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The specifications on rough coats and plasters are set out in the following
European standards:
EN 13914-1: 2005
After the sections devoted to scope, standards for consultation, terms and
definitions, and generalities, the standard contains the following chapters:
Materials
The include mortars and their constituents [common cement (EN 197-1) or
masonry cement (EN 413-1), hydraulic lime (EN 459-1) or building lime (EN 459-1),
lightweight aggregates (EN 13055) and aggregates for mortars (EN 13139), admixtures
(EN 934-3) (including binders based on styrene-butadiene (SBR) or acrylic polymers),
those for rough coats as a function of the type of mortar (industrial or semi-processed in
masonry construction in accordance with EN 998-1), as well as reinforcements,
substrates and beads, and fastenings (nails, screws, clips, inserts, etc.)
Design considerations
These define the factors that determine the design of these continuous claddings
(appearance, materials, thickness, and number of coats), which materialise in the
exposure conditions, nature of the wall, and functional requirements.
The following are fundamental wall characteristics: strength and stiffness for the
installation of the continuous cladding, and appropriate surface for mortar adhesion.
Further to be taken into account are absorption, state of the surface, and the presence of
movement joints, as well as dimensional stability and the presence or absence of cracks.
The standard provides a table of precautions/recommendations based on the type
of wall (Table 4, page 17), the following substrates being considered for rough coats:
ceramic brick masonry, concrete or silico-calcareous blocks, blocks of lightweight clay
or lightweight concrete, lightweight concrete slabs, lightweight autoclaved concrete
blocks, concrete blocks of standard density and weight, sandstone blockwork masonry,
walls of dense concrete or concrete without fines, masonry structures of cement and
aggregate blocks, cement/wood blockwork masonry, agglomerated panels of wool and
wood (with or without thermal insulation), expanded or extruded polystyrene, and
polyurethane sheets.
These types of base substrates for rough coats are the common and special base
substrates used for modular rigid claddings in building envelopes and partitions, these
being substrates on which parge coats can therefore also be applied.
The standard sets out the characteristics related to exposure conditions, which are
also of interest for parge coats:
The standard also goes into the design of architectural details and shapes that
protect the rough coats and/or contribute to the functionality of the continuous cladding:
aprons and screen walls, eaves and edges, watertable rowlocks and similar shapes,
dripstones, and soffits.
Individual sections are devoted to rough coats on waterproof sheets and rough
coats below the average ground level, with specifications and recommendations that can
be applied to intermediate [regularising and damp-proofing] layers for modular rigid
cladding.
The chapter on design considerations lists the types of mortars and selection
criteria according to the intended use of the rough coat. It also describes the different
coats in normal and special rough coats, their thicknesses and singularities in regard to
execution, and concludes with the types of finishes.
Standard EN 13914-1:2005 is rounded off with other two chapters and annexes:
EN 13914-2:2005
Standard devoted to design considerations and essential principles for internal
plastering.
Internal plastering is considered an internal cladding finish and, hence, has an
internal fair face. However, the specifications of the standard and the characteristics of
this cladding, based on mortars applied in a plastic state, are common (except for the
surface finish) to those of parge coats that constitute intermediate layers in modular
rigid cladding.
After the foreword, scope, terms and definitions, the standard devotes a chapter to
the essential principles and building programme, which include details on internal
plastering design:
The standard also takes into account internal plaster compatibility with the
underlying substrate (Chapter 4):
Vapour permeability
Abrasion resistance
Smooth surface, and elimination of any defect in the facing
Fire resistance and reaction to fire
Surface strength
In special plasters, improvement of acoustic and/or thermal insulation, fire
resistance, or enhanced protection against radiation
The standard lists the factors that condition plaster durability: humidity effects,
condensation, corrosion of metal elements, cracking, impacts, and abrasion.
