SCHEDULE OF WORKS

Sr. No

Description of Work

1.0

WATER COOLED SCREW CHILLING MACHINE :

Supply, loading, unloading, packing, unpacking, installation, testing
and commissioning of Water Cooled Screw Chiller with VFD
comprising of single compressor with VFD with single refrigerant
cycle/multiple compressors with VFD with multiple refrigerant
cycle, suction and discharge valves, HP/LP cut out, oil pressure
switch, crank case heater, gauge panel, automatic capacity control,
microprocessor based control with annunciation panel, integral
sub cooler, pressure relief valves, oil circuit, solenoid valve, water
entering and leaving temperature sensors, first charge of gas R134a, Oil, vibration isolators, flooded cooler, condenser etc. Motor
shall be suitable for 415 Volts 10%, 50Hz 3%, three phase. AC
supply (the unit to be ARI/EUROVENT certified) and shall be
complete as per specifications.
The performance shall be tested with ARI standard 550/ 590 at
ARI Test bed or as per EUROVENT in manufacturing unit.
The Chiller shall be able to provide 20% to 100% stepless/stepped
capacity control.
The System should be compatible with the BMS system and having
the facility to perform the function thru BMS viz remote chiller
start and stop, remote leaving chiller liquid temperature
adjustment, remote current limit setpoint, remote ready to start
contacts, safety shutdown contacts, run contacts.
The system shall be complete in all respects viz Drive, lubrication
system, evaporator, condenser, refrigerant system, controller,
communication port for BMS.
The item should be all complete in line with relevant standards,
technical specifications of the standards and direction of engineer
incharge.
Construction of RCC Foundation is excluded from the scope,
however foundation bolts, anti vibration pads etc and all other
accessories comes under the scope of contractor. Foundation
details are also required to be provided by the supplier

Unit

Qty

Nos.

Permissible Data
Condenser Water IN
: 32.2 C /90.0 F
Condenser Water OUT : 36.4C / 97.5 F
Evaporator Water IN
: 12.22 C / 54.0 F
Evaporator Water OUT : 6.66 C / 44 F
Fouling factor : Condensor : 0.00025 FPS
Fouling factor : Evaporator : 0.0001 FPS
1.1

150 TR

2.0
2.1

TOTAL OF CHILLER CARRIED OVER TO SUMMARY

PIPING & VALVES:
CONDENSER WATER PIPING:
Supplying, fixing, testing and commissioning of chilled & condenser

97

Sr. No

Description of Work

Unit

Qty

2.1.1
2.1.2
2.1.3
2.1.4
2.1.5

water pipes of following sizes of "C" class MS Pipe along with

necessary clamps, vibration isolators and fittings such as bends,
tees etc. but excluding valves, strainers, gauges etc. adequately
supported on rigid supports duly painted/buried in ground
excavation and refilling etc. as per specification and as required
complete in all respect.
Note: The Pipes size 150mm & below shall be M.S. 'C class as per
IS:1239 and pipes size above 150mm shall be welded black steel
pipe heavy class as per IS: 3589, from minimum 6.35mm thick M.S.
Sheet for pipes upto 350 mm dia. And from minimum 7mm thick
MS sheet for pipes of 400 mm dia and above.
250 mm dia
200 mm dia
150 mm dia
80 mm dia
65 mm dia

RM
RM
RM
RM
RM

5
5
5
5
5

Piping insulation:
Supplying and installation of Pre-moulded pipe section of T.F.
quality expanded polystyrene, (24 Kg / M3) insulation with
Aluminium Cladded on chilled water piping including on fittings
like valves, flanges, union, etc.
250 mm dia - 75 mm thick insulation
200 mm dia - 75 mm thick insulation
150 mm dia - 75 mm thick insulation
125 mm dia - 50 mm thick insulation
100 mm dia - 50 mm thick insulation
80 mm dia - 50 mm thick insulation
65 mm dia - 50 mm thick insulation
50 mm dia - 50 mm thick insulation
40 mm dia - 50 mm thick insulation

RM
RM
RM
RM
RM
RM
RM
RM
RM

5
5
5
5
5
5
5
5
5

CHILLED WATER INSULATED PIPING:

