Beruflich Dokumente
Kultur Dokumente
Catalysis Today
journal homepage: www.elsevier.com/locate/cattod
Review
a r t i c l e
i n f o
Article history:
Received 2 November 2012
Accepted 23 November 2012
Available online 12 February 2013
Keywords:
Biomass conversion
Biofeeds hydroprocessing
Biofuels production
Biodiesel properties
Hydroprocessing catalysts
Coprocessing biofeeds with petroleum
feeds
a b s t r a c t
Biofuels production from biomass of lignocellulosic, vegetable oils and algae origins as well as from
municipal solid waste via hydroprocessing (HPR) is in various stages of development. The conversion
of biomass from these sources to biofeeds and chemical composition of the latter are presented. Differences between the mechanism and kinetics of HPR reactions occurring during the HPR of biofeeds
and petroleum feeds are evaluated. Fundamental aspects of conventional and non-conventional HPR
catalysts, with emphasis on their applications in biofuels production are discussed. Catalysts exhibiting
high activity and stability under conditions encountered during the HPR of biofeeds are identied. They
include catalysts consisting of conventional metals (Mo/W and Co/Ni) supported on various supports
as well as novel catalytic phases containing noble metals as well as phosphides, carbides, nitrides and
borides of transition metals in combination with supports varying widely in surface acidity. The studies
on coprocessing biofeeds with the feeds of petroleum origin as well as those on blending biofuels with
petroleum fuels were reviewed. Improvement in properties of petroleum diesel, particularly in terms of
diesel number, can be achieved by blending with biodiesel from vegetable oil sources.
Developments in upgrading biofeeds in aqueous environment (subcritical water, supercritical water
and supercritical alcohols) in the presence of various catalysts and hydrogen, are addressed.
Crown Copyright 2013 Published by Elsevier B.V. All rights reserved.
Contents
1.
2.
3.
4.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conversion of biomass to biofeeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.
Conversion of vegetable oils to biofeeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.
Conversion of lignocellulosic biomass to biofeeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1.
Biomass liquefaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.2.
Biomass pyrolysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.
Conversion of algae to biofeeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.
Conversion of sewage sludge to biofeeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.
Biofeeds from gas-to-liquids conversion of biomass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Composition of biofeeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.
Vegetable oil origin biofeeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.
Lignocellulosic biofeeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.
Biofeeds of algae origin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.
Biofeeds from sewage sludge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.
Biofeeds from FTS processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Catalysts for hydroprocessing of biofeeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.
Conventional HPR catalysts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.1.
Modication of active phase during HPR of biofeeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.
Non-conventional catalysts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1.
Noble metals containing catalysts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2.
Metal carbides, nitrides and phosphides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.
Role of support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
15
15
16
16
16
16
19
19
19
19
19
20
22
22
22
22
24
26
26
27
27
14
5.
List of acronyms
CCR
Conradson carbon residue
coal derived liquids
CDL
CFPP
cold lter plugging point
CUS
coordinatively unsaturated sites
DBF
dibensofuran
DBT
dibenzothiophene
DDO
direct deoxygenation
DDS
direct desulfurization
DMDBT dimethyldibenzothiophene
DMDS dimethyldisulde
DMS
dimethyl sulde
DFT
density functional theory
EN
European norm
fatty acids methyl esters
FAME
FBP
nal boiling point
uid catalytic cracking
FCC
FTS
FischerTropsch synthesis
GCMS gas chromatographymass spectroscopy
GTL
gas-to-liquids
HAAD-STEM high angle annular dark-eld scanning transmission electron microscopy
HCR
hydrocracking
HDI
hydroisomerization
hydrodenitrogenation
HDN
HDO
hydrodeoxygenation
HDS
hydrodesulfurization
HPR
hydroprocessing
HRTEM high resolution transmission electron microscopy
HYD
hydrogenation
LC
liquid chromatography
LCO
light cycle oil
LH
LangmuirHinshelwood
LHSV
liquid hourly space velocity
NMR
nuclear magnetic resonance
SCW
STM
THF
TPD
TPS
ULSD
USDA
VGO
WCO
WGS
WHSV
XPS
28
28
28
33
34
34
35
35
37
39
39
39
40
42
42
45
48
48
49
49
50
51
51
52
53
supercritical water
scanning tunneling microscopy
tetrahydrofuran
temperature programmed desorption
temperature programmed sulding
ultra low sulfur diesel
US department of agriculture
vacuum gas oil
waste cooking oil
water gas shift
weight hourly space velocity
X-ray photoelectron spectroscopy
1. Introduction
In the comprehensive reviews on different aspects of biofuels
published by Corma et al. [1,2], Naik et al. [3] and Demirbas [4],
current methods and future opportunities for the production of
transportation fuels from various sources of biomass, were presented. This included the chemistry and catalysis of processes,
biorenery concepts, engineering challenges and solutions. In the
case of economic analyses, a life cycle which begins with biomass
planting, growing, harvesting and biomass preparation for the production of biofeeds, was not always considered. The authors [14]
pointed out that economic analyses are very site specic and may
vary considerably depending on the current and future regional
economic and market situations.
There has been a tendency to classify biofuels into three generations to reect the level of development and commercialization
[5,6]. The rst generation biofuels such as ethanol and biodiesel
have already been commercially available. The latter is represented
by fatty acids methyl esters (FAME). Detailed accounts of the FAME
production and properties were given in the comprehensive review
published by Van Gerpen [7]. The rst generation biofuels are of
the food-based biomass origin. In this regard, corn, potatoes, beet,
sugarcane, etc. are primary sources of commercial ethanol, while
vegetable oils derived from rapeseed, olive, sunower, soya, palm,
etc. are the feeds for production of FAME. The cetane number of
FAME is in the range of that of commercial diesel (53), but is
much lower than that of the diesel derived from vegetable oils via
hydroprocessing (HPR), e.g., 8099 [8]. Because of good lubricating
properties, the presence of FAME in diesel fuel reduces fuel system wear and increases life of the fuel injection system. However,
storage stability of the FAME based biodiesel requires attention.
It has been suggested that the second generation biofuel such
as ethanol made from inedible cellulosic plant matter (e.g., agricultural and forest residues and fast growing crops such as coppices)
may ensure sustainability of biofuel production [5,6]. In this case,
an enzyme aided biochemical conversion of lignocellulosic structures to sugar-like structures is necessary to obtain bio-ethanol by
fermentation. For this route, signicant advances in the research
on enzyme involvement in these reactions are still needed for the
second generation ethanol to have an impact on fuel supply.
For more than three decades, the biofuels produced from lignocellulosic sources (e.g., straw, switchgrass, sawdust, wood chips,
etc.) via either pyrolysis or hydrothermal liquefaction, have been
receiving much attention. The extensive database in the literature
conrmed that the developments in this eld reached a near commercial stage [14]. Yet, this source of biofuels was not clearly
identied among the above categories. From this source, the liquid
fuels meeting specications of commercial fuels can be prepared
via HPR route, although this may require signicant amounts of H2
and catalyst.
Microalgae have been identied as a potential source of the
third generation biofuels because of their higher photosynthetic
efciency, faster growth rate, and higher area-specic yield compared with other sources of biomass. Thus, annually, microalgae
can produce up to 100,000 L of oil per hectare compared with about
5950, 2689, 1413 and 952 for palm, coconut, castor and sunower,
respectively [9].
The gas-to-liquid (GTL) is another route for the production of
biofuels. It involves thermochemical conversion of biomass to synthesis gas (syngas) using either pyrolysis or gasication. The syngas
can then be converted to fuels via FischerTropsch synthesis (FTS).
While the FTS process has been commercially available for decades,
some efciency and environmental issues associated with syngas
production from biomass still need to be addressed.
In recent years, growing interests in the development of green
fuels (diesel and gasoline) from vegetable oils has been noted. In
this case, rather than being converted to FAME via transesterication, fatty acids are completely converted to hydrocarbons via
HPR [10,11]. If an appropriate HPR catalyst and operating conditions are chosen, the nal product may be used either directly as
green diesel or blended with diesel fractions of petroleum origin.
Besides much higher cetane number, the advantage of green diesel
compared with the FAME containing diesel is a higher stability of
the former. Moreover, cold ow properties (pour point, cloud point
and freezing point) specications limit the amount of FAME to be
blended with the base diesel. Contrary to this, cold ow properties
of the green diesel may be adjusted during HPR over bifunctional
catalyst with a high hydroisomerization (HIS) activity and
selectivity.
The properties of biodiesel (FAME), green diesel, FTS diesel
and commercial EN 590 standard diesel are shown in Table 1
[3]. High cetane number of green diesel and FTS diesel should be
noted. Similarly, a high quality bio gasoline may be prepared from
biofeeds. Thus, in the case of bio gasoline derived from vegetable oil
sources, a high octane number may be achieved by selecting a catalyst exhibiting a activity for hydrocrackinghydroisomerization
(HCRHIS).
The HPR in sub-critical and super-critical water environment as
well as in supercritical alcohols have been attracting attention. The
novel processes are particularly suitable for the HPR of biofeeds.
15
Table 1
Comparison of properties of FAME and green diesel.
Properties
FAME
Green diesel
GTL diesel
EN 590
Cetane number
Density (g/mL)
NOx emissions (%)
Sulfur (ppm)
Oxygen (wt.%)
Total aromatics (wt.%)
Boiling range ( C)
Cloud point ( C)
Storage stability
50
0.883
+10
<10
11
0
340355
5
Challenging
8090
0.78
0 to 10
<10
0
0
265320
5 to 30
Good
7381
53
<10
0
0
190330
0 to 25
Good
<10
0
30
180360
5
Good
Ref. [3].
Consumption
Selected application
Palm
Soybean
41.3
41.3
Rapeseed
18.2
Biofuel production
About half of
worldwide edible oil
production
Widely used cooking
oils (canola)
Cooking oil, also used
to make biodiesel
Cooking oil
Industrial food
processing
Sunower seed
9.9
Peanut
Cottonseed
4.8
5.0
Palm kernel
Coconut
Olive
4.9
3.5
2.8
Ref. [12].
16
Table 3
Property ranges of bio-crude obtained by liquefaction and pyrolysis.
Carbon (wt.%)
Sulfur + nitrogen (wt.%)
Oxygena (wt.%)
Water in crude (wt.%)
Density (g/cm3 )
Liquefaction
Pyrolysis
6881
0.1
925
625
1.101.14
5666
0.1
2738
2452
1.111.23
Ref. [18].
a
Dry basis.
Table 6
Elemental analyses of microalgae and biooils from liquefaction and pyrolysis.
Microalgae strain
Protein
Carbohydrate
Lipid
Chlorella vulgaris
Nannochloropsis oculata
Porphyridium cruentum
Spirulina
55
57
43
65
9
8
40
20
25
32
8
5
Ref. [41].
Table 5
Elemental analysis of microalgae.
C
H
H/C
O(diff)
N
S
Protein
Fat
Fatty acid
Carbohydrate
Ash
17
Analysis (wt.%)
Carbon
Hydrogen
Nitrogen
Sulfur
Oxygendiff
H/C ratio
O/C ratio
Algae
46.2
7.1
10.6
0.74
35.4
1.84
0.57
Liquef.
Pyrolysis
350 C
350 C
500 C
73.7
8.9
6.3
0.9
10.2
1.44
0.10
67.5
9.8
10.7
0.45
11.3
1.73
0.13
74.7
10.6
7.1
0.81
6.8
1.68
0.06
Ref. [44].
Spirulina
Chlorella
Littorale
46.1
7.4
1.92
41.4
4.8
0.4
57.5
12.0
1.0
<0.5
47.3
7.2
1.83
37.6
8.2
0.7
80.0
10.0
0.8
<0.5
0.2
35.5
5.4
1.82
53.1
6.0
37.6
9.9
6.4
23.0
29.5
Ref. [41].
were described by Knoshaug at al. [40b]. Advancement in these processes, from laboratory scale to a commercial production received
attention as well [40c].
Amin [41] described biochemical (e.g., fermentation and anaerobic digestion) and thermochemical (pyrolysis and liquefaction)
methods for conversion of algae to biofeeds. The former processes
produce the rst generation biofuels such as ethanol and biodiesel,
whereas thermochemical processes produce biofeed and gas. The
solvent extraction of biofeed was successfully applied to microalgae as well [42]. Among different plant oils, microalgae have the
highest oil yield. For example, on a dry basis, the oil content of
some microalgae (e.g., Botryococcus braunii) may approach 80%. A
brief account of the methods used for production and harvesting
microalgae was included in the review published by Amin [41] as
well. The information on the growth and culture of micro-algae,
which have a potential for the liquid fuel production was reviewed
by Tran et al. [43a]. In this review, chemical composition of algae
was also discussed.
