp at the front;
Install parts B and parts A revolving as onto cable without damaging the braided
wire.

The braided wires processing-2


(1) The braided wire should be straight and equally spaced by tweezers.
(2) Fold the braided wire around parts A.

NWD-107460-07E

Installation

TERMINATING CABLES

6-13

(3) The braided wire is cut according to outer of parts A.

Tools

scissors
nipper
tweezers

Center conductor processing

Chamfer the center conductor at a 45 angle.

45

5.0 mm

Note

Tools

Installation

Do not damage the center conductor.

cutter
measure
file, etc.

NWD-107460-07E

6-14

TERMINATING CABLES

Connector assembly
(1) The cable center conductor must be straight and aligned with the connector
inner contact. Insert the cable into the connector body until stopped; the center
conductor must be inserted into the connector inner contact fingers. Tighten
the connection to the torque value of 60 to 80 lb-in (6.8 to 9.0 Nm).

60-80 lb-in
(6.8-9.0 Nm)

(2) The gap of the connector body and clamp nut is confirmed.
Gap: 0 to 0.5 mm

0 to 0.5 mm

Notes
1

When inserting, do not put the chip which is braided wire inside the
central conductor and the connector body.

Do not turn connector body, turn clamp nut attachment.

Tools

NWD-107460-07E

spanner (16 mm)


torque spanner (15 mm)

Installation

TERMINATING CABLES

6-15

Procedure 6-3

TNC-P Connector used for IDU IF IN/OUT


(L-angle:TNC156(R0))

Outlines of parts [Applicable cable: 5D-FB-E]


Cable jacket

Connector body

Aluminum tape

Clamp

Clamp nut

Center conductor
Braided wire

Insulator

Tools

knife, cutter, nipper, tweezers, file, measure,


clearance gauge, etc.
spanner, torque spanner 12 mm, 16 mm

Insertion of parts, remove of jacket of cable.


(1) The clamp nut is inserted as shown.
(2)

Remove 8 mm +1 of jacket only.


Cable

*Cut the jacket edge squarely.


(8 mm +1)

Clamp nut

Note

Tools

Installation

Do not damage the braided wire.

knife
cutter
measure, etc.

NWD-107460-07E

6-16

TERMINATING CABLES

Insertion of parts.
(1) The clamp is inserted as shown.

(2)

Braided wire is turned back to clamp side.


Clamp

Braided wire
Aluminum tape
Center Conductor

Insulator

Defective example

The amount of the braid


is not uniform.

NWD-107460-07E

Installation

TERMINATING CABLES

6-17

Remove of braided wire, insulator.


(1) The insulator and an aluminum tape are cut along an end face of turned up
braided wire.
Alminum tape

Note

Do not damage the braided wire and the center conductor.

(2) The braided wire is cut according to flange of clamp.


2)
Flange

Center conductor

Aluminum tape
1)
Braided wire

Tools

Installation

cutter
nipper

NWD-107460-07E

6-18

TERMINATING CABLES

Center conductor processing.


(1) Remove of the center conductor as shown.
(2) Chamfer the center conductor.
Center conductor
1 mm

5 mm 1

Tools
Note

Center conductor

nipper
file, etc.

Do not damage the center conductor.(burr, etc.)

Connector assembly
(1) The cable center conductor must be straight and aligned with the connector
inner contact. Insert the cable into the connector body until stopped; the center
conductor must be inserted into the connector inner contact fingers.

Connector body

NWD-107460-07E

Installation

TERMINATING CABLES

6-19

(2) Tighten the connection to the torque value of 10 Nm.

Clamp nut

12mm

10 Nm

16mm

(3) Confirm the total length* of the connector.


*

total length :31.4 ~ 31.7 mm


* 31.4 ~ 31.7 mm

Notes
1

When inserting, do not put the chip which is braided wire inside the
central conductor and the connector body.

Do not turn connector body, turn clamp nut attachment.

Tools

Installation

spanner (16 mm)


torque spanner (12 mm)

NWD-107460-07E

6-20

TERMINATING CABLES

Procedure 6-4

N-P Connector used for ODU IF IN/OUT


(L-angle: 300PNR-C-NC)

Outlines of parts [ Applicable cable: 5D-FB-E]


Cable jacket

Aluminum tape

(Connector body)

(Parts A)

(Parts B)
Clamp nut

Center conductor
A

Insulator
Braided wire

Tools

knife, cutter, nipper, tweezers, file, comb,


measure, clearance gauge, etc.
spanner, torque spanner; 16 mm,15 mm

Remove of Jacket of cable


Remove 6.5 mm of Jacket only, exposing braided wire.

6.5 mm

Note

Tools

Do not damage the braided wire.

knife
cutter
measure, etc.

The braided wires processing-1


(1) Fold the braided wire around jacket.
(2) Remove 5.0 mm of insulator.

NWD-107460-07E

Installation

TERMINATING CABLES

6-21

(3) Remove all insulator/tape residue from the center conductor.

Note: Do not damage the center conductor.

Tools

cutter
measure etc.,

Insertion of parts
Make the braided wire small and sharp at the front;
Install parts B and parts A revolving as onto cable without damaging the braided
wire.

The braided wires processing-2


(1) The braided wire should be straight and equally spaced by tweezers.

Installation

NWD-107460-07E

6-22

TERMINATING CABLES

(2) Fold the braided wire around parts A.

(3) The braided wire is cut according to outer of parts A.

Tools

scissors
nipper
tweezers

Center conductor processing

Chamfer the center conductor at a 45 angle.

45

5.0 mm

Note: Do not damage the center conductor.

Tools

NWD-107460-07E

cutter
measure
file, etc.

Installation

TERMINATING CABLES

6-23

Connector assembly
(1) The cable center conductor must be straight and aligned with the connector
inner contact. Insert the cable into the connector body until stopped; the center
conductor must be inserted into the connector inner contact fingers. Tighten
the connection to the torque value of 60 to 80 lb-in (6.8 to 9.0 Nm).

60-80 lb-in
(6.8-9.0 Nm)

(2) The gap of the connector body and clamp nut is confirmed.
Gap: 0 to 0.5 mm

0 - 0.5 mm

Notes
1

When inserting, do not put the chip which is braided wire inside the
central conductor and the connector body

Do not turn connector body, turn clamp nut attachment.

