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ATTACHMENT 2

EQUIPMENT DATA SHEETS

DM_VAN/255235-00014/8097629.13

Appendix 2E Equipment and Furniture

ALL OR'S SHOULD BE CONSIDERED AS FULLY INTEGRATED WITH


VIDEO, VOICE ACTIVATION AND DEVICE/INSTRUMENT CONTROL

BERCHTOLD

Contractors Summary
for
CHROMOPHARE
Multiple Surgical Lights
This summary dimensional and loading data must be
used in conjunction with the detailed information in the
WARNING Chromophare Pre-Installation Guide for the specific light
model involved. Failure to include information from the
Pre-Installation Guide could result in a failure of the light to operate or
a failure of the superstructure. Failure of the super structure could
damage the light or the building or cause injury to patients or
personnel.

Project:

No. of Units

(Ref. Chart on Last Page)

Many health care facilities order Chromophare Surgical Lights for


several different rooms or areas. Each of these units may be
equipped differently. They may require different numbers of electric
circuits, different numbers of low voltage cables, and different
numbers and kinds of wall mount plates. Be sure to check the
customer order documents for the specific requirements for your
installation.
Copies of the all BERCHTOLD Pre-Installation Guides and most other
technical literature are available from our Web site
(www.berchtoldusa.com), by calling 800-243-5135, or by Faxing 843569-6133.

BERCHTOLD Recommended Superstructure Construction Detail (Refer to Owners Structural Engineer Drawings)
Chromophare Multiple Surgical Lights

Weights and Moments Design Specifications for Minimum Weights and Moments Design Specifications for Chromophare Multiple
Surgical Light

Standard
Weight
Lb (Kg)

Moment
Ft Lb (NM)

399 (182)

1517 (2056)

Weight - Lb
(Kg)

Moment - Ft Lb
(NM)

Single Light

155 (70)

392 (531)

Double Light

249 (113)

734 (995)

Triple Light

345 (157)

1102 (1494)

Flat Panel, Only

184 (84)

726 (984)

Single Light with Flat


Panel

303 (138)

1149 (1557)

Double Light with Flat

399 (182)

1517 (2056)

Light Mounting Plate Detail

3/4 Co nd uit to AC Ma ins


1 Co nd uit to Lig ht
Wa ll Co ntro l Bo x
1 Co nd uit to
(Op tio na l) Chro mo Visio n
Re mo te Ca me ra Co ntro l Bo x
Lig ht Mo unting
Pla te
(Be rc hto ld Sup p lie d )

Lig ht
Susp e nsio n Fla ng e

Co nd uit
Pla te

AC Po we r
Te rm ina l Blo c k
(Fla t Pa ne l)

Finishe d
Ce iling

Lig ht Arm

BERCHTOLD Corporation 1950 Hanahan Road Charleston, SC 29406


800 243-5135 Fax 843 569-6133 www.berchtoldusa.com
2008 All Rights Reserved. Specifications are subject to change without notice. Customer order documents are definitive.

700000147 Rev. 01

Contractors Summary for CHROMOPHARE Multiple Surgical Light


2"
(51mm)

10"
(254mm)

2"
(51mm)

8"
(203mm)

2"
(51mm)

(6mm)

5" (127mm)
Minimum Ed g e Dista nce
See Deta il Fig ure 1

(6mm)

TYPTop & Bottom

(TYP)

(6mm)

60" (1.5m) Maximum

By
Others

(TYP)

2"
(51mm)

5- (140mm)
Minimum

Structura l Concrete Sla b


Norma l Weig ht:
f' c = 3000 PSI (20684 kPa )

By
BERCHTOLD

LEGEND:
A
L Angle Superstructure
Brackets: 4 x 4 x 12
min. Four Required.
B
Pipe to fit 6-5/8 ID hole
in Mtg. Plate
C
Chromophare Mounting
Plate supplied by
Berchtold, including
threaded rods and nuts;
installed by contractor.
See Detail below
D
L Angle Support
Braces:
3 x 3 x 0.25 min. Four
Required.
E
Bottom of Chromophare
Mounting Plate must be
flush with the finished
ceiling.
F
Superstructure Mounting
Plate: 0.5 x 12 x 15
supplied by contractor.
See detail in the PreInstallation Guide Pg. 5.
G
Expansion Anchors

4 5 Min.
6 0 Ma x.

2"
(50mm)
E

Finished
Ceiling

Fig ure 2

Conduit Plate Installation


1. Select where on the mounting ring you want the conduit to terminate (any two adjacent nuts).
2. Back the nuts (a) down the all-thread rods (B) away from the light mounting plate (C).
3. Insert the conduit plate (D) under the light mounting plate, and tighten the nuts.

Room Layout

Contractors Summary for CHROMOPHARE Multiple Surgical Light

Figure 4

Contractors Summary for CHROMOPHARE Multiple Surgical Light


Wall Control Box and Electrical Specifications
A BERCHTOLD supplied wall control box is installed by the contractor. A wall control box can control up to three light heads. A contractor
supplied 4 x 4 Junction Box is required for each wall control box. The Junction box must be mounted directly behind the wall control box. See
Illustration on the front page for detail.

Electrical Specifications

Wiring must be complete before installation of the light. Power must be able to be turned on to test the light after installation.
AC Wiring:
Conduit and Boxes
General Notes On Conduit Requirements

One 120VAC, 50/60 Hz power

4 x 4 Junction box required for each

All conduit is to be a minimum of 3/4


supply line for each light
light wall control
(19mm) metallic U.N.O.
mounting

Front of box flush with the wall

Conduits are to be deburred, cleaned,

Minimum 3-wire, 14 AWG, 600V

Top of box 53 above finished floor


capped, and furnished with nylon pull rope.

Each lamp draws 2 Amps

1 conduit (with finish grommets at

Contractor is to provide cable protection

Run through flexible conduit


each end) from junction box and
bushings on all boxes and conduit stub-outs.

Wires exit the ceiling at the


terminate at conduit plate

Conduit stub-outs, junction boxes, and


mounting ring and fall a

2 X 4 Optional box for Camera


outlets must be suitably labeled for
minimum of 18 below the
Control
identification of circuits.
ceiling.

*Wallbox Dimensions are in millimeters


Soffits
The contractor needs to be aware of the CHROMOPHARE soffit requirements while preparing the light superstructure and ceiling supports. The
Chromophare soffit functions as a part of the electrical enclosure system for the lighting system. They also provide an aesthetic finish above the
light arm. Soffits are installed by BERCHTOLD personnel after the contractor has made the electrical connections to the light controls at the top of
the drop tube. (See Chart to determine soffit.)
The contractor should ensure that ceiling opening for the light mounting superstructure does not exceed the diameter of the soffit. Also, no other
systems components (such as air returns, PA speakers, sprinkler heads, room lights, etc) are allowed within the soffit area.
OR. #

Ref. Room
Layout drawing
number

Unit

Flat Panel

Camera

Voice Activation

SK Box

Soffit Size (dia.)


23
18

ALL OR'S SHOULD BE CONSIDERED AS FULLY


INTEGRATED WITH VIDEO, VOICE ACTIVATION AND
DEVICE/INSTRUMENT CONTROL

TELETOM
PREINSTALLATION MANUAL

MANUAL ORGANIZATION
SAFETY

700000007 Rev. 3
ii

TELETOM Pre-Installation Guide

MANUAL ORGANIZATION
SAFETY

MANUAL ORGANIZATION
This pre-installation manual contains five sections following this organizational information.
This manual organization section contains a Table of Contents listing that begins on page iv. This
listing can be used as an index to the manual. This section also contains important safety information
for the owners staff or contractor.
SECTION CONTENTS DESCRIPTION
Section 1Introduction
Section 1 describes the TELETOM Equipment Management System, including its physical and
functional specifications. This section also defines BERCHTOLD's and the owners pre-installation
responsibilities.
Section 2Pre-Installation Structural Requirements
Section 2 describes the specific pre-installation structural requirements for each of the three
TELETOM mounting systems:
General Superstructure design and construction recommendations
Single Mount Equipment Management Systems
Single Mount Equipment Management Systems mounted with surgical lights or monitor
platforms
Tandem Mount Equipment Management Systems
Section 3Pre-Installation Wiring Requirements
Section 3 describes the wiring components and the power supplies the owner must provide before the
equipment is installed.
Section 4Pre-Installation Requirements for Medical Gas Risers
Section 4 describes the installation of the medical gas riser, which includes a provision for an air
supply for the optional pneumatic brake.
Section 5Pre-Installation Requirements for Options and Accessories
Section 5 describes the pre-installation requirements for the optional features and equipment
available for the TELETOM Equipment Management Systems:
TELEVAC Smoke Evacuation System
Video equipment

TELETOM Pre-Installation Guide

700000007 Rev. 3
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MANUAL ORGANIZATION
SAFETY

CONTENTS
SECTION 1INTRODUCTION.....................................................................................................................................1-1
DESCRIPTION............................................................................................................................................................1-1
PRE-INSTALLATION RESPONSIBILITIES ............................................................................................................1-2
BERCHTOLD RESPONSIBILITIES...................................................................................................................1-2
OWNER RESPONSIBILITIES............................................................................................................................1-3
STIFFNESS ..................................................................................................................................................1-3
SUPERSTRUCTURE DESIGN AND CONSTRUCTION RECOMMENDATIONS .................................1-4
WIRING........................................................................................................................................................1-4
MEDICAL (AND OTHER) GASES.............................................................................................................1-4
OPTIONAL TELEVAC SMOKE EVACUATION SYSTEM ...................................................................1-5
TESTING ......................................................................................................................................................1-5
STORAGE AND HANDLING....................................................................................................................................1-5
PRE-INSTALLATION COMPONENTS.............................................................................................................1-5
TELETOM EQUIPMENT MANAGEMENT SYSTEM COMPONENTS........................................................1-6
SECTION 2PRE-INSTALLATION STRUCTURAL REQUIREMENTS ...............................................................2-1
INTRODUCTION........................................................................................................................................................2-1
GENERAL SUPERSTRUCTURE DESIGN AND CONSTRUCTION RECOMMENDATIONS .............................2-1
GENERAL NOTES ON SUPERSTRUCTURE DESIGN ...................................................................................2-2
SINGLE MOUNT EQUIPMENT MANAGEMENT SYSTEMS................................................................................2-3
IDENTIFICATION ..............................................................................................................................................2-3
SUPERSTRUCTURE DESIGN LOADS .............................................................................................................2-3
TYPICAL DESIGN AND CONSTRUCTION FOR TELETOM
SINGLE MOUNT SUPERSTRUCTURE ............................................................................................................2-4
MOUNTING MATERIALS AND DETAILS......................................................................................................2-6
CEILING OPENING AND SOFFIT ENVELOPE...............................................................................................2-8
TANDEM MOUNT EQUIPMENT MANAGEMENT SYSTEMS ...........................................................................2-11
IDENTIFICATION ............................................................................................................................................2-11
SUPERSTRUCTURE DESIGN LOADS ...........................................................................................................2-11
TYPICAL TANDEM MOUNT SUPERSTRUCTURE DESIGN AND CONSTRUCTION .............................2-11
MOUNTING MATERIALS AND DETAILS....................................................................................................2-12
CEILING OPENING AND SOFFIT ENVELOPE.............................................................................................2-15
SECTION 3PRE-INSTALLATION WIRING REQUIREMENTS.........................................................................3-18
BERCHTOLD SUPPLIED ELECTRICAL COMPONENTS (STANDARD) ............................................................3-1
ELECTRICAL JUNCTION BOX ........................................................................................................................3-1
ELECTRICAL POWER OUTLETS ....................................................................................................................3-2
ADDITIONAL ELECTRICAL POWER SUPPLIES...........................................................................................3-3
OWNER PRE-INSTALLATION WIRING REQUIREMENTS (STANDARD) ........................................................3-3
WIRING RUNS....................................................................................................................................................3-3
ELECTRICAL JUNCTION BOX INSTALLATION ..........................................................................................3-3
WIRING CONNECTIONS ..................................................................................................................................3-5
HIGH VOLTAGE CONDUIT..............................................................................................................................3-5
LOW VOLTAGE ELECTRICAL REQUIREMENTS ................................................................................................3-5
COMBINATION BOOM & LIGHT / FLAT PANEL

700000007 Rev. 3
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3-6

TELETOM Pre-Installation Guide

MANUAL ORGANIZATION
SAFETY
SECTION 4PRE-INSTALLATION REQUIREMENTS FOR MEDICAL GASES ................................................4-1
BERCHTOLD SUPPLIED MEDICAL GAS RISER ..................................................................................................4-1
PNEUMATIC BRAKE GAS SPECIFICATIONS.......................................................................................................4-1
OWNER PRE-INSTALLATION MEDICAL GAS RISER REQUIREMENTS .........................................................4-1
MEDICAL GAS PIPING .....................................................................................................................................4-2
MEDICAL GAS RISER INSTALLATION .........................................................................................................4-2
SECTION 5PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES .........................5-2
TELEVAC SMOKE EVACUATION SYSTEM .......................................................................................................5-2
BERCHTOLD SUPPLIED TELEVAC MOTOR...............................................................................................5-2
OWNER PRE-INSTALLATION TELEVAC PRE-INSTALLATION REQUIREMENTS ..............................5-2
TELEVAC VACUUM MOTOR INSTALLATION ...................................................................................5-3
VIDEO EQUIPMENT .................................................................................................................................................5-4
OWNER PRE-INSTALLATION VIDEO REQUIREMENTS ............................................................................5-4

TELETOM Pre-Installation Guide

700000007 Rev. 3
v

MANUAL ORGANIZATION
SAFETY

SAFETY
General
This manual uses special symbols to help alert you to important information:

This symbol identifies a WARNING. A warning indicates that the procedure in the following
text involves actions that could cause harm or death to an individual if certain precautions are
not taken. The warning text always provides specific information on what you must do to
avoid the risk.
CAUTION
This symbol identifies a CAUTION. A caution indicates that the procedure in the following
text involves actions that could cause damage to the equipment, including the failure to
operate. The caution text always provides specific information on what you must do to avoid
the risk.

This symbol identifies a NOTE. A note contains information that can help you perform the
procedure in the following text more effectively.
Warnings Used in this Manual
The following warnings are used in this manual. Since the procedures described in this manual will
be performed by the owners staff or a contractor hired by the owner, the owner has the
responsibility to ensure that these and other appropriate safety precautions are followed.

Loaded shipping pallets are heavy. They can cause injury to people or damage to the
equipment if not handled properly. Use proper lifting equipment and procedures.

Do not attach supplemental supports to the pipe. The supports will not constrain the rotational
forces when attached to the pipe. This could lead to a failure of the Equipment Management
System to operate as intended. Drifting of the Equipment Management System could result in
injury to personnel.

Live electrical circuits can cause injury or death. Lock out and tag out power supplies to
prevent work on live electrical circuits.

700000007 Rev. 3
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TELETOM Pre-Installation Guide

MANUAL ORGANIZATION
SAFETY

Cautions Used in this Manual


The following cautions are used in this manual. Since the procedures described in this manual will
be performed by the owners staff or a contractor hired by the owner, the owner has the
responsibility to ensure that these and other appropriate safety precautions are followed.
CAUTION
The owner or the owners contractor has the final responsibility for the strength and rigidity of
the superstructure. BERCHTOLD Corporation does not warrant or certify superstructure
designs. An inadequate superstructure will affect the ability of the TELETOM unit to
perform in the manner intended. An inadequate superstructure design can also result in
damage to the equipment. Equipment warranty service charges related to an inadequate
superstructure design or installation are at the customers expense.
CAUTION
Store the TELETOM Equipment Management System components out of the elements and
away from dust, debris, and moisture. Protect them from damage. Failure to protect the
components could lead to damage that will prevent proper installation and performance in
service.
CAUTION
Do not open the packages either before or after they are at the installation site (room). Special
lifts, clamps, and other tools are needed to unpack the TELETOM Equipment Management
System and install it without damage. BERCHTOLD is not responsible for damage to the
equipment caused by improper handling by the owner or the owners contractor.
CAUTION
Orientation of the TELETOM Tandem Mounting Plate is critical for installation and
operation. Refer to your layout drawings for the proper orientation.

TELETOM Pre-Installation Guide

700000007 Rev. 3
vii

MANUAL ORGANIZATION
SAFETY

400/600 Series Anesthesia Boom

700000007 Rev. 3
viii

TELETOM Pre-Installation Guide

SECTION 1
INTRODUCTION

SECTION 1INTRODUCTION
This manual provides information that a new TELETOM Equipment Management System owner
needs in order to prepare the site for installation of the equipment. The manual defines
BERCHTOLDs and the owners pre-installation responsibilities. It describes the pre-installation
requirements of both the basic equipment and the optional features and equipment that are available
for the TELETOM Equipment Management System.
DESCRIPTION
FIGURE 1-1 shows a typical TELETOM Equipment Management System application.

FIGURE 1-1 TELETOM Equipment Management System Featuring Dual Arms with Articulation

The TELETOM Equipment Management System eliminates clutter and improves efficiency in
medical service environments by replacing multiple carts, cords, and cables with a convenient ceiling
mounted system. It is the primary platform for OR integration. Depending on the model selected,
TELETOM Equipment Management Systems can provide multiple platforms to support and
position equipment and to provide delivery systems for electrical power and medical gases.
TELETOM Pre-Installation Guide

700000007 Rev. 3
1-1

SECTION 1
INTRODUCTION

All TELETOM Equipment Management Systems are ETL certified to UL 60601.


TELETOM Equipment Management Systems will use one of the three ceiling mounting systems
described in this manual depending on the configuration. Installation of each of the following
models is described in this manual:

Single mount TELETOM (see page 2-4)

Single mount TELETOM models with integral CHROMOPHARE Surgical Light or


CHROMOVISION Monitor Arm Mount (see page 2-5)

Tandem mount TELETOM (see page 2-12)

PRE-INSTALLATION RESPONSIBILITIES
BERCHTOLD personnel install each TELETOM Equipment Management System on ceiling
support superstructures designed and constructed by the owner.
Generally, the owner must design, supply, and install all components above the finished ceiling.
These components include the supporting superstructure as well as the electrical and medical gas
supply lines.
BERCHTOLD supplies the drawings, parts, and instructions that the new TELETOM Equipment
Management System owner needs to complete their pre-installation responsibilities. We also
schedule our technicians to arrive to complete our installation activities based on the owners
commitment to have the area ready for these activities. If a return visit is required due to owners
failure to have the area adequately prepared, we reserve the right to bill the customer for the
additional travel costs and installation time at our normal service rates.
BERCHTOLD Responsibilities
BERCHTOLD Supplies the following components for pre-installation by the owner or the owners
contractor:

Owners configuration drawings

TELETOM mounting plate (see pages 2-7, 2-9, 2-14, and 2-16)

Electrical junction box (to be installed on the mounting platesee page 3-4)

Medical gas valve bridges (optionalsee page 4-3)

TELEVAC motor (optionalsee page 5-3)

The superstructure described in this manual is based on a proven design and the materials specified
in this manual. Any deviations from this design or material selection should be considered only after
consultation with a structural engineer. BERCHTOLD cannot be responsible for the superstructure
design or the materials used.
If you have any questions regarding the information in this guide, call BERCHTOLD Technical
Services at 1-800-243-5135.

700000007 Rev. 3
1-2

TELETOM Pre-Installation Guide

SECTION 1
INTRODUCTION

Owner Responsibilities
If the TELETOM Equipment Management System will be installed in an existing structure, any old
equipment or interfering structural elements must be removed to prevent interference with
installation activities.

CAUTION
The owner or the owners contractor has the final responsibility for the strength and rigidity of
the superstructure. BERCHTOLD Corporation does not warrant or certify superstructure
designs. An inadequate superstructure will affect the ability of the TELETOM unit to
perform in the manner intended. An inadequate superstructure design can also result in
damage to the equipment. Equipment warranty service charges related to an inadequate
superstructure design or installation are at the customers expense.
To function safely and effectively, the TELETOM Equipment Management System must be
installed on a strong and rigid ceiling support. Thus, the TELETOM Equipment Management
System requires a significant superstructure above the ceiling. An installed unit must support large
weights, moments, and meet stringent deflection criteria. We strongly recommend that the owner
consult a structural engineer prior to designing and installing the superstructure.
The owner or the owners consulting structural engineer must verify the following to assure a safe
and satisfactory installation:

The building structure is capable of supporting the loads involved. (See Table 2-1: Single
Mount Weights and Moments on page 2-3, or Table 2-2: Tandem Mount TELETOM
Weights and Moments on page 2-11).

The building structure is capable of supporting any additional loading required by local
building codes.

All electrical and medical gas designs and installations meet all appropriate code
requirements.

Stiffness
In service, even a very small movement of the TELETOM mounting plate out of the horizontal
plane may result in drift of the equipment. To prevent this, the BERCHTOLD supplied mounting
plate must be installed in a perfectly horizontal plane ( 0.1) with the threaded rods pointing down.
The superstructure also must be rigid enough to prevent the mounting plate from rotating more than
0.1 when the specified design load is applied.
Superstructure Design and Construction Recommendations
Because the superstructure is the owners responsibility, the design and construction
recommendations describe only one of the many possible alternatives that can be used. Many
factors, such as building structure type (e.g., concrete, steel, brick), space available above the
finished ceiling, obstructions within the ceiling cavity, owner restrictions (e.g., welding within the
ceiling cavity), economics, and contractor preferences may require different approaches to the actual
design and installation of the TELETOM Equipment Management System superstructure.

TELETOM Pre-Installation Guide

700000007 Rev. 3
1-3

SECTION 1
INTRODUCTION

A visual structural review should be requested and completed before the finished ceiling is installed.
Once the superstructure construction is completed, the owner or the owners contractor should
contact BERCHTOLD for a visual structural review. When the visual structural review is complete,
the BERCHTOLD representative will provide the results to the customer. One of these results may
be a recommendation that a load simulation be conducted.
A load simulation is not a certification of the structure. Its purpose is to help the owner or the
owners contractor determine where the superstructure can be improved prior to installation of the
TELETOM Equipment Management System.
If a load simulation is recommended, there will be an extra charge for each superstructure mounting
tested.
Wiring
The owner or the owners contractor must install the power lines between a mains supply and the
TELETOM Equipment Management System. Refer to the owners configuration drawings
(provided by BERCHTOLD) for the type and number of circuits required.
Wiring must be installed and power must be able to be turned on prior to installation of the
TELETOM Equipment Management System.
After installation of the TELETOM Equipment Management System is complete, the owner or the
owners contractor must make the final electrical connections to the equipment.
See Section 3 Pre-Installation Wiring Requirements for wiring and circuit information.
Medical (and other) Gases
The owner or the owners contractor must install the BERCHTOLD supplied valve bridges on the
BERCHTOLD supplied mounting plate.
The owner or the owners contractor also must complete the connections to the TELETOM
Equipment Management System for the medical gas and/or the pneumatic brake options.
Gas piping must be installed and piping must be pressurized, properly tested, and capped prior to
installation of the TELETOM Equipment Management System.
See Pre-Installation Requirements for Medical Gases Riser in Section 4 for plumbing and
connection information.
Optional TELEVAC Smoke Evacuation System
The owner or the owners contractor must install the wiring between the TELETOM Equipment
Management System and the TELEVAC motor. The owner or owners contractor also must install
the motor and any flexible tubing connected to the motor.
See TELEVAC Smoke Evacuation System in Section 5 for specific mounting, wiring, and other
connection information.

700000007 Rev. 3
1-4

TELETOM Pre-Installation Guide

SECTION 1
INTRODUCTION

Testing
The owner or the owners contractor must test and certify system components before installation of
the TELETOM Equipment Management System will be scheduled. This testing and certification
must include the following items:
Superstructure
Electrical wiring
Medical and pneumatic gas supply
STORAGE AND HANDLING
Pre-Installation Components
BERCHTOLD ships the mounting plate and the associated electrical junction box with field wirable
terminal blocks in advance of the other TELETOM Equipment Management System components.
We also ship the valve bridges in advance of the other TELETOM Equipment Management System
components if the medical gas option was ordered. These items may be in separate packages or
shipments; the valve bridge, especially, must be constructed with fittings for the gases specified prior
to shipment. Deliver these pre-installation components to the superstructure construction crew as
soon as they are received.

TELETOM Equipment Management System Components

Loaded shipping pallets are heavy. They can cause injury to people or damage to the
equipment if not handled properly. Use proper lifting equipment and procedures.
CAUTION
Store the TELETOM Equipment Management System components out of the elements and
away from dust, debris, and excess moisture. Protect them from damage. Failure to protect
the components could lead to damage that will prevent proper installation and performance in
service.

BERCHTOLD ships TELETOM Equipment Management System components via LTL truck or
moving van on a pallet with a plastic covering. The equipment and its packaging weigh more than
500 pounds. Handle and store the equipment properly to avoid injury to personnel or damage to the
components.
CAUTION
Do not open the packages either before or after they are at the installation site (room). Special
lifts, clamps, and other tools are needed to unpack the TELETOM Equipment Management
System and install it without damage. BERCHTOLD is not responsible for damage to the
equipment caused by improper handling by the owner or the owners contractor.

The owner is responsible for unloading the equipment from the delivery truck and moving the
equipment, in its shipping packages, to a secure on-site storage area. The shipping containers should
not be opened or emptied by the owners personnel or by the contractors personnel. The Berchtold

TELETOM Pre-Installation Guide

700000007 Rev. 3
1-5

SECTION 1
INTRODUCTION

installer will bring special lifts, clamps, and other tools needed to handle and install the equipment
without damage.
If it is necessary to store the equipment between the time it is received and the time it is installed, the
customer is responsible for moving it to and from storage and for protecting it from damage while in
storage.

700000007 Rev. 3
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TELETOM Pre-Installation Guide

SECTION 2
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

SECTION 2PRE-INSTALLATION STRUCTURAL REQUIREMENTS


INTRODUCTION
This section describes the superstructure recommended for TELETOM Equipment Management
Systems. Typical TELETOM Equipment Management System configurations are described: Single
Mount, Light and Monitor Arm Mount, and Tandem Mount. A discussion of the pre-installation
requirements (i.e., wiring) common to all mounting systems follows in sections 3, 4, and 5.
The superstructures described are based on proven designs and the materials specified. Any
deviations from these designs or material selections should be considered only after consultation with
a structural engineer. BERCHTOLD cannot be responsible for the superstructure designs or the
materials used.
If you have any questions regarding the pre-installation requirements for any TELETOM
Equipment Management System, call BERCHTOLD Technical Services at 1-800-243-5135.
In addition to the following superstructure design and construction recommendations, Unistrut
Construction (800-468-9510).offers a structure they have specifically designed and tested to meet the
moment loading, deflection & rotation requirements of our exclusive design criteria:
The "UBS-2" design incorporates a number of very specific structural attributes & is only
available from Unistrut Construction's corporate office in Chicago, IL. (800-468-9510).
When considering this type of structure, contact Berchtold Corporation technical services at
800-243-5135 x2 to obtain information on this exclusive design, when calling reference the
"UBS-2.
GENERAL SUPERSTRUCTURE DESIGN AND CONSTRUCTION RECOMMENDATIONS
These design and construction recommendations describe only one of the many possible alternatives
that can be used. Many factors, such as building structure type (e.g., concrete, steel, brick), space
available above the finished ceiling, obstructions within the ceiling cavity, owner restrictions (e.g.,
welding within the ceiling cavity), economics, and contractor preferences may require different
approaches to the actual design and installation of the TELETOM Equipment Management System
superstructure.
The following points describe items that successful superstructures tend to have in common.

1. The superstructure connects directly to the building structure with supplemental beam
members.
Any supplemental beams (sometimes called spreader beams or kickers) must be very rigid to
restrain rotation of the mounting plate.

2. A single stiff element, such as a 6-inch pipe, connects the superstructure to the mounting
plate.
a. Bending of the mounting plate and deformations of small members and connectors will
contribute to mounting plate rotation.
b. Use stiffening elements on the mounting plate if a large central pipe is not used.
c.

Do not connect supplemental beams to the structural pipe; connect supplemental beams
only to the mounting plate.

3. Rigid component connections.

TELETOM Pre-Installation Guide

700000007 Rev. 3
2-1

SECTION 2
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

a. When loaded, clip angles and plates deform, and bolts elongate. These movements
produce deflection within the system that must be accounted for.
b. The use of rigid clip angles and plates, and the loading of bolts in shear (rather than
tension) can minimize deformations.

4. Welded component connections.


a. Welding eliminates clip angle deformation, bolt elongation, bolt slip within the bolt
holes, and the potential for improper bolt tightening.
b. Properly tightened bolts and rigid connections minimize deformations.
General Notes on Superstructure Design
The following information was extracted from the General Notes included with the Professional
Engineers Certification of the TELETOM superstructure design described in this manual. The
owners structural engineering consultant should provide similar site-specific information for the
construction crew or contractor.

1. The engineer of record is to design and verify the structure and/or existing support tracks to
support the indicated loads.
2. Horizontal forces and moments may occur in any direction, acting at the top of the mounting
plate.
3. Materials:
a. Plates and shapes: ASTM A36
b. Aluminum plates: 6061-T6
c. Pipe: ASTM A53, Type E or S, Grade B
d. Tube: ASTM 500, Grade B
e. Bolts: ASTM A307, Grade C
f. Welding: E70XX electrodes
4. Expansion Anchors: HILTI KB-II (ICBO 4627), carbon steel
a. Test 50% of the anchors at 2000 pounds (907 kg) tension, or 50 ft lb (68 Nm) torque per
CBC 1925A.3.5.
b. Installed anchors must meet the following criteria:
i.

Hydraulic Ram Method:


The anchor should have no observable movement at the applicable test load. For
wedge and sleeve type anchors, a practical way to determine observable movement is
that the washer under the nut becomes loose.

ii. Torque Wrench Method (Wedge or Sleeve Type):

The applicable test torque must be reached within one-half (1/2) turn of the nut.
c. Testing should occur no sooner than 24 hours after installation of the anchors.
d. If any anchor fails testing, test all anchors until 20 consecutive anchors pass, then resume
the initial testing frequency.
700000007 Rev. 3
2-2

TELETOM Pre-Installation Guide

SECTION 2
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

e. Test equipment is to be calibrated by an approved testing laboratory in accordance with


standard recognized procedures.
SINGLE MOUNT EQUIPMENT MANAGEMENT SYSTEMS (TS)
CAUTION

The owner or the owners contractor has the final responsibility for the strength and rigidity of
the superstructure. BERCHTOLD Corporation does not warrant or certify superstructure
designs. An inadequate superstructure will affect the ability of the TELETOM unit to
perform in the manner intended. An inadequate superstructure design can also result in
damage to the equipment. Equipment warranty service charges related to an inadequate
superstructure design or installation are at the customers expense.

Refer to Owner Responsibilities on page 1-3 for a description of the owners design and
construction responsibilities.
Identification
TELETOM single mount units are identified by a 500-series or 700-series model number and a TS
prefix. TELETOM units with integrated light(s) or monitor arms have a TC prefix.
The 500 Series units have zero, one, or two fixed arms. The 700 Series models have either one
articulating arm or one fixed arm above one articulating arm
Superstructure Design Loads
Table 2-1 shows the weight and moment for TELETOM single mount Equipment Management
Systems. The data shown are for the heaviest unit and the highest rotational moment. Designing for
the heaviest model with the highest torque will provide adequate support for the heaviest unit, but
will not significantly add to the cost of the installation of the lightest unit. This design margin also
increases flexibility for future product upgrades.

The installed weights and moments shown in Table 2-1 include both the weight of the TELETOM
components and the maximum equipment load.
Table 2-1. Single Mount TELETOM Weights and Moments
Static Standard
Weight

Moment

Lb (Kg)

Ft Lb (NM)

801 (363)

4071 (5520)

The superstructure must be strong enough to support the weight and rigid enough to constrain
rotation to less than 0.1 at the mounting plate.

TELETOM Pre-Installation Guide

700000007 Rev. 3
2-3

SECTION 2
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

Typical Design and Construction for TELETOM Single Mount Superstructure


FIGURE 2-1 shows the design and the construction materials recommended for a successful
TELETOM Equipment Management System single mount Installation. Other constructions are
possible. However, the use of other designs and construction materials should be considered only
after consultation with a structural engineer.
c = 3000PSI (20684 kPa)

TYP

See Figure 2-3

Structural Concrete Slab


Normal Weight

TELEVAC
Smoke
Evacuation
System

(See Section 5)

12-3/16
(310mm)

6mm

TYP
2
(51mm)

See Figure 2-4

TELEVAC

Hose to
TELETOM

Max. Length
10 (3m)

6mm

5
(127mm)

(8mm)

(8mm)

16
(406mm)

2
(51mm)

C
A

(8mm)

8
(203mm)

2
(51mm)

5 (127mm)
Minimum Edge Distance

Finished
Ceiling

(TYP Top & Bottom)


See Figure 2-3

See Figure 2-5 for Ceiling


Opening Clearance for Electrical
and Medical Gas Options

2
(51mm)

45 Min.

60 Max.

Soffit Envelope (Figure 2-6)


~23.25 Square X ~6Deep
(590mm Square X 150mm Deep)

60 (1.5mm) Maximum

5- (140mm)
Minimum

FIGURE 2-1 Recommended TELETOM Single Mount Superstructure


Design and Construction Materials
700000007 Rev. 3
2-4

TELETOM Pre-Installation Guide

SECTION 2
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

Soffit Envelope (Figure 2-6)


~23 Square X ~6Deep
(584mm Square X 150mm Deep)

60 Max.

45 Min.

(8mm)

(8mm)

5
(127mm)

12-3/16
(310mm)

See Figure 2-3

TYP
(See Section 5)

TELEVAC
Smoke
Evacuation
System

c = 3000PSI (20684 kPa)

Structural Concrete Slab


Normal Weight

6mm

TYP

6mm

Max. Length 10
(3m)

Hose to
TELETOM

TELEVAC

See Figure 2-4

2
(51mm)

16
(406mm)

(8mm)

See Figure 2-5 for Ceiling Opening


Clearance for Electrical and
Medical Gas Options

(TYP Top & Bottom)


See Figure 2-3

5 (127mm)
Minimum Edge Distance

2
(51mm)
8
(203mm)
2
(51mm)

Finished
Ceiling

60 (1.5mm) Maximum

5- (140mm)
Minimum

2
(51mm)

2
(64mm)

FIGURE 2-2 shows the design and the construction materials recommended for a successful
installation of a TELETOM Equipment Management System with lights and monitor arms installed.
Other constructions are possible. However, the use of other designs and construction materials
should be considered only after consultation with a structural engineer.

FIGURE 2-2 Recommended Super Structure Design and Construction Materials for
TELETOM Units with Light(s) or Monitor Arm(s)

TELETOM Pre-Installation Guide

700000007 Rev. 3
2-5

SECTION 2
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

Mounting Materials and Details


The following information describes the materials used and provides important details on installation
techniques and processes.

See General Notes on Superstructure Design on page 2-2 for materials specifications and testing
recommendations.
A. L-angle Superstructure Brackets (4 required)

4 x 4 x 3/8 X 12 (102mm x 102mm x 10mm x 305mm) long with two 1/2 x 4


(13mm x 102mm) embedded expansion anchors
Leave 5 (127mm) from the center of each mounting bolt clear for wrenching.
B. Standard pipe 6 (152mm)
1.

The pipe must be welded to the BERCHTOLD supplied TELETOM mounting plate (C)
and to the owner supplied superstructure mounting plate (F).

Do not attach supplemental supports to the pipe. The supports will not constrain the rotational
forces when attached to the pipe. This could lead to a failure of the Equipment Management
System to operate as intended. Drifting of the Equipment Management System could result in
injury to personnel.
2.

Do not attach any supplemental supports to the pipe. The supports will not constrain the
rotational force when attached to the pipe.

Refer to FIGURE 2-3 for important details on the support of the TELETOM mounting plate.
C. TELETOM Mounting Plate (Supplied by BERCHTOLD, and installed by the owner or the

owners contractor)
1 x 15 x 15 (25mm x 381mm x 381mm) with six 7/8 (22mm) threaded rods spaced in
a 10 (252mm) bolt circle
D. L-angle Support Braces (4 required)

3 x 3 x 1/4 (76mm x 76mm x 6mm)


1.

BERCHTOLD recommends that the L-angle support braces be welded to both the
superstructure brackets (A-FIGURE 2-1 or FIGURE 2-2) and to the TELETOM
mounting plate (C).

2.

Support braces (D) must be welded to the TELETOM mounting plate (C).

3.

Support braces or kickers must be attached only at the corners, and they must be at 90
angles to one another (see FIGURE 2-3).

700000007 Rev. 3
2-6

TELETOM Pre-Installation Guide

SECTION 2
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

Legend:
A= 15 (381mm)
B= 12.2 (310mm)
C= 8.27 (210mm)
D= 1.37 (35mm)
E= 3.37 (85.7mm)
F= 3.48 (88.5mm)
G= 0.75 (19mm)
H= 8.58 (218mm)
J= 8 (204mm)
K= 6.77 (172mm )
L= 60
M= 6.5 (165mm)
N= 0.5 (12.7mm)
P= 10 (252mm ) B.C.
R= .906 (23mm )
S= .875 (22.2mm )
Threaded Rod

90

1/4
(6mm)

90
12-3/16
(310mm)
No

No

FIGURE 2-3 TELETOM Mounting Plate and Support Attachments


4.

The installed TELETOM mounting plate must be level to within 0.1.

E. The bottom of the TELETOM mounting plate (C) must be installed as shown in FIGURE 2-

1 or FIGURE 2-2

For typical single mount installations as shown in FIGURE 2-1, the bottom of the
TELETOM mounting plate must be flush with the bottom of the finished ceiling

For single mount installations with light(s) or monitor arms shown in FIGURE 2-2, the
bottom of the TELETOM mounting plate must be 2-1/2 (64mm) above the underside
of the finished ceiling.

TELETOM Pre-Installation Guide

700000007 Rev. 3
2-7

SECTION 2
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

F. Base plate (see FIGURE 2-4)

1/2 x 20 x 20 (13mm x 406mm x 406mm) with four 1/2 x 4 (13mm x 102mm)


embedded expansion anchors
16
(406mm)

2
(51mm)

2
(51mm)

2
(51mm)

16
(406mm)

Note:
Thickess = 1/2 (13mm)

2
(51mm)

1/2
(13mm)
7000000005_012a

FIGURE 2-4 Typical Superstructure Base Plate


Ceiling Opening and Soffit Envelope
The TELETOM Equipment Management System owner or the owners contractor must ensure that
the ceiling opening will accommodate the mounting plate and any and all accessories installed on it.
FIGURE 2-5 shows the dimensions of various combinations of optional components that might be
involved. Consult the customer drawings to determine which accessories will be included with your
unit.

Customers typically order multiple TELETOM Equipment Management Systems to be installed in


different rooms/areas for different purposes. Each of these booms may be equipped differently and,
thus, require different numbers and types of optional components. It is important that the mounting
requirements for each different installation be evaluated individually.

700000007 Rev. 3
2-8

TELETOM Pre-Installation Guide

NOTE:
Screws, bolts,
washers, nuts,
etc. required to
mount
BERCHTOLD
supplied Jboxes and gas
valves are
included in preinstallation
deliveries

16
(406mm)

1/4
(8mm)

1
(25mm)
9.1
(232mm)

1
(25mm)

5
(127mm)

2.5
(64mm)

3
5
(76mm)
127mm)
8
(203mm)

14
(356mm)

1.4
(40mm)

Finished Ceiling
Single Mounts

Threaded
Rod

Finished Ceiling Single


Mounts with Lights or
Monitor Arms

FIGURE 2-5

4.75
(121mm)

8
(203mm)

Alternative (or
Additional)
Mounting
Location for
Electrical
Junction Box

18.7
(475mm)

17
(432mm)

SECTION 2
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

020904-02_1

TELETOM Equipment Management System Mounting Plate and


Accessory Dimensional Information

BERCHTOLD provides a soffit cover to provide a finished look at the ceiling above the
TELETOM Equipment Management System. The soffit is 23.25 square and, thus, will cover an
envelope approximately 6 (160mm) outside of each edge of the mounting plate (FIGURE 2-6).

TELETOM Pre-Installation Guide

700000007 Rev. 3
2-9

SECTION 2
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

18
(457mm)

Soffit Envelope
23.25 (590mm) Square

~6
(~150mm)
020904-01_1

2.5
(64mm)

~6
(~150mm)

5
(128mm)

Finished Ceiling and


Soffit Envelope for
Single Mounts
(Solid Lines)

2.5
(64mm)

Additional or
Alternative
Mounting
Location for
Electrical
Junction Box

17
(432mm)

16
(406mm)

1/4
(8mm)

Finished Ceiling and


Soffit Envelope for
Single Mounts with
Lights or Monitor Arm
(Dotted Lines)

FIGURE 2-6 TELETOM Equipment Management System Soffit Envelope


The owner or the owners contractor should take care not to include any non-Equipment
Management System equipment or systems within the soffit envelope.

700000007 Rev. 3
2-10

TELETOM Pre-Installation Guide

SECTION 2
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

A pre-installation inspection (before the finished ceiling is installed) may help detect interference
potentials while they can be most easily resolved.
TANDEM MOUNT EQUIPMENT MANAGEMENT SYSTEMS (TT OR TB)

CAUTION
The owner or the owners contractor has the final responsibility for the strength and rigidity of
the superstructure. BERCHTOLD Corporation does not warrant or certify superstructure
designs. An inadequate superstructure will affect the ability of the TELETOM unit to
perform in the manner intended. An inadequate superstructure design can also result in
damage to the equipment. Equipment warranty service charges related to an inadequate
superstructure design or installation are at the customers expense.

Refer to Owner Responsibilities on page 1-3 for a description of the owners design and
construction responsibilities.
Identification
TELETOM tandem mount units are identified by a 500 or 700 series model number with at TT or
TB prefix.
Superstructure Design Loads
Table 2-2 shows the weight and moment for TELETOM tandem mount Equipment Management
Systems. The data shown are for the heaviest unit and the highest rotational moment. Designing for
the heaviest model with the highest torque will provide adequate support for the heaviest unit, but
will not significantly add to the cost of the installation of the lightest unit. This design margin also
increases flexibility for future product upgrades.

The installed weights and moments shown in Table 2-2 include the weight of the TELETOM, any
CHROMOPHARE or monitor arm components, and the maximum equipment load.

Table 2-2. Tandem Mount TELETOM Weights and Moments


Standard
Weight

Moment

Lb (Kg)

Ft Lb (NM)

1108 (503)

6240 (8460)

The superstructure must be strong enough to support the weight and rigid enough to constrain
rotation to less than 0.1 at the mounting plate.
Typical Tandem Mount Superstructure Design and Construction
FIGURE 2-7 shows the design and the construction materials recommended for a successful
TELETOM Equipment Management System tandem mount Installation. Other constructions are

TELETOM Pre-Installation Guide

700000007 Rev. 3
2-11

SECTION 2
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

possible. However, the use of other designs and construction materials should be considered only
after consultation with a structural engineer.

TELEVAC
Smoke
Evacuation
System

(See Section 5)

See Figure 2-9

Check Customer Drawing


for Critical Orientation
Information

See Figure 2-8


F

See Figure 2-9

TELEVAC
Hose to
TELETOM
Max. Length
10 (3m).

Finished
Ceiling

See Figure 2-10 for Ceiling


Opening Clearance for
Electrical and Medical Gas
Options

45 Min.
60 Max.

Soffit Envelope (Figure 2-11)


~25.5 Square X ~6 Deep
(~650mm Square X ~150mm Deep)

FIGURE 2-7 Recommended TELETOM Tandem Mount Superstructure


Design and Construction Materials
Mounting Materials and Details
The following information describes the materials used and provides important details on installation
techniques and processes.
700000007 Rev. 3
2-12

TELETOM Pre-Installation Guide

SECTION 2
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

See General Notes on Superstructure Design on page 2-2 for materials specifications and
testing recommendations.
A. L-angle Superstructure Brackets (4 required)

4 x 4 x 3/8 X 12 (102mm x 102mm x 10mm x 305mm) long with two 5/8 x 4


(16mm x 102mm) embedded expansion anchors
Leave 5 (127mm) from the center of each mounting bolt clear for wrenching.
B. Standard pipe 6 (152mm)
1.

The pipe must be welded to the BERCHTOLD supplied TELETOM mounting plate (C)
and to the owner supplier superstructure top plate (F).

Do not attach supplemental supports to the pipe. The supports will not constrain the rotational
forces when attached to the pipe. This could lead to a failure of the Equipment Management
System to operate as intended. Drifting of the Equipment Management System could result in
injury to personnel.
2.

Do not attach any supplemental supports to the pipe. The supports will not constrain the
rotational force when attached to the pipe.

Refer to FIGURE 2-8 for important details on the support of the TELETOM mounting plate.

CAUTION
Orientation of the TELETOM Tandem Mounting Plate is critical for installation and
operation. Refer to your layout drawings for the proper orientation.
C. TELETOM Tandem Mounting Plate (Supplied by BERCHTOLD, and installed by the

owner or the owners contractor).


1 x approximately 22-7/8 (25mm x approximately 580mm) with twelve 7/8 (22mm)
threaded rods in two 10 ( 252mm) bolt circles (6 rods per circlesee FIGURE 2-8).
D. L-angle Support Braces (4 required)

4 x 4 x 3/8 (102mm x 102mm x 10mm)


1.

BERCHTOLD recommends that the L-angle support braces be welded to both the
superstructure brackets (A-FIGURE 2-8) and to the mounting plate (C).

2.

Support braces (D) must be welded to the mounting plate (C).

3.

Support braces must be attached near the support pipes, and they must be at 30 angles to
a centerline drawn through both pipe mount locations on the plate (see FIGURE 2-8).

TELETOM Pre-Installation Guide

700000007 Rev. 3
2-13

SECTION 2
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

Legend:

B C

M
L
D

E
F
H
J
K

A = 5.6 (142mm)
B= 7.67 (195mm)
C = 8.58 (218mm)
D = 10 ( 252mm) B.C
E = 6.69 (170mm)
F = .75 ( 19.4mm) with all thread
rods and bolts installed.
G = .25 ( 6.35mm)
H = 3.15 (80.5mm)
J = 6.5 (165mm)
K = .91 ( 23mm)
L = 6.77 ( 172mm)
M = 22.83 ( 580mm)
Mounting Plate Envelope
N = 18.50 ( 470mm) B.C.

No

(6mm)

30 (Typical)

Yes
No

FIGURE 2-8 TELETOM Tandem Mounting Plate and Support Attachments


4.

The installed TELETOM mounting plate must be level to within 0.1.

E. The bottom of the TELETOM mounting plate (C-FIGURE 2-7) must be flush with finished

ceiling.
F. Superstructure base plate furnished by the owner (see FIGURE 2-9)

1/2 x 20 x 30 (13mm x 508mm x 762mm) with six 1/2 x 6 (13mm x 152mm)


embedded expansion anchors.
700000007 Rev. 3
2-14

TELETOM Pre-Installation Guide

SECTION 2
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

8
(203mm)

5.59
5.59
(142mm) (142mm)

0.625
(16mm)

8
(203mm)

8
204mm
20
(508MM)
8
204mm

11.18
(284mm)
30
(762mm)

7000000005_007b

FIGURE 2-9 Typical Tandem Superstructure Base Plate


Ceiling Opening and Soffit Envelope
The TELETOM Equipment Management System owner or the owners contractor must ensure that
the ceiling opening will accommodate the tandem mounting plate and any and all accessories
installed on it. FIGURE 2-10 shows the dimensions of various combinations of optional components
that might be involved. Consult the customer drawings to determine which accessories will be
included with your unit.

Customers typically order multiple TELETOM Equipment Management Systems to be installed in


different rooms/areas for different purposes. Each of these booms may be equipped differently and,
thus, require different numbers and types of optional components. It is important that the mounting
requirements for each different installation be evaluated individually.

TELETOM Pre-Installation Guide

700000007 Rev. 3
2-15

SECTION 2
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

FIGURE 2-10 TELETOM Tandem Mount Equipment Management System Mounting Plate
and Accessory Dimensional Information
BERCHTOLD provides a soffit cover to provide a finished look at the ceiling above the
TELETOM Equipment Management System. The soffit is 23.5 (600mm) square and, thus, will
cover an envelope approximately 2.75 (70mm) outside the perimeter of the mounting plate
(FIGURE 2-11).

700000007 Rev. 3
2-16

TELETOM Pre-Installation Guide

SECTION 2
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

0.7
(18mm)

25.5
(650mm)
22.8
(580mm)

Soffit
Envelope

3
5
(76mm) (127mm)
8
(203mm)

Finished
Ceiling
Soffit
Envelope

021604-01_1

FIGURE 2-11 TELETOM Tandem Mount Equipment Management


System Soffit Envelope
The owner or the owners contractor should take care not to include any non-Equipment
Management System equipment or systems within the soffit envelope. This includes:
Lighting fixtures
HVAC delivery weirs
Air return grills
Sprinkler system heads
Speakers
Fire/smoke detector sensors
A pre-installation inspection (before the finished ceiling is installed) may help detect potential
interference while it can be most easily resolved.

TELETOM Pre-Installation Guide

700000007 Rev. 3
2-17

SECTION 2
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

THIS PAGE INTENTIONALLY BLANK

700000007 Rev. 3
2-18

TELETOM Pre-Installation Guide

SECTION 3
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

SECTION 3PRE-INSTALLATION WIRING REQUIREMENTS


This section describes the wiring and electrical components used in a standard TELETOM
Equipment Management System installation. Optional equipment and accessories have additional
electrical capacity and pre-installation requirements. These additional requirements are described
under the individual options and accessories in Section 5 of this manual.

Refer to the order specifications to determine the TELETOM electrical components and options
supplied for your unit(s).
BERCHTOLD SUPPLIED ELECTRICAL COMPONENTS (STANDARD)
BERCHTOLD supplies an electrical junction box for installation on the TELETOM mounting plate.
Each TELETOM Equipment Management System may also include one or more power outlets.
Refer to the owners configuration drawings (provided by BERCHTOLD) for the type and quantity
of circuits required.
Electrical Junction Box
BERCHTOLD supplies the electrical junction box that must be used for the TELETOM installation.
The junction box includes field wirable terminal blocks for up to six circuits. It also has a built in
grounding stud (FIGURE 3-1).
The mounting plate has through holes to accept the junction box mounting screws at the correct
position. The junction box will be sent prior to the shipment of the TELETOM unit. The box may
arrive with the TELETOM mounting plate or as a separate delivery.

TELETOM Pre-Installation Guide

700000007 Rev. 3
3-1

SECTION 3
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

1 2 A 1 2 B 1 2 C 1 2 D 1 2 E 1 2 F

8
(203 mm)

8
(203 mm)

4
(102 mm)

0.75
(19 mm)

Installation
Bracket

Knock Outs
Included on
All Four Sides

3
(76mm)

0.25
(6mm)

1.25
(32 mm)

Terminal Blocks
Ground Stud

3.75
(95mm)

1/4-20 x 1-1/2
Socket Head
Mounting Screw

6.5
(165 mm)
2
(51 mm)

020204-02_1

FIGURE 3-1 TELETOM Junction Box


Electrical Power Outlets
The TELETOM Equipment Management System service column may carry multiple hospital grade
receptacles. Standard receptacles are rated at 20 Amps, but other ratings can be supplied if specified.
Receptacles are wired together in groups. There are a maximum of 3 receptacles per circuit and a
maximum of 6 circuits per Equipment Management System.
When the maximum number of circuits is ordered, two junction boxes are required to handle the
house-to-boom wiring connections. When a more standard three or four circuits (for up to 12
outlets), only one junction box is required.
Power for the receptacles is provided by UL approved 12 AWG, type XHHW, 3-wire cables inside
the boom. Each group of three receptacles requires a separate 120 VAC, 50/60 Hz power supply
line.

700000007 Rev. 3
3-2

TELETOM Pre-Installation Guide

SECTION 3
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

Additional Electrical Power Supplies


TELETOM Equipment Management System shelves can include two simplex receptacles per shelf.
Up to three shelves on a single boom can include outlets (for a total of 6 shelving outlets). All of the
shelf outlets are powered from a single 20 Amp, 120VAC, 50/60Hz supply on a single, dedicated
circuit.
TELETOM model 520 and all 700 series models include an electronic brake and/or an integral
motor, which requires a single separate 120 VAC, 50/60 Hz power supply line capable of supplying
8.3 Amps.
The TELEVAC Smoke Evacuation System, if ordered, requires a separate 12 Amp, 120 VAC,
50/60Hz power supply. However, this power supply is routed directly to the TELEVAC motor; it
does not go through the junction box installed on the TELETOM Equipment Management System
mounting plate.
Each option or accessory may require a separate power supply line. Refer to the owners
configuration drawings (provided by BERCHTOLD) for the type and quantity of circuits required.
OWNER PRE-INSTALLATION WIRING REQUIREMENTS (STANDARD)
The owner must supply power to the TELETOM:

1. Power must be 120 VAC 56/60 Hz from a dedicated source.


2. The owner or the owners contractor must complete all wiring and conduit runs before the
TELETOM Equipment Management System can be installed.
3. Power must be able to be turned on at the time the equipment is installed so that electrical
systems can be tested.
The owner must make the electrical connections from the hospital power supply to the TELETOM
Equipment Management System and any optional and accessory equipment.
Wiring Runs
The owner must run the wiring from the mains supply to the junction box on the TELETOM
mounting plate. Wiring runs must comply with local electrical codes.

Live electrical circuits can cause injury or death. Lock out and tag out power supplies to
prevent work on live electrical circuits.
Electrical Junction Box Installation
The owner must install the BERCHTOLD supplied junction box on the TELETOM mounting plate.
The junction box includes internal terminal blocks for wiring connections and exterior conduit guides
on all four sides (FIGURE 3-2).

TELETOM Pre-Installation Guide

700000007 Rev. 3
3-3

SECTION 3
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES
15
(381mm)
8.58
(218mm)
8
(204mm)

6.5
(165mm)

8.27
(21 0mm)

15
(381mm)

C
D
E

F
E
C

F
E

FIGURE 3-2 Electrical Junction Box Installation on Single Mounting Plate

The single mounting plate is shown, but the principle for installing the junction box on the tandem
mounting plate is identical. As with the single mounting plate, the tandem mounting plate provides
spaces for the installation of two junction boxes. See FIGURE 2-10 for the junction box mounting
locations on the tandem mounting plate.
Do this to attach the junction box to the mounting plate:

1. Align the junction box (A) with the opening on the mounting plate (B).
Note that the mounting plate indents and mounting holes are sized differently for the
electrical junction box and the gas valve bridge.
The electrical junction box must be mounted in the area intended in order to insure a
secure attachment.
2. Slide the mounting brackets (C) under the mounting plate until the holes in the brackets (D)
align with the holes in the plate (E).
3. Insert -20 x 1 socket head screws (F) into the mounting plate, and tighten securely.
4. If necessary, repeat steps 1 through 3 and install the second electrical junction box on the
opposite side of the mounting plate.

700000007 Rev. 3
3-4

TELETOM Pre-Installation Guide

SECTION 3
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

Wiring Connections
Terminal block illustrated below is provided by BERCHTOLD Corporation. Any code compliant
connector can be substituted by customer.

Grounding Stud

FIGURE 3-3 Terminal Block Connectors in Electrical Junction Box


High Voltage Conduit
The contractor is responsible for running code compliant conduit between the mains supply and the
TELETOM Equipment Management System junction box. The sizing and number of conduits is
dependant on the number of cables involved. Cable information is included in the customer order
file. Refer to local codes for conduit sizing and installation specifications.
LOW VOLTAGE ELECTRICAL REQUIREMENTS
TELETOM Equipment Management Systems can provide connectivity for low voltage applications
such as telephone, data cables, video signals, and other applications. The cabling for the low voltage
devices and connections is routed through an electrically isolated compartment in the electrical pod.
Depending on the order configuration, some of the low voltage cables may be in place and only need
termination at the site. For applications where low voltage cables will be installed in the field,
BERCHTOLD will include flexible chase within the TELETOM Equipment Management System if
the owner stipulates a requirement in the order documentation.
The owner or the owners contractor or a low voltage component supplier is responsible for
terminating all low voltage applications. In addition, the owner or the owners contractor is
responsible for running code compliant conduit between the TELETOM Equipment Management
System and the low voltage cable destination.
COMBINATION BOOM & LIGHT/FLAT PANEL
Please see the Chromophare Pre-Installation Guide. If a light is purchased, and an SK Box is
provided. The contractor should route conduit from the mounting plate to the SK Box, to the wall
control unit as described in the Chromophare Pre-Installation Guide.

TELETOM Pre-Installation Guide

700000007 Rev. 3
3-5

SECTION 3
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

For a Flat Panel installation, a fused terminal block is provided on the boom mounting plate. Mains
power should be routed to the top of the boom using conduit per local code. LV Video cables may
have to be routed in conduit, depending on local code application and point of termination.

700000007 Rev. 3
3-6

TELETOM Pre-Installation Guide

SECTION 5
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

SECTION 4PRE-INSTALLATION REQUIREMENTS FOR MEDICAL GASES


Both single mount and tandem mount TELETOM Equipment Management Systems can supply
medical gases through the service column(s).
BERCHTOLD SUPPLIED MEDICAL GAS RISER
BERCHTOLD supplies a medical gas riser for installation on the TELETOM mounting plate. Each
riser is specially fabricated to the owners medical gas specifications. The riser includes a valve
bridge, DISS gas risers with single check valves, and testing caps.

