Chemical fixings

Rebar connections
Professional rebar connections

Rebar connections

Rebar connections

BUILDING MATERIALS

APPROVALS

Approved for:
Concrete C12/15 to C50/60,
cracked and non-cracked

ADVANTAGES

APPLICATIONS

FUNCTIONING

The injection mortars FISV/VS

allow for rebar connections from
8to 28mm, whilst injection mortar
FISEM allows for rebar connections
up to 40mm to be carried out. This
oers maximum exibility.
FISEM also allows for the execution of
rebar connections in diamond-drilled
holes.
The FRA with connecting thread in
stainless steel A4 fully utilises the
load-bearing capacity of the concrete.
This means that extremely high tensile
loads can be introduced into the base
material.
Accessories in line with building site
requirements, such as injection adapters and extension tubes, ensure rapid
progress.
The FIS rebar case contains all of the
individual components required, thus
ensuring a convenient installation.

Post-installed concrete steel bars, e.g.

for overlap connections, end anchorings, starter bars, needlings etc.
Rebar anchor FRA

Anchoring as with cast-in reinforcement bars in line with Eurocode 2 and

DIN 1045-1.
The mortar is extruded bubble free
into the drill hole using the injection adapter. The geometry causes a
build-up of pressure in the drill hole,
which pushes the injection adapter
and extension tube automatically out
of the drill hole.
The mortar bonds the entire surface
of the reinforcement bar with the drill
hole wall.
A special certication is necessary for
installation according to approval in
Germany. The scher Academy oers
the relevant training courses.

FOR USE WITH

FIS EM mortar
see page 67

FIS V mortar
see page 71

FIS VS mortar
see page 79

123

Chemical fixings

Rebar connections
INSTALLATION WITH FIS V / FIS VS

INSTALLATION WITH WITH EM IN DIAMOND DRILLED HOLES

INSTALLATION WITH FIS EM IN HAMMER DRILLED HOLES

TECHNICAL DATA

Rebar anchor FRA

Art.-No.

Approval

Combination
of materials

Total length

Max. xing
thickness

Drill-hole

Fill quantity

Sales unit

DIBt

ETA

[mm]

tfix
[mm]

d0
[ mm]

[scale units]

[pcs]

975
1180
1485

60
60
60

16
20
25

50
81
160

8
8
4

Item

FRA 12/900 M12-60 505529

FRA 16/1100 M16-60 505533
FRA 20/1400 M20-60 505534

Reinforcement bar welded with threaded part made of stainless stell A4.

124

Chemical fixings

Rebar connections
TECHNICAL DATA

Approval

FIS-Rebar Case for reinforcement connection

Item

Art.-No.

DIBt

Contents

Sales unit

ETA

FIS-Rebar case D

505941

FIS-Rebar case Int

505942

[pcs]

8 x Cleaning brush, 5 x Extensions for cleaning brushes 40 cm,

1 x SDS Chuck with internal thread M 8, 24 x Injection adapter,
1 x Cleaning hose complete, 1 x Brush control template, 8 x Cleaning nozzle,
1 x Marker tape, 1 x Digital thermometer, 1 x Protective goggles,
1 x Installation instructions (german), 10 x Installation report,
2 x Flat spanner SW 7 and the relevant approvals
8 x Cleaning brush, 5 x Extensions for cleaning brushes 40 cm,
1 x SDS Chuck with internal thread M 8, 24 x Injection adapter,
1 x Cleaning hose complete, 1 x Brush control template, 8 x Cleaning nozzle,
1 x Marker tape, 1 x Digital thermometer, 1 x Protective goggles,
1 x Installation instructions (german, english, french, italian, spanish),
10 x Installation report, 2 x Flat spanner SW 7 and the relevant approvals

ACCESSORIES
Cleaning brush with thread M 8

Item

Colour

Length
[mm]

white
blue
red
yellow
green
black
grey
brown
-

420
-

Art.-No.