Approximate biochemical compositions of several microalgae,
expressed on dry-ash-free (daf) basis are shown in Table 4 [41]. In
every case, proteins are the main component in addition to variable
contents of peptides and carbohydrates. Because of different structures of these components, variable product distribution among
the algae of different origin may be anticipated. For example, a
high protein containing algae should have a high nitrogen content. Table 5 [41] shows the analyses of dried microalgae such as
Chlorella, Spirulina, and Littorale. Drying decreased moisture content from more than 80% to less than 30%. Thus, if the results for
Chlorella and Spirulina are expressed on a daf basis, they should
approach those in Table 4. Relatively high hydrogen content and
H/C ratio should be noted. However, a portion of this hydrogen is
18
Table 7
Yields and properties of oils.
Run
Temp. ( C)
Time (min)
Yield (wt.%)
0
1
2
3
4
5
6
7
8
Ref. [47].
a
Algae feed.
250
250
250
250
340
340
340
340
5
5
60
60
5
5
60
60
0
5
0
5
0
5
0
5
34.3
34.2
33.3
34.2
37.8
35.7
36.2
33.6
H/C
53.3
72.4
71.5
71.3
71.6
76.9
74.0
75.0
76.3
5.2
8.4
8.6
8.1
8.5
9.1
8.7
8.7
8.4
1.17
1.39
1.44
1.36
1.42
1.52
1.41
1.39
1.32
9.8
6.5
6.9
6.9
7.4
6.6
6.9
6.6
6.9
31.7
12.7
13.0
13.7
12.5
7.4
10.4
9.7
8.4
THF solubles varied from 52.3 to 66.9 wt.%. The former portion was
referred to as oil. However, higher yields of oil, i.e., 78.3 wt.% at
350 C, were obtained in the presence of water even under N2 but
oil had a low carbon and high oxygen contents. In toluene solvent,
the oil had a high carbon content and lower oxygen content. Benecial effect of catalyst was conrmed by increased yields of oil, while
that on the overall conversion was less clear. Several catalysts (e.g.,
Pd/C, Pt/C, Ru/C, Ni/SiO2 Al2 O3 , sulded CoMo/Al2 O3 and zeolite)
were used by Duan and Savage [53] for the hydrothermal liquefaction of the microalga Nannochloropsis sp. at 350 C, both under He
and under a high-pressure of H2 . With respect to the yield of bio oil,
the advantages of the presence of catalyst and H2 were not clearly
evident.
The potential of co-liquefaction of coal and microalgae under
coal liquefaction conditions was explored by Ikenaga et al. [54].
The catalysts such as Fe(CO)5 -S, Mo(CO)6 -S, and Ru3 (CO)12 were
slurried with coal-algae (one-to-one ratio) mixture in 1-methyl
naphthalene. Microalgae of Chlorella, Spirulina, and Littorale type
(Table 5) [41] as well as Yallourn and/or Illinois No. 6 coal, were
used. The conversion dened as THF solubles of reaction mixture
approached 99%, whereas the hexane soluble portion of THF solubles dened as oil approached 66 wt.%. Both, the conversion and
the yield of oil approached those obtained by the addition of yields
from the separate runs using either coal or algae alone.
Synergetic effects involving Spirulina microalgae and a highdensity polyethylene during the co-liquefaction in sub- and
supercritical ethanol were reported by Pei et al. [55a]. This was
conrmed by an increased yield and quality of liquid products. For
example, carboxylic acids, esters and ketones were dominant components after liquefaction of Spirulina algae alone, whereas after
the co-liquefaction, the product mixture was dominated by hydrocarbons.
2.4. Conversion of sewage sludge to biofeeds
The activated sewage sludge from waste sewage treatment
plants is potential source of biofeeds. It can be converted to biofeed
by pyrolysis. In the study published by Cao et al. [55b] sewage
sludge was dehydrated and anaerobically digested before being fed
into the internal uidized bed pyrolyser. The pyrolyses performed
at 500 C resulted in 45.2 wt.% yield of biooil. The homogeneity of
sewage sludge was rather low. Therefore, a wide range of composition of the pyrolysis-oils may be obtained. According to Izhar
et al. [55c], the pyrolysis oil may contain between 59 wt.% nitrogen, 5675% carbon, 1324% oxygen, 819% hydrogen and 2% ash.
A high content of nitrogen compared with the biofeeds of vegetable
oils and lignocellulosic origins should be noted. In addition, during upgrading via HPR, a high viscosity of such biofeed may affect
handling due to very low owability/pumpability [55b,c].
Rushdi et al. [55d] performed two sets of experiments between
200 and 350 C with contact time of 48 h. In one case, the reaction mixtures consisted of sewage sludge and water, whereas the
second set also contained oxalic acid as the source of an in situ
hydrogen. The yields increased with aqueous oxalic acid by a factor
of 1.4 compared with oxalic acid free conditions.
2.5. Biofeeds from gas-to-liquids conversion of biomass
Conversion of biomass to syngas using either pyrolysis or gasication is the rst step during biofuel production via gas-to-liquid
(GTL) method. Any kind of biomass can be converted to syngas
(CO + H2 ). After purication, followed by the H2 /CO ratio adjustment in the water-gas-shift (WGS) process, syngas is used as the
feed for FTS process. It is believed, that a lower efciency of synthesis gas production from biomass and higher associated emissions
compared with other sources of syngas, need to be addressed
19
Table 8
Typical elemental compositions of bio-crude from different sources.
Properties
Biocrude
Veget. oil
C (%)
H (%)
H/C
O (%)
N (%)
Density (kg/L)
77.9
11.7
1.8
10.4
0.04
0.89
Wood
Microalgae
Pyrol.
Liquef.
Pyrol.
Liquef.
56.4
6.2
1.3
37.3
<0.1
1.21
64.5
7.7
1.4
22.5
<0.1
1.12
61.5
8.5
1.7
20.2
9.8
1.2
74.0
8.7
1.4
10.4
6.9
1.1
20
Table 9
Composition of triglycerides fatty acid (wt.%) in selected vegetable oils (Cx/y ; x number of carbons; y number of double bonds).
Fatty acid
Corn oil
Linseed oil
Rapeseed
Peanut oil
Soybean oil
Sunower oil
Camelina oila
Hemp oil
Tung oil
Jatrophab
14/0
16/0
16/1
18/0
18/1
18/2
18/3
20/0
22/0
Myristic
Palmitic
12.2
7.0
1.7
11.6
11.0
6.8
7.8
Palmitoleic
0.1
4.0
63.7
0.2
4.0
0.1
3.0
Linolenic
0.9
Arachidic
0.1
Behenic
1.5
0.1
0.4
3.0
0.3
0.5
2.1
17.0
Oleic
27.5
15.0
14.3
46.5
53.2
18.6
23.1
54
14.6
47.3
Linoleic
57.0
35.0
3.1
11.3
Stearic
2.2
39.0
15.4
3.1
23.4
4.7
16.8
9
11.2
12.8
4.7
0.6
4.3
0.1
0.1
0.2
31.4
7.8
68.2
31.2
26
69.0
Ref. [14].
a
Also contains 12% C20:1 and 2.8% C22:1 [43].
b
Also contains 4.4% C24:0 [44].
21
22
23
Fig. 6. Effect of temperature on HDN of OPA and HDS of DBT (A and B HDS of DBT
on MoS2 /Al2 O3 and sulded NiMo/Al2 O3 , respectively) at 5 MPa and 3 kPa of DBT.
Ref. [117].
Fig. 5. Top and side view of MoS2 slab (Sc , Sb and Se sulfur corner, basal and edge,
respectively; V sulfur vacancy).
Ref. [92].
24
phenolic compounds and real feeds, while it had a slight promoting effect in HDN reactions. A close examination of these studies
revealed that most of the catalyst activity measurements were performed at relatively short time on stream. Also, the suldation of
catalysts may not have been complete.
Detailed study on the effect of water on structure and morphology of the unpromoted MoS2 and sulded CoMo/Al2 O3 was
conducted by Badawi et al. [125]. For the former, the exchange
of a large fraction of edge sulfur by oxygen occurred while for
CoMo/Al2 O3 , the effect of water was much less evident. This conrmed that Co atoms prevent sulfuroxygen exchange. The HRTEM
measurements revealed signicant decrease in the average length
of MoS2 slabs of the unpromoted catalyst compared with little
change for the promoted CoMo catalyst. This suggests that more
sites for the exchange of sulfur with oxygen were available on the
former catalysts.
The HDO of 2-methyl phenol was used as the model reaction to
describe the effect of water on the performance of the unsupported
MoS2 and sulded CoMo/Al2 O3 catalysts [126]. It was established
that this reaction proceeded via two pathways, i.e., the HYD pathway giving ethyl cyclohexane and the direct deoxygenation (DDO)
pathway yielding ethyl-benzene [38]. The effect of water addition on the two pathways was different. For both unpromoted
and promoted catalysts, the HYD pathway was much more sensitive to water than DDO. According to Fig. 8ac [126], HYD activity
decreased by a factor of about 3 and 1.3 for the Mo catalyst and
CoMo catalyst, respectively, while for both catalysts, little effect of
water on the DDO pathway, was observed.
Senol et al. [127] investigated the effect of water on the activity of sulded NiMo/Al2 O3 and CoMo/Al2 O3 catalysts during the
HDO of methyl heptanoate. In addition, the effect of H2 S alone
and together with water was determined. Under the same conditions, the NiMo/Al2 O3 catalyst exhibited higher activity than CoMo
catalyst. The ester conversions decreased with increasing amount
of water in the feed. Over NiMo/Al2 O3 catalyst, the conversion
increased to the same level when H2 S and water were added simultaneously compared with a higher conversion on the CoMo catalyst.
However, the conversions were highest in the presence of only
H2 S. Under all conditions, the conversions decreased with time on
stream. In parallel, sulfur content of the catalysts decreased, i.e.,
for the NiMo catalyst, it dropped from 6.9 to 6.0 wt.%, while for the
CoMo catalyst to 5.0 wt.%. At the same time, the carbon content
of the catalysts increased up to 6.3 and 7.5 wt.% on the NiMo catalyst and CoMo catalyst, respectively. On both catalysts, the total
yield of the C7 and C6 hydrocarbons decreased with the amount
of added water, while the concentrations of the oxygen-containing
intermediates increased.
4.1.1.2. Effect of sulfur. Sulfur in biofeeds counteracts the adverse
effect of H2 O on conventional sulded catalysts. However, formation of new sulfur containing compounds may not be avoided.
Sulfur in liquid products may also include dissolved H2 S and unconverted sulfur containing agent. This suggests that additional step
would be necessary to decrease the sulfur in biofuels to the levels
required by the ULSD specications. Otherwise, catalytic phases
other than those present in conventional HPR catalysts would have
to be developed.
25
Senol et al. [126] used phenol as the representative of cellulosic biofeeds and aliphatic carboxylic acid, ester and alcohol typical
of components present in the biofeeds of vegetable origin. In the
overall mechanism of the conversion of phenol over NiMo/Al2 O3
catalyst, both DDO and HYD reactions were inhibited by H2 S,
whereas over CoMo/Al2 O3 mainly DDO was inhibited. Under similar conditions, H2 S had a promoting effect on the HDO of aliphatic
oxygenates. These observations were attributed to different structures of aromatic and aliphatic oxygenates.
While using phenol and anisole over the sulded CoMo/Al2 O3
catalyst, Viljava et al. [128] observed that H2 S strongly inhibited
the hydrogenolysis to aromatics, whereas the pathway involving
HYD followed by hydrogenolysis to produce alicyclic compounds
remained similar at moderate H2 S concentrations. This was consistent with the involvement of brim sites. The demethylation of
anisole to phenol occurred even on the Al2 O3 . This reaction was
enhanced over both oxidic and sulded CoMo/Al2 O3 catalyst.
Ryymin et al. [129] reported that the conversion of esters and
alcohols over the sulded NiMo/Al2 O3 catalyst was signicantly
greater compared with that over the unsulded (reduced) catalyst.
The sulfur-containing compound such as heptanethiol was formed
during the HDO of methyl heptanoate over the sulded catalyst.
This was attributed to the presence of SH moieties formed on the
catalyst surface during sulding. It was proposed that two independent routes were involved in the formation of heptanethiol, i.e., one
involving corresponding alcohol and the other alkene, both reacting
with the SH groups. Contrary to these observations, sulfur containing compounds were not formed over the reduced NiMo/Al2 O3
catalyst.
A signicant difference between the effect of H2 S and CS2 on
catalytic activity was reported by Senol et al. [130]. Thus, for
the NiMo/Al2 O3 and CoMo/Al2 O3 catalysts, with the addition of
1000 ppm H2 S, the HDO conversion of methyl heptanoate increased
from 67 to 76% and 34 to 55%, respectively. On the other hand,
the addition of CS2 had little effect on total conversion but it
decreased the HDO conversion. For example, 3700 ppm CS2 in the
feed decreased the HDO conversion of the methyl ester from 67
to 44% and from 34 to 19% on the NiMo/Al2 O3 and CoMo/Al2 O3 ,
respectively. It is believed that the adverse effect of CS2 on HDO
conversion may be reversed by selecting an optimal H2 pressure.