A compressed gas riser with an NTP fitting is available for installation on the valve bridge.
However, because compressed air is not a medical gas, check local codes and regulation to
determine if a compressed air riser can be mounted adjacent to medical gas risers.
Medical gas is delivered through the service column via medical grade hoses. These hoses support
working pressures of 200 PSI (1379 kPa). Hoses are rated for a maximum continuous operating
temperature of 165 F (74 C), and they have a low temperature brittle point of -40 F (-40 C).
Medical gas risers comply with NFPA 5.1.10.1.1 (2002). They are shipped in advance of the
TELETOM equipment, and they must be attached to the mounting plate before installation of the
equipment can begin.
Oxygen outlets are cleaned for oxygen service per G-41 CGA pamphlet. This cleanliness should be
maintained through installation.
PNEUMATIC BRAKE GAS SPECIFICATIONS
The customer must identify the gas to be used to operate the pneumatic braking system if one is
included in the TELETOM Equipment Management System specifications. The gas can be N2 or
compressed air. The pneumatic brake system consumes 0.45 ft3 (0.013 m3) per cycle.
When the Equipment Management System includes a pneumatic brake, it is delivered with a
regulator installed and factory set for 100 psi (690 kPa) air. Air supplied to the regulator must be
between 100 and 300 psi (690 and 2070 kPa).
If compressed air is used, the owner or the owners contractor is responsible for supplying the tubing
and fittings to deliver the air from the gas riser to the regulator.
N2 operated pneumatic brakes must be piped to high side line pressure. Pneumatic brakes cannot be
operated by air supplies routed through a wall regulator.
OWNER PRE-INSTALLATION MEDICAL GAS RISER REQUIREMENTS
The owner must plumb the medical gases to the TELETOM Equipment Management System
location, install the medical gas riser on the TELETOM mounting plate, and make the connections
between the medical gas riser and the service column supply lines.
Medical Gas Piping
The owner must pipe the medical gases from the building supply to the TELETOM Equipment
Management System prior to installation of the equipment.
TELETOM Pre-Installation Guide

700000007 Rev. 3
5-1

SECTION 5
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

1. Piping must be completed according to local and national code requirements.


2. An NFPA compliant blow down test must be performed.
3. Piping must be pressurized and leak tested per NFPA 99C (CSA Z305.1) Medical Gas Piping
Systems.
4. Test results must be made available to BERCHTOLD installers for comparison testing.
Medical Gas Riser Installation
The owner must install the medical gas riser on the bottom of the TELETOM mounting plate.
FIGURE 4-1 shows the medical gas mounting positions for single mount and tandem mount
installations. Where only one valve bridge is needed, it can be mounted in either position. Where
two valve bridges are needed, they must be mounted as shown. The gas valve bridge cannot be
mounted in the positions reserved for the electrical junction box, even if no junction box is included.
BERCHTOLD ships the installation screws, washers, and nuts along with the valve bridge(s).

Medical gas risers are 8 high. The risers for vacuum lines are OD. All pressure risers are
OD.

8
(21 .58
8m
(20 8 m)
4m
m)

15
(381mm)
8.58
(218mm)
8
(204mm)

15
(381mm)
8.27
(210mm)
6.5
(165mm)

22.8
(580mm)

23.5
(600mm)

6.5
(165mm)
021704-03_1

FIGURE 4-1.

700000007 Rev. 3
5-2

Medical Gas Valve Bridge Mounting Positions

TELETOM Pre-Installation Guide

SECTION 5
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

Do this to attach the medical gas riser to the mounting plate:

The following description uses the single mounting plate for illustration. The parts and procedures
are identical for the tandem mounting plate.

1. Place the bridge (A) under the mounting plate (B), and align the holes (FIGURE 4-2).
021704-01_1

B
A

C
B
D

E
FIGURE 4-2.

Installing the Gas Riser on the Mounting Plate

Note that the mounting plate indents and mounting holes are sized differently for the
electrical junction box and the gas valve bridge.
The medical gas valve bridge must be mounted in the area intended in order to insure an
accurate fit and secure attachment.
2. Insert a bolt (C) through each mounting hole, and secure it with a washer (D) and nut (E).

3. Connect the appropriate house gas supply to the top of each riser.
4. Purge the gas lines and perform the leak test at least 24 hours prior to the scheduled
beginning of the BERCHTOLD installation activities.
BERCHTOLD installation personnel will connect the flexible tubing from the TELETOM
Equipment Management System to the bottom of each riser.

TELETOM Pre-Installation Guide

700000007 Rev. 3
5-3

SECTION 5
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

SECTION 5PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND


ACCESSORIES
The information below describes the pre-installation requirements for additional accessories and
optional equipment available from BERCHTOLD for TELETOM Equipment Management Systems
The TELETOM Equipment Management System is an exceptionally versatile device, and it can
include a wide range of systems and components specified by the owner and supplied by other
vendors. Some of these may be installed on the delivered boom. Others must be field installed.
Since it is not possible to anticipate the pre-installation design requirements for all possible thirdparty components, the owner or the owners contractor must review the BERCHTOLD customer
drawings and determine any additional pre-installation preparations that might be required.
Some TELETOM Equipment Management Systems include BERCHTOLD CHROMOPHARE
Surgical Lights or CHROMOVISION Video Systems. Each of these BERCHTOLD systems has its
own pre-installation requirements, which are detailed in product specific Pre-Installation Guides.
For additional information or details on any BERCHTOLD supplied accessory contact
BERCHTOLD Technical Services at 1-800-243-5135.
TELEVAC SMOKE EVACUATION SYSTEM
The TELEVAC Smoke Evacuation System option includes a vacuum motor that must be mounted
in the ceiling cavity within 120 (3m) of the TELETOM mounting plate.
The TELEVAC motor and its associated flexible tubing are shipped in advance of the TELETOM
equipment, and they must be mounted before installation of the equipment can begin.
BERCHTOLD Supplied TELEVAC Motor
When the TELEVAC Smoke Evacuation System option is ordered, the TELETOM units will
come equipped with a control panel, filter, and port. BERCHTOLD also supplies a separate motor
and the flexible tubing required to connect the motor to the TELETOM system.
The TELEVAC motor draws 12 Amps at start up and requires a separate 120 VAC, 50/60Hz power
supply. Power connections are to an ON/OFF Dual pull switch provided for service disconnect.
Each TELEVAC system (in multiple installations) should have its own power supply.
Owner Pre-Installation TELEVAC Pre-Installation Requirements
The owner or the owners contractor must mount the motor in the ceiling cavity, provide and connect
a power supply, and connect the flexible tubing between the TELETOM unit and the motor.

1. The TELEVAC motor housing must be mounted above the finished ceiling and within 120
(3m) of the TELETOM mounting plate.
a. The unit weighs approximately 12 lb (5.5 kg).
b. The unit is a 10(254mm) X 10(254mm) X 8.5(216mm).
c. Four mounting holes are provided on 9 (229mm) centers top-to-bottom and side-toside.

2. The unit should be mounted in an accessible location.

700000007 Rev. 3
5-2

TELETOM Pre-Installation Guide

SECTION 5
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

3. A connection to the buildings air exchange system is at the owners option:


a. If allowed by local code, exhaust is filtered (20m HEPA Filter) and venting to
plenum may be permissible is effective enough to allow venting to the plenum.
b. Exhaust output is 90 ft3min (2.6 m3min) with the filter in place, as required by local
codes, venting to the outside of the building may be required.
TELEVAC Vacuum Motor Installation
The owner or the owners contractor must mount the TELEVAC vacuum motor in the ceiling
cavity. BERCHTOLD does not provide the installation fasteners for the TELEVAC motor.
Figure 5-1 shows the components of the unit that must be accessible during and after installation.

C 1 Inlet on back

D
A

Maximum of 120 (3m)


from TELETOM
Mounting Plate

10

(22
( 2 9m m )
54
mm
)

2 54 m
10 (

m)

FIGURE 5-1. TELEVAC Smoke Evacuation System


1. Select an accessible location for the TELEVAC vacuum motor housing (A).
a. The motor must be located within 120 (3m) of the TELETOM mounting plate.

2. Use the provided mounting holes and pads to secure the TELEVAC vacuum motor housing
to a structural element.
3. Run a power supply line from the mains supply to the junction box on the TELEVAC
vacuum motor housing.
a. The power supply for the TELEVAC motor should not be routed through the junction
box on the TELETOM mounting plate.
b. Figure 5-2 shows the power requirements and wiring schematic for the TELEVAC
System.

4. Connect the power supply to the appropriate terminals on the ON/OFF double pole switch
(B).

TELETOM Pre-Installation Guide

700000007 Rev. 3
5-3

SECTION 5
PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

5. Connect the TELEVAC control cable wires to the appropriate motor and power supply
wires.
6. Connect the flexible tubing to the vacuum intake (C) (Figure 5-1), and route the tubing to the
TELETOM mounting plate location (for later connection to the TELETOM unit).
7. If desired, connect a 3 (76mm) flexible hose to the exhaust port (D), and to the air
exchange system plenum, or to the exterior of the building depending on local building code
requirements.
TELEVAC
MOTOR
HOUSING

POWER
REQUIREMENTS
Input Power
120 VAC, 15 AMPS, 60 Hz
Power Consumption
12 AMP @ Start up

15A CIRCUIT BREAKER


MOTOR 1
P4
P3
GROUND

SUPPLIED BY
CONTRACTER

DPDT SWITCH

LINE

P1

NEUTRAL

BLUE

P2

GROUND

GREEN

MOTOR 1

120
VOLT
60 HZ
INPUT
POWER

PCB HIGH
POWER

FLOW
Maximum Flow Setting
>70 CFM w/1 hose
Exhaust Flow - 3 Outlet Rate:
90 CFM w/filter
120 CFM w/o filter

VAC HOSE
To
Televac
(Control
Unit)

MOTOR

CONTROL CABLE

Motor - Motor size 1 h.p.

RJ -45 PIN
LOCATION

RJ-45 JACK

SUPPLIED BY
BERCHTOLD

Noise Level - Less than 40dBa


8
PIN #
1
2
3
4
5
6
7
8

1
COLOR
BROWN
BLUE
YELLOW
GREEN
RED
BLACK
ORANGE
GREY

FIGURE 5-2. Televac Wiring Requirements


VIDEO EQUIPMENT
If video equipment will be used, the TELETOM unit will be equipped with the appropriate power
outlets and data ports as specified by the owner.
Owner Pre-Installation Video Requirements
The owner must run conduit for the video lines prior to the installation of the equipment.
The owner must consult with the video vendor for information about conduit runs between mounting
plates and between the mounting plates and the documentation station. If the video vendor does not
supply specific information for their system or equipment, the following guidelines will provide
maximum flexibility for cable runs:

1. Run 2 (51mm) conduit between mounting plates (for multiple unit installations).
2. Run 2 (51mm) conduit from each mounting plate to the documentation station, if present.

700000007 Rev. 3
5-4

TELETOM Pre-Installation Guide

PRE-INSTALLATION GUIDE PUBLICATION HISTORY


This publication describes the equipment as of the date of issue listed below. BERCHTOLD
Corporation reserves the right to make changes in design or specifications at any time without notice.
If you find any difference between the equipment you received and the components or assemblies
described in this publication, contact BERCHTOLD Customer Service at 800-243-5135 for
information.
PUBLICATION HISTORY
Revision

Issue Date

Revision 1

Original Issue: January 2002 (ECO 20182)

Revision 2

April 2004 (ECO 20649)

Revision 3

June 2006 (ECO 21037)

TELETOM is a Registered Trademark of BERCHTOLD Corporation.


2004 BERCHTOLD Corporation. All Rights Reserved

SAFE INNOVATIVE BERCHTOLD

BERCHTOLD Corporation

1950 Hanahan Road


Charleston, SC 29406
Phone: 843-569-6100
Phone: 800-243-5135
Fax: 843-569-6133
Manual No. 70-000-0007

ALL OR'S SHOULD BE CONSIDERED AS FULLY


INTEGRATED WITH VIDEO, VOICE ACTIVATION AND
DEVICE/INSTRUMENT CONTROL

TRUMPF MEDICAL SYSTEMS Inc.


Charleston, SC

PRE-INSTALLATION GUIDE
FOR CEILING MOUNTED
EQUIPMENT MANAGEMENT SYSTEMS,
SURGICAL / EXAM LIGHTS, AND FLAT PANELS

EMS and Light Pre-installation Guide


File: 110720
Revision: B
September, 2008

TRUMPF Medical Systems, Inc.

Charleston, South Carolina

Table of Contents
1.0
1.1
1.2
1.3
2.0

INTRODUCTION..........................................................................................................................3
PREINSTALLATION RESPONSIBILITIES ....................................................................................................... 3
PROJECT COMPONENTS AND PREINSTALLATION PROCESS ........................................................................... 3
SAFETY AND ENVIRONMENTAL CONSIDERATIONS ....................................................................................... 4
EQUIPMENT MANAGEMENT SYSTEM (EMS) MOUNTING SYSTEMS..............................................4

2.1
TRUMPF PREENGINEERED EMS MOUNTING SYSTEMS............................................................................. 4
2.2
DESIGN LOADS FOR EQUIPMENT MANAGEMENT SYSTEMS (EMS) ................................................................ 5
2.3
ATTACHMENT METHODS FOR TRUMPF EMS MOUNTING SYSTEMS ............................................................ 5
2.4
STRUCTURAL DEFLECTION CRITERIA (EMS) .............................................................................................. 6
2.5
EMS MOUNTING SYSTEM COMPONENTS ................................................................................................. 6
2.6
SYSTEM CONFIGURATIONS AND INTERSTITIAL SPAN .................................................................................... 8
2.6.1
EMS Mounting System for 8 Interstitial (Catalog #: 110106)................................................ 8
2.6.2
EMS Mounting System for 14 47 Interstitial (Catalog #: 110107) .................................... 9
2.6.3
EMS Mounting System for 47 59 Interstitial (Catalog #: 110108) .................................. 10
2.7
INSTALLATION OF TRUMPF EMS MOUNTING SYSTEM ............................................................................ 11
2.7.1
Installation of the EMS Mounting Plate................................................................................ 11
2.7.2
Installation of Threaded Rods or Adjustable Spacers ........................................................... 11
2.7.3
Installation of Interface Plate for Med. Gas and Electrical Connections............................... 13
2.8
EMS PNEUMATIC BRAKING SYSTEM ..................................................................................................... 14
3.0

SURGICAL LIGHT AND FLAT PANEL SYSTEMS ............................................................................. 15

3.1
DESIGN LOADS FOR SURGICAL LIGHT AND FLAT PANEL SYSTEMS ................................................................. 15
3.2
STRUCTURAL DEFLECTION CRITERIA (LIGHTS AND FLAT PANELS) ................................................................. 15
3.3
DESIGN ELEVATIONS FOR SUBSTRUCTURE ............................................................................................... 16
3.4
TRUMPF SURGICAL LIGHT / FLAT PANEL MOUNTING PLATES ................................................................... 18
3.5
TRUMPF SURGICAL LIGHT ELECTRICAL AND CONDUIT REQUIREMENTS ....................................................... 19
3.5.1
Installation of Surgical Light Transformer Enclosures........................................................... 19
3.5.2
Transformer Location for Replacement (Renovation) Lights ................................................ 20
3.5.3
Required Conduits for Transformers in Enclosures (New Construction) ............................... 21
3.5.4
Required Conduits for Transformers Underneath Cover (Renovation) ................................. 22
3.5.5
Site Preparation for Surgical Light Wall Controls ................................................................. 23
4.0
4.1
4.2
4.3
4.4
A.0
A.1
A.2

CEILING MOUNTED EXAM (HELIONS) LIGHTS ........................................................................... 24


DESIGN LOADS FOR CEILING MOUNTED EXAM (HELIONS) LIGHTS .............................................................. 24
STRUCTURAL DEFLECTION CRITERIA (HELIONS) ...................................................................................... 24
DESIGN ELEVATIONS FOR SUBSTRUCTURE (HELIONS) .............................................................................. 24
ELECTRICAL AND CONDUIT REQUIREMENTS (HELIONS) ............................................................................ 25
APPENDIX ................................................................................................................................ 26
ROUGHIN DRAWINGS AVAILABLE UPON REQUEST .................................................................................. 26
CONTACT INFORMATION ..................................................................................................................... 26

File: 110720B, September, 2008

Page 2 of 26

TRUMPF Medical Systems, Inc.

1.0

Charleston, South Carolina

Introduction

This document is a guide to the steps that must be performed in order to properly prepare a
project site for installation of a TRUMPF ceiling suspended system. Covered within this guide are
pre-installation requirements for Equipment Management Systems (EMS), surgical light /
examination light, and flat panel systems.

1.1

Pre-installation Responsibilities

Generally, work required above the finished ceiling must be performed by the owner or owner
designated contractor. All fixed attachments between TRUMPF mounting systems and building
super-structures must be approved by the project engineer of record. TRUMPF Technical
Service will complete the installation following the conclusion of all required pre-installation
activities as detailed within this guide.

1.2

Project Components and Pre-installation Process


Component

Specification
Provided By

Materials
Provided By

Installation
Performed By

Timeline / Project
Phase

Mechanical
Contractor

While ceilings are


open

TRUMPF
Structural Mounting
Plates and
TRUMPF EMS
Mounting Systems
Light Power Supply
Transformer
Enclosures
Mains Power, Video,
Data, and
Communication Cables
w/ Required J-boxes &
Conduits

TRUMPF
Attachment,
Substructure, and
lateral bracing by
Structural Engineer of
Record

Lateral Bracing &


Substructure (if
Reqd.) by Others

TRUMPF

TRUMPF

Electrical
Contractor

While ceilings are


open during electrical
installation

Owner or Electrical
Contractor in
accordance to
TRUMPF rough-in
material

Owner or Contractor

Electrical
Contractor

While ceilings are


open during electrical
install

Integration Cabling for


Video and Endoscopy

Integration
Company

Integration
Company

TRUMPF or
TRUMPF assist
per contract
Terms and
Conditions

Medical Gas Inlet


Tubes

TRUMPF

TRUMPF

Medical Gas
Contractor

EMS, Light, or Flat


Panel Suspension

TRUMPF

TRUMPF

TRUMPF

Final Equipment
Certifications Med.
Gas and Electrical

Local Codes, NEC,


and NFPA

Site Inspection

Electrical / Med.
Gas Contractor
and / or local
code inspector

Cables required at
TRUMPF 4-weeks
prior to shipment or to
field during install per
contract Terms and
Conditions
While ceilings are
open during plumbing
install
Based on overall
construction schedule
Following equipment
installation

Figure #1) Project Responsibility Matrix

File: 110720B, September, 2008

Page 3 of 26

TRUMPF Medical Systems, Inc.

1.3

Safety and Environmental Considerations

Charleston, South Carolina

Many components are heavy. Use extreme caution while unpacking shipping
containers and installing equipment.
All personnel working around energized circuits should be qualified and following
proper safety procedures.
All TRUMPF supplied equipment must be stored in clean, dry environments prior to
installation.
Empty packaging material and refuse must be disposed of by the owner in
accordance with the governing regulations of local municipalities.

2.0

Equipment Management System (EMS) Mounting Systems

2.1

TRUMPF Pre-engineered EMS Mounting Systems

Picture #1) TRUMPF EMS Mounting Systems

TRUMPF offers pre-engineered mounting solutions for Equipment Management Systems (EMS).
TRUMPF boom mounting systems are designed to a 4X factory of safety under the design loads
as specified in Section 2.2.

File: 110720B, September, 2008

Page 4 of 26

TRUMPF Medical Systems, Inc.

2.2

Charleston, South Carolina

Design Loads for Equipment Management Systems (EMS)


Fmax.
Mbmax.

9,200 N (2067 lbf)


12,500 Nm ( 9,220 ft-lbs)
Figure #2) Design Loads (EMS)

The design loads shown above represent the maximum loading scenario for any TRUMPF ceiling
mounted Equipment Management System (EMS). TRUMPF recommends designing all mounts
involving booms to this maximum condition in order to maintain flexibility for future product
upgrades. Model specific design loads are also available from TRUMPF Project Engineering
upon request.

2.3

Attachment Methods for TRUMPF EMS Mounting Systems

SYSTEM WELDED TO STRUCTURE

SYSTEM ANCHORED TO COMPOSITE DECK

SYSTEM BOLTED TO STRUCTURE

SYSTEM ANCHORED TO STRUCTURAL SLAB

Picture #2) TRUMPF EMS Mounting System Attachment Methods

File: 110720B, September, 2008

Page 5 of 26

TRUMPF Medical Systems, Inc.

Charleston, South Carolina

The TRUMPF EMS mounting system may be attached to the building superstructure in the
following manners:

Welded to superstructure or fabricated substructure.


Bolted to superstructure or fabricated substructure.
Anchored to structural concrete slab or structural composite deck.

Notes:
1) A custom mounting plate may be required for direct anchorage into composite
decks.
2) (4) 1 x 4 ASTM-A307 bolts with nuts, flat washers, and lock washers are
recommended for bolted attachment methods. Attachment hardware is provided
by others.
3) The Structural Engineer of Record for the project is ultimately responsible for
specifying and approving all attachment methods. This includes the specification
of weldments, attachment hardware, concrete anchors, and any required lateral
bracing.

2.4

Structural Deflection Criteria (EMS)

2.5

Maximum horizontal deflection of substructure at the attachment point of the TRUMPF


mounting plate must not exceed 0.1 when subject to horizontal load of 100lbs.
Maximum angular deflection of substructure at the attachment point of the TRUMPF
mounting plate must not exceed 1/3 from level when subject to the design loads as
specified by TRUMPF.

EMS Mounting System Components

The following components are used to create TRUMPF EMS mounting systems. Not all of the
components listed will be required for every type of mounting system. TRUMPF Project
Engineering will provide the contractor with a project specific bill of materials drawing prior to any
mounting system installation.

EMS Mounting Plate (110037) Used for attachment of the mounting system to the
buildings structural deck or owner furnished sub-structure.
Threaded Rod Assembly (110684) Used to span interstitial for 11 systems.
Adjustable Spacer (337111) Hexagonal extrusion and threaded rod assembly used to
span interstitial for 14 47 systems.
Adjustable Spacer Set (337147) - Two piece hexagonal extrusions and threaded rod
assemblies used to span interstitial for 47 59 and custom systems.
Intermediate Stiffener Plate (110444) Used only with 47 59, and custom systems.
Splice Plate (110213) Used as attachment point for lateral bracing if required.
Medical Gas Inlet Tube (TBD) Used for connection between main supply line and
TRUMPF EMS hose.
Junction Box (TBD) Provided by electrical contractor for termination of circuits.
Universal Interface Plate (110344) Used to house medical gas inlet tubes and
electrical junction boxes.

File: 110720B, September, 2008

Page 6 of 26

TRUMPF Medical Systems, Inc.

Charleston, South Carolina

Figure #3) EMS Mounting Plate (110037)

Threaded Rod Assy. and Adj. Spacers


J-boxes, Inlet Tubes, Interface Plate

Picture #3) EMS Mounting System Components

File: 110720B, September, 2008

Page 7 of 26

TRUMPF Medical Systems, Inc.


2.6

Charleston, South Carolina

System Configurations and Interstitial Span

The configuration of the TRUMPF EMS mounting system will depend on the length of the
interstitial span. Interstitial span is defined by TRUMPF as the distance between the room side of
the finished ceiling and the top attachment point of the boom mounting system as shown in
Figure #3.

Figure #4: Determining the Interstitial Span for the TRUMPF Mounting System

2.6.1 EMS Mounting System for 8 Interstitial (Catalog #: 110106)

Figure #5) 110106 Mounting System Components (see drawing 110106 for complete rough-in)

File: 110720B, September, 2008

Page 8 of 26

TRUMPF Medical Systems, Inc.

Charleston, South Carolina

The 110106 Mounting System is designed specifically for an 8 interstitial span. The components
which make up this system are shown below. Please see drawing 110106 for complete rough-in
information.
Components in 110106 Mounting System:
1)
2, 3, 6)
4)
5)
7)
8)

Boom Mounting Plate (110037)


Threaded Rod Assembly (110684)
Inlet Tube for Pneumatic Brakes (TBD)
Medical Gas Inlet Tube (TBD)
Junction Box (By Others)
Universal Interface Plate (110344)

2.6.2 EMS Mounting System for 14 47 Interstitial (Catalog #: 110107)

Figure #6) 110107 Mounting System Components (see drawing 110107 for complete rough-in)

The 110107 Mounting System is designed for interstitial span ranges from 14 47 (please refer
to Figure #4 for calculation of interstitial span). The components which make up this system are
shown below. Please see the appendix for complete rough-in information.
Components in 110107 Mounting System:
1)
2)
3)
4)
5)
6)
7)

Boom Mounting Plate (110037)


Adjustable Spacer (337111)
Medical Gas Inlet Tube (TBD)
Inlet Tube for Pneumatic Brakes (TBD)
Universal Interface Plate (110344)
Junction Box (By Others)
Splice Plate (110213) {if required for lateral bracing}

File: 110720B, September, 2008

Page 9 of 26

TRUMPF Medical Systems, Inc.

Charleston, South Carolina

2.6.3 EMS Mounting System for 47 59 Interstitial (Catalog #: 110108)

Figure #7) 110108 Mounting System Components (see Drawing 110108 for complete rough-in)

The 110108 Mounting System is designed for interstitial span ranges from 47 59 (please refer
to Figure #4 for calculation of interstitial span). The components which make up this system are
shown below. Please see the appendix for complete rough-in information.

Components in 110108 Mounting System:


1)
2)
3)
4)
5)
6)
7)
8)

Boom Mounting Plate (110037)


Adjustable Spacer Set (337147)
Intermediate Stiffener Plate (110444)
Medical Gas Inlet Tube (TBD)
Junction Box (By Others)
Inlet Tube for Pneumatic Brakes (TBD)
Universal Interface Plate (110344)
Splice Plate (110213) {if required for lateral bracing}

File: 110720B, September, 2008

Page 10 of 26

TRUMPF Medical Systems, Inc.

2.7

Charleston, South Carolina

Installation of TRUMPF EMS Mounting System

The TRUMPF EMS mounting system is supplied by TRUMPF but installed by others. Installation
of the EMS mounting plate at the top of the system should be performed while the ceilings are
open to ease installation. The complete mounting system will need to be installed prior to the
completion of the medical gas and electrical supply lines.

2.7.1 Installation of the EMS Mounting Plate

The standard EMS mounting plate (110037) weighs approximately 100lbs.


Therefore, two installers and a manual lift are required for a safe and proper
installation.

The mounting location of the EMS mounting plate should be provided by the project architect, and
the attachment method given by the structural engineer of record.

Picture #4) Alignment of EMS Mounting Plate


The alignment of the EMS mounting plate should be parallel to the nearest wall or square to the
floor plan of the room. If there is a ceiling grid present, the EMS mounting plate should be
installed parallel to the grid.

2.7.2 Installation of Threaded Rods or Adjustable Spacers


The standard EMS mounting plate (110037) has (8) M22 tapped holes for attachment of the
adjustable spacers or threaded rod assemblies. The M22 mounting studs at the top of these
assemblies are designed to stop just short of protruding through the top side of the plate. Eight
threaded rod or adjustable spacers are required for every installation, and these must be installed
with a target torque of 89 ft-lbs.

File: 110720B, September, 2008

Page 11 of 26

TRUMPF Medical Systems, Inc.

Charleston, South Carolina

TRUMPF adjustable spacers or


threaded rod assemblies can be
inserted into the EMS mounting
plate by hand, but they must be
set to a toque of 89 ft-lbs using a
large torque wrench.
Adjustable spacers assemblies
are 55mm across flats, and the
M22 bolts at the top of the
threaded rod assemblies are
30mm across flats.
A total of 8 adjustable spacers or
threaded rod assemblies are
required for every EMS
installation.

Threaded Rod Assemblies (110106


S
)

Spacers (110107 and 110108 Systems)

Picture #5) Installing Threaded Rod Assemblies and Adjustable Spacers


Notes:
1)

M16 threaded rods at the lower end of the adjustable spacers should be set to come to
rest at 3 below the room side of the finished ceiling for EMS installations with standard 4
deep ceiling covers.

2)

EMS installations with flat ceiling covers will require the M16 threaded rods to be set at 1
above the room side of the finished ceiling.

3)

Do not use any thread locking agent on TRUMPF mounting systems.

4)

Please contact TRUMPF Project Engineering for additional clarification.

File: 110720B, September, 2008

Page 12 of 26

TRUMPF Medical Systems, Inc.

Charleston, South Carolina

2.7.3 Installation of Interface Plate for Med. Gas and Electrical Connections
The Universal Interface Plate (110344) is designed to house the medical gas inlet tubes for
connection between the main gas supply lines and the flexible hoses from the TRUMPF
equipment management system. The Universal Interface Plate and medical gas inlet tubes are
provided by TRUMPF but installed by others. The Universal Interface Plate also provides a
mounting provision for electrical junction boxes that are provided by others for termination of
circuit wiring. The Universal Interface Plates are shipped in a flat state, and the tabs that house
the medical gas inlet tubes can be bent either upwards or downwards to a 90 position.

The Universal Interface Plate is


designed to mount Raco 265 (411/16 x 4-11/16 x 2-1/8)
junction boxes or similar.
Junction boxes are provided by
others.
Medical gas inlet tubes are
provided by TRUMPF. A
separate inlet tube is provided
for each gas outlet on the EMS.
Medical gas inlet tubes are
installed by others, and the
arrangement of the tubes can be
field specified, but DISS
connections must face the
interior of the mount.
Picture #6) Installing the Universal Interface Plate and Med. Gas Inlet Tubes
Gas inlet tubes are brazed into supply lines via a 1/2 OD copper connection, 1/2 copper tubing
is approximately 7 long. Inlet tubes have male DISS connections with internal check valves for
connection to flexible hosing from the equipment management system.

File: 110720B, September, 2008

Page 13 of 26

TRUMPF Medical Systems, Inc.


2.8

Charleston, South Carolina

EMS Pneumatic Braking System

TRUMPF Equipment Management Systems utilize pneumatic braking systems to control arm
positioning. A separate supply line must be added to each mount for the pneumatic braking
system. TRUMPF will supply a gas inlet tube for each mount according to the type of gas that is
selected for the pneumatic braking system. The pneumatic brake inlet tubes will be installed by
others.

Notes:
1)

Pneumatic braking systems can run on either Nitrogen or compressed air.

2)

Line pressure must be regulated by others to be 55 70 psig.

3)

TRUMPF pneumatic braking systems use 0.004 ft^3 of gas per actuation.

4)

The braking system is actuated 3-4 times each time that an EMS is repositioned.

5)

A friction brake prevents arm drift while the EMS is stationary. When repositioning, the
brake bladder is filled and the friction brake is lifted from the bearing surface

EMS arm is stationary and


pneumatic brake bladder
remains deflated.

EMS arm is mobile and


pneumatic brake bladder is
inflated.

Picture #7) EMS Pneumatic Brakes

File: 110720B, September, 2008

Page 14 of 26

TRUMPF Medical Systems, Inc.

3.0

Charleston, South Carolina

Surgical Light and Flat Panel Systems

Picture #8) Surgical Light and Flat Panel Suspension

For TRUMPF surgical light and flat panel suspensions a substructure must be fabricated on-site
by others to support the light and flat panel suspension system. TRUMPF will supply a system
mounting plate for attachment to the substructure. The attachment method at this location must
be approved by the structural engineer of record.

3.1

Design Loads for Surgical Light and Flat Panel Systems


Fmax.
Mbmax.

1,780 N (400 lbf)


2,033 Nm ( 1,500 ft-lbs)

Figure #8) Design Loads (Surgical Light and Flat Panel Systems)
The design loads as stated are representative of a maximum load configuration. TRUMPF
recommends that all surgical light and flat panel structures are designed to this maximum
condition in order to maintain flexibility for future project upgrades.

3.2

Structural Deflection Criteria (Lights and Flat Panels)

Maximum horizontal deflection of substructure at the attachment point of the TRUMPF


mounting plate must not exceed 0.1 when subject to horizontal load of 100lbs.
Maximum angular deflection of substructure at the attachment point of the TRUMPF
mounting plate must not exceed 1/3 from level when subject to the design loads as
specified by TRUMPF.

File: 110720B, September, 2008

Page 15 of 26

TRUMPF Medical Systems, Inc.


3.3

Charleston, South Carolina

Design Elevations for Substructure

The TRUMPF surgical light and flat panel suspension system can be configured to have either a
flat cover to conceal the ceiling cutout or it can be configured with a 150mm (6) deep ceiling
cover to conceal the ceiling cutout. Typically a flat ceiling cover is specified for all new
construction projects. The following two figures show the target elevations for both types of
systems.

Figure #9) Structural Elevations for Light / Flat Panel with Flat Ceiling Cover

When using the flat ceiling cover, the structure must be designed such that the underside of the
TRUMPF light mounting plate will be 5 above the finished ceiling. The support substructure by
others should be planned to end at 10 above the finished ceiling.

File: 110720B, September, 2008

Page 16 of 26

TRUMPF Medical Systems, Inc.

Charleston, South Carolina

Figure #10) Structural Elevations for Light / Flat Panel with 6 Deep Ceiling Cover

When using the 6 deep ceiling cover, the structure should be designed such that the underside
of the TRUMPF light mounting plate will be flush with the room side of the finished ceiling. If
possible, the support substructure by others should be planned to end at 5 above the finished
ceiling. However, the 6 deep ceiling cover is primarily utilized for renovation scenarios when
existing structures are to be reused. When utilizing an existing structure for a replacement light
the bolt pattern, and existing structure elevation must be recorded and given to TRUMPF. An
adapter mounting plate is available from TRUMPF which allows the TRUMPF suspension tube to
adapt to common industry bolt patterns (P/N: 110002).
Note: The structural engineer of record will need to verify that the existing structure is adequate
for the TRUMPF design loads and deflection criteria as specified is Sections 3.1 and 3.2.

File: 110720B, September, 2008

Page 17 of 26

TRUMPF Medical Systems, Inc.


3.4

Charleston, South Carolina

TRUMPF Surgical Light / Flat Panel Mounting Plates

TRUMPF will supply a light mounting plate to be installed by the contractor during the preinstallation phase of a project. There are two different versions of the light mounting plate. The
standard light mounting plate (P/N: 110036) is used for all new construction projects, and an
adapter plate (P/N: 110002) is available for renovations to existing structures. Figure #6 shows a
depiction of both plates, and detailed drawings are available upon request.

Figure #11) Light Mounting Plates

TRUMPF recommends 3/4 ASTM-A307 hardware for attachment of the TRUMPF light mounting
plate to the sub-structure. This hardware specification needs to be approved by the structural
engineer of record for the project. Mounting holes for the standard light mounting plate
attachment to the sub-structure are on a 10.25 square pattern. The required cutout in the
finished ceiling is 14.5 x 14.5 square +/- 1/2.
The Adapter light mounting plate is used to adapt TRUMPF systems to existing installation for
renovation projects. Please reference drawing #110002 in the appendix for details regarding the
available hole patterns.

File: 110720B, September, 2008

Page 18 of 26

TRUMPF Medical Systems, Inc.


3.5

Charleston, South Carolina

TRUMPF Surgical Light Electrical and Conduit Requirements

3.5.1 Installation of Surgical Light Transformer Enclosures


For new construction projects, the surgical light power transformers will be located in above
ceiling enclosure boxes. A separate transformer enclosure is required for each lamp head.
Transformer enclosures will be provided by TRUMPF in advance of the final installation.
Transformer enclosures must be located in an accessible location. If necessary, an access panel
may be required in the finished ceiling for the transformer enclosure(s). Figure #11 shows the
overall dimensions of the transformer enclosure; please refer to TRUMPF drawing # 110699 for
additional information.

Figure #12) Surgical Light Transformer Enclosure

File: 110720B, September, 2008

Page 19 of 26

TRUMPF Medical Systems, Inc.

Charleston, South Carolina

Notes:
1)

Hardware for enclosure mounting is provided by others.

2)

Transformer enclosure(s) must be mounted within 30 of the light mount.

3)

If possible multiple transformer enclosures should be located adjacent to one another.

4)

Refer to Section 3.5.3 for required conduit runs.

3.5.2 Transformer Location for Replacement (Renovation) Lights


In the case of renovation projects it may be difficult to find a suitable location for transformer
enclosures. In this situation, it is possible to mount the transformers underneath the ceiling cover
on the light suspension tube. The 6 deep round ceiling cover must be used when mounting
transformers underneath the ceiling cover, and design elevations must be consistent with Figure
#9 in Section 3.3.

Transformer installed
under ceiling cover by
TRUMPF technician
during final installation

Figure #13) Transformer Installed Underneath Light Ceiling Cover

Note:
1)

Refer to Section 3.5.4 for required conduit runs

File: 110720B, September, 2008

Page 20 of 26

TRUMPF Medical Systems, Inc.

Charleston, South Carolina

3.5.3 Required Conduits for Transformers in Enclosures (New Construction)

Figure #14) Required Conduit Runs for Transformers in Enclosures


Notes:
1)
2)
3)

Total conduit runs from transformer enclosures to light mounts or wall controls must not
exceed 30.
All fabricated structures, 120 VAC circuits, conduits, junction boxes, and whips are
provided and installed by others.
Low voltage cables for wall controls, synchronization, and DC power are provided and
installed by TRUMPF.

File: 110720B, September, 2008

Page 21 of 26

TRUMPF Medical Systems, Inc.

Charleston, South Carolina

3.5.4 Required Conduits for Transformers Underneath Cover (Renovation)

Figure #15) Required Conduit Runs for Transformers Underneath Ceiling Covers
Notes:
1)
2)
3)

Total conduit runs from light mounts to wall controls or camera boxes must not exceed
30.
All fabricated structures, 120 VAC circuits, conduits, junction boxes, and whips are
provided and installed by others.
Low voltage cables for wall controls, synchronization, and DC power are provided and
installed by TRUMPF.

File: 110720B, September, 2008

Page 22 of 26

TRUMPF Medical Systems, Inc.

Charleston, South Carolina

3.5.5 Site Preparation for Surgical Light Wall Controls


Wall control boxes for the surgical lights will be installed during the final installation. TRUMPF will
supply and pull the low voltage transmission cables. The appropriate on-site contractor will be
responsible preparation of the site for the wall control boxes. This includes the rough-in of single
gang junction boxes and rigid conduit per figure #16 as shown below. Wall control boxes will be
surface mounted using anchors.

Figure #16) Surgical Light Wall Control Rough-in and Dimensions


Notes:
1)
2)
3)
4)

Contractor is to provide (1) 1 conduit terminating to a single gang junction box for each
wall control. Multiple wall controls can be ganged together as shown above.
Single gang junction boxes should be mounted horizontally.
Wall control boxes and low voltage signal cables will be provided and installed by
TRUMPF during final installation.
Project architect should determine wall control placement.

File: 110720B, September, 2008

Page 23 of 26

TRUMPF Medical Systems, Inc.

Charleston, South Carolina

4.0

Ceiling Mounted Exam (Helion-S) Lights

4.1

Design Loads for Ceiling Mounted Exam (Helion-S) Lights


Fmax.
Mbmax.

445 N (100 lbf)


339 Nm (250 ft-lbs)

Figure #17) Design Loads for Exam (Helion-S) Lights

4.2

Structural Deflection Criteria (Helion-S)

4.3

Maximum horizontal deflection of substructure at the attachment point of the TRUMPF


mounting plate must not exceed 0.1 when subject to horizontal load of 100lbs.
Maximum angular deflection of substructure at the attachment point of the TRUMPF
mounting plate must not exceed 1/3 from level when subject to the design loads as
specified by TRUMPF.

Design Elevations for Substructure (Helion-S)

Figure #18) Design Elevations for Helion-S

File: 110720B, September, 2008

Page 24 of 26

TRUMPF Medical Systems, Inc.

Charleston, South Carolina

Notes:
1)

Required opening in finished ceiling is 8 x 8 +/- centered.

2)

Four each, 3/8 diameter x 1.5 long hex bolts, hex nuts, flat washers, and split lock
washers are required for final installation. Hardware is to be provided by others.

3)

Upper flange of suspension tube is 6 square by thick. Mounting holes are located on
a 4-3/16 square hole pattern.

4)

The sub structure should be designed to come to rest flush with the finished
ceiling for all installations with finished ceiling heights in excess of 9 AFF. For
finished ceiling heights less than 9 AFF, please contact TRUMPF Project
Engineering for recommendations on sub-structure elevations.

4.4

Electrical and Conduit Requirements (Helion-S)

Figure #19) Electrical and Conduit Requirements for Helion-S


Notes:
1)

Light transformer is mounted on the suspension flange and is covered by a 12 diameter


x 4 deep soffit. Transformer is installed by TRUMPF during final installation.

2)

One 120 VAC branch circuit, junction box, and whip are to be supplied by others.
Junction box should be located within 1 of light mount, and whip must reach a minimum
of 2 below the finished ceiling.

3)

Power control switch is located on lamp head.

File: 110720B, September, 2008

Page 25 of 26

TRUMPF Medical Systems, Inc.

Charleston, South Carolina

A.0

Appendix

A.1

Rough-in Drawings Available Upon Request

The following matrix lists the applicable product and rough-in drawings for each phase of a preinstallation project. Please call out the drawing number and revision level when referencing these
files in top level plans or process discussions.

Pre-installation
Process

Equipment
Management Systems
(EMS)

iLED Surgical Light


and Flat Panel
Suspensions

Helion-S
Ceiling Mounted
Examination Light

Mounting System
Elevations and Bill of
Materials

110106 8 Span
110107 14 47 Span
110108 47 59 Span

110433

110687

Mounting Plates

110037 Mounting
110213 Lateral Bracing

110036 Standard
110002 Adapter

N/A

Transformer
Enclosures

N/A

110699

110687

Required Conduit
Pathways

By Integration Provider

110694
110695
110696
110697
110698

110687

Wall Controls

N/A

110701

N/A

Figure #20) Rough-in Drawings from TRUMPF

A.2

Contact Information

TRUMPF Project Engineering can be reached for further clarification at (888) 474-9460

File: 110720B, September, 2008

Page 26 of 26

ALL OR'S SHOULD BE CONSIDERED AS FULLY INTEGRATED WITH VIDEO, VOICE


ACTIVATION AND DEVICE/INSTRUMENT CONTROL

ALL OR'S SHOULD BE CONSIDERED AS FULLY INTEGRATED WITH VIDEO, VOICE


ACTIVATION AND DEVICE/INSTRUMENT CONTROL

Harmony CS DF

Dual Arm Fixed Medium

Effective Arm
Length ( A )

Arm Description

inches

(mm)

49.2

1250

49.2

1250

49.2

1250

49.2

1250

49.2

1250

59.1

1500

59.1

1500

59.1

1500

59.1

1500

59.1

1500

68.9

1750

68.9

1750

68.9

1750

68.9

1750

68.9

1750

78.7

2000

78.7

2000

78.7

2000

78.7

2000

78.7

2000

Harmony DF50

Harmony DF60

Harmony DF70

Harmony DF80

SC 20, 40, 50
SC 40W, 50W

Technical
Arm Length
(B)/(C)
inches

Pendant
Ht or Lgth.(D)

D Radius
inches (mm)

29.5 /
29.5 /
29.5 /
29.5 /
29.5 /

19.7
19.7
19.7
19.7
19.7

SC20

(500mm)

74.4

1890

SC40

(1000mm)

74.4

1890

SC50

(1250mm)

74.4

1890

SC40 W

(1000mm)

74.4

1890

SC50 W

(1250mm)

74.4

1890

29.5 /
29.5 /
29.5 /
29.5 /
29.5 /

29.5
29.5
29.5
29.5
29.5

SC20

(500mm)

84.3

2140

SC40

(1000mm)

84.3

2140

SC50

(1250mm)

84.3

2140

SC40 W

(1000mm)

84.3

2140

SC50 W

(1250mm)

84.3

2140

SC20

(500mm)

94.1

2390

SC40

(1000mm)

94.1

2390

SC50

(1250mm)

94.1

2390

SC40 W

(1000mm)

94.1

2390

SC50 W

(1250mm)

94.1

2390

SC20

(500mm)

103.9

2640

SC40

(1000mm)

103.9

2640

SC50

(1250mm)

103.9

2640

SC40 W
SC50 W

(1000mm)
(1250mm)

103.9

2640

103.9

2640

39.3/29.5
39.3/29.5
39.3/29.5
39.3/29.5
39.3/29.5
39.3 /
39.3 /
39.3 /
39.3 /
39.3 /

39.3
39.3
39.3
39.3
39.3

Arm Abrevations

Pendant Abrevations

SF = Single arm Fixed

SH = Supply Head

DF = Double arm Fixed

SC = Supply Column

SA = Single arm Adjustable

T = Triangular

DA = Double arm Adjustable


L = lite

V = Vertical Forta Column (1250mm)


K = Cart

Number = Nominal Length in Inches

W = Special ICU Column w / Wide Panel


L = lite
Number = Nominal Length in Inches

Harmony CS DF

Dual Arm Fixed Medium

Effective Arm
Length ( A )

Arm Description

Technical
Arm Length
(B)/(C)

SC 20L, 40L, 50L

Pendant

Radius

inches

(mm)

inches

(mm)

inches

78.7

2000

SC20L

(500mm)

104.4

2653

78.7

2000

SC40L

(1000mm)

104.4

2653

78.7

2000

39.3 /39.3
39.3 / 39.3
39.3 / 39.3

SC50L

(1250mm)

104.4

2653

88.6

2250

SC20L

(500mm)

114.3

2903

88.6

2250

SC40L

(1000mm)

114.3

2903

88.6

2250

49.2 / 39.3
49.2 / 39.3
49.2 / 39.3

SC50L

(1250mm)

114.3

2903

98.4

2500

SC20L

(500mm)

124.1

3153

98.4

2500

SC40L

(1000mm)

124.1

3153

98.4

2500

49.2 / 49.2
49.2 / 49.2
49.2 / 49.2

SC50L

(1250mm)

124.1

3153

78.7

2000

SC20L

(500mm)

104.4

2653

78.7

2000

SC40L

(1000mm)

104.4

2653

78.7

2000

39.3 / 39.3
39.3 / 39.3
39.3 / 39.3

SC50L

(1250mm)

104.4

2653

88.6

2250

SC20L

(500mm)

114.3

2903

88.6

2250

SC40L

(1000mm)

114.3

2903

88.6

2250

49.2 / 39.3
49.2 / 39.3
49.2 / 39.3

SC50L

(1250mm)

114.3

2903

Harmony DF80

Harmony DF90

Harmony DF100

Harmony DF80L

Harmony DF90L

Ht or Lgth.(D)

Arm Abrevations

Pendant Abrevations

SF = Single arm Fixed

SH = Supply Head

DF = Double arm Fixed

SC = Supply Column

SA = Single arm Adjustable

T = Triangular

DA = Double arm Adjustable


L = lite

V = Vertical Forta Column (1250mm)


K = Cart

Number = Nominal Length in Inches

W = Special ICU Column w / Wide Panel


L = lite
Number = Nominal Length in Inches

Harmony CS DF

Dual Arm Fixed Medium

SH 20

Harmony DF70

68.9

Technical Arm
Length
Pendant
(B)/(C)
Ht or Lgth.(D)
(mm)
inches
39.3 / 29.5 SH20
1750
(500mm)

Harmony DF80

78.7

2000

39.3 / 39.3

SH20

(500mm)

94.6

Harmony DF90

88.6

2250

49.2 / 39.3

SH20

(500mm)

104.5

Harmony DF100

98.4

2500

49.2 / 49.2

SH20

(500mm)

114.3

Effective Arm
Length ( A )

Arm Description

inches

Arm Abrevations

Pendant Abrevations

SF = Single arm Fixed

SH = Supply Head

DF = Double arm Fixed

SC = Supply Column

SA = Single arm Adjustable

T = Triangular

DA = Double arm Adjustable

V = Vertical Forta Column (1250mm)

L = lite

K = Cart

Number = Nominal Length in Inches

W = Special ICU Column w / Wide Panel


L = lite
Number = Nominal Length in Inches

D Radius
inches

(mm)

84.8

2154
2404
2654
2654
2654
2904

Harmony CS DF

Dual Arm Fixed Medium

SH 20L

Harmony DF80

78.7

Technical Arm
D Radius
Length
Pendant
(B)/(C)
Ht or Lgth.(D)
inches (mm)
(mm)
inches
39.3 / 39.3 SH20L
2000
(500mm)
91.4
2323

Harmony DF90

88.6

2250

49.2 / 39.3

SH20L

(500mm)

101.3

Harmony DF100

98.4

2500

49.2 / 49.2

SH20L

(500mm)

111.1

Harmony DF80L

78.7

2000

39.3 / 39.3

SH20L

(500mm)

91.4

Harmony DF90L

88.6

2250

49.2 / 39.3

SH20L

(500mm)

101.3

Effective Arm
Length ( A )

Arm Description

inches

Arm Abrevations

Pendant Abrevations

SF = Single arm Fixed

SH = Supply Head

DF = Double arm Fixed

SC = Supply Column

SA = Single arm Adjustable

T = Triangular

DA = Double arm Adjustable

V = Vertical Forta Column (1250mm)

L = lite

K = Cart

Number = Nominal Length in Inches

W = Special ICU Column w / Wide Panel


L = lite
Number = Nominal Length in Inches

2573
2654
2823
2654
2323
2654
2573

Harmony CS DF

Dual Arm Fixed Light

SC 60T

Harmony DF80

78.7

Harmony DF90

88.6

Technical Arm
Length
Pendant
(B)/(C)
Ht or Lgth.(D)
(mm)
inches
39.3 / 39.3 SC60 T (1500mm)
2000
49.2 / 39.3 SC60 T (1500mm)
2250

Harmony DF100

98.4

2500

49.2 / 49.2

Harmony DF80 L

78.7

2000

Harmony DF90 L

88.6

2250

Effective Arm
Length ( A )

Arm Description

inches

D Radius
inches

(mm)

87.8

2231

97.7

2481

SC60 T (1500mm)

107.5

2731

39.3 / 39.3

SC60 T (1500mm)

87.8

2231

49.2 / 39.3

SC60 T (1500mm)

97.7

2481

Arm Abrevations

Pendant Abrevations

SF = Single arm Fixed

SH = Supply Head

DF = Double arm Fixed

SC = Supply Column

SA = Single arm Adjustable

T = Triangular

DA = Double arm Adjustable

V = Vertical Forta Column (1250mm)

L = lite

K = Cart

Number = Nominal Length in Inches

W = Special ICU Column w / Wide Panel


L = lite
Number = Nominal Length in Inches

ITEM #

ADDITIONAL LOADING INFORMATION

Arm Description

Overall
Arm
Length
(mm)

Technical
Arm Length
(mm)

Technical
Arm
Tota l W e ight Ma x imum Mome nt
Length
at Structural at Structural Mounting
(inch)
Mounting Plate
Plate
lbs

1
2

Harmony CS SF20
Harmony CS SF40

500mm
1000mm

500mm
1000mm

3
4
5
6
7
8
9
10
11

Harmony
Harmony
Harmony
Harmony
Harmony
Harmony
Harmony
Harmony
Harmony

1000mm
1250mm
1500mm
1750mm
2000mm
2250mm
2500mm
2000mm
2250mm

500 / 500
750 / 500
750 / 750
1000 / 750
1000 / 1000
1250 / 1000
1250 / 1250
1000 / 1000
1250 / 1000

12 Harmony CS SA40

1000mm

1000mm

14
15
16
17
18
19

1500mm 500 / 1000


1750mm 750 / 1000
2000mm 1000 / 1000
2250mm 1250 / 1000
2000mm 750 / 1000
0 mm
0 mm

Harmony
Harmony
Harmony
Harmony
Harmony
Harmony

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

DF40
DF50
DF60
DF70
DF80
DF90
DF100
DF80 L
DF90 L
DA60
DA70
DA80
DA90
DA80 L
F

Ft-Lbs

(Nm )

857 lb 3810 N

1807 Lb-Ft

2450 Nm

875 lb 3890 N

3024 Lb-Ft

4100 Nm

717 lb 3190 N

2338 Lb-Ft

3170 Nm

989 lb 4400 N

3644 Lb-Ft

4940 Nm

998 lb 4440 N

4263 Lb-Ft

5780 Nm

1012 lb 4500 N

4875 Lb-Ft

6610 Nm

1021 lb 4540 N

5495 Lb-Ft

7450 Nm

1032 lb 4590 N

6107 Lb-Ft

8280 Nm

1003 lb 4460 N

6417 Lb-Ft

8700 Nm

488 lb 2170 N

2294 Lb-Ft

3110 Nm

418 lb 1860 N

1918 Lb-Ft

2600 Nm

39.3

625 lb 2780 N

2050 Lb-Ft

2780 Nm

19.7 / 39.3
29.5 / 39.4
39.3 / 39.5
49.2 / 39.6
39.3 /39.5
0 mm

728 lb 3240 N

2899 Lb-Ft

3930 Nm

737 lb 3280 N

3319 Lb-Ft

4500 Nm

746 lb 3320 N

4204 Lb-Ft

5700 Nm

782 lb 3480 N

4175 Lb-Ft

5660 Nm

746 lb 3320 N

3739 Lb-Ft

5070 Nm

414 lb 1840 N

819 Lb-Ft

1110 Nm

19.7
39.3
19.7
29.5
29.5
39.3
39.3
49.2
49.2
39.3
49.2

/
/
/
/
/
/
/
/
/

19.7
19.7
29.5
29.5
39.3
39.3
49.2
39.3
39.3

(k g)

SF = Single arm Fixed


DF = Double arm Fixed
SA = Single arm Adjustable
DA = Double arm Adjustable
L = lite
Number = Nominal Length in Inches
FOR MORE SPECIFIC LOADING INFORMATION, REFERENCE SEISMIC REPORTS

ALL OR'S SHOULD BE CONSIDERED


AS FULLY INTEGRATED WITH VIDEO,
VOICE ACTIVATION AND DEVICE/
INSTRUMENT CONTROL

Visum 300
Ceiling-Mounted Exam Light

Pre-Installation Manual

April 2010

1004-400-192 REV B

www.stryker.com

Visum 300
Ceiling-Mounted Exam Light
Pre-Installation Manual

This manual contains confidential information that shall not be disclosed or duplicated for any reason
other than to use and maintain a STRYKER Visum 300 Ceiling-Mounted. This restriction does not
limit the right to use information contained in this manual if it is obtained from another source without restriction. The information subject to this restriction is contained in all pages of this manual.
April 2010 Stryker Communications. All Rights Reserved. Information in this document is subject
to change without notice. Stryker and Stryker logo are registered trademarks of Stryker.
Visum is a registered trademark of Stryker.
All Rights Reserved
Visum 300 Ceiling-Mounted Exam Light Pre-Installation Manual
1004-400-192 REV B


Contents
1. Warnings and Cautions............................................................................................................. 6
1.1

Warnings ..............................................................................................................................6

2. Product Symbol Definition ........................................................................................................ 7


3. Definitions ................................................................................................................................. 8
4. Party Responsibilities ............................................................................................................... 9
4.1 Responsibilities of the Hospital and/or Designee (e.g. Contractor,
Engineer, or Architect) ............................................................................................................................9
4.2

Strykers Responsibilities ......................................................................................................9

5. Site Preparation ...................................................................................................................... 10


5.1

Visum 300 CM Light System Support Structure ...............................................................11

5.2

Ceiling Access ....................................................................................................................13

5.3

Access Panel ......................................................................................................................13

5.4

Electrical .............................................................................................................................13

Appendix A: Superstructure Load Calculations ........................................................................... 14


1. Warnings and Cautions
Please read this manual and follow its instructions carefully. The words WARNING, CAUTION, and
Note carry special meanings and should be carefully reviewed:
WARNING

The personal safety of the patient or user may be involved. Disregarding


this information could result in injury to the patient.

Caution

Special service procedures or precautions must be followed to avoid damaging the instrument.

Warning

A lightening bolt within a triangle is intended to warn of the presence of


hazardous voltages. Refer all service to authorized personnel.

Note

Special information to make maintenance easier or important information more


clear.

To avoid potential serious injury to the user and the patient and/or damage to this device, the user
must adhere to the following warnings and cautions.

1.1

Warnings

1. Read this manual thoroughly, and be familiar with its contents prior to using this equipment.
2. Avoid removing covers on the product to avoid electric shock, unless specifically instructed to
do so.
3. Attempt no internal repairs or adjustments unless specifically instructed to do so in this manual.


2. Product Symbol Definition
The following symbols may be found on the Stryker Visum 300 Ceiling-Mounted Exam Light:
An exclamation mark within a triangle is intended to alert the user to the presence
of important operating and maintenance (service) instructions in the literature accompanying the product.
A lightning bolt within a triangle indicates the presence of hazardous voltage. Refer
all service to authorized personnel.
Denotes usage tips and useful information.

EDS
(29AZ)

Indicates the product is compliant Medical Electrical Equipment with Respect to


Electrical Shock, Fire, and Mechanical Hazard only in accordance with CAN/CSA
C22.2 No601.1.
Denotes compliance to CSA Standard C22.2, 60601.1 - M90, AS 3200, IEC 60601,
IEC 60601-2-41, UL 60601, EN 60601
Denotes the date the equipment was manufactured.
Denotes the manufacturer of the device.
Denotes product/part number.
Denotes product/serial number.
Denotes lot or batch number.