Tools

Installation

spanner (16 mm)


torque spanner (15 mm)

NWD-107460-07E

6-24

TERMINATING CABLES

Procedure 6-5

N-P Connector used for ODU IF IN/OUT


(Straight: 300PNM-C-NC)

Outlines of parts [Applicable cable: 5D-FB-E]


Connector body
Cable jacket

Parts A

Parts B (Clamp nut)

Aluminum tape

Center conductor
Braided wire

insulator

Tools

knife, cutter, nipper, tweezers, file, comb,


measure, clearance gauge, etc.
spanner, torque spanner; 16 mm,15 mm

Remove of Jacket of cable


Remove 6.5 mm of Jacket only, exposing braided wire.

6.5 mm

Note

Tools

Do not damage the braided wire.

knife
cutter
measure, etc.

The braided wires processing-1


(1) Fold the braided wire around jacket.
(2) Remove 5.0 mm of insulator.

NWD-107460-07E

Installation

TERMINATING CABLES

6-25

(3) Remove all insulator/tape residue from the center conductor.

Note: Do not damage the center conductor.

Tools

cutter
measure etc.,

Insertion of parts
Make the braided wire small and sharp at the front;
Install parts B and parts A revolving as onto cable without damaging the braided
wire.

The braided wires processing-2


(1) The braided wire should be straight and equally spaced by tweezers.

Installation

NWD-107460-07E

6-26

TERMINATING CABLES

(2) Fold the braided wire around parts A.

(3) The braided wire is cut according to outer of parts A.

Tools

scissors
nipper
tweezers

Center conductor processing

Chamfer the center conductor at a 45 angle.

45

5.0 mm

Note

NWD-107460-07E

Do not damage the center conductor.

Installation

TERMINATING CABLES

6-27

Tools

cutter
measure
file, etc.

Connector assembly
(1) The cable center conductor must be straight and aligned with the connector
inner contact. Insert the cable into the connector body until stopped; the center
conductor must be inserted into the connector inner contact fingers. Tighten
the connection to the torque value of 60 to 80 lb-in (6.8 to 9.0 Nm).

60-80 lb-in
(6.8-9.0 Nm)

(2) The gap of the connector body and clamp nut is confirmed.
Gap: 0 to 0.5 mm

0 to 0.5 mm

Notes
1.

When inserting, do not put the chip which is braided wire inside the
central conductor and the connector body

2.

Do not turn connector body, turn clamp nut attachment.

Tools

Installation

spanner (16 mm)


torque spanner (15 mm)

NWD-107460-07E

6-28

TERMINATING CABLES

Procedure 6-6

N-P Connector used for ODU IF IN/OUT


(Straight: N435(R0))

Outlines of parts [Applicable cable: 5D-FB-E]


Cable jacket

Braided wire

Washer

Aluminum tape

Center conductor
Insulator

Tools

Gasket

Clamp2

Connector body

Clamp nut

knife, cutter, nipper, tweezers, file, measure,


clearance gauge, etc.
spanner, torque spanner; 16 mm

Insertion of parts
The clamp nut, the washer and the gasket are inserted in the cable.
Cable

Washer

Clamp nut

Clamp1

Gasket

Remove of jacket of cable, insertion of parts,


(1) Remove 13 mm of jacket only.
(2) The clamp1 is inserted as shown.

13 mm
(Clamp1)

Note

Tools

NWD-107460-07E

Do not damage the braided wire.

knife
cutter
measure, etc.

Installation

TERMINATING CABLES

6-29

Center conductor processing


(1) Braided wire is disentangled.
Braided wires which became straight wires are turned back to clamp1 side.
The braided wires are cut according to step of clamp1.
Step of clamp1

(2) Remove of insulator and aluminum tape as shown without damaging the center
conductor.

0 to 0.5 mm

(3) Remove of the center conductor as shown.

6 mm 1

Tools

cutter
nipper

(4) Chamfer the center conductor.

1 mm

Note
Tool

Installation

Do not damage the center conductor. (burr etc.,)

file

NWD-107460-07E

6-30

TERMINATING CABLES

Connector assembly
(1) The clamp2 is inserted between the aluminum tape and the braided wire.
Clamp2

(2) The cable center conductor must be straight and aligned with the connector
inner contact. Insert the cable into the connector body until stopped; the center
conductor must be inserted into the connector inner contact fingers. Tighten
the connection to the torque value of 9 to 11 Nm.
Connector body

16 mm 9-11 Nm

16 mm

Notes

NWD-107460-07E

When inserting, do not put the chip which is braided wire inside the
central conductor and the connector body.

Do not turn connector body, turn clamp nut attachment.

Installation

TERMINATING CABLES

6-31

(3) The gap of the connector body and clamp nut is confirmed.
(*) Gap: 2.2 to 2.7 mm

(*): Check Point

Tools

Note

Installation

spanner (16 mm)


torque spanner (16 mm)
clearance gauge, measure

Do not remove the connector body tightened up once. When removing, it


is reworked from procedure 1 or a cable is exchanged.

NWD-107460-07E

6-32

TERMINATING CABLES

6.2 8D Coaxial Cable


TNC-P Connector used for IDU IF IN/OUT
(L-angle: TNC141(R0))

Procedure 6-7

Outlines of parts [Applicable cable: 8D-FB-E]


Aluminum tape

Cable jacket

Connector body

Spacer

Washer

Insulator

Center conductor

Contact

Braided wire

cord tube

Clamp nut
Clamp

Tools

knife, cutter, nipper, tweezers, file, measure,


clearance gauge, etc.
spanner, torque spanner 16 mm

Cable jacket

Diameter over cable jacket


A or B

A: 11 mm
B: 10 mm

In case of cable type A (A)


1

Insertion of parts and remove of jacket of cable.


(1) The clamp nut, the washer are inserted in the cable.
(2) Remove 9 to 10 mm of jacket only.
Washer

Clamp nut

Tools

Note

NWD-107460-07E

9-10 mm

knife
cutter
measure, etc.

Do not damage the braided wire.

Installation

TERMINATING CABLES

6-33

Insertion of parts.
(1) The clamp are inserted in the cable.
(2) The braided wire is expanded a little. The cord tube is inserted between the
aluminum tape and the braided wire.
Aluminum tape

Clamp

Braided wire
cord tube
Tool

tweezers

Center conductor, braided wire and insulator processing.