Otherwise, a portion of carbon from CS2 may be left behind on surface and cause the catalyst deactivation. The study Senol et al. [130]
on the effect of H2 S and CS2 on the HDO of methyl heptanoate was
expanded to include ethyl heptanoate, heptanol and heptanoic acid
over the same [131]. In contrast to CS2 , H2 S had promoting effect on
HDO of the oxygenates by stabilizing the catalysts performance and
increasing the yield of C7 relative to C6 hydrocarbons, similarly as
observed in the above study [130]. Apparently, H2 S enhanced acidcatalyzed reactions such as hydrolysis, esterication, dehydration,
E2 elimination and SN 2 nucleophilic substitution and decreased
coke formation. Both H2 S and CS2 decreased HYD activity of the
NiMo catalyst compared with little adverse effect on the CoMo
catalyst.
4.1.1.3. Effect of ammonia. There has been no experience with the
HPR of feeds containing more than 1 wt.% of nitrogen. Yet, nitrogen
content in some biofeeds may be several times higher. Under such
conditions, signicant amount of NH3 can be produced. Then, the
interaction of NH3 with catalyst surface cannot be ruled out. The
following set of tentative reactions involving NH3 may be proposed:
Me SH + NH3 = NH4 + + Me S
(R1)
(R2)
Me SH + NH3 = NH4 SH +
(R3)
MeQ
26
NH4 + + H2 S = NH4 SH + HS
MeQ + HS =
Me SH
(R4)
(R5)
where Q is sulfur vacancy. Reactions (R1)(R3) may be responsible for reversible catalyst deactivation due to the removal of active
hydrogen from the surface. The reaction (R4) may limit the availability of H2 S required to maintain conventional catalysts in an
active and stable form. The surface is partially reactivated via reaction (R5). Although rather speculative, the observation made by
Yang et al. [132], supporting the interaction of H2 S with nitrogen
bases, provides at least qualitative support for reaction (R4). The
sublimation point of NH4 SH (120 C) suggests that it may be the
source of deposits in downstream lines of catalytic systems. For
high nitrogen content biofeeds, combined effects of NH3 , H2 O and
H2 S on HPR may signify complexity of these effects.
4.1.1.4. Effect of coke. Coke deposition on catalyst surface, caused
by polymerization of unstable species, always occurs during HPR
[90]. Rapid deactivation of conventional catalysts during the HPR
of biofeeds obtained by pyrolysis of primary liquids from lignocellulosic sources was noted [38,133]. Fig. 9 [133] shows that for
the sulded CoMo catalyst used for the HDO of guaiacol, signicant decrease in catalyst deactivation was achieved by replacing the
-Al2 O3 support with carbon support. Thus, for the latter, the phenol/catechol ratio was about seven times greater compared with
that over the CoMo/Al2 O3 catalyst. Because the amount of Co and
Mo were similar on both supports, much greater amount of coke on
CoMo/Al2 O3 catalyst may be attributed to the acidity of -Al2 O3 .
The activity of catalysts tested during the HPR of model compounds such as free fatty acids are inuenced by their concentration
in the solvent used for the experiments [134]. For example, for
tall oil fatty acids, the conversion to hydrocarbons increased with
decreasing concentration of the free fatty acid in dodecane solvent. This is an indication of a self-inhibition and/or competitive
adsorption on active sites because the adverse effects could be
counteracted by increasing temperature.
The rapid decreases in the conversion levels of the methyl heptanoate and heptanoic acid during the initial stages on stream
observed by Senol et al. [127] were attributed to coke deposition
and the loss of sulfur from the catalyst surface. Deactivation of
the sulded NiMo/Al2 O3 catalyst was less pronounced than that
of the sulded CoMo/Al2 O3 catalyst. This was complemented by an
increased hydrogen consumption of the former.
Catalyst deactivation during the HPR of rapeseed-oil over sulded CoMo catalyst (310 C, H2 of 3.5 MPa) in xed-bed reactor was
inuenced by the purity of biofeed [135]. Among three rapeseed oil
feeds, the one containing phosphorus, alkalis and sulfur caused the
Fig. 10. Effect of rapeseed oil (RO) purity on deoxygenation ( oleic acid,
waste RO, partially rened RO, primary rened RO, rened RO).
Ref. [135].
Fig. 11. Effect of temperature on IS and HCR conversion of n-tridecane over Pt/CaY
at 3.9 MPa.
Ref. [136].
Fig. 12. Acid site (OH), metallic site (Mo) and dual site model for MoOx Ny .
Ref. [138].
27
28
523
573
623
Benzene
Toluene
Anisole
Cyclohexanone
Phenol
O-cresol
Veratrole
3-Methylguaiacol
6-Methylguaiacol
Catechol
3-Methylcatechol
0.004
0.003
0.02
0.1
0.4
0.01
0.05
0.005
0.04
0.3
0.03
0.002
0.0004
0.009
0.03
0.3
0.03
0.02
0.01
0.03
0.4
0.1
0.002
0.0005
0.008
0.01
0.3
0.03
0.02
0.02
0.03
0.3
0.3
Ref. [150a].
29
cyclohexanone intermediate. Perhaps, the most detailed mechanism for the conversion of guaiacol shown in Fig. 14 [150a], was
developed on the basis of an extensive characterization of products. Rather mild conditions employed (e.g., near atm. pressure
of 30% H2 /70% N2 at 573 K) ensured the presence of numerous
primary products and intermediates, which otherwise would be
undetectable under more severe conditions. The most abundant
products and intermediates detected under these conditions are
listed in Table 10 [150a]. As one would expect, the alkyl transformation reactions were evident over Pt/H zeolite [150b] as well
as over zeolite alone [149]. However, the latter was inactive for
oxygen removal.
A signicant difference in the mechanism of HDO of guaiacol over Rh/ZrO2 catalyst compared with that over sulded
CoMo/Al2 O3 and NiMo/Al2 O3 catalysts was reported by Lin et al.
[151]. For the former, the rst step involved the HYD of aromatic
ring in guaiacol, followed by demethoxylation and dehydroxylation, whereas for the conventional catalysts, mechanism involved
usual steps shown in Fig. 13 [146,147]. For anisole, limited HDO
was observed over sulded ternary CoMoW catalysts supported on
SBA-15 and SBA-16 (310 C; 3 MPa) [152a]. These catalysts exhibited a bifunctional activity as indicated by demethylation yielding
phenol, followed by isomerization to o-cresol and o-xylenol, as the
main reactions.
An allylated guaiacol such as eugenol (4-allyl-2methoxyphenol) is among usual compounds in pyrolysis
biofeeds. Under mild conditions (e.g., Pt/Al2 O3 , 573 K, near
atm. H2 , continuous system) used by Nimmanwudipong et al.
[152b], the most abundant product included 4-propylguaiacol,
while among the less abundant products, cis-isoeugenol,
trans-isoeugenol, 4-prop-2-enylphenol (p-allylphenol) and
4-propylphenol, were noted. Because of the mild conditions
applied, only traces of phenol, 4-propylbenzene, cresols, guaiacol,
catechol, methylguaiacols, 3-methylcatechol, p-vinylguaiacol,
1,2-dimethoxy-4-n-propylbenzene
(4-propylveratrole),
and
4-propylcatechol, were formed.
30
31
Scheme 2.
Scheme 3.
O
\\
CH3(CH2)x - C
\
CH3(CH2)x-1CH3 + CO2
+
nH2
O-H
CH3(CH2)xCH3 + 2 H2O
Scheme 1.
pathways. The rst was the HYD of aromatic ring followed by dehydration giving 1-ethylcyclohexene and 3-ethylcyclohexene, which
were subsequently hydrogenated to ethylcyclohexane. The second
route involved direct deoxygenation (DDO) leading to ethylbenzene. Participation of surface acidity was indicated by the formation
of isomers of 2-ethyl phenols and diethylphenols via third route.
The Ni and Co promoted catalysts were much more active than the
Mo/Al2 O3 catalyst. While Ni promoted HYD pathway, Co promoted
both the HYD and DDO pathways suggesting that the DDO/HYD
selectivity was catalyst type dependent.
The oxidic supports other than -Al2 O3 may inuence the mechanism of HDO of phenol. For example, on SiO2 , phenol interacted
via hydrogen-bonding, whereas on -Al2 O3 phenol dissociated on
acidbase pairs leading to the formation of phenolates species
[164]. On the sulded CoMo/Al2 O3 catalyst, part of the phenol dissociated on the support without strongly interacting with the active
sulde phase. However, a decrease in the accessibility to sulde
sites may be observed if phenolate species is in the close vicinity
of sulde slabs. Consequently, a deactivation of catalyst may be
observed. Entirely different form of interaction may be present on
carbon supports. In this case, a C O interaction may play a key role
during the adsorption. Therefore, the type of support may be an
important factor inuencing the HDO mechanism of phenols.
5.1.1.5. Carboxylic acids and esters. Carboxylic acids are present in
almost all high oxygen containing feeds including the synthetic
liquids produced via FTS, where they are important constituents
of the oxygenates fraction [59]. Carboxylic acids may also be the
most abundant O-containing compounds in the liquids derived
from some oil shales. They are also important intermediates
during the HDO of esters found in bio-feeds. In the form of naphthenic acids, carboxylic acids are present in some petroleum feeds
[145,165,166]. For biofeeds of cellulosic origin, the carbon number of carboxylic acids is much smaller compared with that of acids
present in the vegetable oil and algae biofeed, i.e., C1 to C8 and C18 ,
respectively. A similar comparison also applies to the corresponding esters.
Fig. 3 [66,67] indicates the presence of structures in which carboxylic groups and esteric group are attached to aromatic ring. This
would suggest that corresponding naphthenic acids could play certain role as intermediates during the overall conversion of such
acids to hydrocarbons under. During HPR of biofeeds, naphthenic
acids have been rarely included in the model compounds studies.
The overall conversion of carboxylic acids to hydrocarbons over
conventional HPR catalysts may involve at least two routes occurring in parallel, i.e., one involving decarboxylation and the other the
HYD of carboxylic group to methyl group according to the Scheme 1,
i.e.,
The latter route requires the presence of at least six atoms
of active surface hydrogen in the proximity of carboxylic group
compared with one hydrogen atom consumed during decarboxylation. Therefore, the availability of active surface hydrogen may
be crucial for the former route. This may also require a special
orientation of reactant at the surface of catalyst. Nevertheless,
the study of Afonso et al. [167] conrmed that with the increasing H2 pressure, i.e., increasing active hydrogen availability, the
HYD route was gaining relative to decarboxylation and it was
predominant route at 12.5 MPa and 673 K. However, at 553 K the
HDO of decanoic acid and ethyldecanoate gave nonane and decane
with the selectivity ratio nonane/decane of 1.5 and 1.1, respectively. At 673 K and in the absence of catalyst, almost 35% of
the 1,2-(4,4 -dicarboxyphenyl)ethane in tetraline was converted
via decarboxylation. Therefore, non-catalytic decarboxylation may
occur in parallel with catalytic routes with relative contribution
depending on the experimental conditions such as H2 pressure and
temperature, as well as the type of catalyst. Because of thermal
effects involved, the contribution of decarboxylation to the overall conversion of carboxylic acids to hydrocarbons should increase
with increasing temperature [168]. Simultaneously, the formation
of CO was observed conrming the coexistence of decarboxylation
and decarbonylation reactions. The following tentative mechanism
is proposed to account for the decarbonylation reaction (Scheme 2).
The carbon balance of this transformation is only shown. Obviously,
these changes occurred under H2 pressure. Then, the products of
decarbonylation reaction should include a hydrocarbon containing
one carbon less than the parent carboxylic acid in addition to H2 O.
Aldehyde intermediate may also be present in an enolized form as
part of the enolketol equilibrium shown in Scheme 3. Therefore,
this equilibrium may be part of the overall decarbonylation process.
The HDO of esters proceeds either via decarboxylation or HYD
of carboxylic group to methyl group, after the hydrogenolysis of
ester to carboxylic acids and alcohol. Laurent and Delmon [147]
used diethyl sebacate as model compound to study the HDO of
esters. Under HPR conditions, the de-esterication (DES), i.e., conversion of the ester group to carboxylic group and an alcohol may
proceed according to tentative mechanism shown in Scheme 4. But
32
O
O
O
O
||
||
||
||
H2
H5C2-O-C-(CH2)8-C-O-C2H5
H5C2-O-C(CH2)8-C-OH + C2H5OH
Scheme 4.
this involves only one ester group. A very special orientation of diester molecule would be necessary to achieve a simultaneous DES
of both groups. Otherwise, a complete DES could only be achieved
in two consecutive steps. De-carboxylation of the deesteried
di-dicarboxylic acid would proceed according to the mechanism
proposed above for carboxylic acids. According to this mechanism,
nal hydrocarbons could include C8 H18 , C9 H20 and C10 H22 providing that a sufcient amount of active hydrogen was available.