3. Definitions
HTM2007

Design considerations and Validation of Electrical Services

HBN 26

Guidelines for the design of Facilities for Surgical Procedures

HTM2022

Sign, installation, validation, and verification of Medical Gas Pipeline Systems

IEC60601

Medical Electrical Equipment general requirements for safety

IEC364

Electrical Installations of Buildings: section 710 Medical Locations

Interstitial Space

The area between the solid ceiling and finished ceiling

NEC

National Electrical Code

NFPA

National Fire Protection Agency (see http://www.nfpa.org)

NFPA 99

Section of NFPA relating to Health Care Facilities

NIST

Non Interchangeable Screw Thread

OSHPD

Office of Statewide Health Planning and Development (California) (see http://


www.oshpd.cahwnet.gov)

WARNING

Energized electrical circuits can cause severe injury or death. Ensure that all
personnel working around energized circuits have been trained in and are
following proper lockout/tag-out and other applicable safety procedures.

WARNING

All Stryker-supplied equipment is to be stored in a clean, dry environment


prior to installation. Failing to comply with this requirement may lead to
damage of equipment and possible failure of components.


4. Party Responsibilities
The responsibilities associated with planning and preparation for installation of the Visum 300 CM
Light System will be shared between the hospital and Stryker. These responsibilities are outlined below.

4.1

Responsibilities of the Hospital and/or Designee (e.g. Contractor,


Engineer, or Architect)

1. Preparing the light installation site. Ceiling must have an access panel.
2. All preinstallation tasks must be completed prior to the installation of ceiling-mounted equipment.
Note

All preinstallation procedures described in this manual must be completed by the


proposed installation date.

3. Providing all relevant drawings to Stryker, in .dwg (CAD) format. Relevant drawings include,
but are not limited to, drawings of room layout (current and/or proposed), electrical services,
mechanical services, room elevation, support structure, and reflected ceilings.
4. Accepting delivery of Stryker equipment.
5. Delivering Stryker packages to the appropriate rooms, prior to the installation date.
6. Storing all Stryker equipment in a clean, dry environment prior to installation.
7. Providing Stryker personnel with access to locations where pre-assembly planning could be
done.
8. Removing and disposing of all packaging material after installation is complete.
9. Supply and install conduit and fitting to sheet metal guard.
10. Connecting all high-voltage electrical connections.
11. Installing equipment per installation and operations manual.
12. Performing final inspection of Final Installed Product.
13. Design and install the support structure to be sufficient to support the (Stryker-supplied)
weight and moment loads of each piece of equipment and to satisfy all applicable regulations
including but not limited to building and electrical codes.

4.2

Strykers Responsibilities

1. Providing the hospital and/or its designee with elevation and plan view drawings of room configurations that include Stryker equipment.
2. Advising the hospital of the proposed installation date.
3. Announcing the arrival of Stryker installation personnel to the hospital and/or designee.
4. Installing and inspecting Visum 300 CM Light System, if installation services have been purchased.


5. Site Preparation
Prior to the installation of the Visum 300 CM Light System, the interstitial space must be prepared
for final installation. Preparation includes installation of Visum 300 CM Light System support
structure as well as electrical services. The contractor must check all parts against the customer order
and supply all components that are not supplied by Stryker (e.g. electrical Junction Boxes, flexible
conduit, etc.). Stryker will assume that all work has been performed in accordance with all applicable
regulations including, but not limited to, local electrical and building codes, as well as NEC and NFPA.
2

Interstitial
Space

1. Super Structure*
2. Conduit and Wiring from
Breaker Panel*
3. Junction Box*
4. Flex Conduit with
Fitting*
5. Mounting Plate with
Stryker Bolt Pattern*
6. Access Panel (Required)

* = Customer Supplied

Figure 1: Side view of the Visum 300 CM Light System Site Preparation
Junction Box should be within 3 of the bottom of the customer-supplied mounting plate.
Note

The Support Structure and Electrical Services shown in Figure 1 are the Hospitals responsibility and are not covered by Stryker Warranty.

Customer-supplied flex conduit must be brought to the top of the sheet metal guard and connected.

Visum 300 CM Configuration

Mounting Plate to
Finished Ceiling Distance

Visum 300 CM Assembly

38

Table 1: Plate to Ceiling Distance (Note Tolerances)

Ceiling Cutout
Mounting Plate
Single

Ceiling Cover
10 (Round)

Table 2: Ceiling Cutout Sizes (Note Tolerances)

10

14


5.1

Visum 300 CM Light System Support Structure

Clear Zone
(15.0)
Access Panel CutOut (Required)

Ceiling Panel
Cut-Out

Figure 2: Isometric Bottom View of Ceiling Structure / False Ceiling (Hospital Responsibility)

Four Clear Zones


(3.0 each)

Attached to ceiling
Superstructure

Clear Zone
(15.0)
False
ceiling

Figure 3: Isometric Top View of Ceiling Structure / False Ceiling (Hospital Responsibility)

The support structure must be designed and fabricated to adequately support the loads for each
11

application and to conform to all applicable regulations (see Appendix A for additional information).
The Hospital is responsible to design the mount to accept the Visum 300 CM Light System
mounting flange bolt pattern. The flange bolt pattern is shown in Figure 4 on the following
page.
The required distance between the bottom of the mounting plate and the bottom of the finished
ceiling varies, depending on Visum 300 CM Light System configuration. Use Table 1 to determine the location of the mounting plate, relative to the ceiling.
The mounting (interface) plate must be welded to the structure, and must be able to support
the loads in Appendix A.

Figure 4: Structural Flange Bolt Pattern

Weight (Light Assembly)


Bending Moment

30 lbs (13.6 kg)


2,799 in-lbs
Table 3: Weights and Moments

12

Caution

The ceiling cover holes and flange mounting holes, located in the plates
Clear Zone, must not be impeded by the support structure or welding slug
(see Figures 2 and 3).

WARNING

The load data of the ceiling models is in Appendix A. Make sure to take into
account the specified regional safety factors.


WARNING

Responsibility for proper design and manufacture of the support structure


lies entirely with the hospital/contractor and is not covered through warranty by Stryker. Improperly designed support structures may result in
poor performance and/or damage to equipment, as well as possible injury
to the user. Service charges related to inadequate support structure design
shall be at the customers expense. Stryker will not inspect or approve the
support structure.

WARNING

Correct distance between the bottom of the mounting plate and the bottom
of the finished ceiling is critical (see Table 1).

Note

5.2

Bottom surface of mounting (interface) plate must be level to within 0.125


(6.4mm).

Ceiling Access

As shown in Figure 2, a 10 diameter hole aligned with the center of the mounting plate is required to
provide easy access to electrical conduits for installation of Visum 300 CM Light System. This hole
will be concealed with a 14 (360mm) round cover (Stryker-supplied) at the time of final installation.
Make sure that no objects may interfere with this space.

5.3

Access Panel

As shown in Figure 2, the ceiling must have space to make electrical connections within the ceiling and
to place terminated cables inside the Junction Box.

5.4

Electrical
WARNING

Energized electrical circuits can cause severe injury or death. Ensure


that all personnel working around energized circuits have been trained
in and are following proper lockout/tag-out and other applicable safety
procedures.

All electrical services must be routed in accordance with all applicable regulations (including but not
limited to local building and electrical codes) using conduit and fitting, and should be routed in
such a way that the wires can be terminated at the mounting flange.
Note

All wiring must be #12 AWG minimum to supply required electricity.

A minimum of one 10 amp circuit is recommended for the Visum 300 CM light System. The conduit
length (Item 4 on Figure 1) between the sheet metal guard and the Junction Box cannot exceed 5.
Connect the Visum 300 CM Light System electrical power to hospital-supplied wires.

13


Appendix A: Superstructure Load Calculations

on
Monday, March 12, 2007

Anthony R. Pike

14

(916) 654-3362

on
Monday, March 12, 2007

Anthony R. Pike

(916) 654-3362

15

on
Monday, March 12, 2007

Anthony R. Pike

16

(916) 654-3362

17

18

19

20

Stryker Communications
1410 Lakeside Pkwy.,
Flower Mound, TX 75028
t: 972.410.7100

www.stryker.com

ALL OR'S SHOULD BE CONSIDERED AS FULLY


INTEGRATED WITH VIDEO, VOICE ACTIVATION
AND DEVICE/INSTRUMENT CONTROL

FLEX S

Operations Manual

May 2011 P13742 REV D www.stryker.com

FLEX S
Operations Manual

This manual contains confidential information that shall not be disclosed or duplicated for any reason
other than to use and maintain a STRYKER FLEXiS. This restriction does not limit the right to use
information contained in this manual if it is obtained from another source without restriction. The
information subject to this restriction is contained in all pages of this manual.
May 2011 Stryker Communications. All Rights Reserved. Information in this document is subject to
change without notice. Stryker and Stryker logo are registered trademarks of Stryker.
FLEXiS is a registered trademark of Stryker.
All Rights Reserved
Stryker FLEXiS Operations Manual
P13742 REV D

S
Contents
1. Indications for Use.................................................................................................................................................. 4
1.1 Indications.......................................................................................................................... 4
1.2 Contraindications................................................................................................................. 4

2. General Warnings and Cautions.............................................................................................................................. 5


2.1

Warnings............................................................................................................................. 5

2.2 Cautions.............................................................................................................................. 6
2.3 Notes.................................................................................................................................. 6

3. Product Symbol Definition..................................................................................................................................... 7


3.1

EMC Precautions................................................................................................................... 9

3.1.1

Required Equipment................................................................................................... 9

4. Understanding Load Capacities............................................................................................................................ 10


4.1

FLEXiS System.................................................................................................................... 10

4.2 Shelves.............................................................................................................................. 11
4.3

Accessory Rails................................................................................................................... 11

4.4 Accessories........................................................................................................................ 11
4.5

Electric Current.................................................................................................................. 12

5. FLEXiS Components.............................................................................................................................................. 13
5.1

Cable Kits.......................................................................................................................... 14

5.2

Ceiling Cover...................................................................................................................... 14

5.3

Extension Arm.................................................................................................................... 14

5.4

Motor Arm (Articulating Boom Only).................................................................................... 14

5.5

Drop tube.......................................................................................................................... 14

5.6

FLEXiS System.................................................................................................................... 14

6. Boom Configuration - Modules............................................................................................................................ 15


6.1

Electrical Outlets................................................................................................................ 15

6.2

Gas Outlets........................................................................................................................ 17

6.2.1
6.2.2
6.3

Airflow Meters...........................................................................................................18
Data Connections.......................................................................................................18

Customer Component Installation....................................................................................... 20

6.3.1

Nurse Call, Code Blue, and Data ..................................................................................20

S
7. FLEXiS Accessories ............................................................................................................................................... 22
7.1

Multi-Function Rack (MFR).................................................................................................. 22

7.2

Accessory Rails................................................................................................................... 22

7.2.1
7.2.2

Installing an Accessory Rail to FLEXiS...........................................................................22


Installing an Accessory Rail to an MFR.........................................................................22

7.3

Cable Management System................................................................................................. 23

7.4

Shelf with Keyboard Tray.................................................................................................... 25

7.5

Shelf with Drawer.............................................................................................................. 25

7.6

Night Light........................................................................................................................ 26

7.7

Emergency Stop................................................................................................................. 26

7.8

GCX and IV Pole Accessories................................................................................................. 26

7.9

Non-Stryker Accessories...................................................................................................... 26

8. Shelf and Handle Installation............................................................................................................................... 28


8.1

Adjusting a Shelf................................................................................................................ 28

8.2

Installing a Shelf................................................................................................................ 29

8.3

Handle-to-MFR Bracket Installation.................................................................................... 32

8.4

Handle to FLEXiS Bracket Installation.................................................................................. 34

8.5

Re-sizing an Adjustable Shelf.............................................................................................. 36

8.6 Controls............................................................................................................................. 37

9. Operating the Boom System................................................................................................................................. 38


9.1

Positioning the Boom System............................................................................................. 38

9.1.1
9.1.2

Adjusting Horizontal Position.....................................................................................38


Adjusting Vertical Position (Articulating Boom Only)....................................................38

10. Adjusting the Boom System............................................................................................................................... 40


10.1 Adjusting the Mechanical Limits.......................................................................................... 40
10.2 Adjusting the FLEXiS System Brake (OSC400 Only)................................................................. 40

11. Cleaning and Disinfecting.................................................................................................................................. 41


12. Troubleshooting................................................................................................................................................. 42
13. Technical Specifications...................................................................................................................................... 45
13.1 Environmental Specifications.............................................................................................. 45
13.1.1

Operating/Storage Conditions....................................................................................45

S
13.1.2

Shipping Conditions...................................................................................................45

13.2 Electrical Specifications...................................................................................................... 45


13.3 Mechanical Specifications................................................................................................... 46
13.3.1
13.3.2

Boom Arm Carrying Capacities....................................................................................47


Gas Hose Pressure Specifications.................................................................................48

13.4 Materials Policy.................................................................................................................. 49


13.5 Smoke Rating.................................................................................................................... 49

14. Maintenance...................................................................................................................................................... 50
14.1 Replacing a Fuse................................................................................................................ 50

15. Disposal of the Product...................................................................................................................................... 51


15.1 Metals and Plastics............................................................................................................. 51

16. Stryker Limited Warranty................................................................................................................................... 52


17. Damage Claims.................................................................................................................................................. 53
18. Contact Information........................................................................................................................................... 54

S
1. Indications for Use
1.1 Indications
The Stryker FLEXiS is a configurable, ceiling-mounted device used for supporting and positioning
equipment and accessories in the operating room and patient care areas where it is necessary to deliver
gases, electricity, and data. It is intended to be used for the general patient population, and does not
directly involve body parts.
The primary users of FLEXiS are hospital staff including doctors and nurses.
Caution

The boom system can be equipped with devices from other manufacturers.
However, the use of non-medical grade devices may invalidate UL listing.
For operation, please refer to the operating instructions of the manufacturer.

1.2 Contraindications
There are no contraindications.

S
2. General Warnings and Cautions
Please read this manual and follow its instructions carefully. The words WARNING, CAUTION, and
Note carry special meanings and should be carefully reviewed:
WARNING The personal safety of the patient or user may be involved. Disregarding
this information could result in injury to the patient.
Caution

Special service procedures or precautions must be followed to avoid damaging the instrument.

WARNING A lightening bolt is intended to warn of the presence of hazardous voltages. Refer all service to authorized personnel.
Note

Special information to make maintenance easier or important information more


clear.

To avoid potential serious injury to the user and the patient and/or damage to this device, the user
must adhere to the following warnings and cautions.
Note

2.1

Specific use warnings, cautions, and notes can be found in their applicable sections throughout this manual.

Warnings

1.
2.
3.
4.

Read this manual thoroughly, and be familiar with its contents prior to using this equipment.
Be qualified medical personnel, having complete knowledge of the use of this equipment.
Test this equipment prior to any procedures.
Attempt no repairs or adjustments, unless specifically instructed to do so in this operating
manual.
5. Shut off power to the unit before inspecting system components.
6. Use the boom system only as instructed.
7. Do not allow the boom to collide with walls or other equipment.
8. Readjustments, modifications, and/or repairs must be carried out by persons authorized by
Stryker, unless otherwise noted in this manual.
9. To avoid the risk of electric shock, this equipment must only be connected to a supply mains
with protective earth.
10. To avoid risk of electric shock, do not remove or disable components or remove covers from the
product.
11. To avoid risk of electric shock, only connect equipment to the appropriate electrical outlet.
12. This equipment is not sterile or sterilizable, and therefore caution should be taken around the
sterile field during procedures.
13. Oxygen gas is a strong oxidizer. Do not use oxygen near ignition sources, as it will allow combustion to proceed rapidly and energetically.
14. DO NOT perform internal repairs or adjustments unless specifically instructed to do so in this
manual.

S
2.2 Cautions
1. Follow the care and cleaning instructions in this manual.
2. For U.S. audience only - Caution: Federal Law (USA) restricts this device to sale by or on the
order of a physician.

2.3 Notes
1. Instructions regarding the service and installation of this product may be found in the Service
and Installation Manual (1004400061), which is available only to Stryker-trained employees. For
service on this product, please contact your Stryker representative.
2. All electrical services must be routed in accordance with all applicable regulations including but
not limited to local building and electrical codes. Circuit breakers are not provided in this unit.
FLEXiS System circuits must be connected to correctly rated and protected branch circuits that
are protected by double-pole breakers.
3. In the event that it becomes necessary to terminate power to the FLEXiS System, refer to hospitals electrical diagrams to interrupt power at the mains breaker.

S
3. Product Symbol Definition
The following symbols may be found on the FLEXiS System:
The book symbol is intended to refer the user to important operating and maintenance (service) instructions in the literature accompanying the product.
The book symbol is intended to refer the user to important safety operating and
maintenance (service) instructions in the literature accompanying the product.
An exclamation mark within a triangle is intended to alert the user of warnings and
cautions.
A lightning bolt indicates the presence of hazardous voltage. Refer all service to
authorized personnel.
Denotes temperature limits.
Denotes alternating current.
Denotes protective earth ground
Denotes humidity limits.
Denotes equipotentiality.
Denotes usage tips and useful information.
Denotes a load limitation.
Denotes compliance to European Community Directive 93-42-EEC.

EDS
(29AZ)

Indicates the product is compliant Medical Electrical Equipment with Respect to


Electrical Shock, Fire, and Mechanical Hazard only in accordance with CAN/CSA
C22.2 No601.1.
Denotes the date the equipment was manufactured.
Denotes the manufacturer of the device.
Denotes product/part number.
Denotes product/serial number.
Denotes lot or batch number.

S
Denotes European Representative.
For U.S. audience only - Caution: Federal Law (USA) restricts this device to sale by
or on the order of a physician.
Denotes quantity.
US

Item available in the US only.


Denotes Class 1 and Type B Equipment.
Class 1 Equipment: equipment in which the protection against electric shock does
not rely on Basic Insulation only, but includes an additional safety precaution in
such a way that means are provided for the connection of Accessible Conductive
Parts to Protective (ground) Conductor in the fixed wiring of the installation in such
a way that Accessible Conductive Parts cannot become Live in the event of a failure
of the Basic Insulation. According to EN ISO 11197 and EN60601-1, 1990 including
amendments 1 and 2.
Type B Equipment: equipment providing a particular degree of protection against
electric shock, particularly regarding allowable leakage current, and reliability of the
protective earth connection (if present).
In accordance with European Community Directive 2002/96/EC on Waste Electrical and Electronic Equipment, this symbol indicates that the product must not be
disposed of as unsorted municipal waste but should be collected separately.
Note: The device does not contain any hazardous materials.

3 min ; 30 min

Legal regulations may include specifications regarding the disposal of this product. We request that you contact Stryker when you plan to withdraw this device
from service for discard.
This symbol represents the motor duty cycle, or the amount of time an articulating
service head can be operated (3 minutes) and then must rest (30 minutes) before
being operated again.
Denotes tipping hazard.
Indicates double-stacking is prohibited.
Indicates a forklift should not be used with packaging or equipment.
Indicates contents are fragile.

INPUT

Device input.

IP2X

Rating for Protection against harmful ingress of water or particulate matter.

S
MAX LOAD
SHELF

Indicates there is a maximum allowable load capacity for labeled equipment.


Indicates a shelf.
The Star symbol is the unique identifier for the FLEXiS Boom System that is generated on the PO for each order. This number will allow Stryker to determine the
configuration of the FLEXiS Boom System.
Designates emergency stop.

3.1

EMC Precautions

This device is considered medical electrical equipment and requires special precautions regarding
EMC.
Portable and mobile RF communications equipment can affect this devices performance and must be
used in accordance with the following information.

3.1.1

Required Equipment

This device must be used with the provided cable kits.


Using accessories or cables other than those specified may result in increased emissions or decreased
immunity of the equipment or system. The Stryker supplied equipment conforms to IEC 60601-1-2
requirements.

S
4. Understanding Load Capacities
Each piece of equipment on the FLEXiS System is rated with a maximum load capacity that should
never be exceeded to prevent damaging the equipment. The following sections explain the load limits for each item available through Stryker. For non-Stryker items, please refer to the manufacturers
instructions.

4.1

FLEXiS System

Each set of boom arms is rated to carry a maximum allowable weight, exceeding this weight could
cause damage to the boom and/or equipment. Depending on the type of boom arm, the maximum
load capacity will vary. A load limit label is located on two opposite sides of the drop tube, directly
above the FLEXiS, and is boom-specific. The maximum allowable weight claimed on the load label
takes into account any shelves and accessories that were shipped with the boom initially; therefore,
the number that appears on the label is the remaining allowable load limit for the specific boom and
should not be exceeded when adding further shelves, accessories, or equipment.
WARNING It is imperative to take into account the weight of shelves and accessories
when calculating the total load on the boom. Do not exceed the total maximum load capacity for the FLEXiS System.

Figure 4.1 - Label Locations


1
2
3

Max Load Label


Product Label
Electrical Circuit Rating Label

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Other important labels on FLEXiS System include the product label, which can be found near the front
panel, and the electrical circuit ratings, which can be found on the outlets themselves.

4.2 Shelves
Shelves are rated to carry a maximum load capacity of 75 lbs. The load on each shelf is the combination of the load on the accessory rails and the
equipment on the shelf. For example if you hang
20 lbs of accessories on the rails you may only put
55 lbs of equipment on the shelf.

1
Figure 4.2 - Shelf with Accessory Rails
1
2

Accessory Rail
Shelf

WARNING Do not exceed the load capacity for the shelf when adding equipment and
accessories.
WARNING Do not exceed the total boom load capacity when adding shelves and/or
accessories. While a shelf may hold up to 75 lbs, the additional weight may
exceed the total boom capacity.

4.3

Accessory Rails

Each accessory rail attached to the shelves has a maximum load capacity of 37 lbs.
WARNING Do not exceed the load capacity for the accessory rails when adding equipment and accessories.
WARNING Do not exceed the total boom load capacity when adding accessory rails
and/or accessories.

4.4 Accessories
Below are approximate weights for accessories manufactured for and by Stryker for FLEXiS. Use these
calculations when determining the additional weight these accessories add toward the maximum allowable load limit for the boom arm.
Accessory
Small Shelf
Large Shelf
Adjustable Shelf
GCX Arm Mount

Approximate Weight
15 lbs (6.8 kg)
20 lbs (9 kg)
20 lbs (9 kg)
5 lbs (2.3 kg)

Max Load Capacity


75 lbs (35 kg)
75 lbs (35 kgs)
75 lbs (35 kgs)
60 lbs (27.2 kg)
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Accessory
SHAPE Arm Mount
IV Pole Single Arm*
IV Pole Double Arm*
IV Pole Quad Arm*
Drawer
Dual Drawer
Keyboard Tray


Note

4.5

Approximate Weight
15 lbs (6.8 kg)
5 lbs (2.3 lg)
10 lbs (4.5 kg)
20 lbs (9 kg)
5 lbs (2.3 kg)
10 lbs (4.5 kg)
3 lbs (1.4 kg)

Max Load Capacity


25 lbs (11.4 kg)
67 lbs (30 kg)**
88 lbs (40 kg)**
176 lbs (80 kg)**
22 lbs (10 kg)
22 lbs (10 kg)
2.5 lbs (1.1 kg)

* This accessory not evaluated by UL.


** Please refer to the FLEXiS IV Pole Operations and Maintenance manual (P16303)
for important information regarding weight distribution for these accessories.

For weights of accessories not listed in the chart above, contact the original
manufacturer.

Electric Current

Each electrical circuit is labeled with a maximum current rating.


WARNING To prevent electric shock and damage to the outlet and boom, do not exceed the electrical circuit rating.

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5. FLEXiS Components
The FLEXiS System is available in articulating and non-articulating configurations, and with various
load capacities. The booms can be configured in pairs (a tandem configuration) or with other equipment, such as flat panel monitor suspensions and surgical lights.
1
2

3
4

6
5

Figure 5.1 - FLEXiS System


1
2
3
4
5
6
7

Extension Arm
Motor Arm (Articulating Boom only)
Drop Tube
FLEXiS Service Head
Navigation Handles
Equipment Shelves
Multi-Function Rack

The FLEXiS System may include some or all of the components listed in the following sections.

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5.1

Cable Kits

Booms are equipped with various cables connected to the FLEXiS System. Extra cables may be present
inside the boom. Contact your Stryker representative if additional cables are required.
Note

5.2

If included, USB cables are only 15 (4.572m) in length. If the USB cable must
span a distance greater than 15 (4.572m), a USB repeater/extender must be used.

Ceiling Cover

The ceiling cover conceals the support structure, as well as the gas and electrical connections to the
boom system. The ceiling cover should only be removed by trained service personnel.

5.3

Extension Arm

The extension arm can be rotated up to 330. To avoid interference with the ceiling, walls, or other
equipment, the rotating range of the extension arm can be limited with mechanical stops during installation.

5.4

Motor Arm (Articulating Boom Only)

The motor arm can be rotated up to 330, but may be limited to prevent interference with ceiling,
walls, or other equipment. The motor arm can be moved vertically (up or down) up to 23.

5.5

Drop tube

The length of the drop tube compensates for different room heights to ensure that the FLEXiS System
is at a suitable working height.

5.6

FLEXiS System

The FLEXiS System contains shelves, equipment supports, power outlets, gas outlets, and data connections and is highly customizable. It can be rotated separately from the arms up to 340. Medical devices
can be placed onto the shelves (optional).
WARNING Oxygen gas is an oxidant. Fire and explosion hazards exist when concentrated sources of oxygen are brought into close proximity of open sparks,
flames, or heat. Do not use oxygen near these sources of ignition as it may
result in rapid combustion.
Warning

Improperly grounded devices connected to the boom electrical outlets may


cause electric shock to the user or patient.

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6. Boom Configuration - Modules

4
3
Figure 6.1 - FLEXiS System with Shelf
1
2
3
4

6.1

Front Plate
Side Modules (Configurable)
Brake and Articulation Controls
Handle

Electrical Outlets

Electrical outlet types will vary depending upon region standards. When using an electrical outlet,
ensure that there is a firm connection between the plug and the outlet. Some outlets may require that
a power switch be turned on before use. If necessary, push in a plug and turn it clockwise to lock the
connection into place.
WARNING Use care when cleaning around electrical outlets and ensure that no fluid
enters the socket to prevent electric shock.
WARNING Check outlet for damage before use.
Caution

Always ensure that plugs are firmly connected to the socket during use to
prevent damage to the equipment.

Caution

Always grasp the plug, as opposed to the cord, when unplugging equipment to prevent damage to the wires within the cord.

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Caution

Note

When connecting or disconnecting equipment to or from the outlets on


the FLEXiS System, use one hand to stabilize the boom, and the other to
connect or disconnect the components.
In the event that it becomes necessary to terminate power to the FLEXiS System,
refer to hospitals electrical diagrams to discontinue power at the mains breaker.

The following electrical outlet types may be configured on the system:


Domestic



US

NEMA 5-15R
NEMA 6-15R
NEMA 5-20R
NEMA 6-20R

NEMA 5-30R
NEMA 6-30R
NEMA L5-15R
NEMA L6-15R

NEMA L5-20R
NEMA L6-20R
NEMA L5-30R
NEMA L6-30R

International (Outside the U.S.)


AS/NZS 3122
BS 1363
BS 546
Note

CEE 7 SHUKO
CEE 7
AFSNIT 107-2-D1

CEI 23-16/VII
GB2099-1 & GB1002-1
NBR 14136

For more detailed instructions on use and information on maintenance schedules, contact the outlet Manufacturer.

Any of the outlets listed above may be provided by the following manufacturers and are suitable for a
10A branch circuit:
Manufacturer
Manufacturer Part
Country/Type
Rating
Type
Number
Clipsal
ML2025V-RD (red)
Australia/New
250VAC / 10A Dual outlet with
ML2025V-BL (blue)
Zealand Socket
switch and light
Outlet
Clipsal
ML2025VD-RD (red) Australia/New
250VAC / 10A Duplex with switch
ML2025VD-BL (blue) Zealand Socket
Outlet
Legrand
074167 (white)
Australia/New
250VAC / 10A Single socket outlet
Zealand Socket
Outlet

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6.2

Gas Outlets
WARNING Always ensure hoses are tightly connected to the outlet before use to prevent leakage.

The FLEXiS System can be configured with any of the following types of gases:



Oxygen
Nitrogen
Nitrous Oxide
Medical Air/MA4
Note

CO2
Vacuum
WAGD/AGSS
He/O2

O2/He
Instrument Air/SA7/Surgical Tool Air/Air 800/
Air Motor

Not all gas types listed above are available in all regions.

Depending on the FLEXiS configuration and region standards, the gas types listed above may be supplied through any of the following outlet types:





DISS
ENV 737-6:2003
CHEMTRON
PURITAN-BENNETT
OXEQUIP
OHMEDA (MADAES)

SIS (AS2896)
JIS T 7101
BS 5682:1998
BSI 6834:1987
DIN 13260-2
SS 875 24 30 (AGA)

ISO 9170-1
ISO 9170-2
UNI 9507
NF S 90-116

Instructions on using the outlet types follow.

Puritan-Bennett
Insertion:

US

To insert a gas hose into the


Puritan-Bennett outlet, press it
firmly into the connection.
Removal:

Oxequip
Insertion:

US

To insert a gas hose into the


Oxequip outlet, press it firmly
into the connection and turn to
the right.

To release the connection, press Removal:


the hose and connection plate in To release the connection, turn
and then pull out.
the connector to the left and
pull out.

Ohmeda-Medaes
Insertion:

US

To insert a gas hose into an


Ohmeda-Medaes outlet, press it
in firmly.
Removal:
To remove the connection, turn
the outer ring on the connector
and pull back.

17

DISS
Insertion:

Chemtron
Insertion:

To install a gas hose onto the


DISS outlet, screw the hose on
tightly, turning to the right.

To insert a gas hose into the


Chemtron outlet, press it firmly
into the connection.

Removal:

Removal:

US

US

Regulator
Insertion and Use:

US

To install a gas hose onto the


regulator, screw the hose on
tightly, turning to the right. Adjust the pressure appropriately
for the equipment being used.

To remove the hose, unscrew


To release the connection, press
the hose to the left until it comes down on the white keys to either Removal:
Reduce the outlet pressure to
free from the connection.
side of the hose while pulling
the hose free from the connec- zero, and then remove the hose.
tion.
Note

Please contact your Stryker representative for repair or replacement of gas hoses.

Note

For more detailed instructions on use and information on maintenance schedules


for outlets, contact the outlet Manufacturer.

6.2.1

Airflow Meters

The FLEXiS System can be configured with airflow meters. Please refer to the manufacturers instructions for connection and use.

Integrated Oxygen/Medical Airflow Meters

6.2.2

US

Data Connections

Caution

When disconnecting data connections, be sure to grasp the connector


itself, rather than the cable, to prevent damage to the cables.

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Caution

Use care when making data connections to ensure that the correct connections are being made. Plugging in a connection incorrectly could damage
data pins.

The FLEXiS System can be configured with any of the following types of data connections:

DB9

BNC

RJ45

Insertion:

Insertion:

Insertion:

To insert a DB9 connector, press


it firmly into the DB9 connection. Tighten both screws on
the connector to ensure a tight
connection.

To insert a BNC connector,


press it firmly into the BNC
connection and then twist to
lock it into place.

To insert an RJ45 connector,


press it firmly into the RJ45
connection until you hear an
audible click.

Removal:

Removal:

Removal:
To remove the DB9, unscrew
both screws, grasp the connector firmly, and pull.

To remove the BNC connector, To remove the RJ45 connector,


twist to unlock it, and then pull. press the tab at the top of the
connector to unlock it, and pull
while keeping the tab depressed.

19

HD15

4 PIN DIN

DVI-I

Insertion:

Insertion:

To insert an HD15 connector,


press it firmly into the HD15
connection. Tighten both
screws on the connector to ensure a tight connection.

To insert a 4 PIN DIN connec- To insert a DVI-I connector,


tor, press it firmly into the 4 PIN press it firmly into the DVIDIN connection.
I connection. Tighten both
screws on the connector to
Removal:
ensure a tight connection.
To remove the 4 PIN DIN, grasp
Removal:
the connector firmly and pull.
To remove the DVI-I, unscrew
both screws, grasp the connector firmly, and pull.

Removal:
To remove the HD15, unscrew
both screws, grasp the connector firmly, and pull.

USB (A or B)
Insertion:

Insertion:

RJ11
Insertion:

LC Fiber
Insertion:

To insert a USB connector, press To insert an RJ11 connector,


it firmly into the USB connecpress it firmly into the RJ11
tion.
connection until you hear an
audible click.
Removal:

To insert an LC fiber connector, press it firmly into the fiber


connection.

To remove the USB, grasp the


connector firmly and pull.

To remove the fiber connector,


grasp the connector, depress the
tab, and pull.

Note

6.3

Removal:

To remove the RJ11 connector,


press the tab at the top of the
connector to unlock it, and pull
while keeping the tab depressed.

Removal:

For more detailed instructions and information on maintenance schedules, contact the cable Manufacturer.

Customer Component Installation


6.3.1

Nurse Call, Code Blue, and Data

The FLEXiS System can be configured with junction boxes that accommodate user-installed equipment, such as Nurse Call and Code Blue buttons, as well as data outlets.
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To install these components:
1. Remove the designated cover plate from the FLEXiS System to expose the metal back-box and
conduit with pull-string.

Figure 6.2 - Back Box with Conduit


2. Use the pull-string to pull the cables down from the ceiling to the outlet and attach to the appropriate conduit.
3. Connect the Nurse Call/Code Blue/Data cable to the FLEXiS System cable.
4. Press equipment securely into the back-box.
5. Secure fasteners as necessary.
6. Install all covers.
Caution
Note

Use only designated outlets to mount equipment and designated conduits


for cables. Never open the boom system to uninstall equipment.
User is responsible for safe installation of equipment.

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7. FLEXiS Accessories
Note

7.1

For information on GCX accessories and IF/Infusion poles, please refer to their
product specific operations manuals.

Multi-Function Rack (MFR)


The Multi-Function Rack (MFR) is used to
mount shelves and other large accessories. For
installation and removal of accessories from the
MFR, refer to the individual accessory sections.

Figure 7.1 - MFRs

7.2

Accessory Rails
Accessory rails are used to attach equipment such
as suction canisters and storage baskets. Accessory rails are provided on equipment shelves. If
there are no shelves, the rails may be attached to
the MFR.

Figure 7.2 - Shelf Accessory Rails

7.2.1

Installing an Accessory Rail to FLEXiS

1. Remove the accessory rail bracket assembly from the packaging.


2. If the bracket comes with the accessory rail attached skip to step 3, otherwise assemble the
bracket to the rail.
3. Position the accessory rail and bracket under the FLEXiS system chassis in the desired location.
4. Install the M3 mounting screws.

7.2.2

Installing an Accessory Rail to an MFR

1. Remove the accessory rail MFR clamp assembly from the packaging.
2. If the accessory rail comes with the MFR clamps attached, skip to Step 3, otherwise assemble the
clamps to the rail.

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a. Combine the clamp pieces. Use the M8 clamp screws and clamp nut to loosely combine the
clamps
b. Assemble the M10 mounting screws through the clamp into the accessory rails. Do not
tighten completely
3. Loosen the mounting screws
4. Loosen the clamp screws as much as possible without disassembly.
5. Slide each clamp assembly apart and position the bracket on the MFRs of the FLEXiS system.
The clamps should be able to open enough to directly install the bracket to the desired location.
6. Use a level to ensure the accessory rail is level.
7. Fully tighten the clamp screws.
8. Fully tighten the mounting screws.

7.3

Cable Management System

The Cable Management System is an optional feature that mounts to the front plate of the FLEXiS System to neatly protect and hide away cables.
To install a Cable Management System:
Note

The Cable Management System can be installed before or after shelves.

1. Remove the cable management system components from the packaging. The package should
include the parts seen in Figure 7.3.

Figure 7.3 - Cable Manager Assembly


1
2
3
4
5

Left Side Panel


Top and Bottom Plates
Right Side Panel
Clips
Screws

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2. Assemble the top plate (Item 2, Figure 7.3) to the right side panel (Item 3) of the cable manager
with two screws as shown in Figure 7.3. The top plate is designated by the cutout facing the
FLEXiS to allow cables to pass through.
Note

It is important to ensure the orientation of the parts matches what is shown in


Figure 7.3.

3. Assemble the bottom plate of the cable manager to left side panel of the cable manager.
4. Slide the right assembly down between the
right MFR and all cables (Figure 7.4).

Figure 7.4 - Right Assembly Installation


5. Slide the left assembly up between the left
MFR and cables (Figure 7.5).
6. Secure the left side panel to the top plate
using two screws.
7. Secure the right side panel to the bottom
plate using the two remaining screws.

Figure 7.5 - Left Assembly Installation

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8. Secure the Cable Manager to the MFR using the clips.
a. Slide the notch of the clip into the
groove of the respective side plate (Figure 7.6).
b. Rotate the clip forward, toward the
MFR.
c. Install clips on both sides of the Cable
Manager.

Figure 7.6 - Clip Installation


Note

7.4

The number of clips required depends on the size of the FLEXiS. A smaller
FLEXiS system requires as few as two clips per side.

Shelf with Keyboard Tray

To install a keyboard tray to a shelf:


1. Align the screw holes on top of the keyboard tray housing with the holes on the bottom of the
respective shelf.
2. Secure the tray using the four screws included with the keyboard tray.

Figure 7.7 - Keyboard Tray Installation


3. Hand tighten all screws fully.
WARNING Be sure to fully hand tighten all screws to prevent the keyboard tray from
falling off.

7.5

Shelf with Drawer

To install a drawer to a shelf:


1. Slide the drawer out in order to gain access to the installation screw holes.
2. Align the screw holes on top of the drawer housing with the holes on the bottom of the respective shelf.
3. Push the screws through the top of the drawer housing.

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4. Place spacers over the screws to separate the drawer housing and shelf.
5. Secure the drawer using the four screws included with the keyboard tray.

6. Hand tighten all screws fully.

Figure 7.8 - Drawer Installation

WARNING Be sure to fully hand tighten all screws to prevent the drawer from falling
off.

7.6

Night Light

The night light is located on the bottom of the FLEXiS System and provides low level lighting. The
night light contains a light sensor so that it turns on automatically when the light level in the room
drops. A sensitivity switch is installed to allow the user to adjust the conditions for when the night
light turns on.

7.7

Emergency Stop

The emergency, or E-Stop feature is only available on certain models of FLEXiS. It is a large red button
that cuts power to an articulating booms motor.
To initiate the E-Stop, press the button.
Note

7.8

Pressing the E-Stop button does not cut power to electrical outlets on the FLEXiS
system, but only to the boom motor.

GCX and IV Pole Accessories

For information on GCX and IV poles, please refer to their respective manuals.

7.9

Non-Stryker Accessories

There are a multitude of non-Stryker accessories available for attachment to the accessory rails and
MFR. Please refer to the manufacturers instructions for correct installation, removal, and use instructions.
WARNING Be sure to securely attach accessories to prevent them from falling off.

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WARNING Never exceed the maximum load capacity for the boom. It is imperative to
take into account the weight that is added with each accessory.
WARNING Never exceed the maximum load capacity for any of the individual accessories.
WARNING Keep accessories that hold fluids away from electric equipment and outlets.

Note

Stryker is not responsible for accessories that are not Stryker brand.

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8. Shelf and Handle Installation
A FLEXiS System may be equipped with up to as many as four shelves. One shelf on the boom may
have a handle attached that houses the controls for brakes and operating an articulating boom.
Shelves may be added, moved, or removed. They may also be width-adjustable. A single drawer or dual
drawer, or a keyboard tray may be attached to a shelf.
WARNING Remove all equipment from shelves before adjusting.

Caution

The 750mm shelf has a maximum carrying capacity of 75 lbs. (35 kg), and
the 515mm shelf has a maximum carrying capacity of 75 lbs. (35 kg).

Caution

Do not exceed the maximum allowable weight capacity for the boom with
shelves or accessories. See Section 4 for details.

Caution

Use caution when loosening shelf clamps to prevent the shelf from falling.

Note

8.1

Two people may be required when installing and adjusting shelves.

Adjusting a Shelf

To adjust the position of an installed shelf, perform the following steps:


1
2

4
Figure 8.1 - Shelf Assembly
1
2
3
4

Shelf Clamps
M6 Clamp Screws
Clamp Nuts
M10 Mounting Screws

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1. Remove all equipment from the shelf.
2. Loosen the M6 screws (Figure 8.1, Item 2) holding the shelf clamps together (Item 1). Do not
remove the screws completely. Be sure to keep track of the nuts (Item 3) on the inside of the
clamps.
Caution

Do not remove screws completely to prevent the shelf from falling off. Be
sure to properly support the shelf when clamps are loose.

3. If shelf does not move easily, slightly loosen the M10 screws (Item 4) until movement is easy.
Assistance may be necessary to hold the shelf to prevent it from falling.
4. Move shelf to the new desired location on the MFR.
5. Loosely retighten the M6 screws.
6. Use a level to ensure the shelf is level.
7. Tighten the M6 screws completely. There should not be a gap between the clamp pieces.
8. If the M10 screws were loosened, retighten completely.

8.2

Installing a Shelf

Figure 8.2 - Shelf with handle attached


To install a shelf:
1. Remove the shelf from the packaging. The shelf should include all the parts shown in Figure 8.2
unless it comes without a handle.
2. Assemble the shelf clamps by combining the clamp pieces as shown in Figure 8.1 (Item 1). Use
the M8 clamp screw (Item 2) and clamp nut (Item 3) to loosely assemble the clamps.
3. Loosely assemble the M10 mounting screws (Item 2) through the clamps into the shelf.
4. Loosen the clamp screws (Item 1) as much as possible without disassembly.
5. Slide each clamp assembly apart and position the shelf on the MFRs of the FLEXiS System. The
clamps should be able to open enough to directly install the shelf to the desired location.
6. Use a level to ensure the clamps can close properly and the shelf is level.
7. Fully tighten the clamp screws (Figure 8.3, Item 1).

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2

1
Figure 8.3 - Screw and Nut Locations
8. Fully tighten the mounting screws (Item 2).
9. If the shelf has a handle, connect the control cable from the FLEXiS System to the connector on
the back of the shelf.
1

Figure 8.4 - Location of Screws on Access Panel

30

a. Using a Phillips screw driver, open the


access panel (Figure 8.4, Item 1) on
the front or back of the FLEXiS System
by removing the eight Phillips screws
(Item2).

b. The access panel is attached to the


FLEXiS System via a tether wire (Figure
8.5, Item 1) inside the system to prevent
it from falling when removed. Ensure
the panel rests on the tether when it is
removed and not on the medical gas
hoses.

Figure 8.5 - Tether Wire Location


c. Locate the control cable connector (Figure 8.6) inside the FLEXiS System.

Figure 8.6 - Control Cable for a Shelf with Handle


d. Pass the control cable through the data
pass-through (Figure 8.7) on the same
side as the shelf with handle.
e. Connect the control cable to the shelf
and store cable slack inside the FLEXiS
System.

Figure 8.7 - Data Pass-Through Location

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8.3

Handle-to-MFR Bracket Installation


1

4
Figure 8.8 - Handle Assembly
1
2
3
4

Shelf Clamps
M6 Clamp Screws
Clamp Nuts
M10 Mounting Screws

1. Remove the handle to MFR bracket and handle from the packaging. The handle with bracket
should include all the parts seen in Figure 8.8. The clamps may be disassembled.
2. If the bracket comes with clamps attached skip to Step 5, otherwise assemble the clamps.
a. Combine the clamp pieces as shown in Figure 8.8 (Item 1). Use the M8 clamp screws (Item 2)
and clamp nut (Item 3) to loosely combine the clamps.
b. Assemble the M10 mounting screws (Item 4) through the clamps into the handle. Do not
tighten completely
3. Loosen the mounting screws (Item 4).
4. Loosen the clamp screws (Item 2) as much as possible without disassembly.
5. Slide each clamp assembly apart and position the bracket on the MFRs of the FLEXiS System.
The clamps should be able to open enough to directly install the bracket to the desired location.
6. Use a level to ensure the shelf is level.
7. Fully tighten the clamp screws (Item 2).
8. Fully tighten the mounting screws (Item 4).
9. Connect the control cable from the FLEXiS System to the connector on the bracket.

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1

a. Using a Phillips screw driver, open the


access panel (Figure 8.9, Item 1) on the
front or back of the FLEXiS System by
removing the eight Phillips screws (Item
2).

Figure 8.9 - Location of Screws on Access Panel

Figure 8.10 - Primary Control Cable

b. Locate the control cable connector inside the FLEXiS System. If this handle is
the main control interface of the boom
use the primary (larger [Figure 8.10])
connector. If this handle is an addition
to a shelf control use the extra cord
provided with the handle and connect
to the secondary (smaller [Figure 8.11])
control cable inside the FLEXiS System.

Figure 8.11 - Secondary Control Cable

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c. Pass the control cable through the data
pass-through (Figure 8.12) on the same
side as the handle.
d. Connect the control cable to the bracket
and store cable slack inside the FLEXiS
System.

Figure 8.12 - Data Pass-Through Location

8.4

Handle to FLEXiS Bracket Installation


2
1

Figure 8.13 - Handle to FLEXiS Bracket


1
2

Handle and Bracket


M3 Mounting Screws

34

1. Remove the handle to chassis bracket


from the packaging. The handle with
bracket should include the parts seen in
Figure 8.13.
2. Position the handle and bracket under the
FLEXiS System (Figure 8.13, Item 1) chassis in the desired location.
3. Install the M3 mounting screws (Item 2)
into the bottom plate of the FLEXiS System.
4. Connect the control cable from inside
FLEXiS System to the additional cable
included with the bracket.

S
1

a. Using a Phillips screw driver, open the


access panel (Figure 8.14, Item 1) on the
front or back of the FLEXiS System by
removing the eight Phillips screws (Item
2).

Figure 8.14 - Location of Screws on Access Panel


b. Locate the control cable (Figure 8.15)
connector inside the FLEXiS System.

Figure 8.15 - Secondary Control Cable


c. Remove the strain relief plug from the
bottom of the FLEXiS System (Figure
8.16).

Figure 8.16 - Strain Relief Plug Location


d. Pass the small end of the cable provided
with the handle through the strain relief
and into the FLEXiS System.
e. Connect the cable to the secondary control cable inside the FLEXiS System.
f. Connect the cable to the D-sub connector on the bracket.
Figure 8.17 - Strain Relief Plug

35

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Caution

It is imperative to ensure there is an appropriate amount of cable prior


to installation of strain relief plug, as attempting to remove the strain
relief plug could cause damage to the plug and/or cables.

g. Ensure there is enough slack to reach the desired location of the installed handle or shelf with
handle. Install the strain relief plug around the cable and into the bottom of the FLEXiS System.

8.5

Re-sizing an Adjustable Shelf

The Adjustable Shelf can be adjusted from 15 to 26 (380mm to 660mm), and has a carrying capacity
of 75 lbs (35 kg).
Caution

Do not exceed the maximum carrying capacity for the adjustable shelf of
75 lbs. (35 kg).

1. Loosen the four M3 screws on the bottom of the adjustable shelf.

Figure 8.18 - M3 Screw Locations


2. Slide both sides of the adjustable shelf out to the desired width.

Figure 8.19 - Expanded Shelf Width


3. Fully retighten the four M3 screws on the bottom of the shelf.

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Caution

Ensure the equipment placed on adjustable shelves is installed in such a


way all four corners of the equipment are supported by shelf material (i.e.
do not leave any edge of the equipment unsupported).

8.6 Controls
The controls for the up and down movement (articulating booms only) and boom brakes are located
on the front of the handle.
Brake Button

Up Button

Brake Button

Down Button

Figure 8.20 - Control Panel


Note

The figure above is representative of a FLEXiS control panel containing all available options. Actual buttons and graphics are dependent upon boom type and
configuration, and may not be available on all systems.

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9. Operating the Boom System
9.1

Positioning the Boom System


Caution

9.1.1

Adjust the boom position cautiously, ensuring the stops and obstacles are
approached slowly to avoid damage to the boom.

Adjusting Horizontal Position

Perform the following steps to adjust the horizontal boom position:


1. Press and hold the brake release button(s), to allow the boom to move freely. A hissing sound
can be heard as the brakes are released.
Caution

Failure to release the brakes before moving the boom may result in damage
to the pneumatic brake system.
Brake Button

Brake Button

Figure 9.1 - Brake Buttons


Note

The number of brake buttons available will be dependent upon boom type. Some
booms may only need one brake button. The button on the left rotates the upper
arm, while the one on the right rotates the lower arm, as depicted in the diagram.

2. While holding the brake release button(s), move the boom with both hands.
3. When the boom is in position, release the button(s) to hold it into position.
Note

9.1.2

Brakes can be released individually by pressing a single button or by simultaneously pressing both buttons to help achieve the desired motion (see Figure 9.1).

Adjusting Vertical Position (Articulating Boom Only)

WARNING Never position the boom above a patient.

Caution

Before adjusting the booms vertical position, ensure that there are no objects in the booms path.

To adjust the height of an articulating boom, press and hold the UP button to raise the FLEXiS System,
press the DOWN button to lower it, and release the button to stop movement.

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Up Button

Down Button

Figure 9.2 - Up and Down Buttons

39

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10. Adjusting the Boom System
10.1 Adjusting the Mechanical Limits
The range of motion (vertical and horizontal) can be adjusted to prevent interference with obstacles,
such as walls and other equipment, by adjusting the position of mechanical stops. The mechanical
stops were set by Stryker during installation. If further adjustment is necessary, contact your Stryker
representative.

10.2 Adjusting the FLEXiS System Brake (OSC400 Only)


FLEXiS Systems without pneumatic brake systems have adjustable friction brakes, which prevent undesired drift. These brakes were adjusted by Stryker during installation, but brake readjustment may be
necessary due to brake wear or significant load changes that cause the boom to drift.
To adjust a brake:
1. Remove the collar around the bottom of
the drop tube, located directly above the
FLEXiS System by pressing in the tabs located on either side of the collar with a flat
instrument, such as a flathead screwdriver.

Figure 10.1 - Tab Location


2. Locate the flathead screw on the drop tube
and turn it clockwise increase brake friction, or turn it counter-clockwise decrease
brake friction.
3. If the boom continues to drift, tighten the
brakes further. If it becomes hard to move
the boom after tightening the brakes, loosen them a little until movement becomes
easier, but the boom doesnt drift.

Brake Screw

Figure 10.2 - Brake Screw Location

4. Replace the collar by securing the two halves together around the drop tube. Ensure that the
deeper lip is on the top to keep dust and other matter from entering the unit.

40

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11. Cleaning and Disinfecting
Wipe the surfaces with a damp cloth, and if required, a mild cleaning solution.
WARNING This equipment is not intended to be sterilizable, and as such should not be
allowed to enter the sterile field.
WARNING Do not allow moisture to enter electrical outlets via spray or using a damp
cloth.
WARNING Make sure that no fluid enters the system during cleaning.

Caution

To avoid damage to plastic parts, do not use any scouring, alkaline, acidic,
or alcohol-based cleaning agents.

Caution

Do not use bleach on stainless steel parts.

Note

Cleaning and disinfecting must be performed by trained personnel. Follow the


requirements of the national committee responsible for hygiene and disinfection.

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12. Troubleshooting
FLEXiS System does not rotate
Possible Cause
Solution
Excessive brake friction
Loosen the two brake screws on the sides of the drop tube,
(OSC400 only)
located immediately above the FLEXiS System.
Wrong brake release button being
Make sure the correct button is being pressed.
pressed
Arms will not move
Possible Cause
Brakes engaged

Solution
Check to make sure that brake buttons are depressed.

Mechanical limits are adjusted incorrectly

Contact a Stryker service representative to have the limits


checked.
Boom is drifting

Possible Cause
Brakes need adjustment
Brakes are not functioning

Solution
Check brakes from the top of the boom down.
Make sure that pneumatic brakes are 70 psi (5 bar) of air pressure.

FLEXiS System will not articulate up or down (MMP200 Only)


Possible Cause
Solution
Obstacle in path of the FLEXiS
Remove obstacle.
System
Maximum load capacity may be
Check load rating and remove equipment or accessories as
exceeded
necessary.

Hospital power is turned off


Hospital breaker is tripped
Damaged or stuck button on handle
Internal damage
E-stop may be engaged.

Check the articulation range against the technical specifications. If FLEXiS System does not move correctly, contact
Stryker Technical Support
Switch on power.
Reset breaker.
Contact Stryker Technical Support.
Contact Stryker Technical Support.
Pull out E-stop button.

42

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FLEXiS System or Boom Arms will not rotate
Possible Cause
Solution
Brakes are engaged
Check to ensure the correct brake button(s) are depressed.
Obstacle in path of FLEXiS System
Remove obstacle.
FLEXiS System is rotated to the
Check the range of motion against the technical specificaphysical stops.
tions. If FLEXiS System does not move as intended, contact
Stryker Technical Support.
Damaged or stuck button on handle Contact Stryker Technical Support.
Internal damage
Contact Stryker Technical Support.
Brakes are adjusted too tight
Adjust according to Section 10.2, contact Stryker Technical
(OSC400 only)
Support.
Unable to stop FLEXiS System or Arm rotation
Possible Cause
Solution
Damaged or stuck button on handle Contact Stryker Technical Support.
Maximum load capacity may be
Check load rating and remove equipment or accessories as
exceeded
necessary.
Low or no air pressure to system
Ensure the brake regulator to the FLEXiS System is set to at
least 80 psi.
Internal damage
Contact Stryker Technical Support.
Brakes required adjustment
Adjust brake friction according to Section 10.2, contact
(OSC400 only)
Stryker Technical Support.
No power to FLEXiS System electrical outlets
Possible Cause
Solution
Hospital power is turned off.
Switch on power.
Hospital breaker is tripped.
Reset breaker. Check that equipment does not overload circuit.
Damaged power outlet
Contact Stryker Technical Support.
Internal damage
Contact Stryker Technical Support.
Medical gas pressure too low
Possible Cause
Solution
Medical gas supply line closed
Check gas supply line valves.
Medical gas compressor malfunction Check gas compressor.
Medical gas supply line set to incor- Check gas supply line regulators.
rect pressure
Loose or damaged gas hose connec- Check gas hose connections and external accessories.
tion
Damaged gas outlet
Contact Stryker Technical Support.
Internal damage
Contact Stryker Technical Support.

43

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Shelf is leaning
Possible Cause
Clamp screws are not tightened
Shelf max load capacity exceeded

Solution
Tighten bolts according to Section 8.2
Check load rating and remove equipment or accessories as
necessary.
Shelf clamps are installed incorrectly Loosen shelf clamps and reattach according to Section 8.2.
Damaged shelf or clamps
Contact Stryker Technical Support.
Unable to adjust shelf supports
Adjustable shelf screws are tightened Loosen screws and adjust the supports, retighten screws after
adjustment.
Adjustable shelf screws are missing Reinstall screws into shelf supports through the bottom of the
shelf; contact Stryker Technical Support.
Damaged shelf
Contact Stryker Technical Support.
Note

If any of these issues cannot be resolved, please contact Technical Support or


your Stryker representative.

44

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13. Technical Specifications
13.1 Environmental Specifications
13.1.1

Operating/Storage Conditions

Operating Humidity:
Operating Temperature
Operating Pressure

13.1.2

30%-75%
50-104 F (10-40 C)
500 to 1060hPa

Shipping Conditions

Shipping Humidity
Shipping Temperature
Shipping Pressure

10%-95%
-40-140 F (-40-60 C)
500 to 1060hPa

13.2 Electrical Specifications


Rated Input
(Branch Circuit Ratings)

Rated Output
(Branch Circuit Ratings)

Motor Ratings

U.S./CAN
30A max / 230V / 60Hz*
30A / 120V/ 60Hz
20A / 230V / 60Hz
20A / 120V / 60Hz**
15A / 230V / 60Hz
15A/120V/60Hz
International
16A / 230V / 50Hz
20A / 230V / 50Hz*
U.S./CAN
30A max / 230V / 60Hz*
30A / 120V/ 60Hz
20A / 230V / 60Hz
20A / 120V / 60Hz**
15A / 230V / 60Hz
15A/120V/60Hz
International
16A max / 230V / 50Hz
20A max / 230V / 50Hz*
230V/450W/50Hz
120V/500W/60Hz

* Maximum rating
** Typical U.S./CAN rating

45

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Caution

The height adjustment in the motor arm is not suitable for continuous use.
Do not exceed the maximum operating time of 3 minutes. Allow to rest for
30 minutes after using for a maximum of 3 minutes.