(1) After cord tube insertion, an aluminum tape and the insulator are cut along an
end face.
(2) Turning back the braided wire in the clamp, it cuts off the part which comes
out of the flange.
(3) A central conductor is 6 to 7 mm from an end face.
Cut it to become 6 to 7 mm when there are 7 mm or more.
(4) A point of a central conductor is chamfered.
Flange of clamp

cord tube

End face
Chamfering

6 - 7 mm

Tools

Installation

cutter
nipper
file

NWD-107460-07E

6-34

TERMINATING CABLES

Notes
1. Do not damage the braided wire.
2. Do not damage the center conductor. (brr etc.,)

Insertion of contact.
(1) A spacer is inserted in a central conductor and contact is inserted.
Spacer

Contact

Gap "0"

Note

During the contact, the spacer and the insulator there is no gap.

Refer to [common procedure] cable type A & type B for the next procedure.

In case of cable type B (B)


1

Insertion of parts and remove of jacket of cable.


(1) The clamp nut, the washer are inserted in the cable.
(2) Remove 13 to 14 mm of jacket only.
Washer

13 -14 mm
Clamp nut

Note

Tools

NWD-107460-07E

Do not damage the braided wire.

knife
cutter
measure, etc.

Installation

TERMINATING CABLES

6-35

Insertion of parts.
(1) The clamp are inserted in the cable.
(2) The braided wire is expanded a little. The cord tube is inserted between the
aluminum tape and the braided wire.
Refer to the position of the cord tube by step 3.
Aluminum tape

Clamp

Braided wire
cord tube

Tool

tweezers

Center conductor, braided wire and insulator processing.


(1) After cord tube insertion, an aluminum tape and the insulator are cut along an
end face.
(2) Turning back the braided wire in the clamp.
(3) A central conductor is 6 to 7 mm from an end face. Cut it to become 6 to 7 mm
when there are 7 mm or more.
(4) A point of a central conductor is chamfered.
(2 mm)
Flange of clamp

End face
Cord tube
Chamfering

6 - 7 mm

Tools

Installation

cutter
nipper
file

NWD-107460-07E

6-36

TERMINATING CABLES

Notes
1. Please note the position of the cord tube.
2. Do not damage the braided wire.
3. Do not damage the center conductor (burr etc.).

Insertion of contact.
(1) The clamp is moved to the cord tube side.
(2) Cut off the braided wire which comes out of the flange.

Clamp

6-7 mm

(3) A spacer is inserted in a central conductor and contact is inserted.


Spacer

Contact

Gap "0"

Note There must be no gap between the contact, the spacer and the cord tube.

Refer to [common procedure] cable type A & type B for the next procedure.

[Common procedure] cable type A & type B


5

Connector assembly.
(1) Insert it until the cable assembly bumps inner connector.

Connector body

NWD-107460-07E

Installation

TERMINATING CABLES

6-37

(2) The washer and clamp nut are moved to the connector side, and it tightens. The
tightening torque of the clamp nut is 8 to13 Nm.

Washer

Clamp nut

16 mm 8-13 Nm

16 mm

Notes
1.

When inserting, do not put the chip which is braided wire inside the
central conductor and the connector body.

2.

Do not turn connector body, turn clamp nut attachment.

(3) The gap of the connector body and clamp nut is confirmed.
* Gap: 2.1 ~ 2.45 mm (reference)

Gap is refenece, tightening must not become insufficient.


* Check point

Tools

Note

Installation

spanner (16 mm)


torque spanner (16 mm)
clearance gauge, measure

Do not remove the connector body tightened up once.


When removing, it is reworked from procedure 1 or a cable is
exchanged.

NWD-107460-07E

6-38

TERMINATING CABLES

Procedure 6-8

N-PConnector used for ODU IF IN/OUT


(L-angle: N-LP-8DFB(B))

First fit the tying metal, washer and gasket on the cable,
[Applicable cable: 8D-FB-E]
Gasket

Cable

Washer

Tying Metal

Strip back the cable sheath, taking care not to damage the braided shield, and fit
the clamp,
Clamp

9 mm

Fold back the braided shield (separating the strands of the braid) and trim it,

Note

Pay attention not to damage the plait.

Insert the ferrule,

Ferrule

Fit the bushing,

Bush

NWD-107460-07E

Installation

TERMINATING CABLES

6-39

Cut the aluminum foil and inner insulator away along the bushing and retain the
inner conductor,

Taper the edge of the center conductor using a file as shown in the enlarged view
below,

Note

Pay attention not to let protrusions and indents to occur.

Mount the contact onto the center conductor and mount the insulator onto the
contact,
Insulator

Installation

Contact

Insert the cable into the shell,

NWD-107460-07E

6-40

TERMINATING CABLES

10 Tighten the tying metal by wrench using the wrench points (Tighten with torque
of 4 to 10 Nm).
Less than 0.1 mm
(Usually no gaps)

Wrench point

NWD-107460-07E

Installation

TERMINATING CABLES

6-41

Procedure 6-9

N-P Connector used for ODU IF IN/OUT


(Straight: N416(R0))
[Applicable cable: 8D-FB-E]

Outlines of parts
Cable jacket

Aluminum tape

Washer

Braided wire

Center conductor
Insulator

Clamp nut

Tools

Gasket

Clamp1

Connector body

knife, cutter, nipper, tweezers, file, measure,


clearance gauge, etc.
spanner, torque spanner; 16 mm

Insertion of parts
The clamp nut, the washer and the gasket are inserted in the cable.
Cable

Washer

Clamp nut

Gasket

Remove of jacket of cable, insertion of parts,


(1) Remove 11 mm of jacket only.
(2) The clamp1 is inserted as shown.

11 mm
(Clamp1)

Note

Tools

Installation

Do not damage the braided wire.

knife
cutter
measure, etc.

NWD-107460-07E

6-42

TERMINATING CABLES

Center conductor processing


(1) Braided wire is disentangled.
Braided wires which became straight wires are turned back to clamp1 side.
The braided wires are cut according to step of clamp1.
Step of clamp1

(2) Remove of insulator and aluminum tape as shown without damaging the center
conductor.

1 to 2 mm

(3) Remove of the center conductor as shown.

6 mm 1

Tools

cutter
nipper

(4) Chamfer the center conductor.