Brush for drill- 12 mm

Brush for drill- 14 mm
Brush for drill- 16 mm
Brush for drill- 18 mm
Brush for drill- 20 mm
Brush for drill- 25 mm
Brush for drill- 30 mm
Brush for drill- 35 mm
Brush for drill- 40 mm
Brush for drill- 45 mm
Brush for drill- 55 mm
FIS brush extension
SDS Chuck with internal thread M 8

001490
001491
001492
001493
001494
001495
090063
090071
505061
506254
505062
508791
511961

Sales unit
[pcs]

1
1
1
1
1
1
1
1
1
1
1
1
2

ACCESSORIES
Injection adapter for drill 12 - 25 mm

Injection adapterfor drill 30 - 55 mm

Extension tube
Item

Injection-adapter ( 9) for drill- 12 mm

Injection-adapter ( 9 for drill- 14 mm
Injection-adapter ( 9) for drill- 16 mm
Injection-adapter ( 9) for drill- 18 mm
Injection-adapter ( 9 for drill- 20 mm
Injection-adapter ( 15) for drill- 20 mm

Colour

Sales unit
[pcs]

white
blue
red
yellow
green
green

10
10
10
10
10
10

Art.-No.

001497
001498
001499
001483
001506
001508

125

Chemical fixings

Rebar connections
ACCESSORIES
Injection adapter for drill 12 - 25 mm

Injection adapterfor drill 30 - 55 mm

Extension tube
Item

Colour

Sales unit
[pcs]

black
black
grey
grey
brown
brown
-

10
10
10
10
10
10
10
10
10
10
10
10
10
10

Art.-No.

Injection-adapter ( 9) for drill- 25 mm

Injection-adapter ( 15) for drill- 25 mm
Injection-adapter ( 9) for drill- 30 mm
Injection-adapter ( 15) for drill- 30 mm
Injection-adapter ( 9) for drill- 35 mm
Injection-adapter ( 15) for drill- 35 mm
Injection-adapter ( 9) for drill- 40 mm
Injection-adapter ( 15) for drill- 40 mm
Injection-adapter ( 9) for drill- 45 mm
Injection-adapter ( 15) for drill- 45 mm
Injection-adapter ( 9) for drill- 55 mm
Injection-adapter ( 15) for drill- 55 mm
FIS Extension tube
Extension tube 15 (1,9 m)

001507
001509
090689
090700
090699
090701
505077
505079
508909
508910
505078
505080
048983
001489

ACCESSORIES

Drilling aid

Item

Sales unit
[pcs]

Art.-No.

Drilling aid 3pcs.

090819

ACCESSORIES
SDS-max scrabbeling tool to roughen the connection surface

Item

Fits

Dimensions
[mm]

Sales unit
[pcs]

Chuck type SDS max

45 x 240

Art.-No.

Stocker

001253

ACCESSORIES

Compressed air nozzle

Fits
Item

Compressed air nozzle D12-D15

Compressed air nozzle D16-D19
Compressed air nozzle D20-D25
Compressed air nozzle D30-D35
Compressed air nozzle D40-D55

126

Art.-No.

511956
511957
511958
511959
511960

Drill diameter 12 - 15 mm
Drill diameter 16 - 19 mm
Drill diameter 20 - 25 mm
Drill diameter 30 - 35 mm
Drill diameter 40 - 45 mm

Sales unit
[pcs]

2
2
2
2
2

LOADS
Injection system FIS V, FIS VS and FIS EM with Rebars from steel type BSt 500 S5)
Design resistant loads and permissible tensile loads1) 6) of a single post-installed Rebar in concrete C20/252).
For the design and planning the complete approval ETA - 09/0089 and ETA - 08/0266 have to be considered.
Rebar

8 mm
10 mm
12 mm
14 mm
16 mm
20 mm
25 mm
28 mm
32 mm
36 mm
40 mm
1)

2)

3)
4)

5)