Supplying, fixing, testing and commissioning of chilled & condenser
water pipes of following sizes of "C" class MS Pipe along with
necessary clamps, vibration isolators and fittings such as bends,
tees etc. but excluding valves, strainers, gauges etc. adequately
supported on rigid supports duly painted/buried in ground
excavation and refilling etc. as per specification and as required
complete in all respect.
Note: The Pipes size 150mm & below shall be M.S. 'C class as per
IS:1239 and pipes size above 150mm shall be welded black steel
pipe heavy class as per IS: 3589, from minimum 6.35mm thick M.S.
Sheet for pipes upto 350 mm dia. And from minimum 7mm thick
MS sheet for pipes of 400 mm dia and above.
Pre-moulded pipe section of T.F. quality expanded polystyrene, (24
Kg / M3) insulation with Aluminium Cladded on chilled water
piping including fitting like valves, flanges, union, etc.
250 mm dia - 75 mm thick insulation
200 mm dia - 75 mm thick insulation
150 mm dia - 75 mm thick insulation

RM
RM
RM

5
5
5

2.2

2.3

2.3.1
2.3.2
2.3.3

98

Sr. No
2.3.4
2.3.5
2.3.6
2.3.7
2.3.8
2.3.9
2.4
2.4.1
2.4.2
2.4.3
2.4.4
2.4.5
2.4.6
2.5
2.5.1
2.5.2
2.5.3
2.6
2.6.1
2.6.2
2.7
2.7.1
2.7.2
2.8

2.9

2.10

2.11
2.11.1
2.11.2

Description of Work

Unit

Qty

125 mm dia - 50 mm thick insulation

100 mm dia - 50 mm thick insulation
80 mm dia - 50 mm thick insulation
65 mm dia - 50 mm thick insulation
50 mm dia - 50 mm thick insulation
40 mm dia - 50 mm thick insulation

RM
RM
RM
RM
RM
RM

5
5
5
5
5
5

Providing and fixing in position the following Manual butterfly

valves as per specifications (PN-10).
250 mm dia
200 mm dia
150 mm dia
125 mm dia
100 mm dia
80 mm dia

Nos.
Nos.
Nos.
Nos.
Nos.
Nos.

2
10
10
2
R.O
R.O

Providing and fixing in position the following balancing valves as

per specifications (PN - 10).
250 mm dia
200 mm dia
150 mm dia

Nos.
Nos.
Nos.

2
2

Providing and fixing in position the following Non Return valves

as per specifications (PN - 10).
200 mm dia
150 mm dia

Nos.
Nos.

3
3

Providing and fixing in position the following Y-strainers as per

specifications (PN - 10).
200 mm dia
150 mm dia

Nos.
Nos.

3
3

Providing and fixing in position dial type pressure gauges with

isolating valves in both the scales (meters & British units) with
required fittings as per specifications (PN - 10).

Nos.

10

Providing and fixing in position the Stem type temperature gauge

with isolating gate valves with required fittings as per
specifications (PN - 10.

Nos.

10

Providing, fixing, testing and commissioning of 15 mm dia

automatic air vent with required fittings as per specifications (PN
- 10)

Nos.

Providing and fixing in position the following Ball valves as per

specifications (PN-10).
32 mm dia
25 mm dia

Nos.
Nos.

6
4

Note : All the Valves & item should be all complete in line with
relevant standards, technical specifications of the standards and
direction of engineer in charge.

99

Sr. No

Description of Work

Unit

Qty

2.12

Chilled and Condenser Water Pumps Repair Works

Dismantling the existing up to 20 HP Centrifugal pump set/ motor,
disconnecting the pipe line etc., foundation nuts and bolts,
including taking down from the foundation base with help of chain
pulley block including cartage from site to workshop etc complete
as reqd.

Job

Rewinding of following 20 HP, 3 Phase induction motor with super

enameled copper winding wire including varnishing, banking,
fitting, testing and commissioning etc. Complete as required (If
required, exact number to be checked at site).