13.3 Mechanical Specifications


Maximum Horizontal Reach

Articulating Boom: 80 inches (2030mm)

Non-Articulating: 96 inches (2440mm)


Standard Braking System
Combination pneumatic and friction
Gas Service
Configurable
Electrical Service
Configurable
Rotation (top arm)
330
Rotation (FLEXiS System)
340
Vertical Articulation (for articulating booms 23 up, 23 down
only)
Lifting Speed (for articulating booms only)
0.9 inches (23 mm) per second
Shelf Carrying Capacity*
750mm Shelf: 75 lbs (35 kg)
Adjustable Shelf Carrying Capacity*
Drawer Carrying Capacity
Keyboard Support Capacity
Accessory Rail Carrying Capacity*
Dual Drawer Carrying Capacity
* See Section 4 for details

46

450mm Shelf: 75 lbs (35 kg)


75 lbs (35 kg)
22 lbs (10 kg)
Standard Keyboard
37 lbs (17.5 kg)
22 lbs (10kg)

S
13.3.1

Boom Arm Carrying Capacities


Arm Set
MMP200
OSC400

OSC600

1st Arm
Length
31.5 (800mm)
39.4 (1000mm)
23.6 (600mm)
31.5 (800mm)
39.4 (1000mm)
47.2 (1200mm)
23.6 (600mm)
23.6 (600mm)
23.6 (600mm)
23.6 (600mm)
31.5 (800mm)
31.5 (800mm)
31.5 (800mm)
31.5 (800mm)
39.4 (1000mm)
39.4 (1000mm)
39.4 (1000mm)
39.4 (1000mm)
47.2 (1200mm)
47.2 (1200mm)
47.2 (1200mm)
47.2 (1200mm)
23.6 (600mm)
23.6 (600mm)
23.6 (600mm)
23.6 (600mm)
31.5 (800mm)
31.5 (800mm)
31.5 (800mm)
31.5 (800mm)
39.4 (1000mm)
39.4 (1000mm)
39.4 (1000mm)
39.4 (1000mm)
47.2 (1200mm)
47.2 (1200mm)
47.2 (1200mm)
47.2 (1200mm)

2nd Arm
Length
39.4 (1000mm)
39.4 (1000mm)
----23.6 (600mm)
31.5 (800mm)
39.4 (1000mm)
47.2 (1200mm)
23.6 (600mm)
31.5 (800mm)
39.4 (1000mm)
47.2 (1200mm)
23.6 (600mm)
31.5 (800mm)
39.4 (1000mm)
47.2 (1200mm)
23.6 (600mm)
31.5 (800mm)
39.4 (1000mm)
47.2 (1200mm)
-23.6 (600mm)
31.5 (800mm)
39.4 (1000mm)
-31.5 (800mm)
39.4 (1000mm)
47.2 (1200mm)
-23.6 (600mm)
31.5 (800mm)
39.4 (1000mm)
-31.5 (800mm)
39.4 (1000mm)
47.2 (1200mm)

Arm Load
capacity
330 lbs (150 kg)
330 lbs (150 kg)
1279 lbs (580 kg)
926 lbs (420 kg)
705 lbs (320 kg)
573 lbs (260 kg)
584 lbs (265 kg)
485 lbs (220 kg)
397 lbs (180 kg)
344 lbs (156 kg)
478 lbs (217 kg)
397 lbs (180 kg)
331 lbs (150 kg)
287 lbs (130 kg)
397 lbs (180 kg)
331 lbs (150 kg)
287 lbs (130 kg)
243 lbs (110 kg)
331 lbs (150 kg)
276 lbs (125 kg)
243 lbs (110 kg)
198 lbs (90 kg)
2125 lbs (964 kg)
988 lbs (448 kg)
818 lbs (371 kg)
690 lbs (313 kg)
1545 lbs (701 kg)
681 lbs (309 kg)
580 lbs (263 kg)
498 lbs (226 kg)
1215 lbs (551 kg)
690 lbs (313 kg)
580 lbs (263 kg)
492 lbs (223 kg)
955 lbs (433 kg)
485 lbs (220 kg)
417 lbs (189 kg)
360 lbs (163 kg)
47

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Maximum load capacities will vary depending on the type of boom installed. See Section 4 to understand the load capacity for your boom.

13.3.2

Gas Hose Pressure Specifications

U.S. Specifications
Gas Service
Medical Air
Carbon Dioxide
Nitrous Oxide
Oxygen
Heliox (He/O2 and O2/He)
Nitrogen
Instrument Air
Medical - Surgical Vacuum
Waste Anesthetic Gas Disposal (WAGD)

Standard Gauge Pressure

345-350 kPa (50-55 psi)

1100-1275kPa (160-185 psi)


380mm to 760mm
(15 in. to 30 in.) HgV
380mm to 760mm
(15 in. to 30 in.) HgV
May vary with system

International Specifications
Gas Service
Compressed medical gases other than air or
nitrogen for driving surgical tools
Air or nitrogen for driving surgical tools
Vacuum
AGSS

Standard Gauge Pressure


400 +100
kPa
0
a

800 +200
kPa
-100

60b
Pressure as required for flow
specified in EN ISO 7396-2

Regional or national regulations/standards can require a different range.


Absolute pressure.

a/

b/

13.3.2.1

Gas Hose Testing

International Only - Prior to use of the equipment after installation, repair, or replacement of medical
gas hoses or outlets the following tests must be performed by properly trained personnel.
For medical gas supply systems perform the following tests according to EN 737-3:
Test for leakage
Test for obstruction
Test for particulate contamination
Test of gas identity
For anesthetic gas scavenging systems perform the following tests according to EN 737-2

48

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Test for leakage
Test of flow and pressure drop
US Only - Prior to use of the equipment after installation, repair, or replacement of medical gas hoses
or outlets the gas system must be verified as required by NFPA 99. Verification tests shall be conducted
by a party technically competent and experienced in the field of medical gas and vacuum pipeline testing and meeting the requirements of ASSE 6030, Professional Qualifications Standard for Medical Gas
Systems Verifiers.
13.3.2.2

International Flow and Pressure Drop Characteristics

Maximum pressure drop of 25kPa with a flow rate of 60 l/min and a test pressure of 320 kPa.

13.4 Materials Policy


Stryker Communications guarantees that all equipment including accessories, packaging material,
labels, pouches, or other similar items do not contain latex, DEHP, BBP, DBP, or BPA.

13.5 Smoke Rating


Decorative parts with area less than 10 sq. ft. were tested for Flame Spread and Smoke Developed. The
material has a flame spread rating of 200 or less and, unless otherwise marked, a smoke developed rating of 200 or less.
Potentially applicable smoke ratings are as follows:
Romira Romiloy ABS/PC8170 - Smoke Index over 500 and Calculated to be 996.5
Romira Romiloy ABS/ PC 9170 - Smoke Index over 500 and Calculated to be 897.8
GE Cycoloy C6200 GY9A077 Smoke Index over 500 and Calculated to be 803.3

49

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14. Maintenance
Note

Tests and maintenance must be performed by qualified personnel.

Use the following table as a guide for inspection:


Hospital Personnel Responsibility
Every 6 months
Visually inspect paint for damage
Cracks on plastic parts
Deformation of the system

Loose Parts

Maintenance Performed by Stryker


Every Other Year*
Connections and markings
Anesthetic gas conduction systems
Check gas hoses for cracks, leaks, or
other damage
Check gas hose manufacture test date.
Replace the hose after 10 years from the
test date.
Pneumatic brake function
Properly tighten brake screws
(OSC400 only)

* Please contact Stryker Technical Support or your Stryker Representative to schedule your preventative maintenance service.
Contact Stryker Communications in case of:
Faults
Damage
Service Needs
Caution

Use only Stryker original parts. Use of non-Stryker parts will void warranty.

14.1 Replacing a Fuse


This section only applies to articulating booms equipped with an Emergency Stop.
To change a fuse:
1. Open the fuse holder by turning the top cover with a flat head screw driver.
2. Once the cover is open, remove the old fuse and replace it with a new one.
3. Close the cover and turn it back to the locked position with a flat head screw driver.
Note

Use only Bussman, MDQ Series, 10A, 250V fuses.

Expected life is defined as the time that a device is expected to remain safe and functional after it is
placed into use. The expected life of the FLEXiS Boom System is 7 years from the date of product
installation. Additionally, the expected life of any accessory sold by Stryker for use with the FLEXiS
Boom System is seven years from the installation date of the Boom System. Within this time period,
Stryker will support the product by offering repair or replacement in accordance with the warranty or
at customer expense, as applicable.
50

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15. Disposal of the Product
The device must be disposed of according to local laws and hospital practices.
Local regulations may include specifications regarding the disposal of this product. We request that
you contact Stryker when you plan to withdraw this device from service with the intention of discarding it.

15.1 Metals and Plastics


When disposing of a product or replacing any of its parts, check the recyclability of each item. When
recycling plastic parts, determine the material type. For more information about recycling, contact
your local waste management facility or visit related sites on the internet. Below are recycling symbols,
which are marked on parts made of plastic. Products marked with these symbols can be used as energy
waste.

51

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16. Stryker Limited Warranty
This warranty applies to customers in the United States only. Outside of the USA, contact your Stryker
sales representative or your local Stryker subsidiary.
Stryker warrants that its products shall be free of defects of material and workmanship for a period of
two years after date of installation. Stryker will provide all parts and service required to restore equipment under warranty to good working condition, which may include shipment of replacement parts
and phone service consultation to conduct minor repairs.
Any modifications to this warranty policy are not valid unless made with explicit written approval of
Stryker.
This warranty covers all Stryker products with the exception of bulbs, sterilizable handles, filters and
any other disposable parts.
This warranty does not cover any cosmetic or superficial damage to product. Any modification to
product by Customer without the approval of Stryker will immediately void this warranty in its entirety.
This warranty covers only Stryker products and only such products that were installed and/or maintained by Stryker authorized personnel.
This warranty is valid only to the original purchaser of Stryker products directly from a Stryker authorized agent. The warranty cannot be transferred or assigned by the original purchaser.

52

S
17. Damage Claims
Shipping is FOB Origin. Title transfers to customer upon shipment. Stryker assumes responsibility for
loss or damage during shipping. Please contact Technical Support (866) 841-5663 for inside the U.S.,
(972) 410-7100 for international, or your Stryker representative if your shipment is lost or damaged.
If you need to return any item, contact Customer Service for an RMA number. After receiving an RMA
number, package the item as described by Customer Service. Ship the item to the following address:
Stryker Communications
(RMA#_____)
1410 Lakeside Parkway #100
Flower Mound, TX 75028
Toll Free (inside the U.S): (877) 789-8106
International: (972) 410-7100

53

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18. Contact Information
Contact Stryker Customer Service with questions or concerns.
Stryker Communications
1410 Lakeside Parkway #100
Flower, Mound, TX 75028
Toll Free: (877) 789-7100
1-972-410-7100
For international service locations, refer to the Stryker website at the following URL:
www.stryker.com.

54

Stryker Communications
1410 Lakeside Pkwy.,
Flower Mound, TX 75028
t: 972.410.7100

www.stryker.com

Revision Descriptions.

By

Section A - Equipment Plan

Date

General Notes -------------------------------------------- AN


Equipment Legend --------------------------------------- AL
Equipment Plan ------------------------------------------- A1
Equipment Details ----------------------------- AD1 - AD3

Email:

Date Drawn: 7/15/2011


Quote: None
Order: None

Drawn By:

Contact Number:

Support Plan - Ceiling ----------------------------------- S2

N-SRD110004

Support Plan - Floor & Wall ---------------------------- S1

Project Manager:

Support Legend ------------------------------------------- SL

Philips Contacts

Support Notes --------------------------------------------- SN

Project Details

Section S - Support Plan

Drawing Number

Transport Details --------------------------------------- AD4

Support Details --------------------------------- SD1 - SD3

Section E - Electrical Plan


Electrical Notes ------------------------------------------- EN
Electrical Legend ----------------------------------------- EL
Electrical Plan ---------------------------------------------- E1
Raceway & Conduit Information ----------------- E2-E3
Electrical Details -------------------------------- ED1 - ED3
Remote Service Network ------------------------------- N1
Check List ----------------------------------------------- CHK

THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

C1
7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

Rev.

Not Site Specific

Table of Contents

Allura FD20 Flexmove

Revision History
Note for Architects and/or Contractors: If revisions are listed, these drawings must be thoroughly reviewed so that all changes can be incorporated into your project.

Project

www.healthcare.philips.com

Standard Reference Drawing

Healthcare

Heating, ventilation, air conditioning requirement for general equipment locations must

1. Walls to be painted or covered, baseboards installed, floors to be tiled and/or covered, ceiling
shall have grid tiles and lighting fixtures installed and operational.

Equipment's designed airflow is from bottom to top and front to back. Please design the air
handling in the rack cabinet equipment area accordingly.

3. All electrical convenience, conduit, raceway, knockouts, cable openings, chase nipples, and
junction boxes installed and operational.

Power Output:

7.

All contractor supplied cables pulled and terminated.

8.

A dust-free environment in and around the procedure room.

480 VAC, 60 Hz
225 KVA

3 pole, 125 Amps


(10.0)

10. Architectural features such as computer floor, wood floor, casework, bulkheads, installed and
finished. When technical cabinets are installed in a closet with doors, it is suggested that the
customer install a temperature alarm in the event of an air conditional failure.

13. Clear door openings for moving equipment into the building must be 42" (1067mm) W x 82"
(2083mm) H min. 48" (1219mm) W x 82" (2083mm) H rec., Or larger contingent on an 8'-0"
(2438mm) corridor width.

Remote Control of Room Lighting


The control of customer lighting must incorporate an electrical isolation system such as
demonstrated on Sheet ED2. Lighting scheme is the responsibility of the customer.
(08.1)

14. Countertop is 30" for seated height and 36" for standing height.

Drawn By:

Remote Service Diagnostics


Medical imaging equipment to be installed by Philips Medical is equipped with a service diagnostic
feature which allows for remote and on site service diagnostics. To establish this feature, a RJ45
type ethernet 10/100/1000 Mbit network connector must be installed as shown on plan. Access to
customer's network via their remote access server is needed for Remote Service Network (RSN)
connectivity. All cost with this feature are the responsibility of the customer.

Email:

Note
Once Philips has moved equipment into the suite and started the installation, the contractor shall
schedule his work around the Philips installation team on site. It is suggested that a telephone be
provided in the room to receive telephone calls. This would alleviate facility staff from answering
calls for Philips personnel.
Contact Number:

(00.0)

Nominal Line Voltage:

Project Manager:

7. Extended Installation or Turnkey Work by Philips


Any room preparation requirements for Philips equipment indicated on these drawings is the
responsibility of the customer. If an extended installation or turnkey contract exists between
Philips and the customer for room preparation work required by the equipment represented on
these drawings, some of the responsibilities of the customer as depicted in these drawings may
be assumed by Philips. In the event of a conflict between the work described in the turnkey
contract workscope and these drawings, the turnkey contract workscope shall govern.

3 phase, 3 wire power and ground, delta or wye


3 phase, 4 wire power with neutral + ground, wye

Circuit Breaker:

9. All HVAC (heating, ventilating and air conditioning) installed and operational as per
specifications.

12. Philips does not install or connect developing tanks, automatic processors or associated
equipment, built in illuminators, cassette pass boxes, loading benches and cabinets, lead protective
screens, panels or lead glass window and frame. This is to be done by the customer/contractor.

6. Schedule
The general contractor should provide Philips with a schedule of work to assist in the
coordination of delivery of Philips supplied products which are to be installed by the contractor
and delivery of the primary equipment.

Supply Configuration:

Branch Power Requirement:

11. All plumbing installed and finished.

5. Labor
In the event local labor conditions make it impossible or undesirable to use Philips' regular
employees for such installation and connection, such work shall be performed by laborers
supplied by the customer, or by an independent contractor chosen by the customer at the
customer's expense, and in such case, Philips agrees to furnish adequate engineering
supervision for proper completion of the installation.

100KW

115v convenience outlets operational.

Date Drawn: 7/15/2011


Quote: None
Order: None

N-SRD110004

(03.0)

AN
THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

5.

Not Site Specific

Incoming mains power operational and connected to room x-ray breaker.

Allura FD20 Flexmove

4.

Electrical Requirements
Velara with PDU 4000

Philips Contacts

4. Asbestos and Other Toxic Substances


Philips assumes no hazardous waste (i.e., PCB's in existing transformers) exists at the site. If
any hazardous material is found, it shall be the sole responsibility of the customer to properly
remove and dispose of this material at its expense. Any delays caused in the project for this
special handling shall result in Philips time period for completion being extended by like period
of time. Philips assumes that no asbestos material is involved in this project in any ceilings,
walls or floors. If any asbestos material is found anywhere on the site, it shall be the customer's
sole responsibility to properly remove and/or make safe this condition, at the customer's sole
expense.

(10.0)

2. Doors and windows, especially radiation protection barriers, installed and finished with locksets
operational.

6. All support structure correctly installed. All channels, pipes, beams and/or other supporting
devices should be level, parallel, and free of lateral or longitudinal movements.

3. Radiation Protection
The customer or his contractor, at his own expense, shall obtain the service of a licensed
radiation physicist to specify radiation protection. (X-Ray Tube output 150 KVp max.)

relative humidity at 20% - 80% with 10% max. variation.

Drawing Number

2. Permits
Customer shall obtain all permits and licenses required by federal, state/provincial or local
authorities in connection with the construction, installation and operation of the products and
related rules, regulations, shall bear any expense in obtaining same or in complying with any
ordinances and statutes.

A smooth efficient installation is vital to Philips and their customers. Understanding what the
minimum site preparation requirements are will help achieve this goal. The following list clearly
defines the requirements which must be fulfilled before the installation can begin.

Project Details

1. Responsibility
The customer shall be solely responsible, at its expense for preparation of site, including any
required structural alterations. The site preparation shall be in accordance with plans and
specifications provided by Philips. Compliance with all safety electrical and building codes
relevant to the equipment and its installation is the sole responsibility of customer. The
customer shall advise Philips of conditions at or near the site which could adversely affect the
carrying out of the installation work and shall ensure that such conditions are corrected and that
the site is fully prepared and available to Philips before the installation work is due to begin. The
customer shall provide all necessary plumbing, carpentry work, or conduit wiring required to
attach and install products ready for use.

HVAC Requirement for General Equipment Locations

Standard Reference Drawing

Minimum Site Preparation Requirements

Project

General Specifications

Equipment Legend
A

Furnished and installed by Philips

Furnished by customer/contractor and installed by customer/contractor

C Installed by customer/contractor
D Furnished by Philips and installed by contractor
E

Existing

Future

G Optional item furnished by Philips

Velara Generator 40E Cabinet

510

2971 AD2

MP

Peripherial 40E Cabinet

510

2049 AD2

PBK

PDU 4000/UPS

860

2450 AD2

MA

Mains 40E Cabinet

826

5464 AD2

CY

Viewing/Control

126

567 AD2

DB

Documentation Box - Mounted on Wheels


(Final location to be coordinated with customer
and/or local Philips Service.)

176

- AD3

ATY

Exam Room Auxiliary Box

1.7 AD3

IH

Interventional Hardware

73

2424 AD3

PSU

Stationary Transfomer Unit

30

- AD3

XPD

Xper Pedestal

- AD3

Philips Contacts

Project Manager:

Project Details

Drawing Number

MG

Project

Drawn By:

- AD1

AL
THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

1053

Not Site Specific

1195 AD1

Standard Reference Drawing

A MQT Maquet Table

3880

Email:

Clea Stand Flexmove

Date Drawn: 7/15/2011


Quote: None
Order: None

SP

Allura FD20 Flexmove

Weight Heat Load


(lbs)
(btu/hr)

Contact Number:

Description

Detail Sheet

N-SRD110004

Equipment Designation

30'-0"
Maquet Table Floorplate
Centerline

6'-0"

Equipment closet doors to


be hung from ceiling mounted
track, no floor tracks allowed

MG

11'-0"

3rd Party Monitor Arm


with Philips Monitors

MP

MA

2'

.5m

4'

1m

XPD

8'

Project

1'

2m

(3100mm, +10mm / -0)


0

Not Site Specific

ATY

Required Ceiling Height : 10' - 2", +3/8 / -0

Standard Reference Drawing

Equipment Layout

Allura FD20 Flexmove

PSU

23'-4"

Maquet Table Floorplate


Centerline

MQT
SP

Project Manager:

Contact Number:

Email:

N-SRD110004

Date Drawn: 7/15/2011


Quote: None
Order: None

31.50"
[800mm]

Connection
Box

Connection Box wall


mounted under counter
(Preferred)

Wall Raceway

31.50"
[800mm]
THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

Drawn By:

Philips Contacts
Project Details

CY

Connection Box on
top of counter
underneath viewing
monitors (Option)

21.65"
[550mm]

4.88"
[124mm]

IH

Drawing Number

Not Site Specific


See SD3 Sheet for details

Customer's Physio
(PHY)
Coordinate final
location with
customer
7'-0"

Connection Box (CY) Mounting Options

3'-0"

Exact location to be coordinated by


Customer and local Philips service.

Recommended
Minimum
2'-8"

3rd Party Monitor Arm


with Philips Monitors

General Notes
* Counters and cabinetry shown to be supplied and installed by customer.

A1
7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

11'-8"

11'-6"

PBK

.33"
[8mm]

41.93"
[1065mm]

122"
[3100mm]

Centerline of
Floorplate

SP

Heat Dissipation
Weight

THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

Clea Stand Flexmove

1195 Btu/hr
3880 lbs

(301 kcal/hr)
(1760 kg)
MQT
11.42"
[290mm]

(07.0)

Weight
1053 lbs
(475 kg)

Heat Dissipation
- Btu/hr
(- kcal/hr)

Indicates equipment movement

Top

AD1
7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

Not Site Specific

Standard Reference Drawing

Allura FD20 Flexmove

Project

168.75"
[4286mm]

Drawn By:

Email:

Maquet Table

Date Drawn: 7/15/2011


Quote: None
Order: None

(11.0)
Contact Number:

Side

N-SRD110004

Front

Project Manager:

82.68"
[2100mm]
Philips Contacts

11.42"
[290mm]

Project Details

251.73"
[6394mm]

Drawing Number

18

Required Ceiling Height

168.75"
[4286mm]

+10/-0

122"
[3100mm]

145.20"
[3688mm]

173.21"
[4400mm]

Centerline
Table Pivot

6.85"
[174mm]

38.84"
[987mm]
57.68"
[1465mm]

CRC Cover

Front

Side

Front

Side

1/2" / 3/4"
dia. knockout
plug (4x)

Back

Side

826 lbs

Heat Dissipation

(375 kg)

5464 Btu/hr

(1377 kcal/hr)

PDU 4000/UPS

Weight

860 lbs

Heat Dissipation

(391 kg)

2450 Btu/hr

(617kcal/hr)

20.48"
[520mm]

Connection Box
(See SD3 for mounting options)

20.48"
[520mm]

6.00"
[152mm]

CRC Cover

CRC Cover

Front

2.39"
[61mm]
Front

Side
Keyboard

Front

Side
Mouse

Side

Weight
Heat Dissipation

Viewing/Control (All Components)

Acoustic noise level: <= 65 dB(A) @ 1 meter in front of the


rack and 1 meter high. (1 meter = 3.28')

Acoustic noise level: <= 55 dB(A) @ 1 meter in front of the


rack and 1 meter high. (1 meter = 3.28')
(08.0)

MP

126 lbs
567 Btu/hr

(57 kg)
(143 kcal/hr)

THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

Side

The CRC cover must be attached to the 40E rack only, not
to the wall.

(08.0)
CY

Front

The CRC cover must be attached to the 40E rack only, not
to the wall.

Weight
Heat Dissipation

Peripherial 40E Cabinet


510 lbs
2049 Btu/hr

(08.0)
MG

(232 kg)
(516 kcal/hr)

Weight
Heat Dissipation

Velara Generator 40E Cabinet


510 lbs
2971 Btu/hr

(232 kg)
(749 kcal/hr)

Date Drawn: 7/15/2011


Quote: None
Order: None

19.29"
[490mm]

1.38"
[35mm]

Top
1.22"
[31mm]

Top

76.98"
[1955mm]

8.39"
[213mm]

5.85"
[149mm]

LCD Monitor

21.66"
[550mm]

6.00"
[152mm]

Contact Number:

21.66"
[550mm]

N-SRD110004

Side

Top

Project Manager:

Top

Philips Contacts

Front

Side

CRC Cover

Project

CRC Cover

31.50"
[800mm]

Drawn By:

4.88"
[124mm]

PBK

76.98"
[1955mm]

Front

Weight

21.65"
[550mm]

16.14"
[410mm]

Mains 40E Cabinet

Top

17.05"
[433mm]

7.79"
[198mm]

Top

MA

Review Module

(08.0)

Allura FD20 Flexmove

(10.0)
Imaging cardio T.S.O
(Optional)

Acoustic noise level: <= 50 dB(A) @ 1 meter in front of the


rack and 1 meter high. (1 meter = 3.28')

Not Site Specific

The CRC cover must be attached to the 40E rack only, not
to the wall.
Acoustic noise level: <= 48 dB(A) @ 1 meter in front of the
rack and 1 meter high. (1 meter = 3.28')

Front

2.00" dia.
knockout
plug (2x)

Standard Reference Drawing

11.90"
[302mm]

Side

1.50" dia.
knockout
plug

Drawing Number

Front

5.99"
[152mm]

Project Details

10.24"
[260mm]

Top

3.14"
[80mm]

4.39"
[112mm]

9.84"
[250mm]

6.85"
[174mm]
Top

20.51"
[521mm]

21.62"
[549mm]

Side

Geometry T.S.O.
(Optional)

XPER Module

5.99"
[152mm]

10.83"
[275mm]

Top

6.00"
[152mm]

Email:

Front

Side

20.95"
[532mm]

AD2
7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

10.24"
[260mm]

21.66"
[550mm]

76.98"
[1955mm]

Front

Top

2.97"
[75mm]

11.89"
[302mm]

4.38"
[111mm]
2.99"
[76mm]

Top
Top

36.00"
[914mm]

9.84"
[250mm]

CRC Cover
CRC Extension

16.02"
[407mm]

13.20"
[335mm]

21.67"
[550mm]

Top
Top

21.67"
[550mm]

13.18"
[335mm]

Front

45.85"
[1164mm]

48.05"
[1220mm]
44.11"
[1120mm]

44.10"
[1120mm]

20.55"
[522mm]

Front

Side

Side
(08.0)

(08.0)
Xper Pedestal

XPD

(0 kcal/hr)

Heat Dissipation

- Btu/hr

(- kcal/hr)

Side
Keyboard

Top

3.94"
[100mm]
Front

9.06"
[230mm]
Side

Mouse

Front

Side

Multiswitch

Weight shown is for all components.


Front

(08.0)

Side
(09.0)

PSU
Weight
Heat Dissipation

Weight

Stationary Transformer Unit


30 lbs

(13.6 kg)

- Btu/hr

(- kcal/hr)

THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

IH

Heat Dissipation

Email:

Front

Date Drawn: 7/15/2011


Quote: None
Order: None

7.65"
[194mm]

Allura FD20 Flexmove

14.10"
[358mm]

2.36"
[60mm]

1.38"
[35mm]

1.37"
[35mm]
15.60"
[396mm]

Top

Side
CPU

Top

Top

13.80"
[351mm]

Front

Side

19" Flat Panel


Monitor

Contact Number:

Front
19.29"
[490mm]

N-SRD110004

(0.47 kcal/hr)

Project

20.31"
[516mm]

(3 kg)

1.7 Btu/hr

Project Manager:

Heat Dissipation

Philips Contacts

7 lbs

13.23"
[336mm]

6.69"
[170mm]

Weight

Drawing Number

Auxiliary Box

ATY

Project Details

16.73"
[425mm]

(08.0)

Top

2.09"
[53mm]

Top

6.93"
[176mm]

17.40"
[442mm]

Side

18.86"
[479mm]

Front

7.44"
[189mm]

7.28"
[185mm]

11.22"
[285mm]

Top

Interventional Hardware (Flat Monitor)


73 lbs
2,424 Btu/hr

0 Btu/hr

(3 kg)

(33 kg)
(611 kcal/hr)

Drawn By:

Heat Dissipation

7 lbs

Not Site Specific

(45 kg)

2.56"
[65mm]

176 lbs

Standard Reference Drawing

Weight
Weight

AD3
7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

Documentation Box

DB

Detail - Poly Clea Ceiling (C-ARM) Transport Details

89.15"
[2264mm]

56.90"
[1445mm]

89.53"
[2274mm]

89.54"
[2274mm]

98.41"
[2500mm]
Transport Possibilities

76.22" (1936mm)

69.02" (1753mm)

77.76" (1975mm)

Height

73.4" (1865mm)

Weight

2050 lb (930 kg)

1940 lb (880 kg)

2061 lb (935 kg)

1764 lb (800 kg)

Weight

948 lb (430 kg)

Klick Wheels Small

Klick Wheels Small Elevator

Height

57.09" (1450mm)

54.80" (1392mm)

49.25" (1251mm)

79.53" (2020mm)

49.25" (1251mm)

79.53" (2020mm)

Weight

2094 lb (950 kg)

1973 lb (895 kg)

1896 lb (860 kg)

1896 lb (860 kg)

1896 lb (860 kg)

1896 lb (860 kg)

THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

Contact Number:

Klick Wheels Wide Elevator

N-SRD110004

Klick Wheels Wide

Project Manager:

Pallet

Philips Contacts

93.11"
[2365mm]

Transport Possibilities
Crate

Drawing Number

34.84"
[885mm]

Project Details

34.84"
[885mm]

93.11"
[2365mm]

117.73"
[2990mm]

117.72"
[2990mm]

61.73"
[1568mm]

114.88"
[2918mm]

61.73"
[1568mm]

35.45"
[900mm]

114.87"
[2918mm]

38.98"
[990mm]

Project

Detail - Poly Clea Ceiling (L-ARM) Transport Details

77.95" (1980mm)

Drawn By:

Height

Crate

Not Site Specific

Skateboards

Email:

Klick Wheels Wide

Date Drawn: 7/15/2011


Quote: None
Order: None

Pallet

Standard Reference Drawing

Details

Crate

Allura FD20 Flexmove

98.43"
[2500mm]

37.78"
[960mm]

AD4
7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

64.92"
[1649mm]

43.31"
[1100mm]

43.31"
[1100mm]

Detail - Flexmove Transport Details

Equipment Support Information


1. General
The customer shall be solely responsible, at its expense, for preparation of the site, including any required
structural alterations. The site preparation shall be in accordance with this plan and specifications, the
architectural/construction drawings and in compliance with all safety and building codes. The customer shall be
solely responsible for obtaining all construction permits from jurisdictional authority.
2. Equipment Anchorage
Philips provides, with this plan and specifications, information relative to equipment size, weight, shape,
anchoring hole locations and forces which may be exerted on anchoring fasteners. The customer shall be solely
responsible, through the engineer of record for the building, to provide on the architectural/construction drawings,
information regarding the approved method of equipment anchoring to floors, wall and/or ceiling of the building.
Any anchorage test required by local authority shall be the customer's responsibility. Stud type anchor bolts
should not be specified as they hinder equipment removal for service. Consult with Philips service prior to
specifying anchor methods.

d. Any drilling and/or tapping of holes required to attach Philips equipment to the structural support apparatus
shall be the responsibility of the customer.
e. Fasteners/anchors (i.e., bolts, spring nuts, lock and flat washers) and strip closures shall be provided by the
customer.
5. Lighting
Lighting fixtures shall be placed in such a position that they are not obscured by equipment or its movement, nor
shall they interfere with Philips ceiling rails and equipment movement or otherwise adversely affect the
equipment. Such lighting fixture locations shall be the sole responsibility of the customer.

Allura FD20 Flexmove


Project Manager:

Drawing Number

c. The structural support apparatus surface to which Philips equipment is to be attached, shall have horizontal

10. Stiffness Requirements of Ceiling


stiffness: 10,000,000 Newton/meter - 57.1 klb/in
stiffness: 20,000,000 Newtonmeter/Rad - 177615 klbin/Rad
The maximum deflection on the Philips rails must not exceed 1mm (0.04") caused by the static load (weight) of
the ceiling stand.

Drawn By:

Email:

9. Safety Factors
In a worst case situation the dynamic bolt force of a floor or ceiling must be multiplied by factor 4. (static bolt
force of the ceiling must be multiplied by factor 8). All safety factors are included in the bearing force values in
sheet SD1.

Date Drawn: 7/15/2011


Quote: None
Order: None

8. Floor Obstructions/ Floor Coverings


There shall be no obstructions on the floor (sliding door tracks, etc.) in front of the Philips technical cabinets.
Floor must be clear to allow cabinets to be pulled away from the wall for service.
Contractor to verify with Philips the preferred floor covering installation method.

Contact Number:

7. Seismic Anchorage (For Seismic Zones Only)


All seismic anchorage hardware, including brackets, backing plates, bolts, etc., shall be supplied and installed by
the customer/contractor unless otherwise specified within the support legend on this sheet. Installation of
electronic cabinets to meet seismic anchorage requirements must be accomplished using flush mounted
expansion type anchor/bolt systems to facilitate the removal of a cabinet for maintenance. Do not use threaded
rod/adhesive anchor systems. Consult with Philips regarding any anchor system issues.

N-SRD110004

6. Ceiling Obstructions
There shall be no obstructions that project below the finished ceiling in the area covered by ceiling suspended
equipment travel.

SN
THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

Project
Philips Contacts
Project Details

b. Contractor to clearly mark Philips equipment longitudinal centerline on bottom of each structural support.

Not Site Specific

4. Ceiling Support Apparatus


a. Philips provides, with this plan and specifications, information relative to size, weight and shape of ceiling
supported equipment. The customer shall be solely responsible, through the engineer of record for the building,
to provide on the architectural/construction drawings, information regarding the approved method of structural
support apparatus, fasteners and anchorage to which Philips will attach equipment. Any anchorage and/or load
test required by local authority shall be the customer's responsibility.

Standard Reference Drawing

3. Floor Loading and Surface


Philips provides, with this plan and specifications, information relative to size, weight and shape of floor mounted
equipment. The customer shall be solely responsible, through the engineer of record for the building, to provide
on the architectural/construction drawings confirmation of the structural adequacy of the floor upon which the
equipment will be placed. Any load test required by local authority, shall be the customer's responsibility.
The floor surface upon which Philips equipment is to be placed/anchored shall be flat and level to within plus or
minus 1/16 inch (2mm) over a length of 39" (1m).

Floor & Wall Support Legend


See S1 for Floor & Wall Support Layout.
Furnished and installed/anchored by Philips (exceptions may exist, see Note 2)
Furnished by customer/contractor and installed/anchored by customer/contractor

Installed/anchored by customer/contractor

D
E

Furnished by Philips and installed/anchored by contractor


Existing

F Future
G Optional

Item Number

Detail Sheet

F2

Support in wall for Control Room Connection Box (CY)

SD3

F2

Anchors in wall for Control Room Connection Box (CY)

SD3

Ceiling Support Legend


See S2 for Ceiling Support Layout.
A

Furnished and installed by Philips

Furnished by customer/contractor and installed by customer/contractor

Installed by customer/contractor

D
E

Furnished by Philips and installed by contractor


Existing

SD1

F Future
G Optional

Item Number

Drawn By:

Email:

Unistrut (P1001 or equal) - Mounted Below Finished Ceiling

Date Drawn: 7/15/2011


Quote: None
Order: None

C2

Contact Number:

SD1
SD2
SD2

N-SRD110004

2 - Philips Clea Flexmove Rails

Project Manager:

C1

Philips Contacts

Project Details

Description

Drawing Number

Detail Sheet

SL
THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

Maquet Table Floorplate

Not Site Specific

F1

Standard Reference Drawing

Allura FD20 Flexmove

Description

Project

Notes:
1. Anchors for items that are installed/anchored by customer/contractor shall be provided by
customer/contractor.
2. Anchors for items that are installed/anchored by Philips shall be provided by Philips. If
customer's engineering documents specify anchors other than those listed in this document,
the anchors shall be provided by customer/contractor and installed by Philips.
3. In all instances, the wall and/or floor support are the sole responsibility of the
customer/contractor. The customer's architect/engineer of record shall specify wall and/or floor
support sufficient for the bolt forces shown on the details.

A
B

F2

Refer to Floor/Wall Support Legend Sheet SL

THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

(3100mm, +10mm / -0)

8'

S1
7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

Not Site Specific

Standard Reference Drawing

Allura FD20 Flexmove

Required Ceiling Height : 10' - 2", +3/8 / -0

Drawn By:

Email:

5'-5"

Date Drawn: 7/15/2011


Quote: None
Order: None

2m

Contact Number:

1m

N-SRD110004

.5m
4'
Project

2'

Project Manager:

0
1'

Philips Contacts

Drawing Number

Floor & Wall Support Layout

Project Details

F1
Maquet Table Floorplate
Centerline

11'-8"

Maquet Table Floorplate


Centerline
11'-0"

Ceiling Support Layout


Required Ceiling Height : 10' - 2", +3/8 / -0

0
1'
2'

.5m
4'

1m

THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

97"
8

(3100mm, +10mm / -0)

8'

14'-07
8"
C1
7"
98

C2
Typ.

Refer to Ceiling Support Legend Sheet SL

S2
7.12.11

Not Site Specific

Standard Reference Drawing

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

Drawn By:

Email:

Date Drawn: 7/15/2011


Quote: None
Order: None

Allura FD20 Flexmove

2m

Contact Number:

43"
8

N-SRD110004

2'-3"

Project

2'-3"

Project Manager:

2'-3"

Philips Contacts

2'-3"

Project Details

2'-3"

Drawing Number

2'-3"

Maquet Table Floorplate


Centerline

11'-8"

2'-3"

7'-0"

2'-3"

5'-11"

2'-3"

7'-0"

5'-63
8"

1"
22

2'-0"

2'-0"

Maquet Table Floorplate


Centerline
11'-0"

1"
22

C1

Detail - Structural Allura FD20 Flexmove


Not site Specific

F1

Note: The bearing force shown for the Clea is the maximum instantaneous equipment bearing load that can result from abusive use of the
system. This force can occur at two locations simultaneously on the same Unistrut (or equal) rail. If seismic forces must be considered,
please refer to the seismic calculation sheets provided by Philips for the specific system components.

(11.0)

Drawn By:

C1

2.5"
[64mm]
(2.9"
75mm max.)

Email:

(2.9"
75mm max.)

9.84"
9.85"
[250mm]
[250mm]
685mm (27") maximum allowed distance between unistrut (ten unistrut required)
Floorplate supplied by Maquet / installed by Maquet.
Maquet Table
Clea Flexmove
Floorplate to Floor Bolt Forces:
Clea FM Forces:
(Tension)
Tmax = 2248 lbs/bolt
(Tension)
Tmax = 4130 lbs/support

Date Drawn: 7/15/2011


Quote: None
Order: None

2.5"
[64mm]

Contact Number:

Philips
Rail

SD1
THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

27.00"
[686mm]

N-SRD110004

27.00"
[686mm]

Not Site Specific

27.00"
[686mm]

Project

27.00"
[686mm]

Project Manager:

27.00"
[686mm]

27.00"
[686mm]

Philips Contacts

27.00"
[686mm]

Project Details

27.00"
[686mm]

Drawing Number

27.00"
[686mm]

66.32"
[1685mm]

168.75"
[4286mm]

Standard Reference Drawing

Maquet Table
Floorplate

Allura FD20 Flexmove

70.99"
[1803mm]

Philips
Rail

Detail - Flexmove Rail Cross-Section

Project

* Philips does not specify the overhead equipment support structure.


Unistrut (or equal) may or may not be used. If Unistrut are used, it is
up to Unistrut and the structural engineer for the project to
determine which of it's products are appropriate for each project.
* Finished ceiling must NOT be lower than the bottom of
the Unistrut in order to prevent damage to the finished ceiling
during the installation of clip rails.

Drawn By:

Email:

Contact Number:

N-SRD110004

* Unistrut elements must be rigid and comply with the ceiling structure
requirements. See SN sheet, line #4 "Ceiling Support Apparatus".

Project Manager:

* The inside of the Unistrut must be clear of obstructions (including paint).

Philips Contacts

* Fixing blocks for Philips ceiling rails (Clip rails) are designed
to be installed in P1001 Unistrut.

Drawing Number

Finished Ceiling

* Nothing shall be attached to the Unistrut with any fastener that


protrudes into the unistrut which would interfere with positioning of
the fixing block.

Project Details

Fixing Block

C1

5.88"
[150mm]

C2

(11.0)
THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

Date Drawn: 7/15/2011


Quote: None
Order: None

1.25"
[32mm]

0.63"
[16mm]

* Finished ceiling height to be mounted 1/4" above bottom of Unistrut.

SD2
7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

P1001 (or equal) Unistrut

Not Site Specific

(Not to scale)

Standard Reference Drawing

Detail - Fixing Block for Philips Ceiling Rails (Flexmove)

Allura FD20 Flexmove

(Not to scale)

Pre-Evaluated and -Approved Anchor Reference List for Philips Installers


Anchors for items that are installed/anchored by customer/contractor shall be provided by customer/contractor. Anchors for items that are
installed/anchored by Philips shall be provided by Philips. If customer's engineering documents specify anchors other than those listed below, the
anchors shall be provided by customer/contractor and installed by Philips. In all instances, the wall and/or floor support are the sole responsibility of the
customer/contractor. The customer's architect/engineer of record shall specify wall and/or floor support sufficient for the bolt forces shown on the details.

Bolts, flat washer, lock


washer, spring nuts

A307 Grade or ASME


Grade 5 Bolts: 3 8" x 2"L
Spring Nuts: 3 8"

Unistrut

Round Phillips Head Self Drilling


Screws

Drywall with minimum 20 gauge Steel


backing

SPAX Multipurpose flat head


screw

Drywall with minimum 20 gauge Steel


backing

Toggler Snaptoggle and


(round head screws)

#BA and (#10-24 x

Project

Detail - Elevation View of Bolt Locations

(Not to scale)

Drawn By:

Email:

Contact Number:

N-SRD110004

To be made locally

Project Manager:

0.31"
[8mm]

Philips Contacts

Template

Wall Raceway

Connection Box
wall mounted under
counter (Preferred)
Connection Box Weight:
66 lbs (30kg)

Bolt Forces:
(Tension) Tmax = 14 lbs/bolt
(Shear) Vmax = 25 lbs/bolt

Notes:
Connection box needs to be electrically isolated from building steel.
Locate box within 6.5' (2 M) of the review module and monitors.

Date Drawn: 7/15/2011


Quote: None
Order: None

to Wall

31.50"
[800mm]

F2

0.12"
[3mm]

Drawing Number

Connection Box wall


mounted under counter
(Preferred)

7.48"
[190mm]

Project Details

1.18"
[30mm]

Connection Box
on table (Option)

1.42"
[36mm]

Control area counter


(provided and installed by
customer)

1.81"
[46mm]

21.65"
[550mm]

7.48"
[190mm]

Connection
Box

23.81"
[605mm]

Detail - Connection Box Mounting Options


(11.0)

14.96"
[380mm]
13.78"
[350mm]

14.96"
[380mm]
1.17"
[30mm]

26.48"
[673mm]

Allura FD20 Flexmove

Mavig Ceiling Track

(provided & installed by


customer/contractor)

(08.0)

SD3
THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

(provided by Philips)

Not Site Specific

(provided by Philips)

Qty.

Standard Reference Drawing

Anchor Size

Option

Control Room Connection


Box (IXR)

Support Size & Material

Anchor Style

Equipment

Emergency Power

General Electrical Information

The circuit protection for emergency power should be capable of handling a high initial surge of approximately 40 amps.

1. General
The customer shall be solely responsible, at its expense, for preparation of the site, including any required electrical alterations. The site preparation shall be in
accordance with this plan and specifications, the architectural/construction drawings and in compliance with all safety and electrical codes, the customer shall
be solely responsible for obtaining all electrical permits from jurisdictional authority.

The transfer switch must be double actuator type with a minimum time delay of 400 milliseconds in both directions (utility to emergency emergency to utility). This time is required to allow filters to dissipate their stored energy before a different mains voltage is applied.
Russelectric type RMTD, Asco Series 7000 delayed transition transfer switch or equivalent is recommended.

2. Materials and Labor


The customer shall be solely responsible, at its expense, to provide and install all electrical ducts, boxes, conduit, cables, wires, fittings, bushing, etc., As
separately specified herein.

To reduce the emergency power generator load demand, Philips equipment can be put into a lower power mode (5.5kVA fluoroscopy + 4kVA
geometry) of operation by the connection of a potential free closure from the transfer switch. This potential free, normally open contact, has
to be rated for 24VDC/100mA. For Philips cardio/vascular Integris equipment, the two wires from this contact have to be routed to the
equipment area and connected to the System Coordinator cabinet (MA).

3. Electrical Ducts and Boxes


Electrical ducts and boxes shall be accessible and have removable covers. Floor ducts and boxes shall have watertight covers. Ducts shall be divided into as
many as three separate channels by metal dividers, separately specified herein, to separate wiring and/or cables into groups as follows: Group A: power wiring
and/or cables. Group B: signal and/or data and protective ground wiring and/or cables. Group C: x-ray high voltage cables, the use of 90 deg. ells is not
acceptable. On ceiling duct and wall duct use 45 deg. bends at all corners. All intersecting points in duct to have cross over tunnels supplied and installed by
contractor to maintain separation of cables.

Philips does not require equipment to be on emergency power. If the customer deems it necessary for the equipment to be supplied with
emergency power, the following specifications must be applied:

(03.1)

Electrical Requirement Notes for Systems with PDU


Electrical power distribution at the facility shall comply with:

(03.0)

1. The contractor will supply & install all breakers, shunt trip and incoming power to the breakers. The exact location of the breakers and shunt trips will be
determined by the architect or contractor.

4. Provide and install 4 - 2" (50 mm) diameter. Chase nipples between adjacent wall boxes.

3. The following devices provide a high impedance, nonlinear voltage source, which may affect image quality:
Static UPS systems, Series filters, Power conditioners, and Voltage regulators.
Do not install such devices at the mains supply to medical imaging equipment without consulting Philips installation or service personnel.
4. Line impedance is the combined resistance and inductance of the electrical system and includes the impedance of the power source, the
facility distribution system, and all phase conductors between the source and the imaging equipment. Philips publishes recommended
conductor sizes based on equipment power requirements, acceptable voltage drops, and assumptions about the facility source impedance.
The minimum conductor size is based on the total line impedance and NEC requirements. Unless impedance calculations are performed by
an electrical engineer, the recommended values must be used.
(08.0)

5. Electrical raceway shall be installed with removable covers. The raceway should be accessible for the entire length. In case of non - accessible floors,
walls and ceilings, an adequate number of access hatches should be supplied to enable installation of cabling. Approved conduits may be substituted. All
raceways will be designed in a manner that will not allow cables to fall out of the raceway when the covers are removed. In most cases, this will require above
- ceiling raceway to be installed with the covers removable from the top. Raceway system as illustrated on this drawing are based upon length of furnished
cables. Any changes in routing of raceway system could exceed maximum allowable length of furnished cables. Conduit or raceway above - ceiling must be
kept as near to finished ceiling as possible.
6. Conduit sizes shall be verified by the architect, electrical engineer or contractor, in accordance with local or National Electrical Codes, whichever govern.
7. Convenience outlets are not illustrated. Their number and location are to be specified by the customer/architect.
8. Electrical contractor shall install ground bond wires at conduit openings within wall boxes as required by national and local electrical codes. Ground bond
wires and lugs shall be installed in such a way to prevent the inadvertent contact with the installed Philips equipment to maintain the Philips Equipotential
Grounding Configuration and maintain patient safety. Install a #6 AWG stranded ground wire in the conduits from the Main Disconnect (CB) to the PDU and
from the PDU to the MG wall box.
9. If the Philips system includes a PDU, the PDU is a "Separately Derived Source" by NEC standards, and must be ground according to NEC article 250-30.
10. Philips equipment must be electrically isolated from conduits, raceways, ducts, etc.
11. Acceptable cross-overs: Walker DuctCat. #RPD10-TUN-3C /, Square D Cat. #RSV122ST .
(10.0)

THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

Drawn By:

3. All pre - terminated, cut to length cables, will be supplied and installed by Philips. All cables to the breakers, will be supplied and installed by the contractor,
subject to local arrangements.

Email:

2. Equipment that utilizes the facility power system to transmit control signals (especially clock systems) may interfere with medical imaging
equipment, thus requiring special filtering.

2. The contractor shall supply & install all pull boxes, raceways, conduit runs, stainless steel covers, etc. Conduit/raceways must be free from burrs and sharp
edges over its entire length. A Greenlee pull string/measuring tape (part no. 435, or equivalent) shall be provided with conduit runs.

Project Manager:

1. Power supplied to medical imaging equipment must be separate from power feeds to air conditioning, elevators, outdoor lighting, and
other frequently switched or motorized loads. Such loads can cause waveform distortion and voltage fluctuations that can hinder high quality
imaging.

Philips Contacts

Power Quality Guidelines

Project

Electrical Notes

Contact Number:

ANSI / NFPA 70 - National Electrical Code


Article 250 - Grounding
Article 517 - Healthcare Facilities
ANSI / NFPA 99 - Healthcare Facilities
NEMA standard XR9 - Power Supply Guideline for X-ray Machines

8. Dimmer Switches
X-ray room lights should be provided with dimmer switches.

Metal conduit shall not be used as the equipment ground conductor.

Not Site Specific

7. Warning Lights and Door Switches


"X-ray on" warning lights and x-ray termination door switches should be provided at all entrances to x-ray rooms as required by code.

the cross-sectional area of the phase

Drawing Number

1
2

Project Details

On systems with a PDU, the ground conductor for the power feeder shall never be less than
conductors and never smaller than #5 AWG.

N-SRD110004

Phase conductors to be size for instantaneous voltage drop per NEC 517 - 73 and Philips recommendations.

Allura FD20 Flexmove

6. Disconnecting Means
A disconnecting means shall be provided as separately specified.

Date Drawn: 7/15/2011


Quote: None
Order: None

Voltage to be supplied is 3 phase, delta or wye.

Standard Reference Drawing

5. Conductors

Utilization voltages per ANSI C84.1 - 1982 range A.

EN
7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

4. Conduit
Conduit point - to - point runs shall be as direct as possible. Empty conduit runs used for cables may require pull boxes located along the run. Consult with
Philips. A pull wire or cord shall be installed in each conduit run. All conduits which enter duct prior to their termination point must maintain separation from
other cables via use of dividers, cross over tunnels, or conduit supplied and installed by contractor from entrance into duct to exit from duct. Do not use flex
conduit unless approved by Philips Service.

Electrical Legend

Electrical Legend

Furnished and installed by Philips

Furnished by customer/contractor and installed by customer/contractor

Furnished by customer/contractor and installed by customer/contractor

Installed by customer/contractor

Installed by customer/contractor

Furnished by Philips and installed by contractor

Furnished by Philips and installed by contractor

Existing
Future

Existing
Future

Optional

Optional

Item Number

Detail Sheet

WL

Warning Light - Provide a surface or flush mounted light fixture above door to indicate when X-ray is on, if required
by local code or physicist of record. See Sheet "ED2" diagram for connection details. (Not shown on plan)

ED2

DS

Door Switch - 120V/5A switch limited to open when door is open. Mount in upper corner on strike side of main
entry door(s) (Cooper no. 1665 or equivalent), if required by local code or physicist of record. See Sheet "ED2"
diagram for connection details. (Not shown on plan)

ED2

PBK

MG
D MP

MA

CY
WM

Central ground busbar mounted in a 12"W x 12"H x 4"D pull box with hinged cover, surface mounted to the
bottom of "WR2" when possible.
18"W x 18"H x 8"D flanged-edge terminal wall box with removable screw-type cover plate, surface mounted 22"
A.F.F. to bottom of box, provide (1) 1 1/2" and (2) 2" conduits through "PBK" cover plate to PDU cabinet.
19 1/4"W x 67"H x 4"D flanged-edge terminal wall box, surface mounted 75" A.F.F. to top of box. General
contractor to cut top and/or bottom of box as required.

N1

RJ45 type Ethernet 10/100/1000 Mbit network connector with access to customer's network. Locate within 10'
(3050mm) of network card. Network fiber optic and Ethernet cabling, connectors, wall boxes, patch panels, etc.
are the responsibility of the purchaser. Philips assumes no responsibility for procurement, installation, or
maintenance of these components.

N2

RJ45 type Ethernet 10/100/1000 Mbit network connector. Access to customer's network via their remote access
server is needed for Remote Service Network (RSN) connectivity.

ED2

N1

ED1
B

ED2

120V/20A dedicated duplex outlet for service in the equipment room. (Not shown on plan)

120V/20A dedicated duplex outlet for IH (Interventional Hardware).

Grommet opening on "WR3". Approximate location shown is recommended and may be changed - verify
relocation with local Philips Service.

XPD

8"W x 8"H x 4"D pull box with removable screw-type cover plate, flush mounted 8" above finished floor to bottom
of the box. Location shown is recommended and may be changed - verify relocation with local Philips Service.

Project

PSU

18"W x 18"L x 6"D ceiling box, flush mounted with removable screw-type cover plate. grommeted opening on
cover for cable routing.

TV

18"W x 18"L x 6"D ceiling box, mounted above finished ceiling with removable screw-type cover plate. Box to be
located near the 3rd party ceiling boom(s) with the Philips monitors, coordinate locally. Not shown on plan.

10"W x 4"D wall raceway, surface mounted with removable screw-type cover plate. "WR1" is at finished floor.
WR1
WR2 "WR2" is at 75" A.F.F. to bottom of raceway.

ED3

WR3

10"W x 4"D wall raceway, surface mounted with removable screw-type cover plate. "WR3" is at finished floor.
"WR3" may need to be cut at the location of the "CY" connection box.

ED3

R1

10"W x 4"D riser duct with removable screw-type cover plate, surface mounted from wall raceway to wall box.

ED3

PHY

Stub up point for physiological monitoring cables. Run conduit to customer's physiological console location.
Contact manufacturer for power requirements, etc.

ATY

Auxiliary Box - 6"W x 6"H x 4"D wall box, flush mounted 70" A.F.F. to the bottom of the box with removable
screw-type cover plate. Height and location shown are recommended and may be changed - verify height and
relocation with local Philips Service.

Project Manager:

SP

Philips Contacts

Drawing Number

MQT

Project Details

10"W x 10"L x 6"D floor box, under the floor with a 4" core drill up to the underside of the Maquet floorplate.

Drawn By:

PBG

Ground electrode per N.E.C. 250-26, building steel preferred. (Not shown on plan)

Email:

GE

Analog phone line for service (convenience). (Not shown on plan)

Date Drawn: 7/15/2011


Quote: None
Order: None

See E1 - E3 sheets for conduit and raceway requirements.

EL
THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

ST

Shunt Trip (emergency off) - Large mushroom-head button on remote control station with contacts to operate
feature of "CB" (if required by local code or owner, and mandatory for VA and D.O.D installations). (Not shown on
plan)

ED1

Not Site Specific

480V, 3 phase 125 AMP circuit breaker with shunt trip. Run power from breaker to "PBK", leaving an 8' tail at
"PBK", and from "PBK" to "MG", leaving an 8' tail at each end. See Sheet "ED1" for power quality requirements.
Location per local code or owner requirements. (Not shown on plan)

Contact Number:

CB

N-SRD110004

Description

Standard Reference Drawing

Description

Detail Sheet

Allura FD20 Flexmove

Item Number

Furnished and installed by Philips

0
1'
2'

.5m
4'

1m

THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

Electrical Layout

Required Ceiling Height : 10' - 2", +3/8 / -0


ATY

N1
N1

CY
WM
PHY

Refer to Electrical Legend - Sheet EL


and Raceway/Conduit - Sheet E2-E3

Standard Reference Drawing


Email:

Date Drawn: 7/15/2011


Quote: None
Order: None

WR3

Allura FD20 Flexmove

5'-5"
Contact Number:

N2

N-SRD110004

1'-6"
Project

2m

Project Manager:

8'

Philips Contacts

(3100mm, +10mm / -0)

E1
7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

MQT

Drawn By:

PBG

Project Details

MA

Not Site Specific

PSU

3"
1'-88
7'-0"

2'-2"

11'-8"

MP

Maquet Table Floorplate


Centerline

WR1
2'-2"

WR2

Drawing Number

9'-1"

2'-2"

2'-2"

1'-7"

Maquet Table Floorplate


Centerline
11'-0"

MG

PBK
R1
SP

Equipment Closet
Site Specific
11'-6"

2'-2"

2'-2"

2'-2"

1'-7"

10"

2'-2"

MP

MG

6'-3"

PBK

Control Room
Site Specific

8'-0"

Project

15'-8"

Finished Floor

Allura FD20 Flexmove

WR1

Not Site Specific

R1

Standard Reference Drawing

10"

PSU

6'-10"

PHY

Note: The use of 90 degree ells is not acceptable use 45


degree bends at all raceway corners. For conduit runs use
the minimum bending radius specific to the conduit diameter.
The use of crossover tunnels at all applicable locations is
required. The above mentioned recommendations will help to
ensure the integrity of the cables and fiber optic runs.
* Countertop Height Guide:
30" for standard seated height.
36" for standard standing height.
* Ensure that the wall junction boxes are mounted perpendicular to the floor.
* Verify exact ceiling height of Equipment and Control Room Area.
* Coordinate with facility to determine exact location of computers.

THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

Date Drawn: 7/15/2011


Quote: None
Order: None

WM

Drawn By:

Finished Floor

4'-0"

Email:

WR3

N-SRD110004

10"

WR3

Contact Number:

N2

Project Manager:

N1

Philips Contacts

CY

Drawing Number

N1

Project Details

2'-6"

5'-5"

E2
7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

MA
PBG

9'-6"

WR2

Conduit Required

General Notes

General Notes

To

Power
Panel

CB

PBK

PBK

CB

PDU
Cabinet
PDU
Cabinet

Minimum Maximum
Conduit
Conduit
Length
Size

(P)

Per N.E.C. Per N.E.C.

(P)

1 1/2"

Conduit

Special
Requirements

Optional equipment, verify with local Philips Service

Run
No.