Cracked or Non-cracked concrete

Max. design resistance
Max. permissible
for tensile load
tensile load
Nperm,s3)
NRd,s3)

Basic anchorage length4)

for FIS V, FIS VS
lb,rqd

Basic anchorage length4)

for FIS EM
lb,rqd

[mm]

[mm]

[mm]

[kN]

[kN]

378
473
567
662
756
945
1181
1323
-

378
473
567
662
756
945
1181
1323
1512
1701
1890

1800
1800
1800
1800
1800
1800
2000
2000
2000
2000
2000

21,9
34,1
49,2
66,9
87,4
136,6
213,4
267,7
349,7
442,6
546,4

15,6
24,4
35,1
47,8
62,4
97,6
152,4
191,2
249,8
316,1
390,3

The partial safety factors for material resistance as regulated in the European Standard EN 19921-1 as well as a partial safety factor for load actions of JL = 1,4 are considered.
The ETA-approvals for FIS V and FIS EM allow post-installed rebar connections in concrete C12/15
up to C50/60. When using another concrete strength class the given basic anchorage length will
change.
When using the full steel capacity.
Basic anchorage length" according EN 1992-1-1, chapter 8.4.3 for concrete strength class
C20/25 for "good bond conditions"
Rebars with a characteristic yield strength fyk = 400 - 600 N/mm according EN 1992-1-1

6)

7)

Max. permissible
embedment depth
max lv

Chemical fixings

Rebar connections

AnnexC,Table C.1 and C.2N are permitted. When using an other steel quality the given basic
anchorage length as well as the steel capacity (see foot note 3) will change.
Fixations with post-installed rebars with FIS V and FIS EM are permitted in dry and wet concrete
for temperatures in the substrate up to +50C (resp. short term up to 80C) and best possible
drillhole cleaning according approval.
For determination of the installation measures (minimum concrete cover, spacings e.g.) as well
as an eventually required transverse reinforcement see EN 1992-1-1 and the general instruction
rules of the approvals.

LOADS
Injection system FIS V, FIS VS and FIS EM with Rebar anchor FRA5)
Highest permissible tensile loads1) 6) for a single Rebar anchor in concrete C20/252).
For the design and planning the complete approvals ETA - 09/0089 and ETA - 08/0266 have to be considered.
Type

FRA 12/900 M12

FRA 16/1100 M16
FRA 20/1400 M20
1)

2)

3)
4)

Cracked or Non-cracked concrete

Installation torque Max. design resistance Max. permissible
for tensile load
tensile load
Nzul,s3)
Tinst
NRd,s3)

Basic
anchorage length4)
lb,rqd

Max. effective
embedment depth
max lv

Max.
embedment depth
max le,ges

[mm]

[mm]

[mm]

[Nm]

[kN]

[kN]

567
756
945

800
1000
1300

900
1100
1400

50,0
100,0
150,0

49,2
87,4
136,6

35,1
62,4
97,6

The partial safety factors for material resistance as regulated in the European Standard EN 19921-1 as well as a partial safety factor for load actions of JL = 1,4 are considered.
The ETA-approvals for FIS V and FIS EM allow post-installed rebar connections in concrete C12/15
up to C50/60. When using another concrete strength class the given basic anchorage length will
change.
When using the full steel capacity.
Basic anchorage length according EN 1992-1-1, chapter 8.4.3 for concrete strength class C20/25
for good bond conditions

5)
6)

7)

Reinforcement bar BSt 500 S according EN 1992-1-1 Annex C,Table C.1 and C.2N.
Fixations with post-installed Rebars anchors FRA with FIS V and FIS EM are permitted in dry and
wet concrete for temperatures in the substrate up to +50C (resp. short term up to 80C) and
best possible drillhole cleaning according approval.
For determination of the installation measures (minimum concrete cover, spacings e.g.) as well
as an eventually required transverse reinforcement see EN 1992-1-1 and the general instruction
rules of the approvals.

127