Job

Supplying & fixing of following Ball Bearing including dismantling

the old defective Ball Bearing, alignment of the same, greasing etc.
complete as required (If required, exact number to be checked at
site).
6309 2RS C3

Job

Re-assembling of above motor and pump including installation of

the same on existing foundation with the help of chain pulley block
including coupling the same wih pump, making electrical
connection, testing, commissioning including cartage from
workshop to site etc. complete as required

Job

Repairing, Overhauling and servicing of the centrifugal pump

including replacement of the following defective parts a) Shaft
sleeve - 2 Nos b) Shaft Sleeve Nut c) Ball Bearings = 2 Nos d)
Bearing Nut e) Coupling Key f) impeller Key g) Liquid Deflector
= 2 Nos . h) Packing, gland, stud, nut bolts ring set / Gasket set i)
Eye Bolts = 4 Nos. etc. Complete as required.

Set

Supply and fixing of tyre Type coupling suitable for 20 HP

Centrifugal motor pump set including making suitable size bore as
per pump and motor shaft , making key way, alignment etc.
complete as required. (If required, exact number to be checked at
site).

Job

Supplying and fixing gland bush / plate suitable for 20 HP pump

set including testing and commissioning etc complete as required
(If required, exact number to be checked at site).

Set

Re-metaling, turning and polishing of impeller of 20 HP water

pump including providing and fixing suitable size two nos. impeller
ring etc complete as required. (If required, exact number to be
checked at site).

Each

Supplying and fixing of impeller of 20 HP water pump including

providing and fixing suitable size two nos. impeller ring etc
complete as required. (If required, exact number to be checked at
site).

Set

2.13

2.14

2.14.1
2.15

2.16

2.17

2.18

2.19

2.20

100

Sr. No

Description of Work

Unit

Qty

TOTAL OF PIPING & VALVES CARRIED OVER TO SUMMARY

Air Handling Units: Cleaning and Maintenance
Dismantling of different section of existing AHU, removing its
filters, filter section, cooling coil, coil section & transportation the
same to the Workshop / AC plant Room for repairing etc. complete
as required

Job

10

Shifting of repaired / Cleaned Cooling Coil from Workshop / AC

Plant to the site and installing the same on its original location
making its alignment with the existing header, replacement of
necessary gasket, nuts & bolts, belt including fixing of Coil Section
filter section etc. complete as required at site.

Job

10

Descaling and washing of 'Y'/Pot strainer including providing and

fixing of strainer nuts and bolts including testing commissioning
etc. complete as reqd.

Job

17

Cleaning of fins of Cooling coil with Chemical & high pressure

pump to remove the dust from the fins for proper heat transfer and
Air Flow across Cooling coil and cleaning of Cooper pipes with
circulation of chemicals inside the tubes etc complete as required
at site.

Job

10

Replacement of canvas connection complete as required (If

required, to be checked).

Job

TOTAL OF AIR HANDLING UNITS: CLEANING AND

MAINTENANCE CARRIED OVER TO SUMMARY
Chillers: Descaling Works
Chemical descaling of 155 TR capacity water cooled condenser of
AC plant including rodding, replacement of condenser gasket, pipe
connection, rubber gasket, nuts and bolts including testing &
commissioning etc complete as required.

Job

TOTAL OF CHILLERS - DESCALING WORKS CARRIED OVER TO

SUMMARY
Chillers: Repairing & Servicing Works
Replacement of oil & gas for twin compressor carrier make screw
compressor including supply of oil & gas.

Job

5.2

Replacement of suction & liquid filters including supply.

Set

5.3

Replacement of Liquid line Drier including supply of Drier.

Nos.

5.4

Replacement of Main Contractor & its HRC Fuses.

Set

5.5

Dismantling & repairing of screw chiller compressor including its

transportation to workshop & reinstallation.
TOTAL OF CHILLERS -REPAIRING & SERVICES WORKS
CARRIED OVER TO SUMMARY
Cooling Tower: Dismantling Works
Dismantling of Existing cooling tower after disconnecting its

Nos.

Job

3.0
3.1

3.2

3.3

3.4

3.5

4.0
4.1

5.0
5.1

6.0
6.1

101

Sr. No

Description of Work

Unit

Qty

Modification of Mounting frame so as to make it compatible for

New cooling tower including supply of requisite material.