From

To

31

XPD

MP

32

TV

(P)

2"

33

TV

PBK

(P)

2"

50'

34

XPD

CB

ST

(P)

3/4"

50'

35

PHY

PBK

GE

(P)

3/4"

25'

36

PHY

(P)

3/4"

PBG

Room
Outlets

MA

WL

(P)

3/4"

55'

ATY

DS

(S)

3/4"

55'

10

ATY

MA

(S)

2 1/2"

41'

11

ATY

TV

(S)

3/4"

75'

12

SP

MG

(H)

2 1/2"

23'

13

SP

MG

(P)

1"

23'

14

SP

MG

(S)

1 1/2"

23'

15

SP

MP

(S)

2 1/2"

23'

16

SP

MP

(P)

1"

23'

17

SP

MP

(C)

2"

23'

Cooling fluid hoses for tube.

18

SP

MP

(C)

2 1/2"

23'

Cooling fluid hoses for detector.

19

SP

MA

(S)

2 1/2"

23'

20

MQT

PSU

(-)

3/4"

21

MQT

MP

(-)

3/4"

22

TV

MA

(P)

2"

52'

23

TV

MA

(S)

2 1/2"

52'

24

TV

MP

(S)

1 1/2"

54'

25

CY

MP

(S)

2"

50'

26

CY

MA

(P)

2"

55'

27

CY

MA

(S)

2 1/2"

55'

28

MA

WM

(S)

1"

82'

29

XPD

MA

(P)

3/4"

52'

30

XPD

MA

(S)

2"

52'

THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

Control
Room
Control
Room
Control
Room

Minimum Maximum
Conduit
Conduit
Length
Size

Conduit
Quantity

Cable
Type
(*)

(S)

2"

52'

(S)

1 1/2"

(S)

1 1/2"

(S)

1 1/2"

XPD

(S)

2 1/2"

Physio
Monitor

(S)

2"

33'

Special
Requirements

Verify with local Philips Service (Physio Monitor).


For optional equipment (Interventional Hardware,
ViewForum, Xcelera, etc).
For future options (Bolus Chase, 3D-RA and Tableside
Analysis Module).

Optional for remote location.

See Sheet "ED2" for details.

H.T. Cables.

Connector must be removed to run the cable and


re-attached at the end of the run.

From

Cable
Type
(*)

Conduit existing - cables supplied and installed by contractor

Drawn By:

Run
No.

Conduit
Quantity

E3
7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

Conduit

Conduit existing - cables supplied by Philips, installed by contractor

Not Site Specific

Optional equipment, verify with local Philips Service

Conduit existing - cables supplied and installed by Philips

Power (AC)
Power (DC)
Ground
Signal
High Tension
Cooling Hose
Air Supply Hose

Standard Reference Drawing

Conduit existing - cables supplied and installed by contractor

P
D
G
S
H
C
A

Email:

Conduits and cables supplied and installed by contractor

Date Drawn: 7/15/2011


Quote: None
Order: None

Conduit existing - cables supplied by Philips, installed by contractor

Conduit supplied/installed by contractor - Philips cables installed by contractor

Allura FD20 Flexmove

Conduit existing - cables supplied and installed by Philips

Conduit supplied/installed by contractor - Philips cables installed by Philips

Contact Number:

A
B

Project

Conduits and cables supplied and installed by contractor

Power (AC)
Power (DC)
Ground
Signal
High Tension
Cooling Hose
Air Supply Hose

Project Manager:

P
D
G
S
H
C
A

Philips Contacts

Conduit supplied/installed by contractor - Philips cables installed by Philips


Conduit supplied/installed by contractor - Philips cables installed by contractor

All conduit runs must take most direct route point to point.
All conduit runs must have a pull string.

Project Details

A
B

1.
2.

N-SRD110004

All conduit runs must take most direct route point to point.
All conduit runs must have a pull string.

Drawing Number

1.
2.

Conduit Required

Detail - PDU 4000 Mounting Detail

Power Quality Requirements


Velara 100KW with PDU 4000

1
2"

36.00"
[914mm]

One 1 and 2" nipples mounted


through J-box "PBK" cover plate

18" x 18" x 8" J-box "PBK"

Power Output:
Supply Configuration:

100KW
3 phase, 3 wire power and ground, Delta or wye
3 phase, 4 wire power w/ Neutral + ground, wye

Nominal Line Voltage:


Line Voltage Variation:
Line Voltage Balance:
Frequency Variation:

480 VAC, 60 Hz
2% maximum of nominal voltage between phases

Voltage Surges:

To 110% of steady-state voltage 100 msecs.


Maximum duration, 6 per hour maximum

Voltage Sags:

To 90% of steady-state voltage 100 msecs.


Maximum duration, 6 per hour maximum

Line Impulses:

1000 VPK above phase-neutral RMS absolute


maximum. No more than 1 impulse per hour to exceed
500 VPK.

Neutral-Ground Voltage:
Neutral-Ground Impulses:

2.0 volts maximum RMS value


No more than 1 per hour that exceeds 25 volts and
1 Mjoule

High Frequency Noise:

3.0 volts steady-state maximum. Over 3.0 volts


permitted for 100 msec. maximum, 1 per hour max.

Grounded Conductor Impedance:

0.1 Ohms @ 60 hz. maximum

3 Phase & Ground

Max. Phase-phase
impedance @ CB
Panel

<

Max. Load Voltage


Drop @ CB Panel

18.2 V

Percent Regulation at
Maximum Load @ CB
Panel

3.8%

"MG"

Emergency Power

Note: Conductors, destinations, and number of conduit runs from PDU to J-box "PBK"
and from J-box to equipment will vary from system to system. Consult individual site
plans for detailed conduit schedules.

Output Voltage PDU 4000:


Max Inst. Current @ PDU output:
Max Phase-Phase Impedance:
Max Load Voltage Drop:
Percent Regulation at Max. Load:

305 Amps
<
24.4 V @ PDU output
6.4% @ PDU output

Minimum copper wire size, circuit breaker to PDU: #1 - Maximum 50' in length.

Diagram - PDU 4000 Electrical Interface


PBK

THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

(00.0)
CB

Email:

242 A

Date Drawn: 7/15/2011


Quote: None
Order: None

#1 AWG

Ground Electrode per NEC 250-30


(Building steel preferred)

Inst. Current
@ CB Panel

Contact Number:

Pull box for


Ground Busbar
"PBG"

N-SRD110004

Mains "MA"
Rack

X-ray Generator

Shunt
Trip

480VAC
95ft
120ft
151ft
193ft
226ft
271ft
365ft

Project Manager:

Out (X-ray Generator)


Mains "MA" Rack
Out (Ground Busbar)

1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 KCM
300 KCM
400 KCM

Philips Contacts

C.B.

#1 AWG

If required by facility
or local code

Project

PDU 4000
Input

Drawing Number

Size per equipment


power requirements

Recommended conductor sizes for 1% impedance of branch conductors to circuit breaker (CB).

Drawn By:

18" x 18" x 8" J-box


"PBK"

Facility Source
(

225 KVA
8 Amps. @ 3 mA, 110 KVP continuous
3 pole, 125 amperes
201 KVA (1000 mA @ 100 KVP)

Branch Power:
Max Stand by Current:
Circuit Breaker:
Maximum Instantaneous Power:

Project Details

3 Phase, + gnd. Size


per conductor size chart

Not Site Specific

Velara 100KW with PDU 4000


1 21" chase nipples with fittings
(each input and output)
Provided by Customer /
Electrical Contractor

Allura FD20 Flexmove

Branch Circuit and Wire Gauge Requirements

Standard Reference Drawing

PDU 4000 with J-box "PBK" flush or surface mounted behind unit.

ED1
7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

J-box "PBK", nipples and


other mounting hardware must be
supplied by customer as required.

Detail - Ground Busbar Application

Detail - Wall Box Mounting

2.52"
[64mm]

(Not to scale)

(Not to scale)

2.52"
[64mm]

To X-Ray
Generator(s)

#1 AWG from ground block


of PDU
#1 AWG

4.76"
[121mm]

To Philips'
equipment
insulated from
accidental earthing

PBG

(08.0)

(08.0)

Detail - Grounding
To room lights circuit

To room lights
circuit

n.c.
n.c.

Com
Com

n.o.

n.o.

#6 AWG green
stranded wire

Pass Through
Lug

Supplied by Contractor.
To be located in ceiling space
away from Philips equipment.

N
N
Philips
"MA" Rack

110V Relay*

Raceway

X2:2
MP

F24
1A

Door Switch

X105:2
(NC)

110V Relay*

X106:2
(NC)

Philips
"MA" Rack

X105:1
(NO)

X2:1

MG

Only used if customer


chooses to have the
room lights switched on
and off with the system's
room light's foot switch.

X106:1
(NO)

X105:3
(P)

24V Relay
24V Relay

X106:3
(P)

F25
20 A

MA
Philips ATY box
Supplied by Contractor.
To be located in ceiling space
away from Philips equipment.

PBK

Hospital
supplied
24 VAC
Philips "MA" Rack

* The 110V relay should have heavy-duty contacts to handle the room lights current.
WL

DS
All items shown (except Philips items) to be supplied by Customer / Contractor.

Raceway

Diagram - Typical Connection of


X-Ray On Light, Door Switch, & Room Lights
(08.0)

THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

Drawn By:

#10 Pan
Screw

Supplied by Contractor.
Contractor to locate relay box
in ceiling space away from
Philips equipment.

This allows for the use


of a three way switch on
the wall of the exam
room for additional
control of lights.

Email:

*PBG - Busbar

Hospital supplied
110 VAC
N HOT

Xray On Light

Only used if customer


chooses to have the
room lights switched
off when X-ray is on

* PBG to be placed at a reachable height.

Use when customer wishes to


control some of the room lights
using the "X-ray On" signal.

Date Drawn: 7/15/2011


Quote: None
Order: None

(Not to scale)
(Not site specific)

To other
equipment
and room
outlets

ED2
(08.0)
7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

To metallic
structure
within patient
vicinity

Contact Number:

MA

N-SRD110004

MP

Project

MG

1. Furnished and installed by Customer / Contractor


2. Purchase from local Ferraz Shawmut distributor,
http://www.ferrazshawmutsales.com/index.htm
Catalog #69143.
3. 62000 - 69000 Series Blocks
http://www.ferrazshawmutsales.com/pdfs/PDB-LARGE.pdf

Not Site Specific

Finished Floor

Allura FD20 Flexmove

The GSSNA specified "Central Ground


Busbar" serves as a ground reference for
GSSNA equipment. It may also serve as the
"Reference Grounding Point" of the room as
defined in NFPA-99 (3-5.2.1.2) for
non-PMSNA equipment.

Conductor sizes
#14 - #4 AWG

Project Manager:

Wall Duct

3.27"
[83mm]

75.00"
[1905mm]

7.80"
[198mm]

Standard Reference Drawing

Test performed by GSSNA service ensure


that these specifications are met by the
GSSNA equipment. It is the facility's
responsibility to ensure that these
specifications are met by the wall outlet,
facility structure, and other equipment not
installed by GSSNA.

Philips Contacts

Full size grommetted


opening in top/bottom
of wall duct, with
grommet material
applied to all edges
for protection of
cables.

This equipment may be used for invasive


procedures; therefore, the area to be installed
is classified as critical care area per NFPA-99
and NFPA-70 (NEC). These documents
specify maximum touch voltages and ground
impedance in these areas.

Drawing Number

Terminal Box
General contractor
to cut bottom of box
as required

To be installed in
12" x 12" x 4" cut-out
box or equivalent.

Project Details

19
[48 .24"
9m
m]

5.51"
[140mm]

Invasive Procedures
Wall Duct

Detail - Cable Trough Divisions


Troughs or ducts must be separated by metal barriers into three sections:
1. High voltage (H.T.) cables to be run separately from all cables.
2. Power cables and ground cables can be run together.
3. Signal cables and data cables can be run together but must be separated
from power cables.
4. Video cables to be run separately from all other cables.

Contact Number:

N-SRD110004

Drawn By:

Project Manager:

Drawing Number

ED3
THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

Philips Contacts
Project Details

Not Site Specific

(10.0)
Project

WR1 WR2 WR3 R1

Email:

5. It is important that all cables are placed in the appropriate trough and
at no given point do any cables from one division cross cables from
another. Trough separation must be continuous from the beginning
to the end of the run. Utilize crossover tunnels as appropriate.
6. Trough or ducts: steel with steel dividers grounded to building ground.
7. Contractor to provide cable restraints in all troughs.
8. Acceptable cross-overs: Walker DuctCat. #RPD10-TUN-3C /
Square D Cat. #RSV122ST

Standard Reference Drawing

Video
(if not in conduit)

Date Drawn: 7/15/2011


Quote: None
Order: None

Signal &
Data

Allura FD20 Flexmove

Power &
Grounds

Philips Healthcare Remote Services Network (RSN)


Secure broadband connection required for Philips remote technical support, diagnostics, and applications assistance

Connectivity Details:
- A Site-to-Site connection from the RSN data center's Cisco router will be established to the HCF's
VPN concentrator.
- The VPN Tunnel will be an IPSEC, 3DES encrypted Tunnel using IKE as standard, but alternative
standards are also available, such as AES, MD5, SHA, Security Association lifetime and Encryption
Mode.
- Every system that we will be servicing remotely will have a static NAT IP that we configure on the
RSN Data center side.
Health Care Facility

Philips VPN or
Site-to-Site VPN

Philips
MR

Ultrasound

Internet

Philips
Nuc Med

Hospital
Network

Philips VPN or
Site-to-Site VPN

Ultrasound

Philips
PACS

Philips
Nuc Med

Hospital
Network

Ultrasound

Philips
MR

Philips
X-Ray

Philips
CT
Patient
Monitoring

Action Required by Hospital:


- Assign a fixed public IP Address from the ISP to be configured on the Philips router. This is the
DOTTED link on the picture connected to the firewall.
- Assign a Back end IP for the Philips router on the Hospital Network.
- Complete appropriate Site Checklist.
- Route traffic from within the hospital network with destination addresses 192.68.48.0/22 to internal
Philips router Ethernet interface. This is the DASHED line connected to the firewall.

Not Site Specific

Standard Reference Drawing

Allura FD20 Flexmove

Philips
MR

Philips
X-Ray

Philips
CT
Patient
Monitoring

Action Required by Hospital:


- Assign a fixed public IP Address from the ISP to be configured on the Philips router. This is the
DOTTED link on the picture connected to the firewall.
- Assign a Back end IP for the Philips router on the Hospital Network.
- Complete appropriate Site Checklist.
- Route traffic from within the hospital network with destination addresses 192.68.48.0/22 to internal
Philips router Ethernet interface. This is the DASHED line connected to the firewall.
- Configure and allow on the firewall on the DASHED line interface IPSec protocol communication
by opening protocol 500, 50, 51, 47 and port 23 + TACACS. Traffic should be between external IP
Address located on the Philips router and the RSN Data center IP address 192.68.48/24 and IP
address AOSN TACAS.
- Configure and allow on the firewall on the DASHED line interface access between the IP
address allocated by the hospital to the Philips internal Ethernet router interface and the target
modality IP address.

Drawn By:

Philips
PACS

Health Care Facility

Philips VPN or
Site-to-Site VPN

THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

Health Care Facility


Philips
Router

Email:

Internet

General Network
Overview
(not site specific)

Date Drawn: 7/15/2011


Quote: None
Order: None

Option 1: Parallel to HCF Firewall Connectivity Method


This connectivity method is designed for customers who prefer a Philips RSN Router installed on site
utilizing all the security features provided and managed by Philips.

Option 3: Router Installed Inside the HCF's DZM


This connectivity method is designed for customers who prefer the RSN Router installed inside
and existing, or new DMZ, allowing access to Philips equipment.

Contact Number:

Connectivity Details:
- An RSN Cisco 1711 or 1712 router will be preconfigured and installed at the HCF by Philips in
conjunction with the HCF IT representative.
- The VPN Tunnel will be an IPSEC, 3DES encrypted Tunnel using IKE and will be established from
the RSN-DC and terminated at the RSN Router on-site.
- One to One NAT is used to limit access to Philips equipment only.
- Router Config and IP auditing is enabled for Customer IT to view via website 24/7.
- Dedicated DSL connections are also supported.

Action Required by Hospital:


- Assign a fixed public IP Address from the ISP to be configured on the Philips router. This is
the DOTTED link on the picture connected to the firewall.
- Assign a Back end IP for the Philips router on the Hospital Network.
- Complete appropriate Site Checklist.
- Route traffic from within the hospital network with destination addresses 192.68.48.0/22 to internal
Philips router Ethernet interface. This is the DASHED line connected to the firewall.
- Configure and allow on the firewall on the DASHED line interface access between the IP address
allocated by the hospital to the Philips internal Ethernet router interface and the target modality IP
address.

N-SRD110004

Broadband Router Installed at Health Care Facility


This connectivity method is designed for customers who have a dedicated high speed connection for
Philips equipment.

Firewalls

Philips
CT
Patient
Monitoring

Project

Patient
Monitoring

Philips
CT

Action Required by Hospital:


- Review and approve connection details.
- Complete appropriate Site Checklist.
- Configure and allow Site-to-Site access prior to setting up connectivity depending on the access
criteria that the HCF decides to implement (ex: Source IP filtering, destination IP filtering, NAT
assignment, etc.).
- Route traffic from within the hospital network with destination addresses 192.68.48.0/22 to the
designed IP provided by Philips.

General Network
Overview
(Not site specific)

Philips
X-Ray

Project Manager:

Shared VPN

Philips
Router

Philips
MR

Philips
X-Ray

Hospital
Network

Ultrasound

Philips
Nuc Med

Hospital
Network

Internet

c
Internet

Philips
PACS

Philips Contacts

Philips
Nuc Med

General Network
Overview
(not site specific)

Project Details

Philips
PACS

Health Care Facility


Philips
Router

Drawing Number

General Network
Overview
(Not site specific)

HCF VPN
Concentrator
Router

Option 2: Back End Connected to the HCF Firewall Connectivity Method


This connectivity method is designed for customers who prefer a Philips RSN Router installed on
site by setting up an IP-Based policy allowing access thru existing HCF Firewall to Philips
equipment.

N1
7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

Broadband Site-to-Site Connectivity (Preferred)


This connectivity method is designed for customers who prefer a connection from the RSN Data
Center to the Health Care Facility (HCF) utilizing their existing VPN equipment.

Items Specific for the Cardio/Vascular modality

Instructions
This form is to be used by Project Manager, Contractor and Service Engineer.

Unistrut installed and level according to Philips specifications

Information is used to develop and determine site ready date.

Floor plates installed and level according to Philips specifications

Items listed are go/no go items for delivery unless noted as delay only items.
All cover plates have holes punched and nipples required and bushings installed
Items identified with *** as delayed items must be completed after hours or on weekend. These items cannot be accomplished while installation is in
progress. Also, these items must be completed within two days of installation start or they may stop installation.

Emergency power requirements installed according to Philips specifications

Site Readiness Checklist

Building steel ground installed to PDU

Modality:

________________________________________________________________________________

Room electrical grounds installed to PPC middle section

Order:

________________________________________________________________________________

Conduit lengths measured according to Philips specifications. NOTE: Specifications is from source box to destination box (not just conduit
run length)

Site Name:

________________________________________________________________________________

Location:

________________________________________________________________________________

Contact Name:

________________________________________________________________________________

Routing of ductwork and conduits must be installed according to Philips specifications

______________________________________________________________________

Customer site preparation verified in general against the Philips final planning drawings.

Ceiling lights installed.


Cable conduit and ductwork installed and clean. Position checked. Duct covers in place but not finally closed.
Cable opening are clear, without sharp edges. Pull strings in conduit. Installation per Philips specifications.
HVAC environmental equipment installed and working according to Philips specifications.
Project

Ceiling installation completed.


Electrical preparation according to Philips specifications.

Floors are tiled/covered finished. Flooring is covered with protective covering (scratch protection).

Allura FD20 Flexmove

Floor leveled according to Philips drawings and specifications.

Not Site Specific

Doors installed.

Standard Reference Drawing

Walls finished including painting.

All network cabling, drops installed according to Philips specifications (including hardcopy cameras).
All pre-cabling identified on Philips drawings has been installed.
Pre-move survey completed - Delivery route identified.

Drawn By:

Email:

Contact Number:

N-SRD110004

Cabinets and casework installed***.

Project Manager:

Room has been cleaned ***.

Philips Contacts

Dedicated phone line for modem use***.

Drawing Number

X-ray warning lights installed ***.

Project Details

Lead glass installed ***.

Philips RSN Champion contacted.


Approved for Delivery

Project Manager

Date

Service Engineer

Date

THIS SHEET IS PART OF THE DOCUMENT SET LISTED ON SHEET C1 AND SHOULD NOT BE SEPARATED.

Date Drawn: 7/15/2011


Quote: None
Order: None

RSN survey completed and submitted

CHK
7.12.11

THE INFORMATION IN THIS PACKAGE IS PROVIDED AS A CUSTOMER CONVENIENCE, AND IS NOT TO BE CONSTRUED AS ARCHITECTURAL DRAWINGS OR CONSTRUCTION DOCUMENTS.
Philips assumes no liability nor offers any warranty for the fitness or adequacy of the premises or the utilities available at the premises in which the equipment is to be installed, used, or stored.

Contact Phone Number:

TOSHIBA
Leading Innovation >>>

THESE PLANS ARE NOT TO BE USED FOR CONSTRUCTION PURPOSES

THESE PLANS ARE NOT TO BE USED FOR


CONSTRUCTION PURPOSES

Medical Systems Group

Leading Innovation >>>

TOSHIBA

THESE PLANS ARE NOT TO BE USED FOR


CONSTRUCTION PURPOSES

Medical Systems Group

Leading Innovation >>>

TOSHIBA

TOSHIBA
Leading Innovation >>>

THESE PLANS ARE NOT TO BE USED FOR CONSTRUCTION PURPOSES

THESE PLANS ARE NOT TO BE USED FOR


CONSTRUCTION PURPOSES

Medical Systems Group

Leading Innovation >>>

TOSHIBA

THESE PLANS ARE NOT TO BE USED FOR


CONSTRUCTION PURPOSES

Medical Systems Group

Leading Innovation >>>

TOSHIBA

Example of Product

Artis zeego
Hybrid OR

Artis zeego Hybrid OP


PPCC-E Version 25.10.2010

Seite

1 von 36

Requirements for Planning


Information given in this PPCC document is meant for the preplanning stage only. Detailed
information is part of the final site specific plan obtained from the Siemens Planning Department.
Site preparation is the customer's responsibility. SIEMENS AG is only responsible for installation
and commissioning of the ordered equipment.

Page

Room Dimensions

Statics

Power Supply

Environment

Radiation Protection

10

Transport

10

Planning Recommendations

11

Planning Examples

16

Checklist and Releas

35

Notes

36

NOTE!
All technical information are only valid for angiographiy units.

Artis zeego Hybrid OP


PPCC-E Version 25.10.2010

Seite

2 von 36

Raumabmessungen
Room size Hybrid OR (diagonal arrangement 30)
900 x 800 cm

Recommended room size (~70 m)

500 x 738.5 cm

Technical minimum room size


(only for angio operation)

Artis zeego Hybrid OP


PPCC-E Version 25.10.2010

Seite

3 von 36

Static
Important weights
Component

Weight

Artis zeego Floor stand


(with Floor frame and mounting plate)

1813 kg

Cable reel

122 kg

Artis Patient table

max. 550 kg

Trumpf Patient table


Table column + floor installation plate
Carbon fiber tabletop
OR tabletop
Shuttle

181 kg
120 kg
112 kg
ca. 89 kg

Ceiling stand DCS PRO 4m DVI

275 kg

Ceiling stand DCS Large Display

185 kg

Ceiling stand DCS Extended


Large Display Container
Upper Body Radiation Shield

max. 355 kg
ca. 115 kg

max. 131 kg

Image system

150 kg

System control cabinet

270 kg

System control cabinet for Artis OR-Table

125 kg

Generator POLYDOROS A100

300 kg

Cable cabinet

120 kg

Control cabinet floor stand

167 kg

Artis zeego Hybrid OP


PPCC-E Version 25.10.2010

Seite

4 von 36

Floor stand
Resulting forces on the base plate with
Installation on self-leveling grout.

A) Floor frame
B) Installation plate
C) Marks for positioning the installation plate
The specifications includes static and dynamic forces. Maximum tensile force at 45.
Due to the rotational range of the floor stand, tensile forces can occur at every
attachment point of the mounting plate.
Mounting point

Tensile force in kN

Lateral force in kN

10,26

6,14

8,55

5,58

0,98

5,58

pressure

6,14

10,26

5,27

pressure

5,27

10,26

3,64

pressure

3,64

10,26

4,06

10

8,55

3,16

11

0,98

3,16

12

pressure

4,06

(assuming a 1300 kg floor stand + 170 kg C-Arm)


The specification includes static and dynamic forces.
Maximum tensile force at 0 and 90

Artis zeego Hybrid OP


PPCC-E Version 25.10.2010

Seite

5 von 36

Resulting tensile force

60,11 kN

Resulting compression load

38,51 kN

Max. concrete tensile pressure

0,61 N/mm

Max. tilting moment Mk

49 kNm #1

Max. torque moment MR

38 kNm #1

Max. horizontal force Fh

18 kN #1

Max. vertical force Fv

24 kN #1

#1 Depending on the orientation points of the installation plate


Maximum bending:
In the area of the floor stand installation plate, maximum 3 mm of deflection is permitted
when a vertical force of 14 kN is exerted.

Cable Reel
Ceiling load Fmax:
- vertical load per mounting point ( 4 screws ): max. 300 N
-horizontal load ( vertical and floating ) per mounting point ( 4 screws ): max. 100 N

Bending Point
Ceiling load Fmax:
- vertical load per mounting point ( 2 screws ): max. 2 kN
- horizontal load ( vertical an floating ) per mounting point ( 2 screws ): max. 500 N

Artis - Patient table


The max. tension is calculated with the table turned/tilted ( 45) and with the tabletop
extended completely towards the head-end position. The max. tension is determined with
the weight of the patient (200 kg) and accessories (40 kg) factored in.
The mounting plate will be anchored in reinforced concrete by means of 4 pcs. Hilti
heavy-duty expansion bolts. Permissible min. quality of the concrete: C20/25.
Load on each mounting point at the table foot-end: max. tensile force equaling 4.5 kN

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Trumpf Patiente table


The maximum pull forces on the column occur when the tabletop is extended at the head
end and there is a maximum load on the table (patient weight and accessories).
Since the tabletop can be positioned rotated 180, the center of gravity can wander 360
around the column center. The center of gravity of the column is in the center.
Center of gravity of tabletop with patient
max. pull forces per anchor bolt for the column = 1280 N
max. tilt torque on column = 1365 Nm
Note: the maximum pull forces and tilt torque that occure, regardless of the table that is
used, were listed.

Ceiling stand DCS


Ceiling mounted for displays (DCS PRO, DCS Large Display)
Fzmax: 3,6 kN vertical ceiling load, floating single load
Dynamic load per mounting point
(2 screws, the screws are subjected to different loads, max. 2,9 kN per screw)
Ceiling mounted for displays (DCS extended)
Fzmax: 5,4 kN vertical ceiling load, floating single load
Dynamic load per mounting point
(2 screws, the screws are subjected to different loads, max. 4,2 kN per screw)

Use of Display Booms from non-Siemens Manufacturers


In place of a DCS, display boom from non-Siemens manufacturers can also be used by
the costumer.
The following display booms are excepted:
- motorized, height-adjustable display booms.
- Display boom that do not work according to the principle of spring-weight
compensation and manual movement
- Display booms with stationary column
For monitor cabling, a separate cable kit with transceivers and power distribution must be
ordered.
The max. configuration:
- Use as the 1 st DCS
o A max. of 8 monitors is permitted on the display boom.
o A max. of 3 monitors can be ordered from Siemens.
- Use as the 2 nd DCS
o A max. of 3 monitors is permitted on the display boom.
o A max. of 2 monitors can be ordered from Siemens.
VESA adapters are required to install the Siemens monitors (not included in the shipment).

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Power Supply
Power requirements Generator POLYDOROS A100
Connection value

34,6 kVA

Internal / external fuse

50 A slow blow / 63 A slow blow

Line impedance

90 m

Power consumption Fluoroscopy


Radiography

8 kVA
160 kVA

Power line

3/N/PE, AC 400 V 10 %, 50/60 Hz 1 Hz


Power requirements System control cabinet

Connection value
Internal / external fuse
Power consumption
Power line

22,2 kVA
32 A slow blow / 50 A slow blow
17,2 kVA
3/N/PE, AC 400 V 10 %, 50/60 Hz 1 Hz

The installation has to conform to all National Guidelines and Codes.

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Environment
Examination
and control room

Temperature range
Relative humidity

15 to 30 C (recommended 22 C)
20 to 75 % non-condensing

Image system

Temperature range
Relative humidity
Max. temperature gradient
Air flow volume
Max. noise generation

10 to 35 C
20 to 75 % non-condensing
10 K / h
630 m/h
53 dB (A)

Generator

Temperature range
Relative humidity
Max. temperature gradient
Air flow volume
Max. noise generation

10 to 35 C
20 to 75 % non-condensing
5K/h
160 m/h
55 dB (A)

Temperature range
Relative humidity
Max. temperature gradient
Air flow volume
Max. noise generation

15 to 30 C
20 to 75 % non-condensing
5K/h
500 m/h
48 dB (A)

Temperature range
Relative humidity
System
Max. temperature gradient
control cabinet
Air flow volume
(for Artis OR-table)
Max. noise generation

10 to 35 C
20 to 75 % non-condensing
5K/h
n.a.
n.a.

System
control cabinet

Cooling set
(company Klver)

Stand with
flat panel
detector

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Cooling air
Air flow volume
Max. noise generation

5 to 30 C (frost-free room)
950 m/h
55 dB (A) at 50 Hz
59 dB (A) at 60 Hz

Max. temperature gradient


Air pressure
Mechanical impacts
Vibrations
Max. noise generation

5 C / h
70 bis 104 kPa
Max. 10 g / 16 ms
Max. 0.1 g / 10 bis 200 Hz
< 55 dB (A)

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Radiation Protection
The structural radiation protection depends on the location of the unit and the
function of the surrounding rooms.
By order, the planning departments of Siemens prepares radiation protection
calculation and radiation protection plan.

Transport
The transport route (doors and hallway) requires sufficient dimensions for the
following parts:
Largest single part with packaging:
Floor stand: 186 x 115 x 200 cm (BxDxH), weight 2000 kg
Largest single part with packaging:
C-Arm 200 x 93 x 211 cm (BxTxH), weight 600 kg
The door must have a final clearance of 125 cm if bed entrance is requested.

Environment for storage and transport


System

Flat panel detector

Temperature range

-20 bis 60 C

-10 bis 55 C

Relative
humiduty

10 bis 95%
without condensation

20 bis 95%
without condensation

Air pressure

500 bis 1060 hPa

700 bis 1040 hPa

Mechanical impacts

Max. 10 g / 16 ms

Vibrations

Max. 2 g / 58 bis 150 Hz

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Planning Recommendations
Maximum distances between the cable outlets in m
Floor
stand
ceiling
outlet
(P1)
Floor stand
ceiling outlet (P1)
Floor stand
floor outlet (R1)
Generator (PU1)

System
control
cabinet 1
(SC1)

System
control
cabinet 2
(for Artis ORtable)
(SC2)

Floor stand
control
cabinet

(RC)

Image
System

(IS)

16
15
16

Floor stand control


cabinet (RC)
System control cabinet 2
(for Artis OR-table) (SC2)

13,4

5
10
2

DCS-Display (D1)

19

23

Control room
distributor (CR1)

19

20

Image System (long) (IS)

19,5

Image System (short)

(IS)
Artis Table (T1)

14 *1

Trumpf Table (T1)


Cooling set (CU1)

14

15
27

30

*1 not for Artis OR-patient table

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Arrangement of cabinets and components


Generatorcabinet

Cablecabinet

SystemControl cab.

System contr. cab.


Artis OR-Table

Equipment Room
Cooling set

Floor stand
control
cabinet

Proposal :
Generator cabinet, system control cabinet and cooling set are located in the
equipment room (due to generation of noise and heat).
The cabinets can be set up as illustrated. Take note of the following:
The cabinets can be set up separated from each other or corner-to-corner only at the
places marked with arrows. If set up is corner-to-corner, maintain at least 40 mm space
to the next cabinet (needed to open the cabinet doors).
Generator cabinet and cable cabinet can also be positioned to the right of the system
control cabinet.
Image system:
Is regularly positioned within the control room (as standard). Its optional positioning in
the equipment room is possible only if this was explicitly indicated to Logistics already
in the time of order.
Cable cabinet (option):
The cable cabinet is required if the excess cable lengths cannot be stored in some other
manner (e.g. under access floor).

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Do not place the cooling set in the examination room because of noise generation
And air circulation
According to the German standard (DIN 6812) an inter-visibility and a voice
communication is required between the patient and the operator.
Display screen workstations
For setting up display screen workstations, take account of the guidelines in the
Display Screen Workstation Directive as well as any national regulations!
Room lighting requirements out of the application of X-ray apparatus
Ambient light in rooms where diagnosis take place on image display devices
(monitors) must meet the following requirements:
- Free of dazzle, controllable, reproducible setting of the lighting intensity
(e.g. dimmer with scale)
- No reflections from windows, lamps and viewing boxes in the usual operating position
of the image display devices.
This is a specification of DIN 6868-57 in Germany, which should also be complied within
all other countries.
In regard to the lighting of rooms for diagnostic imaging and treatment procedures,
the intensity of the lighting in general depends on the type of procedure.
If only X-ray exposures are produced, the requirements for lighting for diagnostic imaging
with image intensifiers apply (50 lx).
When images are displayed on monitors, the possibility of reducing the general lighting
intensity must be provided (30 lx; if necessary, down to 1 lx).
Reflections and glare on the screen must be avoided (DIN 5035-3; EN 12464).
As a rule, therapy rooms require a general lighting with a nominal lighting intensity of
300 lx. This also applies to rooms where patients are treated with physical, radiological
or electromedical procedures.
Network
The individual (Siemens) components support the TCP/IP protocol.
A switched gigabit Ethernet with Autosense Ethernet switches is recommended
(1 Gbit/s in the backbone and 100 Mbit/s on high-end reporting workstations for
review and image distribution AP).
Autosense means that the active network component (switch) automatically detects
whether a terminal unit is connected at 10 Mbit/s, 100 Mbit/s or 1 Gbit/s.
The highest possible data throughput is automatically selected.
It should be noted that the necessary network cabling (minimum category 5) as well
as the required network components and connection sockets must be available
on the customer side.

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Siemens Remote Service (SRS) and Network Integration


Siemens AG Healthcare Sector
Siemens Remote Services (SRS) is an efficient way for the
remote maintenance for your medical systems.
Remote diagnostics as well as remote service are providing
highest system availability.
For SRS a broadband or DSL- connection to the internet is
needed.
If an internet connection cannot be realized, an ISDN phone line
can be used with some restrictions.

SRS
Server

Needed:

Internet
(ISDN: phone
line)

Broadband connection (min. 768/128 kBit/s)

Router (For exclusive use with SRS, a router can be


obtained from Siemens without charge)

Flat rate (without time or volume restrictions)

Data protection and security is defined in the Siemens Remote


Service Security Concept.

Customer
Router

Netzwork / Switch

New
System
Existing
System(s)

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Network
The Siemens components are supporting the TCP/IP protocol.
Recommended is the use of a 10/100/1000 Mbit/s switched Fast
Ethernet.
Keep in mind that the required network cables (minimum
requirements: CAT 5 TP) must be provided on site. Media
converters are necessary when fiber optic cable is used.
(Not part of the Siemens scope of delivery)
Network connection
To prepare the implementation of the new system into the existing
network environment, the availability of the needed network data at
least two weeks before starting the installation is mandatory.
This is the only way to ensure a seamless integration of the new
system into the workflow of the department.

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Floor space and height (H) of the system components


Measurements in cm, not to scale

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Unit arrangement (Cardiovascular Hybrid OR)


System 30-Arrangement with Artis OR-Table and DCS:
Measurements in cm, not to scale, equipment legend see on page 18

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System 30-Arrangement with Artis OR-table and DCS (e.g. OR-position):


Measurements in cm, not to scale, equipment legend see on page 18

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*1

The shown additional OR-components are only for visualization and are not part of
the unit.

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System 30-Arrangement with Trumpf OR-Table and DCS :


Measurements in cm, not to scale, equipment legend see on page 21

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System 30-Arrangement with Trumpf OR-Table and DCS (e.g. OR-position):


Measurements in cm, not to scale, equipment legend see on page 21

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*1

The shown additional OR-components are only for visualization and are not part of
the unit.

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System 30-Arrangement with Artis OR-Table and Disp lay Boom:


Measurements in cm, not to scale, equipment legend see on page 24

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System 30-Arrangement with Artis OR-Table and Disp lay Boom (e.g. OR-position):
Measurements in cm, not to scale, equipment legend see on page 24

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*1
*2
-

The shown additional OR-components are only for visualization and are not part of
the unit.
Use of Display Booms from non-Siemens Manufacturers following Display Booms
are excepted:
motorized, height-adjustable Display Booms
Display Booms that do not work according to the principle of spring-weight
compensation and manual movement
Display Booms with stationary column

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System 30-Arrangement with Trumpf OR-Table and Dis play Boom:


Measurements in cm, not to scale, equipment legend see on page 27

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System 30-Arrangement with Trumpf OR-Table and Dis play Boom (e.g. OR-position):
Measurements in cm, not to scale, equipment legend see on page 27

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*1
*2
-

The shown additional OR-components are only for visualization and are not part of
the unit.
Use of Display Booms from non-Siemens Manufacturers following Display Booms
are excepted:
motorized, height-adjustable Display Booms
Display Booms that do not work according to the principle of spring-weight
compensation and manual movement
Display Booms with stationary column

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System Parallel-Arrangement with Artis OR-Table and DCS:


Measurements in cm, not to scale, equipment legend see on page 30

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System Parallel-Arrangement with Artis OR-Table and DCS (e.g. OR-position):


Measurements in cm, not to scale, equipment legend see on page 30

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*1

The shown additional OR-components are only for visualization and are not part of
the unit.

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System Parallel-Arrangement with Artis OR-Table and display boom:


Measurements in cm, not to scale, equipment legend see on page 33

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System Parallel-Arrangement with Artis OR-Table and display boom (e.g. OR-position):
Measurements in cm, not to scale, equipment legend see on page 33

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*1
*2
-

The shown additional OR-components are only for visualization and are not part of
the unit.
Use of Display Booms from non-Siemens Manufacturers following Display Booms
are excepted:
motorized, height-adjustable Display Booms
Display Booms that do not work according to the principle of spring-weight
compensation and manual movement
Display Booms with stationary column

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Safety Area

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Checklist
The following specifications are needed for final planning
Floor plan with details where the equipment will be installed with possible structural
changes if necessary
Floor plan of the rooms above and below the equipment with their use.
Sectional drawing of floor and rooms.
Specification of construction materials and wall thickness, for the calculation of the
structural radiation protection.
Specification of transport ways resp. accessibility of the rooms.
Equipment to be installed.

Release
The Preliminary in the following appendix was made with the available information
from the customer (see checklist).
The customer signs on the preliminary.
This preliminary will be used as the basis for the final planning.
The customer is aware that any changes made after this date could result in additional
expenses being incurred.
Before starting construction it is necessary to have final specification plans made by
Siemens.
Siemens will confirm if the construction site meets Siemens requirements only, if
contractual agreed upon.
All values are for orientation only. We reserve the right to make technical alterations to
the information provided in this document.

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Notizen

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Customer:
Address:

Example of product

Artis zee ceiling (Angio/Card)


Siemens contacts:

Project No.:

SAM No.:

Artis zee ceiling

SAP No.:

PPCC-E Release 2008-03-03

Page 1 of 18

Requirements for Planning


Information given in this PPCC document is meant for the preplanning stage only. Detailed
information is part of the final site specific plan obtained from the Siemens Planning Department.
Site preparation is the customer's responsibility. SIEMENS AG is only responsible for installation
and commissioning of the ordered equipment.

Page

Room Dimensions

Statics

Power Supply

Environment

Radiation Protection

Transport

Planning Recommendations

10

Planning Example

15

Checklist and Release

17

Notes

18

Preliminary
Separate site specific customer drawing in the appendix of this document

Project No.:

SAM No.:

Artis zee ceiling

SAP No.:

PPCC-E Release 2008-03-03

Page 2 of 18

Room Dimensions
Optimum Room
With Basic table

730 x 510 cm

With Peri table, Tilting table and OR table

760 x 510 cm

Full rotation of the C-Arm system ( 135) possible in the head-end park position.

Minimum Room Dimensions


With Basic table

591 x 444 cm

With Peri table, Tilting table and OR table

621 x 444 cm

Park position of the C-Arm systems at the head end possible only laterally
(+ 90 or 90 ). Side change of the C-Arm system possible after moving the
ceiling stand out of the parking position in the foot-end direction.
Table longitudinal movement limited by the room width.
See also Floor space on page 14 and Planning example on page 15.

Project No.:

SAM No.:

Artis zee ceiling

SAP No.:

PPCC-E Release 2008-03-03

Page 3 of 18

MH
RH

Room Height (RH) 2700 to 2740 mm. Recommended room height 2710 mm
Measured from the highest point of the finished floor (with covering) to the lowest
point of the ceiling subconstruction.
Here, the area of the ceiling substructure in which the longitudinal rails for the
ceiling stand are installed is the determining factor.
Required Minimum Height (MH) 150 mm in the drop ceiling for corrugated hose holder
and laying cables.

Ceiling subconstruction
(e.g. Unistrut)

Room height
2700 to 2740 mm

Finished floor
(with covering)

300

3300

300

Orientation point
patient table

The crosshatched area is determined by the movement range of the ceiling stand
Max. admissible floor unevenness in the shaded area: 8mm

Project No.:

SAM No.:

Artis zee ceiling

SAP No.:

PPCC-E Release 2008-03-03

Page 4 of 18

Statics
Components

Weight

Basic table

452 kg

Peri table

482 kg

Tilting table

530 kg

OR table

550 kg

Generator POLYDOROS A100

300 kg

System control cabinet

270 kg

Cable cabinet

120 kg

System control cabinet for OR table

125 kg

Ceiling stand for the C-Arm


Ceiling stand DCS 2 with 1 BWD-18-D
Ceiling stand DCS 3 with 2 BWD-18-D

904 kg
242 kg
256 kg

Patient table
The installation plate (509 x 484 mm) is anchored on solid ground by means of
4 Hilti heavy-duty expansion bolts (in scope of delivery).
If necessary, any material in the location of the
mounting plate that does not have the required
load capacity must be replaced with filled concrete.
Minimum quality of the concrete: C20/25
Max. tensile force per mounting point: = 4.5 kN
The max. tension load is calculated with the table
turned/tilted ( 45) and with the tabletop
extended completely towards the head-end position.
The max. tension is determined with
the weight of the patient (200 kg) and
accessories (40 kg) factored in.

Project No.:

SAM No.:

Artis zee ceiling

SAP No.:

PPCC-E Release 2008-03-03

Page 5 of 18

Ceiling Substructure
A substructure of Unistrut or comparable support rails installed by the customers
contractor is required.

Ceiling stand for C-Arm


Vertical ceiling load Fxmax = 8.0 kN per mounting point
(= 2 crews, 4.0 kN per screw)
The dynamic load is exerted on each mounting point, because this is a floating
single load.
. Maximum transverse force Fymax = 2.0 kN exerted on the rail.
. Maximum longitudinal force Fzmax: = 4.0 kN exerted on the rail.

Ceiling stand DCS


Vertical ceiling load Fxmax: = 5,4 kN per mounting point.
(= 2 screws; the screws are subject to different loads, max. 4.2 kN each screw)
The dynamic load is exerted on each mounting point, because this is a floating
single load.

Project No.:

SAM No.:

Artis zee ceiling

SAP No.:

PPCC-E Release 2008-03-03

Page 6 of 18

Power Supply
Power requirements Generator POLYDOROS A100
Connection value

34.6 kVA

Internal / external fuse

50 A slow blow / 63 A slow blow

Line impedance

90 m

Power consumption Fluoroscopy


Radiography

8 kVA
160 kVA

Power line

3/N/PE, AC 400 V 10 %, 50/60 Hz 1 Hz

Power requirements System control cabinet


Connection value
Internal / external fuse

24.2 kVA
35 A slow blow / 50 A slow blow

Power consumption
Power line

8.5 kVA
3/N/PE, AC 400 V 10 %, 50/60 Hz 1 Hz

The installation has to conform to all National Guidelines and Codes.

Project No.:

SAM No.:

Artis zee ceiling

SAP No.:

PPCC-E Release 2008-03-03

Page 7 of 18

Environment
Examination
and control room

Temperature range
Relative humidity

15 to 30 C (recommended 22 C)
20 to 75 % non-condensing

Image system

Temperature range
Relative humidity
Max. temperature gradient
Air flow volume
Max. noise generation

10 to 35 C
20 to 75 % non-condensing
10 C/h
850 m/h
53 dB (A)

Generator

Temperature range
Relative humidity
Max. temperature gradient
Air flow volume
Max. noise generation

10 to 35 C
20 to 75 % non-condensing
5 C/h
160 m/h
55 dB (A)

Temperature range
Relative humidity
Max. temperature gradient
Air flow volume
Max. noise generation

15 to 30 C
20 to 75 % non-condensing
5 C/h
800 m/h
48 dB (A)

Temperature range
Relative humidity
Max. temperature gradient
Air flow volume
Max. noise generation

10 to 35 C
20 to 75 % non-condensing
5 C/h
n.a.
n.a.

Cooling air
Air flow volume
Max. noise generation

5 to 30 C (frost-free room)
1100 m/h
55 dB (A) at 50 Hz
59 dB (A) at 60 Hz

DCS

Temperature range
Relative humidity

10 to 40 C
20 to 75 % non-condensing

Axiom Sensis

Temperature range
Relative humidity

10 to 35 C
20 to 75 % non-condensing

System
control cabinet 1

System
control cabinet 2
(for OR table)

Cooling set
(company Klver)

Project No.:

SAM No.:

Artis zee ceiling

SAP No.:

PPCC-E Release 2008-03-03

Page 8 of 18

Radiation Protection
The structural radiation protection depends on the location of the unit and the
function of the surrounding rooms.
By order, the planning departments of Siemens prepares radiation protection
calculation and radiation protection plan.

Transport
The transport route (doors and hallway) requires sufficient dimensions for the
following parts:
- Largest single part:
- Largest crate:

247 x 100 x 190 cm (WxDxH), weight 910 kg


263 x 118 x 207 cm (WxDxH), weight 1175 kg

The door must have a final clearance of 125cm if bed entrance is requested.

Project No.:

SAM No.:

Artis zee ceiling

SAP No.:

PPCC-E Release 2008-03-03

Page 9 of 18

Planning Recommendations
Maximum distances between the cable outlets in m
Ceiling
stand
C-Bogen

System
control
cabinet 1

Generator

12.5

System
Control cabinet 1

11.5

SystemControl cabinet 2

2 *2

Image system

17

Control room
distributor

25

Cooling set

*1
*2
*3
*4

23.5

System
control
cabinet 2

Image
system

Control
room
distributor

25 *3

30

Patient
table

14 *1

Ceiling stand
DCS

11.5

Trolley

16 *4

14 *2
24.5

not with OR table


only with OR table
only if image system is not in the control room
6 m from ceiling outlet to trolley

Project No.:

SAM No.:

Artis zee ceiling

SAP No.:

PPCC-E Release 2008-03-03

Page 10 of 18

Arrangement of cabinets and components


Generator
cabinet

Cable
cabinet

System
contr: cab.

EQUIPMENT ROOM
Proposal 1

Cooling
set

EQUIPMENT ROOM
Cooling
set

Proposal 2

Generator
cabinet

Cable
cabinet

System
contr: cab.

EXAMINATION ROOM

Proposal 1:
Generator cabinet, system control cabinet(s) and cooling set are located in the
equipment room (due to generation of noise and heat).
Proposal 2:
Generator cabinet and system control cabinet(s) are located in the examination room,
the cooling set in equipment room.
The cabinets can be set up as illustrated. Take note of the following:
The cabinets can be set up separated from each other or corner-to-corner only at the
places marked with arrows. If set up is corner-to-corner, maintain at least 40 mm space
to the next cabinet (needed to open the cabinet doors).
Generator cabinet and cable cabinet can also be positioned to the right of the system
control cabinet(s).
Image system:
Is regularly positioned within the control room (as standard). Its optional positioning in
the equipment room or more than 3.5 m away from the control console is possible only if
this was explicitly indicated to Logistics already in the time of order.
Cable cabinet (option):
The cable cabinet is required if the excess cable lengths cannot be stored in some other
manner (e.g. under access floor).

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Do not place the cooling set in the examination room because of noise generation
And air circulation
According to the German standard (DIN 6812) an inter-visibility and a voice
communication is required between the patient and the operator.
Display screen workstations
For setting up display screen workstations, take account of the guidelines in the
Display Screen Workstation Directive as well as any national regulations !
Room lighting
Ambient light in rooms where diagnosis take place on image display devices
(monitors) must meet the following requirements:
- Free of dazzle, controllable, reproducible setting of the lighting intensity
(e.g. dimmer with scale)
- No reflections from windows, lamps and viewing boxes in the usual operating position
of the image display devices.
This is a specification of DIN 6868-57 in Germany, which should also be complied within
all other countries.
In regard to the lighting of rooms for diagnostic imaging and treatment procedures,
the intensity of the lighting in general depends on the type of procedure.
If only X-ray exposures are produced, the requirements for lighting for diagnostic imaging
with image intensifiers apply (50 lx).
When images are displayed on monitors, the possibility of reducing the general lighting
intensity must be provided (30 lx; if necessary, down to 1 lx).
Reflections and glare on the screen must be avoided (DIN 5035-3; EN 12464).
As a rule, therapy rooms require a general lighting with a nominal lighting intensity of
300 lx. This also applies to rooms where patients are treated with physical, radiological
or electromedical procedures.
Network
The individual (Siemens) components support the TCP/IP protocol.
A switched gigabit Ethernet with Autosense Ethernet switches is recommended
(1 Gbit/s in the backbone and 100 Mbit/s on high-end reporting workstations for
review and image distribution AP).
Autosense means that the active network component (switch) automatically detects
whether a terminal unit is connected at 10 Mbit/s, 100 Mbit/s or 1 Gbit/s.
The highest possible data throughput is automatically selected.
It should be noted that the necessary network cabling (minimum category 5) as well
as the required network components and connection sockets must be available
on the customer side.

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Siemens Remote Service (SRS) and Network Integration


Siemens AG Healthcare Sector
Siemens Remote Services (SRS) is an efficient way for the
remote maintenance for your medical systems.
Remote diagnostics as well as remote service are providing
highest system availability.
For SRS a broadband or DSL- connection to the internet is
needed.
If an internet connection cannot be realized, an ISDN phone line
can be used with some restrictions.

SRS
Server

Needed:

Internet
(ISDN: phone
line)

Broadband connection (min. 768/128 kBit/s)

Router (For exclusive use with SRS, a router can be


obtained from Siemens without charge)

Flat rate (without time or volume restrictions)

Data protection and security is defined in the Siemens Remote


Service Security Concept.

Customer
Router

Network / Switch

New
System
Existing
System(s)

Network
The Siemens components are supporting the TCP/IP protocol.
Recommended is the use of a 10/100/1000 Mbit/s switched Fast
Ethernet.
Keep in mind that the required network cables (minimum
requirements: CAT 5 TP) must be provided on site. Media
converters are necessary when fiber optic cable is used.
(Not part of the Siemens scope of delivery)
Network connection
To prepare the implementation of the new system into the existing
network environment, the availability of the needed network data at
least two weeks before starting the installation is mandatory.
This is the only way to ensure a seamless integration of the new
system into the workflow of the department.

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Floor space and height (H) of the system components


Measurements in cm, not to scale

510

730

381

65

80

100

Cooling unit
H = 50

43.4

Service area
Required space

80

100

43.4

160

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Planning Example
Measurements in cm, not to scale, legend see next page
590

1.15 1.08 1.10 1.13


1.14 1.09
1.11

1.20

250

1.12

285

CONTROL ROOM

46.2

1.06

C O O R I D O R

265.5
t ravel path

791

1.03

1.01

1.18

1.19

PREPARATION

300

EQUIPMENT ROOM

1.17

1.16

200

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Artis zee eiling (Angio/Card) Equipment Legend


Weight (kg), Heat dissipation to the air (W)

Pos.
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
1.19
1.20

Description
Ceiling stand
Basic table
Digital display M13 on DCS
Control console and ECC I on patient table
MEDRAD Injector on patient table
Ceiling stand DCS 3 with 2 BWD -18-D (live + ref.+ prep.)
Upper body radiation shield, moveable
Console for control elements and monitor
Control room distributor
Workplace Display with keyboard
Reference Display
AXIS image system
ACE
UPS for image system
Control console ECC II
Generator POLYDOROS A100
Cooling unit (company Klver)
System control cabinet
Cable cabinet
Axiom Sensis (incl. UPS and printer)

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kg
904
452
7
4
10
256
71
60
29
10
10
150
6
51
3
300
42
270
120
140

W
200
200

Description

150
optional
optional
100
75
75 optional
1200
100 optional
optional
1000
2400
1600
optional
700 optional

Page 16 of 18

Checklist
The following specifications are needed for final planning
Floor plan with details where the equipment will be installed with possible structural
changes if necessary
Floor plan of the rooms above and below the equipment with their use.
Sectional drawing of floor and rooms.
Specification of construction materials and wall thickness, for the calculation of the
structural radiation protection.
Specification of transport ways respectively accessibility of the rooms.
Equipment to be installed.

Release
The Preliminary in the following appendix was made with the available information
from the customer (see checklist).
The customer signs on the preliminary.
This preliminary will be used as the basis for the final planning.
The customer is aware that any changes made after this date could result in additional
expenses being incurred.
Before starting construction it is necessary to have final specification plans made by
Siemens.
Siemens will confirm if the construction site meets Siemens requirements only, if
contractual agreed upon.
All values are for orientation only. We reserve the right to make technical alterations to
the information provided in this document.

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Notes

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AMSCO ELECTRIC STEAM


GENERATORS - CES SERIES

APPLICATION
Amsco Electric Steam Generators (CES
Series) provide the high-quality (97%vapor quality) steam needed to power
equipment such as sterilizers, water
stills, utensil sanitizers and water
temperature boosters for washing
equipment. They provide a steam
source when in-house supply is not
available, when an emergency standby
is required, or when a remote location
needs to be served.
When a deionized, distilled or reverse
osmosis water supply (min. resistivity
of 1 megohm/cm) is available, stainless
steel generators can also be used to
supply pure steam.
(Typical only - some details may vary.)

CONSTRUCTION
STERIS furnishes all components
necessary to obtain a complete
working unit, ready for (but not including) installation and connection to the
building utility service lines and the
equipment to be powered.

Heating Section
The pressure vessel is ASME Grade
carbon steel rated for 100 psig. If
selected, 316L stainless steel can be
supplied for use with deionized,
distilled or reverse osmosis water.

Seismic pre-approval; meets


Zone 4 when installed according to
the installation instructions.

STANDARDS
Generator meets the applicable
requirements of the following
standards:
American Society of Mechanical
Engineers Code, Section I, Part
PMB for power boilers and is so
stamped
Underwriters Laboratories
Incorporated
Canadian Standards Association
listings

FEATURES
Openings are provided for water inlet,
drain, steam outlet, gauges, instrumentation and immersion type heating
elements.
The entire heating section is insulated
with two inch thick glass fiber.

The Selections Checked Below Apply To This Equipment


GENERATOR RATING (KW)
30
75
150
40
100
180
60
120
ELECTRICITY*
208 V, 3 Phase 240 V, 3 Phase
380 V, 3 Phase 415 V, 3 Phase

CONSTRUCTION
316L Stainless Steel
Carbon Steel

480 V, 3 Phase
575 V, 3 Phase

* Other voltages are available on special order.

Item
Location(s)

SD-56R18 (6/1/01)

The flanged heaters include .427"


diameter incalloy 800 tubular elements
rated 105 W/in2 brazed into heavy duty
ASME flanges. Each element consists
of 80% nickel, 20% chromium resistance wire surrounded by high density
magnesium oxide insulation. The
elements are repressed to ensure high
density compression of all bends.
The heaters are individually fused for
208, 240, or 480 Volt, 50/60 Hz, 3phase operation as selected.*
Automatic controls operate on
120 Volt, 50/60 Hz electric service.
Operation of the generator is automatic. Standard components include:
Flush system - the generator's
heating section can be manually
flushed. Review local codes before
flushing generator.
Water-level control - energizes the
water pump and supply valve to
ensure proper water level in the
drum. This system uses a bronze or
stainless steel, positive displacement
pump, with drive motor wired for
operation on
120 Volt, 50/60 Hz electric service.
Motor has automatic overload
protection. In addition, it shuts off
power to the heaters if water in the
heating section should fall below a
preset level. System supply valve
withstands hydrostatic test of 300
psig (21.2 kg/cm2) and has a brass
or stainless steel body; non-magnetic, stainless-steel trim and dual
electromagnetic coil are included. A
water-level sight gauge with upper
and lower hand-valve shutoffs is
provided. Sightglass valves are
equipped with ASME rated automatic
shutoff if the sight gauge glass
should break.
Steam pressure controls - generators are supplied with operating and
high limit pressure controls. One (two
for 100-180 kW units) is used for
controlling the operating pressure of
the generator (0-90 psi adjustable
operating range) while the other is
used as a high limit pressure control,
and incorporates
a manual reset.
* Other voltages are available upon special
order.