This assumes the involvement of decarboxylation (decarbonylation), decarboxylation (decarbonylation)/HYD and a complete HYD
routes, respectively. The consumption of hydrogen would increase
in the same order and at least twelve atoms of active hydrogen
would be necessary to obtain C10 H22 . Eight atoms of active hydrogen would be wasted as part of H2 O rather than being incorporated
in the hydrocarbon. Alcohol, i.e., C2 H5 OH, released during deesterifecation step would be converted to C2 H6 and C2 H4 . In this case,
C2 H4 could be formed by dehydration of alcohol and subsequently
converted to C2 H6 . The -Al2 O3 alone was active for DES of esters
suggesting that support of conventional catalysts may play a more
prominent role during the HDO of esters and carboxylic acids
compared with the other HPR reactants [147]. Moreover, thermal
(non-catalytic) conversion of esters in a hydrocarbon medium was
also reported [11].
The study of de Brimont et al. [169] claried several issues
regarding the overall transformations of ethylheptanoate over
unsupported suldes such as MoS2 , Ni3 S2 and NiMoS2 . The experiments were conducted in the continuous xed-bed reactor under
HPR conditions. Over MoS2 , the reaction was dominated by HDO
yielding mainly heptane and heptenes. However, decarboxylation
(DCO) pathways, yielding hexane and hexenes was the dominant
route over Ni3 S2 . Both HDO and DCO were competitive reactions over NiMoS2 phase yielding C6 and C7 hydrocarbons. For the
NiMoS2 , the occurrence of both pathways was attributed to the
presence of Ni3 S2 in the NiMoS2 phase. This is conrmed by the
results in Fig. 17 [169] showing an increase in the DCO contribution
to the overall conversion with the increasing Ni/Mo ratio. Under
the same conditions, additional experiments were conducted using
the aldehyde intermediate heptanal. For this reactant, HDO to
hydrocarbons was the preferential route over all catalytic phases
33
(1)
(2)
CO2 + H2 = CO + H2 O
(3)
(4)
The predictions made by the thermodynamic model were compared with the experimental observations assuming a total HYD
of tristearate to hydrocarbons. The predictions suggested that C18
hydrocarbons were the main products and that their concentration
was inuenced by temperature and by H2 pressure. In addition
the results suggested that the reaction was limited by hydrogen
transfer. The predictions were in a reasonable agreement with
experimental data [177].
The mechanism of HDO of triglyceride proposed by Huber
et al. [168] was based on the product distribution over the sulded NiMo/Al2 O3 catalyst between 300 and 450 C, 5 MPa and
LHSV of 5 h1 . This mechanism incorporates the basic features
of that shown in Fig. 18 [170,171] except that the overall conversion of triglyceride was gradual via di- and mono-glycerides
before decarboxylation, decarbonylation, dehydration and HYD
reactions became evident. Straight chain hydrocarbons, as primary
products may continue to react via HIS and HCR reactions. The
extent of these reactions depends on the structure of catalyst,
e.g., they would be favored over bi-functional catalysts. Madsen
et al. [179] observed that the conversion of tripalmitin glyceride to
hydrocarbons proceeded via free fatty acids in agreement with the
mechanism in Fig. 18. The presence of H2 S (CoMo/Al2 O3 ; 310 C;
3.5 MPa) inuenced the overall mechanism by increasing decarboxylation pathway relative to HDO pathway [142]. At 2 MPa of H2 and
over Pt/Al2 O3 catalyst, the conversion became evident particularly
above 325 C.
The type of catalyst may inuence the mechanism of conversion
of triglycerides to hydrocarbons. This was demonstrated by Boda
et al. [180] who used tricaprylin and caprylic acid over Pd/AC and
NiMo/Al2 O3 catalysts. The reactions proceeded stepwise beginning
with hydrogenolysis to carboxylic acid and propane, followed by
the HDO of the former. The HDO route comprised both decarbonylation and carboxyl group reduction. The former was the dominant
reaction over Pd/AC giving C7 alkane and CO, whereas the over
the NiMo/Al2 O3 catalysts, the HDO involved the consecutive H2
addition and dehydration giving predominantly C8 alkenes, alkanes
and water. Decarbonylation proceeded via formic acid intermediate
which rapidly decomposed to CO and H2 O.
5.1.2.2. Mechanism of fatty acids conversion. Several observations
made during the conversion of free fatty acids to hydrocarbons
are common with those of carboxylic acids and esters discussed
above as part of Schemes 14. One of such study was the HPR of
mono-unsaturated oleic acid, methyl oleate and linoleic acid, carried out over Pd/C catalyst (1.52.7 MPa and 300360 C) [181]. At
the low partial pressure of H2 , the formation of di-unsaturated acids
34
was observed. Intermolecular isomerization (double bond migration) occurred prior to double bond HYD and deoxygenation. Under
similar conditions, stearic acid, ethyl stearate, and tristearine were
almost exclusively converted to n-heptadecane with by-products
comprising isomers of heptadecenes and undecylbenzenes [182].
Ethyl stearate was transformed via stearic acid. Gas phase products included CO, CO2 , ethane and ethylene. The concentration of
unsaturated C17 hydrocarbons from ethyl stearate was signicantly
higher than in the case of stearic acid. The formation of aromatic
structures was diminished by increasing H2 pressure, however, at
the same time the conversion of stearic acid was affected. Increasing temperature increased the conversion of ethyl stearate, but at
the same time, the formation of undesired aromatics was enhanced.
Under limited availability of active surface hydrogen, as used
in the study of Immer et al. [183a], the conversion of stearic
acid (under He) in dodecane solvent over the Pd (5%)/carbon catalyst proceeded via decarboxylation giving n-heptadecane and
heptadecenes. The HYD of heptadecenes via hydrogen transfer
facilitated by dodecane solvent resulted in 98% n-heptadecane
yield. Under H2 (10 vol.%), the stearic acid decarboxylation was
about 6-fold slower in heptadecane than in dodecane. Under He,
conversion of oleic acid involved decarbonylation, while in 10% H2
via HYD to stearic acid followed by decarboxylation.
It may be anticipated that at the same temperature, the mechanism of conversion of fatty acids may be inuenced by H2 pressure.
In an extreme case such as an inert atmosphere, the conversion of
fatty acids is dominated by decarboxylation and decarbonylation.
Under these conditions, HDO reactions also occur on the account
of an in situ hydrogen. The HYD and HDO reactions dominate the
overall conversion under high H2 pressure conditions over an active
catalyst. However, to prevent carbon loss from the parent reactant,
catalyst must exhibit a high selectivity for the HYD of carboxylic
group. Otherwise, the nal oxygen elimination proceeds via decarbonylation of the corresponding aldehydes to hydrocarbons. This
was indeed conrmed by Rozmyslowicz et al. [183b] in the study
on the conversion of model compounds such as lauric acid as well
as corresponding aldehyde and alcohol over Pd/C catalyst. Thus, in
the case of lauric acid, undecane was the main hydrocarbon product from lauric acid. The formation of dodecane would require a
catalyst with a high activity for HYD of carboxylic group and/or a
higher H2 pressure.
5.1.3. Reactants in algae biofeeds
Polyaminoacids (Fig. 1) such as polypeptides and proteins are
dominant constituents present in the algae strains. Molecular
weight of proteins usually exceeds that of polypeptides by several
order of magnitude. In various amounts, carbohydrates and lipids
are present as well. The method used for the production of biofeed
from algae biomass determines the composition of the former
[7376]. For example, little structural change between the algae
biofeed compared with that of the corresponding algae biomass is
anticipated in the case that biofeed was produced via the extraction with organic solvents (e.g., chloroform). On the other extreme,
signicant changes may be envisaged during the pyrolysis of algae
strains. Depending on conditions applied (e.g., temperature, pressure, solvent, catalyst, etc.), a signicant depolymerization may
also occur during hydrothermal treatments of algae biomass. In
this regard, a complex mixture of products may be obtained from
polypeptides and proteins while glycerides and free fatty acids
would arise from lipids. In their structure, the products obtained
from carbohydrates portions of algae, would approach that in the
biofeeds of a lignocellulosic origins.
The presence of nitrogen gives entirely new dimension to
the mechanism of HPR of the reactants which arose from the
conversion of polypeptides and protein portions (Fig. 1) of the
algae biomass. Among nitrogen compounds alkyl amines, pyrroles,
indoles, pyridines, piperidinne and pyrrolidine were clearly identied in the algae biofeeds. The HDN mechanisms involving
such reactants were extensively discussed on several occasions
[7881]. Rather than to reproduce the same material, only essential issues regarding the HDN mechanism of N-heterorings are
presented. Thus, HYD step is the essential requirement before any
N-heteroring can be opened suggesting that hydrogenated rings,
i.e., piperidines, pyrrolidines and indolines would be involved in
ring opening yielding alkyl amines as the nal intermediates before
nitrogen elimination as NH3 , takes place. In this regard, the involvement of the classical Hoffmann E eliminations and nucleophilic
SN substitutions have been conrmed [80,81]. These reactions are
initiated by proton donated by the Bronsted acidic sites, whereas
required base is supplied either by the surface of catalysts (e.g., SH
and S2 ) or NH3 . The nal elimination of NH3 may leave behind an
olen which is rapidly converted to corresponding alkane under
typical HPR conditions.
Amides as additional N-containing species are always present
in the algae biofeeds. Obviously, the mechanism of conversion of
such reactants would involve a rapid HYD of the C O entity which
is part of the amide group, followed by the hydrogenolysis of C N
bond yielding an aldehyde and amine according to the following
simplied mechanism:
The conversion of aldehydes and amines to hydrocarbons would
proceed according to established mechanisms [38,7881]. Apparently, experimental results on the mechanism of model amides
reactants under typical HPR conditions are scarce. Because of a
complex nature of such reactants, the information on their HPR
mechanism is desirable.
The total content of nitrogen in biofeeds derived from algae
biomass may approach 10 wt.%. Apparently, there is little experience in HPR of the feeds containing such high quantities of nitrogen.
This indicates on a signicant inhibiting effects of N-bases on other
HPR reactions occurring simultaneously. The extent of these effects
may vary from reaction to reaction. Inevitably, NH3 product and Ncontaining intermediates will modify the overall mechanism of the
HPR of biofeeds of algae origin. Compared with algae biofeeds, these
effects are well documented for the feeds of petroleum origin, CDL
and oil shale.
35
Fig. 21. Pseudo rst order plot of conversion of 4-MA (), DES () and GUA ().
Ref. [186].
Table 11
Pseudo rst rate constants for disappearance of 4-MA, DES and GUA; % of DEC
decarboxylation; GUA phenol/cat, wt.% of coke.
Catalyst
-Al2 O3
CoMo/Al2 O3
CoMo/SiO2
CoMo/C
CoMoS
kDEC
% Decarbox.
kGUA
Ph/cata
wt.% coke
0.15
9.69
1.97
7.79
0.82
0.32
0.70
0.17
0.83
0.77
Nil
36
Nil
22
Nil
0.35
1.30
0.28
0.22
0.39
0
12.6
2.0
89.3
8.0
10.4
9.0
2.7
2.9
Ref. [187].
a
Ph/cat phenol/catechol ratio from HDO of GUA.
ln Xi = kWt
where Xi is the ratio of the concentration at time t to the initial reactant concentration. The pseudo-rst-order plots of these
HDO reactions are shown in Fig. 21 [185,186]. For GUA, the fast and
slow rate regions resulted from a rapid coke deposition on catalyst
surface. For DEC, a deviation from the rst-order kinetics at higher
conversions indicates interference of secondary reactions and coke.
The rate constants and the amount of coke deposit observed for
several catalysts are summarized in Table 11 [187]. A potential of
the CoMo/C catalyst should be noted, particularly because of a negligible amount of coke deposited on catalyst surface. Apparently,
an additional effort is necessary to obtain a reliable data on the
kinetics of HDO of DEC. The HDO reactions were inhibited by NH3 ,
whereas the inhibiting effect of H2 O and H2 S was less evident [186].
In the mixture, little inhibition by phenol during the HDO of methyl
heptanoate was in a contrast with a large inhibition of the HDO of
phenol by the latter [170].
The summary of observations (Fig. 22) made by Runnebaum
et al. [153] on kinetics of the conversion of anisole is introduced
to indicate a signicant complexity in spite of rather simple
Fig. 22. Kinetic routes and rate constants during conversion of anisole.
Ref. [153].
36
anisole. Among the primary intermediates, the highest rate of formation was observed for phenol formed directly from anisole. This
rate was more than four times higher than that of 2-methyl phenol.
The rate of 4-methyl phenol formation was much lower compared
with that of 2-methyl phenol. Formation of secondary products
such as benzene and cyclohexanone tted rst-order kinetics as
well.