1 mm

Note
Tool

NWD-107460-07E

Do not damage the center conductor.(burr etc.,)

file

Installation

TERMINATING CABLES

6-43

Connector assembly
(1) The cable center conductor must be straight and aligned with the connector
inner contact. Insert the cable into the connector body until stopped; the center
conductor must be inserted into the connector inner contact fingers. Tighten
the connection to the torque value of 9 to 11 Nm.
Connector body

16 mm 9-11 Nm

16 mm

Notes
1.

When inserting, do not put the chip which is braided wire inside the
central conductor and the connector body.

2.

Do not turn connector body, turn clamp nut attachment.

(2) The gap of the connector body and clamp nut is confirmed.
(*) Gap: 0 mm

(*): Check point

Tools

Note

Installation

spanner (16 mm)


torque spanner (16 mm)
clearance gauge, measure

Do not remove the connector body tightened up once.


When removing, it is reworked from procedure 1 or a cable is
exchanged.

NWD-107460-07E

6-44

TERMINATING CABLES

6.3 Other Cables


Procedure 6-10

Power Supply Cables with AMP Housing & Socket Contacts

Note Do not bend this part.

2 3
4

Power connector

Socket contact

Remove 3.0 to 3.5 mm of insulation,


CABLE
AWG#16-20

3.0 to 3.5 mm
Power supply cable
for 48 V

Set the socket contact to the hand crimping tool,


1
2

Hand crimping tool

( 91558-1
(Tyco Electronics) )

NWD-107460-07E

Installation

TERMINATING CABLES

6-45

Squeeze the handle of the hand crimping tool, insert cable into socket contact,

The cable should fit, so insulation and bare wire are arranged as shown,

Squeeze the handle of the hand crimping tool until the ratchet is released,
Insulation barrel

Wire barrel

Wire strip length

Twist cables for the power supply,


(+)
( )
Note

Twist power cables (+)/( to suppress inductive interference signals.

Insert the socket contacts into the power connector until they lock.

48 V

GND

Installation

Power connector

NWD-107460-07E

6-46

TERMINATING CABLES

Procedure 6-11

120 ohms Balanced Interface with D-Sub Connector


Notes
1.

Use D-sub connectors of less than 16 mm in height as illustrated below.


D-sub connector

Height

2.

Use D-sub 44-pin connector for the CTRL of less than 57 mm in width as
illustrated below.
D-sub 44-pin connector for the CTRL

Width

Strip back the cable sheath, taking care not to damage the braided shield,

50 mm
Cable

Note

Use shielded cables which are connected to the D-Sub connector to


suppress interference from affecting the signal and to reduce
electromagnetic radiation which may interfere with other signal cables.

Fold back the braided shield (do not separate the strands) and trim it as shown,

Wire

NWD-107460-07E

Installation

TERMINATING CABLES

6-47

Remove 4 mm of insulation from the end of the wire,


CONFORMING WIRE SOCKET CONTRACT
AWG#20-24: CD-PC-111
AWG#24-28: CD-PC-121

4 mm
Wire

Insert the cable into the socket contact,

Wire

Socket contact

The cable should be fitted so that insulation and bare wire are arranged as shown,

Insert the socket contact into the hand crimping tool,


CONFORMING WIRE SOCKET CONTRACT
AWG#20-24: TC-CD-111
AWG#24-28: TC-CD-121

Hand crimping tool


(HRS TC-CD-111/TC-CD-121)

Installation

NWD-107460-07E

6-48

TERMINATING CABLES

Recheck that the wire position is as shown in step 5 before crimping the socket
contact (see illustration below),
Wire side

Socket contact

Wire

Wind the metallic shield tape over the braided shield,

Metallic shield tape

Set the cable into the plug case as shown in figure below. Then, fix the cable
using the cable clamper and two screws,
Cable clamper

Plug case

10 Referring to circle A, fix the drain wire with screw,

NWD-107460-07E

Installation

TERMINATING CABLES

6-49

11 Referring to circle B, insert each wire to the specified position (Refer Interface
Terminals and Jacks for IDU in Section II OPERATING EQUIPMENT.). Insert
the socket contacts into the upper and lower row positions while taking care that
the socket contacts are inserted the right way,

Circle A

Screw
Drain wire

Circle B

Installation

NWD-107460-07E

6-50

TERMINATING CABLES

12 Fix the plug case with two screws, as shown in the figure.
Screw

Plug case

Procedure 6-12

Auxiliary Signal Interface with D-Sub High Density Crimp Contacts


Assembly Connector

The following explains how to assemble high density crimp contacts used for
HARTING hand crimp tool as an example.
Crimping/inserting contacts process
1

NWD-107460-07E

Strip the jacket for 2.5 0/+0.5 mm as shown left and check if stranded wire is
not damaged,

Installation

TERMINATING CABLES

6-51

Stranded wire

Jacket

Applicable wire size: 0.14 - 0.22 mm2 (AWG26 - 24),


stranded, maximum insulation: 1.42 mm
Stamped male contacts: 09 56 000 8175 (Level S4),
High density male connectors: 09 56 300 5601 (#44)

2.5 0/+0.5 mm
Crimp Tool
(09 88 999 0596)

Place the handles in the open position as shown left,

Note: When the handles are in close position, squeeze handles completely until
safety ratchet is released.

Select the suitable chamber for the selected wire,


Indication of the part number
2

Chamber for 0.22 mm (AWG 24)

Chamber for 0.14 mm2 (AWG 26)

Installation

Insert contact in the selected chamber,

Insert the prepared wire in the contact,

Squeeze the handles together completely until the safety ratchet clicks to open,

NWD-107460-07E

6-52/END

TERMINATING CABLES

Take out the crimped contacts from the chamber. Check if it should not be
scratched or transformed,

After crimping the stranded wire to the contact using a hand tool, insert the
contact into the contact chamber with the tool, working from the wiring side,

You can here the contacts snap home, audible click,

10 Check if they are securely in place with giving the wire a gentle pull.
Removing crimp contacts
1

Position the tool from the wiring side as shown left and insert into the contact
chamber. The contact can then easily be removed from the wiring side together
with itself and reinserted in a different chamber.
Contact chamber

Wire

Insertion and removal tool

Insertion and removal tool


(09 99 000 0513)

[Removal]
Contact can be removed
together with wire.

