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Combustion
Analysis
Pressure Sensors
and Innovative
System Solutions
Reliable Development
Partner for Research and
Industry
From small-/mid-sized engines and racing
engines to large marine Diesel engines and
power plants engine development without Kistler pressure sensors is inconceivable.
Innovative capacity, close contact with the
world's leading engine manufacturers and
application expertise help to explain why
Kistler now sets the pace for engine measurement. Kistler always offers the best
solution for accurate pressure measurement
over a wide spectrum from high-precision
research to demanding racing applications.
Piezoelectric
Pressure Sensors
Piezoelectric sensors can only be used for
quasistatic rather than truly static measurement. They are ideal for dynamic applications. Piezoelectric pressure sensors can be
employed wherever rapidly changing pressures at temperatures of up to 400 C have
to be measured and recorded as accurately
as possible.
In addition to quartz, particularly for uncooled sensors, Kistler uses crystals developed and grown in-house. These PiezoStar
crystals are characterized by high sensitivity
and high thermal stability.
Piezoresistive
Pressure Sensors
The piezoresistive principle is based on the
semiconductor effect first described in
1954, which states that under mechanical
stress semiconductors change their electrical
resistance. Compared with the conventional
strain gage measurement of the time, this
opened up completely new applications.
Since then further similar breakthroughs
have included the thin film technique on
metal and its thick layer counterpart on
ceramic.
CrankSmart, KiBox, PiezoStar and PiezoSmart are registered trade marks of Kistler Holding AG.
In vehicle ...
Plug & Go
User-friendly
and Quick
Integrated and
Simple to Use
Modular System,
Secure Investment
n Possibility of
n yes
engine
modification
Cylinder Pressure
n no
n Possibility of
n Gasoline
n yes
engine
modification
n no
n Gasoline
n Diesel
n General purpose
n Thermodynamic
n Knock detection
n Type 6052C...
n Type 6054BR...
n Type 6054BRU20
n Spark plug
n Type 6113B.../6115B...
n General purpose
n Thermodynamic
n Knock detection
n Type 6125C.../6045A...
n Type 6041B...
n Type 6045AU20
n Spark plug
n Glow-plug
n Type 6115B.../6118B...
n Type 6056A...
n Type 6058A...
Type 6542Q...
Type 6544Q...
n General purpose
n Type 6125C.../7013C...
n Thermodynamic
n Type 6061B.../6067C...
n Type 7061C...
n General purpose
n Type 6054BRU20
n Formula 1
n Type 6054BRU55
(trucks, ...)
6045A...
n Racing engines
Piezoresistive Sensors
Injection/High Pressure
n Compact Solution
n un-cooled
n cooled
n Type 4005B...
n Type 4007B...
n Type 4049A...
n Highest Accuracy
n Type 4045A...
n Type 4075A...
n Sensor
n Clamping adapter
n Type 4065A...
n Type 4067C...
Type 6533A...
n Transmitter
up to 125 C
up to 200 C
M7
M10
n Type 4069C...
Piezoelectric Sensors
Pressure Measurement in Combustion Engines
Sensors and measuring probes, uncooled
T
T
L
D
D
T
L
D
Technical data
Type 6052C...
Type 6056A.../58A...
Type 6125C...
Type 6045A...
0 ... 300
36
20 ... 350
6,2
9,9
Data sheet
6052C_000-552
6053CC_000-571
6055C_000-572
6054BR_003-046
6056A_000-529,
6058A_000-573
6125C_000-695
6045A_000-618
Piezoresistive Sensors
Pressure Measurement in the Intake and Exhaust Systems
Low-pressure sensors
High-pressure sensors
T
T
T
L
D
Technical data
L
D
Type 4045A...
Type 4075A...
Type 4049A...
Type 4065A...
Type 4067C...
0 ... 101)
0 ... 5 / ... 10
40 / 125, 40 / 200
6,2
4
M5x0,5
Miniature pressure sensor
for intake pressure
measurements. Ideal
for applications with
limited space.
0 / 1402)
12
14
M14x1,25
Media separated pressure sensor. Highest
accuracy. Ideal for use
with cooled switching
adaptors.