Kinetics of the conversion of anisole were compared with those
of the 4-methyl anisole under identical conditions [188]. Mild
experimental conditions ensured that a large number of intermediates and primary products could be identied and quantied. It
was evident that the conversion of these reactants proceeded via
the same reaction routes (e.g., transalkylation, HDO, hydrogenolysis and HYD). Thus, for 4-methyl anisole, the products included
4-methyl phenol, 2,4-dimethylphenol, 2,4-dimetylanisole and 4methylcyclohexanone compared with phenol, 2-methylphenol,
2-methylanisole and cyclohexanone, obtained for anisole. Over
Pt/Al2 O3 catalyst, anisole was more reactive than 4-methyl anisole
with rate constants of the formation of benzene and toluene being
0.86 and 0.76 L/g h, respectively. Intramolecular transalkylations
were faster for anisole while intermolecular reactions were more
favorable for 4-methyl anisole. With respect to the overall conversion, Pt/SiO2 Al2 O3 catalyst was three times more active than
Pt/Al2 O3 catalyst. This was attributed to a higher acidity of the
SiO2 Al2 O3 compared with Al2 O3 .
Kinetic parameters were also estimated for HDO of several
other model compounds. For example, Hurff and Klein [189]
determined pseudo-rst-order rate constants for the HDO of
anisole (523593 K; CoMo/Al2 O3 ) and obtained activation energy
of 124 kJ/mol. Based on a pseudo rate constants, GUA was about 30
times more reactive than anisole.
The HPR guaiacol over Pt/Al2 O3 was investigated at 573 K and
140 kPa [153]. Dozens of reaction products were identied, with
the most abundant being phenol, catechol, and 3-methylcatechol.
The kinetically signicant reactions included HDO, HYD and
transalkylation. The HDO was evident by the production of anisole
and phenol. The HDO selectivity increased with an increasing
H2 pressure and a decreasing temperature. Products formed by
transalkylation reactions matched those produced over HY zeolite. In this case, no deoxygenated products were observed. More
than 40 products were identied during the conversion of anisole
over Pt/Al2 O3 catalyst (573 K;14 MPa) with phenol, 2-methyl phenol, benzene, 4-methyl phenol, 2,6-dimethyl phenol and 2-methyl
anisole [153].
Seven model compounds such as 4-Meguaiacol, 4-Mecatechol,
eugenol, vaniline, O-O biphenol, o-hydroxydiphenylmethane and
phenylether were used in another study on kinetics of HDO conducted over sulded CoMo/Al2 O3 , between 553613 K and at 7 MPa
by Petrocelli and Klein [190]. In this case, kinetic network was
developed for every reactant and pseudo rst order rate constants
determined for several steps in the overall HDO networks. The
effect of catalyst type on kinetics of the HDO of diphenylether was
studied by Shabtai et al. [191], while kinetics of HDO of dinaphthyl
ether were investigated by Artok et al. [192] and Kirby et al. [193].
Kinetics of the conversion of model compounds typical of those
present in vegetable oils are rather complex because of complex
HPR mechanism. For example, during the conversion of glycerides,
numerous intermediates and products (e.g., carboxylic acids, alcohols, aldehydes, alkanes, alkenes, CO2 , CO, CH4 , H2 O, etc.), are
formed. According to mechanisms shown in Figs. 18 and 19, a
series of consecutive reactions such as hydrogenolysis, decarboxylation, decarbonylation, HYD, dehydration, HDO and HIS, may
be involved. Parallel reactions, such as WGS or methanation of
CO can also occur. In simplied form, several consecutive steps
involving reactions (R1)(R5) shown in Fig. 23 were part of the
kinetic analysis conducted by Boda et al. [180]. Table 12 shows the
Fig. 23. Simplied kinetic network for conversion of triglyceride and carboxylic
acid.
Table 12
Yield and distribution of products during conversion of caprylic acid (CA) over
NiMo/Al2 O3 and Pd/C catalysts (360 C; 2.1 MPa total pressure).
Product (mol%)
n-C7
i-C8
n-C8
C8
n-C8
Hydrocarbon
Octanal
Octanol
CA
H2 O
CO
CH4
CO2
CA conversion
C7 /(C7 + C8 )
Catalyst
Aa
Bb
Cc
Dd
Ee
2.0
1.0
12.5
5.6
19.1
21.1
0.7
1.5
31.7
43.0
2.0
0.0
0.0
68.3
0.09
7.5
0.6
12.4
1.2
14.2
21.7
0.8
2.6
29.8
39.7
4.7
0.5
0.2
70.2
0.34
1.9
4.8
0.7
0.8
6.3
8.2
2.4
3.7
63.1
20.5
2.0
0.0
0.3
36.9
0.23
15.5
0.2
0.8
0.2
1.2
16.7
0.2
0.5
52.5
17.9
12.2
0.0
0.0
47.5
0.93
20.3
0.2
0.5
0.2
0.9
21.2
0.4
0.7
40.8
20.1
16.7
0.0
0.2
59.2
0.96
Ref. [180].
a
9Mo2.5Ni(P, Si) commercial catalyst.
b
10Mo3.3Ni (P).
c
11Mo3.0Ni laboratory made catalyst.
d
3Pd/C.
e
5Pd/C commercial catalyst.
37
Table 13
Rate constants (min1 ) for decarboxylation of ethyl stearate.
Rate constant
6.27 1012
1.31a 103
1.01 103
1.45a 1012
2.47a 103
2.31a 104
4.55 104
k1
k2
k3
k4
k5
k6
k7
Ref. [195a].
a
Fixed values based on modeling of stearic acid.
(1)
where k is rate constant, KH2 and KCA are the equilibrium adsorption
coefcients. as well as pH2 and pCA partial pressure of H2 and caprilic
acid, respectively. In the case that 1 + KCA pCA term is much greater
than (1 + KH2 pH2 ) term, the following simplied form of the LM
equation is obtained:
r=
kKH2 pH2
KCA pCA
(2)
At high pressure of H2 , i.e., 1 + KCA pCA KH2 pH2 , the following form
of the L-M equation is obtained:
r=
kKCA pCA
KH2 pH2
(3)
Boda et al. [180] showed that dr/dpCA , obtained from Eq. (1), was
positive if KCA pCA < 0.5 and negative if KCA pCA > 0.5. Similarly, the
dr/dpH2 was positive if KH2 pH2 < 0.5 and negative if it is >0.5.
Resasco et al. [194] studied kinetics of the conversion of methyl
stearate in tetradecane solvent in the semi-batch reactor between
573 and 623 K, 0.69 MPa over Pt(1%)/Al2 O3 . Kinetics could be
described by a general rate law kinetic expression such as
r=
dCms
n
= k eE/RT Cms
dt
The values of kinetic parameters such activation energy, rate constant and reaction order, estimated from the t of experimental
data were 107 kJ/mol, 2.1 104 and 0.31 s1 , respectively.
The detailed kinetic study on the transformation of ethyl
stearate was conducted by Snare et al. [195a]. The experiments
were carried out in a semi-batch reactor at 270360 C after the
commercial 5% Pd/C catalyst was reduced in the ow of H2 at 200 C
for 2 h. The powder form of the catalyst ensured the absence of
diffusion limitations. The reaction medium included n-dodecane
solvent as well as either an inert gas (e.g., He or Ar) or Ar + 5 vol.%
H2 . The pressure varied from 1.7 to 4.0 MPa. Rather mild conditions were suitable for quantication of intermediates and products
concentrations to be incorporated in the kinetic network shown in
Fig. 24 [195a]. The kinetic modeling was based on the LH law.
The adsorption constants of gaseous products were not included
in the denominator because of very low values. Surface reaction
was assumed to be rate limiting, while the adsorption steps were
assumed to be rapid. Based on the network in Fig. 24, total of seven
rate expressions were developed. The following is an example of
the rate expression for reaction step 1:
r1 =
k1 KA cA
1 + KA cA + KB cB + KC cC + KD cD + KE cE
Bio-crude
Bio-feed
Coke
Stabilization
Bio-fuel
Coke
Upgrading
38
ln(1 x) mfr
mcat
where mfr is the mass feed rate and mcat is the mass of catalyst. At
WHSV less than 5 h1 a conversion of almost 100% was be achieved.
The activation energy of HDO approached 111 kJ/mol.
k1
[ek t 1]
k Ctgo
Cj =
Ch =
k2
[ek t 1]
k Ctgo
k3
[ek t 1]
k Ctgo
k
k1
k2
k3
k4
Cp =
300 C
320 C
7.4
0.03
0.02
0.07
7.3
14.35
0.04
0.11
1.24
13.25
k4
[ek t 1]
k Ctgo
39
Table 15
Catalysts for HPR of biofeeds derived from lignocellulosic biomass.
Conventional catalysts
Feed
Conditions
Ref.
Lignin
Guaiacol
Phenol
PLCB
Anisole
Anisole and guaiacol
Guaiacol
[207]
[212,213]
[213b]
[206b]
[152]
[219a]
[219b]
Pyrolysis oil
Anisole
Anisole
[206b]
[220]
[221a]
Guaiacol
Guaiacol
[149,150a,b]
[151,224]
Guaiacol
[222]
Non-conventional catalysts
1. Sulded Ru/carbon
2. Bifunctional Pt/H
3. Pt, Pd and Rh combined with oxides of Mo, W, Co,
Mn, Zr, Ce, Y, Sr and La
4. Pt supported on Al2 O3 , H zeolite and MgO
5. Rh, Pt, Pd, RhPt, RhPd and PdPt supported on
ZrO2
6. Bifunctional Pt, Rh, Pd and Ru catalysts supported on
Al2 O3 , SiO2 Al2 O3
7. Pt, Sn and PtSn on inconel monoliths coated with
CNF
8. Pt, Pd and PtPd supported on SiO2 Al2 O3
9. Ru/C, Ru/TiO2 , Ru/Al2 O3 , Pt/C and Pd/C
10. Rh, Pt and Pd supported on ZrO2
11. Re/ZrO2 -sulfated and Re/ZrO2
12. Ni2 P/SiO2 , MoP/SiO2 and NiMoP/SiO2
13. Ni2 P, Fe2 P, MoP, Co2 P and WP all supported on SiO2
14. Mo2 N/C
15. Mo2 N supported on Al2 O3 and SBA-15
16. Co(Ni)Mo(W) borides
17. Ni-Cu combined with -Al2 O3 , SiO2 , SiO2 ZrO2 ,
La2 O3 and CeO2 ZrO2
18. Ni/Al2 O3 doped with In2 O3
[223]
Benzofuran
Pyrolysis oil
Pyrolysis oil
Guaiacol
Anisole
Guaiacol
Guaiacol
Guaiacol
Phenol, acetophenone, benzaldehyde
Guaiacol
[224b]
[225]
[228]
[229]
[230]
[141]
[231a,232a]
[231b,232b]
[214218]
[233a]
C2 C4 oxygenates
[233b]
40
Table 16
Conversion of GUA (mol g1 s1 ) and intrinsic HDO rates (mole Mo1 s1 ) at 573 K.
Catalysts
MoS2
CoMoS
MoS2 /Al2 O3
CoMoS/Al2 O3
Conversion
Intrinsic rates
Guaiacol
HDO
Guaiacol
HDO
35
222
64
71
10.1
49.7
2.3
5
6
72
81
93
1.7
16.2
2.9
6.6
Ref. [213a].
6.1.1.1. Unsupported catalysts. Bulk MoS2 prepared by decomposition of ammonium thiomolybdate and the bulk CoMoS catalysts
prepared in aqueous or mixed solution before being sulded (15%
H2 S in H2 ) were used for the HDO of guaiacol [212,213]. The addition of Co promoter increased guaiacol conversion to phenol via
demethoxylation. Phenol was converted to benzene via direct HDO.
Table 16 [213a] shows much greater activity of the unsupported
catalysts compared with their supported counterparts. Yoosuk et al.
[213b] reported that for the unsupported MoS2 and CoMoS2 catalysts, the activity and selectivity during the HDO of phenol could be
controlled by the conditions of catalyst preparation. The addition of
Co to MoS2 signicantly enhanced activity. The amorphous (unsupported and unsulded) Co(Ni)Mo(W)B catalytic phases studied by
Wang et al. [214218] are discussed in more details in a separate
section.
6.1.1.2. Supported catalysts. Different supports and/or a modied
-Al2 O3 support may improve performance of the catalysts containing conventional metals compared with the corresponding
catalysts supported on the unmodied -Al2 O3 . This was evident in
the study of Laurent et al. [133] on the HDO of guaiacol. For example,
the carbon support was superior to that of the -Al2 O3 (Fig. 9).
To evaluate other supports, the phosphate-modied SBA-15 and
SBA-16 materials were prepared via incipient wetness impregnation with aqueous solutions of H3 PO4 to obtain substrates with
P2 O5 loadings of 0.5 and 1.0 wt.% [152]. After water evaporation
at room temperature, the solid was dried at 110 C for 4 h and
then calcined at 500 C for 4 h. The CoMoW catalysts supported
on these materials were prepared by incipient wetness impregnation. The catalysts were used for hydrogenolysis of anisole at
310 C and 3 MPa. The sulded CoMoW/SBA-16 catalyst containing 0.5 wt.% of P2 O5 exhibited the highest activity and stability. The
most active catalyst had the highest total acidity, the largest population of Mo(W)S2 slabs and the greatest suldation degree of the
W species.