[Insertion]
Contact can be inserted
together with wire.

Position the
Insertion and removal tool
Connector

Note

Use D-sub connectors of less than 16 mm in height as illustrated below.

D-sub connector

Height

Note

Use D-sub 44-pin connector for the CTRL of less than 57 mm in width as
illustrated below.

D-sub 44 pin connector for the CTRL

Width

NWD-107460-07E

Installation

WIRING and FORMING

7-1

7. WIRING and FORMING


Procedure
1

Connect cables for, signal interface, power supply, IF IN/OUT and ground to the
proper connector of the IDU.
(1) Connect ground cable to the ground terminal.
(2) Connect IF cable to IF IN/OUT connector.
(3) Connect power supply cable to SELV connector.
(4) Connect 16/32/48E1, STM-1, Aux. signal cables to proper connector.
Note

When disconnect cables, perform it in revers steps.

Fix the cables using cable binder to the rack as like as indicated position.
Notes
1.

Do not cross the cables on front of indicators and power switch used for
maintenance.

2.

Take suitable bend radius to wiring the IF cable. (5DFB: 45 mm or more,


8DFB: 70 mm or more)

3.

For the IF cable connection, it is recommended to use adapter.


(Applicable adapters are listed table below.)
Table 7-1 IF Cable Adapter
Adapter
IF Cable
TNC(P) - N(J)

Installation

5D-FB

8D-FB

TNC(P) - TNC(J)

NWD-107460-07E

7-2

WIRING and FORMING

Straight Type

Caution
ODU

IF cable
L-Angle type

ODU

When connecting the IF cable to the ODU,


tighten the N-male connector with engage
connector nut only using fingers and
holding the cable with another hand.
Tighten the engage connector nut only for
the L-angle connector also.
(Tightening Torque: 0.7 to 1.2 Nm
(7 to 12 kgcm))

IF cable

L Angle type
ODU

If rotate other parts of the L-angle


connector as illustrated left, it can cause
connector damage.

IF cable

NWD-107460-07E

Installation

WIRING and FORMING

7-3

Straight Type

Caution
IDU

IF cable
L-Angle Type (*)

IDU

Tighten the TNC-male connector of IF


cable to the IDU with engage connector
nut only using fingers and holding the
cable with another hand.
Tighten the engage connector nut only for
the L-angle connector also.
(Tightening Torque: 0.3 to 0.5 Nm
(3 to 5 kgcm))

IF cable

L Angle Type (*)

If rotate other parts of the


L-angle connector as illustrated left, it
can cause connector damaged.

IDU

IF cable

Installation

(*) When using L-angle connector, pay


attention the following precaution to avoid
the connector damaged.

NWD-107460-07E

7-4

WIRING and FORMING

Precaution for connecting the IF cable with a L-angle connector to the IDU
(a) Wrapping connector and cable by vinyl tape for protection.
After terminating the IF cable with a L-angle connector.
It is strongly recommended to wrap between connector and cable with vinyl tape to protect them
as follows.
1) From the starting point as shown in photograph,
wrap the tape 1 to 1.5 times carefully around the joint
where the cable and connector body are connected.

Connector body

starting
point

Note

While taping, use caution not to twist


cable against the connector.

Cable
Tape width of 20 mm
is recommended.

2) Wind the tape up to slightly above a half length of


the connector. (See the photo 4 below.)

3) By pressing down the tape with fingers so it will be


firmly attached to the joint, wrap the tape up to 4 or 5
times more around the joint.

slightly
above

4) Use slightly above L/2 of the connector and about


the width of the tape below cable as the rough guideline
for places to cover.
L

L/2
20 mm

NWD-107460-07E

Installation

WIRING and FORMING

7-5

(b) Preparation for connecting the IF cable to the IDU.


When connecting the IF cable to the IDU, turn the IF Cable itself to match face to face their
interface points between the IF cable and the IDU.
Interface point of
Interface
point
of
IDU side
connector
IDU side connector

Interface point of
Cable side connector
Interface point of

Do not turn the Langle connector itself


to avoid high stress
to cause it damaged.

(c) Matching those interface points between the IF cable and the IDU.
IDU side connector

Cable side connector

(d) Connecting the IF cable to the IDU.


If it is difficult to connect by single hand, do not twist the IF cable but support softly.

Installation

NWD-107460-07E

7-6/END

WIRING and FORMING

IDU Cable Wiring and Forming

Take a suitable bend radius.

Cable Binder

Fix the cables to the mounting rack with cable binder.

Figure 7-1 Cable Wiring and Forming

NWD-107460-07E

Installation

GROUNDING THE FRAME

8-1

8. GROUNDING THE FRAME


In mounting the IDU and ODU, perform frame grounding. The location of the frame
grounding in each IDU and ODU is shown in Figure 8-1, and the connection for
frame grounding is shown in Figure 8-2.
Note

Connect the Frame Ground (FG) terminal on the IDU to the mounting
rack with the earth cable. In addition, connect the mounting rack to the
indoor earth terminal with the earth cable and connect the FG terminal
on the ODU to the ground (refer to Figure 8-2).

IDU

Frame ground terminal

RX LEV
MON

IFL

FG

FG

6-11 GHz ODU

FG

13-42 GHz ODU

Figure 8-1 Location of Frame Ground

Installation

NWD-107460-07E

8-2

GROUNDING THE FRAME

Lighting rod
Protect area
Outdoor earth ground terminal
(Existing or customer supplied)

Earth line

ODU

Coaxial cable

Indoor earth ground terminal


Use a copper grounding conductor to
ground the rack.
The grounding conductor to the CO
GND be connected to the rack.

Rack
IDU
Earth line

This is the buried earth wire.


This type of wire is not an insulated
winding wire and recommends to
make a naked wire.
Ground
level
(Grounding Resistance:
less than 10 ohms)

Cautions:
1. Install the ODU within the area protected by lightning rod.
2. To avoid surge currents caused by lightning circulating in the equipment
earth system, connect the equipment earth system (frame ground) to
ground of the lightning rod at ground level.
Note

Frame Ground terminal of the IDU (5 mm square cable. (means more


than 2.5 mm diameter cable (AWG #10) is recommended to apply for the
earth grounding. The proper press fix terminal tool shall be used.)

This connection is an example.