A further section in Chapter 4 is devoted to types and qualities of finishes, with
four levels for smooth finishes (as a function of the type of paint or plaster finish) and
certain classes of flatness, deduced from the handover conditions of the facing (which
may require certain preliminary regularising layers). These classes may serve as
references, by their parallelism, for rodded parge coats and for the requirable conditions
of flatness and plumb in building envelopes and partitions. The conditions established in
the standard are given below (Table 1, page 14).
Flatness
class
Maximum deviations in 2
linear metres
(gap below straightedge in mm)
0
1
2
3
41
51
10
7
5
3
2
15
12
10
5
2
Classes 4 and 5 correspond to rodded parge coats provided with suitable flatness
for the installation of modular rigid cladding with thin-bed adhesive.
Classes 2 and 3 provide certain flatness conditions in rodded parge coats,
compatible with adhesive tile installation in an intermediate bed (up to 15 mm thick
adhesive).
In both foregoing situations, there shall be equivalent maximum deviations of
plumb for the total facing height [34 mm for thin-bed fixing and 68 mm for
intermediate bed thickness].
Regularising layers. Rough coats and rodded parge coats
Rough coats and plasters in the european standards
L < 0.25
0.25 L < 0.5
0.5 L < 1
1L3
3
5
6
8
EN 998-1: 2003
The European standard on mortars for rough coats and plasters establishes
certain types based on concept, manufacturing system, and properties, as summarised in
the following table.
TYPES OF MORTAR FOR ROUGH COATS AND PLASTERS ACCORDING TO EN 998-1
According to the concept
Designed mortar: Composition and system chosen by the manufacturer to achieve
specific properties
Prescribed or prescription mortar: Made containing certain proportions on which
the properties depend
According to the manufacturing system
Industrial mortar: Factory-made and marketed as dry or wet (ready for use)
Factory-made half-finished mortar: Pre-proportioned or premixed lime and sand
mortar
Mortar made in situ: When proportioning occurs on the building site
According to mortar properties and/or application [contains codes or abbreviations]
General purpose mortar [GP]: Without any special characteristics
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Lightweight mortar [LW]: With density in the hardened state 1300 kg/m
Mortar for coloured render [CR]
One-coat rendering mortar [OC]
Renovation mortar [R]: Used in wet masonry structures that contain soluble salts,
with specific properties: reduced water absorption by high capillarity, porosity, and
vapour permeability
Thermal insulation mortar [T]: With specific properties for thermal insulation
Chapter 5, devoted to requirements, deals with the properties of hardened
mortars and the parameters that define durability, associated with the different types of
mortar and, in certain cases, with different categories:
Water absorption by capillarity (EN 1015-18) [only for mortars intended for
exteriors]
- Not specified
W0
2
0.5
- C 0.40 kg/m min
W1
2
0.5
- C 0.20 kg/m min
W2
Reaction to fire
- Mortars that contain organic materials in a fraction 1% (by mass or
volume) are rated class A1, without requiring testing
- The remainder shall be tested and rated according to EN 13501-1
Dry bulk density, expressed as a range of values declared in kg/m3, this being
the result of the test according to EN 1015-10
The following fresh-mortar properties are considered for rough coats and
plasters:
Air content, according to the test in EN 1015-7 or deduced from the bulk
density of fresh mortar according to standard EN 1015-6 for mortars that
contain porous aggregates
C
Acme, S.L PO Box 21
IBIZA (SPAIN)
03
EN 998-1
Mortero par revoco de uso
corriente (GP) para uso exterior
Reaccin al fuego: A1
Adhesin: 0,3 N/mm2 FP:B
Absorcin de agua: W 1
Coeficiente de difusin del vapor
de agua :25
Conductividad trmica: (10, seco) :
0,93 W/mK
Durabilidad: NPD
and
prEN 998-3
This draft standard sets out the specifications of a new range of mortars for
rough coats and plasters based on organic polymer binders, whose primary function is
that of protecting the underlying layers and whose secondary functions are aimed at
regularising, levelling and/or providing a surface finish, also for decorative purposes.