Study on the effect of support on the catalyst activity at 310 C
and 3 MPa during the HDO of anisole and guaiacol revealed a
remarkable promoting effect of ZrO2 compared with -Al2 O3 and
TiO2 [219a]. Moreover, the CoMoS/ZrO2 catalyst was very selective toward CAR O bond hydrogenolysis which followed after
demethoxylation. Over -Al2 O3 supported catalysts, the presence
of methylation reactions was evidenced by the formation of heavier
products and enhanced formation of coke.
Two activated carbons (AC) with different porosity and concentration of oxygen surface groups were used as support for MoS2 for
the HDO of guaiacol (batch reactor at 300 C and 5 MPa) [219b]. The
oxygen surface groups (e.g., mainly carboxylic, quinonic and lactonic) affected the dispersion of Mo species on the support surface.
As the consequence, activity of the MoS2 /AC catalysts supported on
the preoxidized supports was lower.
6.1.2. Unconventional catalysts
Among non-conventional catalysts, noble metals (e.g., Pt, Pd, Rh,
etc.) supported on various supports as well as the carbides, nitrides,
phosphides and borides of transition metals (Table 15), have been
tested.
6.1.2.1. Noble metals containing catalysts. Both, transalkylation and
HDO reactions were observed by Zhu et al. [220] during the HDO
of anisole (400 C and 1 atm. H2 ) over bifunctional Pt/H catalyst.
Thus, benzene, toluene and xylenes were present among the products. In contrast, over monofunctional catalysts, such as H and
Pt/SiO2 , the rates of these reactions were much lower.
Yakovlev et al. [221a] introduced a novel concept of bifunctionality. In this case, a bifunctional catalyst should comprise an
oxide form of a transition metal to facilitate the activation of oxygroups and a noble metal in its reduced state to activate hydrogen.
The oxides of metals such as Mo, W, Co, Mn, Zr, Ce, Y, Sr and La
were used to supply the former functionality while Pt, Pd and Rh to
ensure hydrogen activation. Series of the tested catalysts included
the Rh, Rh, Co, Ni and NiCu-containing catalysts in combination SiO2 , Al2 O3 , ZiO2 , CeO2 , CeO2 ZrO2 , as supports. The tests
were conducted in the xed bed reactor at 250400 C and total
pressure of 0.52.0 MPa. The results are shown in Table 17 [221a].
The overall conversion over RhCo/Al2 O3 , RhCo/SiO2 , Rh/ZrO2 and
Rh/CeO2 catalysts approached 100% while selectivity dened as
the ratio of aliphatics/aromatics exhibited a signicant variation, i.e., 0.301.68. The NiCu/Al2 O3 catalyst having the Ni/Cu
ratio of eight exhibited high activity during the HPR of biofeed
obtained by fast pyrolysis oil [221b]. These results clearly indicate
on a signicant potential for developing a catalyst not requiring
presulding.
The HDO of guaiacol over Pt/Al2 O3 at 573 K (near atmospheric
H2 ) took place with a high selectivity for CAL O bond cleavage
[149]. The most abundant products included phenol, catechol and
3-methylcatechol. Less evident were methyl group transfer reactions. Alkyl transformation reactions were predominant over Pt/H
zeolite [150a] as well as on zeolite alone [149]. However, for the
latter, the activity for oxygen removal was very low. Transalkylation reactions were absent over the Pt/MgO catalyst [150b] yielding
phenol, catechol and cyclopentanone as the main products in
addition to methane, n-butane, butenes, n-pentane and carbon
monoxide. The Pt/MgO catalyst was less prone to deactivation than
the Pt/Al2 O3 catalyst.
Bifunctional catalysts containing Pt(5 wt.%), Rh(3 wt.%),
Pd(5 wt.%) and Ru(5 wt.%) supported on Al2 O3 as well as on
SiO2 -Al2 O3 and nitric-acid-treated carbon black were used for
Table 17
Activity of Rh-based catalysts during HDO of anisole at 300 C and 1.0 MPa of H2 .
Catalyst
1
LHSV (h )
Al/Ara
Conver.b
HDO (%)
Rh/SiO2
RhCo/Al2 O3
Rh/CoSiO3
RhCo/SiO2
Co/SiO2
Rh/ZrO2
Rh/CeO2
Al2 O3
0.3
0.22
53.4
30.4
0.3
1.68
98.0
74.7
0.5
0.81
82.0
79.0
0.3
0.30
99.0
81.0
0.3
0.03
10.3
6.3
1.0
0.88
99.6
90.8
0.4
0.30
100.0
94.6
0.3
0.01
100.0
0.5
Ref. [221a].
a
Aliphatic/aromatic molar ratio.
b
Total conversion in %.
41
Fig. 25. Activity of noble metals supported on ZrO2 expressed on active metal basis
(350 C; 2 MPa; 4 h; batch).
Ref. [225].
The bio oil from fast pyrolysis of biomass was used as the feed for
HPR (batch reactor, 350 C, 20 MPa total pressure, 4 h reaction time)
over mono- and bi-metallic catalysts consisting of Rh, Pt, Pd supported on ZrO2 [228]. The highest activity was exhibited by Pd/ZrO2
whereas Pt/ZrO2 was the least active. For the latter, an incomplete
reduction of Pt or a low sulfur tolerance were responsible for low
activity. However, the highest quality products were obtained over
Rh/ZrO2 . Fig. 25 [225] shows that the activity of all noble metal catalysts and/or hydrogen consumption, expressed on an active metal
basis, was higher than that of the conventional CoMo/Al2 O3 catalyst but a factor of two lower when comparing on a total catalyst
metal loadings.
Effect of sulding in either H2 /H2 S or N2 /H2 S mixture on the
activity of the Re/ZrO2 and Re/sulfated-ZrO2 catalysts during the
HDO of guaiacol were investigated by Ruiz et al. [229] in a batch
reactor at 300 C and 5 MPa. More active catalysts were obtained
after sulding in the N2 /H2 S. For both sulding mixtures, the activity of the Re/ZrO2 was higher that of the Re/sulfated-ZrO2 .
phosphides. The
Ni2 P/SiO2 ,
MoP/SiO2
and
6.1.2.2. Metal
NiMoP/SiO2 catalysts with the P/Me (Me = Mo or Ni) molar
ratio of one were prepared by Li et al. [230] and tested during the
HDO of anisole in xed-bed reactor. The HDO activity decreased
in the following order: Ni2 P/SiO2 > NiMoP/SiO2 > MoP/SiO2 . The
higher activity of Ni2 P than MoP was attributed to higher d
electron density in Ni2 P. In general, Ni phosphide catalysts were
more active than the conventional NiMo/Al2 O3 catalyst. However,
for the former catalysts, the reaction with water may lead to
the formation of metal oxide and phosphate causing catalyst
deactivation.
The HDO activity of Ni2 P/SiO2 , Fe2 P/SiO2 , MoP/SiO2 , Co2 P/SiO2
and WP/SiO2 was tested using guaiacol as a model compound [141]. The activity exhibited the following order:
Ni2 P > Co2 P > Fe2 P WP MoP. The unwanted catechol was
not observed among the products over the most active Ni2 Pd/SiO2
even at short contact time compared with the other catalysts.
The phosphides were more active than commercial CoMo/Al2 O3 .
The latter catalyst deactivated quickly due to coke deposition. For
most phosphides, the major products were benzene and phenol. A
commercial Pd(5 wt. %)/Al2 O3 catalyst was more active than the
metal phosphides but it produced only the catechol intermediate.
6.1.2.3. Metal carbides and nitrides. The carbon supported Mo2 N
catalysts were prepared by wetness impregnation of three different
activated carbons and nitrided with ammonia at 700 C [231,232].
The catalysts were used for the HDO of guaiacol (batch reactor at
42
5 MPa of H2 and 300 C). The HDO activity was support dependent
and could be further increased by activation in H2 for 6 h at 400 C.
For unsupported Mo2 N catalysts, the activity increased with the
increasing N/Mo ratio of the catalysts. This was indicated by the
increased conversion and the increased phenol/catechol ratio. The
addition of Co increased overall HDO of guaiacol.
Ghampson et al. [232a,b] prepared Mo nitride catalysts supported either of -Al2 O3 or on SBA-15. The nitridation to obtain Mo
nitrides was performed by thermal conversion either in ammonia
or in N2 /H2 mixtures. The catalysts were used for the HDO of guaiacol (autoclave at 300 C and H2 pressure of 5 MPa). The catalysts
prepared by nitridation in ammonia had a higher N/Mo ratio and
were more active. Over the -Al2 O3 supported Mo nitride, guaiacol conversion involved both demethylation and demethoxylation
while the latter pathway dominated the overall guaiacol conversion
over the SBA-15 supported Mo nitride. Under identical conditions,
the Mo nitride supported on -Al2 O3 was more active than conventional NiMo/Al2 O3 catalyst.
In the subsequent study conducted by Ghampson et al. [232c],
four Mo nitrides supported on different activated carbons were
prepared by impregnation with an aqueous solutions of ammonium heptamolybdate and subsequent conversion to nitride using
either NH3 or a N2 /H2 mixture. The bimetallic MoCo nitrides were
prepared by sequential impregnation rst with Mo precursors followed by that with Co nitrate after the former was dried and
calcined. The effects of preparation procedure and type of activated carbons were determined using the model reaction such as
the HDO of guaiacol under similar conditions as used in the previous study [232b]. The transformation of guaiacol proceeded via
direct demethoxylation rather than via the formation of catechol.
The catalysts prepared in the N2 /H2 mixture exhibited a higher
activity than those prepared via ammonolysis. This was attributed
to a higher dispersion of Mo oxynitride in the former catalysts.
SiO2 , SiO2 ZrO2 , La2 O3 and CeO2 ZrO2 ) and used for the HDO of
guaiacol alone, i.e., neither solvent nor sulfur donating agent were
present [233a]. The catalysts were activated directly in the batch
reactor in the ow of H2 for 1 h at 400 C. After activation, the experiments were conducted at 320 C and 17 MPa of H2 . For all catalysts,
the overall guaiacol conversion ranged from 80 to 97%. However,
Ni36.5Cu2.3/ZrO2 SiO2 La2 O3 , Ni57.9Cu7.0/SiO2 and Ni55.4/SiO2
exhibited the highest HDO activity yielding 9297% hydrocarbons.
The product distribution observed in this study [233a] was in line
with the mechanism of the overall conversion of guaiacol, generally
established in many studies [38]. During the HPR of anisole and a
fast pyrolysis oil, the bimetallic 16Ni2Cu catalyst supported on Al2 O3 was much more active than monometallic Ni and Cu analogs
[233b].
Because of a high content of C2 to C4 oxygenates (carboxylic
acids, ketones and aldehydes) in the pyrolytic oil fraction boiling below 150 C, a selective HYD to alcohols rather than HDO to
hydrocarbons may be more desirable. Thus, the alcohols are very
good blending components with gasoline. The selectivity for alcohol formation over Ni/Al2 O3 catalyst was signicantly enhanced by
doping the catalyst with In2 O3 [233c]. This was conrmed by a high
yield of ethanol during the HPR of acetic acid conducted at 2.1 MPa
total pressure between 220 and 380 C. Apparently, the involvement of InNi2 species, which was detected in the catalyst was the
main reason for the high selectivity for alcohol formation.
The Fe/SiO2 and Co/Kieselguhr solids were compared using
guaiacol as reactant [234]. The experiments were conducted in a
continuous xed bed reactor between 623 and 723 K and 1/WHSV
of 0.38 h in the ow of Ar + 90% H2 . The Co/kieselguhr catalyst gave
almost 100% conversion compared with about 77% for the Fe/SiO2
catalyst. Very high yields of methane over the former catalyst were
noted. At the same time, predominantly aromatic products were
formed.
6.1.2.5. Other catalysts. A series of Ni containing catalysts promoted with Cu were combined with various oxides (e.g., -Al2 O3 ,
43
Table 18
Catalysts for HPR of biofeeds derived from vegetable oils.
Conventional catalysts
Feed
Conditions
Ref.