Figure 8-2 Connection for Frame Grounding (1/2)

NWD-107460-07E

Installation

GROUNDING THE FRAME

8-3

Tower

Lighting rod

It lets through the center of the steel


tower as much as possible.

ODU
Earth line
Coaxial cable

Earth line
isolated from tower
(Grounding-resistance:
less than 10 ohms)

(Grounding-resistance
of tower: less than
10 ohms)

FG
Grounding cable for ODU should be
connected to the nearest EP of the tower.
EP
Earth line*
(Grounding-resistance:
less than 10 ohms)
The coaxial cable lets through the inside of the steel tower.
The earth between ODU-IDU lets through the inside of the
steel tower.
Use a copper grounding conductor to ground the rack.
The grounding conductor to the CO GND be connected to
the rack.

Coaxial cable

INDOOR EARTH
LINE

IDU
This is the buried earth
wire.
This type of wire is not an
insulated winding wire and
recommends to make a
naked wire.

GROUND
LEVEL

Notes
*

NEC recommends that frame ground of ODU should be connected to


earth line as NECs standard installation.

EP

Earth Ground Point of tower

FG

Frame Ground terminal of the IDU (5 mm square cable (means more


than 2.5 mm diameter cable (AWG #10) is recommended to apply for the
earth grounding. The proper press fix terminal tool shall be used.)

This connection is an example.

Figure 8-3 Connection for Frame Grounding (2/2)

Installation

NWD-107460-07E

8-4/END

GROUNDING THE FRAME

This page is intentionally left blank.

NWD-107460-07E

Installation

WATERPROOFING

9-1

9. WATERPROOFING
After cable connection, the following parts should be wrapped by self-bonding tape
for waterproof (see Figure 9-1).
Caution
Before connecting the IF cable between the IDU and ODU, using the circuit
tester, check that the resistance of the I/F cable between center conductor
and insulation is more than 100 M

Pole

ANT

ANT

Pole
HYB/Coupler

ODU

ODU

Note A

Note A
ODU

Wrap twice the IF IN/OUT connector


with self-bonding tape for waterproofing.

6/7/8 GHz band ODU

Self-bonding
tape

Note A

These parts should be wrapped


the self-bonding tape tightly, twice
or more around the IF cable
connector and IF IN/OUT
connector of the ODU for
waterproof.

Stretch

ODU
Twice

A half of tape width

Figure 9-1 Location of Connector for Waterproof (1/2)

Installation

NWD-107460-07E

9-2/END

WATERPROOFING

For ODU (6-11 GHz)

For ODU (13-42 GHz)


(Bottom View)

This part should be wrapped the


self-bonding tape tightly, twice or
more around the IF cable
connector and IF IN/OUT
connector of the ODU for
waterproof.

ODU
IFL connector

Caution: Before connecting the IF cable between the IDU and ODU,
using the circuit tester, check that the resistance of the I/F
cable between center conductor and insulation is more than
100 M
IF cable

ODU
Self-bonding tape

Self-bonding tape

Wrap twice the


IF
IN/OUT
connector with

ODU

Self-bonding
tape

6-42 GHz BAND ODU


Stretch

ODU
IF cable

Note

In case of Langle

A half of tape width


Twice

The self-bonding tape should be prepared by customer.

Figure 9-1 Location of Connector for Waterproof (2/2)

NWD-107460-07E

Installation

START-UP and SHUT-DOWN

10-1

10. START-UP and SHUT-DOWN


10.1 Start-up
The procedure for starting the equipment is shown as followings.
Warning:
1.

The 48 V DC is superimposed on the centre conductor of the IF coaxial


cable between the IDU and the ODU. Connecting test equipment directly
to this terminal may damage it and touching the coaxial cable core may
cause electrical shock.

2.

Do not disconnect the IF cable between the IDU and the ODU in
operating condition, to avoid damaging the equipment, turn the IDU
power OFF before connecting/disconnecting the IF cable.

3.

Do not allow open or short circuit of ODU TX output with the TX power
on conditions. Perform the TX ODU PWR control in the Maintenance
mode or turn the PWR switch off at the IDU before disconnecting cable
or feeder from the ODU TX output.

4.

After turning ON the equipment, wait at least 5 minute before turning it


OFF again. Repeatedly turning the power ON and OFF within a short
interval may cause the equipment to fail.

Caution:

Installation

1.

Be careful top surface above MODEM of the IDU and the ODU are hot in
operation.

2.

Do not apply a voltage to the equipment that varies sharply. The


equipment may operate improperly.

NWD-107460-07E

10-2

START-UP and SHUT-DOWN

Procedure
Note:

The ODU power is supplied from the IDU.

ODU PWR Switches


[Sys. #2 (Left) / #1 (Right)]

Power Supply Connector


[48V (#1/2), G(#3/4)]

Figure 10-1 ODU Front View


1

Check that the IF cable between the IDU and the ODU is firmly connected,

CHeck the ODU PWR switches (Sys. #1 and #2*) off (lower position) at the
IDU,

Before connecting the power cable connector to the IDU, check the input voltage
is 48 V (allowable range; within 40.5 to 57 V) with the digital multi meter,

Connect the power cable to the IDU,

Confirm that the PWR indicator on the IDU is ON,

Turn the ODU PWR switches (Sys. #1 and #2*) on (upper position) at the IDU.
Note:

* When using Sys. #2, set the #2 ODU in-use by LCT.

10.2 Shut-down
The shut-down procedures for the equipment is shown as followings.
Warning:
After turning ON the equipment, wait at least 1 minute before turning it
OFF again. Repeatedly turning the power ON and OFF with in a short
interval may cause the IDU/ODU to fail.

Procedure

NWD-107460-07E

Turn off the ODU PWR switches (Sys. #1 and #2) at the IDU.

Disconnect the power cable from the IDU

Confirm that all LED indicators on the IDU are OFF.

Installation

START-UP and SHUT-DOWN

10-3

10.3 System #2 ODU Expansion


When setting up #2 ODU in addition to #1 ODU already in operation, the start-up
procedures is shown as followings.
Procedure

Installation

Maintain the IDU and the #1 ODU power ON,

Check the ODU PWR switch (Sys #2) off at the IDU,

Check that the IF cable between the IDU and the ODU is firmly connected,.