0 / 1402)
9,5
35
M12x1
Media separated pressure sensor. Highest
accuracy. Ideal for use
with cooled switching
adaptors.
0 / 120
18
6,7
M14x1,25
Compact pressure sensor
with integrated water
cooling. Media separated. Digital temperature
compensation.
0 / 120
5
25,3
M7x0,75
Compact high-pressure
sensor. Robust steel
diaphragm for harsh
and high dynamic
applications.
0 / 120
8,5
18,6
M10x1
Compact high-pressure
sensor with front sealing
and robust steel diaphragm for harsh and
high dynamic applications. Ideal for use with
clamping adaptors.
Application
Intake pressure
General pressure
Intake pressure
Exhaust pressure
Exhaust pressure
Exhaust pressure
Injection pressure
Injection pressure
Data sheet
4005B_000-594,
4007B_000-614
4043A_000-003
4043A_000-003
4049A_000-727
4065A_000-005
4067C_000-708
Measuring range
bar
T
L
T
L
D
T
Type 6041B...
Type 6061B...
Type 6067C...
0 ... 250/...300*
40
20 ... 350
11,5
7,9
M8x0,75
Smallest water cooled
pressure sensor, ideal
thermal shock behavior
and excellent thermal
drift stability. Ideal
reference sensor.
6041BA_000-516
6061B_000-020
6067C_000-021
Type 7061C...
0 ... 300
92
20 ... 350
16
13
M14x1,25
Water cooled pressure
Sensor properties as
sensor, best thermal
Type 6061B... .
Special mounting sleeve shock behavior and
excellent thermal drift
construction, easy to
stability. Best reference
install and remove.
sensor.
7061C_003-042
Type 6113B...
Type 6115B...
Type 6118B...
0 ... 200
10
20 ... 200
17,5
12/17,5/19/22/26,5
M10x1
M10 measuring spark
plug, sensor flush
mounted with high
natural frequency.
Ceramic insulator and
cable replaceable.
0 ... 200
10
20 ... 200
18
18/19/26,5/28/25
M12x1,25
M12 measuring spark
plug, sensor flush
mounted with high
natural frequency.
Ceramic insulator and
cable replaceable.
0 ... 200
10
20 ... 200
18,5
9,5/19/21,5/25/26,5
M14x1,25
M14 measuring spark
plug, sensor flush
mounted with high
natural frequency.
Ceramic insulator and
cable replaceable.
6113B_000-732
6115B_000-697
6118B_000-699
PiezoSmart
Automatic Sensor Identification
Recording of operating time, cycles and classification of pressure values
Data
base
Type 4069C4000
Charge or voltage amplifiers automatically set the
correct parameters by exchanging data with the
TEDS of the pressure sensor.
0 ... 4 000
40 / 150
8,5
18,6
M10x1
Heavy duty high-pressure transmitter up to
4000 bar.
Same mounting as
4067C... .
Injection pressure
4069C_003-045
1)
Other measuring
ranges available
2)
Other temperature
ranges available
Signal Conditioning
Signal Conditioning Platforms and Amplifier Modules
Amplifier
Multichannel
Single channel
Signal conditioning
platform
2852A...
2854A...
2854A111
2853A110
2853A120
2853A...
Module
Application
Type
Cylinder pressure
5064C...
4665
5247
5269
5271
2207A
Intake pressure
Exhaust pressure
5018A...
Fuel pressure
pMax monitoring
5227A1Q1
n
n
Temperature measurement
Voltage measurement
Sensor identification
n
n
KiBox To Go
Combustion analysis
Accessories
Technical data
Type 2893AK1
8
8
10 ... 10
16
1,25
100
5/10/20/30
2105A...
2619A...
2614C...
5064C11/
C12*/C13*
30 / 50
8 (amplifiers included)
2105_000-953
2893_000-724
2614C_003-049 5064C_003-047
265,5x212x440
* with
The KiBox is a complete combustion analysis system
PiezoSmart
for on-board and test bed applications. The KiBox
function
enables visualization of the quality of combustion.