Electric door interlock - interrupts


the 120 V control circuit whenever
the generator's main electrical door
panel is opened.

reasonable element life, STERIS


recommends the feed water quality
be controlled within the following
parameters:

Auxiliary low water cut-off - a


safety backup protection that turns
off the power to the heating
element(s) in the event of a low water
level control failure.

For Carbon Steel Generators

Water sensing system - if an


equipment malfunction occurs and
the outlet should fill with water, the
water sensing system closes the
steam outlet, preventing liquid from
entering service lines to user
devices. The system also activates a
visual alarm, alerting operator of
malfunction.
The boiler is fully insulated and
equipped with a steel jacket having a
baked enamel finish. Plumbing and
control devices are copper alloy or
stainless steel.
The boiler is equipped with an ON-OFF
control switch and pilot light.
If stainless steel construction is
selected, all components in contact
with feedwater and steam are 316L
stainless steel or equal.

PERFORMANCE
CAPABILITIES
Electric steam generators can provide
the high pressure steam (90 psig max.)
required for either single or multiple
equipment arrangements. Available
models are listed in
Engineering Data, next page.

NOTES
1. Pipe sizes shown indicate terminal
outlets only. Building service lines,
provided by others, must supply
the specified pressures and flow
rates.
2. STERIS recommends supplying hot
water at 140F (60C) (maximum
150F [60C]) to the generator to
minimize heat-up time and conserve electricity; cold water at 70F
(21C) may be substituted, but only
with sacrifice of heat-up time. For
proper boiler operation and
2

Nominal
Condition
Conditions
Temperature
as supplied
Total Hardness
as CaCO3*
0-17 mg/L
Total Dissolved
Solids
50-150 mg/L
Total Alkalinity
as CaCO3
50-100 mg/L
pH
6.8-7.5
Total Silica
0.1 - 1.0 mg/L
Resistivity ohms/cm**
2000-6000

Max.
Conditions
140F (60C)
130 mg/L
250 mg/L
180 mg/L
6.5-8.5
2.5 mg/L
26000

For Stainless Steel Generators:


requires deionized, distilled or
reverse osmosis water with
minimum resistivity of 1 megohm/
cm. Do not connect tap water to
stainless steel generators. Use of
water not meeting the required
feedwater quality will invalidate the
warranty and is a violation of ASME
Boiler Codes.
3. Clearances shown are minimal for
installing and servicing the equipment.
4. Disconnect switches (by others)
should be installed in electric
supply lines near the equipment.
Water in and steam out lines should
also be equipped with independent
shut-off valves.
5. STERIS recommends that steam
generating equipment be maintained and operated in an area
where temperature does not
exceed 100F (38C).
6. Other voltage specifications are
available through special order.
* 17.1 mg/L = 1 grain hardness
** WARNING - BURN HAZARD: Sterilizer operator
may be severely burned by scalding water if the
water level control malfunctions. The steam
generator level control may malfunction if the
supply water exceeds 26,000 ohms/cm (38.5
micro-mhos conductivity min.). Do not connect
to treated water (e.g., distilled, reverse osmosis,
deionized) unless water resistivity is determined
to be acceptable. If water exceeds 26,000
ohms/cm, contact STERIS Engineering Service
for information concerning modifications
required to the generator control system.

ENGINEERING DATA
Rating (kW)

30

40

60

75

100

120

150

180

Developed Boiler Horsepower

3.1

4.1

6.1

7.7

10.4

12.2

15.3

18.4

89.3
(40.6)

119
(54.1)

178.5
(81.1)

223
(101.4)

297.5
(135.2)

357
(162.3)

446.1
(202.8)

535.5
(243.4)

95.2
(43.3)

127
(57.7)

190.5
(86.6)

238.1
(108.2)

317.5
(144.3)

381.1
(173.2)

476.3
(216.5)

571.5
(259.8)

Gross BTU Output


(BTU/hr)

102,360

136,480

204,720

255,900

348,024

409,440

511,800

614,160

Operating Weight
lbs (kg)

388
(176)

393
(179)

458
(208)

468
(213)

842
(383)

1002
(456)

1002
(456)

1007
(458)

208 V - 3-Phase (amp/ph)

83

111

167

208

278

333

417

500

240 V - 3-Phase (amp/ph)

72

96

144

186

241

289

361

433

480 V - 3-Phase (amp/ph)

36

48

72

90

123

144

180

217

380 V - 3-Phase (amp/ph)

46

61

91

114

152

182

228

274

415 V - 3-Phase (amp/ph)

42

56

84

104

139

167

209

250

575 V - 3-Phase (amp/ph)

30

40

60

75

100

121

151

180

15

15

15

15

15

15

15

15

208 V - 3-Phase (amp/ph)

110

150

225

300

400

450

600

700

240 V - 3-Phase (amp/ph)

100

125

200

250

350

400

500

600

480 V - 3-Phase (amp/ph)

50

60

90

125

150

200

250

300

380 V - 3-Phase (amp/ph)

60

80

125

150

200

250

300

350

415 V - 3-Phase (amp/ph)

60

80

110

150

175

225

300

350

575 V - 3-Phase (amp/ph)

40

50

80

100

125

175

200

250

208 V - 3-Phase

2/0

250 or
6-1/0

400 or
6-2/0

500 or
6-3/0

900 or
6-250

6-400

6-500

240 V - 3-Phase

1/0

4/0

300 or
6-1/0

500 or
6-3/0

700 or
6-4/0

3-300

6-400

480 V - 3-Phase

1/0

2/0

4/0

300 or
6-1/0

400 or
6-2/0

380 V - 3-Phase

1/0

2/0

3/0

300 or
6-1/0

400 or
6-2/0

500 or
6-3/0

415 V - 3-Phase

2/0

3/0

250 or
6-1/0

400 or
6-2/0

500 or
6-3/0

575 V - 3-Phase

1/0

3/0

4/0

300 or
6-1/0

Water Consumption -- gph


(litres per hour) at 70 psig
water inlet 140F (60C)

12
(46)

16
(60)

25
(95)

31
(118)

43
(163)

51
(194)

63
(239)

76
(289)

Heat Loss -- BTU/hr at 70F


(21C); continuous operation

1750

1750

2600

3500

4400

4800

4800

4800

Generator Steam Output -- lbs/hr (kg/hr)


70F (21C) feedwater - 80 psig
operating pressure
140F (60C) feedwater - 80 psig
operating pressure

Electrical Requirements:
Heaters:

Controls & Pump Motor:


120 V - 1Phase
Fuse Breaker Size:

Input Wire Size**

** Minimum wire type - AWG (MCM) 90C CU (copper) wire only.

Steam Outlet (S)


For 30 to 75 kW generators:
3/4" NPT; for 100 to 180 kW
Generators: 1" NPT.

UTILITY REQUIREMENTS
Waste (W)
For 30 to 180 kW generators:
1" NPT.

Electrical (E2)
60 to 180 kW generators: 208, 240,
or 480 Volt, 3-Phase, 50/60 Hz.

Electrical (E1)
30 to 40 kW generators: 208,
240, or 480 Volt, 3-Phase, 50/60 Hz.

Hot Water (HW)


1/2" NPT; 20 to 50 psig (1.41 to
3.52 kg/cm2, dynamic); 140F (60C)
minimum - see Note 2.

Electrical (E3)
120 Volt, 15 Amp, 1-Phase 50/60 Hz
service for control and pump motor.
. . .CHECK LOCAL CODES. . .

DIMENSIONS - inches (mm)


18" * (457 mm)

18" *
(457 mm)

Generator
Size (kW)

18" *
(457 mm)

Overall Overall
Length Width

30 to75 kW

44
(1117)

29
(736)

30
(775)

36
(914)

24-1/4
(616)

15
(381)

20
(508)

100 to 180 kW

60
(1524)

33
(838)

34-1/4
(870)

51
(1295)

27-1/4
(692)

18
(457)

35
(889)

A
Overall
Height

Cabinet Cabinet Cabinet Service


Height Length Width Clearance

*Service Clearance

18" *
(457 mm)

**Pump Location - 10 to 20 kW Units


***Pump Location - 30 to 180 kW Units
B
E

E3
E1

D
E2

E2
HW

**

HW

***
W

FRONT VIEW

SIDE VIEW

REAR VIEW

NOTE: Because of STERIS's continuing program of research and development, all specifications and descriptions are subject to change
without notice. Some options may affect utility consumptions. Obtain approved drawings for design, and installation.

For further information, please contact:


STERIS Corporation
5960 Heisley Road
Mentor, OH 44060-1834 USA
440-354-2600 800-548-4873
www.steris.com

SD-56R18 2001, STERIS Corporation All rights reserved. MC (6/1/01)

This data is intended for the exclusive use of STERIS customers, including
architects or designers. Reproduction in whole or in part by others is prohibited.

CUSTOMER:
REFERENCE:

MODEL 833 HC

RIGHT HAND HINGED DOOR,


PIT MOUNTED VACUUM/GRAVITY
STEAM STERILIZERS FOR
HEALTHCARE APPLICATIONS
PRODUCT SPECIFICATION
PRODUCT
The Model 833HC Vacuum/Gravity Steam Sterilizer employs
both gravity/downward displacement with positive pulse
conditioning and pressure/vacuum pulsing for dynamic air
removal. Up to 14 cycles can be accessed in two easy steps.
Custom cycle names can be designated for each cycle during
installation. All cycle phases are sequenced and monitored by
the control system, providing both audible and visual notification of deviation from certain operating parameters.
APPLICATION
For general-purpose gravity or vacuum steam sterilization of
hospital instruments and supplies. The selectable temperature
range is from 250F to 275F (121C to 135C). Typical
applications include wrapped and unwrapped porous and
non-porous hard goods and fabric packs.
KEY FEATURES
CHAMBER DIMENSIONS
26.5'' (672 mm) wide x 62'' (1575 mm) high
42" (1067 mm) 39.6 Cu Ft (1120L)
76" (1930 mm) 72.0 Cu Ft (2040L)
SINGLE DOOR DESIGNATION,
RECESSED MOUNTED
Right Hand Hinged, Left Hand Control Column
DOUBLE DOOR DESIGNATION,
RECESSED BOTH ENDS
Control End (CE) Door Right Hand Swing, Left Hand
Control Column, Remote End (RE) door swing and
column opposite
Printer Location
Control End (CE)
Remote end (RE)
CONTROL PANEL LOCATION
On Unit
Wall Mounted
STEAM SOURCE
House steam

LANGUAGE (SELECT ONE)


ENGLISH
FRENCH
SPANISH
OPTIONS
Uninterrupted Power Supply (UPS). Provides 115V power
for up to 30 minutes to complete a cycle in process.
Air Compressor
ACCESSORIES
4003 Floor Loading Cart

Qty. ____________

4003RC Floor Loading Cart

Qty. ____________

4004 Transfer Carriage

Qty. ____________

CYCLE DOCUMENTATION

QUALITY STATEMENT
Confidence in the Getinge Group is the most important quality
criterion. This must be the hallmark of all our external and
internal commitments, activities and products. Products and
services supplied by Getinge must conform to the agreed
terms and expectations to ensure recommendations for further
business. The achievement of these quality goals is the basis
for a continued competitive and successful enterprise.
STANDARDS AND CODES
The sterilizer shall comply with or meet the requirements of:
ASME (Section VIII, Division 1) Code for Pressure Vessels
Canadian Registration Number (CRN) Pressure Vessel
Design
Uniform Plumbing Code
ETL Listed to UL 61010A-1 and UL 61010A-2-041 by
Intertek Testing Services
ETL Listed to IEC 61010-1 and IEC 61010-2-041 by Intertek
Testing Services
cETL Listed to CSA C22.2 Nos. 1010.1 and 1010.2.041 by
Intertek Testing Services
Seismic Anchoring Requirements per California Building
Code
Cycle Performance Validated to ANSI/AAMI ST8
MICROCOMPUTER CONTROLS
Getinge Sterilizers employ a Hitachi 20 MHz microprocessor
on a dedicated controller (CPU) with 8 MB of RAM. The control
panel consists of an operator interface panel (called OP30), a
thermal printer, mechanical chamber and jacket pressure
gauges, status indicators, active touch sensitive switches, and
controls On/Off switch. A key lock is provided to insure all door
power is disconnected when entering the chamber.
Controls are located next to the door in a vertical column for
convenience. If specified, the OP30 operator interface panel
can be located remotely from the sterilizer with up to 32.8 feet
(10 m) of cable. An RS 232 port is provided for serial communications for central data collection or remote service analysis
and is ready for T-DOC connection. The OP30 operator
interface panel is a durable 1/4 VGA 5.7 inch diagonal color
screen with 320 x 240 pixels. Below the screen are five soft
keys to access other screens or displays and to make changes
to cycle parameters.
A screen saver extends the life of the back lit LCD. Touching
any key illuminates and reactivates the display. Push-button
switches are provided for door seal/unseal and cycle start.
International symbols with descriptive words help identify
function. Audible and visible operator feedback is provided
when a selection is made or a fault message is displayed.
Temperature can be set, controlled and displayed in degrees
Celsius or Fahrenheit and pressure in psia, bar or kPa. Double
door models have a printer at one end and complete OP30
Operator Interface display at both ends of the sterilizer for full
control capabilities at either door.

The printer documents cycle performance using special


thermal paper for a permanent record. Thermal printing allows
for quiet operation. At cycle completion, a cycle performance
record is printed. Paper is replaced by a drop in and quick
feed method and the printed strips can be either accumulated
on an automatic take-up reel, or torn off for individual cycle
storage. A last cycle duplicate print and paper feed switch is
provided. The printer is located on the control panel and
documents the following on a 200-dpi dot matrix printer (1.88''
[47.6 mm] wide print width):
Process start time and date, sterilizer name and number and
total cycle count
Cycle selected with time and temperature, with other adjustable parameters identified
Parameter Check provides an estimated numeric process
lethality
Cycle phase transition points, temperature, pressure and
total cycle time
Process fault information messages with time of occurrence
Summary verification of time at selected temperature
(min/max exposure values and daily cycle number)
End of cycle message with real time documented
Cycle verification signature line
OP30 Operator Interface Features
The OP30 color screen is divided into specific sections to
display selection and performance information in a consistent
manner. The top section identifies the time and temperature
selected for the cycle. Below that is the type of cycle selected.
The middle portion provides a choice of three screens to view
actual, real time cycle information. Pop-up dialog boxes to
change values appear within parameter selection screens to
implement changes. A Parameter Check feature estimates
the time and temperature process lethality and if values are
selected below the factory recommended values, a message
notifies the operator of Low Cycle values. The Parameter
Check notice is recorded on the printed strip. Cycle parameters are password protected.
The three screens are:

Detail. Displays real time process information in text form.


00:03:00

275.0 F

00:20:00

Exposure Time

Exposure Temp

Drying Time

P1 vac PREVAC1
01 STANDBY
Chamber Temp

84.4 F

Cham Press/PSIG

0.00 PSI

Jacket Temp

274.9 F

Atmosphere PSIA

14.25 PSI

Chamber PSIA

14.25 PSI

Steam Table Diff

-13.28 PSI

Exp. Temp Max

275.6 F

SETUP

The temperature of the discharge water is controlled by a


temperature device to be less than 140F (60C). This switch
also conserves water usage. The chamber drain is continuously monitored for the presence of water during a cycle. If
water is detected and cannot be automatically corrected, a
water in drain alarm alerts the operator.

00:00:00
01:12:44

SELECT
CYCLE

PARAMETER

UNSEAL

1. Detail Screen, vac cycle, 3 min exp @275F w/20 min dry
selected (pre cycle start).

Page 2 of 12

Plot Graph. Displays cycle temperature and pressure in


colored graph during a cycle.

00:10:00

135.0 C

00:20:00

Exposure Time

Exposure Temp

Drying Time

P8 grv GRAVITY1
02 DRYING

00:38:15
00:15:00

Chamber Temp
Chamber PSIA

87.4
0.34

C
PSI

TIME
00:50

SELECT
CYCLE

SETUP

PARAMETER

MORE

2. Plot Graph w/full plot, captured near the end of the cycle.
Gravity, 10 min exp @135C w/20 vac dry selected.

The lower portion of the screen provides text alarm messages


and non-critical system messages, both using color displays,
and soft key identifications. Navigating the various screens is
accomplished by use of soft keys, directional arrows to move
the cursor and change values, and the Enter key. Up to 14
factory recommended cycles are available. Time and temperature can be changed using a quick edit feature. Each change
prompts operator acceptance by the use of a Yes/No
acknowledgement and a Save soft key.
For Supervisor access, an alpha-numeric display provides
levels of access for individual operators and service. Using the
soft key labeled Setup provides the ability to:
select operating screens
adjust system menu for setting the time and date and establish users
establish passwords for each operator
access the about selection to identify the model and system
software number
choose date format, and temperature and pressure measurement
The supervisor can also select a Utilities Control feature, which
provides a seven-day timer for programmed startup and
shutdown of the sterilizer. The Utilities Control system shuts off
water and steam to the unit to conserve energy. Cycles running
beyond the programmed shutoff time will be completed.

Bar Graph. Displays temperature and pressure in a bar


graph, with a large, easy to read, time remaining to the end
of the cycle (averages the previous cycles for each cycle type).

P1
02

00:03:00

275.0 F

Exposure Time

Exposure Temp

00:16:00
Drying Time

vac PREVAC1
EXPOSURE

00:18:45
00:02:00

CHAMBER TEMP

CHAMBER PSIA

275.7 F

45.62 PSI

20

The factory recommended cycles are:


MODEL 833HC (14 cycles total)
3 Gravity cycles of 30 minutes exposure at 250F (121C)
with 30 minutes dry time
3 Gravity cycles of 10 minutes exposure at 275F (135C)
with 30 minutes dry time
6 Vacuum cycles of 3 minutes exposure at 275F (135C),
with 16 minute minimum dry time for mixed loads of
wrapped instruments and linens
1 Bowie-Dick Test cycle of 3.5 minutes exposure at 273F
(134C) with zero dry time
1 Vacuum Leak Test cycle run at 268F (131C)
Note: Selection of time and temperatures other than factory
recommendations require user verification of the cycle efficacy.
Factory recommended cycles were validated to ANSI/AAMI ST8.

REMAINING TIME

PERFORMANCE
SETUP

SELECT
CYCLE

PARAMETER

MORE

3. Bar graph captured during the Dry phase. Countdown timer


provides time to cycle complete.

When installed and connected to specified utility services, the


system provides accurate and repeatable performance. During
the timed exposure phase, the temperature will be controlled
by the chamber sensor at 0.9F (0.5C) above the set point
(0.2C). Temperature selectivity is in 0.1F (0.1C) increments.
Timing functions are selectable in one-second increments, and
accuracy is within 0.04%. Temperature is controlled by a time
proportioning continuous algorithm, called Proportional
Integral (PI). A battery with a 10 year life holds programmed
cycle values in memory. In the event of a power interruption,
current cycle status is stored for up to 1 minute.

Page 3 of 12

CYCLE PROGRESSION
Gravity/Wrapped Goods (pressure pulse preconditioning)
a. Conditioningsteam flows into the chamber for a timed
period, followed by a series of positive pressure pulses to
remove chamber air.
b. Heat-Upto selected temperature.
c. Exposureselected chamber temperature is maintained
and timed.
d. Exhaustchamber vented to atmospheric pressure.
e. Dryfiltered air is drawn through chamber for the duration of time selected. (Either Gravity or Vacuum Dry is
selectable; Vacuum Dry is recommended.)
f. Cycle Completesignaled by a tone, display message
and light.
Prevac/ Wrapped Goods (vacuum/pressure pulsing
preconditioning)
a. Conditioningsteam flows into the chamber for a timed
period, followed by a series of pressure/vacuum pulses to
remove chamber air.
b. Heat-Upto selected temperature.
c. Exposureselected chamber temperature is attained
and timed.
d. Exhaustchamber vented to atmospheric pressure.
e. Drya vacuum is created for the duration of the time
selected. Filtered air is admitted at the end of the drying
time.
f. Cycle Completesignaled by a tone, light and display
message.
CONSTRUCTION
The chamber is constructed of an inner shell reinforced by a
series of U channels that form the outer jacket of the
chamber. The gasket ring and backhead (on single door
models) are formed and welded to the chamber body.
Chamber and door material is 6 mm (0.236'') thick and are
constructed of Stainless Steel, Type SA240 Gr. 316Ti. The
jacket material is also 316Ti. The interior chamber finish is
polished to a high luster finish. All pressure vessel construction
meets ASME code requirements for working pressures up to
45 psig (310 kPa). The gasket ring holds a continuous, onepiece silicone gasket, 0.787'' (20 mm) in diameter. The body
assembly is thermally insulated with 1.5'' fiberglass insulation
and is double thick between the jacket U channels.

HINGED DOOR
The door operation is powered by an electric motor and is
actuated by a switch. The open motion is in two steps. First,
the door pivots up to clear the door locking pins and finished
floor, then swings open. The door will stop automatically if an
obstruction is encountered. In an emergency, the power door
can be opened manually by a qualified technician. At the
beginning of the cycle, steam pressure behind the gasket
automatically seals the door and retracts automatically at the
end of the cycle. Sealing is positive and consistent. The gasket
is recessed for added protection and long life. Once the cycle
begins and the chamber is pressurized, the door cannot be
opened. A safety switch prevents steam from entering the
chamber when the door is not in the closed and sealed
position. The door is insulated with fiberglass insulation and
covered with a stainless steel panel.
PANELING
The control panel and paneling is constructed of nominal
0.050'' (1.27 mm) 300 series #3 brushed finished stainless
steel and is hinged for easy access to electronic components.
The trim panels are built-in to fit within a recessed wall.
WARRANTY
Getinge USA, Inc. warrants that each sterilizer is carefully
tested, inspected and leaves the factory in proper working
condition, free from visible defects. Sterilizers are warranted for
one year from the start of the warranty, including parts and
labor (excluding expendable parts). The ASME pressure vessel
is further warranted to the original owner against structural
failure for a period of 15 years from the date of initial operation.
See warranty pamphlet for complete details.

A steam baffle is provided to prevent condensation from


wetting the load. An extra threaded opening permits passage
of thermocouple leads to monitor interior and load temperatures. Steam connection to the chamber and jacket are 316L
material. A manual gasket retract valve is provided for
emergency chamber access.

Page 4 of 12

Page 5 of 12

Page 6 of 12

Page 7 of 12

Page 8 of 12

Page 9 of 12

Page 10 of 12

Page 11 of 12

Getinge is the worlds leading provider of solutions for effective


cleaning, disinfection and sterilization in the healthcare and life
science sectors. We are dedicated to helping our customers
provide better care at a lower cost. We do this by offering
well-thought-through and customized solutions. This means
that we are with our customers all the way from architectural
planning and education to traceability and support with
complete solutions, long-term commitment and global presence.
Getinge Always with you.

Getinge USA, Inc


1777 East Henrietta Road
Rochester, New York 14623-3133
USA
Phone: (800) 475-9040
Fax:
(585) 272-5033
info@getingeusa.com
www.getinge.com

www.getinge.com

Getinge Canada Ltd.


1575 South Gateway Road, Unit C
Mississauga, Ontario L4W 5J1
Canada
Phone: (905) 629-8777
info@getingeusa.com
www.getinge.com

HC_ST_PS_833RightHandPitMounted_0710_EN_US
is aare
registered
trademark.
in U.S.A.
the actual
actual products
product may
DS833HC RHPM 1209
ARJO, GETINGE GETiNGE
and MAQUET
registered
trademarks.Printed
Printed
in U.S.A. Getinge
Getingeisisconstantly
constantlyreviewing
reviewing its
its products
products for
for improvements.
improvements. Consequently,
Consequently, the
may differ
differ sightly
slightly from
from the
the products
products pictured
pictured and
and described
described here.
here.

COMPLETE SOLUTIONS FOR INFECTION CONTROL

Model 833HC

Right Hand Hinged Door,


Floor Mounted Vacuum/Gravity
Steam Sterilizers for Healthcare
Applications
data and specifications
PRODUCT
The Model 833HC Vacuum/Gravity Steam Sterilizer employs
both gravity/downward displacement with positive pulse
conditioning and pressure/vacuum pulsing for dynamic air
removal. Up to 14 cycles can be accessed in two easy steps.
Custom cycle names can be designated for each cycle during
installation. All cycle phases are sequenced and monitored by
the control system, providing both audible and visual notification of deviation from certain operating parameters.

APPLICATION
For general-purpose gravity or vacuum steam sterilization of
hospital instruments and supplies. The selectable temperature range is from 250F to 275F (121C to 135C). Typical
applications include wrapped and unwrapped porous and
non-porous hard goods and fabric packs.

CHAMBER DIMENSIONS
26.5'' (672 mm) wide x 62'' (1575 mm) high
42" (1067 mm) 39.6 Cu Ft (1120L)
76" (1930 mm) 72.0 Cu Ft (2040L)

SINGLE DOOR DESIGNATION,


RECESSED MOUNTED
Right Hand Hinged, Left Hand Control Column

DOUBLE DOOR DESIGNATION,


RECESSED BOTH ENDS
Control End (CE) Door Right Hand Swing, Left Hand
Control Column, Remote End (RE) door swing and
column opposite
Printer Location
Control End (CE)
Remote end (RE)

CONTROL PANEL LOCATION


On Unit
Wall Mounted

MOUNTING
Floor Mounted with Scissors Lift
Floor Mounted for use with Transfer Carriage

LANGUAGE (SELECT ONE)


ENGLISH
FRENCH
SPANISH

OPTIONS
Uninterrupted Power Supply (UPS). Provides 115V power
for up to 30 minutes to complete a cycle in process.
Air Compressor

ACCESSORIES
4003 Floor Loading Cart

STEAM SOURCE
House steam

Qty. ____________

4003RC Floor Loading Cart

Qty. ____________

4004 Transfer Carriage

Qty. ____________

STANDARDS AND CODES


The sterilizer shall comply with or meet the requirements of:
ASME (Section VIII, Division 1) Code for Pressure Vessels
Canadian Registration Number (CRN) Pressure Vessel
Design
Uniform Plumbing Code
ETL Listed to UL 61010A-1 and UL 61010A-2-041 by
Intertek Testing Services
ETL Listed to IEC 61010-1 and IEC 61010-2-041 by Intertek
Testing Services
cETL Listed to CSA C22.2 Nos. 1010.1 and 1010.2.041 by
Intertek Testing Services
Seismic Anchoring Requirements per California Building
Code
Cycle Performance Validated to ANSI/AAMI ST8

MICROCOMPUTER CONTROLS
Getinge Sterilizers employ a Hitachi 20 MHz microprocessor
on a dedicated controller (CPU) with 8 MB of RAM. The control
panel consists of an operator interface panel (called OP30), a
thermal printer, mechanical chamber and jacket pressure
gauges, status indicators, active touch sensitive switches,
and controls On/Off switch. A key lock is provided to insure all
door power is disconnected when entering the chamber.
Controls are located next to the door in a vertical column for
convenience. If specified, the OP30 operator interface panel
can be located remotely from the sterilizer with up to 32.8 feet
(10 m) of cable. An RS 232 port is provided for serial communications for central data collection or remote service analysis
and is ready for T-DOC connection. The OP30 operator
interface panel is a durable 1/4 VGA 5.7 inch diagonal color
screen with 320 x 240 pixels. Below the screen are five soft
keys to access other screens or displays and to make changes
to cycle parameters.
A screen saver extends the life of the back lit LCD. Touching
any key illuminates and reactivates the display. Push-button
switches are provided for door seal/unseal and cycle start.
International symbols with descriptive words help identify
function. Audible and visible operator feedback is provided
when a selection is made or a fault message is displayed.
Temperature can be set, controlled and displayed in degrees
Celsius or Fahrenheit and pressure in psia, bar or kPa.
Double door models have a printer at one end and complete
OP30 Operator Interface display at both ends of the sterilizer
for full control capabilities at either door.
The temperature of the discharge water is controlled by a
temperature device to be less than 140F (60C). This switch
also conserves water usage. The chamber drain is continuously monitored for the presence of water during a cycle. If
water is detected and cannot be automatically corrected, a
water in drain alarm alerts the operator.

CYCLE DOCUMENTATION
The printer documents cycle performance using special
thermal paper for a permanent record. Thermal printing allows
for quiet operation. At cycle completion, a cycle performance

record is printed. Paper is replaced by a drop in and quick


feed method and the printed strips can be either
accumulated on an automatic take-up reel, or torn off for
individual cycle storage. A last cycle duplicate print and
paper feed switch is provided. The printer is located on the
control panel and documents the following on a 200-dpi dot
matrix printer (1.88'' [47.6 mm] wide print width):
Process start time and date, sterilizer name and number
and total cycle count
Cycle selected with time and temperature, with other adjustable parameters identified
Parameter Check provides an estimated numeric process
lethality
Cycle phase transition points, temperature, pressure and
total cycle time
Process fault information messages with time of occurrence
Summary verification of time at selected temperature
(min/max exposure values and daily cycle number)
End of cycle message with real time documented
Cycle verification signature line
OP30 Operator Interface Features
The OP30 color screen is divided into specific sections to
display selection and performance information in a consistent
manner. The top section identifies the time and temperature
selected for the cycle. Below that is the type of cycle selected.
The middle portion provides a choice of three screens to view
actual, real time cycle information. Pop-up dialog boxes to
change values appear within parameter selection screens to
implement changes. A Parameter Check feature estimates
the time and temperature process lethality and if values are
selected below the factory recommended values, a message
notifies the operator of Low Cycle values. The Parameter
Check notice is recorded on the printed strip. Cycle parameters are password protected.
The three screens are:

Detail. Displays real time process information in text form.


00:03:00

275.0 F

00:20:00

Exposure Time

Exposure Temp

Drying Time

P1 vac PREVAC1
01 STANDBY

00:00:00
01:12:44

Chamber Temp

84.4 F

Cham Press/PSIG

0.00 PSI

Jacket Temp

274.9 F

Atmosphere PSIA

14.25 PSI

Chamber PSIA

14.25 PSI

Steam Table Diff

-13.28 PSI

Exp. Temp Max

275.6 F

SETUP

SELECT
CYCLE

PARAMETER

UNSEAL

1. Detail Screen, vac cycle, 3 min exp @275F w/20 min dry
selected (pre cycle start).

Plot Graph. Displays cycle temperature and pressure in


colored graph during a cycle.
00:10:00

135.0 C

00:20:00

Exposure Time

Exposure Temp

Drying Time

P8 grv GRAVITY1
02 DRYING

00:38:15
00:15:00

Chamber Temp
Chamber PSIA

87.4
0.34

C
PSI

TIME
00:50

SELECT
CYCLE

SETUP

PARAMETER

MORE

2. Plot Graph w/full plot, captured near the end of the cycle.
Gravity, 10 min exp @135C w/20 vac dry selected.

The lower portion of the screen provides text alarm messages


and non-critical system messages, both using color displays,
and soft key identifications. Navigating the various screens is
accomplished by use of soft keys, directional arrows to move
the cursor and change values, and the Enter key. Up to 14
factory recommended cycles are available. Time and temperature can be changed using a quick edit feature. Each
change prompts operator acceptance by the use of a Yes/No
acknowledgement and a Save soft key.
For Supervisor access, an alpha-numeric display provides
levels of access for individual operators and service. Using
the soft key labeled Setup provides the ability to:
select operating screens
adjust system menu for setting the time and date and establish users
establish passwords for each operator
access the about selection to identify the model and system
software number
choose date format, and temperature and pressure measurement
The supervisor can also select a Utilities Control feature,
which provides a seven-day timer for programmed startup and
shutdown of the sterilizer. The Utilities Control system shuts
off water and steam to the unit to conserve energy. Cycles running beyond the programmed shutoff time will be completed.

Bar Graph. Displays temperature and pressure in a bar


graph, with a large, easy to read, time remaining to the end of
the cycle (averages the previous cycles for each cycle type).

P1
02

00:03:00

275.0 F

Exposure Time

Exposure Temp

00:16:00
Drying Time

vac PREVAC1
EXPOSURE

00:18:45
00:02:00

CHAMBER TEMP

CHAMBER PSIA

275.7 F

45.62 PSI

20

The factory recommended cycles are:


MODEL 833HC (14 cycles total)
3 Gravity cycles of 30 minutes exposure at 250F (121C)
with 30 minutes dry time
3 Gravity cycles of 10 minutes exposure at 275F (135C)
with 30 minutes dry time
6 Vacuum cycles of 3 minutes exposure at 275F (135C),
with 16 minute minimum dry time for mixed loads of
wrapped instruments and linens
1 Bowie-Dick Test cycle of 3.5 minutes exposure at 273F
(134C) with zero dry time
1 Vacuum Leak Test cycle run at 268F (131C)
Note: Selection of time and temperatures other than factory
recommendations require user verification of the cycle efficacy.
Factory recommended cycles were validated to ANSI/AAMI ST8.

REMAINING TIME

PERFORMANCE
SETUP

SELECT
CYCLE

PARAMETER

MORE

3. Bar graph captured during the Dry phase. Countdown timer


provides time to cycle complete.

When installed and connected to specified utility services, the


system provides accurate and repeatable performance.
During the timed exposure phase, the temperature will be
controlled by the chamber sensor at 0.9F (0.5C) above the
set point (0.2C). Temperature selectivity is in 0.1F (0.1C)
increments. Timing functions are selectable in one-second
increments, and accuracy is within 0.04%. Temperature is
controlled by a time proportioning continuous algorithm,
called Proportional Integral (PI). A battery with a 10 year life
holds programmed cycle values in memory. In the event of
a power interruption, current cycle status is stored for up to
1 minute.

CYCLE PROGRESSION
Gravity / Wrapped Goods (pressure pulse preconditioning)
a. Conditioningsteam flows into the chamber for a timed
period, followed by a series of positive pressure pulses to
remove chamber air.
b. Heat-Upto selected temperature.
c. Exposure selected chamber temperature is maintained and timed.
d. Exhaustchamber vented to atmospheric pressure.
e. Dryfiltered air is drawn through chamber for the duration of time selected. (Either Gravity or Vacuum Dry is
selectable; Vacuum Dry is recommended.)
f. Cycle Completesignaled by a tone, display message
and light.
Prevac / Wrapped Goods (vacuum / pressure pulsing
preconditioning)
a. Conditioningsteam flows into the chamber for a timed
period, followed by a series of pressure/vacuum pulses
to remove chamber air.
b. Heat-Upto selected temperature.
c. Exposure selected chamber temperature is attained
and timed.
d. Exhaustchamber vented to atmospheric pressure.
e. Dry a vacuum is created for the duration of the time
selected. Filtered air is admitted at the end of the drying
time.
f. Cycle Completesignaled by a tone, light and display
message.

CONSTRUCTION
The chamber is constructed of an inner shell reinforced by a
series of U channels that form the outer jacket of the
chamber. The gasket ring and backhead (on single door
models) are formed and welded to the chamber body.
Chamber and door material is 6 mm (0.236'') thick and are
constructed of Stainless Steel, Type SA240 Gr. 316Ti. The
jacket material is also 316Ti. The interior chamber finish is
polished to a high luster finish. All pressure vessel
construction meets ASME code requirements for working
pressures up to 45 psig (310 kPa). The gasket ring holds a
continuous, one-piece silicone gasket, 0.787'' (20 mm) in
diameter. The body assembly is thermally insulated with 1.5''
fiberglass insulation and is double thick between the jacket
U channels.

A steam baffle is provided to prevent condensation from


wetting the load. An extra threaded opening permits passage
of thermocouple leads to monitor interior and load temperatures. Steam connection to the chamber and jacket are 316L
material. A manual gasket retract valve is provided for
emergency chamber access.

HINGED DOOR
The door operation is powered by an electric motor and is
actuated by a switch. The open motion is in two steps. First,
the door pivots up to clear the door locking pins and finished
floor, then swings open. The door will stop automatically if an
obstruction is encountered. In an emergency, the power door
can be opened manually by a qualified technician. At the
beginning of the cycle, steam pressure behind the gasket
automatically seals the door and retracts automatically at the
end of the cycle. Sealing is positive and consistent. The
gasket is recessed for added protection and long life. Once
the cycle begins and the chamber is pressurized, the door
cannot be opened. A safety switch prevents steam from
entering the chamber when the door is not in the closed and
sealed position. The door is insulated with fiberglass insulation and covered with a stainless steel panel.

PANELING
The control panel and paneling is constructed of nominal
0.050'' (1.27 mm) 300 series #3 brushed finished stainless
steel and is hinged for easy access to electronic components.
The trim panels are built-in to fit within a recessed wall.

WARRANTY
Getinge USA, Inc. warrants that each sterilizer is carefully
tested, inspected and leaves the factory in proper working
condition, free from visible defects. Sterilizers are warranted
for one year from the start of the warranty, including parts and
labor (excluding expendable parts). The ASME pressure
vessel is further warranted to the original owner against
structural failure for a period of 15 years from the date of initial
operation. See warranty pamphlet for complete details.

Getinge is constantly reviewing its products for improvements. Consequently, the actual product may differ slightly from the product pictured and described here.
Printed in U.S.A.
Arjo, Getinge and MAQUET are registered trademarks.
DS833HC RHFM 0206

Getinge USA, Inc.


1777 East Henrietta Road
Rochester, New York 14623-3133
U.S.A.
Phone: (800) 475-9040
Fax: (585) 272-5033
Email: info@getingeusa.com
www.getingeusa.com

THE GETINGE GROUP is a leading global provider of equipment


and systems that contribute to quality enhancement and cost
efficiency within healthcare and life sciences. Equipment, services
and technologies are supplied under the brands ARJO for patient
hygiene, patient handling and wound care, GETINGE for infection
control and prevention within healthcare and life science and MAQUET
for surgical workplaces, cardiopulmonary and critical care.

CUSTOMER:
REFERENCE:

MODEL 833 HC

LEFT HAND HINGED DOOR,


FLOOR MOUNTED VACUUM/GRAVITY
STEAM STERILIZERS FOR
HEALTHCARE APPLICATIONS
PRODUCT SPECIFICATION
PRODUCT
The Model 833HC Vacuum/Gravity Steam Sterilizer employs
both gravity/downward displacement with positive pulse
conditioning and pressure/vacuum pulsing for dynamic air
removal. Up to 14 cycles can be accessed in two easy steps.
Custom cycle names can be designated for each cycle during
installation. All cycle phases are sequenced and monitored by
the control system, providing both audible and visual notification of deviation from certain operating parameters.
APPLICATION
For general-purpose gravity or vacuum steam sterilization of
hospital instruments and supplies. The selectable temperature
range is from 230F to 275F (110C to 135C) and from
219F to 275F (104C to 135C) for liquid cycles. Typical
applications include wrapped and unwrapped porous and
non-porous hard goods, gowns or towel packs.
KEY FEATURES
CHAMBER DIMENSIONS
26.5'' (672 mm) wide x 62'' (1575 mm) high
42" (1067 mm) 39.6 Cu Ft (1120L)
76" (1930 mm) 72.0 Cu Ft (2040L)
SINGLE DOOR DESIGNATION,
RECESSED MOUNTED
Left Hand Hinged, Right Hand Control Column
DOUBLE DOOR DESIGNATION,
RECESSED BOTH ENDS
Control End (CE) Door Left Hand Swing, Right Hand
Control Column, Remote End (RE) door swing and
column opposite
Printer Location
Control End (CE)
Remote end (RE)
CONTROL PANEL LOCATION
On Unit
Wall Mounted
MOUNTING
Floor Mounted with Scissors Lift
Floor Mounted for use with Transfer Carriage

STEAM SOURCE
House steam
LANGUAGE (SELECT ONE)
ENGLISH
FRENCH
SPANISH
OPTIONS
Uninterrupted Power Supply (UPS). Provides 115V power
for up to 30 minutes to complete a cycle in process.
Air Compressor
ACCESSORIES
4003 Floor Loading Cart

Qty. ____________

4003RC Floor Loading Cart

Qty. ____________

4004 Transfer Carriage

Qty. ____________

CYCLE DOCUMENTATION

QUALITY STATEMENT
Confidence in the Getinge Group is the most important quality
criterion. This must be the hallmark of all our external and
internal commitments, activities and products. Products and
services supplied by Getinge must conform to the agreed
terms and expectations to ensure recommendations for further
business. The achievement of these quality goals is the basis
for a continued competitive and successful enterprise.
STANDARDS AND CODES
The sterilizer shall comply with or meet the requirements of:
ASME (Section VIII, Division 1) Code for Pressure Vessels
Canadian Registration Number (CRN) Pressure Vessel
Design

Uniform Plumbing Code


ETL Listed to UL 61010A-1 and UL 61010A-2-041 by
Intertek Testing Services
ETL Listed to IEC 61010-1 and IEC 61010-2-041 by
Intertek Testing Services
cETL Listed to CSA C22.2 Nos. 1010.1 and 1010.2.041
by Intertek Testing Services
Seismic Anchoring Requirements per California Building
Code

Cycle Performance Validated to ANSI/AAMI ST8


MICROCOMPUTER CONTROLS
Getinge Sterilizers employ a Hitachi 20 MHz microprocessor
on a dedicated controller (CPU) with 8 MB of RAM. The control
panel consists of an operator interface panel (called OP30), a
thermal printer, mechanical chamber and jacket pressure
gauges, status indicators, active touch sensitive switches, and
controls On/Off switch. A key lock is provided to insure all door
power is disconnected when entering the chamber.
Controls are located next to the door in a vertical column for
convenience. If specified, the OP30 operator interface panel
can be located remotely from the sterilizer with up to 32.8 feet
(10 m) of cable. An RS 232 port is provided for serial communications for central data collection or remote service analysis
and is ready for T-DOC connection. The OP30 operator
interface panel is a durable 1/4 VGA 5.7 inch diagonal color
screen with 320 x 240 pixels. Below the screen are five soft
keys to access other screens or displays and to make changes
to cycle parameters.
A screen saver extends the life of the back lit LCD. Touching
any key illuminates and reactivates the display. Push-button
switches are provided for door seal/unseal and cycle start.
International symbols with descriptive words help identify
function. Audible and visible operator feedback is provided
when a selection is made or a fault message is displayed.
Temperature can be set, controlled and displayed in degrees
Celsius or Fahrenheit and pressure in psia, bar or kPa. Double
door models have a printer at one end and complete OP30
Operator Interface display at both ends of the sterilizer for full
control capabilities at either door.
The temperature of the discharge water is controlled by a
temperature device to be less than 140F (60C). This switch
also conserves water usage. The chamber drain is continuously monitored for the presence of water during a cycle. If
water is detected and cannot be automatically corrected, a
water in drain alarm alerts the operator.

The printer documents cycle performance using special


thermal paper for a permanent record. Thermal printing allows
for quiet operation. At cycle completion, a cycle performance
record is printed. Paper is replaced by a drop in and quick
feed method and the printed strips can be either accumulated
on an automatic take-up reel, or torn off for individual cycle
storage. A last cycle duplicate print and paper feed switch is
provided. The printer is located on the control panel and
documents the following on a 200-dpi dot matrix printer (1.88''
[47.6 mm] wide print width):
Process start time and date, sterilizer name and number
and total cycle count
Cycle selected with time and temperature, with other
adjustable parameters identified
Parameter Check provides an estimated numeric
process lethality
Cycle phase transition points, temperature, pressure and
total cycle time
Process fault information messages with time of
occurrence
Summary verification of time at selected temperature
(min/max exposure values and daily cycle number)
End of cycle message with real time documented
Cycle verification signature line
OP30 OPERATOR INTERFACE FEATURES
The OP30 color screen is divided into specific sections to
display selection and performance information in a consistent
manner. The top section identifies the time and temperature
selected for the cycle. Below that is the type of cycle selected.
The middle portion provides a choice of three screens to view
actual, real time cycle information. Pop-up dialog boxes to
change values appear within parameter selection screens to
implement changes. A Parameter Check feature estimates
the time and temperature process lethality and if values are
selected below the factory recommended values, a message
notifies the operator of Low Cycle values. The Parameter
Check notice is recorded on the printed strip. Cycle parameters are password protected.
The three screens are:

Detail. Displays real time process information in text form.


00:03:00

275.0 F

00:20:00

Exposure Time

Exposure Temp

Drying Time

P1 vac PREVAC1
01 STANDBY

00:00:00
01:12:44

Chamber Temp

84.4 F

Cham Press/PSIG

0.00 PSI

Jacket Temp

274.9 F

Atmosphere PSIA

14.25 PSI

Chamber PSIA

14.25 PSI

Steam Table Diff

-13.28 PSI

Exp. Temp Max

275.6 F

SETUP

SELECT
CYCLE

PARAMETER

UNSEAL

1. Detail Screen, vac cycle, 3 min exp @275F w/20 min dry
selected (pre cycle start).

Page 2 of 12

Plot Graph. Displays cycle temperature and pressure in


colored graph during a cycle.

00:10:00

135.0 C

00:20:00

Exposure Time

Exposure Temp

Drying Time

P8 grv GRAVITY1
02 DRYING

00:38:15
00:15:00

Chamber Temp
Chamber PSIA

87.4
0.34

C
PSI

TIME
00:50

SELECT
CYCLE

SETUP

PARAMETER

MORE

2. Plot Graph w/full plot, captured near the end of the cycle.
Gravity, 10 min exp @135C w/20 vac dry selected.

The lower portion of the screen provides text alarm messages


and non-critical system messages, both using color displays,
and soft key identifications. Navigating the various screens is
accomplished by use of soft keys, directional arrows to move
the cursor and change values, and the Enter key. Up to 14
factory recommended cycles are available. Time and temperature can be changed using a quick edit feature. Each change
prompts operator acceptance by the use of a Yes/No
acknowledgement and a Save soft key.
For Supervisor access, an alpha-numeric display provides
levels of access for individual operators and service. Using the
soft key labeled Setup provides the ability to:

select operating screens


adjust system menu for setting the time and date and
establish users

establish passwords for each operator


access the about selection to identify the model and
system software number
choose date format, and temperature and pressure
measurement
The supervisor can also select a Utilities Control feature, which
provides a seven-day timer for programmed startup and
shutdown of the sterilizer. The Utilities Control system shuts off
water and steam to the unit to conserve energy. Cycles running
beyond the programmed shutoff time will be completed.

Bar Graph. Displays temperature and pressure in a bar


graph, with a large, easy to read, time remaining to the end
of the cycle (averages the previous cycles for each cycle type).

P1
02

00:03:00

275.0 F

Exposure Time

Exposure Temp

00:16:00
Drying Time

vac PREVAC1
EXPOSURE

00:18:45
00:02:00

CHAMBER TEMP

CHAMBER PSIA

275.7 F

45.62 PSI

20
SELECT
CYCLE

PARAMETER

MODEL 833HC (14 cycles total)


3 Gravity cycles of 30 minutes exposure at 250F (121C)
with 30 minutes dry time
3 Gravity cycles of 10 minutes exposure at 275F (135C)
with 30 minutes dry time
6 Vacuum cycles of 3 minutes exposure at 275F (135C),
with 16 minute minimum dry time for mixed loads of
wrapped instruments and linens
1 Bowie-Dick Test cycle of 3.5 minutes exposure at 273F
(134C) with zero dry time

1 Vacuum Leak Test cycle run at 268F (131C)


Note: Selection of time and temperatures other than factory
recommendations require user verification of the cycle efficacy.
Factory recommended cycles were validated to ANSI/AAMI ST8.

REMAINING TIME

SETUP

The factory recommended cycles are:

MORE

3. Bar graph captured during the Dry phase. Countdown timer


provides time to cycle complete.

PERFORMANCE
When installed and connected to specified utility services, the
system provides accurate and repeatable performance. During
the timed exposure phase, the temperature will be controlled
by the chamber sensor at 0.9F (0.5C) above the set point
(0.2C). Temperature selectivity is in 0.1F (0.1C) increments.
Timing functions are selectable in one-second increments, and
accuracy is within 0.04%. Temperature is controlled by a time
proportioning continuous algorithm, called Proportional
Integral (PI). A battery with a 10 year life holds programmed
cycle values in memory. In the event of a power interruption,
current cycle status is stored for up to 1 minute.

Page 3 of 12

CYCLE PROGRESSION

Gravity/Wrapped Goods (pressure pulse preconditioning)


a. Conditioningsteam flows into the chamber for a
timed period, followed by a series of positive pressure
pulses to remove chamber air.
b. Heat-Upto selected temperature.
c. Exposureselected chamber temperature is maintained and timed.
d. Exhaustchamber vented to atmospheric pressure.
e. Dryfiltered air is drawn through chamber for the
duration of time selected. (Either Gravity or Vacuum Dry
is selectable; Vacuum Dry is recommended.)
f. Cycle Completesignaled by a tone, display message
and light.

Prevac/Wrapped Goods (vacuum/pressure pulsing


preconditioning)
a. Conditioningsteam flows into the chamber for a
timed period, followed by a series of pressure/vacuum
pulses to remove chamber air.
b. Heat-Upto selected temperature.
c. Exposureselected chamber temperature is attained
and timed.
d. Exhaustchamber vented to atmospheric pressure.
e. Drya vacuum is created for the duration of the time
selected. Filtered air is admitted at the end of the drying
time.
f. Cycle Completesignaled by a tone, light and display
message.
CONSTRUCTION

The chamber is constructed of an inner shell reinforced by a


series of U channels that form the outer jacket of the
chamber. The gasket ring and backhead (on single door
models) are formed and welded to the chamber body.
Chamber and door material is 6 mm (0.236'') thick and are
constructed of Stainless Steel, Type SA240 Gr. 316Ti. The
jacket material is also 316Ti. The interior chamber finish is
polished to a high luster finish. All pressure vessel construction
meets ASME code requirements for working pressures up to
45 psig (310 kPa). The gasket ring holds a continuous, onepiece silicone gasket, 0.787'' (20mm) in diameter. The body
assembly is thermally insulated with 1.5'' fiberglass insulation
and is double thick between the jacket U channels.

HINGED DOOR
The door operation is powered by an electric motor and is
actuated by a switch. The open motion is in two steps. First,
the door pivots up to clear the door locking pins and finished
floor, then swings open. The door will stop automatically if an
obstruction is encountered. In an emergency, the power door
can be opened manually by a qualified technician. At the
beginning of the cycle, steam pressure behind the gasket
automatically seals the door and retracts automatically at the
end of the cycle. Sealing is positive and consistent. The gasket
is recessed for added protection and long life. Once the cycle
begins and the chamber is pressurized, the door cannot be
opened. A safety switch prevents steam from entering the
chamber when the door is not in the closed and sealed
position. The door is insulated with fiberglass insulation and
covered with a stainless steel panel.
PANELING
The control panel and paneling is constructed of nominal
0.050'' (1.27 mm) 300 series #3 brushed finished stainless
steel and is hinged for easy access to electronic components.
The trim panels are built-in to fit within a recessed wall.
WARRANTY
Getinge USA, Inc. warrants that each sterilizer is carefully
tested, inspected and leaves the factory in proper working
condition, free from visible defects. Sterilizers are warranted for
one year from the start of the warranty, including parts and
labor (excluding expendable parts). The ASME pressure vessel
is further warranted to the original owner against structural
failure for a period of 15 years from the date of initial operation.
See warranty pamphlet for complete details.

A steam baffle is provided to prevent condensation from


wetting the load. An extra threaded opening permits passage
of thermocouple leads to monitor interior and load temperatures. Steam connection to the chamber and jacket are 316L
material. A manual gasket retract valve is provided for
emergency chamber access.

Page 4 of 12

Page 5 of 12

Page 6 of 12

Page 7 of 12

Page 8 of 12

Page 9 of 12

Page 10 of 12

Page 11 of 12

UI

Getinge is constantly reviewing its products for improvements. Consequently, the actual products may differ slightly from the products pictured and described here.

EQ

E
N

RT

HOW

NG

NO

NI

W-

TRAI
TR

ACEABILITY

DS833HC LHFM 1007

ARJO, GETINGE and MAQUET are registered trademarks.

Printed in U.S.A.

Getinge provides complete solutions for effective and


efficient cleaning, disinfection and sterilization in the
healthcare and life science sectors. Our know-how
comprises everything from architectural planning,
production and handling equipment, to systems for
full traceability of sterile goods. Our commitment
covers expert advice, training and long-term technical
support.

Getinge USA, Inc.


1777 East Henrietta Road
Rochester, New York 14623-3133
U.S.A.
Phone: (800) 475-9040
Fax:
(585) 272-5033
info@getingeusa.com www.getingeusa.com

THE GETINGE GROUP is a leading global provider of equipment and


systems that contribute to quality enhancement and cost efficiency within
healthcare and life sciences. Equipment, services and technologies are
supplied under the brands ARJO for patient hygiene, patient handling and
wound care, GETINGE for infection control and prevention within healthcare
and life science and MAQUET for surgical workplaces, cardiopulmonary
and critical care.

CUSTOMER:
REFERENCE:

MODEL 833 HC

LEFT HAND HINGED DOOR,


PIT MOUNTED VACUUM/GRAVITY
STEAM STERILIZERS FOR
HEALTHCARE APPLICATIONS
PRODUCT SPECIFICATION
PRODUCT
The Model 833HC Vacuum/Gravity Steam Sterilizer employs
both gravity/downward displacement with positive pulse
conditioning and pressure/vacuum pulsing for dynamic air
removal. Up to 14 cycles can be accessed in two easy steps.
Custom cycle names can be designated for each cycle during
installation. All cycle phases are sequenced and monitored by
the control system, providing both audible and visual notification of deviation from certain operating parameters.
APPLICATION
For general-purpose gravity or vacuum steam sterilization of
hospital instruments and supplies. The selectable temperature
range is from 250F to 275F (121C to 135C). Typical
applications include wrapped and unwrapped porous and
non-porous hard goods and fabric packs.
KEY FEATURES
CHAMBER DIMENSIONS
26.5'' (672 mm) wide x 62'' (1575 mm) high
42" (1067 mm) 39.6 Cu Ft (1120L)
76" (1930 mm) 72.0 Cu Ft (2040L)
SINGLE DOOR DESIGNATION,
RECESSED MOUNTED
Left Hand Hinged, Right Hand Control Column
DOUBLE DOOR DESIGNATION,
RECESSED BOTH ENDS
Control End (CE) Door Left Hand Swing, Right Hand
Control Column, Remote End (RE) door swing and
column opposite
Printer Location
Control End (CE)
Remote end (RE)
CONTROL PANEL LOCATION
On Unit
Wall Mounted
STEAM SOURCE
House steam

LANGUAGE (SELECT ONE)


ENGLISH
FRENCH
SPANISH
OPTIONS
Uninterrupted Power Supply (UPS). Provides 115V power
for up to 30 minutes to complete a cycle in process.
Air Compressor
ACCESSORIES
4003 Floor Loading Cart

Qty. ____________

4003RC Floor Loading Cart

Qty. ____________

4004 Transfer Carriage

Qty. ____________

CYCLE DOCUMENTATION

QUALITY STATEMENT
Confidence in the Getinge Group is the most important quality
criterion. This must be the hallmark of all our external and
internal commitments, activities and products. Products and
services supplied by Getinge must conform to the agreed
terms and expectations to ensure recommendations for further
business. The achievement of these quality goals is the basis
for a continued competitive and successful enterprise.
STANDARDS AND CODES
The sterilizer shall comply with or meet the requirements of:
ASME (Section VIII, Division 1) Code for Pressure Vessels
Canadian Registration Number (CRN) Pressure Vessel
Design
Uniform Plumbing Code
ETL Listed to UL 61010A-1 and UL 61010A-2-041 by
Intertek Testing Services
ETL Listed to IEC 61010-1 and IEC 61010-2-041 by Intertek
Testing Services
cETL Listed to CSA C22.2 Nos. 1010.1 and 1010.2.041 by
Intertek Testing Services
Seismic Anchoring Requirements per California Building
Code
Cycle Performance Validated to ANSI/AAMI ST8
MICROCOMPUTER CONTROLS
Getinge Sterilizers employ a Hitachi 20 MHz microprocessor
on a dedicated controller (CPU) with 8 MB of RAM. The control
panel consists of an operator interface panel (called OP30), a
thermal printer, mechanical chamber and jacket pressure
gauges, status indicators, active touch sensitive switches, and
controls On/Off switch. A key lock is provided to insure all door
power is disconnected when entering the chamber.
Controls are located next to the door in a vertical column for
convenience. If specified, the OP30 operator interface panel
can be located remotely from the sterilizer with up to 32.8 feet
(10 m) of cable. An RS 232 port is provided for serial communications for central data collection or remote service analysis
and is ready for T-DOC connection. The OP30 operator
interface panel is a durable 1/4 VGA 5.7 inch diagonal color
screen with 320 x 240 pixels. Below the screen are five soft
keys to access other screens or displays and to make changes
to cycle parameters.
A screen saver extends the life of the back lit LCD. Touching
any key illuminates and reactivates the display. Push-button
switches are provided for door seal/unseal and cycle start.
International symbols with descriptive words help identify
function. Audible and visible operator feedback is provided
when a selection is made or a fault message is displayed.
Temperature can be set, controlled and displayed in degrees
Celsius or Fahrenheit and pressure in psia, bar or kPa. Double
door models have a printer at one end and complete OP30
Operator Interface display at both ends of the sterilizer for full
control capabilities at either door.
The temperature of the discharge water is controlled by a
temperature device to be less than 140F (60C). This switch
also conserves water usage. The chamber drain is continuously monitored for the presence of water during a cycle. If
water is detected and cannot be automatically corrected, a
water in drain alarm alerts the operator.