Turn the ODU PWR switch (Sys #2) on at the IDU,

Set the #2 ODU in-use by LCT.

NWD-107460-07E

10-4/END

START-UP and SHUT-DOWN

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NWD-107460-07E

Installation

ORIENTING ANTENNA

11-1

11. ORIENTING ANTENNA


After the initial setup has been completed, an antenna orientation will be performed
between two stations according to the following procedure .
Procedure
Apparatus
Digital Multimeter with test leads or X0818 PASOLINK Monitor Wrench
1

Connect the PC to the LCT port on the iPASOLINK IDU using LAN cable (see
Operation manual),

At each station, set Maintenance Control in LCT Menu,


Note

In Maintenance On condition, every external Alarm outputs, excluding


Maintenance/PS/CPU (IDU) ALM, are masked and remote control can
not be performed.

Click and select for the following control items in Maintenance Control,
Notes

Installation

1.

Retain the present status for other control items.

2.

When the TX power control mode is set to ATPC, set it to MTPC and
required level for the PASOLINK link on the Equipment Setup and
Provisioning.

TX SW Manual Control:

Fix No.1 or No.2


(in 1+1 configuration)

RX SW Manual Control:

Fix No.1 or No.2


(which is the same side fixed by TX SW in
1+1 configuration.)

TX Power Control:
(at opposite site)

MTPC in Equipment Setup


Required level in Provisioning

At receiving station, remove a cap from the RX LEV MON jack,

At each station connect the digital multimeter or PASOLINK Monitor to the RX


LEV MON jack on the ODU,

NWD-107460-07E

11-2

ORIENTING ANTENNA

At each station, adjust the azimuth and elevation angle of the antenna alternately
so that the measured voltage becomes maximum,
Note

The relation of the RX INPUT LEVEL versus RX LEVEL MON(V) is


shown below.
RX LEVEL MON vs RX INPUT LEVEL (Typical)

4.5
4
3.5

RX LEVEL MON [V]

3
2.5
2
1.5
1
0.5
0
-80

-70

-60

-50

-40

-30

-20

RX INPUT LEVEL [dBm]

NWD-107460-07E

Installation

ORIENTING ANTENNA

11-3

PASOLINK MONITOR
0

DIGITAL MULTIMETER
OW

RX LEV MON
RX LEV
MON

RX LEV/OW IN

IFL

FG

ODU (6-11 GHz)

RX LEV MON

ODU (13-42 GHz)


View A
A

Notes
1.

The RX LEV MON terminal on the ODU (conformed to IEC61169-24).

2.

The RX LEV MON terminal must be capped for waterproof.

Caution: Be careful, surface of the ODU is hot in operation.


Figure 11-2 Antenna Orientation Test Setup

Note

Installation

The fixed bolts and nuts to be used for the antenna orientation differ with
antenna bracket types, refer to antenna bracket shown in Figure 11-4 to
Figure 11-8.

NWD-107460-07E

11-4

ORIENTING ANTENNA

Safety Guideline for Microwave Radiation Hazard


The Microwave and Millimetre-wave that iPASOLINK series are treating is very
small radiation level and never been reported to effect human health. But advanced
countries about health hazard have started to regulate the radiation levels. In case of
EU country, it is specified by EN50385. In order to keep the regulation, the operator
shouldn't work at near parabolic antenna during transmitter activating. Especially the
area in side to front of antenna shows higher radiation level. (please see below figure
and calculation sample 1.)
On the other hand, in case of front side of antenna, the power density becomes high
level along antenna beam. Therefore the user of this system should pay attention not
to radiate the beam against humans any time. (Please refer below calculation sample
2.)
0.1 m for Calculation example 1
Antenna
100 m for Calculation example 2
ODU
9

0.1 m for Calculation example 1

Hazard Area of Radiation


In addition, the Power density and Field strength level is calculated by equation
below.
+ G 30-
P
------------------------

10

2
10
K
Power density S mW cm = --------------------------------2
40 R

Where:
P = Output power of ODU (dBm),
G = Antenna Gain (dBi),
(in consideration of the angle from antenna)
K = Reflection factor = 2.56 (given),
R = Distance between Human and Antenna (m)

NWD-107460-07E

Installation

ORIENTING ANTENNA

11-5

Calculation example 1, (90 degree side of antenna)


PASOLINK = 18 GHz/+23 dBm,
Antenna diameter = 0.6 m,
0 degree antenna gain = 39 dBi,
90 degrees side antenna gain = 24 dBi, (90 degrees attenuation = 63 dB),
Distance = 0.1 m
Power density S (mW/cm2) = 0.0016 0.01 (European safety guideline)
Calculation example 2, (0 degree, front side of antenna)
PASOLINK = 7 GHz/+27 dBm,
Antenna diameter = 1.8 m,
0 degree antenna gain = 40 dBi,
Distance = 100 m
Power density S (mW/cm2) =0.01 => Equal to European safety guideline

Installation

NWD-107460-07E

11-6

ORIENTING ANTENNA

ANTENNA DIRECT MOUNTING TYPE


A. USING ANDREW VHLP TYPE BRACKET
Azimuth Angle Adjustment
A-1

Loosen bolts (1 in Figure 11-3),

A-2

Adjust the azimuth angle by adjusting bolt (2 in Figure 11-3),

A-3

Secure bolts loosened in step A-1 ,

Elevation Angle Adjustment


A-4

Loosen bolts (3 in Figure 11-3),

A-5

Adjust the elevation angle by adjusting bolt (4 in Figure 11-3),

A-6

Secure bolts loosened in step A-4.

1. Loosen (1/2 turn) bolts


for adjusting azimuth
(top and bottom)

3. Loosen (1/2 turn) bolts


for adjusting elevation

4. Adjust elevation

2. Adjust azimuth

Figure 11-3 Location of Adjusting Nuts and Bolts (ANDREW VHLP type bracket)

B. USING RFS SB1 TYPE BRACKET


Azimuth Angle Adjustment

NWD-107460-07E

B-1

Loosen nuts (1 in Figure 11-4),

B-2

Adjust the azimuth angle by adjusting the nuts (2 in Figure 11-4),

B-3

Secure nuts loosened in step B-1,

Installation

ORIENTING ANTENNA

11-7

Elevation Angle Adjustment


B-4

Loosen bolt(s) (3 in Figure 11-4),

B-5

Adjust the elevation angle by adjusting the nuts (4 in Figure 11-4),

B-6

Secure nut loosened in step B-1,

B-7

Secure nuts loosened in step B-4.