1. Sulded NiMo/Al2 O3
2. Sulded NiMo/Al2 O3
3. Oxidic and sulded NiMo/Al2 O3
4. CoMo/Al2 O3
5. Sulded NiMo/Al2 O3 and CoMo/Al2 O3
6. Sulded CoMo/Al2 O3
7. Reduced CoMo/Al2 O3
8. Sulded NiMo/meso-Al2 O3
9. Sulded NiMo, Ni and Mo all supported on
-Al2 O3
10. Sulded CoMo supported on organized
Al2 O3 and Al2 O3 , sulded CoMo/MCM-41
11. Sulded CoMo/MCM-41
12. Sulded CoMo, NiMo and NiW supported
on Al2 O3 and B2 O3 -Al2 O3
13. Sulded NiMo supported on SiO2 ,
SiO2 -Al2 O3 and different zeolites
14. Sulded CoMo supported on SBA-15,
SBA-16, DMS-1 and HMS and NiMo/Al2 O3
16. NiMo and CoMo supported on mesoporous
titano-silicates
Sunower oil
Rape seed oil
Rapeseed oil
Cotton seed oil
Waste cooking oil
Rapeseed oil
Sunower oil
Rapeseed oil
Triglycerides
[65]
[15,16]
[235,236]
[203]
[237,240]
[135]
[241]
[242]
[243,244]
Triglycerides
[177]
Triglycerides
Waste cooking oil and trapped grease
[245]
[246]
Jatropha oil
[247,248]
Olive oil
[249a]
Jatropha biofeed
[205b]
Jatropha biofeed
Soyabean oil
[249b]
[250]
[179]
[254256]
[257,258a]
[258b]
[259a]
[259b]
[248]
[260]
[261a]
[261b]
Sunower oil
Methyl palmitate
[261c]
[261d]
Non-conventional catalysts
1. PtPd/Al2 O3 and NiMoP/Al2 O3
2. Unsulf. Ni/SiO2 -Al2 O3 , Pd/Al2 O3 , Pt/Al2 O3 ,
Ru/Al2 O3 , sulf. NiMo/Al2 O3 and CoMo/Al2 O3
3. Pt(5 wt.%)/Al2 O3 , Pd/Al2 O3 and Ni/Al2 O3
4. Pd/C and Pd/SBA-15
5. Ni, Ru, Pd, Pt, Ir, Os and Rh supported on
Al2 O3 , carbon, MgO, SiO2 and Cr2 O3
6. Ni/C and Pd/C
7. Pt/H-Y, Pt/H-ZSM-5 and sulded NiMo/Al2 O3
8. Pt/-zeolite oleic acid
9. Pt/H-ZSM5, RePt/H-ZSM and Pt/USY
10. Pd/SAPO-31
11. Pd/SBA-15 and Pd/HZSM-5
12. Ni-Mo carbide and nitride supported on
HSZM-5
13. Raney Ni, Ni/Al2 O3 and NiMo/Al2 O3
14. Ni supported on SiO2 , -Al2 O3 , SAPO-11,
HZSM-5 and HY.
WCOa
Density (kg/L)
Sulfur (ppm)
Nitrogen (ppm)
Hydrogen (wt.%)
Carbon (wt.%)
H/C
Oxygen (wt.%)
0.8931
0.5
21.8
11.6
76.6
1.82
11.9
0.8955
27,200
220
11.4
81.9
1.67
3.9
0.7679
72
<1
14.8
85.0
2.09
0.2
0.8544
4580
215
12.7
81.3
1.87
5.4
0.7758
157
1
14.6
84.8
2.07
<1
BP dist., C
IBP (%)
5
10
50
90
95
FBP
451
576
598
609
613
615
634
99
526
590
607
610
610
627
49
213
271
305
419
462
536
104
211
271
366
537
574
621
101
196
271
307
460
475
571
Ref. [240].
a
WCO containing DMDS and an amine.
Catalyst
44
Fig. 27. Effect of Al2 O3 structure on performance of NiMo catalysts during conversion of rapeseed oil.
Ref. [242].
Fig. 26. Effect of purity of rapeseed oil (RO) on deoxygenation and yield of hydrocarbons; food grade RO, degummed RO, RO before degumming.
Ref. [135].
used sulded CoMo catalyst supported on an organized aluminasupport (OAS). The CoMo/OAS catalysts exhibited higher activity
than CoMo/MCM-41 and CoMo/Al2 O3 catalysts. The overall conversion involved two main routes, i.e., HDO and hydrodecarboxylation.
The relative contribution of these pathways was inuenced by temperature, pressure and type of the support.
Rapeseed oil was used as the feed to study activity of the CoMo
catalysts supported on a series of mesoporous molecular sieves
(MCM-41) with varying Si/Al ratio [245]. The experiments were
conducted in a ow reactor at 300 and 320 C, H2 pressure of
212 MPa and LHSV of 14 h1 . The focus was on the conversion
of triglycerides. The activity of catalysts supported on the unmodied MCM-41 support was rather low. Incorporation of Al into the
framework of MCM-41 increased both conversion and selectivity
to n-heptadecane and n-octadecane. However, the conversion of
triglycerides was lower and selectivity to oxygenates higher than
those achieved over CoMo/Al2 O3 . Benecial effect of incorporation
of silica into MCM-41 support was even lower than that of alumina.
Moreover, the stability of MCM-41 in the presence of water may be
affected.
The HDO of waste cooking oil and trapped grease was conducted
over the conventional sulded CoMo, NiMo and NiW catalysts in
a continuous xed bed reactor [246]. The NiMo and NiW catalysts
exhibited a high and steady activity, whereas the CoMo catalyst was
prone to deactivation. Better catalyst performance was observed
at 350 C than at 300 C. The HIS reactions occurred over catalysts
supported on an acidic support such as B2 O3 Al2 O3 . Because the
tests were conducted without a sulfur donating agent being present
in the feed, a small amount of sulfur from catalyst dissolved in the
product streams.
Several NiMo catalysts supported on different supports were
compared during the HPR of the biofeed derived from Jatropa oil
[247] the composition of which is shown in Table 9 [14]. Experiments were performed in a continuous xed-bed reactor at 350 C
under 4 MPa of H2 . The properties of the liquid hydrocarbon products are shown in Table 20 [247]. Triglycerides and free fatty acids
were converted to mixed parafns, however different amounts
of free fatty acids, were still present. In the case of NiMo/SiO2
catalyst, the n-C18 H38 , n-C17 H36 , n-C16 H34 , and n-C15 H32 were
the predominant products. These hydrocarbons had high melting
points. Consequently, the product had a high pour point. When
SiO2 Al2 O3 was used as the support for the NiMo catalyst, the
pour point of the liquid product decreased to 10 C from about
20 C. This was the result of an enhanced conversion of C15 C18
45
Table 20
Composition (wt.%) and property of liquid hydrocarbons from HPR Jatropha oil (350 C; H2 of 4 MPa; H2 /oil of 800 mL/mL; LHSV, 7.6 h1 ).
Catalyst
Composition
NiMo/SiO2
NiMo/Al2 O3
NiMo/SiO2 .Al2 O3
NiMo/H-Y
NiMo/H-ZSM-5
Commer. diesel
Property
C5 C10
C11 C20
C20 +
iso/n
Pour point ( C)
Densitya (g/mL)
Viscosityb (MPa/s)
0.8
2.5
9.8
48.9
77.8
8.2
99.1
97.2
89.6
50.9
22.1
88.1
0.1
0.3
0.6
0.2
0.1
3.7
0.03
0.08
0.26
0.87
1.21
0.28
20
10
10
0.79
0.79
0.78
0.76
0.75
0.82
8.28
7.41
4.13
2.08
1.16
3.69
c
c
15
Ref. [247].
a
At 25 C.
b
At 30 C.
c
Lower than 25 C.
Table 21
Yield of products and properties of BHD (NiMo/SiO2 Al2 O3 ; 350 C; H2 of 4 MPa).
Biofeed
Jatropha
Canola
Palm
Ref. [248].
a
C3 H8 + C4 H10 .
b
CH4 + C2 H6 .
c
At 25 C
d
At 30 C
Yield (wt.%)
BHD property
BHD
LPGa
Fuel gasb
COx
H2 O
Iso/n
Pour point ( C)
Densityc (g/mL)
Viscosityd (mPa/s)
83.5
81.4
82.1
4.9
5.7
5.4
0.2
0.3
0.3
2.4
2.1
2.3
8.9
9.5
9.3
0.26
0.25
0.27
10
10
15
0.78
0.79
0.78
4.13
4.22
3.82
46
Table 22
Distribution of products (vol.%) from HPR of jatropha biofeed.a
Support
Al2 O3
MTS
Conversion (%)
98.7
99.9
<C8
C9 C14
>C18
C15 C18
C17 /C18
i/nb
3.8
1.2
10.5
18.1
10.4
4.3
75.3
78.3
0.65
0.25
0.3
1.5
Ref. [205b].
MTS, mesoporous titanosilicate.
a
Sulded CoMo supported on -Al2 O3 and MTS, 360 C, 8 MPa, 2 h1 .
b
i/n, ratio of i-parafns/n-parafns.
Products
PtPd/Al2 O3
Yield
Liquid hydrocarbonsa
Gaseous hydrocarbons
Water
Property
Density, kg/L at 15 C
Viscosity, mPa s at 25 C
Acid number, mg KOH/g
Cloud point, C
Cetane index
Boiling range, C
IBP
50%
FBP
Composition
C14
C15
C16
C17
C18
C18+
81.2
5.6
4.3
15.6
84.2
0.4
<0.4
13.9
<0.5
81.4
1.5
2,1
NiMoP/Al2 O3
83.9
5.6
7.5
0.78
3.25
<0.1
18
97
120
304
475
<2
7.6
7.3
37.3
36.5
2.4
Ref. [249b].
a
Iso-parafns accounted for <0.3 and 7% in liquids obtained over PtPd/Al2 O3
and NiMoP/Al2 O3 , respectively.
b
Results in brackets are those of a commercial diesel fuel.
was slightly more active than Pt/Al2 O3 catalyst, while the activity
of Ni/Al2 O3 was much lower.
The Pd/C based catalysts have been tested for HPR of various biofeeds. For example, Arend et al. [251] reported that conversion of
the pure oleic acid (no solvent) and selectivity to heptadecane and
heptadecenes over a granular Pd(2 wt.%)/C catalyst was favored at
low reaction temperatures, a high H2 ow and a low feed/catalyst
ratio. The structure and performance of the Pd/C catalysts during the HPR of free fatty acids was studied extensively by Murzin
et al. [252258]. The decarboxylation of four pure fatty acids (e.g.,
C17 C20 ) over 1 wt.% Pd/C (semibatch reactor, 360 C; 1 MPa of Ar or
5% H2 + Ar) proceeded at similar rates, however an extensive catalyst deactivation was observed for the C22 fatty acid [229,253]. This
was attributed to a low purity of the acid caused by the presence of
phosphorus. The Pd supported on mesoporous carbon exhibited a
steady performance in the xed bed down ow reactor using a pure
stearic acid as the feed [254,255]. The main liquid-phase product
was heptadecane, while the main gaseous products were CO and
CO2 . Without H2 , the catalyst deactivation due to coke formation
was quite evident. Under the same experimental conditions, similar deoxygenation trends were observed over Pd/SBA-15 catalysts
[256].
Snare et al. [257] evaluated 20 catalysts containing different
metals (e.g., Ni, Ru, Pd, Pt, Ir, Os and Rh) and supports (e.g., Al2 O3 ,
carbon, MgO, SiO2 and Cr2 O3 ) during the conversion of stearic
acid in a semibatch reactor at 300 C and 6 bar. Apparently, little of gaseous H2 was present, however, under the conditions
employed, a hydrogen transfer from the solvent (dodecane) to
reactant molecules almost certainly took place. Otherwise, the
conversion was enhanced in the presence of gaseous H2 (H2 + He
mixture) [258a]. The extensive characterization of the catalysts was
part of the study as well. For the most active Pd(5%)/C catalyst,
the conversion approached 100% with C17 selectivity almost 99%.
Heptadecane accounted for 95% of C17 mixture. For the Pt(5%)/C
catalyst, the conversion was 86% with C17 selectivity of 95%. Over
bimetallic Pd(8%)Pt(2%)/C, the overall conversion of about 60% with
C17 selectivity of 96% was observed. About 33 and 48% conversions
were achieved for the Pd/C catalysts containing either 1 or 10%
of the metal, respectively. For the most active catalysts, the HDO
of stearic acid to C17 products (mostly n-C17 ) was far predominant reaction. Thus, only traces of C18 hydrocarbons were detected.
In comparison with these catalysts, activity of the conventional
NiMo/Al2 O3 was low, i.e., less than 9%. The Ru(5%)/MgO catalyst was
also very active (96% conversion) with 99% selectivity to symmetric C35 ketone. The ketonization of stearic acid was also catalyzed
by Ir/Al2 O3 , Pd/Al2 O3 , Pt/Al2 O3 , Ru/SiO2 and Rh/SiO2 .
The conversion of stearic acid and tristearin was studied in a
semi-batch autoclave over 20 wt.% Ni/C and 5 wt.% Pd/C catalysts in
the ow 10% H2 + N2 at 300 C and 1.5 h as well as at 360 C and 6 h
for stearic acid and tristearin, respectively [258b]. For the experiments, the reactants (1.75 g) were dissolved in dodecane (25 g).
Because of a higher acidity and higher temperature used with the
Ni/C catalyst, a high yield of hydrocarbons in C10 C17 range were
47
Fig. 29. Effect of Si/Al ratio on C17 and C18 hydrocarbons selectivity.
Ref. [261a].
Fig. 28. Effect of zeolite type on yield of hydrocarbons during conversion of rapeseed
oil.
Ref. [259a].