Their composition may include inorganic materials such as silicates, and silanes,
siloxanes, and silicones as binders (sometimes considered minerals).
Mortars based on organic binders are classified in the draft standard as follows:
These products may also contain primers, sealants, reinforcing mesh, joints, and
other elements that together customarily form bonded systems
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Class
V1
HIGH
V2
MEDIUM
V3
LOW
0.14/< 1.4
15
1.4
Mortar adhesion according to the test in EN 1542, after drying and maturing
for 28 days at (232) C and (5010) % relative humidity. In mortars for
rough coats (external use), if the water permeability W 0.5 kg/m2h0.5
according to EN 1062-3, adhesion shall be tested according to standard EN
13687-3.
All measured values shall be 0.3 MPa or higher.
Durability is related to adhesion.
Thermal conductivity, a value being required that does not exceed 1.0
W/mK. In mortars intended for rough coats/plasters with thermal insulation
requirements, the values tabulated in Table A.12 of standard EN 1745:2002
shall be used.
Reaction to fire
Just as in mortars of cement and/or lime conglomerates, the presence of
organic matter in their composition determines whether it is necessary or not
to carry out the fire resistance test and assign the ensuing rating according to
EN 13501-1
- If the organic matter content is 1% (by mass or volume), the mortars
need not be tested and are rated A1
- If the organic matter content is > 1%, the mortars may be automatically
rated as follows:
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B if they are applied in a thin bed (thickness 1 mm) or the mortar mass
Since specialised products are involved, the draft standard establishes quite a
number of specifications for their designation:
-
The draft standard also contains informative annex ZA for the C marking
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EN 998-2:2003
Since EN 998-1 and prEN 998-3 are devoted to inorganic and organic mortars,
respectively, for rough coats and plasters, the intermediate layers of modular rigid
coverings made with cement and/or lime conglomerates, including levelling floor
screeds and rodded parge coats, need to be cross-referenced to masonry mortars.
This European standard establishes the fresh and post-hardening characteristics
that industrial mortars shall conform to.
The standard considers the following fresh masonry mortar characteristics:
Class
Compressive
strength [N/mm2]
M1
M 2.5
M5
2.5
M 10 M 15 M 20
10
15
20
Md
d
d: For compressive strengths larger than 25 N/mm2, the value being declared by the manufacturer
Bond strength (adhesive strength) for masonry mortars intended for uses
with structural requirements and evaluated as initial shear strength. The
manufacturer shall declare the value according to either of the following
alternatives:
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Water absorption, for mortars intended for exteriors, the value obtained from
the test in EN 1015-18 being declared
Density of the hardened mortar in the dry state, in those uses in which it is
necessary to know this characteristic, according to the result of the test in EN
1015-10. The density of lightweight masonry mortars (L) shall be 1300
kg/m3 or smaller
For joint and thin-bed masonry mortars [T mortars], maximum aggregate size
(no larger than 2 mm) according to the tests in EN 1015-1 and open time or correction
time according to EN 1015-9 shall be specified.
For reaction to fire, the same criteria shall be followed as in mortars for rough
coats and plasters: these mortars are rated A1 without need for testing if their organic
matter content is 1% or smaller and rated according to EN 13501-1 after testing when
the organic matter content is larger.
EN 998-2 also contains informative Annex ZA, which establishes the
requirements of the C marking, whose essential characteristics are summarised in the
following chart.
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Water absorption
Water vapour
permeability
Requirement according
to use
Designed mortars
Prescribed mortars
Designed mortars for uses
with structural
requirements
Mortars for reinforced
construction elements
a) Mortars with organic
matter 1%
b) Mortars with organic
matter > 1%
In exteriors
In exteriors
Thermal
conductivity/density
Durability
Exteriors in countries
with regulatory
requirements
Note of section ZA.1
Hazardous substances
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C
03411
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to
03
03411-CPD-00123
EN 998-2
Product description
Information on
characteristics
the
regulated
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