The printer documents cycle performance using special


thermal paper for a permanent record. Thermal printing allows
for quiet operation. At cycle completion, a cycle performance
record is printed. Paper is replaced by a drop in and quick
feed method and the printed strips can be either accumulated
on an automatic take-up reel, or torn off for individual cycle
storage. A last cycle duplicate print and paper feed switch is
provided. The printer is located on the control panel and
documents the following on a 200-dpi dot matrix printer (1.88''
[47.6 mm] wide print width):
Process start time and date, sterilizer name and number and
total cycle count
Cycle selected with time and temperature, with other adjustable parameters identified
Parameter Check provides an estimated numeric process
lethality
Cycle phase transition points, temperature, pressure and
total cycle time
Process fault information messages with time of occurrence
Summary verification of time at selected temperature
(min/max exposure values and daily cycle number)
End of cycle message with real time documented
Cycle verification signature line
OP30 Operator Interface Features
The OP30 color screen is divided into specific sections to
display selection and performance information in a consistent
manner. The top section identifies the time and temperature
selected for the cycle. Below that is the type of cycle selected.
The middle portion provides a choice of three screens to view
actual, real time cycle information. Pop-up dialog boxes to
change values appear within parameter selection screens to
implement changes. A Parameter Check feature estimates
the time and temperature process lethality and if values are
selected below the factory recommended values, a message
notifies the operator of Low Cycle values. The Parameter
Check notice is recorded on the printed strip. Cycle parameters are password protected.
The three screens are:

Detail. Displays real time process information in text form.


00:03:00

275.0 F

00:20:00

Exposure Time

Exposure Temp

Drying Time

P1 vac PREVAC1
01 STANDBY

00:00:00
01:12:44

Chamber Temp

84.4 F

Cham Press/PSIG

0.00 PSI

Jacket Temp

274.9 F

Atmosphere PSIA

14.25 PSI

Chamber PSIA

14.25 PSI

Steam Table Diff

-13.28 PSI

Exp. Temp Max

275.6 F

SETUP

SELECT
CYCLE

PARAMETER

UNSEAL

1. Detail Screen, vac cycle, 3 min exp @275F w/20 min dry
selected (pre cycle start).

Page 2 of 12

Plot Graph. Displays cycle temperature and pressure in


colored graph during a cycle.

00:10:00

135.0 C

00:20:00

Exposure Time

Exposure Temp

Drying Time

P8 grv GRAVITY1
02 DRYING

00:38:15
00:15:00

Chamber Temp
Chamber PSIA

87.4
0.34

C
PSI

TIME
00:50

SELECT
CYCLE

SETUP

PARAMETER

MORE

2. Plot Graph w/full plot, captured near the end of the cycle.
Gravity, 10 min exp @135C w/20 vac dry selected.

The lower portion of the screen provides text alarm messages


and non-critical system messages, both using color displays,
and soft key identifications. Navigating the various screens is
accomplished by use of soft keys, directional arrows to move
the cursor and change values, and the Enter key. Up to 14
factory recommended cycles are available. Time and temperature can be changed using a quick edit feature. Each change
prompts operator acceptance by the use of a Yes/No
acknowledgement and a Save soft key.
For Supervisor access, an alpha-numeric display provides
levels of access for individual operators and service. Using the
soft key labeled Setup provides the ability to:
select operating screens
adjust system menu for setting the time and date and establish users
establish passwords for each operator
access the about selection to identify the model and system
software number
choose date format, and temperature and pressure measurement
The supervisor can also select a Utilities Control feature, which
provides a seven-day timer for programmed startup and
shutdown of the sterilizer. The Utilities Control system shuts off
water and steam to the unit to conserve energy. Cycles running
beyond the programmed shutoff time will be completed.

Bar Graph. Displays temperature and pressure in a bar


graph, with a large, easy to read, time remaining to the end
of the cycle (averages the previous cycles for each cycle type).

P1
02

00:03:00

275.0 F

Exposure Time

Exposure Temp

00:16:00
Drying Time

vac PREVAC1
EXPOSURE

00:18:45
00:02:00

CHAMBER TEMP

CHAMBER PSIA

275.7 F

45.62 PSI

20

The factory recommended cycles are:


MODEL 833HC (14 cycles total)
3 Gravity cycles of 30 minutes exposure at 250F (121C)
with 30 minutes dry time
3 Gravity cycles of 10 minutes exposure at 275F (135C)
with 30 minutes dry time
6 Vacuum cycles of 3 minutes exposure at 275F (135C),
with 16 minute minimum dry time for mixed loads of
wrapped instruments and linens
1 Bowie-Dick Test cycle of 3.5 minutes exposure at 273F
(134C) with zero dry time
1 Vacuum Leak Test cycle run at 268F (131C)
Note: Selection of time and temperatures other than factory
recommendations require user verification of the cycle efficacy.
Factory recommended cycles were validated to ANSI/AAMI ST8.

REMAINING TIME

PERFORMANCE
SETUP

SELECT
CYCLE

PARAMETER

MORE

3. Bar graph captured during the Dry phase. Countdown timer


provides time to cycle complete.

When installed and connected to specified utility services, the


system provides accurate and repeatable performance. During
the timed exposure phase, the temperature will be controlled
by the chamber sensor at 0.9F (0.5C) above the set point
(0.2C). Temperature selectivity is in 0.1F (0.1C) increments.
Timing functions are selectable in one-second increments, and
accuracy is within 0.04%. Temperature is controlled by a time
proportioning continuous algorithm, called Proportional
Integral (PI). A battery with a 10 year life holds programmed
cycle values in memory. In the event of a power interruption,
current cycle status is stored for up to 1 minute.

Page 3 of 12

CYCLE PROGRESSION
Gravity/Wrapped Goods (pressure pulse preconditioning)
a. Conditioningsteam flows into the chamber for a timed
period, followed by a series of positive pressure pulses to
remove chamber air.
b. Heat-Upto selected temperature.
c. Exposureselected chamber temperature is maintained
and timed.
d. Exhaustchamber vented to atmospheric pressure.
e. Dryfiltered air is drawn through chamber for the duration of time selected. (Either Gravity or Vacuum Dry is
selectable; Vacuum Dry is recommended.)
f. Cycle Completesignaled by a tone, display message
and light.
Prevac/ Wrapped Goods (vacuum/pressure pulsing
preconditioning)
a. Conditioningsteam flows into the chamber for a timed
period, followed by a series of pressure/vacuum pulses to
remove chamber air.
b. Heat-Upto selected temperature.
c. Exposureselected chamber temperature is attained
and timed.
d. Exhaustchamber vented to atmospheric pressure.
e. Drya vacuum is created for the duration of the time
selected. Filtered air is admitted at the end of the drying
time.
f. Cycle Completesignaled by a tone, light and display
message.
CONSTRUCTION
The chamber is constructed of an inner shell reinforced by a
series of U channels that form the outer jacket of the
chamber. The gasket ring and backhead (on single door
models) are formed and welded to the chamber body.
Chamber and door material is 6 mm (0.236'') thick and are
constructed of Stainless Steel, Type SA240 Gr. 316Ti. The
jacket material is also 316Ti. The interior chamber finish is
polished to a high luster finish. All pressure vessel construction
meets ASME code requirements for working pressures up to
45 psig (310 kPa). The gasket ring holds a continuous, onepiece silicone gasket, 0.787'' (20 mm) in diameter. The body
assembly is thermally insulated with 1.5'' fiberglass insulation
and is double thick between the jacket U channels.

HINGED DOOR
The door operation is powered by an electric motor and is
actuated by a switch. The open motion is in two steps. First,
the door pivots up to clear the door locking pins and finished
floor, then swings open. The door will stop automatically if an
obstruction is encountered. In an emergency, the power door
can be opened manually by a qualified technician. At the
beginning of the cycle, steam pressure behind the gasket
automatically seals the door and retracts automatically at the
end of the cycle. Sealing is positive and consistent. The gasket
is recessed for added protection and long life. Once the cycle
begins and the chamber is pressurized, the door cannot be
opened. A safety switch prevents steam from entering the
chamber when the door is not in the closed and sealed
position. The door is insulated with fiberglass insulation and
covered with a stainless steel panel.
PANELING
The control panel and paneling is constructed of nominal
0.050'' (1.27 mm) 300 series #3 brushed finished stainless
steel and is hinged for easy access to electronic components.
The trim panels are built-in to fit within a recessed wall.
WARRANTY
Getinge USA, Inc. warrants that each sterilizer is carefully
tested, inspected and leaves the factory in proper working
condition, free from visible defects. Sterilizers are warranted for
one year from the start of the warranty, including parts and
labor (excluding expendable parts). The ASME pressure vessel
is further warranted to the original owner against structural
failure for a period of 15 years from the date of initial operation.
See warranty pamphlet for complete details.

A steam baffle is provided to prevent condensation from


wetting the load. An extra threaded opening permits passage
of thermocouple leads to monitor interior and load temperatures. Steam connection to the chamber and jacket are 316L
material. A manual gasket retract valve is provided for
emergency chamber access.

Page 4 of 12

Page 5 of 12

Page 6 of 12

Page 7 of 12

Page 8 of 12

Page 9 of 12

Page 10 of 12

Page 11 of 12

science sectors. We are dedicated to helping our customers


provide better care at a lower cost. We do this by offering
well-thought-through and customized solutions. This means
that we are with our customers all the way from architectural
planning and education to traceability and support with
complete solutions, long-term commitment and global presence.
Getinge Always with you.

Getinge USA, Inc


1777 East Henrietta Road
Rochester, New York 14623-3133
USA
Phone: (800) 475-9040
Fax:
(585) 272-5033
info@getingeusa.com
www.getinge.com

www.getinge.com

Getinge Canada Ltd.


1575 South Gateway Road, Unit C
Mississauga, Ontario L4W 5J1
Canada
Phone: (905) 629-8777
info@getingeusa.com
www.getinge.com

Getinge is constantly reviewing its products for improvements. Consequently, the actual products may differ slightly from the products pictured and described here.

cleaning, disinfection and sterilization in the healthcare and life

Printed in U.S.A.

Getinge is the worlds leading provider of solutions for effective

DS833HC LHPM 0110


ARJO, GETINGE andGETINGE
MAQUET is
area rregistered
egistered trademarks.
HC_ST_PS_833LeftHandPitMounted_0710_EN_US
trademark.

COMPLETE SOLUTIONS FOR INFECTION CONTROL

CUSTOMER:
REFERENCE:

700 SERIES

VACUUM/GRAVITY STEAM STERILIZERS


FOR HEALTHCARE APPLICATIONS
PRODUCT SPECIFICATION
PRODUCT
The Model 733HC Vacuum/Gravity Steam Sterilizer employs
both gravity/downward displacement with positive pulse conditioning and pressure/vacuum pulsing for dynamic air removal. Up to 20 cycles can be easily accessed in two easy steps.
Custom cycle names can be designated for each cycle and
each cycle can be reconfigured for easy access. All cycle
phases are sequenced and monitored by the control system,
providing both audible and visual notification of deviation from
certain operating parameters.
APPLICATION
For general-purpose gravity or vacuum steam sterilization of
hospital instruments and supplies. The selectable temperature
range is from 230F to 275F (110C to 135C) and from
219F to 275F (104C to 135C) for liquid cycles. Typical
applications include wrapped and unwrapped porous and
non-porous hard goods, gowns or towel packs and liquids in
self-venting or unsealed containers. The liquid exhaust is
microcomputer controlled for linear and consistent liquid cool
down, programmable within a specified range.
KEY FEATURES
CHAMBER DIMENSIONS
26.5" (672mm) wide x 36" (920mm) high
39" (1000mm) 21.5 Cu Ft (616L)
53" (1350mm) 29.3 Cu Ft (831L)
61" (1550mm) 33.7 Cu Ft (955L)
SINGLE DOOR MOUNTING
Recessed
Cabinet
SINGLE DOOR DESIGNATIONS
Right Hand Hinged, Left Hand Control Column
Left Hand Hinged, Right Hand Control Column
DOUBLE DOOR MOUNTING (53" AND 61" ONLY)
Cabinet, recessed one end
Recessed both ends
DOUBLE DOOR DESIGNATIONS
Control End (CE) DoorRight Hand Swing, Left Hand
Control Column, Remote End (RE) door swing and
column opposite.
Control End (CE) DoorLeft Hand Swing, Right Hand
Control Column, Remote End (RE) door swing and
column opposite.
Printer Location
Control End (CE)
Remote end (RE)

CONTROL PANEL LOCATION


On Unit
Wall Mounted
STEAM SOURCE
House steam
LANGUAGE (SELECT ONE)
ENGLISH
FRENCH
SPANISH
OPTIONS
Uninterrupted Power Supply (UPS). Provides 115V power
for up to 30 minutes to complete a cycle in process.
Air Compressor
Limited Access Kit
T-DOC Digital Data Logging Software
TM

INTERIOR EQUIPMENT
Rack with three shelves
Loading Car
Qty. ______________
Transfer Carriage
Qty. ______________

QUALITY STATEMENT
Confidence in the Getinge Group is the most important quality
criterion. This must be the hallmark of all our external and
internal commitments, activities and products. Products and
services supplied by Getinge must conform to the agreed
terms and expectations to ensure recommendations for further
business. The achievement of these quality goals is the basis
for a continued competitive and successful enterprise.
STANDARDS AND CODES
The sterilizer shall comply with or meet the requirements of:
ASME (Section VIII, Division 1) Code for Pressure Vessels
Canadian Registration Number (CRN) Pressure Vessel
Design
Uniform Plumbing Code
ETL Listed to UL 61010A-1 and UL61010A-2-041
ETL Listed to IEC 61010-1 and IEC 61010-2-041
cETL Listed to CSA C22.2 Nos. 1010.1 and 1010.2.041
Seismic Anchoring Requirements per California Building
Code (2001)
Cycle Performance Validated to ANSI/AAMI ST8
STANDARD SAFETY FEATURES

Steam Interlock Door Switch prevents steam from


entering the chamber when the door is not sealed.

Steam Safety Valve(s) There are Steam Safety Relief


valve(s) which ensures that the pressure in the chamber
and or jacket do not over pressurize.

Door obstruction shut-off. If the automatic door


encounters an obstacle, a safety clutch stops the door
movement and after a short time-out the motor is shut
down.

Analog chamber gauges. Two needle-style gauges give


pressure readings in the jacket and chamber even in the
event of micro-computer control system outage or power
outage.

Program check. The control system validates all userprogrammed cycle parameters against safe effective cycle
recommendations. A warning appears if users attempt to
program a cycle beyond recommended parameters.

Supervisor password. A supervisor password is required


to change cycle names or parameters.

Abort alert. Aborted cycles result in a warning message


that requires operator intervention before the chamber
can be reopened.

Gasket retract valve. In the event emergency access to


the chamber becomes necessary the gasket may be
retracted manually.

Door safety baffle. In the unlikely event of a catastrophic


door gasket failure, gasket will blow out and a baffle at the
chamber mouth directs steam away from areas where
operators might be working.

Water alarm. High water levels in the drain that cannot be


corrected automatically result in an audible alert.

Audible door alarm. When the automatic door is in motion


(opening or closing), an audible alarm chirps throughout
the door open/close cycle.

Door motion is totally contained within door covers so that


there is no risk to operator as door slides to lock position.

MICROCOMPUTER CONTROLS
Getinge Sterilizers employ a Hitachi 20 MHz microprocessor
on a dedicated controller (CPU) with 8 MB of RAM. The control
panel consists of an operator interface panel (called OP30), a
thermal printer, mechanical chamber and jacket pressure
gauges, status indicators, active touch sensitive switches, and
controls On/Off switch. A key lock is provided to insure all door
power is disconnected when entering the chamber.
Controls are located next to the door in a vertical column for
convenience. If specified, the control column can be located
remotely from the sterilizer with up to 32.8 feet (10 m) of cable.
An RS 232 port is provided for serial communications for
central data collection or remote service analysis and
is ready for T-DOC connection. The OP30 operator interface
panel is a durable 14 VGA 5.7 inch diagonal color screen with
320x240 pixels. Below the screen are five soft keys to access
other screens or displays and to make changes to cycle
parameters.
A screen saver extends the life of the back lit LCD. Touching
any key illuminates and reactivates the display. Push-button
switches, with international symbols and descriptive words,
provide door seal and unseal and movement of the door.
Audible and visible operator feedback is provided when a
selection is made or a fault message is displayed. Temperature
can be set, controlled and displayed in degrees Celsius or
Fahrenheit and pressure in psia, bar or kPa. Double door
models have a printer at one end and complete OP30
Operator Interface display at both ends of the sterilizer for full
control capabilities at either door.
The temperature of the discharge water is controlled by a
temperature device to be less than 140F (60C). This switch
also conserves water usage. The chamber drain is
continuously monitored for the presence of water when the
controls are on at all times. If water is detected and cannot be
automatically corrected, a water in drain alarm alerts the
operator.
CYCLE DOCUMENTATION
The printer documents cycle performance using special
thermal paper for a permanent record. Thermal printing allows
for quiet operation. At cycle completion, a cycle performance
record is printed. Paper is replaced by a drop in and quick
feed method and the printed strips can be either accumulated
on an automatic take-up reel, or torn off for individual cycle
storage. A last cycle duplicate print and paper feed switch
is provided. The printer is located on the control panel and
documents the following on a 200-dpi dot matrix printer (1.88"
[47.6mm] wide print width):
Process start time and date, sterilizer name and number,
daily cycle number and total cycle count
Cycle selected with time and temperature, with other
adjustable parameters identified
Cycle phase transition points, temperature, pressure and
total cycle time
Process fault information messages with time of
occurrence.
Parameter Check provided a calulated, numeric process
lethality
Summary verification of time at selected temperature
(min/max exposure values)
Cycle verification signature line

Page 2 of 12

OP30 OPERATOR INTERFACE FEATURES

The OP30 color screen is divided into specific sections to


display selection and performance information in a consistent
manner. The top section identifies the time and temperature
selected for the cycle. Below that is the type of cycle selected.
The middle portion provides a choice of three screens to view
actual, real time cycle information. Pop-up dialog boxes to
change values appear within parameter selection screens to
implement changes. Parameter Check feature is used to verify
selected exposure time and exposure temperature settings are
within an allowable range. If time and temerature is selected
below factory recommended values, a message will be
displayed. Parameters are password protected.

Bar Graph. Displays temperature and pressure in a bar


graph, with a large, easy to read, time remaining to the
end of the cycle (averages the last three cycles for each
cycle type).
00:03:00

275.0 F

00:00:10

Exposure Time

Exposure Temp

Drying Time

P14 f 3 FLASH3+
02 EXPOSURE
Chamber Temp

Chamber PSIA

275.5 F

46.02 PSI

The three screens are:

00:03:00

275.0 F

00:20:00

Exposure Time

Exposure Temp

Drying Time

P1 vac PREVAC1
01 STANDBY

SETUP

SELECT
CYCLE

PARAMETER

MORE

00:00:00
01:12:44

Chamber Temp

84.4 F

Cham Press/PSIG

0.00 PSI

Jacket Temp

274.9 F

Atmosphere PSIA

14.25 PSI

Chamber PSIA

14.25 PSI

Steam Table Diff

-13.28 PSI

Exp. Temp Max

275.6 F

REMAINING TIME

Detail. Displays real time process information in text form.

SELECT
CYCLE

SETUP

00:06:46
00:02:00

The lower portion of the screen provides text alarm messages


and non-critical system messages, both using color displays,
and soft key identifications.

PARAMETER

UNSEAL

Plot Graph. Displays cycle temperature and pressure in


colored graph during a cycle.
00:10:00

135.0 C

00:20:00

Exposure Time

Exposure Temp

Drying Time

P8 grv GRAVITY1
02 DRYING

00:38:15
00:15:00

Chamber Temp
Chamber PSIA

87.4
0.34

C
PSI

Navigating the various screens is accomplished by use of soft


keys, directional arrows to move the cursor and change
values, and the Enter key. Up to 20 factory recommended
cycles are available. Time and temperature can be changed
using a quick edit feature. Each change prompts operator
acceptance by the use of a Yes/No acknowledgement and a
Save soft key.
For Supervisor access, an alpha-numeric display provides
levels of access for individual operators and service. Using the
soft key labeled Setup provides the ability to:
select operating screens
print the last cycle
adjust system menu for setting the calendar and to
establish users
establish passwords for each operator
access the about selection to identify the model and
system software number.
choose language, date format, and temperature and
pressure measurement
adjust parameters through password access

TIME
00:50

SETUP

SELECT
CYCLE

PARAMETER

MORE

Page 3 of 12

The supervisor can also select a Utilities Control feature, which


provides a seven-day timer for programmed startup and
shutdown of the sterilizer. The Utilities Control system shuts off
water and steam to the unit to conserve energy. Cycles
running beyond the programmed shutoff time will be
completed.
The factory recommended cycles are:
MODEL 733HC (20 cycles total)
4 Gravity cycles of 30 minutes exposure at 250F (121C)
with 30 minutes dry time.
3 Gravity cycles of 10 minutes exposure at 275F (135C)
with 30 minutes dry time.
8 Vacuum cycles of 3 minutes exposure at 275F (135C),
with the following applications:
3 minutes minimum Dry time for a load of linen.
16 minute minimum Dry time for mixed loads of
wrapped instrument and linens.
1 Gravity Flash* cycle for unwrapped non-porous items of
3 minutes exposure at 275F (135C) with 10 second
Dry time.
1 Bowie-Dick Test cycle of 3.5 minutes exposure at 273F
(134C) with zero dry time.
1 Vacuum Leak Test cycle run at 268F (131C).
2 Liquid** Cycles at 250F (121C), with one at 30
minutes and one at 45 minutes exposure.

CYCLE PROGRESSION

Gravity/Wrapped Goods (pressure pulse preconditioning)


a. Conditioning steam flows into the chamber for a
timed period, followed by a series of positive pressure
pulses to remove chamber air.
b. Heat-Up to selected temperature.
c. Exposure selected chamber temperature is attained
and timed.
d. Exhaust chamber vented to atmospheric pressure.
e. Dry filtered air is drawn through chamber for the
duration of time selected (either Gravity or Vacuum Dry
is selectable, Vacuum Dry is recommended).
f. Cycle Complete signaled by a tone, display
message and light.

Prevac/Wrapped Goods (Vacuum/Pressure Pulsing Preconditioning)


a. Conditioning steam flows into the chamber for a time
period, followed by a series of pressure/vacuum pulses
to remove chamber air.
b. Heat up to selected temperature.
c. Exposure selected chamber temperature is attained
and timed.
d. Exhaust chamber vented to below atmospheric
pressure.
e. Dry a vacuum is created for the duration of the time
selected, filtered air is admitted at the end of the drying
time; chamber to atmospheric pressure.
f. Cycle Complete signaled by a tone, light and display
message.

Gravity/Unwrapped Goods (3 minutes for nonporous


items)
a. Conditioning steam flows into chamber for a timed
period to remove air.
b. Heat-Up to selected temperature.
c. Exposure selected chamber temperature is attained
and timed.
d. Exhaust Chamber vented to atmospheric pressure.
e. Dry filtered air is drawn through chamber for the
duration of time selected.
f. Cycle Complete signaled by a tone, light and display
message.

Liquids
a. Conditioning steam flows into chamber for a timed
period to remove air.
b. Heat-Up to selected temperature.
c. Exposure selected chamber temperature is attained
and timed.
d. Exhaust an adjustable linear exhaust.
e. Cycle Complete signaled by a tone, light and display
message.

Note: Selection of time and temperatures other than factory


recommendations require user verification of the cycle efficacy.
Factory recommended cycles were validated to ANSI/AAMI ST8.
*Steam sterilization by the unwrapped (Flash) method is employed when time
does not permit the use of the preferable, wrapped sterilization procedure.
Implantables should never be sterilized by the unwrapped method.
**The liquid cycle, if used, is not intended for the sterilization of liquids used
directly for patient contact.

PERFORMANCE
When installed and connected to specified utility services, the
system provides accurate and repeatable performance. During
the timed exposure phase, the temperature will be controlled
by the chamber sensor at 0.9F (0.5C) above the set point (
0.2C). Temperature selectivity is in 0.1F (0.1C) increments.
Timing functions are selectable in one-second increments, and
accuracy is within 0.04%. Temperature is controlled by a time
proportioning continuous algorithm, called Proportional
Integral (PI). A battery with a 10 year life holds programmed
cycle values in memory. In the event of a power interruption,
current cycle status is stored for up to 1 minute.

Page 4 of 12

CONSTRUCTION
The chamber is
is constructed
constructed ofofan
aninner
innershell
shellreinforced
reinforcedbyby
a
aseries
seriesof ofU
Uchannels
channelsthat
thatform
form the
the outer
outer jacket
jacket of
of the
chamber. The gasket ring and backhead (on single door
models) are formed and welded to the chamber body.
Chamber material is 5mm (0.197) thick and door material is
6mm (0.236)
areare
constructed
of 316
stainless
(0.236)thick,
thick,and
andboth
both
constructed
of Stainless
steel.
The jacket
also
316 material
stainless
steel.
The
Steel, Type
SA240 material
Gr. 316Ti.isThe
jacket
is also
316Ti.
interior
chamber
finish
is polished
to to
a ahigh
The interior
chamber
finish
is polished
highluster
luster finish.
finish. All
pressure vessel construction meets ASME code requirements
requirements
for working
working pressures
pressuresup
uptoto4545
psig
(310
kPa).
gasket
psig
(310
kPa).
TheThe
gasket
ring
ring
a continuous,
one-piece
0.63
holdsholds
a continuous,
one-piece
siliconesilicone
gasket, gasket,
0.63 (16mm)
(16mm)
in diameter.
body assembly
is thermally
in diameter.
The bodyThe
assembly
is thermally
insulated insulated
with 1.5
with
1.5 fiberglass
and thick
is double
thickthe
between
the
fiberglass
insulation insulation
and is double
between
jacket U
jacket
Uchannels.
channels.
A steam
steam baffle
baffle is
is provided
provided to
to prevent
prevent condensation
condensation from
wetting the
theload.
load.
An extra
threaded
permits
An extra
threaded
openingopening
permits passage
passage
of thermocouple
to monitor
interiorand
and load
of thermocouple
leads leads
to monitor
interior
temperatures. Steam connection to the chamber and jacket
are 316L
316 material.
stainless Asteel.
A gasket
manualretract
gasket
retract
valve for
is
manual
valve
is provided
provided
forchamber
emergency
chamber
access.
When
rack and
emergency
access.
When
rack and
shelves
are
shelves
supplied,
shelf adjustments
will be approximately
supplied,areshelf
adjustments
will be approximately
every 2.5
every
2.5 (63.5mm).
rack supports
and are
shelves
(63.5mm).
Individual Individual
rack supports
and shelves
easyare
to
easy
to remove
for cleaning.
remove
for cleaning.
HINGED DOOR
The door operation is powered by an electric motor and is
actuated by a switch. The open motion is in two steps. First, a
slide to clear the door locking pins, then it swings open. The
door will stop automatically if an obstruction is encountered. In
an emergency, the power door can be opened manually by a
qualified technician. At the beginning of the cycle, steam
pressure behind the gasket automatically seals the door and
retracts automatically at the end of the cycle. Sealing is
positive and consistent. The gasket is recessed for added
protection and long life. Once the cycle begins and the
chamber is pressurized, the door cannot be opened. A safety
switch prevents steam from entering the chamber when the
door is not in the closed and sealed position. The door is
insulated with fiberglass insulation and covered with a stainless
steel panel.

PANELING
The control panel and paneling is constructed of nominal
0.050 (1.27 mm) 300 series #3 brushed finished stainless
steel and is hinged for easy access to electronic components.
The trim panels are built-in to fit within a recessed wall or
optional cabinet. When specified, the cabinet model will be
made of the same material. The control column can be wall
mounted.
WARRANTY
Getinge USA, Inc. warrants that each sterilizer is carefully
tested, inspected and leaves the factory in proper working
condition, free from visible defects. Sterilizers are warranted for
one year from the start of the warranty, including parts and
labor (excluding expendable parts). The ASME pressure vessel
is further warranted to the original owner against structural
failure for a period of 15 years from the date of initial operation.
See warranty pamphlet for complete details.
ENVIRONMENTAL IMPACT
Getinge steam sterilizers are designed and constructed with
our environment in mind. To aid in the conservation of natural
resources, and in recognition of prevailing Environmental
Policies, particularly ISO 14001, Getinge steam sterilizers are
more than 90% (by weight) recyclable.
Under normal operation, Getinge steam sterilizers produce no
harmful byproducts. The steam sterilization process, in and of
itself, produces nothing more than hot drain water.

Page 5 of 12

Page 6 of 12

Page 7 of 12

Page 8 of 12

Page 9 of 12

Page 10 of 12

Page 11 of 12

science sectors. We are dedicated to helping our customers


provide better care at a lower cost. We do this by offering
well-thought-through and customized solutions. This means
that we are with our customers all the way from architectural
planning and education to traceability and support with
complete solutions, long-term commitment and global presence.
Getinge Always with you.

Getinge USA, Inc


1777 East Henrietta Road
Rochester, New York 14623-3133
USA
Phone: (800) 475-9040
Fax:
(585) 272-5033
info@getingeusa.com
www.getinge.com

www.getinge.com

Getinge Canada Ltd.


1575 South Gateway Road, Unit C
Mississauga, Ontario L4W 5J1
Canada
Phone: (905) 629-8777
info@getingeusa.com
www.getinge.com

Getinge is constantly reviewing its products for improvements. Consequently, the actual products may differ slightly from the products pictured and described here.

cleaning, disinfection and sterilization in the healthcare and life

GETINGE is a registered trademark. Printed in U.S.A.

Getinge is the worlds leading provider of solutions for effective

HC_ST_PS_700Series_0810_EN_US

COMPLETE SOLUTIONS FOR INFECTION CONTROL

SYM

DATE

REVISION

AUTH

04-17-00

RELEASED

FE

85 (TYP)
36 MIN*

26
1 MIN**
4

E2

SV
W
E1

6.5 7

7.8
.75

1.8

11.5
180 MAX

19
30 MIN*

21

23
SERVICE AREA
CLEARANCE

D2

.44 (4X)
MOUNTING HOLES

58 (TYP)

S
7

15
PANEL
CLEARANCE

D1
16.4

16 MIN**

18
36 MIN*

2.13

19.5
33

*ACCESS TO SERVICE AREAS TO BE


SUPPLIED BY CUSTOMER. ACCESS DOOR
MUST NOT BE LESS THAN 24"WIDE X 78"
HIGH.

**1"MINIMUM
DISTANCE FROM
COMBUSTIBLE
MATERIALS ALL
AROUND EXCEPT
AS NOTED.

SERVICE AREA
CLEARANCE

PLAN VIEW
SV

S
E1
E2

47
42

42
39
36

D1
D2
9

10

31
2.3

SIDE VIEW

FRONT VIEW
TOLERANCES
(EXCEPT AS NOTED)

DECIMAL

SCALE

JOB

GETINGE/CASTLE

1/64

FRACTIONAL

TITLE

.005

ANGULAR
1

DATE

04-17-00

1:16

DRAWN BY

FE

APPROVED BY

CM

ELECTRIC BOILER MODELS ES24-ES72


DRAWING
NUMBER

ES24-72GC

ELECTRIC BOILER
Model No. ES24-72 (208V, 240V, 480V)
SERVICE
Refer to National and all applicable local codes for specific installation requirements. All piping to be installed by a licensed plumber.
Pipe
Flow Rates
On Unit
Pressure Range Dynamic
Size
Connection
At Unit
ES24
ES30
ES36
ES48
ES60
ES72
To Unit
W= Water Inlet
100 psig min.
.48 gpm min.
.60
.72
.96
1.20
1.44
[7.0 kg/cm2 min.]
1/2 [13] NPT female
1/2[13]
[.11 m3/Hr min.]
[.14]
[.17]
[.22]
[.28]
[.33]
see note 1
NPT
S= Steam Outlet
90 psig max.
73 lbs./Hr
91
109
145
181
217
1 [25] NPT male
1 [25]
[6.3 kg/cm2 max.]
[34 kg/Hr]
[42]
[50]
[66]
[83]
[99]
see note 2
NPT
D1= Drain
1 [25]
90 psig max.
See note 3
1 [25] NPT male
NPT
[6.3 kg/cm2 max.]
D2= Drain
See note 3
1 [25]
90 psig max.
1 [25] NPT male
NPT
[6.3 kg/cm2 max.]
SV= Safety Valve Vent
See note 4
1 [25]
100 psig
1 [25] NPT female
NPT
[7.0 kg/cm2]

ELECTRICAL SUPPLY
Service
E1= Power Circuit

Model No.
ES24

ES30

ES36

ES48

ES60

ES72
E2= Control Circuit
see note 5

Model No.
ES24
ES30
ES36
ES48
ES60
ES72

ES24-72GC

ES24-72

320
320
320
330
360
360

Utility

Max. current

Wire Size

Conduit

24 kW, 208V, 60 Hz, 3 Ph


24 kW, 240V, 60 Hz, 3 Ph
24 kW, 480V, 60 Hz, 3 Ph
30 kW, 208V, 60 Hz, 3 Ph
30 kW, 240V, 60 Hz, 3 Ph
30 kW, 480V, 60 Hz, 3 Ph
36 kW, 208V, 60 Hz, 3 Ph
36 kW, 240V, 60 Hz, 3 Ph
36 kW, 480V, 60 Hz, 3 Ph
48 kW, 208V, 60 Hz, 3 Ph
48 kW, 240V, 60 Hz, 3 Ph
48 kW, 480V, 60 Hz, 3 Ph
60 kW, 208V, 60 Hz, 3 Ph
60 kW, 240V, 60 Hz, 3 Ph
60 kW, 480V, 60 Hz, 3 Ph
72 kW, 208V, 60 Hz, 3 Ph
72 kW, 240V, 60 Hz, 3 Ph
72 kW, 480V, 60 Hz, 3 Ph
120V, 60 Hz, 3 Ph

67 Amps
58 Amps
29 Amps
84 Amps
73 Amps
37 Amps
100 Amps
87 Amps
44 Amps
134 Amps
116 Amps
58 Amps
167 Amps
145 Amps
73 Amps
200 Amps
174 Amps
87 Amps
12 Amps

4 GA 90C CU
4 GA 90C CU
10 GA 90C CU
3 GA 90C CU
4 GA 90C CU
8 GA 90C CU
1 GA 90C CU
2 GA 90C CU
6 GA 90C CU
00 GA 90C CU
0 GA 90C CU
4 GA 90C CU
000 GA 90C CU
00 GA 90C CU
4 GA 90C CU
250 MCM 90C CU
000 GA 90C CU
2 GA 90C CU
14 GA 90C CU

1 conduit [25]
1 conduit [25]
conduit [13]
1-1/4 conduit [32]
1 conduit [25]
3/4 conduit [19]
1-1/2 conduit [38]
1-1/4 conduit [32]
3/4 conduit [19]
2 conduit [51]
2 conduit [51]
1 conduit [25]
2 conduit [51]
2 conduit [51]
1 conduit [25]
2-1/2 conduit [64]
2 conduit [51]
1-1/4 conduit [32]
conduit [13]

UNIT WEIGHTS AND MEASUREMENTS


Weights
Measurements (Crated)
Crated
Uncrated
Length
Width
lbs. [145 kg.]
265 lbs. [120 kg.]
31 in. [.79m]
38 in. [.97m]
lbs. [145 kg.]
265 lbs. [120 kg.]
31 in. [.79m]
38 in. [.97m]
lbs. [145 kg.]
265 lbs. [120 kg.]
31 in. [.79m]
38 in. [.97m]
lbs. [150 kg.]
275 lbs. [125 kg.]
31 in. [.79m]
38 in. [.97m]
lbs. [164 kg.]
300 lbs. [136 kg.]
31 in. [.79m]
38 in. [.97m]
lbs. [164 kg.]
300 lbs. [136 kg.]
31 in. [.79m]
38 in. [.97m]

Prepared by: F Endozo

52
52
52
52
52
52

Height
in. [1.32m]
in. [1.32m]
in. [1.32m]
in. [1.32m]
in. [1.32m]
in. [1.32m]

Revised: November 28, 2001

SYM

DATE

REVISION

AUTH

06-14-00

RELEASED

FE

A (TYP)

* ACCESS TO SERVICE AREAS


TO BE SUPPLIED BY
CUSTOMER. ACCESS DOOR
MUST NOT BE LESS THAN 24"
WIDE X 78" HIGH.

36 MIN*

1 M IN **

C
4
E1
W

N
SERVICE AREA
CLEARANCE

D (TYP)

10

SV

E2

36 M IN *

SERVICE AREA
CLEARANCE

180 MAX

.44 (4X)

MOUNTING
HOLES

1 MIN*

D1

** 1" MINIMUM
DISTANCE
FROM
COMBUSTIBLE
MATERIALS ALL
AROUND
EXCEPT AS
NOTED.

1.5

F
PANEL
CLEARANCE

J
K

36 M IN *

D2

16 MIN**
SERVICE AREA
CLEARANCE

PLAN VIEW
S

SV

E1

48

56

58

63

E2

NOTE:
FRONT ELECTRIC PANEL
ON 208V & 240V ONLY

D2

13

16
PANEL CLEARANCE
BOTH SIDES

17

2.5

180 MAX

D1
TOLERANCES
(EXCEPT AS NOTED)

DECIMAL

SCALE

JOB

GETINGE/CASTLE

1/64

SIDE VIEW

FRONT VIEW

FRACTIONAL

TITLE

.005

ANGULAR
1

DRAWN BY

FE

APPROVED BY

CM

ELECTRIC BOILER
MODELS ES100-ES180 (208V, 240V, 480V)

DATE

06-14-00

DRAWING
NUMBER

ES100-180GC

ELECTRIC BOILER
Model No. ES100-180 (208V, 240V, 480V)

Model
ES100
ES135-ES180

A
87
89

B
28
30

C
19
20

D
103
105

E
18
20

DIMENSIONS
F
G
13
17
15
18

H
22
24

J
32
34

K
35
37

L
10
11

M
15
16

N
28
30

P
31
33

SERVICE
Refer to National and all applicable local codes for specific installation requirements. All piping to be installed by a licensed plumber.
Pressure Range
Flow Rates
On Unit
Pipe Size
Dynamic
Connection
To Unit
ES100
ES135
ES160
ES180
At Unit
W= Water Inlet
100 psig min.
.2.04 gpm min.
2.70
3.20
3.60
[7.0 kg/cm2 min.]
1/2[13]
[.47 m3/Hr min.]
[.62]
[.73]
[.82]
3/4 [19] NPT female
NPT
see note 1
S= Steam Outlet
308 lbs./Hr
407
482
542
90 psig max.
see note 2
[140 kg/Hr]
[185]
[219]
[246]
[6.3 kg/cm2 max.]
ES100 1-1/2 [31]
1-1/2 [31]
NPT male
NPT
ES1352 [51]
2 [51]
ES180
NPT male
NPT
D1= Drain
See note 3
1 [25]
90 psig max.
1 [25] NPT male
NPT
[6.3 kg/cm2 max.]
D2= Drain
1 [25]
90 psig max.
See note 3
1 [25] NPT male
NPT
[6.3 kg/cm2 max.]
SV= Safety Valve Vent
See note 4
1-1/4 [32]
100 psig
1-1/4 [32] NPT female
NPT
[7.0 kg/cm2]

ELECTRICAL SUPPLY
Service
E1= Power Circuit

Model No.
ES100

ES135

ES160

ES180
E2= Control Circuit
see note 5

Model No.
ES100
ES135
ES160
ES180

ES100-180GC

ES100-180

600
625
625
625

Utility

Max. current

Wire Size

Conduit

102 kW, 208V, 60 Hz, 3 Ph


102 kW , 240V, 60 Hz, 3 Ph
102 kW, 480V, 60 Hz, 3 Ph
135 kW, 208V, 60 Hz, 3 Ph
135 kW, 240V, 60 Hz, 3 Ph
135 kW, 480V, 60 Hz, 3 Ph
160 kW, 208V, 60 Hz, 3 Ph
160 kW, 240V, 60 Hz, 3 Ph
160 kW, 480V, 60 Hz, 3 Ph
180 kW, 208V, 60 Hz, 3 Ph
180 kW, 240V, 60 Hz, 3 Ph
180 kW, 480V, 60 Hz, 3 Ph
120V, 60 Hz, 1 Ph

284 Amps
246 Amps
123 Amps
375 Amps
325 Amps
163 Amps
445 Amps
385 Amps
193 Amps
500 Amps
434 Amps
217 Amps
12 Amps

400 MCM 90C CU


350 MCM 90C CU
0 GA 90C CU
700 MCM 90C CU
500 MCM 90C CU
000 GA 90C CU
900 MCM 90C CU
700 MCM 90C CU
0000 GA 90C CU
1250 MCM 90C CU
900 MCM 90C CU
250 MCM 90C CU
14 GA 90C CU

3 conduit [76]
3 conduit [76]
2 conduit [51]
4 conduit [102]
3 conduit [76]
2 conduit [51]
4 conduit [102]
4 conduit [102]
2 conduit [51]]
5 conduit [127]
4 conduit [102]
2-1/2 conduit [64]
conduit [13]

UNIT WEIGHTS AND MEASUREMENTS


Weights
Measurements (Crated)
Crated
Uncrated
Length
Width
lbs. [273 kg.]
500 lbs. [227 kg.]
37 in. [.94 m]
43 in. [1.09 m]
lbs. [284 kg.]
545 lbs. [248 kg.]
37 in. [.94 m]
43 in. [1.09 m]
lbs. [284 kg.]
545 lbs. [248 kg.]
37 in. [.94 m]
43 in. [1.09 m]
lbs. [284 kg.]
545 lbs. [248 kg.]
37 in. [.94 m]
43 in. [1.09 m]

Prepared by: F Endozo

67
67
67
67

Height
in. [1.70
in. [1.70
in. [1.70
in. [1.70

m]
m]
m]
m]

Revised: November 28, 2001

ELECTRIC BOILER
Model No. ES24-72 (208V, 240V, 480V)

1)

2)

3)
4)

5)

Notes
Cold water:
a) Steam generator package must come with feedwater pump. Pressure at pump inlet to be 0 psig minimum.
b) The optional feedwater pump requires mechanical electrical and plumbing hook -up by customer. A separate electrical service to the
water booster pump junction box is necessary.
c) If pump and boiler are plumbed within 30 feet (pipe length) a minimum of 2 check valves are required on boiler to avoid damage to
pump.
d) Water quality information: For optimum results, the feed water supply should be tested prior to initial startup. If the mineral content
exceeds the following recommended limits, various external treatment processes (water softener, etc.) may be used to correct the
problem. Blow down the boiler at least daily to lower the concentration of impurities and maintain the pH level ab ove 7.0.
e) Feedwater quality:
Hardness
0.5 to 5.0 grains/gallon (8 -85 ppm)
Resistivity
Not to exceed 50 k ohms/cm
Steam Outlet:
a) For best performance, a 1/2 npt globe valve rated 100 psi minimum steam service should be plumbed as close as practicable to
steam outlet pipe.
Drains:
a) It shall be the customers responsibility to provide a proper drainage system in accordance with applicable local codes.
Safety Valve:
a) Caution must be exercised not to reduce the discharge capacity of the relief valve.
b) Check local codes for special requirements.
Electric:
a) It shall be the customers responsibility to provide generator with control voltage E2.
b) An optional transformer is available for 240V/120V or 480V/120V.

ORDERING INFORMATION:
Model ES24 Electric Steam Boiler:

ES24100B3
ES24100C3
ES24100F3
ES30100B3
ES30100C3
ES30100F3
ES36100B3
ES36100C3
ES36100F3
ES48100B3
ES48100C3
ES48100F3
ES60100B3
ES60100C3
ES60100F3
ES72100B3
ES72100C3
ES72100F3

24 kW
24 kW
24 kW
30 kW
30 kW
30 kW
36 kW
36 kW
36 kW
48 kW
48 kW
48 kW
60 kW
60 kW
60 kW
72 kW
72 kW
72 kW

ES38002A

1/3 hp 120V 1ph

Transformer:

ES99329C
ES99329F

1kVA 240V / 120V


1kVA 480V / 120V

Automatic Blowdown System:

ES81600-2

Auxiliary Low Water Cutoff:

ES81017MR

Blowdown Separator:

BDT-ASME36

Model ES30 Electric Steam Boiler:

Model ES36 Electric Steam Boiler:

Model ES48 Electric Steam Boiler:

Model ES60 Electric Steam Boiler:

Model ES72 Electric Steam Boiler:

Options: Motor & pump:

ES24-72GC

208V 3ph 100 psi


240V 3ph 100 psi
480V 3ph 100 psi
208V 3ph 100 psi
240V 3ph 100 psi
480V 3ph 100 psi
208V 3ph 100 psi
240V 3ph 100 psi
480V 3ph 100 psi
208V 3ph 100 psi
240V 3ph 100 psi
480V 3ph 100 psi
208V 3ph 100 psi
240V 3ph 100 psi
480V 3ph 100 psi
208V 3ph 100 psi
240V 3ph 100 psi
480V 3ph 100 psi

Prepared by: F Endozo

Revised: November 28, 2001

ELECTRIC BOILER
Model No. ES100-180 (208V, 240V, 480V)

1)

2)

3)
4)

5)

Notes
Cold water:
a) Steam generator package must come with feedwater pump. Pressure at pump inlet to be 0 psig minimum.
b) The optional feedwater pump requires mechanical, electrical and plumbing hook -up by customer. A separate electrical service to the
water booster pump junction box is necessary.
c) If pump and boiler are plumbed within 30 feet (pipe length) a minimum of 2 check valves are required on boiler to avoid damage to
pump.
d) Water quality information: For optimum results, the feed water supply should be tested prior to initial startup. If the mineral content
exceeds the following recommended limits, various external treatment processes (water softener, etc.) may be used to correct the
problem. Blow down the boiler at least daily to lower the concentration of impurities and maintain the pH level above 7.0.
e) Feedwater quality:
Hardness
0.5 to 5.0 grains/gallon (8 -85 ppm)
Resistivity
Not to exceed 50 k ohms/cm
Steam Outlet:
a) For best performance, a 1 npt globe valve rated 100 psi minimum steam service should be plumbed as close as practicable to steam
outlet pipe.
Drains:
a) It shall be the customers responsibility to provide a proper drainage system in accordance with applicable local codes.
Safety Valve:
a) Caution must be exercised not to reduce the discharge capacity of the relief valve.
b) Check local codes for special requirements.
Electric:
a) It shall be the customers responsibility to provide generator with control voltage E2.
b) An optional transformer is available for 240V/120V or 480V/120V.

ORDERING INFORMATION:
Model ES100 Electric Steam Boiler:

ES100100B3
ES100100C3
ES100100F3
ES135100B3
ES135100C3
ES135100F3
ES160100B3
ES160100C3
ES160100F3
ES180100B3
ES180100C3
ES180100F3

102 kW
102 kW
102 kW
135 kW
135 kW
135 kW
160 kW
160 kW
160 kW
180 kW
180 kW
180 kW

ES38020A

1/2 hp 120V 1ph

Transformer:

ES99335C
ES99335F

1-1/2 kVA 240V / 120V


1-1/2 kVA 480V / 120V

Automatic Blowdown System:

ES81600-3
ES81600-4

Autoblowdown for ES100


Autoblowdown for ES135-ES180

Auxiliary Low Water Cutoff:

ES81017MR

Blowdown Separator:

BDT-ASME42

Model ES135 Electric Steam Boiler:

Model ES160 Electric Steam Boiler:

Model ES180 Electric Steam Boiler:

Options: Motor & pump:

ES100-180GC

208V 3ph 100 psi


240V 3ph 100 psi
480V 3ph 100 psi
208V 3ph 100 psi
240V 3ph 100 psi
480V 3ph 100 psi
208V 3ph 100 psi
240V 3ph 100 psi
480V 3ph 100 psi
208V 3ph 100 psi
240V 3ph 100 psi
480V 3ph 100 psi

Prepared by: F Endozo

Revised: November 28, 2001

Sussman DS 2472-180GC 1201

AMSCO EVOLUTION STEAM STERILIZERS NORTH AMERICA


APPLICATION
This sterilizer is configured for
prevacuum sterilization of heat- and
moisture-stable materials used in
healthcare facilities. These units are
equipped with prevacuum, Steam Flush
Pressure Pulse (SFPP), gravity, liquid,
DART (Bowie-Dick) and vacuum leak
test cycles.

DESCRIPTION
Amsco Evolution Steam Sterilizers
are equipped with the latest features in
both state-of-the-art technology and
ease of use.

26 x 26" (660 x 660 mm) Sterilizer


Vertical Sliding Door

26 x 37.5" (660 x 953 mm) Sterilizer


Horizontal Sliding Door

Primary Product Features


26 x 37.5" (660 x 953
mm) Sterilizer

Hinged door for 26 x 37.5" (660 x 953


mm) sterilizers. Door may be hinged
on either left side or right side.
All plumbing components are
mounted to a free-standing, modular
rack (stand). The stand connects to
the core sterilizer assembly during
installation.
Vertical-sliding door 26 x 26" (660 x
660 mm) or horizontal-sliding door
26 x 37.5" (660 x 953 mm):

Typical only - some details may vary.

For 26 x 26" (660 x 660 mm) sterilizers, door travels vertically down to
open and up to close.
For 26 x 37.5" (660 x 953 mm) sterilizers, door travels horizontally right
to left to open.

An advanced, PC-based control


system employs user-friendly
interface screens, with enhanced
graphics.
8.4" (214 mm) color touch screen
display.
Ink on paper impact printer.

The Selections Checked Below Apply To This Equipment


TYPE
Prevacuum
Steam Flush Pressure Pulse (SFPP)
MODEL NUMBER/SIZE
HC900 / 26 x 37-1/2 x 42"
(660 x 950 x 1067 mm)
HC1200 / 26 x 37-1/2 x 54"
(660 x 950 x 1372 mm)
HC1500 / 26 x 37.5 x 66"
(660 x 953 x 1676 mm)
HC600 / 26 x 26 x 39"
(660 x 660 x 991 mm)
HC800 / 26 x 26 x 49"
(660 x 660 x 1245 mm)
HC1000 / 26 x 26 x 61"
(660 x 660 x 1549 mm)
STERILIZER ELECTRIC SERVICE
208/240 V ac, 50/60 Hz, 3-Phase, 12 A/Phase
480 V ac, 50/60 Hz, 3-Phase, 6 A/Phase
STEAM SOURCE
House Steam
72 kW Optional Integral Electric Steam Generator
208V, 50/60 Hz, 3-Phase, 203 A
240V, 50/60 Hz, 3-Phase,176 A
480V, 50/60 Hz, 3-Phase, 89 A
STEAM PIPING
Copper/Brass
Optional Right-hand Piping
NOTE: Left-hand piping is standard

DOOR CONFIGURATION
(26 X 37.5" STERILIZERS, ONLY)
Single-Door
Hinged Door
Horizontal-Sliding
Left-Hand
Right-Hand (not available for sliding door
units)
Double-Door
Hinged Door
Note: Operating End hinge position listed first, Nonoperating End hinge listed second.

Right-Hand/Left-Hand
Right-Hand/Right-Hand
Left-Hand/Right-Hand
Left-Hand/Left-Hand
Horizontal-Sliding Door

Note: Operating end slide direction listed first, Nonoperating end slide direction listed second.

Left-Hand/Right-Hand

(Direction of door movement is right-hand to lefthand, as viewed from the sterilizer's operating end.)

ACCESSORIES
42" (1067 mm) Chamber Length
54" (1372 mm) Chamber Length
66" (1676 mm) Chamber Length
39" (991 mm) Chamber Length
49" (1245 mm) Chamber Length
61" (1549 mm) Chamber Length
Loading Car
Transfer Carriage
Chamber Track Assembly
Single Door Double Door
Loading Car, Transfer Carriage and Track
Assembly
Single Door Double Door
Chamber Rack and Shelf (39" & 42" Units, only)
REMOTE MONITORING
ProConnect Response Center (Remote
Monitoring, Priority Technical Support,
Customer Care Center Access, Equipment
Performance Reports)

DOOR CONFIGURATION
(26 X 26" STERILIZERS, ONLY)
Single Door Vertical Sliding
Double Door Vertical Sliding
SINGLE-DOOR MOUNTING
Cabinet Enclosed/Freestanding
Recessed
DOUBLE-DOOR MOUNTING
Recessed through One Wall
Recessed through Two Walls

Item ________________________
Location(s)___________________
____________________________
SD889 (02/01/11)

Model Number

Internal Dimensions
Inches (Millimeters)

Cubic
Inches

Cubic
Feet

HC600

26 x 26 x 39" (660 x 660 x 991 mm)

26,364

15.2

HC800

26 x 26 x 49" (660 x 660 x 1245 mm)

33, 124

19.1

HC1000

26 x 26 x 61" (660 x 660 x 1549 mm)

41, 236

23.8

HC900

26 x 37.5 x 42" (660 x 953 x 1067 mm)

35,100

20.3

HC1200

26 x 37.5 x 54" (660 x 953 x 1372 mm)

46,800

27.0

HC1500

26 x 37.5 x 66" (660 x 953 x 1676 mm)

64,350

37.2

an equipment alarm. Also included are priority technical


support, online parts ordering, equipment performance
dashboards, and scheduling service at eservice.steris.com.
ProConnect can be directly connected through the sterilizer
control or can reside on a separate PC in the department.

Standard communication interface with most PC-compatible


peripheral devices (e.g., data collection systems, printers)
Automatic check of control program and cycle data
maintains process integrity
Control is designed to accommodate integrated remote
monitoring and instrument tracking interfaces.

UTILITIES CONSERVATION FEATURES

STANDARDS

Resistive Thermal Detectors (RTD) are installed for precise


sterilizer temperature control and conservation of utilities. The
dual element chamber drain line RTD senses and controls
temperature variations within the sterilizer chamber. A jacket
RTD provides temperature control within the jacket space.
These RTD signals, converted into electrical impulses, provide
accurate control inputs and readouts throughout entire cycle.

Each sterilizer meets applicable requirements of the following


listings and standards, and carries the appropriate symbols:
ASME Code, Section VIII, Division 1 for unfired pressure
vessels. The pressure vessel is so stamped; ASME Form
U-1 is furnished. Shell and door are constructed to withstand
working pressure of 45 psig (3.1 bar).

Electronic water saving control includes an RTD to minimize


the amount of water used in condensing the exhausted
chamber steam and condensate.

Underwriters Laboratory (UL) Standard 61010-1 as


certified by Intertek Testing services.
Canadian Standards Association (CSA) Standard C22.2,
No. 1010 as certified by Intertek Testing services.

Automatic utilities start-up/shutdown permits utilities


conservation. Shutdown may be programmed to activate at the
end of any designated cycle or time of day. When activated,
the control system automatically shuts off all utility valves,
conserving steam and water usage. Sterilizer utilities can be
restarted either by programmed time or manual operation. A
different shutdown and restart time can be programmed for
each day.

FEATURES
26 x 37.5" (660 x 953 mm) Chamber Cross-section or
26 x 26" (660 x 660 mm) Chamber Cross-section sized to
allow for efficient, high-volume processing of sterilization
containers, trays and packs.

Insulation sleeve is fitted around exterior of the sterilizer vessel


to conserve heat and limit heat loss to the surrounding
environment. The sleeve is sealed and held in place by hookand-loop closures. Insulation is asbestos-free and chloridefree, silicone impregnated, oil- and water-resistant fiberglass.

Fast-operating, low-effort manual door lock mechanism


(hinged door models) allows door to be locked or unlocked
using a single 30 handle motion, with a fast operating, loweffort door lock mechanism.
Power Door operates quietly, and consists of a motor-driven
cable and pulley mechanism. Vertical- and horizontal-sliding
door is controlled from control panel push buttons. The door
slides open, propelled by the cable and pulley driven electric
motor. Double door configurations are supplied with controls
at both ends of the sterilizer to help prevent the possibility of
cross-contamination.

Two-stage vacuum pump is supplied on all units to effectively


pull chamber to specified vacuum levels, reduce cycle time by
shortening conditioning and exhaust times; as well as reduce
water consumption.

Software calibration is performed in the Service Mode,


accessible through the touch screen displays, and
accomplished using external or internal temperature and
pressure sources. Control system provides printed record of
all calibration data for verification to current readings.

All processing cycles factory programmed into the sterilizer


control have been validated to AAMI/ANSI ST-8.

PROCESSING CYCLES

IMPORTANT: Applicable cycles have been validated to satisfy


the requirements outlined below. If cycle parameters (sterilize
time, dry time, temperature) other than those listed are required,
it is the responsibility of the healthcare facility to consult and
follow the device manufacturers written instructions.

Pneumatic valves are fitted in piping for steam, water and


exhaust control.

Dry Times for Prevacuum and SFPP are based upon maximum
load as follows:

Principle piping components and the primary control


assembly are mounted to a separate, modular support rack
(plumbing stand). The plumbing stand connects during
installation to core chamber and frame assembly, allowing for
increased access for service and maintenance procedures
when necessary.

26 x 26" (660 x 660 mm) sterilizer - three full shelves of 25 lb


(11 kg) instrument trays
26 x 37.5" (660 x 953 mm) sterilizer - four full shelves of 25 lb
(11 kg) instrument trays

ProConnect Response Center - Minimize response time and


unscheduled downtime on your equipment. Secure, internetbased, 24/7 remote monitoring enables both Predictive
Maintenance as well as instant alerts to STERIS when there is

Prevacuum configuration sterilizers are factory programmed


with the following cycles: 270F (132C) Prevacuum, Gravity,
SFPP, Liquid, 275F (135C) Prevacuum; SFPP and Test
2

275F (135C) Prevacuum Cycle: For sterilizing doublewrapped instrument trays.