3. Loosen (1/4 TURN) bolts for adjusting elevation

2. Adjust azimuth
1. Loosen for adjusting azimuth

4. Adjust elevation

0.3 m Antenna

Figure 11-4 Location of Adjusting Nuts and Bolts (RFS SB1 type bracket)

C. USING RFS C-Mount TYPE BRACKET


Azimuth Angle Adjustment
C-1

Loosen three bolts (1 in Figure 11-5),

C-2

Adjust azimuth angle by adjusting bolt (2 in Figure 11-5),

C-3

Secure nuts loosened in step C-1,

Elevation Angle Adjustment

Installation

C-4

Loosen four bolts (3 in Figure 11-5),

C-5

Adjust elevation angle by adjusting bolt (4 in Figure 11-5),

C-6

Secure bolts loosened in step C-4.

NWD-107460-07E

11-8

ORIENTING ANTENNA

1. Loosen (1/4 turn) bolts


for adjusting azimuth

2. Adjust azimuth.

3. Loosen (1/4 turn) bolts


for adjusting elevation.
4. Adjust elevation.

0.6 m Antenna

Figure 11-5 Location of Adjusting Nuts and Bolts (RFS C-Mount type bracket)

NWD-107460-07E

At each station, reset control items to original using LCT,

Installation

ORIENTING ANTENNA

11-9

At each station, restore the MAINT Mode to off position using the LCT,

At each station, disconnect the digital multimeter or PASOLINK Monitor from


the RX LEV MON connector,

10 At each station, reconnect the cap removed in step 4,


Note

The RX LEV MON connector must be capped for waterproof.

XPD Adjustment (For Antenna Direct Mounting Type)


Note

Installation

The XPD adjustment using cross-polarization signal should be done


more carefully than using co-polarization signal because XPD changes
sharply in the axial direction.

Loosen three screws (SCREW1, 2 and 3 in Figure 11-6) and rotate antenna
(connected OMT/ODU) so that the RX LEVEL MON indicates the maximum
value at the ODU of the Main Master and Sub Master channels,

At opposite station, turns the ODU of the Sub Master channel power OFF (for
both No.1 and No.2 Sub Master channels in 1+1 system),

In this conditions, check the RX LEVEL MON indication value for XPD at the
ODU of the Sub Master channel,

Confirm that the XPD is more than 25 dB, if not, repeat Azimuth Angle,
Elevation Angle and XPD Adjustment,

At opposite station, turns the ODU of the Sub Master channel power ON,

NWD-107460-07E

11-10

ORIENTING ANTENNA

Rotation
indicator
Screw 2

Screw 1

Pole

Screw 3

A. RFS SB1 type bracket

B. RFS C-Mount type bracket

Figure 11-6 Location of Adjusting Nuts and Bolts (RFS C-Mount type bracket)

NWD-107460-07E

Installation

ORIENTING ANTENNA

11-11

WAVEGUIDE CONNECTION TYPE


Azimuth Angle Adjustment (Waveguide Connection Type)
Note

Take care that the flexible waveguide is not forcedly twisted by rotating
the antenna.

When the HS/SD system is configured, alternately switchover the transmitter to the
other channel (No.1 or No.2) at the opposite station and repeat adjustment of
elevation and azimuth to obtain satisfactory results in both No.1 and No.2 CH.
1

Loosen all strut attachment hardware,

Loosen bolts indicated by arrows in Figure 11-7,

Loosen jam nuts and rotate turnbuckle-1 in Figure 11-7 so that the RX LEVEL
MON voltage obtains the maximum value,

Carefully, tighten turnbuckle-1 jam nuts and bolts indicated by arrows in Figure
11-7 to hold the adjustment.

Strut

Torn bucle-1
ANDREW VHLP4 type bracket

Figure 11-7 Location of Adjusting Nuts and Bolts (Azimuth Adjustment)

Installation

NWD-107460-07E

11-12

ORIENTING ANTENNA

Elevation Angle Adjustment (Waveguide Connection Type)


1

Make sure that all strut attachment hardware is loosened,

Loosen bolts indicated by arrows in Figure 11-8,

Loosen jam nuts and rotate turnbuckle-2 in Figure 11-8 so that the RX LEVEL
MON voltage obtains the maximum value,

Carefully, tighten turnbuckle-2 jam nuts and bolts indicated by arrows in Figure
11-8.

Torn bucle-2

B. Elevation Adjustment
ANDREW VHLP4 type bracket

Figure 11-8 Location of Adjusting Nuts and Bolts (Elevation Adjustment)

NWD-107460-07E

Installation

ORIENTING ANTENNA

11-13

XPD Adjustment (Waveguide Connection Type)


Note

This XPD adjustment using cross-polarization signal should be done


more carefully than using co-polarization signal because XPD changes
sharply in the axial direction.

At opposite station, turns the ODU of the Sub Master channel power OFF (for
both No.1 and No.2 Sub Master channels in 1+1 system),

In this conditions, check the RX LEVEL MON indication value for XPD at the
ODU of the Sub Master channel,

Confirm that the XPD is more than 25 dB, if it is not obtained, repeat Azimuth
Angle, Elevation Angle for the XPD Adjustment,

Tighten all strut attachment hardware, turnbackle jam nuts and bolts indicated by
arrows in Figure 11-7 and Figure 11-8,

At opposite station, turns the ODU of the Sub Master channel power ON (for
both No.1 and No.2 slave channels in 1+1 system),

At each station, disconnect the digital multimeter or OW/RX LEV Monitor from
the RX LEV MON connector,

At each station, reconnect the cap removed in step 4,


Note

The RX LEV MON connector must be capped for waterproof.

At the Main Master station, when the TX power control is operated in ATPC,
restore the TX Power Control item of System Configuration changed in step 1 to
ATPC using the LCT,

At the Main Master, when the TX power control is operated in MTPC, restore
MTPC TX PWR item of Provisioning Data changed in step 2 to original
setting value using the LCT,

10 At each station, reset Maintenance to OFF.

Installation

NWD-107460-07E

11-14/END

ORIENTING ANTENNA

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NWD-107460-07E

Installation

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