The combustion parameters are conveniently integrated into the application system and synchronized
with other measurement data and the controlled
variables of the ECU via a software interface.
2893_000-724
Data sheet
Current clamp
Crank angle
adapter
Crank angle
encoder
Charge
amplifier
Kistler Worldwide
Europe
Austria
Kistler GmbH
1230 Wien
Tel. +43 1 867 48 67 0
sales.at@kistler.com
France
Kistler France
91953 Les Ulis cedex
Tel. +33 1 69 18 81 81
info.fr@kistler.com
Spain
Kistler Ibrica S.L, Unipersonal
08402 Granollers, Barcelona
Tel. +34 93 860 33 24
info.es@kistler.com
Czech Republic/Hungary/
Poland/Slovakia
Kistler, s.r.o.
140 00 Praha 4
Tel. +420 296 374 878
sales.cz@kistler.com
Germany
Kistler Instrumente GmbH
73760 Ostfildern
Tel. +49 711 34 07 0
info.de@kistler.com
Sweden/Norway
Kistler Nordic AB
431 53 Mlndal
Tel. +46 31 871 566
info.se@kistler.com
Italy
Kistler Italia s.r.l.
20149 Milano
Tel. +39 02 481 27 51
sales.it@kistler.com
Switzerland/Liechtenstein
Kistler Instrumente AG
8408 Winterthur
Tel. +41 52 224 12 32
sales.ch@kistler.com
Netherlands
Kistler B.V. Nederland
2811 DT Reeuwijk
Tel. +31 182 304 444
sales.nl@kistler.com
United Kingdom
Kistler Instruments Ltd.
Hook, Hampshire RG27 9GR
Tel. +44 1256 74 15 50
sales.uk@kistler.com
Denmark
Kistler Nordic DK
4681 Herflge
Tel. +45 70 20 85 66
info.dk@kistler.com
Finland
Kistler Nordic AB
00210 Helsinki
Tel. +358 9 612 15 66
info.fi@kistler.com
Asia
China, People's Republic of
Kistler China Ltd.
Hong Kong
Tel. +852 25 915 930
sales.cn@kistler.com
Taiwan
Kistler Instrumente AG, Taiwan Branch
Taipei 114
Tel. +886 2 7721 2121
sales.tw@kistler.com
India
Kistler Instruments (India) Pvt. Ltd.
Faridabad 121 007, Haryana
Tel. +91 129 4113 555
sales.in@kistler.com
Thailand
Kistler Instrument (Thailand) Co., Ltd.
Bangkok 10120
Tel. +66 2678 6779-80
sales.thai@kistler.com
Japan
Kistler Japan Co., Ltd.
Tokyo 108-0022
Tel. +81 3 3769 9501
sales.jp@kistler.com
Korea, Republic of
Kistler Korea Co., Ltd.
Anyang-City, Gyeonggi-Do 430-731
Tel. +82 31 465 6013
sales.kr@kistler.com
gall2 000
Singapore
Kistler Instruments (Pte) Ltd.
Singapore 573968
Tel. +65 6570 5377
sales.sg@kistler.com
100-459e-08.12
Australia
Headquarters
Switzerland
Kistler Group
Eulachstrasse 22, 8408 Winterthur
Tel. +41 52 224 11 11
Fax +41 52 224 14 14
info@kistler.com
America
Australia
Kistler Instruments Australia Pty Ltd
Wheelers Hill, Victoria 3150
Tel. +61 3 9560 5055
sales.au@kistler.com
Other Countries
Kistler Instrumente AG
Export Sales
Eulachstrasse 22, 8408 Winterthur
Switzerland
Tel. +41 52 224 11 11
sales.export@kistler.com
Brasil
Kistler Brasil Ltda
CEP 040 28-001, So Paulo-SP Brasil
Tel. +55 11 50520308
sales.br@kistler.com
Mexico
Kistler Instruments S de RL de CV.
Apodaca, NL. 66629
Tel. +52 81 4170 8075
sales.mx@kistler.com
USA/Canada
Kistler Instrument Corp.
Novi, MI 48377
Tel. +1 248 668 6900
sales.us@kistler.com
www.kistler.com