Beruflich Dokumente
Kultur Dokumente
TECHNICAL MANUAL
TM 55-1520-210-23-3
TECHNICAL MANUAL
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D.C., 30 September 1987
TM 55-1520-210-23-3
REPORTING OF ERRORS
You can help improve this manual. If you find any mistakes or if you know of a way to improve the procedures, please let
us know. Mail your letter, DA Form 2028 (Recommended Changes to Publications and Blank Forms), or DA Form 20282
located in the back of this manual directly to: Commander, U.S. Army Aviation and Troop Command, ATTN: AMSATIMP,
4300 Goodfellow Blvd., St. Louis, MO 631201798. A reply will be furnished to you. You may also submit your
recommended changes by Email directly to <mpmtP/avma28@stlouisemh7.army.mil>. A reply will be furnished to you.
DISTRIBUTION STATEMENT A: Approved for public release; distribution Is unlimited.
TABLE OF CONTENTS
Page
CHAPTER 1
Section
I
II
III
IV
V
VI
INTRODUCTION
Servicing................................................................................................................................
Lubrication.............................................................................................................................
Handling, Jacking, Mooring, Hoisting, and Sling Loading .....................................................
Inspection Requirements ......................................................................................................
Overhaul and Retirement Schedule ......................................................................................
Flight Safety Critical Aircraft Parts.........................................................................................
1-1
140
1-54
146
1-110
1-115
I
II
AIRFRAME
Fuselage................................................................................................................................
Tailboom................................................................................................................................
2-1
2-193
CHAPTER 3
Section
ALIGHTING GEAR
I
Landing Gear.........................................................................................................................
II
Skids/Struts ...........................................................................................................................
III
Floats.....................................................................................................................................
IV
Skis........................................................................................................................................
V
Brakes ...................................................................................................................................
3-1
3-30
3-30
3-30
3-30
CHAPTER 4
Section
POWER PLANT
I
Power Plant ...........................................................................................................................
4-1
II
Cooling System .....................................................................................................................
4-13
II
Air Induction System .............................................................................................................
4-13
IV
Exhaust System .................................................................................................................... 4-42.7
V
Oil System .............................................................................................................................
4-44
VI
Ignition System......................................................................................................................
4-41
VII
Power Controls......................................................................................................................
4-61
VIII
Quick Change Assembly (AVIM)...........................................................................................
4-86
CHAPTER 2
Section
Change 8 i
TM 55-1520-210-23-3
ROTORS
Main Rotor System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Rotor Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Rotor Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Rotor Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tall Rotor System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tall Rotor Hub and Blade Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tall Rotor Hub and Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tall Rotor Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tracking Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1
5-16
5-38.1
5-54.45
5-105
5-107
5-119
5-132
5-138
CHAPTER 6.
Section I.
II.
III,
IV.
V.
VI.
VII.
6-1
6-29
6-29
6-116.2
6-138
6-147
6-167
CHAPTER 7.
Section I.
Il.
7-1
7-51
CHAPTER 8.
Section I.
II.
III.
IV.
V.
VI.
INSTRUMENT SYSTEMS
Instrument Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flight Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Navigation Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Miscellaneous Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-1
8-2
8-22
8-33
8-37
8-51
CHAPTER 9.
Section I.
II.
III.
IV.
V.
VI.
ELECTRICAL SYSTEMS
Direct Current Power Distribution System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alternating Current Power Distribution System . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lighting Provisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Miscellaneous Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-1
9-41
9-52
9-54
9-56
9-94
10-1
10-11
11-1
11-1
ii
TM
55-1520-210-23-3
UTILITY SYSTEMS
Fire Detector System . . . . . . . . . . . . . . . . . . . . . . . . . . .
12-1
Windshield Wiper System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5
Rear View Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-20
CHAPTER 13
Section I
II
III
CHAPTER 14
Section I
II
CHAPTER
15
HOIST
AND
WINCHES
16
CHAPTER
17
REFERENCE. . . . . . . . . . . . . . . . . . . . . . . . . . A-1
APPENDIX
APPENDIX B
Section I
II
III
APPENDIX
APPENDIX
APPENDIX E
Section I
II
III
IV
STORAGE OF AIRCRAFT
APPENDIX
INDEX
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index 1
iii/(iv blank)
TM 55-1520-210-23-3
APPENDIX B
MAINTENANCE ALLOCATION CHART
SECTION
I.
THREE
LEVELS
OF
MAINTENANCE
CONCEPT
INTRODUCTION
B-1. MAINTENANCE
CHART.
ALLOCATION
B-1
TM 55-1520-210-23-3
are normally small and have less than ten aircraft
assigned. Maintenance tasks performed by these
units will be those which can be accomplished by
the aircraft crew chief or assigned aircraft
repairman and will normally be limited to
preventive maintenance, inspections, servicing,
spot painting, stop drilling, application of nonstress
patches, minor adjustments, module/component
fault diagnosis and replacement of selected
modules/components. Repair functions will
normally be accomplished by the supporting AVIM
unit.