Sterilize temperature: 275F (135C)
Sterilize time: 3 minutes
Dry time: 30 minutes
250F (121C) Gravity Cycle: For sterilizing fabrics.
Sterilize temperature: 250F (121C)
Sterilize time: 30 minutes
Dry time: 15 minutes
270F (132C) Gravity Cycle: For sterilizing doublewrapped instrument trays.
Sterilize temperature: 270F (132C)
Sterilize time: 15 minutes
Dry time: 30 minutes

Ready State Screen

250F (121C) Gravity Cycle: For sterilizing doublewrapped instrument trays.


Sterilize temperature: 250F (121C)
Sterilize time: 30 minutes
Dry time: 30 minutes
270F (132C) Gravity Cycle: For sterilizing fabric packs.
Sterilize temperature: 270F (132C)
Sterilize time: 25 minutes
Dry time: 15 minutes
Liquid Cycle: This cycle is used for sterilizing liquids in
borosilicate containers with vented closures.
Sterilize temperature: 250F (121C)
Factory programmed sterilize time: 45 minutes
Dry time: not applicable
IMPORTANT: It is inappropriate for a healthcare facility to
sterilize liquids for direct contact with patients.

Options Screen

Steam Flush Pressure Pulse (SFPP) configuration sterilizers


are factory programmed with the following cycles: SFPP,
Prevacuum, Gravity, Liquid and Test Cycles. See cycle
descriptions below for more details:

Cycles. Prevacuum cycles feature vacuum pulses followed by


pressure pulses for porous load cycles. Prevacuum cycles
are intended for efficient, high-volume processing of heat- and
moisture-stable materials, such as fabrics and wrapped hard
goods. This process incorporates a series of vacuum/pressure
pulses to condition the load prior to sterilization.

Default SFPP Cycles


270F (132C) SFPP Cycle: For efficient, high-volume
processing of double wrapped instrument trays and fabric
packs. This process incorporates a series of steam flushes
and pressure pulses at pressures above atmospheric levels
to condition load prior to sterilization.

Default Prevac Cycles


270F (132C) Prevacuum Cycle: For efficient, highvolume processing of heat- and moisture-stable materials,
such as fabrics and wrapped hard goods. This process
incorporates a series of pressure/vacuum pulses to
condition the load prior to sterilization.

Sterilize temperature: 270F (132C)


Sterilize time: 4 minutes
Dry time: 30 minutes

Sterilize temperature: 270F (132C)

275F (135C) SFPP Cycle: For sterilizing double-wrapped


instrument trays.

Sterilize time: 4 minutes


Dry time: 30 minutes

Sterilize temperature: 275F (135C)

270F (132C) Prevacuum Cycle: For sterilizing single


fabric packs.

Sterilize time: 3 minutes


Dry time: 30 minutes

Sterilize temperature: 270F (132C)


Sterilize time: 4 minutes
Dry time: 5 minutes

adjustable to meet specific processing requirements. All


operator-accessible control functions can be changed using
the touch screen control.

270F (132C) SFPP Cycle: For sterilizing single fabric


packs.
Sterilize temperature: 270F (132C)

IMPORTANT: If cycle parameters (sterilize time, dry time,


temperature) other than those listed are required, it is the
responsibility of the healthcare facility to consult and follow the
device manufacturers written instructions.

Sterilize time: 4 minutes


Dry time: 5 minutes
270F (132C) Prevacuum Cycle: For efficient, highvolume processing of heat- and moisture-stable materials,
such as fabrics and wrapped hard goods. This process
incorporates a series of pressure/vacuum pulses to
condition the load prior to sterilization.

Cycle values and operating features may be adjusted and


verified prior to cycle operation. Cycle parameters are retained
in control memory for repeated use.
Once cycle is started, cycles and cycle values cannot be
changed until cycle is complete. If chamber temperature drops
below set point during the exposure phase, the timer is set to
stop and automatically reset once normal operating
temperature is reached.

Sterilize temperature: 270F (132C)


Sterilize time: 4 minutes
Dry time: 30 minutes
275F (135C) Prevacuum Cycle: For sterilizing doublewrapped instrument trays.

Critical control system components are housed within a sealed


compartment to protect the components from moisture and
heat generated during the sterilization process.

Sterilize temperature: 275F (135C)


Sterilize time: 3 minutes

Operator interface control panel, consisting of a touch


screen, is located on the operating (i.e., load or non-sterile)
end of the sterilizer.

Dry time: 30 minutes


250F (121C) Gravity Cycle: For sterilizing fabrics.

The operator interface consists of a touch-sensitive, color


screen. This display allows for control communications,
graphics and excellent visibility in most environments. The
display panel, in conjunction with the control, is used as the
monitor for the operator. All sterilizer functions, including cycle
initiation and cycle configuration, are operated by pressing the
touch-sensitive areas on the display. Display indicates
appropriate control buttons, operator prompts, and status
messages necessary to assist in sterilizer operation. All
displayed messages are complete phrases with no codes to
be cross-referenced. Display also indicates any abnormal
conditions that may exist either in or out of a cycle. Control
buffer memory retains up to ten previously-run cycles for later
access.

Sterilize temperature: 250F (121C)


Sterilize time: 30 minutes
Dry time: 15 minutes
270F (132C) Gravity Cycle: For sterilizing doublewrapped instrument trays.
Sterilize temperature: 270F (132C)
Sterilize time: 15 minutes
Dry time: 30 minutes
Liquid Cycle: This cycle is used for sterilizing liquids in
borosilicate containers with vented closures.
Sterilize temperature: 250F (121C)
Factory programmed sterilize time: 45 minutes

24-Character ink-on-paper printer, located below touch


screen, provides an easy-to-read printed record of all pertinent
cycle data on 2.25" (57 mm) wide paper. Data is automatically
printed at the beginning and end of each cycle and at transition
points during the cycle.Three paper tape rolls and two printer
ribbons are furnished with each unit.

Dry time: not applicable


IMPORTANT: It is inappropriate for a healthcare facility to
sterilize liquids for direct contact with patients.

TESTING CYCLES

Non-operating end (NOE) control panel, on double-door


sterilizers only, includes a touch sensitive screen similar to the
operating end screen. Preprogrammed cycles can be started
from the NOE control panel. Display concurrently shows the
same information as the operating end screen display. Other
controls located at the non-operating end include door control
pushbuttons (if power door), jacket and chamber gauges and
an emergency-stop button (if power door).

DART Warm-up Cycle: This cycle is used to warm chamber


to operating temperature prior to performing a DART (BowieDick) Test cycle.
DART (Bowie-Dick) Test Cycle: This cycle is used for
conducting Bowie-Dick tests. Recommended load is a
properly prepared Bowie-Dick test pack. Preprogrammed
cycle parameters cannot be adjusted by the user.

Cycle configuration is performed by accessing the Change


Values menu through the operating end touch screen.

Sterilize temperature: 270 (132C)


Sterilize time: 3 minutes and 30 seconds

In addition to adjustment of cycle values, the following


operating parameters can also be changed through the
Machine Setup menu:

Dry time: 1 minute


Vacuum Leak Test: This cycle is used for testing the
vacuum integrity of the sterilizers piping. Sterilizer chamber
must be empty while running this test cycle. All timing is
preprogrammed and cannot be adjusted.

Time display and printout units 24-hour or AM/PM.


Audible signals, end-of-cycle signals and alarm signals
have three adjustable volume levels available through the
control and display panel.
Temperature display and printout units Fahrenheit (F) or
Celsius (C). Temperature is set, displayed, controlled and
printed to the nearest 0.1. Recalibration is not required
when changing temperature units.

CONTROL SYSTEM
Design Features
The control system monitors and controls all sterilizer
operations and functions. The control system is factoryprogrammed with standard sterilizing cycles. Each cycle is

Pressure/vacuum display and printout units psig/InHg or


bar. Recalibration is not required when changing pressure
units.
4

SAFETY FEATURES

Vacuum System

Emergency stop button located on the front panel, below the


sterilizer control touch pad (Power Door Units Only). When
pressed, immediately shuts off all outputs on the sterilizer. A
key is used to reset the switch.

Two-stage vacuum pump reduces chamber pressure during


prevacuum and post-drying phases. Air is drawn from the
chamber through the vacuum system. Following the dry phase,
chamber vacuum is relieved to atmospheric pressure by
admitting air through a bacteria-retentive filter.

Control lockout switch equipped on chamber door(s), senses


when door seal is energized and tight against the door. Control
prevents cycle from starting until the limit switch signal is
received. If control loses appropriate signal during cycle, alarm
activates, cycle aborts and chamber safely vents with a
controlled exhaust.

Steam Source
Sterilizers are piped, valved and trapped to receive buildingsupplied steam delivered at 50 to 80 psig (3.5 to 5.6 bar)
dynamic. Standard steam piping is constructed of copper and
brass and includes a shutoff valve, separator and a pressure
regulator. (An optional, integral electric steam generator is also
available.)

Chamber float switch activates alarm, aborts cycle and safely


vents chamber with a controlled exhaust if excessive
condensate is detected in the vessel chamber.

Piping

Pressure relief valve limits the amount of pressure buildup so


that the rated pressure in the vessel is not exceeded.

All piping is located on a modular plumbing rack (stand).


Plumbing stand can be located on either side of the sterilizer.

Power door safety feature causes door drive to slip if the


sliding door encounters an obstruction during its movement.

MOUNTING ARRANGEMENT

CONSTRUCTION

Sterilizers are arranged for either freestanding or recessed


installation, as specified. Each sterilizer is height-adjustable.
Sterilizer subframe is equipped with a synthetic rubber gasket
to ensure tight fit between the cabinet panels on freestanding
units or between the front cabinet panel and wall partition on
recessed units.

Shell Assembly
Two fully fabricated Type 316L stainless-steel shells, welded
one within the other, form the sterilizer vessel. Type 316L
stainless-steel end frame(s) is welded to door end. On single
door units, back of chamber is fitted with welded, 316L
stainless-steel dished head.

On freestanding units, stainless-steel side panels and a


louvered top panel enclose the sterilizer body and piping.

Sterilizer vessel is ASME and PED rated at 45 psig (3.1 bar)


and insulated. Vessel includes one 1"-NPT chamber port for
Customer use.

ACCESSORIES
Material Handling Accessories include stainless-steel
chamber tracks and stainless-steel loading cars with paintedsteel or stainless-steel transfer carriages. Stainless-steel
chamber rack and shelf are available for 39" (991 mm)
sterilizers only. See separate product literature for details.

Steam-supply opening inside the chamber is shielded by a


stainless-steel baffle.

Chamber Door(s)
Door is constructed of Type 316L stainless steel.

Optional Integral Steam Generator is constructed of 316L


stainless steel or carbon steel. Generator is integral for 26 x
37.5" and 26 x 26" vertical door sterilizers. The steam generator
is equipped with three main heating elements. Generator is
operated by sterilizer control system. (Refer to ENGINEERING
DATA / UTILITY REQUIREMENTS on page 6 for utilities
specifications.)

During cycle operation, door is sealed by a steam-activated


door seal. Door seal is constructed of a special long-life rubber
compound. When sterilize cycle is complete, the seal retracts
under vacuum into a machined groove in the sterilizer's end
frame.
A proximity switch is used by the control to determine if door
is closed. An additional seal pressure switch prevents
inadvertent cycle initiation if door is not sealed.

PREVENTIVE MAINTENANCE

The door assembly is equipped with a mechanical locking


mechanism that ensures the door cannot be opened as long
as the seal is intact and energized and more than 2 psig (0.14
bar) pressure is in the chamber.

A global network of skilled service specialists can provide


periodic inspections and adjustments to help assure low-cost
peak performance. STERIS representatives can provide
information regarding annual maintenance agreements.

The sterilizer door is fitted with a stainless-steel panel that


insulates the operator from the chamber end frame, reducing
the chance of accidental contact with a hot metal surface.

Chamber Drain System


Drain system is designed to prevent pollutants from entering
into the water-supply system and sterilizer.
The automatic condensing system, consisting of a heat
exchanger, converts chamber steam to condensate and
disposes condensate to waste. Cooling water flow is regulated
by the waste line RTD to minimize water usage. Water supply
shutoff valve is located in the recessed area of the unit.

NOTES

6. Depending on the loading equipment used, additional


clearance is required:

1. Customer is responsible for backflow protection, if required.

If shelves are used, length of sterilizer plus 24" (610 mm)


at each door (36" [914 mm] and 39" [991 mm] sterilizers,
only).

2. Pipe sizes shown indicate terminal outlets only. Building


service lines, provided by others, must supply the specified
pressures and flow rates.

If loading car and carriage will be used, twice the length


of sterilizer at each door.

3. Disconnect switches (with OFF position lockout only;


switches not supplied by STERIS) should be installed in
electric supply lines near the equipment.

7. Floor drain should be provided within confines of sterilizer


framework.

4. Access to the recessing area from the control end of the


sterilizer is recommended.

CUSTOMER IS RESPONSIBLE FOR COMPLIANCE WITH


APPLICABLE LOCAL AND NATIONAL CODES AND
REGULATIONS.

5. Clearances shown are minimal for installing and servicing


the equipment.

ENGINEERING DATA / UTILITY REQUIREMENTS


Drain:
Electric:
House Steam:

2" ODT drain terminal (Floor drain capacity must handle peak water consumption)
Control and Vacuum Pump: 208-240 Volt, 3-phase, 50/60 Hz, 12 Amps/phase. 16A circuit breaker recommended.
480 Volt, 3-phase, 50/60 Hz, 6 Amps/phase. 8A circuit breaker recommended.
Size: 3/4" NPT
Pressure: 50 to 80 psig (3.45 to 5.5 bar), dynamic, condensate free, and 97% to 100% vapor quality.

Consumption
(270F [132C] Cycle):
26 x 26" (660 x 660 mm)

26 x 37.5" (660 x 953 mm)

Feed Water:

39" (991 mm) Chamber Length

49" (1245 mm) Chamber Length

61" (1549 mm) Chamber Length

Average: 42 lb/cycle (19 kg/cycle)

Average: 52 lb/cycle (24 kg/cycle)

Average: 65 lb/cycle (30 kg/cycle)

Peak: 310 PPH (141 kg/hr)

Peak: 310 PPH (141 kg/hr)

Peak: 310 PPH (141 kg/hr)

42" (1067 mm) Chamber Length

54" (1372 mm) Chamber Length

66" (1676 mm) Chamber Length

Average: 63 lb/cycle (29 kg/cycle)

Average: 82 lb/cycle (37 kg/cycle)

Average: 100 lb/cycle (45 kg/cycle)

Peak: 310 PPH (141 kg/hr)

Peak: 310 PPH (141 kg/hr)

Peak: 310 PPH (141 kg/hr)

Size: 3/4" NPT,


Pressure: 20 to 50 psig (1.4 to 3.5 bar), dynamic. Temperature: 59F (15C), maximum.

Consumption:
26 x 26" (660 x 660 mm)

39" (991 mm) Chamber Length Peak: 13 gpm (49 lpm) / Average: 112 gal/cycle (424 l/cycle)
49" (1245 mm) Chamber Length Peak: 13 gpm (49 lpm) / Average: 137 gal/cycle (519 l/cycle)
61" (1549 mm) Chamber Length Peak: 13 gpm (49 lpm) / Average: 168 gal/cycle (636 l/cycle)

26 x 37.5" (660 x 953 mm)

42" (1067 mm) Chamber Length Peak: 13 gpm (49 lpm) / Average: 164 gal/cycle (621 l/cycle)
54" (1372 mm) Chamber Length Peak: 13 gpm (49 lpm) / Average: 207 gal/cycle (784 l/cycle)
66" (1676 mm) Chamber Length Peak: 13 gpm (49 lpm) / Average: 250 gal/cycle (946 l/cycle)

Compressed Air (CA):


Sterilizer Operating Weight:

Optional Integral Steam Generator:

1/4" NPT 80-100 psig (5.5 to 6.9 bar psig), oil free, dehumidified, 3 cfm
26 x 26 x 39" (660 x 660 x 991 mm) 2756 lb (1250 kg)
26 x 26 x 49" (660 x 660 x 1245 mm) 3200 lb (1450 kg)
26 x 26 x 61" (660 x 660 x 1549 mm ) 3500 lb (1590 kg)
26 x 37.5 x 42" (660 x 950 x 1067 mm) 3800 lb (1720 kg)
26 x 37.5 x 54" (660 x 950 x 1372 mm) 4200 lb (1900 kg)
26 x 37.5 x 66" (660 x 953 x 1676 mm) 4700 lb (2132 kg)
Water: 3/4 NPT; hot water temperature 140F (60C).
Generator Drain: 3/4" NPT
Electric: 208 Volt, 50/60Hz, 203 Amp, 3-phase minimum. 300A circuit breaker recommended.
240 Volt, 50/60Hz, 176 Amp, 3-phase minimum. 225A circuit breaker recommended.
480 Volt, 50/60Hz, 89 Amp, 3-phase minimum. 125A circuit breaker recommended.
Boiler empty weight: 595 lb (270 kg); boiler operating weight: 800 lb (363 kg)

Telecommunications Requirements
for ProConnect Response Center

Each sterilizer requires an active wired or wireless TCP/IP network, 10/100BaseT Ethernet connection located as
indicated on the equipment drawing, Internet access and an IP address on the facility network.
For connection via a separate PC: 5 GB of available hard drive space to run the service agent. Can be installed on:
Dedicated PC running Windows XP with 2.8GHz processor, 512MB of RAM

Virtual Machine

Server

Local STERIS login at the PC with a username of STERIS and the password should be ProConnect (STERIS Customer
Number).
Ethernet cable to connect each piece of STERIS equipment and the dedicated PC to the facility network, if not
connected directly to the sterilizer control.
6

NOTES:
1. Chamber length(s) indicated within brackets [ ] following Equipment Drawing Title.

Refer to the Following Equipment Drawings for Installation Details


Equipment Drawing Number

Equipment Drawing Title

62941-091

General Notes Applicable to Sterilizer Equipment Drawings

129390-151

26 x 26" Evolution Steam Ster. Double Sliding Door Recessed Two Walls Electric Heat
with Steam Generator [49" (1245 mm), 61" (1549 mm)]

129390-152

26 x 26" Evolution Steam Ster. Double Sliding Door Recessed Two Walls Steam Heat
[49" (1245 mm), 61" (1549 mm)]

129390-153

26 x 26" Evolution Steam Ster. Single Sliding Door Recessed One Wall Electric Heat
with Steam Generator [49" (1245 mm), 61" (1549 mm)]

129390-154

26 x 26" Evolution Steam Ster. Single Sliding Door Recessed One Wall Steam Heat
[49" (1245 mm), 61" (1549 mm)]

129390-155

26 x 26" Evolution Steam Ster. Single Sliding Door Cabinet Steam Heat [49" (1245
mm), 61" (1549 mm)]

129390-156

26 x 26" Evolution Steam Ster. Single Sliding Door Cabinet Electric Heat with Steam
Generator [49" (1245 mm), 61" (1549 mm)]

129390-157

26 x 26" Evolution Steam Ster. Double Sliding Door Recessed One Wall Steam Heat
[49" (1245 mm), 61" (1549 mm)]

129390-158

26 x 26" Evolution Steam Ster. Double Sliding Door Recessed One Wall Electric Heat
with Steam Generator [49" (1245 mm), 61" (1549 mm)]

129390-168

26 x 26" Evolution Steam Ster. Double Sliding Door Recessed Two Walls Electric Heat
with Steam Generator [39" (991 mm)]

129390-169

26 x 26" Evolution Steam Ster. Double Sliding Door Recessed Two Walls Steam Heat
[39" (991 mm)]

129390-170

26 x 26" Evolution Steam Ster. Double Sliding Door Recessed One Wall Steam Heat
[39" (991 mm)]

129390-171

26 x 26" Evolution Steam Ster. Double Sliding Door Recessed One Wall Electric Heat
with Steam Generator [39" (991 mm)]

129390-159

26 x 37-1/2" Evolution Steam Ster. Double Sliding Door Recessed Two Walls Electric
Heat with Steam Generator [48" (1219 mm), 60" 1524 mm)]

129390-160

26 x 37-1/2" Evolution Steam Ster. Double Sliding Door Recessed Two Walls Steam
Heat [48" (1219 mm), 60" 1524 mm)]

129390-161

26 x 37-1/2" Evolution Steam Ster. Single Sliding Door Recessed One Wall Electric
Heat with Steam Generator [48" (1219 mm), 60" 1524 mm)]

129390-162

26 x 37-1/2" Evolution Steam Ster. Single Sliding Door Recessed One Wall Steam Heat
[48" (1219 mm), 60" 1524 mm)]

129390-163

26 x 37-1/2" Evolution Steam Ster. Single Sliding Door Cabinet Steam Heat [48" (1219
mm), 60" 1524 mm)]

129390-164

26 x 37-1/2" Evolution Steam Ster. Single Sliding Door Cabinet Electric Heat with
Steam Generator [48" (1219 mm), 60" 1524 mm)]

129390-165

26 x 37-1/2" Evolution Steam Ster. Double Sliding Door Recessed One Wall Steam
Heat [48" (1219 mm), 60" 1524 mm)]

129390-166

26 x 37-1/2" Evolution Steam Ster. Double Sliding Door Recessed One Wall Electric
Heat with Steam Generator [48" (1219 mm), 60" 1524 mm)]

129390-172

26 x 37-1/2" Evolution Steam Ster. Double Sliding Door Recessed Two Walls Electric
Heat with Steam Generator [36" (914 mm)]

129390-173

26 x 37-1/2" Evolution Steam Ster. Double Sliding Door Recessed Two Walls Steam
Heat [36" (914 mm)]

Refer to the Following Equipment Drawings for Installation Details (Continued)


Equipment Drawing Number

Equipment Drawing Title

129390-174

26 x 37-1/2" Evolution Steam Ster. Double Sliding Door Recessed One Wall Steam
Heat [36" (914 mm)]

129390-175

26 x 37-1/2" Evolution Steam Ster. Double Sliding Door Recessed One Wall Electric
Heat with Steam Generator [36" (914 mm)]

129390-213

26 x 37-1/2" Evolution Steam Ster. Single Sliding Door Recessed One Wall Electric
Heat with Steam Generator [36" (914 mm)]

129390-214

26 x 37-1/2" Evolution Steam Ster. Single Sliding Door Recessed One Wall Steam Heat
[36" (914 mm)]

129390-215

26 x 37-1/2" Evolution Steam Ster. Single Sliding Door Cabinet Steam Heat [36" (914
mm)]

129390-216

26 x 37-1/2" Evolution Steam Ster. Single Sliding Door Cabinet Electric Heat with
Steam Generator [36" (914 mm)]

129390-201

26 x 37-1/2" Evolution Steam Ster. Single (Hinge) Door Recessed One Wall Electric
Heat with Steam Generator [48" (1219 mm), 60" 1524 mm)]

129390-202

26 x 37-1/2" Evolution Steam Ster. Single (Hinge) Door Recessed One Wall Steam
Heat [48" (1219 mm), 60" 1524 mm)]

129390-203

26 x 37-1/2" Evolution Steam Ster. Single (Hinge) Door Cabinet Electric Heat with
Steam Generator [48" (1219 mm), 60" 1524 mm)]

129390-204

26 x 37-1/2" Evolution Steam Ster. Single (Hinge) Door Cabinet Steam Heat [48" (1219
mm), 60" 1524 mm)]

129390-205

26 x 37-1/2" Evolution Steam Ster. Single (Hinge) Door Recessed Two Walls Electric
Heat with Steam Generator [48" (1219 mm), 60" 1524 mm)]

129390-206

26 x 37-1/2" Evolution Steam Ster. Double (Hinge) Door Cabinet Steam Heat [48"
(1219 mm), 60" 1524 mm)]

129390-207

26 x 37-1/2" Evolution Steam Ster. Double (Hinge) Door Recessed One Wall Electric
Heat with Steam Generator [48" (1219 mm), 60" 1524 mm)]

129290-208

26 x 37-1/2" Evolution Steam Ster. Double (Hinge) Door Recessed One Wall Steam
Heat [48" (1219 mm), 60" 1524 mm)]

129390-209

26 x 37-1/2" Evolution Steam Ster. Double (Hinge) Door Recessed Two Walls Electric
Heat with Steam Generator [36" (914 mm)]

129390-210

26 x 37-1/2" Evolution Steam Ster. Double (Hinge) Door Recessed Two Walls Steam
Heat [36" (914 mm)]

129390-211

26 x 37-1/2" Evolution Steam Ster. Double (Hinge) Door Recessed One Wall Electric
Heat with Steam Generator [36" (914 mm)]

129390-212

26 x 37-1/2" Evolution Steam Ster. Double (Hinge) Door Recessed One Wall Steam
Heat [36" (914 mm)]

129390-221

26 x 37-1/2" Evolution Steam Ster. Single (Hinge) Door Recessed One Wall Electric
Heat with Steam Generator [36" (914 mm)]

129390-222

26 x 37-1/2" Evolution Steam Ster. Single (Hinge) Door Recessed One Wall Steam
Heat [36" (914 mm)]

129390-223

26 x 37-1/2" Evolution Steam Ster. Single (Hinge) Door Cabinet Electric Heat with
Steam Generator [36" (914 mm)]

129390-224

26 x 37-1/2" Evolution Steam Ster. Single (Hinge) Door Cabinet Steam Heat [36"
(914 mm)]

Recessed, Two Walls 26 x 26" (660 x 660 mm)


Double Sliding-Door Configuration

Drawing not to scale.


Dimensions are typical.

NOTE: Refer to table on


page 6 for engineering
data and utilities

4.5" (114 mm)


Typical
Plan View
28.5"
(724 mm)
52"
(1321 mm)
50" (1270 mm)
0.25" (6 mm)

Service Clearance
(see Table 1, page 10)

Typical Wall Opening

4" (102 mm)


Typical Both Walls
Operating End
NonOperating
End
80.5"
(2045 mm)
77" (1956 mm)
0.25" (6 mm)
Wall
Opening

44.5"
(1130 mm)
Finished
Floor

Side View

Drawing not to scale. Dimensions are typical.

NOTE: Refer to table on


page 6 for engineering
data and utilities

Recessed, One Wall 26 x 26" (660 x 660 mm)


Single Sliding-Door Configuration
4.5" (114 mm)
Typical

28.5"
(724 mm)
1321 mm
(52")
50" (1270 mm)
0.25" (6 mm)

Typical Wall Opening

4" (102 mm)


Typical

Service Clearance
(see Table 1)

Operating End

80.5"
(2045 mm)
77" (1956 mm)
0.25" (6 mm)
44.5"
(1130 mm)
Finished
Floor

Side View

Table 1. 26 x 26" (660 x 660 mm) Sterilizer Service Clearance (Dimension "S")
Chamber
Length

39" (991 mm)

Recessed,
Two Walls

Recessed,
One Wall

Cabinet,
Single Door

46" (1168 mm)

46" (1168 mm)

N/A

10

Drawing not to scale. Dimensions are typical.

NOTE: Refer to table on


page 6 for engineering
data and utilities

Cabinet Enclosed 26 x 26" (660 x 660 mm)


Single Sliding-Door Configuration
4.5" (114 mm)
Typical

Plan View

28.5"
(699 mm)
52"
(1321 mm)

71"
(1803 mm)

Service Clearance
(see Table 1, page 10)

Operating End

80.5"
(2045 mm)

44.5"
(1130 mm)
Finished
Floor

Side View

11

Recessed, Two Walls 26 x 37.5" (660 x 953 mm)


Double Sliding-Door Configuration

Drawing not to scale.


Dimensions are typical.

NOTE: Refer to table on


page 6 for engineering
data and utilities

114 mm (4.5")
Typical Both Walls
Plan View
28.9"
(733 mm)

73"
(1853 mm)

Service Clearance
(see Table 2, page 12)
4" (102 mm)
Typical Both Walls

NonOperating
End

Operating
End

77.25"
(1962 mm)

74.25" (1886 mm)


0.25" (6 mm)
42"
(1067 mm)

Finished
Floor

Side View

Table 2. 660 x 953 Sterilizer Service Clearance (Dimension "S")


Chamber
Length

66" (1676 mm)

Double Door
Recessed, One Wall

Double Door
Recessed, Two Walls

Single Door
Recessed, One Wall

66" (1676 mm)

77.25" (1962 mm)

95.5" (2425 mm)

12

Cabinet,
Single Door

78.5" (1994 mm)

Drawing not to scale. Dimensions are typical.

NOTE: Refer to table on


page 6 for engineering
data and utilities

Recessed, One Wall 26 x 37.5" (660 x 953 mm)


Double Sliding-Door Configuration
4.5" (114 mm)
Typical

Plan View

28.9"
(733 mm)

73"
(1853 mm)

Service Clearance
(see Table 2, page 12)
4" (102mm)
Typical
NonOperating
End

Operating
End

77.25"
(1962 mm) Typical

74.25" (1886 mm)


0.25" (6 mm)
Wall Opening
42"
(1067 mm)
Finished
Floor

Side View

13

Drawing not to scale. Dimensions are typical.

NOTE: Refer to table on


page 6 for engineering
data and utilities

Recessed Two Walls 26 x 37.5" (660 x 953 mm)


Double Hinge-Door Configuration

Plan View

Non-Operating
End

26"
(660 mm)
57.5"
(1460 mm)
Wall Opening

Service Clearance
(see Table 3, page 14)
NonOperating
End

Operating
End

79.25"
(2013 mm)
0.25" (6mm)
Wall
Opening

74.25"
(1886 mm)
0.25" (6mm)

42"
(1067 mm)
Finished
Floor

Side View

Table 3. 26 x 37.5 (660 x 953 mm) Hinge-Door Sterilizer Service Clearance


Chamber
Length

Double Door
Recessed, One Wall

Double Door
Recessed, Two Walls

Single Door
Recessed One Wall

Cabinet
Single Door

66" (1676 mm)

72" (1829 mm)

76" (1930 mm)

96" (2435 mm)

83" (2121mm)

14

Drawing not to scale. Dimensions are typical.

NOTE: Refer to table on


page 6 for engineering
data and utilities

Recessed, One Wall 26 x 37.5" (660 x 953 mm)


Single Hinge-Door Configuration

Clearance for Right-Hand


Door Swing

4.5"
(114 mm)

Plan View

36"
(914 mm)

29.5"
(749 mm)

36"
(914 mm)

Service Clearance
(see Table 3, page 14)

Clearance for Left-Hand


Door Swing

30"
(762 mm)

Front Clearance for Door


Swing
Operating
End

77.25"
(1,962 mm)

42"
(1,067 mm)
Finished
Floor

Side View

15

For Further Information, contact:


STERIS Corporation
5960 Heisley Road
Mentor, OH 44060-1834 USA
440-354-2600 800-548-4873
www.steris.com

SD889 2011, STERIS Corporation. All rights reserved. (02/01/11)

This document is intended for the exclusive use of STERIS Customers, including
architects or designers. Reproduction in whole or in part by any party other than
a Customer is prohibited.

AMSCO EVOLUTION FLOORLOADER


STEAM STERILIZER
APPLICATION
This sterilizer is configured for
prevacuum sterilization of heat- and
moisture-stable materials used in
healthcare facilities. These units are
equipped with prevacuum, Steam Flush
Pressure Pulse (SFPP), gravity, liquid,
DART (Bowie-Dick) and vacuum leak
test cycles.

DESCRIPTION
Amsco Evolution Floor Loading
Steam Sterilizers are to be easy to use
and are equipped with the latest stateof-the-art technology.

Primary Product Features


All plumbing components are
mounted to a free-standing,
modular rack (stand). The stand
connects to the core sterilizer
assembly during installation.
The sterilizers horizontal-sliding
door travels horizontally right to left to
open.
An advanced, PC-based control
system employs user-friendly
interface screens, with enhanced
graphics.
8.4" (214 mm) color touch screen
display.
Ink-on-paper impact printer.
Standard communication interface
with most PC-compatible peripheral
devices (e.g., data collection
systems, printers).

Typical only - some details may vary.

Control is designed to accommodate


remote monitoring and instrument
tracking interfaces.

Underwriters Laboratory (UL)


Standard 61010-1 as certified by
Intertek Testing services.

STANDARDS

Canadian Standards Association


(CSA) Standard C22.2, No. 1010 as
certified by Intertek Testing services.

Each sterilizer meets applicable


requirements of the following listings and
standards, and carries the appropriate
symbols:

FEATURES

ASME Code, Section VIII, Division 1


for unfired pressure vessels. The
pressure vessel is so stamped; ASME
Form U-1 is furnished. Shell and door
are constructed to withstand working
pressure of 45 psig (3.1 bar).
Pressure Equipment Directive,
PED 97/23/EC

26 x 61" (660 x 1550 mm) Chamber


Cross-section sized to allow for efficient,
high-volume processing of sterilization
containers, trays and packs.
Power Door slides open or closed
horizontally, using a pneumaticallydriven cylinder mechanism. Horizontalsliding door is controlled from control
panel push buttons. Double door

The Selections Checked Below Apply To This Equipment


TYPE
Prevacuum
Steam Flush Pressure Pulse (SFPP)
MODEL NUMBER/SIZE
HC2000 / 26 x 61 x 49"
(660 x 1550 x 1245 mm)
HC3000 / 26 x 61 x 72"
(660 x 1550 x 1850 mm)
STERILIZER ELECTRIC SERVICE
208/240 V ac, 50/60 Hz, 3-Phase, 12 A/Phase
480 V ac, 50/60 Hz, 3-Phase, 6 A/Phase
STEAM SOURCE
House Steam
STEAM PIPING
Copper/Brass
Stainless Steel

DOOR CONFIGURATION
Single-Door
Horizontal-Sliding (Left-Hand)
Double-Door
Horizontal-Sliding Door (Left-Hand/RightHand)
NOTES: Operating end slide direction listed first,
Non-operating end slide direction listed second.
(Direction of door movement is right-hand to lefthand, as viewed from the sterilizer's operating
end.)

ACCESSORIES
One Loading Car for 49" (1245 mm) Chamber
Length
Two Loading Cars for 72" (1850 mm) Chamber
Length
REMOTE MONITORING
ProConnect Response Center (Remote
Monitoring, Priority Technical Support,
Customer Care Center Access, Equipment
Performance Reports)

SINGLE-DOOR MOUNTING
Recessed
DOUBLE-DOOR MOUNTING
Recessed through Two Walls

Item ________________________
Location(s)___________________
____________________________
SD922 (07/01/10)

Model Number

Internal Dimensions
Inches (Millimeters)

Cubic
Inches

Cubic
Feet

HC2000

26 x 61 x 49" (660 x 1550 x 1245 mm)

77,714

45.0

HC3000

26 x 61 x 72" (660 x 1550 x 1850 mm)

144,192

66.1

configurations are supplied with controls at both ends of the


sterilizer.
Software calibration is performed in the Service Mode,
accessible through the touch screen displays, and
accomplished using external or internal temperature and
pressure sources. Control system provides printed record of
all calibration data for verification to current readings.
Pneumatic valves are used in piping for steam, water, door
and exhaust control.
Principle piping components and the primary control
assembly are mounted to a separate, modular support rack
(plumbing stand). The plumbing stand connects during
installation to the core chamber, allowing for increased access
for service and maintenance procedures when necessary.

Ready State Screen

ProConnect Response Center Minimize service response


time and unscheduled downtime on your equipment. Secure,
internet-based, 24/7 remote monitoring enables both
Predictive Maintenance as well as rapid alerts to STERIS when
there is an equipment alarm. Also included are priority technical
support, online parts ordering, equipment performance
dashboards and scheduling service at eservice.steris.com.

UTILITIES CONSERVATION FEATURES


Resistive Thermal Detectors (RTD) are installed for precise
sterilizer temperature control and conservation of utilities. The
dual element chamber drain line RTD senses and controls
temperature variations within the sterilizer chamber. A jacket
RTD provides temperature control within the jacket space.
These RTD signals, converted into electrical impulses, provide
accurate control inputs and readouts throughout entire cycle.

Options Screen

series of vacuum/pressure pulses to condition the load prior to


sterilization.
Dry Times for Prevacuum and SFPP (see below) are based
upon maximum load as follows:

Electronic water saving control includes an RTD to minimize


the amount of water used in condensing the exhausted
chamber steam and condensate.

26 x 61 x 49" (660 x 1550 x 1245 mm) sterilizer 15 wrapped


instrument trays (25 lb [11 kg]).

An automatic utilities start-up/shutdown function enables


the Customer to conserve utilities. Shutdown may be
programmed to activate at the end of any designated cycle or
time of day. When activated, the control system automatically
shuts off all utility valves, conserving steam and water usage.
Sterilizer utilities can be restarted either by programmed time
or manual operation. A different shutdown and restart time can
be programmed for each day.

26 x 61 x 72" (660 x 1550 x 1850 mm) sterilizer 25 wrapped


instrument trays (25 lb [11 kg]).
Actual required dry times may vary depending on load.
Prevacuum Configuration Sterilizers are factory
programmed with the following cycles: 270F (132C)
Prevacuum, Gravity, SFPP, Liquid, 275F (135C) Prevacuum
and Test Cycles. Prevacuum cycles feature vacuum pulses
followed by pressure pulses for porous load cycles. See cycle
descriptions below for more details:

Two-stage vacuum pump is supplied on all units and draws


the chamber to specified vacuum levels, reducing cycle time
by shortening conditioning and exhaust times. Since a water
ejector is not used, water consumption is reduced.

Default Prevac Cycles


270F (132C) Prevacuum Cycle: For efficient, highvolume processing of heat- and moisture-stable materials,
such as fabrics and wrapped hard goods. This process
incorporates a series of pressure/vacuum pulses to
condition the load prior to sterilization.

PROCESSING CYCLES
All processing cycles factory-programmed into the sterilizer
control have been validated to AAMI/ANSI ST-8.
IMPORTANT: Applicable cycles have been validated to satisfy
the requirements outlined below. If cycle parameters (sterilize
time, dry time, temperature) other than those listed are required,
it is the responsibility of the healthcare facility to consult and
follow the device manufacturers written instructions.

Sterilize temperature: 270F (132C)


Sterilize time: 4 minutes
Dry time: 30 minutes

Prevacuum cycles are intended for efficient, high-volume


processing of heat- and moisture-stable materials, such as
fabrics and wrapped hard goods. This process incorporates a
2

270F (132C) SFPP Cycle: For sterilizing a single fabric


pack.

270F (132C) Prevacuum Cycle: For sterilizing a single


fabric pack.
Sterilize temperature: 270F (132C)

Sterilize temperature: 270F (132C)

Sterilize time: 4 minutes

Sterilize time: 4 minutes

Dry time: 5 minutes

Dry time: 5 minutes


270F (132C) Prevacuum Cycle: For efficient, highvolume processing of heat- and moisture-stable materials,
such as fabrics and wrapped hard goods. This process
incorporates a series of pressure/vacuum pulses to
condition the load prior to sterilization.

275F (135C) Prevacuum Cycle: For sterilizing doublewrapped instrument trays.


Sterilize temperature: 275F (135C)
Sterilize time: 3 minutes
Dry time: 30 minutes

Sterilize temperature: 270F (132C)

250F (121C) Gravity Cycle: For sterilizing fabric packs.

Sterilize time: 4 minutes

Sterilize temperature: 250F (121C)

Dry time: 30 minutes

Sterilize time: 30 minutes

275F (135C) Prevacuum Cycle: For sterilizing doublewrapped instrument trays.

Dry time: 15 minutes

Sterilize temperature: 275F (135C)

270F (132C) Gravity Cycle: For sterilizing doublewrapped instrument trays.

Sterilize time: 3 minutes

Sterilize temperature: 270F (132C)

Dry time: 30 minutes

Sterilize time: 15 minutes

250F (121C) Gravity Cycle: For sterilizing fabrics.

Dry time: 45 minutes

Sterilize temperature: 250F (121C)

250F (121C) Gravity Cycle: For sterilizing doublewrapped instrument trays.

Sterilize time: 30 minutes


Dry time: 15 minutes

Sterilize temperature: 250F (121C)

270F (132C) Gravity Cycle: For sterilizing doublewrapped instrument trays.

Sterilize time: 30 minutes


Dry time: 45 minutes

Sterilize temperature: 270F (132C)

270F (132C) Gravity Cycle: For sterilizing fabric packs.

Sterilize time: 15 minutes

Sterilize temperature: 270F (132C)

Dry time: 45 minutes

Sterilize time: 25 minutes

Liquid Cycle: This cycle is used for sterilizing liquids in


borosilicate containers with vented closures.

Dry time: 15 minutes

Sterilize temperature: 250F (121C)

Liquid Cycle: This cycle is used for sterilizing liquids in


borosilicate containers with vented closures.

Factory programmed sterilize time: 45 minutes

Sterilize temperature: 250F (121C)

Dry time: not applicable

Factory programmed sterilize time: 45 minutes

IMPORTANT: It is inappropriate for a healthcare facility to


sterilize liquids for direct contact with patients.

Dry time: not applicable


IMPORTANT: It is inappropriate for a healthcare facility to
sterilize liquids for direct contact with patients.

TESTING CYCLES

Steam Flush Pressure Pulse (SFPP) configuration sterilizers


are factory programmed with the following cycles: SFPP,
Prevacuum, Gravity, Liquid and Test Cycles. See cycle
descriptions below for more details:

DART Warm-up Cycle: This cycle is used to warm chamber


to operating temperature prior to performing a DART (BowieDick) Test cycle (or other operating cycles).
DART (Bowie-Dick) Test Cycle: This cycle is used for
conducting Bowie-Dick tests. Recommended load is a
properly prepared Bowie-Dick test pack. Preprogrammed
cycle parameters cannot be adjusted by the user.

Default SFPP Cycles


270F (132C) SFPP Cycle: For efficient, high-volume
processing of double wrapped instrument trays and fabric
packs. This process incorporates a series of steam flushes
and pressure pulses at pressures above atmospheric levels
to condition load prior to sterilization.

Sterilize temperature: 270 (132C)


Sterilize time: 3 minutes and 30 seconds
Dry time: 1 minute

Sterilize temperature: 270F (132C)

Vacuum Leak Test: This cycle is used for testing the


vacuum integrity of the sterilizers piping. Sterilizer chamber
must be empty while running this test cycle. All timing is
preprogrammed and cannot be adjusted.

Sterilize time: 4 minutes


Dry time: 45 minutes
275F (135C) SFPP Cycle: For sterilizing double-wrapped
instrument trays.
Sterilize temperature: 275F (135C)
Sterilize time: 3 minutes
Dry time: 45 minutes

Time display and printout units 24-hour or AM/PM.

CONTROL SYSTEM

Audible signals, end-of-cycle signals and alarm signals


have three adjustable volume levels available through the
control and display panel.

Design Features
The control system monitors and controls all sterilizer
operations and functions. The control system is factoryprogrammed with standard sterilizing cycles. Each cycle is
adjustable to meet specific processing requirements.
Sterilization times and temperatures for standard cycles cannot
be adjusted below default minimum values. All operatoraccessible control functions can be changed using the touch
screen control.

Temperature display and printout units Fahrenheit (F) or


Celsius (C). Temperature is set, displayed, controlled and
printed to the nearest 0.1. Recalibration is not required
when changing temperature units.
Pressure/vacuum display and printout units psig/InHg or
bar. Recalibration is not required when changing pressure
units.

IMPORTANT: If cycle parameters (sterilize time, dry time,


temperature) other than those listed are required, it is the
responsibility of the healthcare facility to consult and follow the
device manufacturers written instructions.

SAFETY FEATURES
Emergency stop button located on the front panel, below the
sterilizer control touch pad. When pressed, immediately shuts
off all outputs on the sterilizer. A key is used to reset the switch.

Cycle values and operating features may be adjusted and


verified prior to cycle operation. Cycle parameters are retained
in control memory for repeated use.

Control lockout switch equipped on chamber door(s), senses


when door seal is energized and tight against the door. Control
prevents cycle from starting until the limit switch signal is
received. If control loses appropriate signal during cycle, alarm
activates, cycle aborts and chamber safely vents with a
controlled exhaust.

Once cycle is started, cycles and cycle values cannot be


changed until cycle is complete. If chamber temperature drops
below set point during the exposure phase, the timer is set to
stop and automatically reset once normal operating
temperature is reached to help assure proper exposure time
for the load.

Chamber float switch activates alarm, aborts cycle and safely


vents chamber with a controlled exhaust if excessive
condensate is detected in the vessel chamber.

Critical control system components are housed within a sealed


compartment to protect the components from moisture and
heat generated during the sterilization process.

Pressure relief valve limits the amount of pressure buildup so


that the rated pressure in the vessel is not exceeded.

Operator interface control panel, consisting of a touch


screen, is located on the operating (i.e., load or non-sterile)
end of the sterilizer.

Power door safety switches, located on leading edge of the


door, cause pneumatic door movement to stop if door
encounters an obstruction during movement.

The operator interface consists of an emergency stop button,


door control buttons and a touch-sensitive, color display.
The display allows for control communications, graphics and
excellent visibility in most environments. The display panel, in
conjunction with the control, is used as the monitor for the
operator. All sterilizer functions, including cycle initiation and
cycle configuration, are operated by pressing the touchsensitive areas on the display. Display indicates appropriate
control buttons, operator prompts and status messages
necessary to assist in sterilizer operation. All displayed
messages are complete phrases or internationally
recognizable graphic icons with no codes to be crossreferenced. Display also indicates any abnormal conditions
that may exist either in or out of a cycle. Control buffer memory
retains up to ten previously-run cycles for later access.

Stainless-steel door cover panel insulates the operator from


the chamber door and end frame, reducing accidental contact
with a hot metal surface.

CONSTRUCTION
Shell Assembly
The chamber pressure vessel is a fully jacketed-type that meets
ASME and PED pressure vessel codes. The pressure vessel
inner shell (chamber) and outer shell (jacket) are designed to
withstand operating pressures from full vacuum to 45 psig (3.1
bar). The chamber is constructed of AISI 316L stainless steel.
The chamber interior is glass-beaded to a fine finish.

24-Character ink-on-paper printer, located below touch


screen, provides an easy-to-read printed record of all pertinent
cycle data on 2.25" (57 mm) wide paper. Data is automatically
printed at the beginning and end of each cycle and at transition
points during the cycle.Three paper tape rolls and two printer
ribbons are furnished with each unit.

The 304 stainless-steel jacket is insulated with1- 1/4" (32mm)


of rigid fiberglass insulation with aluminum foil on its outer face.
Insulation is fully enclosed by rigid aluminum sheathing.

Non-operating end (NOE) control panel, on double-door


sterilizers only, includes a touch sensitive screen similar to the
operating end screen. Preprogrammed cycles can be started
from the NOE control panel. Display concurrently shows the
same information as the operating end screen display. Other
controls located at the non-operating end include door control
pushbuttons, jacket and chamber gauges and an emergencystop button.

Chamber Door(s)

The steam-supply openings, inside the chamber, are shielded


by a full-length baffle to evenly distribute the steam as it enters
the chamber.
The door is constructed of AISI 316L stainless steel and
insulated with mineral wool to reduce heat transfer to the
stainless-steel door cover.
The door is equipped with a one-piece, silicone sealing
gasket. The gasket is activated by steam pressure and
retracted by pulling a vacuum.
A proximity switch is used by the control to determine if the
door is closed. An additional seal pressure switch prevents
inadvertent cycle initiation if door is not sealed.

Cycle configuration is performed by accessing the Change


Values menu through the operating end touch screen.
In addition to adjustment of cycle values, the following
operating parameters can also be changed through the
Machine Setup menu:

The door assembly is equipped with a door-lock cylinder that


ensures the door cannot be opened as long as the seal is intact,

ACCESSORIES

energized and more than 2 psig (0.14 bar) pressure is in the


chamber.

Chamber Drain System

Material Handling Accessories include stainless-steel


loading cars with adjustable shelves.

Drain system is designed to prevent pollutants from entering


into the water-supply system and sterilizer.

PREVENTIVE MAINTENANCE

The automatic condensing system, consisting of a heat


exchanger, converts chamber steam to condensate and
disposes condensate to waste. Cooling water flow is regulated
by the waste line RTD to minimize water usage and maintain
water temperature below 140F (60C). Water supply shutoff
valve is located in the recessed area of the unit.

A global network of skilled service specialists can provide


periodic inspections and adjustments to help assure low-cost
peak performance. STERIS representatives can provide
information regarding annual maintenance agreements.

NOTES

Vacuum System

1. Customer is responsible for backflow protection, if required.

Two-stage vacuum pump reduces chamber pressure during


prevacuum and post-drying phases. Air is drawn from the
chamber through the vacuum system. Following the dry phase,
chamber vacuum is relieved to atmospheric pressure by
admitting air through a bacteria-retentive filter.

2. Pipe sizes shown indicate terminal outlets only. Building


service lines, provided by others, must supply the specified
pressures and flow rates.
3. Disconnect switches (with OFF position lockout only;
switches not supplied by STERIS) should be installed in
electric supply lines near the equipment.

Steam Source
Sterilizers are piped, valved and trapped to receive buildingsupplied steam delivered at 50 to 80 psig (3.4 to 5.5 bar)
dynamic. Standard steam piping is constructed of copper and
brass and includes a shutoff valve, strainer and a pressure
regulator. A stainless steel version of the plumbing stand is
also available.

4. Access to the recessing area from the control end of the


sterilizer is recommended.
5. Clearances shown are minimal for installing and servicing
the equipment.
6. Loading equipment clearance required:

Piping

For 49" (1245 mm) chamber, one 47" (1194 mm) loading
car used,
77" (1956 mm) clearance required.

All piping is located on a modular plumbing rack (stand).

MOUNTING ARRANGEMENT

For 72" (1850 mm) chamber, one 28" (711 mm) and one
41" (1041 mm) loading car used, 71" (1803 mm)
clearance required.

Sterilizer is arranged for mounting in a pit so that the floor of


the chamber is at the same level as the floor of the adjacent
work area. This allows a loading cart to be easily moved into
and out of the sterilizer. Mount through one partition wall (single
door units) or two partition walls (double door units), as
specified. Flexible gaskets ensure tight fit of sterilizer panels
to wall partition(s) as required. Major panels are stainless steel.
Lifting lugs facilitate transporting and positioning sterilizer.
Sterilizer is height-adjustable for leveling.

7. Floor drain should be provided at location specified on


Equipment Drawing.
CUSTOMER IS RESPONSIBLE FOR COMPLIANCE WITH
APPLICABLE LOCAL AND NATIONAL CODES AND
REGULATIONS.

Recommended 12" x 12" (305 x 305 mm)


Floor sink with 6" (152 mm) Sump Depth.
Including a Reusable Plastic Splash Dome
Strainer and 3" (76 mm) Drain Pipe
Connection (Provided and Installed by
Others)

Recommended 2" x 2" x 3/16"


(50 x 50 x 5 mm) Stainlesssteel Angle Around Perimeter
of Pit (Provided and Installed
by Others)

SLOPE

SLOPE

Floor Sink Detail

ENGINEERING DATA / UTILITY REQUIREMENTS


Drain:
Electric
Control and Vacuum Pump:
House Steam:

2" ODT drain terminal (Floor drain capacity must handle peak water consumption).
208-240 Volt, 3-phase, 50/60 Hz, 12 Amps/phase. 16A circuit breaker recommended, or
480 Volt, 3-phase, 50/60 Hz, 6 Amps/phase. 8A circuit breaker recommended, or
Outside North America: 400 Volt, 3-phase, 50Hz, 8A circuit breaker recommended.
Size: 3/4" NPT
Pressure: 50 to 80 psig (3.4 to 5.5 bar), dynamic, condensate free, and 97% to 100% vapor quality.

Consumption (270F [132C] Cycle):


49" (1245 mm)

Average: 70 lb/cycle (32 kg/cycle)


Peak: 253 PPH (115 kg/hr)

72" (1850 mm)

Average: 139 lb/cycle (63 kg/cycle)


Peak: 455 PPH (206 kg/hr)

Feed Water:

Size: 3/4" NPT,


Pressure: 20 to 50 psig (1.4 to 3.4 bar), dynamic. Temperature: 59F (15C), maximum.

Consumption:
26 x 61 x 49" (660 x 1550 x 1245 mm)

Peak: 18.5 gpm (70 lpm) / Average: 223 gal/cycle (844 l/cycle).

26 x 61 x 72" (660 x 1550 x 1830 mm)

Peak: 18.4 gpm (69.7 lpm) / Average: 318 gal/cycle (1,204 l/cycle).

Compressed Air (CA):


Sterilizer Operating Weight:

Telecommunications Requirements for


ProConnect Response Center

1/4" NPT 80 - 100 psig (5.5 to 8.3 bar psig), oil free, dehumidified, 3 cfm (5.1 cmh).
26 x 61 x 49" (660 x 1550 x 1245 mm) 6920 lb (3139 kg)
26 x 61 x 72" (660 x 1550 x 1850 mm) 8812 lb (3997 kg)

An active wired or wireless TCP/IP network, 10/100BaseT Ethernet connection at each piece of connected
equipment, Internet access and an IP address on the facility network.

For connection via a separate PC: 5 GB of available hard drive space to run the service agent. Can be installed on:

Dedicated PC running Windows XP with 2.8GHz processor, 512MB of RAM

Virtual Machine

Server

Local STERIS login at the PC with a username of STERIS and the password should be ProConnect (STERIS
Customer Number).

Ethernet cable to connect each piece of STERIS equipment and the dedicated PC to the facility network.

Refer to the Following Equipment Drawings for Installation Details


Equipment Drawing Number

Equipment Drawing Title

62941-091

General Notes Applicable to Sterilizer Equipment Drawings

129391-136

26 x 61 x 49 Evolution Pit Mounted Floorloader Steam Sterilizer Single L. H. Sliding


Door Recessed One Wall Steam Heat

129391-137

26 x 61 x 49 Evolution Pit Mounted Floorloader Steam Sterilizer Double L. H. Sliding


Door Recessed Two Walls Steam Heat

129391-138

26 x 61 x 72 Evolution Pit Mounted Floorloader Steam Sterilizer Single L. H. Sliding


Door Recessed One Wall Steam Heat

129391-139

26 x 61 x 72 Evolution Pit Mounted Floorloader Steam Sterilizer Double L. H. Sliding


Door Recessed Two Walls Steam Heat

15"
(381 mm)

Loading Cart
Clearance
C

PIT
A

15"
(381 mm)

4-1/8" (106 mm)


25-7/8"
(656 mm)

39-1/2"
(1002 mm)
24-1/2"
(621 mm)

82-1/8"
(2086 mm)
89-1/2"
(2266 mm)

109-1/8"
(2772 mm)
38-1/4"
(970 mm)

84-5/8"
(2151 mm)

n
o
ti

31-5/8"
(803 mm)

a
l
l
a
t
s

PLAN VIEW

See Floor
Sink Detail

o
F

n
I
r

Pit Floor
Surface*

ot

B
Service Clearance

PIT
12" (305 mm)

Wall Thickness
4" to 8""
(102-203 mm)
This wall is finished after
sterilizer installation
Operating
End

96", 1/4"
(2438 mm, 6 mm)

Finished
Wall Opening
82-3/4", 1/4"
(2102 mm, 6 mm)

Finished
Floor

11-3/4"
(298 mm)

SIDE VIEW

Table 1. 26 x 61" (660 x 1550 mm) Single Door Sterilizer Pit and Service Clearance Dimensions
Dimension

49" Single Door

72" Single Door

65-7/8" (1672 mm)

89-1/2" (2272 mm)

76-5/8" (1946mm)

100-1/4" (2546)

77" (1956 mm)

71" (1803 mm)

Loading Cart Clearance


B
(Typical for both Ends)

PIT
A

15"
(381 mm)
Service Clearance

4-1/8" (106 mm)


25-7/8"
(656 mm)

39-1/2"
(1002 mm)
24-1/2"
(621 mm)
See Floor Sink
Detail

82-1/8"
(2086 mm)
89-1/2"
(2266 mm)

109-1/8"
(2772 mm)

84-5/8"
(2151 mm)

38-1/4"
(970 mm)

31-5/8"
(803 mm)

a
l
l
a
t
s

Pit Floor
Surface*

t
o

This wall is finished after


sterilizer installation

n
I
r

o
F

57-1/2", +1/4" / -0
(1460 mm, +6 / -0)

n
o
ti

PLAN VIEW

PIT
12" (305 mm)

Wall Thickness
4" to 8""
(102-203 mm)

Operating
End

Non-Operating
End

96" 1/4"
(2438 mm 6 mm)
Finished
Wall Opening

SIDE VIEW

82-3/4" 1/4"
(2102 mm 6 mm)

Finished
Floor
Pit Depth:
11-3/4"
(298 mm)

Table 2. 26 x 61" (660 x 1550 mm) Double Door Sterilizer Pit Dimensions
Dimension

49" Double Door

72" Double Door

65-7/8" (1672 mm)

89-1/2" (2272 mm)

77" (1956 mm)

71" (1803 mm)

For Further Information, contact:


STERIS Corporation
5960 Heisley Road
Mentor, OH 44060-1834 USA
440-354-2600 800-548-4873
www.steris.com

SD922 2010, STERIS Corporation. All rights reserved. (07/01/10)

This document is intended for the exclusive use of STERIS Customers, including
architects or designers. Reproduction in whole or in part by any party other than
a Customer is prohibited.

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