Fig. 29 [261a] shows the effect of the Si/Al ratio on the yield of C17
and C18 hydrocarbons during the HPR of sunower oil over Pd/SBA15 catalysts (250 C and 2 MPa of H2 ). An addition of small amounts
of Al had dramatic effect on the products yield and distribution.
Thus, the yield of C18 hydrocarbons increased with the decreasing
Si/Al ratio. At the same time, the yield of C17 increased and reached
maximum at about Si/Al ratio of 300 before it decreased with
further Si/Al ratio decrease. The Pd/HZSM-5 (22) catalyst was compared with the Pd/SBA-15(22) catalyst. At 300 C, aromatization
was the dominant reactions over the former catalyst.
6.2.2.2. Metal carbides and nitrides. Bimetallic (Ni/Mo) carbide or
nitride supported on ZSM-5 were prepared by Wang et al. [261b].
The method involved the impregnation of ZSM-5 by incipient wetness using aqueous solutions of Ni(NO3 )2 and (NH4 )6 Mo7 O24 4H2 O
salts. The obtained solid was dried for 12 h at 120 C before calcination at 400 C for 6 h. The carburization to obtain carbides was
carried out in a ow of CH4 /H2 at 730 C, while nitridation to obtain
nitrides in the ow of ammonia at 700 C. The catalysts were
used for the HPR triglycerides (4.5 MPa and 360450 C, continuous xed bed reactor). The product obtained at low temperature
(360 C) contained predominantly carboxylic acids with hydrocarbons accounting for less than 5% of the total product. The yield
of hydrocarbons (gasoline and diesel) increased with increasing
temperature and decreasing LHSV. For both the Ni/Mo carbides
and nitrides, the presence of H2 O, CO and CO2 in the product
conrmed the involvement of HDO, decarbonylation and decarboxylation reactions.
6.2.2.3. Other catalysts. Onyestyk et al. [261c] used nonpyrophoric Raney-Ni (27 wt.% Ni) to study conversion of the
rened sunower oil (food grade) containing 94 wt.% C18 fatty acids
(mainly linoleic and oleic). The activity of this catalyst was compared with the commercial NiMo/Al2 O3 modied with P and Si
as well as with the Ni (27 wt.%)/Al2 O3 catalysts. The effect of Pb
and Sn metals on the activity of the Raney Ni catalyst was investigated as well. The tests were conducted in the continuous xed bed
reactor using different ratios of the feed/H2 at 2.1 MPa and WHSV
of 1 h1 , 2 h1 and 3 h1 . The NiMo/Al2 O3 showed a similar conversion as the Ni/Al2 O3 producing octadecane and heptadecane as
the main products, while over the latter catalyst decarbonylation
and decarboxylation followed by methanation of CO and CO2 , were
evident. The methanation reactions were also observed over the
48
67 wt.% gasoline fraction, 15% jet fuel and 15% diesel fuel. The gasoline and jet fuel fractions consisted of n-alkanes and i-alkanes.
7. Coprocessing of biofeeds
Fig. 30. Boiling range of (a) algae biofeed, (b) product of HPR of (a), and (c) conventional petroleum.
Ref. [262].
49
50
Table 24
Aqueous-phase HDO of 4-n-propylphenol over Pd and/or Ni based catalysts and
acids (473 K, 4 MPa H2 and 0.5 h).
Catalyst
Acid
Conv. (%)
Cycloalkane select.
(%)
Pd/C
Pd/C
RANEY Ni
RANEY Ni
Pd/C
Pd/C
Pd/C
Pd/C
RANEY Ni
RANEY Ni
RANEY Ni 2400
RANEY Ni 4200
Ni/SiO2
Ni/ASA
H3 PO4
CH3 COOH
H3 PO4
CH3 COOH
Zeolite (H-Beta)
Zeolite (H-Y)
Naon solution
Naon/SiO2
Naon/SiO2
Naon solution
Naon/SiO2
Naon/SiO2
Naon/SiO2
Naon/SiO2
100
100
0
0
100
100
100
100
100
100
51
96
9
37
84
74
1.5
5.2
98
98
99
98
36
64
43
50
Ref. [280].
Table 25
HDO of 2-methoxy-4-n-propylphenol over RANEY Ni + Naon/SiO2 .
T (K)
Conv. (%)
Cycloalkanes
Methanol
473
523
573
1
38
80
89
88
86
9.3
8.4
8.7
Ref. [280].
with aqueous solution of H2 PtCl6 . The catalysts were used for the
HDO of 4-propylphenol in water at 280 C under 4 MPa H2 . The
Pt/ACN exhibited high activity with 97% yield of propylcyclohexane similarly as the Pt catalyst supported on mesoporous carbon
and carbon nano tube. The Pt supported on carbon black was less
active. The Pt catalysts supported on ZrO2 , TiO2 and CeO2 were
moderately active but beside propylcyclohexane, propylbenzene
in 310% yield was also present. Contrary to these observations,
Pt/Al2 O3 catalyst was inactive because of the structural transformation of -Al2 O3 into boehmite. The activity of the Rh, Ru and Pd
catalysts supported on activated carbon was much lower than that
of Pt/C (Table 24).
8.2. Super critical conditions
Under super critical conditions, water is completely miscible
with organic compounds. At the same time, gaseous H2 is completely miscible with SCW as well. This ensures a homogeneity of
reaction streams and an efcient transfer of hydrogen to reactant
molecules.
Duan and Savage [282] studied hydrothermal transformations
of pyridine in an aqueous medium with aim to simulate HPR of
an algae biofeed under SCW conditions. Nitrogen removal from
algae biofeed above critical temperature of water may have some
advantages. For example, large portion of ammonia produced from
nitrogen compounds ends up in aqueous phase rather than in oil
phase. The efciency of upgrading can be enhanced in the presence
of catalyst. In this regard, a series of commercially available catalysts, i.e., 5% Pt/C, 5% Pd/C, 5% Ru/C, 5% Rh/C, 5% Pt/C-sulded, 5%
Pt/Al2 O3 , Mo2 C, MoS2 , PtO2 , Al2 O3 , CoMo/Al2 O3 -sulded and activated carbon, were evaluated for potential applications (380, 400,
420 C, 10150 min, catalyst loading of 50200 wt.%, H2 pressure of
06.9 MPa). The 5% Pt/Al2 O3 catalyst exhibited the highest activity
and stability.
The SCW hydrothermal process, operating in the presence of
the Pt/C catalyst under a high H2 pressure, was developed by
Duan and Savage [283,284a] for upgrading biofeed from liquefaction of a microalgae. The upgraded oil was a freely owing
51
liquid compared with a tarry consistency biofeed. The characterization of upgraded bio oil identied 72 compounds which
accounted for almost 70% of the product mixture A series of nalkanes starting at about C9 were dominant species in products.
This conrmed a high level of the HYD of alkenes present in the feed.
For example, phytenes present in the biofeed were converted to
phytane (2,6,10,14-tetramethylhexadecane). Signicant amounts
of alkyl substituted benzenes were formed as well. Derivatives of
piperidine, indole and O-methyloxime, which were present in
the crude material, were not detected in the products after the
supercritical upgrading process. This suggests that the catalyst
and reaction conditions used caused an extensive denitrogenation. The overall content of cholesterol, cholestane, and cholestene
decreased in the treated oils. The only sulfur-containing compound,
such as 1-methyl-2-piperidinethione, detected in the biofeed, was
removed during upgrading. The experimental conditions had a pronounced effect on the products distribution [284b]. Without Pt/C
catalyst, the content of fatty acid in the produced liquids was rather
high. Basic conditions favored the conversion of fatty acids. At the
same time, the relative amount of pentadecane in the product oil
was much higher than that in the crude feed. In another study,
the biofeed from the hydrothermal liquefaction of a microalgae
was upgraded over the Pd (5 wt.%)/carbon catalyst in a SCW at
400 C and 3.4 MPa H2 [283]. The longer reaction times and a lower
feed/catalyst ratio increased the amount of gas and coke. At the
same time, the quality of liquid products improved although their
yield decreased.
The homogeneity of biofeed for HPR may be improved by dissolution in polar protic solvents (e.g., methanol, ethanol, diethylene
glycol, etc.). This may be critical for biofeeds derived from municipal
solid waste. The miscibility of alcohols with biofeeds and H2 is signicantly enhanced under supercritical conditions. Consequently,
the rates of HPR reactions are increased. Apparently, adverse effects
on catalyst activity caused by an excessive formation of water
may be anticipated. In addition, esterication of acids present in
biofeeds to various esters may not be avoided.
As indicated in Sections 2 and 3, the information on the production and characterization of the biofeeds derived from sewage
sludge is rather limited. Yet, the conversion of these materials to
biofuels may face signicant challenges, as it was indicated in the
study published by Izhar et al. [55c] who used a conventional sulded NiMoP/Al2 O3 catalyst for the HPR obtained from a sewage
sludge by pyrolysis [55b]. The composition of this biofeed was
described in Section 3. Tests were conducted in a xed bed reactor
at 250 or 350 C, total pressure of 2.0 MPa and the LHSV of 10 h1 .
Because of a high viscosity and/or low pumpability, the biofeed had
to be diluted. A complete miscibility was achieved using 20 wt.% of
biofeed with diethyl glycol, methanol and ethanol. In the case of
xylene, only about two thirds of the 20 wt.% of biofeed were miscible giving about 16 wt.% in the mixture. The insoluble portion was
removed from the feed mixture. The nitrogen in the biofeedxylene
mixture (0.5 wt.%) was completely removed at both 250 and
350 C. At the same time, the oxygen content was reduced from 1.4
to 1.0 and 0.5 wt.% at 250 C and 350 C, respectively. Under identical conditions, only about 11, 27 and 0 wt.% removal of nitrogen was
achieved with the solvents such as methanol, ethanol and diethyl
glycol, respectively. This was attributed to the excessive amount of
water formed in dehydration and HDO reactions.
Most recently, interests in the HPR of biofeeds in supercritical
alcohols have been noted. In this case, methanol and ethanol were
the alcohols of choice. Critical temperatures and critical pressures
of these alcohols are 240 and 243 C as well as 7.9 and 6.3 MPa,
Biofuels may be produced in a stand-alone biorenery providing that the economic parameters are attractive. In this regard, a
number of important facts, i.e., source and location of biomass,
type of biomass, transportation costs, method of biofeed production, availability of hydrogen, scale of biorenery and associated
capital cost, overall emissions, etc., must be taken into consideration. The origin of biofeeds may have a signicant impact on the
HPR downstream options. For example, biofeeds from vegetable
oils can be transported to petroleum renery for further processing
and/or coprocessing. The only stand-alone commercial process for
biofuels production developed by Neste Oil Corp. employs the
biofeed of vegetable oil origin [8]. For a similar purpose, biofeeds
of lignocellulosic origin would require a stabilization step prior to
transportation.
A commercialization stage is approaching the UOP/Eni Econing process developed by Honeywells UOP [285]. This process is
suitable for the production of green diesel and jet fuel [286]. For
the latter, two upgrading steps are necessary. In the rst step, the
biofeed is subjected to HPR to convert glycerides to waxy C16 C18
hydrocarbons. To attain desirable cold ow properties, this product
is treated in the second stage over a catalyst active for HCR and HIS.
Engineering study for 100-million gal/an was performed with the
plant start-up in 2012.
Once in renery, biofeeds may be blended with petroleum feeds
for further HPR to produce commercial fuels. For this purpose, an
optimal volume of biofeed in the blend must be determined to minimize deactivation of HPR catalyst and to ensure desirable quality of
liquid products. In advancing toward environmental renery, modication of conventional processing schemes may be necessary to
enable co-HPR of biofeeds with the feeds of petroleum origin. The
conversion of biofeeds to hydrocarbon fuels may require removal
of signicant amount of oxygen. This may lead to the formation of
an oil phase product and a separate aqueous phase product. Therefore, for some biofeeds, the HPR process must include a system
for the separation of these phases. The importance of HDO during
52
Fig. 31. Multi catalysts bed reactor for coprocessing of light gas oil with raw tall
diesel (RTD).
Ref. [285].
Table 26
Properties of blends of petroleum diesel with biodiesel from HPR of rapeseed oil (360 C and 7 MPa).
Parameter
Density at 15 C, (kg m3 )
Kin. viscosity at 40 C (mm2 /s)
Flash point (closed cup) ( C)
Cetane index
Sulfur (ppm)
Nitrogen (ppm)
Water (ppm)
Low-temperature properties ( C)
Cloud point
CFPP
Pour point
Distillation (recovered vol.%)
at 250 C
at 350 C
95 vol.% recovered at ( C)
Refs. [15,16].
EN 590
10
20
30
829
2.35
72
52
10
37
40
826
2.44
72
54
10
36
41
824
2.50
73
57
10
34
43
820
2.63
74
61
10
32
45
816
2.76
76
66
10
29
48
9
12
12
8
12
12
7
10
9
1
7
9
+3
3
3
48
95
351
45
95
350
42
95
352
36
95
350
27
95
352
820845
2.004.50
>55
>46
<10
<200
<8a
+5 to 20
<65
>85
<360
53
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