(2) Aviation Intermediate Maintenance
(AVIM) provides mobile, responsive One Stop
maintenance support. (Maintenance functions
which are not conducive to sustaining air mobility
will be assigned to depot maintenance). Performs
all maintenance functions authorized to be done at
AVUM. Repair of equipment for return to user will
emphasize support or operational readiness
requirements. Authorized maintenance includes
replacement and repair of modules/components
and end items which can be accomplished
efficiently with available skills, tools, and
equipment. Established the Direct Exchange (DX)
program for AVUM units by repairing selected
items for return to stock when such repairs cannot
be accomplished at the AVUM level. Inspects,
troubleshoots, tests, diagnoses, repairs, adjusts,
calibrates,
and
aligns
aircraft
system
modules/components. AVIM units will have the
capability to determine the serviceability of
specified modules/components removed prior to
the expiration of the Time Between Overhaul (TBO)
or finite life. Module/component disassembly and
repair will support the DX program and will
normally be limited to tasks requiring cleaning and
the replacement of seals, fittings and items of
common hardware. Air frame repair and
fabrication of parts will be limited to those
maintenance tasks which can be performed with
available tools and test equipment. Unserviceable
reparable modules/components and end items
which are beyond the capability of AVIM to repair
will be evacuated to Depot Maintenance. This level
will perform aircraft weight and balance
inspections and other special inspections which
exceed AVUM capability. Provides quick response
maintenance support, including aircraft recovery
and air evacuation, on-the-job training, and
technical assistance through the use of mobile
maintenance contact teams. Maintains authorized
operational readiness float aircraft. Provides
B-2
MAINTENANCE
TM 55-1520-210-23-3
B-3. DEFINITIONS.
Maintenance functions. Maintenance functions will
be limited to and defined as follows:
a. Inspect. To determine the serviceability of an
item by comparing its physical, mechanical and/or
electrical characteristics with established standards
through examination.
b. Test. To verify serviceability and detect
incipient failure by measuring the mechanical or
electrical characteristics of an item and comparing
those characteristics with prescribed standards.
c. Service. Operations required periodically to
keep an item in proper operating condition, i.e. to
clean (decontaminate), to preserve, to drain, to
paint, or to replenish fuel, lubricants, hydraulic
fluids, or compressed air supplies.
Change 4 B-3
TM 55-1520-210-23-3
GROUP
NUMBER DESCRIPTION
00
Aircraft System
06
01
Aircraft General
Servicing, handling, inspection
lubrication
requirements,
and
overhaul
requirements,
retirement requirements, cleaning,
mooring, towing, jacking, hoisting,
preservation requirements, weight
and balance requirements, spot
painting, complete painting, and
subassembly painting requirements.
02
Airframe
08
Alighting Gear
09
B-4
Propellers/Rotors Systems
Propellors, governors, rotors (main and
tail), hubs, blades, dampeners, stabilizer
bars, swashplates, hub moment springs,
and support assemblies.
Change 1
Electrical Systems
regulators,
Motors,
actuators,
generators, starters, batteries,
lighting, caution and warning lights,
inverters, fault isolation systems, rotor
brakes, and avionics provisions.
05
Instrument Systems
Flight instruments, navigation
instruments, engine instruments,
miscellaneous instruments (i. e.,
clocks), sending units, panels, and
flow meters.
10
Fuel Systems
Tanks, cells, filters, pumps, valves,
auxiliary fuel systems, and refueling
systems.
11
TM 55-1520-210-23-3
GROUP
NUMBER
12
DESCRIPTION
Utility System.
GROUP
NUMBER DESCRIPTION
16
13
14
Emergency Equipment
Mission Equipment
18
B-5. SYMBOLS.
The letters AVUM, AVIM AND DEPOT as placed
on the Maintenance Allocation Chart indicate the
level of Maintenance responsible for performing the
particular maintenance function based upon
assigned skills, tools and test equipment and time
required to accomplish maintenance.
B-5
TM 55-1520-210-23-3
(2)
(3)
NUMBER
COMPONENT/ASSEMBLY
MAINTENANCE
FUNCTION
(4)
MAINTENANCE CATEGORY
AVIM
AVUM
DEPOT
(5)
TOOLS
AND
EQUIPMENT
(6)
REMARKS
NOTE
The extent of maintenance to be performed by AVUM as indicated in this MAC is governed by the size of the
Unit and the TOOlS authorized (Refer to paragraph B-1 b(1) a. and b.). Specific notes are given to further
Identify or describe the extent or limit of maintenance to be performed.
0100
Aircraft General
0101
Clean
0102
Moor
0103
Tow
100
0104,
Jack
100,102
0105
Hoist
0106
Preservation
0107
0108
Spot Paint
0109
Complete Painting
0110
Sub-Assembly
Painting
Servicing
0110
0200
Airframe
100,102
102,118
121
100
118
100,102
Inspect
Repair
100,102
103
117,120, 118
Overhaul
B-6
TM 55-1520-210-23-3
Figure D-278.
Part Number
Fabricate from:
Material:
206-072-221-3 LANYARD
NSN 4010-00-075-7941
D-309
TM
55-1520-210-23-3
Figure D-279.
D-310
Part Number
Fabricate from:
Material:
TM
Figure D-280.
Part Number
Fabricate from:
Material:
55-1520-210-23-3
205-070-795-1 COVER
NSN 9535-00-232-0378
2024 AL ALY, Federal Specification QQ-A-362 T3,
0.063 Inch Thick, 3.5 Inch Wide, 11.70 Inch Long
D-311
TM
55-1520-210-23-3
D-312
Figure
D-281.
TM 55-1520-210-23-3
205-070-882-1 STENCIL
NSN 9310-00-265-6797
Stencil Board, Federal Specification UU-S-625,
Type 2 Grade 1
D-313
TM 55-1520-210-23-3
Figure D-283.
Part Number
Fabricate from:
Material:
D-314