Job

TOTAL OF COOLING TOWER : DISMANTLING WORKS CARRIED

OVER TO SUMMARY
Cooling Tower: Supply and Installation of new cooling towers
Supplying and commissioning of FRP INDUCED Draft Cooling
Towers for air- conditioning system. Each tower shall be complete
with TWIN fan, motor, basin casing, distribution system filling
motor basin casing distribution system filling louvers float valve
quick fill/ make up drain connection, HDP supports G.I. ladder,
Motor shall be TEFC weather proof and suitable for 415+10%
volt,50 cycles 3 phase power supply. Isolator at cooling tower shall
be provided enclosed in weather proof (IP-55) panel. Tower for air
conditioning system shall be selected on the basis of water
temperature 97.5-90 Deg. F, ambient wet bulb 83 Deg F and
nominal capacity as follows.200 TR induced draft cooling tower
including its all components G.I. Ladder etc.

Job

Reconnection of piping, electrical so as to suit the new cooling

tower including supply of requisite material.

Job

electrical cable, inlet & outlet piping & shifting of cooling tower to a
place determined by Engineer In charge.
6.2

7.0
7.1

7.2

TOTAL OF COOLING TOWER : SUPPLY AND INSTALLATION

WORKS CARRIED OVER TO SUMMARY
8
8.1

ELECTRICAL DISMANTLING & ASSEMBLING WORKS

SITC of Draw out type 4 pole Air Circuit Breaker conforming to IS
60947 P - 2 in existing HVAC panel suitable for LT installation 440
V, 50 Hz and having adjustable over load short-circuit, earth fault
and microprocessor based release with separate LED indication
for each type of fault ,LCD display , Thermal memory at least 4NO
& 4NC auxiliary contacts safety shutter and fault position
acknowledgement mechanism type ACB shall have separate
indication for service, test, isolation, maintenance position,
Breaking capacity Icu = Ics = Icw ( 1 sec ), Uimp - 12 KV, including
making connections etc. as required.

(Make: Schneider/L&T/Siemens/ABB)
Draw out type ( Motorised charging type )
800 A Rating , 50kA
1000 A Rating , 50kA (Bus Coupler)
kWH meter with RS 485

102

Nos.
Nos.
Nos.

2
1
2

Sr. No

Description of Work

8.2

SITC of Multifunction meter as kWH, amp, voltage, frequency with

Cts , ON/OFF / Trip indication lamps and push buttons, in each
feeder and Auto Manual Selector Switch as required in existing
starter. It should be BMS compatible.

8.3
8.3.1

9
i)
ii)
iii)
iv)

v)
vi)
a)
b)

10.0

11.0

SITC of the following lighting fixtures with all fixing accessories

etc. as required.
2x28W T5 Light Fixture
TOTAL OF ELECTRICAL DISMANTLING & ASSEMBLING WORKS
CARRIED OVER TO SUMMARY
Operation and Comprehensive Maintenance of the plant
comprising of :
3 Nos. 155 TR each rotary screw chillers of Carrier make.
3 Nos. chilled water pumps 20 HP each
3 Nos. condenser water pumps 20 HP each
10 Nos. AHUs as mentioned above.

Unit

Set

20

Nos.

16

2 Nos. 200 TR Cooling towers as mentioned above.

All associated accessories including electrical panels, controls,
filters etc.
Option - 1 : 2 years
Option - 2 : 5 years
TOTAL OF OPERATION AND COMPREHENSIVE CARRIED OVER
TO SUMMARY
Cost of the above dismantled material to be made available to
FSSAI Engineer-in-charge for inspection and paid by the contractor
to FSSAI.
TOTAL OF DISMANTELED MATERIAL CARRIED OVER TO
SUMMARY
Finishing and painting of chilled water/condenser water piping
with identification as per applicable IS Codes.
TOTAL OF FINISHING AND PAINTING OF CHILLED
WATER/CONDENSWER WATER PIPING CARRIED OVER TO
SUMMARY

103

Qty

LS

L.S